Cygnus 3 Data Logger

Operating & Accessories Manual

Doc No. M4-CYG3-M-ENG_Iss2.doc

16 April 2013
(Mk4 Cygnus 3 Gauges)
Cygnus 3 Operating Manual M4-CYG3-M-ENG_Iss2.doc

QUALITY POLICY STATEMENT

“Cygnus Instruments is committed to being a premier supplier of
niche test and measurement instruments. Cygnus is dedicated
to customer satisfaction. Cygnus will always provide products
and service of exceptionally high quality. We will listen to our
customers and be both market-led and technology driven. And
by utilising a formal Operations Management System that
complies with industry standards, we will continually improve
what we do and how we do it.”

Cygnus is an ISO-9001 accredited company.

The scope of our accreditation covers all our products and
services.

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M4-CYG3-M-ENG_Iss2.doc Cygnus 3 Operating Manual

Contents

1. Introduction...................................................................... 7
Cygnus 3 Thickness Gauge ...................................................... 7
Multiple Echo Measurements .................................................... 8
Triple Echo Verification ......................................................... 8
Cygnus Instruments ............................................................... 9
2. Gauge Kit Contents ......................................................... 10
3. Gauge Preparation .......................................................... 11
Fitting the Batteries .............................................................. 11
Connecting the Probe ............................................................ 12
Fitting the Protective Sleeve .................................................. 13
Fitting the Neck Strap ........................................................ 14
Optional Krusell Belt Attachment ......................................... 14
4. Gauge Operation ............................................................. 15
Gauge Controls .................................................................... 15
Display and Automatic Backlight ............................................. 16
Function Keys ...................................................................... 16
Numeric Keys ...................................................................... 17
Signal LED .......................................................................... 17
Turning the Gauge On........................................................... 17
Turning the Gauge Off .......................................................... 18
Automatic Power Off .......................................................... 18
Taking a Thickness Measurement ........................................... 19
Echo-Strength Indicators ....................................................... 19
Coupling Strength Indicator ................................................... 20
Battery Life ......................................................................... 21
Battery Life Gauge ............................................................. 22
Low Battery Warning ......................................................... 22
5. Probes & Membranes ...................................................... 23
Probe Selection .................................................................... 23
Changing the Membrane ....................................................... 24
Membrane Temperatures ...................................................... 25
Probe Selection & Specifications ............................................. 25
Probe Frequency Identification ............................................... 25
Automatic Probe Frequency Setting ........................................ 26
6. Gauge Setup ................................................................... 27
Gauge Menu Diagram ........................................................... 27

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Measurement Units............................................................... 28
Resolution Setting ................................................................ 29
Minimum Thickness Alarm Function. ....................................... 30
Deep Coat Function .............................................................. 31
Deep Coat Warning Message ............................................... 33
Valid Thickness ‘Beep’ Function .............................................. 33
Setting the Time and Date ..................................................... 34
7. Calibration ...................................................................... 37
Calibrating the Gauge ........................................................... 37
Calibration Menu ............................................................... 38
Calibrating to a Known Thickness (Single Point) ..................... 39
Setting the Velocity of Sound ................................................. 40
Displaying the Velocity Menu ............................................... 40
‘Adjust’ Velocity Menu Option .............................................. 41
‘Type In’ Velocity Menu Option ............................................ 42
‘Velocity Table’ Menu Option ............................................... 42
Customising the Velocity Table ......................................... 43
8. Data Logging ................................................................... 45
The Data Logging Process...................................................... 46
Contents of a Record File....................................................... 46
Record File Names ................................................................ 47
User Entered File Names .................................................... 47
Auto File Name ................................................................. 47
GaugeID Number ............................................................ 48
Data Logger Menu ................................................................ 49
Quick Log Record Files .......................................................... 50
Creating a Quick Log Record File ......................................... 50
Grid Point Record Files .......................................................... 52
Creating a Grid Point Record File ......................................... 54
Template Record Files ........................................................... 57
Creating a Record File from a Template ................................ 57
Data Logging Functions and Management ................................ 61
Stopping, Suspending and Resuming Data Logging ................ 61
Logging an Obstruction or No-Reading Point .......................... 62
Moving Position in the current Record File ............................. 63
Adding Additional Measurement Points ................................. 64
How to add Additional Radial Points ................................... 65
Adding a Comment while Data Logging ................................. 66
Displaying the Current Record File Details ............................. 67
Reviewing Template File User Fields ..................................... 67

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Opening a Record File ........................................................ 68

Protecting Record Files ....................................................... 69
Deleting Record Files ......................................................... 69
Deleting all Record Files ..................................................... 70
Changing the Velocity or Calibration while Data Logging ......... 71
Auto-Log Function ............................................................. 71
Using the Auto Log Feature .............................................. 72
9. Cygnus 3 Data Logger Manager....................................... 73
Overview ............................................................................ 73
Installation .......................................................................... 73
Connecting the Data Logger to the Computer ........................... 74
Setting Options ................................................................. 76
Transferring Record Files from the Data Logger ........................ 76
Creating and Printing a Report ............................................... 78
Deleting a Record File ........................................................... 81
Template Files ..................................................................... 81
User Fields ....................................................................... 82
User Field ‘List’ Type ....................................................... 83
Measurement Points .......................................................... 83
Creating a Template File ..................................................... 83
Template Form ............................................................... 85
Transferring Template Files to the Data Logger ...................... 90
10. Microsoft Excel Add-In ................................................. 92
Overview ............................................................................ 92
Installing the Add-In ............................................................. 92
Microsoft Office Excel 2000, XP, 2003 .................................. 92
Microsoft Excel 2007 .......................................................... 93
Creating an Excel Report ....................................................... 95
Additional Measurements .................................................... 97
11. Data Logging Template Tutorial ................................... 99
Create the Excel® Spreadsheet............................................... 99
Create the Data Logger Template ......................................... 101
Transferring the Template to the Cygnus 3 Gauge .................. 105
Carry out the Survey with the Cygnus 3 ................................ 107
Transfer the Completed Survey Record to Computer ............... 107
Creating the Excel Report .................................................... 108
12. General Points On Thickness Gauging ........................ 111
13. Troubleshooting ......................................................... 112
The Gauge will not Switch On .............................................. 112

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Difficulty obtaining a Reading............................................... 112

If Readings are Erratic or Unstable ....................................... 112
14. The 4 Point Check ...................................................... 113
15. Care and Servicing ..................................................... 114
Cleaning the Gauge ............................................................ 114
Batteries ........................................................................... 114
Environmental ................................................................... 114
Repairs ............................................................................. 114
Returning the Gauge for Servicing ........................................ 115
16. Information ................................................................ 116
Technical Specifications....................................................... 116
Table of Sound Velocities .................................................... 118
Reading Conversions ........................................................ 119
17. Accessories List .......................................................... 120
Remote Probes with 1.35m (4’6”) Lead ................................. 120
Marinised Probes with Cable Length to Order ......................... 121
Probe Spares and Membranes .............................................. 121
Cables and Leads ............................................................... 122
Miscellaneous Spares .......................................................... 122
Carry Cases ....................................................................... 122
18. Recycling and Disposal (EC Countries) ....................... 123
19. Index ......................................................................... 124

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M4-CYG3-M-ENG_Iss2.doc Cygnus 3 Operating Manual

1. Introduction
Cygnus 3 Thickness Gauge
The Cygnus 3 Multiple-Echo Ultrasonic Thickness Gauge is a
rugged, handheld, battery-powered instrument designed for high-
reliability thickness measurement using the multiple-echo
technique.

The Gauge can be used with a choice of single-crystal Ultrasonic

Probes, depending on the thickness and type of material that is to
be measured.

Measurements can be displayed in Metric (mm) or in Imperial

(inch) units and measurement resolution can be selected for either
0.1 or 0.05 mm, (0.005 inch or 0.002 inch). The Gauge has a large
LCD which can be easily read in sunlight and in low-light situations
using a white LED backlight.

The Gauge has the facility to record thickness measurements to

internal Flash memory, these measurements can be easily
transferred to a computer via a USB connection which then can be
used to generate survey reports.

Crystal-controlled Calibration provides stability and accuracy. The

Gauge can easily be calibrated to a known thickness or to a known
Velocity of Sound. Velocity of Sound is displayed in either m/s or
in/μs, depending on the current selection for Measurement Units.

The Gauge is able to operate accurately in a wide range of ambient

temperatures and is environmentally sealed to IP65 for use in wet
or dusty conditions.

The Gauge is a solid-state electronic instrument which, under

normal operating conditions, will give many years of active
service.

Although designed for ease of operation the first time user

should carefully read this manual to familiarise themselves
with the features of the Gauge.

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Multiple Echo Measurements

The Gauge works on the pulse-echo principle. The Probe transmits
a very short pulse of ultrasound which enters the test piece. The
Probe then acts as a receiver listening for return echoes,
converting them into electrical signals which are processed to
produce timing information that can be used to determine the
material thickness.

Valid Thickness Measurement only when : t2=t3

Probe
t1 t2 t3

e1 e2 e3
Paint, Dirt etc.

Metal

0 Time

The multiple-echo beam travel is depicted above, spread out in

time, to illustrate the timing method. In reality the beam path is
straight and perpendicular to the surface as the ultrasonic energy
reverberates up and down within the metal (shown on the left).
Each time an echo is reflected back down, a small portion of the
energy comes up through the coatings and is detected by the
Probe which acts as a receiver (e1, e2 and e3).

The delay between echoes at the Probe-face (t2 and t3) is exactly
equal to the time taken to pass through the metal twice, therefore
coatings such as paint are ignored and the measurement displayed
is the metal thickness only.

Triple Echo Verification

The Gauge requires 3 equi-spaced return echoes in order to
calculate a thickness measurement value (t2=t3). This method
ensures the Gauge only displays valid thickness values, the three
echoes provide a reliable method of signal verification. This
process is referred to as Triple Echo Verification.

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Cygnus Instruments
Cygnus Instruments Limited, founded in 1983, was the pioneer in
the development of the Digital Ultrasonic Multiple-Echo Technique
used for measurement through coatings. This has long been the
industry standard to ensure that accurate measurements are
taken without the need to zero the Gauge or remove any coatings.

Our philosophy is to work closely with our customers to provide

high quality products, engineered to serve heavy industry & harsh
environments. Cygnus Ultrasonic thickness gauges are designed to
be reliable and simple to use. We have an unrivalled reputation in
over 45 countries around the world.

CYGNUS Instruments Ltd.

Cygnus House, 30 Prince of Wales Road,

Dorchester, Dorset DT1 1PW England.
Tel: +44 (0) 1305 265533 Fax: +44 (0) 1305 269960
www.cygnus-instruments.com [email protected]

CYGNUS Instruments Inc. CYGNUS Singapore (S) Pte. Ltd.

