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Floor Scrubber

Warrior ST™, Warrior™ EcoFlex Manual

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xgm44yytxr
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0% found this document useful (0 votes)
61 views44 pages

Floor Scrubber

Warrior ST™, Warrior™ EcoFlex Manual

Uploaded by

xgm44yytxr
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 44

Warrior ST™, Warrior™ EcoFlex

PARTS LIST
Standard Models:
56315036(28D), 56315037(32D), 56315038(28C), 56315039(32C-C),
56307250(28D-C), 56315538(28D-C), 56315539, 56315786(32D-C),
56315540(28C-C)

Obsolete AXP Models:


56315040(X28D-C),56315041(X32D-C), 56315541(X28C-C),
56315542(X32C-C)

EcoFlex Models:
56381014(X28D-C), 56381015, 56381017(X32D-C), 56381024(X28C-C),
56381028(X32C-C)

4/2005 revised 7/2016 FORM NO. 56042463 REV G


revised 7/2011 PARTS LIST

TABLE OF CONTENTS

DESCRIPTION PAGE

Chassis System ................................................................................................. 2-3


Chassis System - Squeegee Linkage Assy before SN1926624 ........................ 4-5
Chassis System - Squeegee Linkage Assy after SN1926623 ........................... 6-7
Decal System..................................................................................................... 8-9
Recovery System........................................................................................... 10-11
Scrub System - Disk before SN1000025514 ................................................. 12-13
Scrub System - Disk after SN1000025514 .................................................... 14-15
Scrub System - Cylindrical............................................................................. 16-17
Solution - Electrical System-1 - EcoFlex™ .................................................... 18-19
Solution - Electrical System-2 - EcoFlex™ .................................................... 20-21
Solution - Electrical System-1 - STD ............................................................. 22-23
Solution - Electrical System-2 - STD ............................................................. 24-25
Chemical Assy - EcoFlex™ ......................................................................... 26-27
Paddle Assy ................................................................................................. 28-29
Squeegee Assy .............................................................................................. 30-31
Ladder Diagram - before September 2009 .................................................... 32-33
Ladder Diagram - after September 2009 ....................................................... 34-35
Optional Kits & Accessories ................................................................................ 36
Brush Selector Guide-Disk ................................................................................. 37
Brush Selector Guide-Cylindrical ........................................................................ 38
Squeegee Blade Selector Guide ........................................................................ 39

WHEN ORDERING PARTS

* Use the part numbers from the “Ref. No.” columns in this parts list.

* Specify the model and serial number of the machine.

* Use the space below to record the model and serial number for future reference.

Model Serial No.

4/2005 56042463 - WARRIOR™ 1


PARTS LIST revised 5/2005

CHASSIS SYSTEM

13 21
3 24 27
5

11 7
33
10 9

22

23
32

29 28
14
6

26
17 2 31
20

16

25

12
19
4
15
18
8 30

2 WARRIOR™ - 56042463 4/2005


revised 5/2014 PARTS LIST

CHASSIS SYSTEM
Item Ref. No. Qty Description
1 56370878 2 Bearing, Sleeve
2 56412173 1 Solution Filter
3 56001879 2 Wsh, Flt SAE 1/2
4 56001939 10 Wsh, Flt SAE 5/16
5 56002022 4 Wsh, Flt SAE 5/8
6 56002708 2 Nut, Hex Nyl Loc 1/4-20
7 56003012 3 Scr, Hex SS 5/16-18 X .75
8 56003179 8 Scr, Hex Thd To Hd M8-1.25 X 20mm
9 56003312 2 Nut, Hex Nyl Loc M12-1.75
10 56003389 8 Nut, Hex Nyl Loc M8-1.25
11 56003405 4 Nut, Hex Nyl Loc SS M8-1.25
12 56003435 4 Scr, Hex SS M8-1.25 X 20mm
13 56003637 2 Scr, Hex M12-1.75 X 40mm
14 56009029 1 Scr, Pan Phil Thd Form 10-24 X .50
15 56009116 6 Nut, Hex Hvy 1/2-20
16 56009241 1 Scr, Hex 3/8-16 X 4.25
17 56131601 2 Clamp, Hose SAE #16
18 56315171 1 Kit, Drive Wheel TSBUS2010-1074 (Before February 2011)
18 56315177 2 Wheel, Drive (After February 2011)
9096219000 2 Wheel, Polyurethane-Traction (optional)
19 56382500 1 Transaxle, 36v (M1)
[] 56315676 1 Motor
[] 56315677 4 Carbon Brush
[] 56315678 2 Neoprene Mounting Sleeve
[] 56380164 1 Kit-Coupling
[] 56380511 A/R Kit-Hub Transaxle TSBUS2008-1023 / TSBUS2009-1042
[] 56381779 1 Transaxle Service Kit TSBUS2011-0004
20 56315073 1 Weldment, Chassis
21 56315080 2 Bushing
22 56315111 2 Cylindrical Mount
23 56315154 1 Bushing, Spacer
24 56315179 2 Linkage Arm
25 56315202 2 Plate, Transaxle Mount TSBUS2010-1074
26 56315210 1 Assembly, Squeegee Linkage Large
27 56315239 1 Linkage Arm NOTE 1
28 56381475 1 Ball Valve
29 56315691 1 Ground Chain
30 56365555 2 Caster Swivel 4.0x2.0
31 56409152 1 Barb, 90 Elbow 1/2 X 1/2npt
32 56412182 1 Nipple, Hex 3/4-14
33 56478523 1 Tie, Cable

[ ] = Not Shown

NOTE 1: As of October 2008 56315239 is no longer used in production. If you need to replace this item please order Kit 56109540.

4/2005 56042463 - WARRIOR™ 3


PARTS LIST revised 6/2006

CHASSIS SYSTEM - SQUEEGEE LINKAGE ASSY BEFORE SN1926624

17 2
14 19

15 18 22

4
20

6
13 24

8 16
15
7

23

11
9 1
21 10 14
3
5
12

4 WARRIOR™ - 56042463 4/2005


revised 10/2011 PARTS LIST

CHASSIS SYSTEM - SQUEEGEE LINKAGE ASSY BEFORE SN1926624


Item Ref. No. Qty Description
56315210 1 Squeegee Linkage Assembly
1 56185264 8 Bearing, Flange
2 56250414 2 Bearing, Flange
3 56324350 2 Wheel
4 56331076 2 Collar
5 56315580 2 Bushing
6 56475480 1 Knob
7 56001833 1 Scr, Hex 1/4-20 X 1.50
8 56002098 1 Wsh, Flt SAE 1/4
9 56002840 1 Nut, Hex Nyl Loc-Thin 1/4-20
10 56002850 2 Nut, Hex Nyl Loc-Thin SS 1/4-20
11 56003219 8 Nut, Hex Nyl Loc SS 3/8-16
12 56002901 2 Scr, Hex SS 1/4-20 X 1.50
13 56003123 1 Scr, Soc Set 10-2 4x .38
14 56003682 6 Scr, Soc Shd .50 X .50 X 3/8-16
15 56003692 2 Scr, Soc Shd .50 X .75 X 3/8-16
16 56009084 2 Scr, Soc Set Loc 10-24 X .19
17 56315082 1 Pin
18 1 Bracket, Squeegee Level
19 56315208 1 Weldment, Squeegee Large
20 56315240 1 Rod, Adjustment
21 56315245 1 Bushing, Squeegee Cable
22 56315295 2 Spring, Extension
23 56315338 4 Linkage Arm
24 56315698 1 Weldment, Squeegee Mount TSBUS2006-915

4/2005 56042463 - WARRIOR™ 5


PARTS LIST revised 6/2006

CHASSIS SYSTEM - SQUEEGEE LINKAGE ASSY AFTER SN1926623

15
19
20
26

2
25 23

4 21

14
24
26
13
6
16

5
22

18

8
11
9
17
10 7

3
1
12

6 WARRIOR™ - 56042463 4/2005


revised 10/2011 PARTS LIST

CHASSIS SYSTEM - SQUEEGEE LINKAGE ASSY AFTER SN1926623


Item Ref. No. Qty Description
56315210 1 Squeegee Linkage Assembly
1 56324350 2 Wheel
2 56331076 2 Collar
3 56315580 2 Bushing
4 56475480 1 Knob
5 56001833 1 Scr, Hex 1/4-20 X 1.50
6 56002063 14 Wsh, Flt SAE 3/8
7 56002091 8 Scr, Hex 3/8-16 X 2.00
8 56002098 1 Wsh, Flt SAE 1/4
9 56002840 1 Nut, Hex Nyl Loc-Thin 1/4-20
10 56002850 2 Nut, Hex Nyl Loc-Thin SS 1/4-20
11 56003219 8 Nut, Hex Nyl Loc SS 3/8-16
12 56002880 2 Scr, Hex SS 1/4-20 X 1.75
13 56003123 1 Scr, Soc Set 10-2 4x .38
14 56009084 2 Scr, Soc Set Loc 10-24 X .19
15 56250414 2 Bearing, Flange
16 56315941 4 Linkage Arm, Molded
17 56315067 6 Spacer, Phenolic
18 56315068 2 Spacer, Phenolic
19 56315082 1 Pin
20 56315208 1 Weldment, Squeegee Large
21 56315240 1 Rod, Adjustment
22 56315245 1 Bushing, Squeegee Cable
23 56315295 2 Spring, Extension
24 56315698 1 Weldment, Squeegee Mount TSBUS2006-915
25 56315713 1 Bracket, Squeegee Level
26 56002940 2 Wsh, Flt SAE SS 5/8

4/2005 56042463 - WARRIOR™ 7


PARTS LIST revised 2/2010

DECAL SYSTEM

8 WARRIOR™ - 56042463 4/2005


revised 2/2010 PARTS LIST

DECAL SYSTEM
Item Ref. No. Qty Description
1 56014601 1 Decal, Caution
2 56016324 1 Decal, Charger
3 56015259 1 Decal, Battery Wiring
5 56016690 1 Decal, Circuit Breaker
6 56016726 2 Decal, Warrior AXP NOTE 1
56381114 2 Decal-Warrior EcoFlex NOTE 2
56016727 2 Decal, Warrior ST
7 56016730 1 Decal, Advance
8 56315954 1 Bracket (only used on model 56307250)
9 56003086 2 Scr, Flt Phil SS 1/4-20 x .88 (only used on model 56307250)
10 56306120 1 Box, Waterproof (only used on model 56307250)
11 56009002 2 Wsh, Flt .266 x .906 x .060 (only used on model 56307250)
12 56009069 2 Scr, Pan Phil Loc 1/4-20 x .50 (only used on model 56307250)
13 56306144 1 Decal, Warning (only used on model 56307250)
14 56315953 2 Decal (only used on model 56307250)
15 56014450 1 Decal, Patent Numbers

NOTE 1: Only used on AXP models.


NOTE 2: Only used on EcoFlex models. AXP models are no longer in production and have been replaced by EcoFlex models.

