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Mom Sk309 60 Me17 PR 0004 25 A Magnetic Particles Examination Procedure

Mom Sk309 60 Me17 Pr 0004 25 a Magnetic Particles Examination Procedure

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Ammar Kmk
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446 views25 pages

Mom Sk309 60 Me17 PR 0004 25 A Magnetic Particles Examination Procedure

Mom Sk309 60 Me17 Pr 0004 25 a Magnetic Particles Examination Procedure

Uploaded by

Ammar Kmk
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF or read online on Scribd
* MURPHY ENGINEERING, PROCUREMENT, CONSTRUCTION AND COMMISSIONING (EPCC) OF PATRICIA SATELLITE (PT-SA) TOPSIDE FOR SK309/311 SARAWAK DEVELOPMENT PROJECT CONTRACT NUMBER : C-11-027-ME-039-12MFN MAGNETIC PARTICLES EXAMINATION PROCEDURE (MSET DOC. NO : MSETE/M3-297/WP/314) KENCANA PETROLEUM panes Reviewed wecked | Reviewed i Deseription Author ‘APBFENEE | Approved impo Ket KHL 7906.10] _Tesved For Review AH [LARS County | Ficla/Asset | Facility | Discipline “ales Code | Code Code ‘Sheet Ne ‘Sequence Code, No. Doe. Type Mom | sk3os MEI7 PR 004 | 25: te ee Doe No MOw-SK90071-MEI7-PR- 0005-00, Page 20125, REVISION STATUS / SUMMARY OF CHANGES. Revision | Revised Paragraphs Revision Description Reason For Revision ‘ee Na: * ow. k200-71 817. MURPHY | ™°*=7¢Panncte tesnne proceoure oaosac Page 3ol 25 TABLE OF CONTENTS, 40 SCOPE PS. 20 DEFINITION P5 3.0 PERSONNEL QUALIFICATION P5 40 ESSENTIAL VARIABLES PS 5.0 EQUIPMENTS PS 60 EQUIPMENT CHECK AND CALIBRATION Po 7.0 TESTING PROCEDURE P10 80 VIEWING P13 9.0 INTERPRETATION OF INDICATION P13 10.0 EVALUATION OF INDICATION P14 11.0 ACCEPTANCE AND REJECTION CRITERIA Pia 12.0 REPORTS. Pts 13.0 DE-MAGNETIZATION P16 14.0 POST CLEANING P16 Dee No Mow.sk208.71-MES7-PR. saGnpeiy | eermemereen | EE 15.0 RE-TESTING P16 APPENDIX | SAMPLE REPORT P18 APPENDIX II TECHNIQUE SHEET #1 P19 APPENDIX II TECHNIQUE SHEET #2 P21 APPENDIX IV TECHNIQUE SHEET #3 P23 Doe No & Mow.skage-71-ME17-PR. MAGNETIC PARTIC {OCEDURE 0005-00 MURPHY T1¢ PARTICLE TESTING PR sone Page Sof 25 1.0 SCOPE 1.1. This procedure describes the method for Magnetic Particle Examination to be employed by MSET Engineering Corporation Sdn. Bhd 1.2. This procedure is written in accordance with the requirements of ; 1) Section V of ASME Code, Edition 2010, 2) Section Vill Division 1 or 2, Edition 2010, 3) MOM-SK309-71-ME-SP-0013-00 REVO, Technical Spec. for Pressure Vessel 2.0 DEFINITIONS a. CLIENT Company or organization for whom MSET Engineering Corporation Sdn. Bhd. performing the work. b. NDT Non Destructive Testing c. ASNT The American Society for Non Destructive Testing 3.0 PERSONNEL QUALIFICATION 3.1 All personnel carrying out Magnetic Particle Testing in accordance with this procedure shall be qualified in Magnetic Particle Testing Level Il or Level Il to. MSET Engineering Corporation Sdn. Bhd. written practice (MSETeMPI355 ISSUE 1 Rev. 1) using SNT-TC-1A as a guide. 4.0 ESSENTIAL VARIABLES 44 All required Essential Variable as per Table 1 shall be specified in Technique Sheet i ae Doe No MOw.SK30071-MEI7-PR Rew A Page of 25 42 43 ‘A change of requirement in Essential Variable from the specified value, or range of value, shall require separate Technique Sheet to be added and do not require revision of this procedure. A change in Essential Variable listed in Table 1 shall require requalification. TABLE L; Essential variables Jie [cent arises 1 [Magnetising technique 2 [Magnetzing current type or amperage oulide range speciied 3 [Surface preparation «4 [Magnetic particles (Huorescarl Nile, col, panicles size, wet/dry) [Method of parides application Method of excess patical remonl Vinimurn fight rtensity [Coatingthickness greater than spected Perfomance demonstration [Surface temperature culside recommended TABLE; Nonfscential variables fie. [essential Variatter {_|Shupe orsite ofthe exanimtion obeat 2. [Equipment cf the s3m2 type 3 [Temperature (within those speclied By m snufselure or evcurly qualfied 7 Oemagnetisng lehrigae 5 é ost examination cleaning technique ersonrel qualification requirement 5.0 EQUIPMENT 84 Magnetizing Equipment Doe No MOMSK309-71-MEI7-PR- + MURPHY | ™°xetePaencte testo eroceoure sons age 7 0125, 5.1.4 Permanent magnetic yoke or AC yoke shall be used for the magnetizing equipment. 