63 Jalan Pemimpin #05-01,
1993 Moreland Parkway, Suite 202.
Pemimpin Industrial Building.
Annapolis, Maryland 21401, USA.
577219 Singapore.
Tel: +1 410 267 9771 Tel : +65 6252 5909
Fax: +1 410 268 2013 Fax : +65 6251 1318
www.cygnusinstruments.com www.cygnus-instruments.sg
[email protected] [email protected]

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2. Gauge Kit Contents

5 3

8
9

7
2
6

1
4

1. Cygnus 3 Data Logger Gauge

2. Protective Silicone Sleeve
3. Cygnus 3 Operation Manual
4. Blue High-Flex Probe Cable, 1.5 m (4½ ft) *
5. Accessory Pouch, containing Couplant Gel, Spare Membranes,
Membrane Couplant, Membrane Locking Ring Key, 15 mm (or
1/2 inch) Test block and 3 x AA Procell Batteries
6. Adjustable Neck Strap *
7. Probe(s)
8. USB Cable
9. CD – Cygnus 3 Data Logger Manager

* The adjustable neck strap and probe cable will be stored in

either the inside or outside pockets.

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3. Gauge Preparation
The Gauge is supplied ready to use out of the box. Just insert the
batteries, connect the probe to the Gauge, turn on the power and
you are ready to take thickness measurements.

Fitting the Batteries

The Gauge requires 3 x AA/LR6/UM3 Batteries. Cygnus supplies
and recommends Duracell Procell Alkaline batteries.

The batteries are located behind a cover at the bottom of the

Gauge. Unscrew this cover to replace the batteries. The batteries
are inserted ‘+’ or ‘pip’ first.

When refitting the battery cover screw ensure it is done up

tightly by hand only. A drop of membrane-oil on the threads
will help to ensure smooth operation and a good seal.

The Gauge is protected against damage from incorrect battery

insertion.

3 x AA

+ Battery
Cover
Screw

The Gauge can be fitted with NiCad or NiMH rechargeable

batteries but this may reduce the specified operating time.

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Connecting the Probe

The Probe is connected to the Gauge with the supplied Probe Cable
as shown below. The Lemo 1 connector is removed by pulling back
on its body, not the cable.

Lemo 1

Probe

BNC Connector

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Fitting the Protective Sleeve

The Gauge is supplied with a protective Silicone Sleeve that fits
over the Gauge. This sleeve is designed to protect the Gauge
against bumps, scratches and dirt while in use whilst still allowing
Gauge operation and battery replacement.

To insert the Gauge simply push the Gauge down into the sleeve,
a lip at the top of the sleeve will retain the Gauge once fully
inserted.

The Gauge is removed by pushing it out from the bottom.

The sleeve also allows the Gauge to be worn on a belt or

suspended from the Neck Strap included in the kit.

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Fitting the Neck Strap

The Gauge is supplied with an adjustable Neck Strap. The ends of
the neck strap clip onto rings at the top of the protective silicone
sleeve.
Neck
Strap

Optional Krusell Belt Attachment

For attaching the silicone sleeve to a belt or harness we offer an
optional Krusell® belt clip. The belt clip is attached to the
protective silicone sleeve as shown below. This enables the Gauge
to be easily taken on and off the belt clip.

Attachment
Point

Krusell® Belt
Clip

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4. Gauge Operation
Gauge Controls Probe
Cable
Light Sensor
Connection

Signal LED

LCD
Display

3 Function Power
Keys ON/OFF
Key

Alphanumeric
Keys

Battery USB
Cover Connection

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Display and Automatic Backlight

The Gauge uses a monochrome graphic LCD with 128 x 64 pixel
resolution. The LCD can be viewed in bright sunlight, and in low
light conditions a white-LED backlight is provided.

The LCD backlight is turned on automatically when the light level

drops below a pre-set level. The backlight will be also be turned off
after the gauge has been idle for 20 seconds (idle means no keys
pressed and no echoes detected).

Function Keys
The Gauge has three keys under the LCD screen with an upward
pointing triangle. The function of each key corresponds to the
word or symbol above it on the screen.

In the measuring screen the three keys are used for:

MENU HOLD* OFF

Pressing this key Pressing this key Pressing this key

displays the gauge holds the displayed turns off the gauge
Menu. thickness if the key is then
measurement on the held for 1 second.
screen.

When in the menu and other screens the function of these three
keys change. The word or symbol displayed above the key on the
screen denotes the key’s function.

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*When data-logging the middle key changes to the LOG function.

Numeric Keys
The Gauge has ten keys for alphanumeric data entry. Text and
numbers are entered by repeatedly pressing the key with the
required character, similar to entering text on a mobile phone
keypad.

The 1 key also provides these characters; + - . *

Example
To input the letter ‘S’ you would press the 7 key four times.

Signal LED
The Gauge has a red/green signal LED that illuminates when data-
logging.

Turning the Gauge On

1. Press the Power key (red Triangle key)

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2. The Cygnus Instruments logo is briefly

displayed

3. The software and hardware version

information is briefly displayed

4. The measurement screen is then

displayed

5. The Gauge is ready to use

Turning the Gauge Off

1. Press & Hold the Power button for 1
second

2. The display shows ‘POWER OFF’ then

the Gauge turns off

Automatic Power Off

The Gauge will turn off automatically 5 minutes after the last
thickness measurement was taken.

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Taking a Thickness Measurement

1. Remove all scale, rust, dirt or loose
coatings and brush the test area clean

2. Apply couplant to the test surface

3. Place the probe-face on the clean,

lubricated test surface and make firm
contact applying gentle pressure

4. The Gauge will display a thickness

measurement or an indication of Echo
Strength if no valid measurement has
been found.

Echo-Strength Indicators
Should the Gauge be unable to detect a stable multiple-echo signal
it displays an Echo Strength indication to help the operator locate
a suitable position.

1. 1 Bar Flashing:
No echoes detected

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2. 1 steady + 1 Bar Flashing:

Only 1 echo detected

3. 2 steady + 1 Bar Flashing:

Only 2 echoes detected

4. 3 steady + 1 Bar Flashing:

3 echoes detected but they are not
related

To help obtain a multiple echo reading the operator should

continue to move the probe around to locate a suitable reflector,
using a slight rocking motion.

Coupling Strength Indicator

When the Gauge displays a valid thickness measurement there is a
vertical coupling strength indicator displayed on the left side of the
screen. This shows the strength of the return echo signal giving
the user an idea of

a) How well the probe is coupled to the test material.

b) How attenuative the material and coating is.

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Strong Average Weak

Signal Signal Signal

1. This coupling strength indicator shows a

weak signal is being received.

2. This coupling strength indicator shows a

strong signal is being received.

Battery Life
The Gauge will operate continuously for approximately 18 hrs
when fitted with Duracell Procell Alkaline 1500 mAh batteries.

18 hrs

E F

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Battery Life Gauge

The battery level is displayed on the measuring screen at the top
left of the screen.

Battery Level

New Battery – Full.

Half Used battery.

Almost Flat battery.

Low Battery Warning

The Gauge will flash a Low Battery warning message at the top of
the screen when the battery level is below 15% capacity. This
means you have between 1 to 2 hours of gauge operation time
remaining.

Low Battery warning message.

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5. Probes & Membranes

The Gauge should only be used with Soft-Faced probes
supplied by Cygnus Instruments.

Cygnus Soft-Faced probes are fitted with a Polyurethane

Membrane which provides better contact on rough surfaces and
protects the probe face from wear, prolonging the life of the
probe.

Check the membrane regularly as it is important the membrane is

changed as soon as it shows any signs of wear.

Probe Body

Locking Ring
Polyurethane Membrane
Knurled Ring

Probe Selection
Apart from the physical limitation of the probe size, the diameter
of the probe face (crystal) and the frequency affect the probe
performance, generally:

• Large diameter probes produce more energy which gives

better performance on heavily corroded materials.
• Higher Frequency probes produce a narrower focused beam
which is better when looking for small features or on thin
materials.

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Changing the Membrane

1. Unscrew the Knurled Ring from
the end of the Probe

2. Use the Locking Ring Key to

unscrew the Locking Ring from
inside the Knurled Ring. The old
membrane can then be removed
and discarded.

3. Place a new membrane into the

end of the Knurled Ring ensuring
it locates in the groove.

4. Screw the Locking Ring back

inside the Knurled Ring and
tighten with the Locking Ring
Key.

5. Place a few drops of Membrane

Couplant on to the probe face.

6. Screw the Knurled Ring back

onto the probe. Use your thumb
to squeeze the couplant from
under the membrane as you
tighten the Knurled Ring down

7. The membrane should have a

very thin film of couplant
between itself and the probe
face with no air bubbles.

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Membrane Temperatures
The standard polyurethane membranes are suitable for measuring
surfaces with temperatures up to 75°C.

For measuring on higher surface temperatures Teflon membranes

are available, they are suitable for temperatures up to 150°C. See
accessories on page 121.

When measuring hot surfaces reduce the probe contact time

to a minimum to avoid damaging the probe face and crystal.

Probe Selection & Specifications

Crystal Frequency Measurement Application
Diameter Range

13 mm 2¼ MHz 3.0 – 250 mm 1 This is the standard probe

½ inch 0.12 – 10 inch – suitable for most
applications.
13 mm 3½ MHz 2.0 – 150 mm Suitable for measurement on
½ inch 0.08 – 6 inch thinner sections where
surfaces are relatively rough
6 mm 5 MHz 1.0 – 50 mm The higher frequency and
¼ inch 0.04 – 2 inch narrower beam makes this
Probe ideal for measuring
small-bore tubing, thin section
plate and other areas where
access is limited.
13 mm 5 MHz 1.0 – 50 mm Ideal for thin sections without
½ inch 0.04 – 2 inch heavy corrosion.

Lower frequency probes offer better penetration on heavy

corrosion/coatings.

Probe Frequency Identification

The frequency of Cygnus probes is indicated by colour;
Red = 2.25 MHz Orange = 3.5 MHz Black = 5.0 MHz

1
To measure thicknesses on tall thin cylinders or columns the height-width ratio should be no
less than 1.0:0.6 (Height:Width) otherwise side reflections prevent measurement.

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Old Style Inox Probes with Inox Remote

Probes BNC Connectors Probes
Coloured Probe Face Coloured Ring under Coloured Band on
BNC connector Probe Cap

Automatic Probe Frequency Setting

The Gauge will automatically detect the frequency of the probe
connected and set the Gauge accordingly. The probe frequency is
displayed in the top right corner of the screen.