4/2005 56042463 - WARRIOR™ 9


PARTS LIST revised 7/2014

RECOVERY SYSTEM

14

24 20

25
17 26
11 15
8
12 9
7
30
13
29

16 22
10

19

1 2
23 5 27

10 6 31

18
21

28
5 4 3
6

10 WARRIOR™ - 56042463 4/2005


revised 7/2016 PARTS LIST

RECOVERY SYSTEM
Item Ref. No. Qty Description
1 56315694 1 Hinge
2 56412154 1 Gasket, Vacuum Duct
3 56001993 4 Scr, Pan Phil 10-24 X .50
4 56002053 4 Wsh, Flt STD #10
5 56002098 4 Wsh, Flt SAE 1/4
6 56002145 4 Scr, Pan Phil 1/4-20 X .50
7 56002849 2 Nut, Hex Nyl Loc-Thin Ss 10-24
8 56002894 2 Scr Pan Phil SS 10-24 X .75
9 56002919 2 Wsh, Flt STD SS #10
10 56003730 2 Scr Soc Hd.38X.25 5/16-18
11 56003711 2 Scr Pan SS Plastite 10-14 X.62
12 56305464 1 Plug, 3/4 Hex Pipe NOTE 1
13 56315406 1 Tank, Recovery (grey) TSBUS2006-938 / TSBUS2007-952
56315428 1 Tank, Recovery (green / model 56307250 only)
14 56315176 1 Cover, Recovery Tank
15 56315096 1 Switch, Electromagnetic
16 56315098 1 Gasket
17 56315099 1 Screen, Fan Inlet
18 56315102 1 Shroud, Vac Motor
19 56315141 3 Mount, Vibration
20 56315220 1 Gasket, Recovery Lid
21 56315257 1 Clamp, P
22 56315268 1 Vac Hose Assy.
23 56315272 1 Cable Assy
24 56315303 2 Retaining, Strap
25 56315346 1 Plate
26# 56115436 1 Drain Hose NOTE 2
[] 56601411 1 Drain Hose Cap Kit
[] 56601413 1 Drain Hose kit NOTE 2
** 56601410 1 Drain Hose Extension
27 56391208 1 Vac Motor Assy (M4)
[] 56377001 1 Carbon Brush Set of 2 NOTE 3
[] 56212223 1 Carbon Brush Set of 2 NOTE 4
28 56315375 1 Foam, Acoustical
** 56315597 1 Sound Reduction Kit
29 56440213 1 Clamp, Hose SAE #32
30 56456797 1 Clamp, Hose SAE #36
31 56477613 2 Tie, Cable

[ ] = Not Shown
** = Optional (Not Included)
# = Revised or new since last update

NOTE 1: Not used after March 2008.


NOTE 2#: Drain Hoses 56315638, 56601405 and 56381940 have been replaced by Drain Hose 56115436 in production. When replacing 56315638 56601405
or 56381940 you need to order Drain Hose Kit 56601413.
NOTE 3: For machines built before June 2011 with Vac Motor 56377470 – use Carbon Brushes 56377001.
NOTE 4: For machines built after June 2011 with Vac Motor 56109731 – use Carbon Brushes 56212223.

4/2005 56042463 - WARRIOR™ 11


PARTS LIST revised 9/2009

SCRUB SYSTEM - DISK BEFORE SN1000025514

32" ONLY
45 44

25 47 46
36
24 34

33 37
1 48
3 38 40
26
19 39
20 27
6
9

35
14 41
23

2 30
28 31
1
29
13

41 18
4
42
4 43
5 15 21
10
17 8
22
26 12
16
7 5

27 11

32

12 WARRIOR™ - 56042463 4/2005


revised 2/2013 PARTS LIST

SCRUB SYSTEM - DISK BEFORE SN1000025514


Item Ref. No. Qty Description Item Ref. No. Qty Description
1 56002959 3 Pin, Cotter Hair NOTE 3 26 1 Lug, Counterclockwise (33-40) TSBUS2009-1039
2 56324350 1 Wheel (28”) 27 1 Lug, Clockwise (33-40) TSBUS2009-1039
3 56001879 2 Wsh, Flt SAE 1/2 NOTE 3 28 56396195 1 Hose, PVC .38id X 6.00
4 56002910 8 Wsh, Flt SAE SS 3/8 29 56397300 1 Tee, Barb
5 56002938 7 Wsh, Flt SAE SS 5/16 30 56397301 1 Hose, PVC .375
6 56003120 2 Pin, Cotter Hair .0915 X .375 31 56397316 2 Motor / Gear Unit Assembly 36v (M2 / M3) TSBUS2010-1059
7 56003335 2 Scr, Hex Loc SS 5/16-18 X .88 [] 56397139 4 Carbon Brush NOTE 4
8 56003338 8 Scr, Hex Loc SS 3/8-16 X .75 [] 56397138 4 Brush Spring NOTE 4
9 56003438 4 Nut, Hex Nyl Loc SS M10-1.5 [] 56380637 1 Brush Board Assy NOTE 4
10 56003472 1 Scr, Soc Shd .38 X 1.00 X 5/16-18 (28”) 32 See Brush Selector Guide
11 56003477 6 Scr, Hex Loc SS M8-1 X 25mm 56505808 2 Brush Midlite 14 (model 56307250 only)
12 56003533 4 Scr, Hex SS M10-1.5 X 20mm 33 56002938 3 Wsh, Flt SAE SS 5/16
13 56003679 2 Pin, Ring .50 X 1.63 34 56003405 3 Nut, Hex Nyl Loc SS M8-1.25
14 56003693 3 Rivet, Nylon Tree Push-In (.218) 35 56003639 3 Scr, Hex Hd SS M8-1.25 x 30mm
15 56009022 2 Wsh, Flt .754 X 1.250 X .120 36 56009030 1 Scr, Pan Phil Thd Form 10-24 x .38
16 56009107 2 Wsh, Flt SS .378 X 1.000 X .120 37 56009096 1 Wsh, Flt .193 x .875 x .060
17 56314108 2 Hub, Drive 38 56383238 2 Brush Drive Disc
18 56315588 1 Scrub Deck, Disc, Cast (28”) NOTE 1 39 56314030 1 Brush Holder
56315859 1 Scrub Deck, Disc, Cast (32”) NOTE 1 40 56397081 1 Spring Retainer
19 56315161 1 Pin 41 56315373 2 Weld’t, Deck Mount Brkt NOTE 1
20 56315719 1 Weld’t, Actuator Bracket NOTE 1 42 56002769 4 Nut, Hex Nyl Loc 3/8-16 NOTE 1
21 56315274 1 Skirt, Rubber (28”) 43 56315759 1 Band Clamp (28”)
56315626 1 Skirt, Rubber (32”) 56315761 1 Band Clamp (32”)
22 56315754 1 Bumper, Extruded (28”) NOTE 2 44 56002880 1 Scr, Hex Loc SS 1/4-20 X 1.75 (32”)
56315755 1 Bumper, Extruded (32”) NOTE 2 45 56002859 2 Wsh, Flt SAE SS 1/4 (32”)
23 56315339 1 Bracket 46 56315580 1 Bushing, Stainless (32”)
24 56315648 2 Shroud, Motor 47 56049261 1 Wheel (32”)
25 56355488 2 Clamp, Hose SAE #96 48 56002850 1 Nut, Hex Nyl Loc-Thin Ss 1/4-20 (32”)
[ ] = Not Shown

NOTE 1: The Deck Casting (item #18) has been redesigned. The old style castings (56315053 - 28” & 56315052 – 32”) are no longer available. If you have a machine built prior to
this change (old style deck assembly DOES NOT include item 41) and need to replace one of these deck castings you need to order one of the kits listed below. These kits include
items (9, 12, 14, 18, 20, 41, 42).
Old Deck Order Kit
56315053 (28”) 56315727
56315052 (32”) 56315728
NOTE 2: Extruded Bumpers PNs 56315318 & 56315627 are obsolete. If you need to replace one of these bumpers please order one of the kits listed below.
Old Bumper Order Kit
56315318 (28”) 56315764
56315627 (32”) 56315765
NOTE 3: As of October 2008 a new upper deck linkage arm (56315836) is being used in production. The new design does not use item #3 and the quantity of item #1 is reduced to 2.
NOTE 4: If your Motor / Gear Unit Assembly has a serial tag from Imperial Electric order (4) Carbon Brushes 56397139 or (4) Brush Springs 56397138.
If your Motor / Gear Unit Assembly has a serial tag from Nilfisk-Advance order Brush Board Assy 56380637.

4/2005 56042463 - WARRIOR™ 13


PARTS LIST revised 2/2012

SCRUB SYSTEM - DISK AFTER SN1000025514

32" ONLY
45 44

25 11 17
38
24

16 40
1
3
27 35 36
19
6 20 26 37

9 34

14 41
23 39
30
2 28 1 31
29
13

41 18
4
42
4 43
5
21
15
10
8
22

12
26

27

32
7

14 WARRIOR™ - 56042463 4/2005


revised 2/2012 PARTS LIST

SCRUB SYSTEM - DISK AFTER SN1000025514


Item Ref. No. Qty Description
1 56002959 2 Pin, Cotter Hair Item Ref. No. Qty Description
2 56324350 1 Wheel (28”) 26 56109651 1 Brush Plate Assy, Counterclockwise (33-40)
3 56001879 2 Wsh, Flt SAE 1/2 27 56109652 1 Brush Plate Assy, Clockwise (33-40)
4 56002910 8 Wsh, Flt SAE SS 3/8 28 56396195 1 Hose, PVC .38id X 6.00
5 56002938 1 Wsh, Flt SAE SS 5/16 29 56397300 1 Tee, Barb
6 56003120 2 Pin, Cotter Hair .0915 X .375 30 56397301 1 Hose, PVC .375
7 56002131 2 Scr, Soc Hd 5/16 – 18 x 1.25 31 56397316 2 Motor / Gear Unit Assembly 36v (M2 / M3) TSBUS2010-1059
8 56003338 8 Scr, Hex Loc SS 3/8-16 X .75 [] 56397139 4 Carbon Brush NOTE 1
9 56003438 4 Nut, Hex Nyl Loc SS M10-1.5 [] 56397138 4 Brush Spring NOTE 1
10 56003472 1 Scr, Soc Shd .38 X 1.00 X 5/16-18 (28”) [] 56380637 1 Brush Board Assy NOTE 1
11 56049261 1 Wheel (32”) 32 See Brush Selector Guide
12 56003533 4 Scr, Hex SS M10-1.5 X 20mm 56505808 2 Brush Midlite 14 (model 56307250 only)
13 56003679 2 Pin, Ring .50 X 1.63 34 366455 1 Plate, Stop
14 56003693 3 Rivet, Nylon Tree Push-In (.218) 35 56009002 1 Wsh, Flt .266 x .906 x .060
15 56009022 2 Wsh, Flt .754 X 1.250 X .120 36 56009247 3 Scr, Pan Phil Plastite 10-14 x .38
16 56002850 1 Nut, Hex Nyl Loc-Thin Ss 1/4-20 (32”) 37 56109653 1 Spring Retainer
17 56315580 1 Bushing, Stainless (32”) 38 56601056 1 Spring, Brush Holder
18 56315588 1 Scrub Deck, Disc, Cast (28”) 39 56601118 1 Brush Plate
56315859 1 Scrub Deck, Disc, Cast (32”) 40 56112521 1 Gimbal-Collar Assembly
19 56315161 1 Pin 41 56315373 2 Weld’t, Deck Mount Brkt
20 56315719 1 Weld’t, Actuator Bracket 42 56002769 4 Nut, Hex Nyl Loc 3/8-16
21 56315274 1 Skirt, Rubber (28”) 43 56315759 1 Band Clamp (28”)
56315626 1 Skirt, Rubber (32”) 56315761 1 Band Clamp (32”)
22 56315754 1 Bumper, Extruded (28”) 44 56002880 1 Scr, Hex Loc SS 1/4-20 X 1.75 (32”)
56315755 1 Bumper, Extruded (32”) 45 56002859 2 Wsh, Flt SAE SS 1/4 (32”)
23 56315339 1 Bracket
24 56315648 2 Shroud, Motor
25 56355488 2 Clamp, Hose SAE #96

[ ] = Not Shown
NOTE 1: If your Motor / Gear Unit Assembly has a serial tag from Imperial Electric order (4) Carbon Brushes 56397139 or (4) Brush Springs 56397138.
If your Motor / Gear Unit Assembly has a serial tag from Nilfisk-Advance order Brush Board Assy 56380637.

