ELECTRONIC GIANT

EGS005 User Manual

EG8025 Demo Board

Copyright@2019 by EG Microelectronics Corporation REV1.0 1 / 14

 Micro corp. EGS005 User Manual V1.0
EG8025 Demo Board

Revision History
Version Date Description
V1.0 2019-11-02 Creation

Copyright © 2019 by EG Microelectronics Corporation

www.EGmicro.com
2 / 14
 Micro corp. EGS005 User Manual V1.0
EG8025 Demo Board

Contents
Contents....................................................................................................................................................................... 3
1. Description........................................................................................................................................................... 4
2. Schematics ........................................................................................................................................................... 5
2.1 EGS005 Driver Board Schematic .......................................................................................................... 5
2.2 1KW Main Board Schematic of Power Inverter for 24VDC/220VAC .................................................... 6
3. Pins and Jumpers ................................................................................................................................................. 7
3.1 EGS005 Front View............................................................................................................................... 7
3.2 EGS005 Rear View ................................................................................................................................ 8
3.3 Pin Description..................................................................................................................................... 9
3.4 EGS005 Jumper Settings .................................................................................................................... 10
3.5 LED Indication .................................................................................................................................... 11
4. Testing ................................................................................................................................................................ 11
4.1 EGS005 Driver Board Pins Connection for Testing ............................................................................. 11
4.2 EGS005 Driver Board Testing Description .......................................................................................... 13
5. Dimensions Diagram .......................................................................................................................................... 14
5.1 EGS005 Dimension Diagram .............................................................................................................. 14

Copyright © 2019 by EG Microelectronics Corporation

www.EGmicro.com
3 / 14
 Micro corp. EGS005 User Manual V1.0
EG8025 Demo Board

EGS005 Driver Board User Manual

1. Description
EGS005 is an SPWM driver board using EG8025 IC specific for single phase sinusiod inverter.
EG8025 is a digital pure sine wave inverter ASIC (Application Specific Integrated Circuit) that uses
current-mode SPWM controlling, center-aligned PWM modulation and built-in two 600V half bridge
gate drivers, which is dedicated to power inverter products.
EGS005 has high output voltage accuracy, output harmonic distortion is less than 1.5% at light
load, and output harmonic distortion is less than 3% at heavy load, which can meet the waveform
requirement of the inverter products.
EGS005 driver board provides various protection functions, such as over voltage and under
voltage for DC bus, over load, over current, over temperature, short circuit, and etc.
EGS005 provides the UART serial port. User can set parameters or reset AC output through
the UART serial ports, and can also read the running status and related data of inverter through the
UART serial ports.

Copyright © 2019 by EG Microelectronics Corporation

www.EGmicro.com
4 / 14
 Micro corp. EGS005 User Manual V1.0
EG8025 Demo Board

2. Schematics
2.1 EGS005 Driver Board Schematic

Figure 2-1. EGS005 Driver Boar Schematic

Copyright © 2019 by EG Microelectronics Corporation

www.EGmicro.com
5 / 14
 Micro corp. EGS005 User Manual V1.0
EG8025 Demo Board

2.2 1KW Main Board Schematic of Power Inverter for 24VDC/220VAC

Figure 2-2. 1KW 24VDC/220VAC Power Inverter Application Schematic

Copyright © 2019 by EG Microelectronics Corporation

www.EGmicro.com
6 / 14
 Micro corp. EGS005 User Manual V1.0
EG8025 Demo Board

3. Pins and Jumpers

3.1 EGS005 Front View

Figure 3-1. EGS005 Driver Board Pin Definition

Copyright © 2019 by EG Microelectronics Corporation

www.EGmicro.com
7 / 14
 Micro corp. EGS005 User Manual V1.0
EG8025 Demo Board

3.2 EGS005 Rear View

Figure 3-2. EGS005 Driver Board Jumper Settings

Copyright © 2019 by EG Microelectronics Corporation

www.EGmicro.com
8 / 14
 Micro corp. EGS005 User Manual V1.0
EG8025 Demo Board

3.3 Pin Description

Note:The following pin numbers are described based on the pin-out in Fig 3-1.
Designator Name I/O Description
1 +400V I DC Bus voltage input
2 NC - Not connect for pins isolation
3 GND GND EGS005 Driver board ground
Control FAN signal output,external transistor or NMOS is
4 FAN O
required to drive the FAN.
Temperature feedback input 1.When TFB1 input is higher
5 TFB1 I
than 3V,it will cause over temperature protection
Temperature feedback input 2.When TFB2 input is higher
6 TFB2 I
than 3V,it will cause over temperature protection
7 +5V Power +5V Power supply input
+15V Power supply voltage input for gate drivers, the
8 +15V Power
voltage range is from 10V to 20V
9 NC - Not connect for pins isolation
10 2HO O Output of gate driver 2 for high side MOSFET
Peak current limitation input to gate driver 2 for high side
11 SDH2 I
MOSFET, with internal reference voltage 200mV
12 VS2 O High side bootstrap return of gate driver 2
13 NC - Not connect for pins isolation
14 2LO O Output of gate driver 2 for low side MOSFET
Non-inverting input to the internal operation amplifier 2
15 IFB2P I
for AC current sense 2
Inverting input to the internal operation amplifier 2 for
16 IFB2N I
AC current sense 2
17 GND GND EGS005 driver board ground
18 NC - Not connect for pins isolation
19 1HO O Output of gate driver 1 for high side MOSFET
Peak current limitation input to gate driver 1 for high side
20 SDH1 I
MOSFET, with internal reference voltage 200mV
21 VS1 O High side bootstrap return of gate driver 1
22 NC - Not connect for pins isolation
23 1LO O Output of gate driver 1 for low side MOSFET
Non-inverting input to the internal operation amplifier 1
24 IFB1P I
for AC current sense 1
Inverting input to the internal operation amplifier 1 for
25 IFB1N I
AC current sense 1
26 IFBCOM I Over current signal input
27 GND GND EGS005 driver board ground
28 OUTL I AC output voltage feedback input