2.25 MHz Probe Detected.

3.5 MHz Probe Detected.

5.0 MHz Probe Detected.

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6. Gauge Setup
Gauge Menu Diagram

MAIN MENU

GAUGE MENU

Measurement Units:
UNITS mm or Inch

Measurement Resolution:
RESOLUTION High 0.05mm (0.002 inch) or
Low 0.1mm (0.005 inch)

Minimum Thickness Alarm:

ALARM On or Off
Off On

Minimum Thickness Alarm:

MIN VALUE Alarm Value

DEEPCOAT Deep-Coat Function:

On or Off

BEEP Valid Measurement Beep:

On or Off

CLOCK Set the Time and Date

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Measurement Units
The Gauge can display thickness measurements in either Metric
(mm) or Imperial (inch). Changing the measurement units does
not affect the calibration.

When data logging you can’t change the measurement units.

1. Press the MENU key to display

the MAIN MENU

2. Scroll down to GAUGE SETUP

then press OK

3. UNITS should be highlighted

4. Press the EDIT key to change

the UNITS setting:

mm to inch

inch to mm

5. The gauge will automatically go

back to the measuring screen.

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Resolution Setting
The Gauge can display the thickness measurements in two
resolutions:

• High Resolution : 0.05 mm / 0.002 inch

• Low Resolution : 0.1 mm / 0.005 inch

To change the Resolution setting:

1. Press the MENU key to display

the MAIN MENU

2. Scroll down to GAUGE SETUP

then press OK

3. Scroll down to RESOLUTION

4. Press the EDIT key to change

the RESOLUTION setting:

High to Low

Low to High

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5. The gauge will automatically go

back to the measuring screen.

Minimum Thickness Alarm Function.

The Gauge has a Minimum Thickness Alarm function that can be
used to alert the operator when the measured thickness value is
less than the set minimum value.

The Gauge will alert the operator with a

triple ‘beep’, light the RED Led, display the
thickness value in a black box and display a
MINIMUM ALARM message at the top of the
screen

To turn the Alarm function on or off:

1. Press the MENU key to display

the MAIN MENU

2. Scroll down to GAUGE SETUP

then press OK

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3. Scroll down to ALARM

4. Press the EDIT key to change

the ALARM setting from On to
Off:

When the ALARM is ON the

MIN VALUE setting is shown.

5. To change the MIN ALARM value

scroll down to MIN VALUE

Then press the EDIT key to

change the MIN ALARM setting.

6. Use the number keys to enter in

the minimum thickness value as
required.

Press the OK key to save the

new MIN ALARM value.

7. The gauge will automatically go

back to the measuring screen.

Deep Coat Function

The Gauge can normally measure metal thickness through
protective coatings up to 6 mm thick 2, however using the Deep-
Coat function the Gauge can measure through coatings up to 20
mm thick2.

2
Depending on the properties of the coating and its velocity of sound.

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Only operate the Gauge with Deep-Coat turned On when

measuring through protective coatings thicker than 6 mm.
Make sure Deep-Coat is turned Off when measuring metal with
coatings less than 6mm.

To turn the Deep-Coat function on or off:

1. Press the MENU key to display

the MAIN MENU

2. Scroll down to GAUGE SETUP

then press OK

3. Scroll down to DEEPCOAT

4. Press the EDIT key to change

the DEEPCOAT setting:

5. The gauge will automatically go

back to the measuring screen.

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Deep Coat Warning Message

When the Deep Coat function is turned on a warning message is
flashed at the top of the display.

Deep Coat warning message.

Deep Coat mode must not be used when measuring

through coatings less than 6 mm.

Valid Thickness ‘Beep’ Function

The gauge can provide an audible ‘beep’ whenever a valid
thickness measurement is taken. This means the operator can
concentrate on probe positioning and listen for the ‘beep’ to signal
that a thickness measurement has been taken.

To turn the Beep function on or off:

1. Press the MENU key to display

the MAIN MENU

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2. Scroll down to GAUGE SETUP

then press OK

3. Scroll down to BEEP

4. Press the EDIT key to change

the BEEP setting

5. The gauge will automatically go

back to the measuring screen.

Setting the Time and Date

The Gauge has an internal clock to maintain the time and date for
the Data-logging functions. When not data logging the current
time is displayed on the measuring screen.

To set the time and date;

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1. Press the MENU key to display

the MAIN MENU

2. Scroll down to GAUGE SETUP

then press OK

3. Scroll down to CLOCK and press

EDIT

4. The current time and date is

displayed

5. Press TIME to set the time

Enter in Hours, Minutes &

Seconds followed by the OK key
each time.

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6. Press DATE to set the date

Enter in Day, Month & Year

followed by the OK key each
time.

7. When finished press EXIT to

return to the measuring screen

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7. Calibration
Calibrating the Gauge
The Gauge is supplied tested and calibrated to BS EN 15317:2007.
The Gauge will have been calibrated to measure thickness
through steel (grade S355JO).

Either a 15 mm or 1/2 ” test block is supplied with the kit so the

Gauge can be quickly checked for correct operation. Note, this test
block is not intended to be used for calibration of the Gauge.

The best way to calibrate the Gauge is to Calibrate using a

Known Thickness (see page 39) using a sample of the
material you intend to measure. This method determines the
velocity of sound for the material sample, which will always
be more accurate that using a ‘general’ velocity value. For
calibration instructions see page 38.

If there is no test sample available the Gauge can be calibrated by

Setting the Velocity of Sound directly (see page 40). A table on
page 118 at the back of this manual lists common materials and
their velocity of sound value.

A third method is to leave the Gauge set to its factory-preset value

for Steel [5920 m/s or 0.2332 in/us], and then use a Conversion
Factor from the table of velocities on page 118.

When data logging you can’t change the velocity or

calibration settings.

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Calibration Menu
MAIN MENU

VELOCITY CALIBRATE

Set the Velocity Calibrate to a

of Sound. known thickness.

1. To access the Calibration and

Velocity settings simply press
the MENU key

2. Either CALIBRATE or SET

VELOCITY will be shown

3. When data logging you

can’t change the velocity
or calibration settings.

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Calibrating to a Known Thickness (Single Point)

This method of calibrating the Gauge is the most accurate as the
Gauge calculates the velocity of sound for the sample material.

1. Accurately measure the 13.80 mm

thickness of your sample
material.

2. Place the Probe on the sample

so the Gauge is displaying a
thickness value.

3. Press the MENU key to display

the MAIN MENU

4. Scroll down to CALIBRATE then

press the OK key

5. Use the + - keys to change

the thickness value as required,
shown in large numbers.

The Velocity of Sound is shown

at the bottom of the screen.

6. Press the OK key to save the

calibration values and exit.

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Setting the Velocity of Sound

The Gauge uses the Velocity of Sound value to calculate the
material thickness from the matched triple-echo time. A table on
page 118 of this manual lists velocity of sound values for common
material.

The current velocity of sound value is displayed in the centre at

the top of the measuring screen. In the screen below ‘5920’ means
a velocity of 5920 m/s as the gauge is in metric.

There are three options for setting the velocity of sound value;

1. Adjust the current value slightly using + and - keys

2. Type in a new velocity value using the number keys
3. Choose a velocity from a list of common materials

Displaying the Velocity Menu

1. Ensure the probe is not touching

anything so the Gauge is not
displaying a thickness value

2. Press the MENU key to display

the MAIN MENU

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3. Scroll down to SET VELOCITY

then press the OK key

5. The SET VELOCITY MENU is

displayed. Use the arrow key to
select the desired option and
press the OK key

‘Adjust’ Velocity Menu Option

1. From the VELOCITY MENU select

the ADJUST option and press the
OK key.

2. The ADJUST option lets you

change the current velocity
value using + - keys.
Press the OK key to exit.

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‘Type In’ Velocity Menu Option

1. From the VELOCITY MENU select

the TYPE IN option and press the
OK key.

2. You can now type in the required

velocity using the numeric keys,
followed by the OK key to exit.

‘Velocity Table’ Menu Option

The VELOCITY TABLE option displays a list of common materials
along with their velocity of sound values in either metric (m/s) or
imperial (in/us * 10000) depending on the gauge units setting.

The built in velocity table is intended to used as a guide only.

Wherever possible, the Gauge should always be calibrated on
the material under test. These velocities are given in good
faith and are believed to be accurate within the limits
described above. No liability is accepted for errors.

1. From the VELOCITY MENU select

the VELOCITY TABLE option and
press the OK key.

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2. An information message is first

displayed to alert the user that
the velocity values should only
be used as a general guide.

You must press the ACCEPT key

to continue.

3. Use the arrow key to select the

required material then press the
OK key to exit.

You will be asked to confirm

your selection.

Customising the Velocity Table

The velocity table gets its names and values from a file on the
internal memory card in the gauge. You can modify this file to add,
remove or edit the velocity table contents as required.

To view the velocity table file first connect the gauge to a

computer using the USB cable. Locate the file on the gauge called
‘vtable.txt’, you can open it with Notepad.

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‘vtable.txt’ File in Notepad

The format of the file is;

for Metric Velocities for Imperial Velocities

METRIC IMPERIAL
name,velocity name,velocity
Mild steel,5920 Mild Steel,0.2331

“name comma velocity new-line” – no spaces after the comma

There can be up to 20 velocity entries in the table.

Each name can be up to 20 characters in length.

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8. Data Logging
The Cygnus 3 Gauge has the facility to store thickness
measurements on an internal memory card, this data may then be
transferred to a computer for producing thickness survey reports.
The Gauge has a USB port to allow data transfer between Gauge
and computer. When connected to a computer running Microsoft
Windows operating system the Gauge appears like a standard USB
memory stick allowing files to be easily transferred without
requiring driver installation. The memory is non-volatile and will
retain its contents during power off and battery removal.

There are three types of data logging Record Files which the
Gauge user can create:

QUICK LOG This is a list of thickness measurements in

a linear format

GRID POINT This is an X-Y grid of thickness

measurements.

You need to specify the number of rows

and columns.

TEMPLATE This is a record file based on a template.

The template details how many thickness

points must be taken as well as their
name along with reference and minimum
thickness values.

A template may also contain up to 40 user

defined data fields, e.g. “Surveyor” or
“Date” or “Serial No”.

A company may issue a selection of

templates one for each type of survey in
use.

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The Data Logging Process

The process of creating a new Record File, taking thickness
measurements, transferring to computer and finally creating a
report is straightforward, as illustrated below:

1. Create a new Record File on the Gauge

2. Start logging thickness measurements
3. Complete the thickness survey and close the Record File
4. Connect the Gauge to the computer
5. Transfer the Record File from Gauge to computer
6. Create paper or PDF reports on the computer

Windows software, “Cygnus 3 Data Logger Manager”, is supplied

to transfer Record Files and to create reports. It is also used to
create Template Files and to transfer these to the Gauge, see page
73.

An Excel spreadsheet Add-In is provided to automate the process

of inserting Record File data into spreadsheet reports, see page
92.

