GT36 The Superior Value
Ansaldo Energia Gas Turbines
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Gas Turbine
Portfolio
& References
Unit Power MW Efficiency % Class > 260 units in Combined Cycles; > 100 units in Open Cycles
369 42.3 H GT36-S6*
563 43.0 H GT36-S5* 90 AE
59 GT
1 AE
370 41.0 F GT26* 67 AE 53 AE
15 GT 24 GT
47 AE
340 40.3 F AE94.3A 4 GT
3 AE
190 36.3 E AE94.2 3 GT
3 GT
80 36.4 F AE64.3A
(*) Including OTC
> 20,000,000 Cumulated EOH
confidential To Q1-2021
Agenda
Concept, Architecture, Layout, Core Components
Advantages of GT36 Concept
Maintenance Concept
Validation
Manufacturing
References
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GT36 Performance FOR REFERENCE ONLY _ Guaranteed performance are given on project specific basis.
GT ISO performance* Plant performance
GT Power Output [MW] Configuration 1+1 2+1
563
@ generator terminals GT
GT Efficiency [%] Net Power Output [MW] 800 1,605
43.0
@ generator terminals GT
Net Efficiency [%] 62.6 62.8
Exhaust gas mass flow [kg/s] 1,050
Net Heat Rate [kJ/kWh] 5,751 5,732
Exhaust gas temperature [°C] 625
(*) Ambient conditions: 15°C, 1013 mbar, 60% r.h., cosphi = 0.85 Optimized plant with fuel preheating, direct cooling, 1+1 in SS
Inlet/outlet losses = 0, Fuel methane, OTC included
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GT36 View 4 stages, air cooled turbine
15 stages axial compressor
with 4 variable guide vanes
Cannular sequential
combustor chamber
Solid welded rotor
Cold-end generator driven
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Constant Pressure Sequential Combustion
Sequential
Premix burner Dilution air mixer Transition piece
burner
TIT (ISO 2314/89)
Temperature
High enough NOx = f (T4 ; t)
for CO burnout
Auto
ignition
Residence
Time: long very short short
Sequential burner technology allows very low residence times, with good CO burnout.
NOx emissions at part load are minimal due to the absence of pilot/staging needs.
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Agenda
Concept, Architecture, Layout, Core Components
Advantages of GT36 Concept
Maintenance Concept
Validation
Manufacturing
References
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GT36 Advantages: Low Emissions
Exceptional performance Standard emissions:
and operational flexibility In accordance with the World Bank Environmental Guidelines
gas oil
NOx ppmv ≤ 25 ≤ 42*
Premix combustor for SB combustor @15% O2, dry gases
emissions control for GT load
CO ppmv ≤ 24** ≤ 80**
@15% O2, dry gases
• Reliable
• Efficient
• Flexible
(*) 25 ppm option available
• Clean (**) Minimum Environmental Load
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GT36 Advantages: Best Part Load Performance
GT36 CC part load
characteristics
Always operating at 100%
CCPP Relative Efficiency (%)
best efficiency enables
high dispatch rate
and best
NPV/profitability
Typical single
combustion
characteristic
40% 50% 60% 70% 80% 90% 100%
CCPP Relative Load
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GT36 Advantages: Fuel Flexibility
GAS • Supply pressure 40 bar(g) OIL
• Preheating up to 300°C
• WI 31 ÷ 53 MJ/m3
• Medium Distillate
• High Speed Diesel
Natural gas typical composition and allowed ranges: • Diesel Oil
CH4
C2+
N2 + Ar + CO2
H2
0 10 20 30 40 50 60 70 80 90 100
Vol %
Allowed range Hot reliable fuel change over * Time for complete change
over from base load with
Extension range (in relation with other
≈ 15 minutes gas to oil* one fuel to base load with
components, case by case evaluation) ≈ 10 minutes oil to gas* the other fuel
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GT36 Advantages: Extended Load Range
Enhanced
Operation
Typical
Superior GT36 operation operation
window
window without lifetime window
Air inlet cooling
penalties 100
e.g. High Fogging
CCPP Load (%)
Typical single Sequential
combustor combustion
technology technology
MEL*
Low Part Load
Operation
• Low Part Load ~30%
MEL (LPL)* Emission limits
• Low Load Operation 10 – 15% Low Load
exceeded
Operation Low Load Operation
0
* MEL: Minimum Environmental Load subject to allowed emission limits
Sequential combustion increases operation window
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GT36 Advantages: Low Load Operation Concept
Fast
reloading to
full load
<15min
EV Combustor SEV Combustor
Minimised Avoids ON OFF
fuel cost at GT/CCPP
lowest load cycling
100
GT Relative Load [%]
80
• VIGV in idle position >700 MW
60
• EV Combustor at base load firing level per block in
• SEV Combustor switched off 40
<15 min
• Water Steam Cycle in operation
20
Low Load
0
Shut Down
Time
Low Load Operation to park the plant
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GT36 Advantages: Operating Flexibilities
Typical GT start up time Typical plant start up time
100 (hot)
from
standstill 54* MW/min 100
100
90
to Fast 9
synchron.