4/2005 56042463 - WARRIOR™ 15


PARTS LIST revised 10/2013

SCRUB SYSTEM - CYLINDRICAL

33 29 25 8
35 31

32
23
30 20
17 13
34 24
18 9
6 12
4 10

7
11 27 1
14 5

28
26
3 16
2
21
23
15

10
10 49
20 24 22
13

FRONT
24 22
47 41 43
45
48 39
46 40

42
37 36
44
38 36

16 WARRIOR™ - 56042463 4/2005


revised 12/2014 PARTS LIST

SCRUB SYSTEM – CYLINDRICAL


Item Ref. No. Qty Description
1 56002959 3 Pin, Cotter Hair NOTE 1
2 56003403 2 Nut, Hex Nyl Loc M6-1.00
3 56407391 2 Blade
4 56407433 2 Sheave, Poly-V
5 56412176 2 Bushing
6 56001879 6 Wsh, Flt SAE 1/2 NOTE 1
7 56002086 4 Scr, Soc Set Loc 5/16-18x.25
8 56002948 6 Scr, Hex Hd Loc 1/4-20x.75
9 56003120 2 Pin, Cotter Hair .0915 X .375
10 56003426 8 Nut, Hex Nyl Loc SS M6x1.0
11 56003431 2 Scr, Hex Hd SS M6-1.0x16mm
12 56003492 2 Scr, Hex M6-1.0x95mm
13 56003603 2 Scr, Pan Phil Thd Form 1/4-20x.38
14 56003679 2 Pin, Ring .50 X 1.63
15 56315355 2 Manifold, PVC (28”)
56315647 2 Manifold, PVC (32”)
16 56219932 2 Clamp, Hose SAE #6
17 56315611 2 Motor, 36 Vdc, .75 Hp, 1800 RPM (M2 / M3)
[] 56412287 1 Brush / Spring Kit NOTE 2
[] 56380003 1 Brush / Spring Kit NOTE 2
18 56315161 1 Pin
19 56315320 2 Harness, Brush (Not Shown)
20 56315321 2 Belt, Auto Tension
21 56262549 1 Tee, Barb
22 56407559 2 Drive End Assy (#36-43)
23 56315445 2 Cover, Belt
24 56314445 2 Idler End Assy (#44-48)
25 56315459 1 Hopper Assembly (28” / #29-35))
56315616 1 Hopper Assembly (32” / #29-35)
26 56315470 1 Housing, Weld’t (28”)
56315620 1 Housing, Weld’t (32”)
27 56009060 2 Wsh Flt SS .260X1.000X.074
28 56412459 2 Wheel
29 56003426 4 Nut, Hex Nyl Loc SS M6-1.00
30 56002896 2 Scr, Pan Phil SS 10-24 x .62
31 56003431 4 Scr, Hex Hd SS M6-1.00 x 16mm
32 56009060 2 Wsh, Flt SS .260 x 1.00 x .074
33 56315460 1 Hopper (28”)
56315621 1 Hopper (32”)
34 56315464 1 Hopper Screen (28”)
56315618 1 Hopper Screen (32”)
35 56315467 1 Hopper Bracket (28”)
56315617 1 Hopper Bracket (32”)
36 56106070 2 Bearing, Ball
37 56407389 1 Spacer
38 56407442 1 Sheave, Poly-V
39 56002119 2 Scr, Soc Set Loc 1/4-20 x .50
40 56003237 1 Key, Sq., 19 x .62
41 56381765 1 Bearing Plate
42 56109527 1 Spindle
43 56407558 1 Washer, Bearing
44 56106070 1 Bearing, Ball
45 56407558 1 Washer, Bearing
46 56315447 1 Idler Bearing Plate
47 56407303 1 Knob
48 56407551 1 Hub
* 56384137 1 Idler W/O-Ring Kit NOTE 3
49 56002992 2 Scr, Hex SS 5/16-18 x .50
[ ] = Not Shown
* = Optional, Not Included
NOTE 1: As of October 2008 a new upper deck linkage arm (56315836) is being used in production. The quantity of item #1 is reduced to 2 and the quantity of item #6 is reduced to
4.
NOTE 2: If your cylindrical scrub motor has a serial tag from Scott Motors Co. order Brush / Spring Kit 56412287. If your cylindrical scrub motor has a serial tag from Nilfisk-Advance
order Brush / Spring Kit 56380003.
NOTE 3: Idler Kit 56384137 can be used to replace Hub 56407551 if you are having noise problems.

4/2005 56042463 - WARRIOR™ 17


PARTS LIST revised 7/2011

SOLUTION - ELECTRICAL SYSTEM-1 - EcoFlex™

25

80 23 26

19 15
13
120 69
53 28
123 8
4
32
6
136
71 10 33
1

8
75 61
44 74 42 49

15 41 86 17
22
39
21 8
81 10
84
To Deck
79 116 114

95
31
91 48
117 7
93
64 5
30
92
94 Before November 2008 (see NOTE 4)
67 2 After October 2008 (see NOTE 4)
96
130
36 131

133
45 132

18 WARRIOR™ - 56042463 4/2005


revised 7/2011 PARTS LIST

SOLUTION - ELECTRICAL SYSTEM-1 - EcoFlex™


Item Ref. No. Qty Description Item Ref. No. Qty Description
1 56002959 1 Pin, Cotter Hair 67 56315609 1 Cover, Chemical Tank (grey)
2 56302168 1 Hinge 56315432 1 Cover, Chemical Tank (green / model 56307250 only)
4 56365777 4 Lug, Brush Driver 69 56315645 1 Chemical Tank Assy NOTE 8
5 1 Bearing, Sleeve NOTE 4 56381104 1 Chemical Tank Assy NOTE 9
6 56001832 4 Scr, Flt Phil 1/4-20 X 1.00 71 56315744 1 Weldment, Actuator Mount TSBUS2006-940
7 1 Wsh, Flt SAE 1/2 NOTE 4 74 56315686 1 Charge Connector Assy (to batteries)
8 56009122 7 Wsh, Flt .344 X .938 X .125 75 56315687 2 Charge Connector Assy (to electrical box)
10 56002667 7 Scr, Hex 5/16-18 X .75 79 56109595 1 Lift Actuator Assembly (91-96) NOTE 7 / TSBUS2009-1040
13 56002098 6 Wsh, Flt SAE 1/4 80 56410254 1 Wire Rope, 6 Inch TSBUS2007-967
15 56002145 7 Scr, Pan Phil 1/4-20 X .50 81 56397215 1 Solenoid Valve Assy. 36v
17 56002684 1 Scr, Hex 3/8-16 X 1.75 84 56409462 1 Hose, Spiral .500
19 56002825 2 Scr, Pan Phil 1/4-20 X 1.25 86 56418669 1 Reducer, Barb
21 56002840 2 Nut, Hex Nyl Loc-Thin 1/4-20 NOTE 2 91 56109597 1 Actuator (M5)
22 56002841 1 Nut, Hex Nyl Loc-Thin 3/8-16 [] 56109596 1 Plastic Nut
23 56002849 1 Nut, Hex Nyl Loc-Thin Ss 10-24 [] 56109636 1 Spring Housing Kit
25 56002896 1 Scr, Pan Phil SS 10-24 X .62 92 56109547 1 Spring Housing Bottom
26 56002919 1 Wsh, Flt Std Ss #10 93 56420018 1 Compression Spring
28 56003003 1 Scr, Pan Phil 5/16-18 X .62 94 56109546 1 Spring Housing Top
30 1 Nut, Hex Nyl Loc M12-1.75 NOTE 4 95 56412071 1 Compression Spring
31 1 Scr, Hex M12-1.75 X 35mm NOTE 4 96 56329145 2 Clamp-Hose SAE #24
32 56009006 2 Scr, Pan Phil SS Type B 10-16 X 1.00 114 1 Bushing NOTE 4
33 56003679 1 Pin, Ring .50 X 1.63 116 1 Scr, Hex Thd to Hd 1/4-20 x 1.50 NOTE 4
36 56009139 4 Scr, Pan Phil Loc 10-24 X .38 117 1 Nut, Hex Jam 1/4-20 NOTE 4
39 56219932 5 Clamp, Hose SAE #6 120 56315166 1 Plate
41 56262180 1 Hose, Spiral .500 123 56002916 2 Wsh, Flt SAE SS #10
42 56302015 1 Hose, Spiral .375 130 56109524 1 Pivot Weldt. NOTE 4
44 56315733 1 Tank, Solution (grey) TSBUS2006-940 131 56003120 2 Pin, Cotter Hair .0915 x .375 NOTE 4
[] 56109560 1 Solution Tank Kit (grey) NOTE 6 132 56315836 1 Turnbuckle Assy NOTE 4
56315429 1 Tank, Solution (green / model 56307250 only) 133 56002063 3 Wsh, Flt SAE 3/8 NOTE 4
[] 56109562 1 Solution Tank Kit (green / model 56307250 only) NOTE 6 136 7-13-07096 1 Clamp-Adjustable
45 56315087 1 Nose Cone (grey) [ ] = Not Shown
56315433 1 Nose Cone (green / model 56307250 only)
48 1 Pivot Weld’t. TSBUS2006-940 NOTE 4
49 56315191 1 Yoke, Actuator
53 56315219 1 Cover, Solution Fill TSBUS2007-967
61 56315265 1 Tee, Barb
64 1 Bushing NOTE 4

NOTE 2: As of serial number 2059967 the following items (56002962, 56364527, 56002840, 56003266, 56315193, 56315236 & 56315245) are no longer used in production. If you need to replace any of these
items please order the following group of parts (56315730, 56009117, 56003223, 56001854 / items 126 through 129) in a quantity of 1 each.
NOTE 4: As of October 2008 the following items (56370878, 56001879, 56003312, 56003708, 56315736, 56315380, 56315479, 56003709, 56009087) are no longer used in production. If you need to replace
any of these items please order Kit 56109540.
NOTE 6: If replacing the solution tank on a machine with the old style squeegee lift level (56315236), please order Solution Tank Kit 56109560 for grey models or Solution Tank Kit 56109562 for green models.
NOTE 7: Actuator 56109595 replaces actuator 56396049 as of September 2009.
NOTE 8: Only used on AXP models.
NOTE 9: Only used on EcoFlex models. AXP models are no longer in production and have been replaced by EcoFlex models.