Contents of a Record File

Each Record File contains the following information:

Item Description Notes

Name The name of the record file
Units Either mm or inch units
Velocity The velocity of sound used
Probe Type The probe type used 2.25 / 3.5 / 5.0 MHz
Create Date The time and date the record was
created.
Comment Any user comments
Gauge ID The gauge serial number

Template files contain the following additional information:

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Item Description Notes

Template file Name of spreadsheet template file
Worksheet The worksheet on the template file
User Field 1 Additional User Fields for extra
to information.
User Field 10

Each measurement point contains the following information:

Item Description Notes

Name The name of the measurement point
Reference The reference thickness optional
Minimum The minimum thickness optional
Measurement The measured thickness value
Time The time the measurement was
made
Cell Location The spreadsheet cell location for the optional
measurement value

Record File Names

When you first create a new Record File it will need a file name like
any file on a computer. The gauge has two options for getting this
file name:

User Entered The user must type in a file name

Auto File The gauge creates a unique numeric file
Name name for you

User Entered File Names

This assumes the user will choose a unique and appropriate file
name. The file name could represent the name or number of the
structure being surveyed.

Auto File Name

The file name is a combination of the GaugeID number and a
sequential 6 digit number as follows:

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01 000001

GaugeID Sequential No.

The sequential number is increased by 1 each time a new Record

File is created. When it reaches 999999 it will roll-over back to
000000 - after 999999 record files have been created.
GaugeID Number
The GaugeID number is a number between 01 and 99 that can be
assigned to each gauge. When more that one gauge is used by a
company each gauge would be given a unique GaugeID number
(i.e. 1, 2, 3..) so Record Files from all the gauges can exist in the
same folder and be identified.

The GaugeID number can be changed in the Factory Menu screen.

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Data Logger Menu

The Data Logger Menu has two paths depending on whether the
Gauge is data logging or not.

MAIN MENU

DATA LOGGING MENU

Not Logging Logging

Continue the Show record

CONTINUE LAST RECORD DETAILS
last record file file details
if there is one

Open an Move position in

OPEN RECORD MOVE POSITION
existing record the record file
file

Start a new Add additional

NEW RECORD ADD RADIAL
record file points
POINTS

Protect a record
PROTECT RECORD Stop logging
file STOP LOGGING

Delete a record
DELETE RECORD Add a text
file ADD COMMENT
comment to the
record file
Delete all
DELETE ALL record files View or edit
TEMPLATE FIELDS
user fields in a
template record
file
Turn the AUTO-
AUTO LOG
LOG feature on
or off

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Quick Log Record Files

Quick Log Records contain a linear list of thickness measurement
points. To create a Quick Log Record only the filename needs to be
entered in before measurements can be logged. When the
thickness survey is completed the Quick Log Record is closed by
stopping data logging. The maximum number of measurement
points that can be stored in each record file is 5000.

Creating a Quick Log Record File

1. Press the MENU key to display

the MAIN MENU

2. DATALOGGING should be
highlighted – press OK

3. Scroll down to NEW RECORD –

press OK

4. QUICK LOG should be

highlighted – press OK

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5a. If Auto-Filename is turned off

then you must type in a filename
for the new record (up to 8
characters maximum)

(If the filename already exists

the user will be prompted to
enter another)

Press OK when done

5b. If Auto-Filename is turned on

then you need only confirm the
filename created by the gauge
by pressing the OK key

6. The new blank record is created.

A bar-graph shows the progress

7. The gauge is now ready to start

logging thickness measurement
results

Note the middle function key is

now LOG – this key is used to
log the thickness measurement.

8. The number of thickness

measurements that have been
logged is shown on the right of
the screen

The name of the current

measurement point is shown on

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the left, i.e. “P1” for Point 1.

9. To log the displayed thickness

measurement press the LOG key

The gauge will give a BEEP and

the display will flash-black.
When the data has been saved
the green LED will flash.

10. The gauge is now waiting for the

next thickness measurement.

Note the number of logged

measurements and next point
name have moved on.

11. When all the thickness

measurements points have been
logged close the record by
selecting STOP LOGGING from
the DATA LOGGER MENU (see
page 61)

Grid Point Record Files

Grid Point record files are used to organise thickness
measurements across a two dimensional grid. The grid can be
applied to flat plate or cylinders alike.

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Columns across 1..50

8.6 8.5 8.5 8.4 8.7

8.6 8.7 8.5 8.6 8.5

Rows
Down
1..100
8.4 8.3 8.5 8.7 8.6

8.5 8.4 8.5 8.4 8.4

You can also choose which direction measurements will be taken:

Across then Down (ATD) Down then Across (DTA)

When a Grid Point record is created the measurement point names

are assigned as follows:

1. ROW1 COL1
2. ROW1 COL2

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3. ROW1 COL3 etc.

The maximum number of rows and columns is 50 columns and

100 rows.

Creating a Grid Point Record File

1. Press the MENU key to display

the MAIN MENU

2. DATALOGGING should be
highlighted – press OK

3. Scroll down to NEW RECORD –

press OK

4. Scroll down to GRID POINT –

press OK

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5a. If Auto-Filename is turned off

then you must type in a filename
for the new record (up to 8
characters maximum)

(If the filename already exists

the user will be prompted to
enter another)

Press OK when done

5b. If Auto-Filename is turned on

then you need only confirm the
filename created by the gauge
by pressing the OK key

6. Next choose the required

measurement direction (see
page 54)

7. Next enter the number of Rows

down your grid

Maximum = 100

8. Next enter the number of

Columns across your grid

Maximum = 50

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9. The new Grid Point record file is

now created

10. The gauge is now ready to start

logging thickness measurement
results

Note the middle function key

name is now LOG – this key is
used to log the thickness
measurement.

11. The number of thickness

measurements that have been
logged is shown on the right of
the screen followed by the total
number required in your grid.

The name of the current

measurement point is shown on
the left

12. To log the displayed thickness

measurement press the LOG key

The gauge will give a BEEP and

the display will inverse. When
the data has been saved the
green LED will flash

13. The gauge is now waiting for the

next thickness measurement

The name of the current

measurement point has moved
to the next grid point location

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14. When the last grid point

measurement has been entered
a message alerts the user the
record has been completed.

Press OK.

Template Record Files

Template Files are created on a computer and describe the whole
thickness measurement survey, defining each measurement point
along with a name, reference thickness, minimum thickness and
destination cell in a spreadsheet. Additional information can also
be specified with 40 User Fields that can be used to prompt the
user when each survey begins. Template Files are normally
created to cover a specific type of survey and the actual Template
File would be distributed to all the Cygnus 3 gauges in use within
your company.

Read more about creating Template Files on page 81.

Creating a Record File from a Template

1. Press the MENU key to display

the MAIN MENU

2. DATALOGGING should be
highlighted – press OK

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3. Scroll down to NEW RECORD –

press OK

4. Scroll down to USE TEMPLATE –

press OK

5. Next scroll to select the required

Template File – then press OPEN

6. Confirm Yes or No

7. Next enter in a file name for the

new record file (up to 8
characters)

(If the filename already exists

the user will be prompted to
enter another)

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8. The blank record file is now

created

This process may take a few

seconds to complete

9. If the template has any of the

40 User Fields specified then the
user will be prompted to enter in
data for each field.

For example
the Surveyor’s name..

10. pick the Manufacturer from a list

of names..

Scroll to the required name then

press SELECT.

11. enter the Manufacture Date..

12. When all the User Fields have

been entered you have the
option to review them and make
any corrections if you need to.

When correct press the EXIT key

to continue.

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13. The gauge is now ready to start

logging thickness measurement
results

Note the middle function key

name is now LOG – this key is
used to log the thickness
measurement.

14. The number of thickness

measurements that have been
logged is shown on the right of
the screen followed by the
number required in the
template.

The name of the current

measurement point is shown on
the left

15. To log the displayed thickness

measurement press the LOG key

The gauge will give a BEEP and

the display will inverse. When
the data has been saved the
green LED will flash

16. The gauge is now waiting for the

next thickness measurement

The name of the current

measurement point has moved
to the next location

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17. If any logged thickness

measurement is below the
minimum thickness specified the
user is alerted by a message, a
beep and the RED LED is
illuminated

18. When the last thickness

measurement has been entered
a message alerts the user the
record has been completed.

Press OK.

Data Logging Functions and Management

Stopping, Suspending and Resuming Data Logging
Any Record File can easily be stopped and later resumed. When
data logging is stopped the Gauge will operate as normal except
thickness measurements can’t be logged. When using a Quick Log
Record data logging must be stopped to complete the record, as
there is no pre-set number of measurement points.

1. To stop or suspend data logging

select STOP LOGGING from the
DATA LOGGER MENU

You will be asked to confirm if

you want to Stop Logging.

2. Once suspended the gauge can

be used as normal

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3. To resume the last record file

select CONTINUE LAST from the
DATA LOGGER MENU

4. Confirm OK or EXIT

Logging an Obstruction or No-Reading Point

When surveying there may be measurement points that are
inaccessible due to an object being in the way or there may be
points where thickness readings can’t be obtained (due to
excessive corrosion for example). The Gauge allows the user to
record either a No-Reading or Obstructed measurement point as
required.

Pressing the LOG key when no

thickness value is displayed gives
the option to select either an
Obstruction or a No-Reading or Exit
to cancel.

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Obstruction
preventing access to
measurement points.

8.6 8.5 8.5 OBS 8.7

8.6 8.7 8.5 OBS 8.5

8.4 NOR 8.5 OBS 8.6

NOR 8.4 8.5 OBS 8.4

plate

Measurement points
Measurement point logged as Obstructed
logged as No-reading (OBS)
(NOR)

Moving Position in the current Record File

While data logging, the position where the next thickness
measurement will be saved can be moved back to overwrite an
existing value. It is not possible to move forward beyond the last
thickness measurement logged.

1. To move position the gauge

must be in data logging mode.

2. To move position select MOVE

POSITION from the DATA
LOGGER MENU

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3. Use the arrow keys to move the

highlight bar to the
position/measurement value to
be overwritten.

Press MOVE when done.

Press any number key to Cancel.

4. The gauge will continue to log

thickness measurement values
from this point forward.

Adding Additional Measurement Points

When logging thickness measurements on a pipe, tank or plate it
is sometimes necessary to add additional measurement points
radially around a badly corroded or thin point to detail the extent
of the thinning or corrosion.

8 additional radial
measurement points.

plate

For Quick Log and Grid Point records the Gauge has a facility to
add 4 to 12 additional radial measurement points linked to the
measurement just taken. When additional radial points are added
the parent point name is suffixed with A, B, C, D etc. linking the
radial points to the parent thickness measurement.