5.1.2 Permanent magnetic and AC yokes shall be capable of lifting calibration block in Para 5.4, made of the same material to be inspected with the poles set at the pole spacing to be used. 5.1.3 Yoke used shall be specified in Technique Sheet. 5.2. Magnetic Particle 5.2.1 General 5.2.1.1 Either dry magnetic particle or wet magnetic particle, and either color contrast or fluorescent may be used in accordance to this procedure. 6.2.1.2 The shape and size of all magnetic particles, either wet or dry, suspension vehicle and concentration shall be in accordance with SE-709. 5.2.2 Dry Particle 5.2.2.1 If diy particle is used, the color of the particle (dry powder) shall provide adequate contrast with the surface being examined 5.2.2.2 Dry magnetic particle examination shall not be performed if the surface temperature of the part exceeds 315°C. 5.2.2.3 Dry particle used shall be specified in Technique Sheet. ‘Doe Wo MoM.SK300-71-ME7 PR. * MURPHY |. ™2v#"ePsnnour rest proceoure es Pages ct 25 5.2.3. Wet Particle 5.2.3.1 If wet particle is used, the color of the particle shall provide adequate contrast with the surface being examined. 5.2.3.2 Wet magnetic particle examination shall not be performed if the surface temperature of the part exceeds 55°C. 5.2.3.3 Wet particle used shall be specified in Technique Sheet. 5.3. Contrast Aids 5.3.1. White background paint shall be used when conducting magnetic particle testing using wet color contrast technique. 5.3.2 White background paint shall be of an approved type, to present a high contrast background to any color magnetic ink indicating the presence of the defects 5.3.3 The contrast paint shall be applied by aerosol can spray to give a thin, even coating and is quick drying, 5.3.4 White background paint used shall be specified in Technique Sheet. 5.4 Calibration Block 5.4.1 A minimum 18 kg calibration biock shall be used to test the strength ‘of magnetizing force of permanent magnetic yoke and a minimum 45. kg calibration block shall be used to test the strength of magnetizing force of the AC yoke, Deena: * (MONE-SK309-71-41E17-PR- MURPHY | ™ox7e°asncieresmna proceoure cots Page 90126 5.4.2 Each calibration block shall be weighed with a scale from a reputable manufacturer and stenciled with the applicable nominal weight prior to first use. A calibration block need only be verified again if damaged in a manner that could have caused potential loss of material 5.5 Flux Indicator 554 55.2 The strength and direction of induced magnetic field in the material shalll be checked using flux indicator. Only ASME Magnetic Field Indicator/Pie shaped magnetic particle field indicator shall be used 6.0 EQUIPMENT CHECKS AND CALIBRATION 6.1 Yoke Magnetizing Force 644 613 614 ‘The magnetizing force of yokes shall be calibrated annually or after any repair or overhaul. This test shall be made by measuring the yoke's lifting power. All calibration results shall be recorded and a calibration certificate issued. Daily verification shall be carried out to ensure that the calibration criteria have been maintained. This shall be conducted at the beginning and at the end of each shift Permanent magnetic yoke must be capable of lifting and holding an 18 kg calibration block and AC yoke must be capable of lifting and holding a 4.5 kg calibration block during magnetization at the maximum poles spacing to be used for inspection. Yoke that fails to lift the calibration block shall not be used for inspection. 2° MURPHY ‘Doe Na: MoM-SKA00-71-MEI7-PR- MAGNETIC PARTICLE TESTING PROCEDURE 0005-00 Rew A Page 10025 6.2 Magnetic Field Strength and Direction on Test Object 6.24 622 623 It may be necessary to check and demonstrate the presence and direction of magnetic flux in test object during Magnetic Particle Testing This test shall be conducted at the beginning and on the test object to be tested on each Magnetic Particle Testing. This shall be done using ASME Magnetic Field Indicator. 