4/2005 56042463 - WARRIOR™ 19


PARTS LIST revised 7/2011

SOLUTION - ELECTRICAL SYSTEM-2 - EcoFlex™

62
59
124
58 43
12 37

70 135
135

72
60 20 54
27
77 65
76 125
122
119 21
9
57 29
127
13
39 47 134 126
83 68 50
40 55 3
11
14 56
To Ball Valve
Before Serial Number 128
2059967 (See NOTE 2)
46 90 56 129
51
78
9 11
16 13
89 38
52 63 34 18 105 106
100 15
From Filter
88 103
108
111
101
124
73
107

124
104
121 109
102

20 WARRIOR™ - 56042463 4/2005


revised 7/2013 PARTS LIST

SOLUTION - ELECTRICAL SYSTEM-2 - EcoFlex™


Item Ref. No. Qty Description Item Ref. No. Qty Description
3 56364527 1 Knob NOTE 2 68 56315634 1 Barb, Adaptor 3/4 X 1/2 Npt
9 56001954 5 Wsh, Flt SAE #10 70 56315657 1 Control Panel Assy TSBUS2007-952 / TSBUS2007-958 / NOTE 8
11 56002066 8 Scr, Pan Phil 1/4-20 X .62 56383092 1 Control Panel Kit NOTE 9
12 56002094 4 Scr, Hex 5/16-18 X 1.50 72 56315683 1 Barb, 90 Elbow 3/4 X 3/8npt
13 56002098 6 Wsh, Flt SAE 1/4 73 56315684 1 Assembly, Electrical Box (34, 100-111 & 121)
14 56002124 10 Scr, Pan Phil 10-24 X .62 76 56331154 1 Clamp, Plastic
15 56002145 7 Scr, Pan Phil 1/4-20 X .50 77 56379139 1 Hose, PVC
16 56002146 3 Scr, Pan Phil 8-32 X .62 78 56391802 1 Hose, Spiral .375
18 56002708 4 Nut, Hex Nyl Loc 1/4-20 83 56409152 1 Barb, 90 Elbow 1/2 X 1/2npt
20 56002832 2 Nut, Hex Nyl Loc-Thin 10-24 NOTE 3 88 56486112 2 Clamp, P
21 56002840 2 Nut, Hex Nyl Loc-Thin 1/4-20 NOTE 2 89 56249682 1 Spiral, Hose X .375
27 56002962 1 Scr, Soc Shd .38 X .62 X 5/16-18 NOTE 2 90 56756364 6 Clamp, Hose SAE #4
29 56003266 1 Ring, Ret Ext Type E 0.75 Dia. NOTE 2 100 56009203 3 Stud, 1/4-20
34 56009030 2 Scr, Pan Phil Thd Form 10-24 X .38 101 56412089 1 Fuse, 150 Amp
37 56009206 4 Scr, Truss Phil-Blk 10-24x.50 102 56395455 1 Contactor 36v (K2 / Vac Motor)
38 56051207 1 Barb, Adapter 3/8 X 1/2 Npt 103 56469858 3 Standoff, Insulated
39 56219932 5 Clamp, Hose SAE #6 104 56002462 7 Scr, Pan Phil 1/4-20 X .38
40 56244969 1 Clamp, Hose SAE #12 105 56002561 4 Nut, Hex W/ Shprf 1/4-20
43 56303553 1 Key Switch Assy (S3) 106 56003698 2 Scr, Pan Phil Thd Form 8-32 X .75
[] 56303526 A/R Set of 2 Keys 107 56315182 1 Panel, Electrical
56380488 1 Key Switch Assy (model 56307250 only) 108 56315692 1 Controller, Speed TSBUS2007-958
56508699 A/R Replacement Key (model 56307250 only) 109 56397250 1 Solenoid, Spdt 36v (K1 / Brush Motor)
46 56315108 1 Pump, Solution (M5) 111 2-00-04203 4 Insulator, Terminal
47 56315121 1 Guide, Cable 119 56249884 1 Plate
50 56315193 2 Bushing, Flange NOTE 2 121 56410166 1 Clamp, P
51 56315774 1 Charger, On-Board 36v NOTE 1 / NOTE 10 122 56001993 2 Scr, Pan Phil 10-24 x .50
[] 56315747 1 Thermister Repair Kit for 56315774 124 56009030 3 Scr, Pan Phil Thd Form 10-24 X .38
52 56315206 1 Bracket, Charger 125 56396199 1 Clamp, Plastic
54 56109502 1 Panel, Electrical NOTE 3 126 56315730 1 Lever, Squeegee Lift NOTE 2 / TSBUS2008-1021
55 56315236 1 Weldment, Squeegee Lift NOTE 2 / TSBUS2008-1021 127 56003223 1 Pin, Cot Hair NOTE 2
56 56315243 1 Cable Assy 128 56009117 1 Wsh, Flt 1.03 x 1.85 x .48 NOTE 2
57 56315245 1 Bushing, Squeegee Cable NOTE 2 129 56001854 1 Scr, Hex 1/4-20 x .50 NOTE 2
58 56315255 1 Circuit Breaker, 5 Amp 134 56262561 1 Hose, Spiral .50
59 56315256 1 Circuit Breaker, 30 Amp 135 56002053 6 Wsh, Flt STD #10
60 56109553 1 Plate, Circuit Breaker NOTE 5
[ ] = Not Shown
62 56315266 1 Assembly, Paddle TSBUS2007-958
63 56383385 1 Cord Charger Yellow US
65 56315382 1 Clip, Conduit

NOTE 1: Starting with Charger serial # CP360614027995 the charger software can be programmed with a computer and the QuiQ Programmer kit 56315732.
NOTE 2: As of serial number 2059967 the following items (56002962, 56364527, 56002840, 56003266, 56315193, 56315236 & 56315245) are no longer used in production. If you need to replace any of these
items please order the following group of parts (56315730, 56009117, 56003223, 56001854 / items 126 through 129) in a quantity of 1 each.
NOTE 3: As of serial number 2059967 the following items (56002832, 56315222 & 56412285) are no longer used in production. If you need to replace 56315222 or 56412285 please order 56109502.
NOTE 5: 56315259 and 56315532 are no longer used in production. If you need to replace either of these items please order 56109553.
NOTE 8: Only used on AXP models.
NOTE 9: Only used on EcoFlex models. AXP models are no longer in production and have been replaced by EcoFlex models.
NOTE 10: TSBUS2006-931 / TSBUS2007-979 / TSBUS2008-984 / TSBUS2008-1003 / TSBUS2008-1008

4/2005 56042463 - WARRIOR™ 21


PARTS LIST revised 7/2011

SOLUTION - ELECTRICAL SYSTEM-1 - STD

47 22
29
24 23
71
FRONT
16
13

110 11
113
9
125
7 30
41 64
1

9
73 4
40 11
TO BALL VALVE
34
45
9
11 21
36
62 17

35 37 15 38
TO FILTER 35
60
6
34
69 99 97
TO SCRUB DECK
28
44
100 8
42 80 56 5
76 27
Before November 2008 (see NOTE 5)
78 After October 2008 (see NOTE 5)
70
120
77 121
79

81

123
122

22 WARRIOR™ - 56042463 4/2005


revised 8/2015 PARTS LIST

SOLUTION - ELECTRICAL SYSTEM-1 – STD


Item Ref. No. Qty Description Item Ref. No. Qty Description
1 56002959 1 Pin, Cotter Hair 44 1 Pivot Weld’t. TSBUS2006-940 / NOTE 5
4 56365777 4 Lug, Brush Driver 45 56315191 1 Yoke, Actuator
5 1 Bearing, Sleeve NOTE 5 47 56315219 1 Cover, Solution Fill TSBUS2007-967
6 56001818 2 Scr, Pan Phil 8-32 X .38 56 1 Bushing NOTE 5
7 56001832 4 Scr, Flt Phil 1/4-20 X 1.00 60 56315625 1 Barb, Coupler 1/2 X 3/4
8 1 Wsh, Flt SAE 1/2 NOTE 5 62 56315634 2 Barb, Adaptor 3/4 X 1/2 NPT
9 56009122 7 Wsh, Flt .344 x .938 x .125 64 56315744 1 Weldment, Actuator Mount TSBUS2006-940
11 56002667 7 Scr, Hex 5/16-18 X .75 69 56387302 1 Hose, Solution
13 56002098 6 Wsh, Flt SAE 1/4 70 56109595 1 Lift Actuator Assembly (76-80) NOTE 8 / TSBUS2009-1040
15 56002140 2 Wsh, Flt SAE #8 71 56410254 1 Wire Rope, 6 Inch TSBUS2007-967
16 56002145 5 Scr, Pan Phil 1/4-20 X .50 73 56409152 1 Barb, 90 Elbow 1/2 X 1/2npt
17 56002684 1 Scr, Hex 3/8-16 X 1.75 76 56109597 1 Actuator (M5)
21 56002841 1 Nut, Hex Nyl Loc-Thin 3/8-16 [] 56109596 1 Plastic Nut
22 56002849 1 Nut, Hex Nyl Loc-Thin SS 10-24 [] 56109636 1 Spring Housing Kit
23 56002896 1 Scr, Pan Phil Ss 10-24 X .62 77 56109547 1 Spring Housing Bottom
24 56002919 1 Wsh, Flt Std Ss #10 78 56420018 1 Compression Spring
27 1 Nut, Hex Nyl Loc M12-1.75 NOTE 5 79 56109546 1 Spring Housing Top
28 1 Scr, Hex M12-1.75 X 35mm NOTE 5 80 56412071 1 Compression Spring
29 56009006 2 Scr, Pan Phil SS Type B 10-16 X 1.00 81 56329145 2 Clamp-Hose SAE #24
30 56003679 1 Pin, Ring .50 X 1.63 97 1 Bushing NOTE 5
34 56219932 3 Clamp, Hose SAE #6 99 1 Scr, Hex Thd to Hd 1/4-20 x 1.50 NOTE 5
35 56244969 5 Clamp, Hose SAE #12 100 1 Nut, Hex Jam 1/4-20 NOTE 5
36 56262561 1 Hose, Spiral .500 110 56315166 1 Plate
37# 56303275 1 Solenoid Valve Assy TSB-FC-2015-023 113 56002916 2 Wsh, Flt SAE SS #10
38 56303394 1 Hose, Spiral .750 X 25” 120 56109524 1 Pivot Weldt. NOTE 5
40 56305318 1 Hose, Spiral .750 X 10.5” 121 56003120 2 Pin, Cotter Hair .0915 x .375 NOTE 5
41 56315733 1 Tank, Solution TSBUS2006-940 122 56315836 1 Turnbuckle Assy NOTE 5
[] 56109560 1 Solution Tank Kit (grey) NOTE 7 123 56002063 3 Wsh, Flt SAE 3/8 NOTE 5
42 56315949 1 Nose Cone 125 7-13-07096 1 Clamp-Adjustable
[ ] = Not Shown

NOTE 5: As of October 2008 the following items (56370878, 56001879, 56003312,

56003708, 56315736, 56315380, 56315479, 56003709, 56009087) are no longer used in production. If you need to replace any of these items please order Kit 56109540.
NOTE 7: If replacing the solution tank on a machine with the old style squeegee lift level (56315236), please order Solution Tank Kit 56109560.
NOTE 8: Actuator 56109595 replaces actuator 56396049 as of September 2009.