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Example:

Parent Thickness Point Name = P8

Radial Point 1 Name = P8A
Radial Point 2 Name = P8B
Radial Point 3 Name = P8C
Radial Point 4 Name = P8D
Radial Point 5 Name = P8E
Radial Point 6 Name = P8F
Radial Point 7 Name = P8G
Radial Point 8 Name = P8H

P8A
P8B
P8H
P8C
P8G P8
P8D
P8F
P8E

plate

How to add Additional Radial Points

1. To add Radial Points the gauge

must be in logging mode with
either a Quick Log or Grid Point
record

2. Select ADD RADIAL POINTS from

the DATA LOGGER MENU

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3. Enter in the number of additional

points required, from 4 to 12.
Then press OK

4. The gauge is ready to start

logging the additional thickness
values

Note the measurement point

names have suffix A, B, C etc.

5. Once all the additional points

have been logged a message
alerts the user

Adding a Comment while Data Logging

A text comment can be added to the current Record File. This
comment will be included in the report printout.

1. To add a comment the gauge

must be in logging mode

2. Select ADD COMMENT from the

DATA LOGGER MENU

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3. The current text comment is

displayed if there already is one.

To edit this comment or add a

new one press the EDIT key.

To remove the comment press

the CLR key

Displaying the Current Record File Details

1. To view the record details the

gauge must be in data logging
mode.

2. To view record details select

RECORD DETAILS from the
DATA LOGGER MENU

3. The screen shows the record

details. Press OK to close.

Reviewing Template File User Fields

When a Record File has been created using a Template File there
may be up to 40 user fields contained in the record. Normally
these User Fields will have been completed when the Record File
was created but this data can also be viewed and edited while the
record file is open.

1. To view the User Field data the

gauge must be in logging mode
with a Template record file

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2. Select TEMPLATE FIELDS from

the DATA LOGGER MENU

3. The current values are

displayed.

To edit scroll to the required

field and press the EDIT key.

Opening a Record File

An existing Record File can be opened to continue data logging
from the last position.

1. To open a record file the gauge

must not be in data logging
mode.

2. To open a record file select

OPEN RECORD from the DATA
LOGGER MENU

3. The screen shows a list of record

files. Scroll to the record to open
and press the OPEN key.

Padlock icon = protected

Empty box = empty record
Half box = started record
Black box = complete record

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4. Note. Protected records can’t be

opened.

Protecting Record Files

Record Files can be locked to prevent deletion or any accidental
changes being made.

1. To protect record files the gauge

must not be in data logging
mode.

2. To protect a record file select

PROTECT RECORD from the
DATA LOGGER MENU

3. The screen shows a list of all the

record files.

Padlock icon = protected

Empty box = empty record
Half box = started record
Black box = complete record

4. To change the protection scroll

to the record file to change and
press the CHANGE key

Deleting Record Files

Un-protected Record Files can be deleted from the Gauge’s
memory. Template Files are not deleted.

1. To delete record files the gauge

must not be in data logging
mode.

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2. To delete a record file select

DELETE RECORD from the DATA
LOGGER MENU

3. The screen shows a list of all the

record files.

Padlock icon = protected

Empty box = empty record
Half box = started record
Black box = complete record

4. To delete scroll to the record file

and press the DELETE key

Confirm OK or EXIT

Deleting all Record Files

Un-protected Record Files can be deleted from the Gauge’s
memory in one step. Template Files are not deleted.

1. To delete record files the gauge

must not be in data logging
mode.

2. To delete a record file select

DELETE ALL from the DATA
LOGGER MENU

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3. Confirm OK or EXIT

4. Confirm OK or EXIT again

5. The number of records deleted

will be shown

Changing the Velocity or Calibration while Data Logging

While data logging the velocity of sound or the calibration can’t be
changed.

When a Record File is created the current velocity value is copied

into the record file, the velocity value is then locked while data
logging. The velocity value will be included in the report print out.

Auto-Log Function
The Auto-Log function will automatically ‘LOG’ thickness
measurements to the current record file each time the probe is
coupled and a valid and stable thickness measurement is taken
and held.

This feature can speed up data logging as you don’t need to keep
pressing the LOG key each time enabling you to quickly progress
along the object being surveyed.

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Sometimes however you may need the flexibility to choose when

to ‘LOG’ the thickness measurement, so the Auto-Log function is
not required.

You can turn the Auto-Log function on or off as required from the
Data Logging Menu when data logging.

1. The gauge must be in data

logging mode.

2. To change the Auto-Log feature

scroll down to the AUTO LOG
item in the DATA LOGGER
MENU.

3. Press the OK key to change the

value.

Using the Auto Log Feature

The Auto Log feature requires the user to position, hold and move
the probe in a certain time for it to automatically log the thickness
values, follow this pattern to auto log the thickness points;

1. Place the probe on the surface to be measured until you get a

thickness reading that is stable.
2. Hold the probe, and the thickness measurement until you get
a beep and the screen signals the measurement has been
logged – look for the green LED to light.
3. Release the probe and don’t attempt another measurement
for 1 second minimum.
4. Repeat from step 1 again.

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9. Cygnus 3 Data Logger Manager

Overview
The Cygnus 3 Data Logger Manager is a Windows® application for
managing the records on a Cygnus 3 Gauge. It provides the
following functions:

1. Transfer of Record Files from Gauge to computer

2. Creation of thickness survey reports for printing (or PDF)
3. Creation of Template Files
4. Transfer of Template Files from computer to Gauge

It provides a simple intuitive interface for managing your thickness

survey data and creating reports and templates.

Installation
The installation of the Cygnus 3 Data Logger Manager application
is simple and straightforward. The application does however
require the ‘Windows® .NET’ framework to be installed but this is
included in the installation package provided in the gauge kit so
additional downloading should not be required.

To start installing insert the supplied CD and either choose to

install the Cygnus 3 Data Logger Manager from the menu or locate
the setup.exe file on the CD and open it. A ‘Welcome’ install
screen is displayed, shown in Fig. 9.1. Follow the instructions and
allow the application to install. A desktop icon will be created along
with a program folder.

If the .NET framework needs to be installed the CD Installer

Package will automatically start this installation.

To run Cygnus 3 Data Logger Manager double click the desktop

icon:

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Fig 9.1 ‘Welcome’ Install Screen

Connecting the Data Logger to the Computer

The Gauge is connected to any free USB port on the computer or
USB Hub with the special cable supplied (Note this is not a
standard USB cable as it has a ‘Lemo 0’ connector at the Gauge
end). The USB connector on the Gauge is located on the bottom
plate opposite the battery screw, it is covered by a hinged dust
cover shown below in Fig 9.2

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Fig 9.2 Gauge USB Connection

When the Gauge is connected to the computer and the USB link
has been established the screen on the Gauge will display “USB
CONNECTED” and the backlight will be turned off.

On the computer the Gauge will be shown as a new ‘Removable

Disk’ when viewing ‘My Computer’ as shown below in Fig 9.3. (On
the computer click ‘Start’ then ‘My Computer’).

Fig 9.3 ‘My Computer’ (Windows XP)

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Setting Options
When the Gauge is connected to the computer you must
determine the drive letter that Windows® has assigned for the
Gauge. In Fig. 9.3 above the drive letter assigned is ‘R:’.

To set this in Cygnus 3 Data Logger Manager menu bar click on

‘File’ then ‘Options’, the dialog box will be displayed as shown in
Fig 9.4. Set the ‘Data Logger Drive Letter’ as required, click
‘Browse’ to check the letter is correct.

The location of the folder that will hold the Record File and
Template Files can also be changed. By default a folder called
‘Datalogger’ is created in the ‘My Documents’ folder
(‘Documents’ on Microsoft Vista). This ‘Datalogger’ folder
contains three sub-folders called:

1. Record Files Folder for Record Files

2. Template Files Folder for Template Files
3. Add-In Folder for Excel Add-In file

When done click on ‘Save’ to save these settings.

Fig 9.4 Options

Transferring Record Files from the Data Logger

To transfer record files from Gauge to computer, from the Cygnus
3 Data Logger Manager menu bar click ‘Data Logger’ then

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‘Transfer Records from Gauge’. The ‘Transfer Records from

Data Logger’ dialog box will be displayed, Fig 9.5.

The drive letter should be correct, but it can be changed here

using the drop-down list.

When a Gauge has been detected the Record File List in the dialog
box will populate with all the record files on the Gauge’s memory
card.

Fig 9.5 Transfer Records from Data Logger

Simply select the records to transfer by clicking on their ‘Row

Selectors’ - hold the shift key to select multiple records. Then click
‘Transfer’, the selected record files will then be copied from the
Gauge’s memory card to the computer.

There is also the option to remove the transferred record files from
the Gauge and to overwrite any existing files on the computer.

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Creating and Printing a Report

Once records have been transferred from the Gauge a report can
be created that can be printed or saved as a PDF (if PDF creation
software has been installed).

In Cygnus 3 Data Logger Manager click on the ‘View Records’

button and the screen should list all the record files found, shown
below in Fig 9.6.

Fig 9.6 Record Files List

Select a record by clicking the grey ‘Row Selector’ on the left and
then click on the ‘Print Report’ button in the toolbar.

Row Selectors

A dialog box is displayed that allows optional report details to be

added at the top of the report when the tick-box ‘Include in
Report’ is checked. See Fig 9.7.

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Fig 9.7 Optional Report Details

Next click either ‘Preview’ or ‘Print’ as required. Fig 9.8 shows a

typical paper report layout in the Print Preview window.

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Fig 9.8 Report Layout – Print Preview

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Deleting a Record File

You can delete a Record File from the computer by first clicking on
the row selector of the record you want to delete then clicking the
“Delete Record” button in the toolbar. You must then confirm you
wish to delete this record.

Template Files
Template Files allow structured data logging of thickness
measurements when repeatedly surveying identical or similar
objects. A Template File is first created using Cygnus 3 Data
Logger Manager then the file is copied to each Gauge ready for
use.

The data in a Record File produced from a Template file is intended

to be inserted into an Excel® Spreadsheet (or it can just be printed
out in a report) so each piece of data has a destination cell
reference – this is the spreadsheet cell the data will be copied into,
i.e. cell ‘D12’.

An XLT file (Excel® Template) can be specified to be used as a

template for the Excel document produced. So a company report,
as an XLT file, can be used to create each new blank report
document that will then receive the thickness measurement and
other data collected by the Gauge.

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Template
File

Gauge Record New Excel Finished

File(s) Report Report

XLT File

User Fields
Template Files can contain up to 40 User Fields which can be used
to collect extra information from the Gauge user when they start a
new record from a template.