load %
Ramp Accelerated
GT Load %
Standard
Plant[%]
<8 27* MW/min
Plant load
minutes Normal
Ramp 30
3
0
0
0
0 30 45 Time [min]
minutes
3 4
0 5 10 15 20 25 30
With purge credit
* Same ramp rates with oil firing < 20 minutes < 30 ST rotor temperature > 350°C
Superfast
High capability for peak operation, ramp-rateisland
grid support, is 100 mode
MW/min
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GT36 Advantages: Operating Flexibilities
High Flexibility to cope
with volatility of renewables
thanks to high ramp rate
and very low MEL
Chart shows real time data taken from actual operation in Italy.
High capability for peak operation, grid support, island mode
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GT36 Advantages: Rotor
• Unique one piece design with
forged discs welded together.
• Successfully applied since
1939 to all GT (and ST) rotors.
Maintenance-free / no re-stacking required.
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High moment of inertia stabilizes grid in transient conditions.
Agenda
Concept, Architecture, Layout, Core Components
Advantages of GT36 Concept
Maintenance Concept
Validation
Manufacturing
References
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GT36 Maintenance
Typical maintenance plan
Inspection Type Scope 1’200
Minor Inspection B/C 1 WCE =
A 3 days *) weighted
WCE1
800 cyclic event
Hot Gas Path Inspection
B 13 days *) A 2WOH =
Major Inspection weighted
C 20 days *) 400 operating
hour
A
Legend:
Visual inspection
10,666 21,333 32,000
Turbine Blade/Vanes replacement or
refurbishment WOH2
Mechanical check/repair on cold parts 2 operation modes with different lifetime consumption
Mechanical check/repair on all components €
Balancing performance with cost
*) From generator breaker opened to breaker closed. Actual € €
inspection duration may vary depending on operating conditions,
outage scope, parts availability and staff qualification Higher flexibity in outage scheduling and maximizing
revenues
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GT36 Flexible Operation Modes
Part load Baseload
in M mode (in M mode)
TM
eXtended
TXL
M Lifetime
1,200
XL operation mode
more
XL
33%
(Start/Stop, Transients)
Max. load
900
Temperature
in XL mode
Cyclic Events
Part load (up to
M
95%) in XL mode Maximum 33% longer
Load
operation mode
0
0 95 100
Relative GT Load [%] Operating Hours (OH) 24,000 32,000
Maximum Load XL (eXtended Lifetime)
(Performance Optimized) operation mode
operation mode ONLINE
SWITCH - Extended inspection intervals by 33%
Reference inspection intervals - OVER - Higher availability
Maximum power - - Lower maintenance costs
Reference availability - - Slightly reduced efficiency
confidential Reference maintenance costs -
GT36 Flexible Operation Modes
Maximum Load Mode eXtended Lifetime Mode
(M Mode) (XL Mode)
On-line • Lowest maintenance costs
• Maximum efficiency switch • Maximum inspection interval
• Maximum power output at duration
over*
Base Load • Marginal reduction in
performance
(*Selected by Operator)
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Agenda
Concept, Architecture, Layout, Core Components
Advantages of GT36 Concept
Maintenance Concept
Validation
Manufacturing
References
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Manufacturing and Assembly
GT, ST, generator rotor, blading factory
ANSALDO
ENERGIA Generator factory
Casing factory, ST and small GT assembly
ASSEMBLY
SITE
FIUMARA
Assembly Site Fiumara:
• 3,500 m2 covered + 10,000 m2 around the facility
• 3 Cranes up to 250 tons
• flexible assembly bays enable to work at the same
time up to 4 Heavy Duty GT
(GT26, GT36, AE94.3A)
• direct access to the Genoa port to facilitate
outbound maritime transport
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Manufacturing and Assembly
operational since Dec 2017
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GT36 Manufacturing
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GT36 rotor and casing, turbine blades & vanes
Rotor Welding Area
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Agenda
Concept, Architecture, Layout, Core Components
Advantages of GT36 Concept
Maintenance Concept
Validation
Manufacturing
References
confidential
GT36 References Europe – Italy
The Client : Edison SpA – Major operator in the Italian power generation sector
153 production plants for a total installed capacity of 6.1 GW in Italy (4.6 GW produced by 14 CCGT power plants).