4/2005 56042463 - WARRIOR™ 23


PARTS LIST revised 7/2011

SOLUTION - ELECTRICAL SYSTEM-2 - STD

55
53
52 114 12

14 39

124
33
54 63

124
67 14

25 14 48
57
115
10
19 65 112
14

118 109 43 68
117 105
13 62 35

102
119 116

50 105
108
3 104 107 90 91 93
13 103 85
106 92
88 96
26
49
51 61 114
20 46 86 87
50
89
Before Serial Number 66
111
2059967 (See NOTE 3) 18 114
72 94
13
16

24 WARRIOR™ - 56042463 4/2005


revised 7/2013 PARTS LIST

SOLUTION - ELECTRICAL SYSTEM-2 – STD


Item Ref. No. Qty Description Item Ref. No. Qty Description
3 56364527 1 Knob NOTE 3 67 56331154 1 Clamp, Plastic
10 56001954 2 Wsh, Flt SAE #10 68 56379139 1 Hose, PVC
12 56002094 4 Scr, Hex 5/16-18 X 1.50 72 56398000 1 Connector Assy (To batteries)
13 56002098 6 Wsh, Flt SAE 1/4 NOTE 3 85 56009203 3 Stud, 1/4-20
14 56002124 10 Scr, Pan Phil 10-24 X .62 86 56412089 1 Fuse, 150 Amp
16 56002145 5 Scr, Pan Phil 1/4-20 X .50 87 56395455 1 Contactor 36v (K2 / Vac Motor)
18 56002825 2 Scr, Pan Phil 1/4-20 X 1.25 88 56469858 3 Standoff, Insulated
19 56002832 2 Nut, Hex Nyl Loc-Thin 10-24 NOTE 4 89 56002462 7 Scr, Pan Phil 1/4-20 X .38
20 56002840 1 Nut, Hex Nyl Loc-Thin 1/4-20 NOTE 3 90 56002561 4 Nut, Hex W/ Shprf 1/4-20
25 56002962 1 Scr, Soc Shd .38 X .62 X 5/16-18 NOTE 2 91 56003698 2 Scr, Pan Phil Thd Form 8-32 X .75
26 56003266 1 Ring, Ret Ext Type E 0.75 Dia. NOTE 3 92 56315182 1 Panel, Electrical
33 56009206 4 Scr, Truss Phil-Blk 10-24x.50 93 56315692 1 Controller, Speed TSBUS2006-950
35 56244969 5 Clamp, Hose SAE #12 94 56395453 1 Contactor 36v (K1 / Brush Motor) TSBUS2008-1020
39 56303553 1 Key Switch Assembly (S3) 96 2-00-04203 4 Insulator, Terminal
[] 56303526 A/R Set of 2 Keys 102 56315774 1 Charger, Onboard 36V NOTE 1 / NOTE 2 / NOTE 9
43 56315121 1 Guide, Cable [] 56315747 1 Thermister Repair Kit for 56315774
46 56315193 2 Bushing, Flange NOTE 3 103 56383385 1 Cord Charger Yellow US NOTE 1
48 56109502 1 Panel, Electrical NOTE 4 104 56315206 1 Bracket, Charger NOTE 1
49 56315236 1 Weldment, Squeegee Lift NOTE 3 / TSBUS2008-1021 105 56002066 8 Scr, Pan Phil 1/4-20 x .62 NOTE 1
50 56315243 1 Cable Assy NOTE 3 106 56486112 2 Clamp, P NOTE 1
51 56315245 1 Bushing, Squeegee Cable NOTE 3 107 56009030 2 Scr, Pan Phil Thd Form 10-24 x .38 NOTE 1
52 56315255 1 Circuit Breaker, 5 Amp 108 56002708 4 Nut, Hex Nyl Loc 1/4-20 NOTE 1
53 56315256 1 Circuit Breaker, 30 Amp 109 56249884 1 Plate
54 56109553 1 Plate, Circuit Breaker NOTE 6 111 56410166 1 Clamp, P
55 56315266 1 Assembly, Paddle TSBUS2006-950 112 56001993 2 Scr, Pan Phil 10-24 x .50
57 56315382 1 Clip, Conduit 114 56009030 3 Scr, Pan Phil Thd Form 10-24 x .38
61 56315628 1 Assembly, Electrical Box (85-96, 111 & 114) 115 56396199 1 Clamp, Plastic
62 56315634 2 Barb, Adaptor 3/4 X 1/2 NPT 116 56315730 1 Lever, Squeegee Lift NOTE 3 / TSBUS2008-1021
63 56316213 1 Control Panel Assy Kit TSBUS2006-938 / TSBUS2006-950 117 56009117 1 Wsh, Flt 1.03 x 1.85 x .48 NOTE 3
65 56315683 1 Barb, 90 Elbow 3/4 X 3/8npt 118 56003223 1 Pin, Cot Hair NOTE 3
66 56315687 1 Charge Connector Assy (To electrical box) 119 56001854 1 Scr, Hex 1/4-20 x .50 NOTE 3
124 56002053 6 Wsh, Flt STD #10
[ ] = Not Shown

NOTE 1: These items are only used on the following models: 56315039, 56315538, 56315539, 56315540.
NOTE 2: Starting with Charger serial # CP360614027995 the charger software can be programmed with a computer and the QuiQ Programmer kit 56315732.
NOTE 3: As of serial number 2059967 the following items (56002962, 56364527, 56002840, 56003266, 56315193, 56315236 & 56315245) are no longer used in production. If you
need to replace any of these items please order the following group of parts (56315730, 56009117, 56003223, 56001854 / items 116 through 119) in a quantity of 1 each.
NOTE 4: As of serial number 2059967 the following items (56002832, 56315222 & 56412285) are no longer used in production. If you need to replace 56315222 or 56412285 please
order 56109502.
NOTE 6: 56315259 and 56315532 are no longer used in production. If you need to replace either of these items please order 56109553.
NOTE 9: TSBUS2006-931 / TSBUS2007-979 / TSBUS2008-984 / TSBUS2008-1003 / TSBUS2008-1008

4/2005 56042463 - WARRIOR™ 25


PARTS LIST revised 2/2010

CHEMICAL ASSY - EcoFlex™

26 WARRIOR™ - 56042463 4/2005


revised 2/2010 PARTS LIST

CHEMICAL ASSY - EcoFlex™


Item Ref. No. Qty Description
56315645 1 Chemical Tank Assy NOTE 1
56381104 1 Chemical Tank Assy NOTE 2
1 56002877 2 Nut, Hex Nyl Loc SS 8-32
2 56003018 2 Scr, Pan Phil SS 8-32 X .38
3 56003699 1 Bushing, 1/4 Id Snub
4 56315241 1 Pump, Chemical
5 56315340 1 Chemical Sensor Assy NOTE 1
6 56315382 2 Clip, Conduit
7 56315476 1 Bracket, Chemical Pump
8 56315502 1 Chemical Bottle Assy NOTE 1
** 56315503 A/R Chemical Bottle Assy (8, 9, 13) NOTE 1
56601544 1 Chemical Bottle Assy NOTE 2
** 56601545 A/R Chemical Bottle Assy (8, 9, 13) NOTE 2
9 56315517 1 Cap, Raw
10 56315522 1 Check Valve, 1/8 Barb, 125 PSI
11 56315523 1 Cap, Dry Break, 1/8 Barb, 90°
12 56315524 3 Hose, Chemical Resistant, 7”
13 56315527 1 Insert, Dry Break
14 56315644 1 Bracket, Tank Mounting
15 56315511 1 Indicator Assy NOTE 1

** = Optional, Not Included

NOTE 1: Only used on AXP models.


NOTE 2: Only used on EcoFlex models. AXP models are no longer in production and have been replaced by EcoFlex models.

4/2005 56042463 - WARRIOR™ 27


PARTS LIST revised 9/2009

PADDLE ASSY

9
15

4
19
19 18 2

19
4
11

3 17
13
5
6 8

6 6
21 22 10
20 23 23 12
6 10

1
FRONT 16

14

28 WARRIOR™ - 56042463 4/2005


revised 2/2010 PARTS LIST

PADDLE ASSY
Item Ref. No. Qty Description
56315266 1 Assembly, Paddle TSBUS2006-925 / TSBUS2006-950 / TSBUS2007-958
1 56396197 1 Potentiometer, 100k (R2)
2 56397029 1 Potentiometer, 5k (R1)
3 56315231 1 Harness, Handle
4 56325654 2 Spring, Compression
5 56002006 2 Wsh, Flt SAE #6
6 56003197 7 Scr, Pan Phil Plastite 6-18x.62
8 56003527 1 Scr, Pan Phil Plastite 1/4-10x2.00
9 56003545 4 Scr, Pan Phil Plastite 8-10x.75
10 56009030 2 Scr, Pan Phil Thd Form 10-24x.38
11 56009096 1 Wsh, Flt .193 X .875 X .060
12 56009287 1 Scr, Pan Phil Type B 8x2.00
13 56109716 1 Paddle, Back Cover
14 56315230 1 Paddle, Front Cover
15 56315251 1 Weldment, Handle Bar
16 56315280 1 Knob
17 56397015 1 Cam Controller
18 56397109 1 Sleeve
19 56397170 3 Washer, Plastic
20 56397171 2 Clamp
21 56109648 1 Potentiometer Fork
22 56478246 1 Tie, Cable
23 56481890 2 Clamp, P