Each User Field can prompt for the following types of data;

1. Alphanumeric i.e. “ABC123”

2. Number i.e. “245.6”
3. Date (dd-mm-yyyy) i.e. “21-07-2008”
4. Date (mm-dd-yyyy) i.e. “07-21-2008”
5. List i.e. “Red, Blue, Yellow, Green..”
6. Yes/No Choice

Each User Field has: a ‘Name’ field, this is used to prompt the
Gauge user to enter in information, and a ‘Value’ field to hold the
information. An optional ‘Cell Ref.’ field to specify where the Value
should be inserted in the spreadsheet.

For example;

If the User Field Type = Alphanumeric

If the User Field Name = ‘Vessel Name’
If the User Field Cell Ref = ‘Sheet 1!E20’

When the Gauge user starts a new record they will be prompted
to enter in a ‘Vessel Name’.

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The vessel name the user types in will be stored against the
‘Vessel Name’ field and be included in the report data.

As the ‘cell ref.’ was also specified the vessel name will be
inserted into the spreadsheet report into cell ‘E20’ on ‘Sheet 1’.

See how this appears on the Gauge screen starting on page 57.
User Field ‘List’ Type
When the User Field type is set to List you must provide a list of
text choices that will be presented to the gauge user. This list can
contain up to 40 items of 16 characters in length.

Measurement Points
Template Files contain measurement points for each thickness
measurement required. Each measurement point consists of a
“Name”, a “Reference Thickness”, a “Minimum Thickness”, a “Cell
Reference” and the “Thickness Measurement” itself.

The “Reference” and “Minimum Thickness” are optional, but when

included they allow wastage calculations in reports and minimum
alarm functions when measuring. See minimum alarm function
starting on page 57.

Creating a Template File

From the Cygnus 3 Data Logger Manager click the ‘View
Templates’ button in the menu bar. The screen will display any
existing templates found, shown in Fig 9.9.

Fig 9.9 Template List

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To create a new template click the ‘New Template’ button. A

‘New Template’ dialog box will be displayed, Fig 9.10. Next
choose between the three types of template:

1. Blank Template – just open the template form with blank

fields so you can add your own
2. Single Point Record – a list of measurement points
3. Grid Point Record – a 2D grid of measurement points
This dialog box can help to speed up the creation of Template Files
by creating the measurement points for you, based on the
parameters detailed below.

Template File Name A filename for the template file

Template Type Choose the type that suits your
application
Units Specify the measurement units required
Measurements, Prefix For a Single Point record specify the
number of measurements required and
the prefix, i.e. P1, P2, P3..
Rows, Prefix For a Grid Point record specify the
number of Row measurements required
and the prefix, i.e. R1, R2, R3..
Columns, Prefix For a Grid Point record specify the
number of Column measurements
required and the prefix, i.e. C1, C2, C3..
Minimum Thickness Specify an optional minimum thickness
value
Reference Thickness Specify an optional reference thickness
value
Starting Cell Ref. Specify the starting Excel spreadsheet
cell for the first measurement, i.e. D10
Measurement Order For a Grid Point record specify the
direction the grid points will be
measured

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Fig 9.10 New Template dialog

Once completed click the ‘Next’ button.

Template Form
The Template Form is displayed with thickness measurement
points added as selected, shown in Fig 9.11. These thickness
measurement points can be edited as required. Each section is
described in the tables that follow.

The Template Form has three ‘Tabs’ for:

1. Template Details
2. Thickness Measurement Points
3. User Fields

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Fig 9.11 Template Form

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Template Details Tab

Name The name of this template file

(up to 8 characters long)
Title A descriptive title of the template
Template File An Excel® XLT filename that will be used
to create the final report (omit the XLT
extension)
Worksheet The worksheet name in the XLT file
Measurement Units The required measurement units
Start Date Cell Ref. The Excel spreadsheet cell that the
Record Start Date must be copied into
GaugeID Cell Ref. The Excel spreadsheet cell that the
GaugeID must be copied into
Comment Cell Ref. The Excel spreadsheet cell that the
gauge operator’s Comment must be
copied into
Velocity Cell Ref. The Excel spreadsheet cell that the
Velocity of Sound value must be copied

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into
Thickness Measurement Points Tab

No. Measurement number, 1 to 5000

Name The name of the measurement point (up
to 15 characters long)
Reference The reference thickness (100% or
original thickness)
Minimum The minimum thickness below which an
alert will be raised to the gauge
operator
Cell Ref. The Excel® spreadsheet cell that the
measured thickness value must be
copied into
User Fields Tab

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No. User Field number, 1 to 40

Enable When ticked this field will be requested
from the gauge operator each time a
new record file is started
Name Name of the User Field that will be
shown to the gauge operator (up to 15
characters long)
Cell Ref. The Excel® spreadsheet cell that the
entered data must be copied into
Data Type Choose from;
• Alphanumeric
• Number
• Date
• List
• Yes/No
Lists When the Data Type is set to List you
can view and edit each list with this
button.

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User Fields List View

No. List Item number, 1 to 40

Item List item that will be shown to the gauge
operator (up to 15 characters long)

Once you have finished creating the Template File click the ‘Save’
button to save the data, then click the ‘Close’ button to close the
form.

Transferring Template Files to the Data Logger

To transfer template files from computer to Gauge on the Cygnus
3 Data Logger Manager menu bar click ‘Data Logger’ then
‘Transfer Templates to Data Logger’, the ‘Transfer
Templates to Data Logger’ dialog box will be displayed, Fig
9.12.

The drive letter should be correct, but it can be changed here

using the drop-down list.

The Template List will populate with all the template files on the
computer. Simply select the templates to transfer and then click
‘Transfer’, the selected files will be copied to the Gauge’s memory
card.

There is the option to overwrite existing template files that may

already be on the Gauge’s memory card.

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Fig 9.12 Transfer Templates to Data Logger

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10. Microsoft Excel Add-In

Overview
A Excel Add-In is provided that can automate the process of
inserting the data from a record file into a spreadsheet. The Add-
In is particularly useful when using record files based on templates
as it will open the specified Excel XLT template file before inserting
the data into the specified cells.

Installing the Add-In

When the Cygnus 3 Data Logger Manager application is installed a
‘Cygnus Import Tools.xla’ file is also copied into
‘Documents\Datalogger\Add-In’ folder. This XLA file contains
the Excel Add-In code.

To install the Add-In using:

Microsoft Office Excel 2000, XP, 2003

1. Start up Excel
2. On the main menu click ‘Tools’, then ‘Add-Ins’
3. The ‘Add-Ins’ dialog box is displayed

4. Click the ‘Browse’ button

5. Browse to ‘My Documents\Datalogger\Add-In’ and select
the ‘Cygnus Import Tools.xla’ file by clicking the ‘Ok’
button.

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6. The Cygnus Import Tools Add-In should now be listed and

ticked in the Add-Ins dialog box;

7. Click the ‘OK’ button and a new menu item ‘Cygnus’ should
be displayed in the main Excel menu on the right.

Microsoft Excel 2007

1. Start up Excel

2. Click the Microsoft Office Button, and then click ‘Excel

Options’.

3. Click the Add-Ins category. In the Manage box, click ‘Excel

Add-Ins’, and then click ‘Go’.

4. The ‘Add-Ins’ dialog box is displayed

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5. Click the ‘Browse’ button

6. Browse to ‘My Documents\Datalogger\Add-In’ and select
the ‘Cygnus Import Tools.xla’ file by clicking the ‘Ok’
button.

7. The Cygnus Import Tools Add-In should now be listed and

ticked in the Add-Ins dialog box:

8. Click the ‘OK’ button and a new item ‘Cygnus’ should be

displayed in the Add-In ribbon commands on the left.

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Creating an Excel Report

First transfer any Record Files from the Gauge to computer using
the Cygnus 3 Data Logger Manager, see page 76.

Start by clicking on the ‘Cygnus’ item in the Excel main menu bar
(or in the Add-In ribbon for Office 2007) then the ‘Select a
Cygnus 3 Record File to Import’ dialog box will be shown as in
Fig 10.1.

Fig 10.1 Select Record File to Import

Select the required record file and click the ‘Open’ button. Another
form will be displayed that allows optional report details to be
entered that will be added to the top of the spreadsheet report,
shown in Fig 10.2.

These optional details can be included in the report by ticking the

‘Include in Report’ box.

If any of the optional fields have been changed they can be saved
for next time by ticking the ‘Save Details’ box.

To proceed and create the report click the ‘Ok’ button.

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Fig 10.2 Optional Report Details

If the Record File has a Grid Point layout a dialog box will ask if
the thickness measurement values should be arranged in a grid
layout – select ‘Yes’ or ‘No’ as required, shown in Fig 10.3.

Fig 10.3 Grid Layout Option

The data from the selected record file is now inserted into a new
Excel® worksheet. Fig 10.4 shows an example Grid Point record
file that also contains additional radial points.

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Fig 10.4 Grid Point Layout Example in Excel

Additional Measurements
Any measurement points that have Additional Measurements have
a grey background, the additional measurements are then listed
below, shown in Fig 10.5.

For more information on Additional Measurements see page 64.

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Fig 10.5 Additional Measurements.

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11. Data Logging Template Tutorial

This tutorial goes through the steps required to create a new
Template that will ultimately populate an Excel® spreadsheet with
thickness measurements and user field data that has been logged
on the Cygnus 3 gauge. This will introduce the concepts behind
the template system so you can go on to create your own
templates.

Create the Excel® Spreadsheet

Consider we are a surveying company and have an Excel®
spreadsheet where we need to record 8 thickness measurement
values for a water tank along with additional information for: date
of survey, name of surveyor, location of tank and the tank size.
The spreadsheet could look like fig. 11.1.

Fig. 11.1. The Exce® Spreadsheet.

This spreadsheet has been saved as an Excel® Template (.XLT) file

as shown in fig. 11.2. Note “Save as type” is set to Template
(*.xlt).

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Fig. 11.2. Saving the Excel® Spreadsheet as XLT

We will need to keep a copy of this spreadsheet handy for when

we create the Data Logger Template, we will need to identify the
cell locations where we want the thickness measurement values
and other information to go, fig. 11.3. shows these cells
highlighted.

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Fig. 11.3. Cells Highlighted where we must Insert Values.

Create the Data Logger Template

Run the Cygnus 3 Data Logger Manager software, then:

1. Click on the View Templates button in the toolbar

2. Click on the New Template button
3. You should see the New Template dialog, fig. 11.4.
4. Type in “WTSURVEY” in the Template File Name box
5. Click on Single Point Record Template
6. Change Measurements to 8
7. The New Template dialog should look like fig. 11.4
8. Finally click the Next button.

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Fig. 11.4. Completed New Template Dialog.