Copyright © 2019 by EG Microelectronics Corporation

www.EGmicro.com
9 / 14
 Micro corp. EGS005 User Manual V1.0
EG8025 Demo Board
29 OUTN I AC output voltage feedback input
*UART Serial Ports & AC Reset Port
*1 +5V Power EGS005 driver board +5V supply output for UART
*2 GND GND EGS005 driver board ground
*3 NC NC Not connect
*4 NC NC Not connect
*5 GND GND EGS005 driver board ground
*6 AC_RST I Enable/Disable AC output voltage,"0":Disable,"1":Enable
*7 +5V Power EGS005 driver board +5V supply output
*8 GND GND EGS005 driver board ground
*9 TXD0 O UART0 data transmitter
*10 RXD0 I UART0 data receiver

3.4 EGS005 Jumper Settings

Note:The following jumpers are described based on the name definition in Fig 3-2.
Designator Name Mark Description
When JP1 is short, it selects that left bridge is controlled
JP1
by gate driver 2
1 HM
When JP2 is short, it selects that left bridge is controlled
JP2
by gate driver 1
JP3 When JP3 and JP5 are short, dead time is 300ns.
2 DT0
JP4 When JP4 and JP5 are short, dead time is 500ns.
JP5 When JP3 and JP6 are short, dead time is 1.0us.
3 DT1
JP6 When JP4 and JP6 are short, dead time is 1.5us.
JP7 When JP7 is short, it selects the normal mode
4 TSM
JP8 When JP8 is short, it selects the test mode
JP9 When JP9 is short, it selects AC output frequency at 50Hz
5 FS
JP10 When JP10 is short, it selects AC output frequency at 60Hz
JP11 When JP11 is short, it disables soft start mode
6 SST
JP12 When JP12 is short, it enables 1 seconds soft start mode
EGS005 driver board’s jumper JP1, JP3, JP6, JP7, JP9 and JP12 are shorted as default setting,
corresponding to 50Hz output, 1S soft start mode on, 500nS dead time, normal mode. Users can
change it as needed.
Warning: Jumper of the same function CANNOT be short circuited at the same time. (For
example: JP1 And JP2 cannot be short at the same time.)

Copyright © 2019 by EG Microelectronics Corporation

www.EGmicro.com
10 / 14
 Micro corp. EGS005 User Manual V1.0
EG8025 Demo Board

3.5 LED Indication

EGS005 driver board provides the green LED and red LED for running and fault indication.User
can determine problem according to the followings:
⚫ Normal：Green LED always on and Red LED always off.
⚫ OverLoad/OverCurrent：Green LED always on and Red LED blinks quickly, which
indicates there is an over load or over current condition, but it has not entered the protection state.
⚫ OFF：Green LED always off and Red LED always on,which indicates that it has entered
the protection state.

4. Testing
4.1 EGS005 Driver Board Pins Connection for Testing

Figure 4-1a. EGS005 Driver Boar Pins Connection for Testing

Copyright © 2019 by EG Microelectronics Corporation

www.EGmicro.com
11 / 14
 Micro corp. EGS005 User Manual V1.0
EG8025 Demo Board

Figure 4-1b. Set EGS005 Driver Boar to Test Mode

Copyright © 2019 by EG Microelectronics Corporation

www.EGmicro.com
12 / 14
 Micro corp. EGS005 User Manual V1.0
EG8025 Demo Board

4.2 EGS005 Driver Board Testing Description

Step1: Set the jumper TSM= "1" as Figure 4-1b,that is, JP8 is short circuited,EG8025 enters test
mode. In test mode,EG8025 outputs an open-loop SPWM signals, which means that
there are no protection functions, and the voltage feedback and current feedback are
invalid.
Step2: Connect GND(pin3),VS2(pin12),GND(pin17),VS1(pin21),IFBCOM(pin26) and GND(pin27)
to the ground during testing.
Step3: Connect +5V(pin7) to external power supply 5V, and +15V(pin8) to external power
supply 15V.
Step4: Four RC filter of 10K and 0.1uF are connected to the outputs of TEST1,TEST2,TEST3 and
TEST4 respectively. The filter circuit is shown in Figure 4-2a. Connect an 4-channels
oscilloscope to the output of four RC filters to observe waveform. When
TEST1,TEST2,TEST3 and TEST4 are connected to RC filter, it will output waveform shown
as Figure 4-2b,CH1 to TEST1 RC filter, CH2 to TEST2 RC filter, CH3 to TEST3 RC filter, CH4
to TEST4 RC filter.
R1 10K
From Test1 To Scope
(Test2,Test3,Test4)
C1 0.1uF

GND1

Figure 4-2a. Four RC filter for Test1,Test2,Test3 and Test4

Figure 4-2b. Output waveform of Test1,Test2,Test3 and Test4

Copyright © 2019 by EG Microelectronics Corporation

www.EGmicro.com
13 / 14
 Micro corp. EGS005 User Manual V1.0
EG8025 Demo Board

5. Dimensions Diagram
5.1 EGS005 Dimension Diagram

Figure 5-1. EGS005 Driver Board Dimension Diagram

Copyright © 2019 by EG Microelectronics Corporation

www.EGmicro.com
14 / 14