4/2005 56042463 - WARRIOR™ 29


PARTS LIST revised 9/2009

SQUEEGEE ASSY

13 14
9

8
7

11
1

14
12
FRONT
15
5

4
10

30 WARRIOR™ - 56042463 4/2005


revised 2/2011 PARTS LIST

SQUEEGEE ASSY
Item Ref. No. Qty Description
56315632 1 Squeegee Assembly “D” (STD on all models except 28” & 32” cylindrical) NOTE 2
56314697 1 Squeegee Assembly “D” (STD only on 28” & 32” cylindrical) NOTE 2
56315291 1 Squeegee Assembly “B” (Narrow Isle Option) NOTE 2
56315290 1 Squeegee Assembly “C” (Narrow Isle Option) NOTE 2
1 56324350 2 Wheel
2 56370711 2 Nut, Thumb
3 56002851 2 Nut, Hex Nyl Loc-Thin Ss 5/16-18
4 56002907 2 Nut, Hex Nyl Loc SS 6-32
5 56002909 2 Scr, Pan Phil SS 6-32 X .38
6 56002938 2 Wsh, Flt Sae SS 5/16
7 56003736 2 Scr, Hex Thd to Hd SS 5/16-18 X 3.00
8 56003472 2 Scr, Soc Shd .38 X 1.00 X 5/16-18
9 56009111 8 Nut, Wing SS 1/4-20
10 56109667 1 Strap, Left Rear “D” (used on 56315632 & 56314697) NOTE 2 / TSBUS2009-1037
56109664 1 Strap, Left Rear “C” (used on 56315290) NOTE 2 / TSBUS2009-1037
56109660 1 Strap, Left Rear “B” (used on 56315291) NOTE 2 / TSBUS2009-1037
11 56109668 1 Strap, Right Rear “D” (used on 56315632 & 56314697) NOTE 2 / TSBUS2009-1037
56109665 1 Strap, Right Rear “C” (used on 56315290) NOTE 2 / TSBUS2009-1037
56109661 1 Strap, Right Rear “B” (used on 56315291) NOTE 2 / TSBUS2009-1037
12 56314694 1 Squeegee Tool, Cast “D” (used on 56315632 & 56314697)
56314325 1 Squeegee Tool, Cast “C” (used on 56315290)
56314271 1 Squeegee Tool, Cast “B” (used on 56315291)
13 56314696 1 Strap, Front “D” (used on 56315632 & 56314697) NOTE 2
56314322 1 Strap, Front “C” (used on 56315290) NOTE 2
56314028 1 Strap, Front “B” (used on 56315291) NOTE 2
14 56315674 1 Kit, Gum Rubber Squeegee Blade “D” (used on 56315632) NOTE 1
56314865 1 Kit, Red Gum Rubber Squeegee Blade “D” (used on 56314697) NOTE 1
56315348 1 Kit, Gum Rubber Squeegee Blade “C” (used on 56315290) NOTE 1
56315347 1 Kit, Gum Rubber Squeegee Blade “B” (used on 56315291) NOTE 1
15 56471194 1 Latch Assembly
“D” Squeegee Blade Kits for 56315632 & 56314697
56315674 1 Kit, Gum Rubber Squeegee Blade “D” NOTE 1
** 56314865 1 Kit, Red Gum Rubber Squeegee Blade “D” NOTE 1
** 56315856 1 Kit, PU Squeegee Blade “D” NOTE 1
“C” Squeegee Blade Kits for 56315290
56315348 1 Kit, Gum Rubber Squeegee Blade “C” NOTE 1
** 56315352 1 Kit, Red Gum Rubber Squeegee Blade “C” NOTE 1
** 56315855 1 Kit, PU Squeegee Blade “C” NOTE 1
“B” Squeegee Blade Kits for 56315291
56315347 1 Kit, Gum Rubber Squeegee Blade “B” NOTE 1
** 56315351 1 Kit, Red Gum Rubber Squeegee Blade “B” NOTE 1
** 56315854 1 Kit, PU Squeegee Blade “B” NOTE 1
** = Optional, Not Included
NOTE 1: All squeegee blade kits include both front and rear squeegee blades.
NOTE 2: To replace all squeegee straps as a set
order one of the three following Strap Kits:
56109669-Strap Kit-D (for Squeegee Assy 56315632 or 56314697)
56109666-Strap Kit-C (for Squeegee Assy 56315290)
56109662-Strap Kit-B (for Squeegee Assy 56315291)
These kits include both rear straps, front strap and the latch.

4/2005 56042463 - WARRIOR™ 31


PARTS LIST revised 9/2009

LADDER DIAGRAM - BEFORE SEPTEMBER 2009

(OPTIONAL) ONBOARD BATTERY (OPTIONAL)


NOTE: CONNECT GRN WIRE TO F2 AND DISCONNECT CHARGER
RED WIRE FROM F2 FOR CHARGER OPTION
GRN INTERLOCK
CHEMICAL RATIO SENSOR
F2
RED B+
1 2 SUPPLY
CIRCUIT BREAKER, 5 AMP BLK/WHT B- OUTPUT

RED/WHT
RED

BRN/BLK
B-

BLK
F1 BT1
RED 1 2 RED + - BLK
FUSE, 150 A. BATTERY
24 VDC OR 36 VDC
A1

J2-3

J2-2
J1-3
F2 CONTROL BOARD
RED 1 BRN BRN J2-7 J1-9 BLK

SUPPLY
2

INPUT
B+2 B-2

B-
CIRCUIT BREAKER, 5 AMP BRN J1-13
B+1 J2-9 BLK
K1 B-3
S3 J1-14
BLK
BRN VIO/BLK BRUSH CONTACTOR
B-4
J2-6
J1-12
VACUUM CONTACTOR
SW, SPST KEY COIL, BRUSH MOTOR CONTACTOR J1-11
SOLUTION M5
J1-10
K2 RECYCLE SOLUTION
BRUSH ACTUATOR 2
J2-1 VIO/YEL M
BRN BLK/YEL J2-8 WHT/GRN
(OPTIONAL) BRUSH ACTUATOR 1

RECOVERY TANK FULL SENSE


EM BRAKE COIL, VAC MOTOR CONTACTOR MOTOR, BRUSH ACTUATOR

RECYCLE START SWITCH


RECYCLE STOP SWITCH
VACUUM MOTOR SENSE
36V ONLY C RELAY N.O.

BRUSH MOTOR SENSE


L1 BRUSH REMOVE
BRN 1 2 RED/GRN RELAY COMMON

CHEMICAL PUMP
C BRUSH REMOVE

+ -
COIL, SOLUTION SOLENOID J2-12
RECYCLE PUMP

REVERSE
FOR/REV.
J1-8
STATUS
L2 SOL. PUMP
BRN 1 2 YEL/GRN B-1
J1-7 BLK
COIL, RECYCLE SOLUTION SOLENOID
ORN/BLU J1-4
RED/BLK J1-5
WHT/GRA J2-5

J1-6

J1-2

J1-1

J2-4
ORN J2-10

J2-11
(OPTIONAL)

GRA/WHT
BLU/BLK
WHT/BLK
RED/BLK YEL/BLU YEL/VIO
F3 YEL/BLU
RED 1 2 WHT/YEL BLK
S4
BRN

CIRCUIT BREAKER, 30 AMP 2 1 BLK BLK


B+ B-
A2 SWITCH, FLOAT
1210 SPEED CONTROLLER
(1228 FOR 36V) PIN 14 - BRAKE (+)
PIN 9 - STATUS ORN/BLU 2
S5
1 BLK
PIN 6 - BRAKE (-) RED/BLK
BLU/BLK

BLU/WHT
ORN/RED
PIN 16 - REV SWITCH, FLOAT

GRN/BLK
BRN/BLK M1 WHT
PIN 5 - KSI S6
1

BLK
WHT 2 1 BLK
WHT

PIN 13 - POT.LO
PIN 4 - POT.WIPER BLU BLU 2
M1 PIN 3 - POT.HI BLK SWITCH, FLOAT
- M + YEL/RED M2 BRN BLK 3
(OPTIONAL)

YEL/VIO
PIN 18 - SPEED LIMIT POT
1
MOTOR, WHEEL DRIVE R2
BRN 2
R1
BLK

POT. 100K OHM SPEED LIMIT 3


POT. 5K OHM THROTTLE
BLU/WHT BLK
BLU/WHT

POLARITY FOR DISC BRUSHES


K1 M2 WHT/GRA
RED WHT WHT + M - BLK BLK

POLARITY FOR CYLINDRICAL BRUSHES MOTOR, LEFT BRUSH


M3 (OPTIONAL)
M2
ORN

WHT/GRA M10
WHT - M + BLK
WHT WHT - M + BLK BLK + - YEL/VIO
M
MOTOR, RIGHT BRUSH E
MOTOR, LEFT BRUSH
CHEMICAL PUMP
M3
WHT - M + BLK NOTE: SWITCH IS PART OF
PUMP ASSEMBLY
MOTOR, RIGHT BRUSH
WHT/RED
M8
S1
RED 1 2 + M - GRN/BLK
(OPTIONAL) M11 36V ONLY E SOLUTION PUMP
E
C WHT/RED + M -
(OPTIONAL)
M9
MOTOR, LEFT SIDE BROOM S2
1 2 + M - ORN/RED
M12 E
E RECYCLE PUMP
WHT/RED - M + BLK
M4 NOTE: SWITCH IS PART OF
MOTOR, RIGHT SIDE BROOM PUMP ASSEMBLY
MOTOR, VAC
K2 1 2
RED BLU BLK
BLK
REFERENCE: WIRING DIAGRAM 56315302 FOR 24V M PART NO. 56315301 REV. C
WIRING DIAGRAM 56315596 FOR 36V

32 WARRIOR™ - 56042463 4/2005


revised 8/2015 PARTS LIST

LADDER DIAGRAM – BEFORE SEPTEMBER 2009


Item Ref. No. Qty Description
A1 56315657 1 Control Panel-FM TSBUS2007-952 / TSBUS2007-958
56316213 1 Control Panel-LC TSBUS2006-938 / TSBUS2006-950
A2 56315692 1 Speed Control TSBUS2006-950 / TSBUS2007-958
BT1 56391391 6 Battery, 6V, 305AH (model 56307250 only)
F1 56412089 1 Fuse, 150 Amp
F2 56315255 1 Circuit Breaker, 5 Amp
F3 56315256 1 Circuit Breaker, 30 Amp
K1 56397250 1 Contactor, Brush Motor (AXP™ Models)
56395453 1 Contactor, Brush Motor (STD Models) TSBUS2008-1020
K2 56395455 1 Contactor, Vac Motor (All Models)
L1 56397215 1 Solenoid, Solution (EcoFlex)
56303275 1 Solenoid Valve Assembly (non EcoFlex) TSB-FC-2015-023
L2 56397215 1 Solenoid, Recycle Solution (Optional)
M1 56382500 1 Transaxle, 36v
[] 56315676 1 Motor
[] 56315677 4 Carbon Brush
[] 56315678 2 Neoprene Mounting Sleeve
M2 56397316 1 Motor, Left Brush (Disk) TSBUS2010-1059
[] 56397139 4 Carbon Brush NOTE 2
[] 56397138 4 Brush Spring NOTE 2
[] 56380637 1 Brush Board Assy NOTE 2
56315611 1 Motor, Left Brush (Cylindrical)
[] 56412287 1 Brush / Spring Kit NOTE 3
[] 56380003 1 Brush / Spring Kit NOTE 3
M3 56397316 1 Motor, Right Brush (Disk) TSBUS2010-1059
[] 56397139 4 Carbon Brush NOTE 2
[] 56397138 4 Brush Spring NOTE 2
[] 56380637 1 Brush Board Assy NOTE 2
56315611 1 Motor, Left Brush (Cylindrical)
[] 56412287 1 Brush / Spring Kit NOTE 3
[] 56380003 1 Brush / Spring Kit NOTE 3
M4 56391208 1 Vac Motor Assy
[] 56377001 1 Carbon Brush Set of 2 NOTE 4
[] 56212223 1 Carbon Brush Set of 2 NOTE 5
M5 56109597 1 Motor, Brush Actuator TSBUS2009-1040
[] 56109596 1 Plastic Nut
M8 56315108 1 Pump, Solution
M9 56315107 1 Pump, Recycle (Optional)
M10 56315241 1 Pump, Chemical (Optional)
M11 56315383 1 Motor and Gear Unit (Optional)
M12 56315383 1 Motor and Gear Unit (Optional)
R1 56397029 1 Potentiometer, 5K Ohm, Throttle
R2 56396197 1 Potentiometer, 100K Ohm, Speed Limit
S1 1 Part of M7
S2 1 Part of M8
S3 56303553 1 Switch, Key
[] 56303526 A/R Set of 2 Replacement Keys
56380488 1 Key Switch Assy (model 56307250 only)
56508699 A/R Replacement Key (model 56307250 only)
S4 56315096 1 Switch, Float
S5 56315096 1 Switch, Float (Optional / Recycle Start)
S6 56315096 1 Switch, Float (Optional / Recycle Stop)
[] 56315774 1 Charger, Onboard 36V (Onboard Charger Models Only) NOTE 1
TSBUS2006-931 / TSBUS2007-979 / TSBUS2008-984
TSBUS2008-1003 / TSBUS2008-1008
[] 56315747 1 Thermister Repair Kit for 56315774
[] 56315340 1 Chemical Ratio Sensor (AXP™ Models Only)
[] 56109673 1 Harness, Main TSBUS2006-926 / TSBUS2007-955
[] 56315750 1 Vacuum Harness TSBUS2007-955
[] 56416445 3 Cable Assy 4 AWG (Battery Cables)
[] 56456460 2 Cable Assy 4 X 12 (Battery Cables)
[] 56372673 12 Boot, Battery Post
[] 56478246 12 Tie, Cable
[] 56314119 2 Spacer. Battery
[ [ ] = Not Shown