You should now see the Cygnus 3 Data Logger Template Form,
shown in fig 11.5. Fill in the following fields:

1. Title – add a brief description of the template.

2. Excel® Template File – this is the name of the Excel®
spreadsheet we just created – “WaterTankSurvey” (Note, you
don’t need the .xlt extension)
3. Default Worksheet – type in “Sheet1” as this is the name of
the only worksheet we are using on the Excel® spreadsheet.
4. Start Date Cell Ref. – this is the cell name where we want
the survey Start Date to be entered, in our example enter
“B5”.
5. Velocity Cell Ref. – this is the cell name where we want the
velocity value to be entered, in our example enter “B16”.
6. We leave the other fields blank as we don’t want to use them
in this example.

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Fig. 11.5.Template Details Tab

Next click on the Thickness Measurement Points tab. You

should see 8 measurement points called P1 to P8. Fig. 11.6 shows
the completed form, follow these steps:

1. Rename the 8 measurement point Names “NORTH TOP”,

“NORTH BOTTOM”, etc to match the spreadsheet names.
2. Enter the 8 Cell Ref. names so the measurement values will
be put in the correct place in the spreadsheet.
3. We want to alert the surveyor if any thickness measurement
is less than 4mm, so enter “4” for each Minimum value.
4. In this example there are no Reference thickness values
required so they are left at zero, but you could enter in
thickness values if you needed to.

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Fig. 11.6. Thickness Measurement Points.

Next click on the User Fields tab. We will create the 3 User Fields
to collect values for “Surveyor, “Location” and “Tank Size”. Fig.
11.7 shows the completed form, follow these steps:

1. Type in the three names, SURVEYOR, LOCATION and TANK

SIZE in the Name fields. This will create 3 User Fields.
2. Type in the three cell names in the Cell Ref. fields.
3. The Data Type for SURVEYOR and LOCATION can be left as
Alphanumeric as we want the surveyor to enter both letters
and numbers.
4. Change the Data Type for TANK SIZE to List. We are going
to enter in a list of tank sizes we want the surveyor to choose
from.
5. Click on the View List button for the TANK SIZE User Field,
you will see the Edit User Field List Items dialog, shown in
fig. 11.8.
6. Type in the three tank size names in the Item field, like in
fig. 11.8. Note these are only text labels used for this
example, you could type anything up to 40 characters long.
7. Close and Save the Item List dialog.

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8. Close and Save the Template Form.

9. If you click on View Templates you will see the new
template listed.

Fig. 11.7. User Fields

Fig. 11.8. User List Field Items

Transferring the Template to the Cygnus 3 Gauge

Now we have created the Template File we need to copy it onto a
Cygnus 3 gauge so we can carry out a survey of a water tank.
Follow these steps:

1. Turn on the Cygnus 3 gauge and connect it to the computer

with the USB cable.
2. Click on Data Logger in the menu bar (fig. 11.9)
3. Click on Transfer Template to Datalogger

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4. You should see the Transfer Templates to Data-Logger

dialog, fig. 11.10.
5. Select the “WTSURVEY” template by clicking on its grey row
selector on the left of the row.
6. Click on the Transfer button to transfer the template to the
gauge.
7. You should get a message confirming the transfer was
successful.

Fig. 11.9. Data Logger Menu Options.

Fig. 11.10. Transfer Templates to Data Logger dialog.

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Carry out the Survey with the Cygnus 3

Now you can disconnect the Cygnus 3 Gauge from the computer
and create a new Record File using the template we have just
transferred. For details on how to do this see page 57 onwards.

Transfer the Completed Survey Record to Computer

Now we have created Record File(s) on the Cygnus 3 Gauge we
need to copy them back to the computer so we can produce the
survey report. Follow these steps:

1. Turn on the Cygnus 3 gauge and connect it to the computer

with the USB cable.
2. Click on Data Logger in the menu bar (fig. 11.11)
3. Click on Transfer Template to Datalogger.
4. You should see the Transfer Records from Data-Logger
dialog, fig. 11.12.
5. Select the “01000011” Record by clicking on its grey row
selector on the left of the row, see fig. 11.12. We can see this
Record has been created today using the “WaterTankSurvey”
template.
6. Click on the Transfer button to transfer the Record File to
the computer.
7. You should get a message confirming the transfer was
successful.

Fig. 11.11. Data Logger Menu Options.

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Fig. 11.12. Transfer Records from Data Logger.

Creating the Excel Report

Finally we can use the Record File to create a new Water Tank
Survey report in Excel. To do so follow these steps:

1. Open Excel and click on the Cygnus Menu bar option, fig.
11.13.
2. Select Open Record File
3. You should see the Select a Cygnus Record File to Import
dialog, fig. 11.14.
4. Select the “01000011.DLR” file, click Open
5. A new spreadsheet will open using The Water Tank Survey
template and the values collected by the Cygnus 3 Gauge are
inserted into the correct cells, fig. 11.15.

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6. That’s it, you can now print, save or email the spreadsheet
report as required.

Fig. 11.13 Excel Menu Bar – Cygnus Add-In.

Fig. 11.14. Select a Cygnus Record File to Import.

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Fig. 11.15. The Completed Water Tank Survey in Excel.

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12. General Points On Thickness Gauging

On very rough surfaces and especially if both sides are badly
corroded, it is often necessary to move the Probe around to locate
a back wall reflector. Sometimes a slight rocking movement can
help find reflectors which are otherwise impossible.

Badly corroded sections can also be soaked with a light lubricating

oil to improve ultrasound coupling through to the good material.

Always ensure that there is plenty of couplant present for good

contact, but beware that on a pitted surface the Gauge may just
measure the couplant-filled pit, always avoid measuring directly
over external pits.

Beware that in extreme conditions or if the plate is of poor quality

and contains many inclusions the ultrasound will be scattered to
such an extent that measurement may not be possible.

Beware that the multiple-echo technique will not work if the front
and back surfaces of the material being measured are not close to
parallel. Also note that long narrow bars cannot be gauged along
their length with the multiple-echo method.

The Gauge should not be used near arc-welding equipment, as this

affects its performance.

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13. Troubleshooting
The Gauge will not Switch On
• Are the batteries dead?
• Check the batteries are inserted correctly.

Difficulty obtaining a Reading

If there is 1 single flashing bar on the display - this means the Gauge is
not receiving any echoes:

• Check that the Probe-lead is properly connected to both Probe and

Gauge.
• Check the condition of the lead, replace if necessary.

If there is mostly 1 fixed bar plus 1 flashing bar this means that the
Gauge is having difficulty obtaining more than one echo:

• Check the Probe and its membrane are properly assembled.

If there are up to 3 fixed bars plus 1 flashing bar, but never any reading
- this means the Gauge is receiving unrelated echoes from more than
one reflector:

• On heavily corroded areas this is often a problem, note this as a

problem area and try taking measurements in adjacent areas of
the same material.
• Check the Gauge and Probe together on a test block, if there is
still no reading the Gauge may require servicing.

If Readings are Erratic or Unstable

• Check that the Probe-lead is properly connected to both Probe and
Gauge.
• Check that the Probe and its membrane are correctly assembled
with sufficient couplant between the probe face and membrane.
• Check the Probe-frequency is suitable for the probable minimum
thickness of the material being measured. Probe frequencies too
low cause doubling and tripling of the actual thickness.
• Check the gauge is not in Deep Coat mode.

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14. The 4 Point Check

The most frequent reasons found to cause difficulty getting
readings are:

1. Is the Probe-membrane fitted correctly?

• Check that there is a thin layer of oil between the membrane
and Probe-face, and with no air-bubbles trapped. See
Changing the Membrane on Page 24.

2. Is the Probe-lead OK?

• Check the probe lead is in good condition and is correctly
inserted into the Probe and the Gauge. See Connecting the
Probe on Page 12

3. Is there adequate couplant applied to the material being

measured, and is the surface properly prepared?
• Check there is plenty of couplant gel applied and there are no
air-gaps between the Probe and the material when
measuring. See Taking a Thickness Measurement on Page 19.

4. Is the material measurable at all?

• Are the front and back faces of the material parallel?
• Is the material too heavily corroded?
• Is the material too thin for the Probe being used?

It is often worth confirming that the Gauge is operating OK using a

test sample, and also to confirm that the material can actually be
measured by ultrasonic multiple-echo thickness measurement.

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15. Care and Servicing

Cleaning the Gauge
Clean the Gauge and accessories with a damp cloth. Use
water with a mild detergent household cleaner.
Do not use solvents to clean the Gauge.
Do not use any abrasive cleaner, especially on the display
window.
Do not immerse the Gauge in liquid when cleaning.

Batteries
Always remove the batteries if the Gauge will not be used for
more than a few days.
Only use leak-proof batteries, Cygnus recommends Duracell
Procell batteries.

Environmental
Do not immerse the Gauge in liquids.
Do not subject the Gauge to temperatures greater than 60˚C
(140˚F).
Do not store the Gauge for long periods in conditions of high
humidity.

Repairs
There are no user serviceable parts inside the Gauge.
Therefore all repair work should be carried out by Cygnus
Instruments or by an Authorised Cygnus Service centre.

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Returning the Gauge for Servicing

A full Manufacturer’s Factory Service is available from Cygnus
Instruments.

The Complete Kit should always be returned for Service or

Repair, including all Probes and Leads.

Cygnus Gauges are renowned for their reliability, very often

problems with getting measurements are simply due to the way
the Gauge is being used. See Troubleshooting on Page 112.

However, if you do need to return your Gauge for Repair please let
us know the details of the problem, to help us guarantee the best
possible service:

• Is the problem Intermittent Behaviour?

• Is there a problem turning the Gauge On?
Or a problem with the Gauge turning itself Off?
• Does the Gauge constantly give Incorrect Readings, or
Unsteady Readings?
• Is it not possible to Calibrate the Gauge?