Marghera Levante CCGT
• Electric Power: 780 MW
• Total Investment: 300 Million Euros
Ansaldo Energia Supply
• H-Class GT36-S5 Gas turbine
• HRSG POWER
• Steam Turbine and Generators ISLAND Brownfield
• LTSA
• Contract Signature: 5 March 2019
• Commercial operation: June 2023
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GT36 References Asia – China
The Client : Shanghai Electric Power (SEP) – One of the major operators in the power generation sector in Eastern China
100% controlled by SPIC, one of the big five generation companies in China
Minhang H-class CCPP
• Electric Power: 745 MW
Ansaldo Energia Supply
• H-Class GT36-S5 Gas turbine GT
• LTSA equipment Brownfield
• GT Supply Contract Signature: 5 November 2018
• LTSA Contract Signature: December 2018
• Commercial operation: October 2023
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GT36 References Europe – Italy
The Client : Edison SpA – Major operator in the Italian power generation sector
153 production plants for a total installed capacity o f 6.1 GW in Italy (4.6 GW produced by 14 CCGT power plants).
Presenzano CCGT
• Electric Power: 760 MW
• Total Investment: 370 Million Euros
Ansaldo Energia Supply
EPC CONTRACT based on GT36-S5 gas turbine
Greenfield
• Contract Signature: 29 November 2019
• Commercial operation: January 2024
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GT36 References Europe – Italy
The Client: EP Produzione – Major operator in the Italian power generation sector
6 production plants with a total installed capacity of 4.3 GW in Italy.
Tavazzano CCPP
• Electric Power: 788 MW
• EPC scope: 300 Million Euro
Ansaldo Energia Supply:
EPC CONTRACT based on GT36-S5 gas turbine Brownfield
• Contract Signature: 29 May 2020
• Status: Hot commissioning
• COD expected: Nov 2024
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GT36 References Europe – Italy
The Client: ENEL Power – #1 in Italy and #2 in Europe
Fusina
• Electric Power: 800 MW
• Scope: Power Island
• Under construction
• COD expected 2025
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GT36 References Europe – Germany
The Client: RWE Generation – Major operator in the German power generation sector and No. 5 in Europe
Weisweiler
• Electric Power: > 800 MW
• EPC scope: > 640 Million Euro
• Fuel: Natural gas, 50% hydrogen
Ansaldo Energia Supply:
Power Island based on GT36-S5 gas turbine
Project lead and consortium management Brownfield
• Contract Signature: 27 July 2023
• Status: Permit engineering
• CCPP Delivery Time: (2.5 years permitting) 3.5 years
• COD expected: 2029
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GT36 References Europe – Germany
The Client: RWE Generation – Major operator in the German power generation sector and No. 5 in Europe
Gersteinwerk
• Electric Power: > 800 MW
• EPC scope: > 670 Million Euro
• Fuel: Natural gas, 50% hydrogen
Ansaldo Energia Supply:
Power Island based on GT36-S5 gas turbine
Power island Brownfield
• Contract Signature: 22 December 2023
• Status: Permit engineering
• CCPP Delivery Time: (2.5 years permitting) 3.5 years
• COD expected: 2029
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GT36 References
In addition to the projects mentioned before Ansaldo
Energia signed other contracts for GT36, see below. For
these projects engineering works have already started.
Project Customer Country Scope
Thessaloniki Edison Greece Power Island
Pre-engineering ongoing
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GT36
Multishaft layout
with direct cooling
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