NOTE 1: Starting with Charger serial # CP360614027995 the charger software can be programmed with a computer and the QuiQ Programmer kit 56315732.
NOTE 2: If your Motor / Gear Unit Assembly has a serial tag from Imperial Electric order (4) Carbon Brushes 56397139 or (4) Brush Springs 56397138.
If your Motor / Gear Unit Assembly has a serial tag from Nilfisk-Advance order Brush Board Assy 56380637.
NOTE 3: If your cylindrical scrub motor has a serial tag from Scott Motors Co. order Brush / Spring Kit 56412287.
If your cylindrical scrub motor has a serial tag from Nilfisk-Advance order Brush / Spring Kit 56380003.
NOTE 4: For machines built before June 2011 with Vac Motor 56377470 – use Carbon Brushes 56377001.
NOTE 5: For machines built after June 2011 with Vac Motor 56109731 – use Carbon Brushes 56212223.

4/2005 56042463 - WARRIOR™ 33


PARTS LIST revised 7/2016

LADDER DIAGRAM - AFTER SEPTEMBER 2009


NOT USE WITH ECOFLEX
(OPTIONAL) ONBOARD BATTERY (OPTIONAL)
NOTE: CONNECT GRN WIRE TO F2 AND DISCONNECT CHARGER
RED WIRE FROM F2 FOR CHARGER OPTION
GRN CHEMICAL RATIO SENSOR
INTERLOCK
F2
RED B+
1 2
SUPPLY
CIRCUIT BREAKER, 5 AMP BLK/WHT B- OUTPUT

RED/WHT
RED

BRN/BLK
B-

BLK
X002
F1 BT1 2
RED 1 2 RED + - BLK
FUSE, 150 A. BATTERY
X001 24 VDC OR 36 VDC
2
A1

J2-3

J2-2
J1-3
F2 3 CONTROL BOARD
RED 1 BRN BRN BLK

SUPPLY
2 J2-7 J1-9

INPUT

B-
B+2 B-2
CIRCUIT BREAKER, 5 AMP BRN J1-13
B+1 J2-9 BLK
K1 B-3
S3 X004 X003 2 J1-14
BLK
BRN VIO/BLK BRUSH CONTACTOR
B-4
J2-6
A B J1-12
VACUUM CONTACTOR
SW, SPST KEY COIL, BRUSH MOTOR CONTACTOR J1-11
SOLUTION M5
SEE DIAGRAMS RIGHT X005 J2-1 VIO/YEL
IF TRACKCLEAN IS
K2 2 BRUSH ACTUATOR 2 M
BRN BLK/YEL

J2-4 RECOVERY TANK FULL SENSE


INSTALLED
BRUSH ACTUATOR 1
J2-8 WHT/GRN
COIL, VAC MOTOR CONTACTOR MOTOR, BRUSH ACTUATOR

VACUUM MOTOR SENSE


BRUSH MOTOR SENSE
L1 RELAY N.O.
BRUSH REMOVE
(OPTIONAL) BRN 1 2 RED/GRN

CHEMICAL PUMP
RELAY COMMON
EM BRAKE BRUSH REMOVE
36V ONLY COIL, SOLUTION SOLENOID

REVERSE
FOR/REV.
J1-8

STATUS
SOL. PUMP

B-1
J1-7 BLK
+ -

ORN/BLU J1-4
RED/BLK J1-5
WHT/GRA J2-5

J1-6
ORN J2-10

J2-11
GRA/WHT
BLU/BLK
RED/BLK
YEL/VIO
F3 YEL/BLU
RED 1 2 WHT/YEL BLK
S4
BRN

CIRCUIT BREAKER, 30 AMP 2 1 BLK BLK


B+ B-
A2 PIN 14 - BRAKE (+) SWITCH, FLOAT
1210 SPEED CONTROLLER
ORN/BLU
(1228 FOR 36V) PIN 9 - STATUS

RED/BLK 2 X006
PIN 6 - BRAKE (-)
BLU/BLK

BLU/WHT
PIN 16 - REV

GRN/BLK
BRN/BLK M1 WHT

YEL/VIO
PIN 5 - KSI
WHT 1
WHT

PIN 13 - POT.LO
PIN 4 - POT.WIPER
BLU BLU 2
M1 BLK
PIN 3 - POT.HI
- M + YEL/RED M2 BRN BLK 3
PIN 18 - SPEED LIMIT POT
1
MOTOR, WHEEL DRIVE R2
BRN 2
R1
BLK

POT. 100K OHM SPEED LIMIT 3


POT. 5K OHM THROTTLE
BLU/WHT
BLU/WHT

POLARITY FOR DISC BRUSHES


K1 M2 WHT/GRA
RED WHT WHT + M - BLK BLK

POLARITY FOR CYLINDRICAL BRUSHES MOTOR, LEFT BRUSH


M3 (OPTIONAL)
M2
ORN

WHT/GRA M10
WHT - M + BLK
WHT WHT - M + BLK BLK + - YEL/VIO
M
MOTOR, LEFT BRUSH MOTOR, RIGHT BRUSH
CHEMICAL PUMP
M3
WHT - M + BLK NOTE: SWITCH IS PART OF
PUMP ASSEMBLY
MOTOR, RIGHT BRUSH
WHT/RED
M8
S1
RED 1 2 + M - GRN/BLK
(OPTIONAL) M11 36V ONLY SOLUTION PUMP
WHT/RED + M -

MOTOR, LEFT SIDE BROOM


M12
WHT/RED - M + BLK
M4
MOTOR, RIGHT SIDE BROOM
MOTOR, VAC
K2 1 2
RED BLU BLK

NOTES:
M

2. CONNECTORS WITHX00X ARE TRACKCLEANCONNECTIONS

3. SEE KEY SWITCH DETAIL FOR TRACKCLEAN CONNECTIONS.

2 TRACKLCLEAN CONNECTIONS (OPTIONAL)


DIAGRAM A DIAGRAM B
WITH TRACKCLEAN ACCESS CONTROL TRACKCLEAN WITHOUT ACCESS CONTROL (BYPASS RELAY)
X001 - B+ (RED) NO CONN.
X002 - B- (BLUE) X007 S3 IMMOBILIZER RELAY
X003 - SCRUB (WHITE) S3 A BRN X004
IMMOBILIZER RELAY BRN B
X004 - KEY SWITCH (BROWN) A BRN X004
BRN B SW, SPST KEY
X005 - VACUUM (GRAY)
X006 - DRIVE (PINK) SW, SPST KEY X007
X007 BRN
SEE DETAIL DIAGRAMS X008
X008 BRN ORN
X008
ORN
NO CONN.

34 WARRIOR™ - 56042463 4/2005


revised 8/2015 PARTS LIST

LADDER DIAGRAM – AFTER SEPTEMBER 2009


Item Ref. No. Qty Description Item Ref. No. Qty Description
A1 56315657 1 Control Panel-FM TSBUS2007-952 / TSBUS2007-958 / NOTE 4 [] 56315340 1 Chemical Ratio Sensor (AXP™ Models Only)
56383092 1 Control Panel Kit NOTE 5 [] 56109673 1 Harness, Main TSBUS2006-926 / TSBUS2007-955
56316213 1 Control Panel-LC TSBUS2006-938 / TSBUS2006-950 [] 56315750 1 Vacuum Harness TSBUS2007-955
A2 56315692 1 Speed Control TSBUS2006-950 / TSBUS2007-958 [] 56416445 3 Cable Assy 4 AWG (Battery Cables)
BT1 56391391 6 Battery, 6V, 305AH (model 56307250 only) [] 56456460 2 Cable Assy 4 X 12 (Battery Cables)
F1 56412089 1 Fuse, 150 Amp [] 56372673 12 Boot, Battery Post
F2 56315255 1 Circuit Breaker, 5 Amp [] 56478246 12 Tie, Cable
F3 56315256 1 Circuit Breaker, 30 Amp [] 56314119 2 Spacer. Battery
K1 56397250 1 Contactor, Brush Motor (EcoFlex™ Models)
[ ] = Not Shown
56395453 1 Contactor, Brush Motor (STD Models) TSBUS2008-1020
K2 56395455 1 Contactor, Vac Motor (All Models)
L1 56397215 1 Solenoid, Solution (EcoFlex)
56303275 1 Solenoid Valve Assembly (non EcoFlex) TSB-FC-2015-023
M1 56382500 1 Transaxle, 36v
[] 56315676 1 Motor
[] 56315677 4 Carbon Brush
[] 56315678 2 Neoprene Mounting Sleeve
M2 56397316 1 Motor, Left Brush (Disk) TSBUS2010-1059
[] 56397139 4 Carbon Brush NOTE 2
[] 56397138 4 Brush Spring NOTE 2
[] 56380637 1 Brush Board Assy NOTE 2
56315611 1 Motor, Left Brush (Cylindrical)
[] 56412287 1 Brush / Spring Kit NOTE 3
[] 56380003 1 Brush / Spring Kit NOTE 3
M3 56397316 1 Motor, Right Brush (Disk) TSBUS2010-1059
[] 56397139 4 Carbon Brush NOTE 2
[] 56397138 4 Brush Spring NOTE 2
[] 56380637 1 Brush Board Assy NOTE 2
56315611 1 Motor, Left Brush (Cylindrical)
[] 56412287 1 Brush / Spring Kit NOTE 3
[] 56380003 1 Brush / Spring Kit NOTE 3
M4 56391208 1 Vac Motor Assy
[] 56377001 1 Carbon Brush Set of 2 NOTE 6
[] 56212223 1 Carbon Brush Set of 2 NOTE 7
M5 56109597 1 Motor, Brush Actuator TSBUS2009-1040
[] 56109596 1 Plastic Nut
M8 56315108 1 Pump, Solution
M10 56315241 1 Pump, Chemical (Optional)
M11 56315383 1 Motor and Gear Unit (Optional)
M12 56315383 1 Motor and Gear Unit (Optional)
R1 56397029 1 Potentiometer, 5K Ohm, Throttle
R2 56396197 1 Potentiometer, 100K Ohm, Speed Limit
S1 1 Part of M7
S3 56303553 1 Switch, Key
[] 56303526 A/R Set of 2 Replacement Keys
56380488 1 Key Switch Assy (model 56307250 only)
56508699 A/R Replacement Key (model 56307250 only)
S4 56315096 1 Switch, Float
[] 56315774 1 Charger, Onboard 36V (Onboard Charger Models Only) NOTE 1
TSBUS2006-931 / TSBUS2007-979 / TSBUS2008-984
TSBUS2008-1003 / TSBUS2008-1008
[] 56315747 1 Thermister Repair Kit for 56315774