6.3 Visible and Fluorescent Light Meters 634 6.3.2 Visible and fluorescent light meters used to measure illumination evel shall be calibrated at least once a year or whenever the meter has been repaired, If the meters have not been used for one year or more, calibration shall be done before being used 7.0 TESTING PROCEDURE 7.1 Surface Preparation TAA Satisfactory results are usually obtained when the surfaces are in; as-welded, as-rolled, as-cast or as-orged conditions. However, surface preparation by grinding or machining may be necessary where surface irregularities could mask indications due to discontinuities. * MURPHY ‘Doe Na Mow.ska0e-71-Me17.9R. MAGNETIC PARTICLE TESTING PROCEDURE 0008-00 Rew A Page tt of 25 TAD TA4 TAT Prior to magnetic particle examination, the surface to be examined and all adjacent areas within at least 1 inch (25mm) shall be dry and free of all dirt, grease, lint, scale, welding flux and spatter, oll or other extraneous matter that could interfere with the examination. If coatings are left on the part in the area being examined, it must be demonstrated that indications can be detected through the maximum coating thickness; otherwise the coating shall be removed. Cleaning may be accomplished using detergents, organic solvents, de-scaling solutions, paint removers, vapor degreasing, sand or grit blasting or ultrasonic cleaning methods. Quick drying contrast paint may be used at areas where insufficient contrast between background and magnetic particles exist ‘Surface examination shall include checking of any discontinuity surface openings which may not attract or hold magnetic particles because of their width. The shape and size of object to be examined are not limiting factors, provided the specified area under examination can be properly examined within the specified time intervals of this procedure. 7.2 Testing Coverage 7.24 7.22 Testing object requiring Magnetic Particle Testing shall be tested for their full area (100%) unless partial or spot testing is specified by Client. The surface shall be examined visually prior to any examination as to determine the suitability of the testing technique to be employed dices | — | ‘ee Na: MOM-SKO08-71-MEI7-PR. Pago 120128 73 74 75 7.2.3 Two separate examinations shall be performed in each area, with the lines of magnetic flux during which the second examination to be approximately 90° to those of the first examination. Magnetization 7.3.1 The magnetization shall be induced by a continuous magnetization of Alternating Current Electro-Magnetic Yoke. 7.3.2 The minimum poles spacing shall be 100mm and the maximum spacing shall be 200mm. 7.3.3. However, the time for each magnetization shall not be too long to avoid over heating of the yoke Particles Application 7.4.1 The Ferromagnetic Particles shall be lightly dusted or sprayed on the work piece whilst the Magnetic Flux is being induced. 7.4.2 Sufficient time shall be allowed for indications to ‘Build up’ before evaluation. Excess Particle Removal 7.5.1 Accumulation of excess magnetic particles in examination surfaces shall be removed by a light air stream or blow. | eer ee ‘Doc No MOWe-SK300-71-MEI7-PR- Page 130128, 8.0 9.0 7.5.2 For dry magnetic particles, accumulation of excess magnetic particles in examination surfaces shall be removed by a light air stream from a bulb or syringe or other source of low pressure dry air. 7.5.3 The magnetizing power shall be maintained while removing the excess magnetic particles. VIEWING a4 82 83 84 Each entire surface under examination shall be examined before proceeding to the next stage in the testing procedure and viewing shall be carried out after each excitation. Magnification of detail may be obtained by the use of low-power magnifier. Care shall be taken to ensure that Magnetic indications have been inspected and recorded, When viewing using color contrast inks or powder the area under examination shall be illuminated by daylight or artificial light to @ level of not less than 100 fe (1000 Ix) Viewing shall be such that the glare is avoided during inspection ‘When using fluorescent inks or powders, the area under examination shall be darkened and the inspection of the test surface shall be carried out under black light conditions, The minimum light level shall be 1000 HWiem? and shall be checked at least once every 8 hours or when the work station is changed INTERPRETATION OF INDICATIONS 94 Observation shall be made while applying the magnetic particle during magnetization process so that the indication may be reviewed before magnetic field diffusion occurs. Doone: MoM SK308-7-EI7-PR- Ea MURPHY | "2*e0

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