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16. Information
Technical Specifications
General Attributes
Size 85 mm x 170 mm x 25 mm (3.3” x 6.7” x 1.0”)
Weight 400 g (14.1 oz) Including Batteries
Power Supply 3 x AA Cells (Alkaline or NiMH)
Probe Sockets Lemo 1
Battery Operation Time Approximately 18 hrs with alkaline 1500 mA/hr batteries
Battery Voltage Range Min 3.1 V dc, Max 4.5 V dc
Operating Temperature Range -10°C to +50°C (14°F to 122°F)
Storage Temperature Range -10°C to +60°C (14°F to 140°F)
Low Battery Indication Display shows a battery level gauge and flashes a Low Battery
warning message
PRF 602 Hz
Monitor Outputs N/A
Through Coating Coatings up to 6 mm thick as standard
Measurement Coatings up to 20 mm thick in Deep Coat 3 mode
Materials Sound Velocity from 2000 m/s to 7000 m/s
[0.0800 in/us to 0.2780 in/us]
Measurement Range Measurement Ranges in Steel 4:
2¼ MHz probe 3 mm to 250 mm [0.120 in. to 10.00 in.]
3½ MHz probe 2 mm to 150 mm [0.080 in. to 6.000 in.]
5 MHz probe 1 mm to 50 mm [0.040 in. to 2.000 in.]
Accuracy ±0.05 mm (±0.002”) High Resolution Mode
±0.1 mm (±0.005”) Low Resolution Mode
Resolution 0.05 mm (0.002”) High Resolution Mode
0.1 mm (0.005”) Low Resolution Mode
Display
Type of Display Graphic LCD, 128 x 64 pixels, Monochrome. White LED
Backlight
Display Size Active Area 28 mm high x 47 mm wide
Transmitter
Shape of Pulse Square
Pulse Energy : Voltage (peak- 30 V p-p
to-peak)

3
To use Deep Coat mode see page 31.
4
Tested using 150mm square test blocks.

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Pulse Energy : Rise Time 25 ns (max)

Pulse Energy : Pulse Duration 110 ns / 135 ns / 230 ns (5 MHz, 3.5 MHz, 2.25 MHz)
Receiver
Gain Control Automatic Gain Control up to pre-set Maximum Gain value
Frequency Range 1.5 MHz to 5.0 MHz (-6dB)
Other Information
Data Output and Storage Internal storage on Flash Memory Card. Data output via USB
connection
Data Logger Maximum number of measurement points per Record : 5000
Maximum number of Records : 100
Maximum Grid Record size : 100 rows x 50 columns
Maximum number of User Data Fields : 40
Calibration setting storage Calibration data stored in non-volatile EEprom memory
Calibration Mechanisms N/A (Multiple Echo Gauge)
Display & Recall Facilities N/A
Display Response Time 500 ms
Printer Output N/A
Environmental Rating IP65
Compliance CE Marked
RoHS Compliant
BS EN 15317:2000

Specifications are subject to change for product improvement.

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Table of Sound Velocities

Velocities will vary according to the precise grade and processing
conditions of the material being measured.

This table is included as a guide only.

Wherever possible, the Gauge should always be calibrated on
the material under test.

These Velocities are given in good faith and are believed to

be accurate within the limits described above.
No liability is accepted for errors.

Velocities given are the compressional wave velocity cl.

Velocity of Sound (V) Conversion

Material
m/s in/us Factor (f)

Aluminium (alloyed) 6380 0.2512 1.078

Aluminium (2014) 6320 0.2488 1.068
Aluminium (2024 T4) 6370 0.2508 1.076
Aluminium (2117 T4) 6500 0.2559 1.098
Brass (CuZn40) 4400 0.1732 0.743
Brass (Naval) 4330 0.1705 0.731
Brass (CuZn30) 4700 0.1850 0.794
Copper 4700 - 5000 0.1850 – 0.1969 0.794 – 0.845
Grey Cast Iron 4600 0.1811 0.777
Inconel 5700 0.2244 0.963
Lead 2150 0.0846 0.363
Monel 5400 0.2126 0.912
Nickel 5630 0.2217 0.951
Phosphor Bronze 3530 0.1390 0.596
Mild Steel 5920 0.2331 1.000
Tool Steel 5870 0.2311 0.992
Stainless Steel 302 5660 0.2228 0.956
Stainless Steel 347 5790 0.2279 0.978
Tin 3320 0.1307 0.561
Titanium 6100 - 6230 0.2402 – 0.2453 1.030 – 1.052

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Tungsten Carbide 6660 0.2622 1.125

Epoxy Resin 2500 0.0986 0.422
Acrylic 2730 0.1076 0.461
Nylon (Polyamide) 2620 0.1032 0.443

Reading Conversions
If only a few measurements are to be taken on a material other
than Steel, it may be easier to leave the calibration set for Steel
and merely convert the readings by multiplying by the Conversion
Factor for the material being measured.

This method avoids unnecessary recalibration.

Example.

The Gauge is calibrated for Steel [5920 m/s], but the reading is
being taken on Copper [4700 m/s] :

T = t x VCOPPER / VSTEEL
= t x 4700 / 5920
= t x 0.794

thus : T = t x f [ where: f = VCOPPER / VSTEEL ]

where : T = true thickness of Copper being measured

t = actual reading obtained
f = Conversion Factor (from table)
VCOPPER = Sound Velocity in Copper : 4700 m/s
VSTEEL = Sound Velocity in Steel : 5920 m/s

The Conversion Factor f: is given for various materials

relative to steel in the Table of Sound Velocities on page 118.

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17. Accessories List

Remote Probes with 1.35m (4’6”) Lead
All probes are fully assembled and include a spare membrane
pack, knurled ring locking key and probe cable.

Part No. Description

004-9310 Remote Probe 2.25MHz 13mm (1/2”) BNC
004-9313 Remote Probe 3.5MHz 13mm (1/2”) BNC
004-9314 Remote Probe 5.0MHz 6mm (1/4”) Lemo 00
004-9316 Remote Probe 5.0MHz 13mm (1/2”) BNC

Lower frequency probes offer better penetration on heavy

corrosion/coatings. Please refer to page 25 for correct
probe selection.

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Marinised Probes with Cable Length to Order

For divers taking underwater thickness measurements down to
60m (approx 200ft) maximum whilst keeping the Cygnus 3 on the
surface. Alternatively please visit:
www.cygnus-instruments.com/english/cygnus1uw.html for full
details on the Underwater thickness gauge.

Part No. Description

002-9387 Marinised Probe 2.25MHz 13mm (1/2”) UW
remote probe with Lemo 1 plug
002-9388 Marinised Probe 2.25MHz 19mm (3/4”) UW
remote probe with Lemo 1 plug
002-9389 Marinised Probe 3.5MHz 13mm (1/2”) UW remote
probe with Lemo 1 plug
002-9390 Marinised Probe 5.0MHz 6mm (1/4”) UW remote
probe with Lemo 1 plug
002-9391 Marinised Probe 5.0MHz 13mm (1/2”) UW remote
probe with Lemo 1 plug

Lower frequency probes offer better penetration on heavy

corrosion/coatings. Please refer to page 25 for correct
probe selection.

Note: Cygnus 3 is not intended for underwater use.

Probe Spares and Membranes

Part No. Description
001-3702 Standard Membranes (polyurethane) (20pk)
6mm (1/4”)
001-3701 Standard Membranes (polyurethane) (20pk)
13mm (1/2”)
001-3700 Standard Membranes (polyurethane) (20pk)
19mm (3/4”)
001-4873 Teflon Membranes (10pk) (High Temperature)
6mm (1/4”)

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001-4874 Teflon Membranes (10pk) (High Temperature)

13mm (1/2”)
001-4875 Teflon Membranes (10pk) (High Temperature)
19mm (3/4”)
001-3706 Membrane Couplant
001-3707 UCA-2M Ultrasonic Couplant Gel (1 litre tub)
001-3708 UCA-2M Ultrasonic Couplant Gel (100 ml)

Cables and Leads

Part No. Description
004-0406 Probe Cable: Blue High-Flex BNC to Lemo 1 (STD)
– 1.35m (4’6”) As supplied with standard probe.
004-0401 Probe Cable: Lemo 00 to Lemo 1 (STD) – 1.35m
(4’6”). For use with 6mm 5 MHz probe.
003-8215/4 USB Cable for Mk4 Cygnus 3 Gauge

Miscellaneous Spares
Part No. Description
001-4850 Steel Test Block 15mm
001-4851 Steel Test Block 1/2”
001-4852 Coated Test Block
001-4856 Carbon Steel Step Block 5-25mm in 5mm steps
set in Perspex supplied with material type and
dimensional accuracy traceable certificate.

Carry Cases
Part No. Description
002-4834/3 CYGNUS 3 Mk4 carry case with foam
002-4835/3 CYGNUS 3 Mk4 Silicone instrument sleeve with
belt clip stud
002-4836/3 CYGNUS 3 Mk4 Belt clip
002-4837/3 CYGNUS 3 Mk4 Fabric Accessories Pouch

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18. Recycling and Disposal (EC Countries)

The WEEE Directive (Waste Electrical and Electronic Equipment
2002/96.EC) has been put into place to ensure that products are
recycled using best available treatment, recovery and recycling
techniques to ensure human health and high environmental
protection.

The Gauge has been designed and manufactured with high quality
materials and components which can be recycled and reused. It
may contain hazardous substances that could impact health and
the environment. In order to avoid the dissemination of those
substances in our environment and to diminish the pressure on
natural resources we encourage you to dispose of this product
correctly.

DO NOT dispose of this product with general household

waste.

DO dispose of the complete product including cables,

plugs and accessories in the designed WEEE collection
facilities.

This product may also be returned to the agent or manufacturer

who supplied it for safe end-of-life disposal.

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19. Index
Accessories, 120 Function, 31
Membrane Couplant, 122 Warning Message, 33
Silicone instrument sleeve, Disposal, 123
122 Echo Strength, 19
Teflon Membranes, 122 Gauge Controls, 15
UCA-2M Ultrasonic Couplant Gauge Menu, 27
Gel, 122 Imperial, 28
Alarm, 30 Keys, 16
Minimum Thickness Alarm, 30 Alphanumeric, 17
Auto Log Feature, 72 function, 16
Automatic Power Off, 18 LCD, 16
Batteries backlight, 16
Fitting, 11 Measuring
Incorrect Insertion, 11 narrow bars, 111
Life, 21 pitted surface, 111
Low Battery Warning, 22 rough surfaces, 111
NiCad, 11 Metric, 28
NiMH, 11 Neck Strap, 14
Beep, 33 Power button, 17
BS EN 15317:2007, 37 Probes
Calibration, 37 Frequency, 26
Conversion Factor, 119 Knurled Ring, 24
Known Thickness, 37 Locking Ring Key, 24
Single Point, 39 Membrane, 23
Velocity of Sound, 40 Membrane Couplant, 24
Cleaning, 114 Probe Cable, 12
coupling strength, 20 Selection, 23
Data Logging, 45 Specifications, 25
Adding Comments, 66 problems, 115
Additional Measurements, 64 pulse-echo, 8
Grid Point Records, 52 Recycling, 123
Menu, 49 Repair, 115
No Readings, 62 Resolution, 29
Obstructions, 62 Service, 115
Quick Log Records, 50 Silicone Sleeve, 13
Record File, 46 Sound Velocities, 118
Template Files, 57 Specifications, 117
Deep-Coat test block, 37

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Thickness Measurement, 19 Velocity

Triple Echo Verification, 8 Adjust Velocity, 41
Troubleshooting, 112 Velocity Menu, 41
Units, 28 Velocity Table, 42
unrelated echoes, 112 WEEE Directive, 123

125
 ALPINE
COMPONENTS

E-mail Address
[email protected]

Postal Address
Alpine Components Ltd
Innovation Centre, Highfield Drive
Churchfields
St. Leonards-on-Sea
TN38 9UH
United Kingdom

Telephone
01424 858118

Website Address
www.alpine-components.co.uk