NOTE 1: Starting with Charger serial # CP360614027995 the charger software can be programmed with a computer and the QuiQ Programmer kit 56315732.
NOTE 2: If your Motor / Gear Unit Assembly has a serial tag from Imperial Electric order (4) Carbon Brushes 56397139 or (4) Brush Springs 56397138.
If your Motor / Gear Unit Assembly has a serial tag from Nilfisk-Advance order Brush Board Assy 56380637.
NOTE 3: If your cylindrical scrub motor has a serial tag from Scott Motors Co. order Brush / Spring Kit 56412287.
If your cylindrical scrub motor has a serial tag from Nilfisk-Advance order Brush / Spring Kit 56380003.
NOTE 4: Only used on AXP models.
NOTE 5: Only used on EcoFlex models. AXP models are no longer in production and have been replaced by EcoFlex models.
NOTE 6: For machines built before June 2011 with Vac Motor 56377470 – use Carbon Brushes 56377001.
NOTE 7: For machines built after June 2011 with Vac Motor 56109731 – use Carbon Brushes 56212223.

4/2005 56042463 - WARRIOR™ 35


PARTS LIST revised 11/2013

OPTIONAL KITS & ACCESSORIES


Ref. No. Qty Description Ref. No. Qty Description
Kits 28” Disk Scrub Brushes
** 56112141 A/R Kit-Vac Wand With Tote Bag ** 56505800 2 Short Trim Pad Holder
** 56315732 A/R QuiQ Programmer Kit NOTE 2 TSBUS2007-979 ** 56505195 2 Pad Retainer for 56505750
** 56315597 A/R Kit, Sound Reduction ** 56505805 2 ProLite
** 9096219000 2 Wheel, Polyurethane - Traction ** 56505804 2 Prolene
** 56314981 A/R Battery Watering Kit ** 56505806 2 Union Mix
Kits for “D” Squeegee 56315632 & 56314697 ** 56505803 2 AgLite Grit 500
56315674 1 Kit, Gum Rubber Squeegee Blade “D” NOTE 1 ** 56505807 2 MidGrit 240
** 56314865 1 Kit, Red Gum Rubber Squeegee Blade “D” NOTE 1 ** 56505808 2 MidLite Grit 180
** 56315856 1 Kit, PU Squeegee Blade “D” NOTE 1 ** 56505802 2 Dyna Grit 80
** 56109669 1 Strap Kit-D ** 56505801 2 Magna Grit 46
32” Disk Scrub Brushes
Kits for “C” Squeegee 56315290
** 56505830 2 Short Trim Pad Holder
56315348 1 Kit, Gum Rubber Squeegee Blade “C” NOTE 1
** 56505195 2 Pad Retainer for 56505750
** 56315352 1 Kit, Red Gum Rubber Squeegee Blade “C” NOTE 1
** 56505835 2 ProLite
** 56315855 1 Kit, PU Squeegee Blade “C” NOTE 1
** 56505834 2 Prolene
** 56109666 1 Strap Kit-C
** 56505836 2 Union Mix
Kits for “B” Squeegee 56315291 ** 56505833 2 AgLite Grit 500
56315347 1 Kit, Gum Rubber Squeegee Blade “B” NOTE 1 ** 56505837 2 MidGrit 240
** 56315351 1 Kit, Red Gum Rubber Squeegee Blade “B” NOTE 1 ** 56505838 2 MidLite Grit 180
** 56315854 1 Kit, PU Squeegee Blade “B” NOTE 1 ** 56505832 2 Dyna Grit 80
** 56109662 1 Strap Kit-B ** 56505831 2 Magna Grit 46
Accessories 28” Cylindrical Scrub Brushes
** 56315316 A/R Tote Bag ** 56412191 2 Soft Nylon
** 56383571 A/R Programmer-User ** 56412192 2 Hard Nylon
** 56383572 A/R Programmer Cable-Molex ** 56412046 2 Prolene
** 56397453 6 Indicator, Battery Level (1 per battery) ** 56412193 2 MidLite Grit 180
** 56044373 A/R Literature Pack (Prior to introduction of EcoFlex) ** 56412194 2 Dyna Grit 80
** 56044588 A/R Literature Pack (After introduction of EcoFlex) ** 56412195 2 Magna Grit 46
32” Cylindrical Scrub Brushes
** 56407473 2 Soft Nylon
** 56407474 2 Hard Nylon
** 56407475 2 Prolene
** 56407476 2 MidLite Grit 180
** 56407477 2 Dyna Grit 80
** 56407478 2 Magna Grit 46

** = Optional, Not Included

NOTE 1: All squeegee blade kits include both front and rear squeegee blades.
NOTE 2: Starting with Charger serial # CP360614027995 the charger software can be programmed with a computer and the QuiQ Programmer kit 56315732.

36 WARRIOR™ - 56042463 4/2005


revised 4/2010 PARTS LIST

BRUSH SELECTOR GUIDE - DISK


We provide brushes and pad holders that will give you the best possible performance between machine and floor. Following are de-
scriptions of the materials and their applications.
ProLite: Bristles are made from light-duty polypropylene for general scrubbing when you do not want to scratch or remove finish from the
floor. Recommended for use in place of red pads.
Prolene: Polypropylene material for medium-duty scrubbing on concrete, terrazzo and vinyl floor tile. Recommended for use in place of
green or blue pads.
Union Mix: Medium grade natural fibers for polishing finished floors with standard-speed equipment. Recommended for use in place of white
pads.
AgLite Grit 500: For light scrubbing when used wet; buffing or polishing when used dry on urethane coated, sealed concrete or other resilient
hard surface floors. Recommended for use in place of red or white pads.
MidGrit 240: For general purpose scrubbing when you need a lighter action for sealed or unsealed concrete, stone, terrazzo, quarry tile and
other resilient hard floor surfaces. Recommended for use in place of green or blue pads.
MidLite Grit 180: For general purpose scrubbing of sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard floor surfaces.
Recommended for use in place of green or blue pads.
Dyna Grit 80: For aggresive, heavy-duty scrubbing or stripping of floors. Recommended for use in place of brown pads.
Magna Grit 46: For extreme heavy-duty scrubbing or stripping of floors. This brush has extra large diameter silicon carbide grit impregnated
synthetic bristles. Recommended for use in place of black pads.
Short Trim
Pad Holder: Made with a structural foam block and center ring for correct pad centering. It has a “shower feed” design for getting solution to
the floor.

28” BRUSHES 32” BRUSHES


56505800 - Short Trim Pad Holder 56505830 - Short Trim Pad Holder
56505195 - Pad Retainer for 56505800 56505195 - Pad Retainer for 56505830
56505805 - ProLite 56505835 - ProLite
56505804 - Prolene 56505834 - Prolene
56505806 - Union Mix 56505836 - Union Mix
56505803 - AgLite Grit 500 56505833 - AgLite Grit 500
56505807 - MidGrit 240 56505837 - MidGrit 240
56505808 - MidLite Grit 180 56505838 - MidLite Grit 180
56505802 - Dyna Grit 80 56505832 - Dyna Grit 80
56505801 - Magna Grit 46 56505831 - Magna Grit 46

DISC BRUSH APPLICATION GUIDE (SUGGESTION ONLY)


46 80 180 240 500 Union
Application Grit Grit Grit Grit Grit Prolene Prolite Mix
Stripping:
Concrete X X
Terrazzo X X
Ceramic/Quarry tile X
Vinyl tile X
General Scrubbing:
Concrete X X X X X
Terrazzo X X X X
Ceramic/Quarry tile X X X X
Marble X X
Vinyl tile X X X
Raised-rubber tile X X
Polishing:
Raised Disc Tile X
Marble X
Vinyl tile X

4/2005 56042463 - WARRIOR™ 37


PARTS LIST revised 4/2010

BRUSH SELECTOR GUIDE - CYLINDRICAL


We provide brushes and pad holders that will give you the best possible performance between machine and floor. Following are de-
scriptions of the materials and their applications.
Soft Nylon: Least aggressive brush available. Used on soft-finish floors where a more aggressive brush would leave
scratch marks, or in applications requiring very light cleaning.

Stiff Nylon: Cleaning action similar to polypropylene. More durable and wear-resistant than polypropylene.

Prolene: Low cost, yet effective in cleaning many common floor surfaces.

MidLite Grit 180: Least aggressive grit brush. Used for daily cleaning of hard-finished floors.

Dyna Grit 80: Medium aggressive grit brush. Good all-around brush for medium to heavy buildup removal. Can also be
used for general stripping operations.

Magna Grit 46: Most aggressive grit brush. Used primarily to clean heavy buildup on concrete floors in factories, or for
heavy stripping of finish.

28” BRUSHES 32” BRUSHES


56412191 - Soft Nylon 56407473 - Soft Nylon
56412192 - Hard Nylon 56407474 - Hard Nylon
56412046 - Prolene 56407475 - Prolene
56412193 - MidLite Grit 180 56407476 - MidLite Grit 180
56412194 - Dyna Grit 80 56407477 - Dyna Grit 80
56412195 - Magna Grit 46 56407478 - Magna Grit 46

CYLINDRICAL BRUSH APPLICATION GUIDE (SUGGESTION ONLY)


46 80 180 Polypro- Stiff Soft
Application Grit Grit Grit pylene Nylon Nylon
Stripping:
Concrete X X
Terrazzo X X
Ceramic/Quarry tile X
Vinyl tile X
General Scrubbing:
Concrete X X X X X
Terrazzo X X X X
Ceramic/Quarry tile X X X X
Marble X X X
Vinyl tile X X X X
Raised-rubber tile X X

38 WARRIOR™ - 56042463 4/2005


revised 7/2014 PARTS LIST

SQUEEGEE BLADE SELECTOR GUIDE

Gum Rubber: Provides superior wiping action on tile, terrazzo, and polished floors.

Red Gum Rubber: Provides longest life on finished or unfinished concrete floors.

Polyurethane: Oil resistance provides superior life in applications with oily floors.

SQUEEGEE BLADE APPLICATION GUIDE(SUGGESTION ONLY)

Gum Rubber Red Gum Rubber Polyurethane/


Performance Traits (Natural Rubber) (Natural Rubber) Pentathane
Tear Strength X X
Abrasion Resistance X X
Applications
Oil Resistant Applications X
Appearance Tan Red Translucent

4/2005 56042463 - WARRIOR™ 39


9435 Winnetka Ave North
Minneapolis, MN 55445
www.advance-us.com
Phone: 800-989-2235
Fax: 800-989-6566
©2016 Nilfisk, Inc.

A Nilfisk Brand

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