MIG Guns, MIG Consumables & Welding Accessories Catalog

tweco.com
Make the Switch. Increase Productivity.

Tweco Advantage
®

• Excellent performance with high productivity & low downtime

• Superior durability with long lasting guns
• Exceptional ease of use with operator appeal

Tweco MIG gun Portfolio

• Broad range of products for different applications
• Air-cooled and water-cooled MIG guns
• Specialty guns for pulse welding
• Specialty guns for aluminum welding
• Specialty guns with smoke & fume extraction features

Tweco offers Superior

Features and Benefits
• Ergonomic design to reduce operator fatigue
• Excellent customer support to answer all your
technical questions
• Widest range of MIG gun consumables in the industry
• Meet a broad range of your application needs

Tweco Trust
• Industry standard for over 40 years
• Over 2 million MIG guns sold
• Most trusted MIG gun in the industry

Tweco Advantage. Tweco Trust.

Visit www.twecotrust.com
 Table of Contents
Professional MIG Welding Products & Accessories���������������� 4-86
Spray Master MIG Gun Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
®

Professional No. MIG Gun Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-27

MINI-MIG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-31
PulseMaster Air-Cooled MIG Gun Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-37
™

Compact Eliminator MIG Gun Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-40

®

Standard Eliminator MIG Gun Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42-45

TUFF-N-LITE MIG Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46-48
Supra XT MIG Gun Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-53
®

Smoke Master Fume Extraction MIG Gun Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54-59

®

Smoke Collector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
FLUXCORED MIG Gun Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-63
Tweco Spool Gun Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64-69
PullMaster MIG Gun Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-73
™

PulseMaster Water-Cooled MIG Gun Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74-77

Supra Water-Cooled MIG Gun. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78-81
Standard Water-Cooled MIG Gun. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82-85
Tweco MIG Gun Direct Plug & Control Wire Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Professional MIG Welding Consumables���������������������������� 88-109

Contact Tips. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-92
Nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93-101
Diffusers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102-103
Conductor Tubes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104-107
Conduit Liners. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108-109

WeldSkill MIG Guns & Consumables�������������������������������� 110-125

®

WeldSkill MIG Gun WS Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110-114

WeldSkill MIG Guns. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116-121
WeldSkill Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122-125

Professional Manual Welding Products & Accessories���� 126-134

WeldSkill Manual Welding Products & Accessories �������� 135-137
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Customer Care Numbers��������������������������������������������������������� 139

3
MIG Gun Selection Guide

MIG Welding Products & Accessories

Wire
MIG Gun Selection Guide
Amperage Range
Diameter Recommended Alternate
in (mm) 30-100 100-200 200-300 300-400 >400

.023" - .030" CO2

MINI-MIG Professional No.1
(0.6 - 0.8) 75-25
Solid Wire – Mild Steel and Stainless Steel

CO2
Compact Eliminator 250 &
®

Spray Master 250 &

®

.035" (0.9) Smoke Master 250,

®

75-25 Professional No.2

Eliminator Spool Gun 300
CO2
PulseMaster Air-Cooled 350, Compact Eliminator 450,
™

Spray Master 350 &

.045" (1.2) Higher Argon Supra XT 450, TUFF-N-LITE 350, Smoke Master 450,
®

Professional No. 4
mixture Eliminator Spool Gun 300

PulseMaster Air-Cooled 450,

Higher Argon Spray Master 450 & Compact Eliminator 450, Standard Eliminator 450,
.052" (1.3)
mixture Professional No. 5 Supra XT 450, Smoke Master 450, ®

Supra Water-Cooled 450

Higher Argon
mixture PulseMaster Air-Cooled 450, PulseMaster 500,
Spray Master 450 &
1/16" (1.6) Compact Eliminator 450, Standard Eliminator 450, Supra
Professional No. 6
Water-Cooled 450, Standard Water-Cooled 600

Wire Amperage Range

Diameter Recommended Alternate
in.(mm) 30-100 100-200 200-300 300-400 400-650
Self-shielded
.030" (0.8) Professional No.1 Spray Master 250

Self-shielded
*FLUXCORED SEFC 350 Compact Eliminator 250,
.035" (0.9)
CO2 or 75-25 & Spray Master 250 Professional No.2

Self-shielded
Flux cored Wire

*FLUXCORED SEFC 350 Professional No.2, Compact Eliminator 250, 450,

.045" (1.2)
CO2 or 75-25 & Spray Master 350 Supra XT 450, TUFF-N-LITE 350

CO2 or 75-25 *FLUXCORED SEFC 450 Professional No.4, Compact Eliminator 450,
.052" (1.3)
& Spray Master 450 Standard Eliminator 450, Supra XT 450

Self-shielded
1/16" - 5/64" *FLUXCORED SEFC 450 Professional No.5, Compact Eliminator 450,
(1.6 - 2.0) CO2 or 75-25 & Spray Master 450 Standard Eliminator 450

Self-shielded
*FLUXCORED SEFC 450 Professional No.5, Compact Eliminator 450,
3/32" (2.4)
CO2 or 75-25 & Professional No.6 Standard Eliminator 450

*FLUXCORED SEFC Series MIG Guns are to be used only with Self-Shielded wire.
Wire Amperage Range
Diameter Recommended Alternate
in.(mm) 30-150 150-250 250-350 350-450 >450
Eliminator
.030" (0.8) Argon Spool Gun 300 & Professional No.1
MINI-MIG

Eliminator
PulseMaster Air-Cooled 350, Professional No.2,
Solid Wire – Aluminum

.035" (0.9) Argon Spool Gun 300 &

Compact Eliminator 250
Spray Master 250

PulseMaster PullMaster 300, Professional No.3,

™

3/64" (1.2) Argon Air-Cooled 350 & Compact Eliminator 250,

Spray Master 250 TUFF-N-LITE 350

PulseMaster PullMaster 300, Professional No.4,

1/16" (1.6) Argon Air-Cooled 450 & Compact Eliminator 450, Standard
Spray Master 350 Eliminator 450, TUFF-N-LITE 350

Argon PulseMaster PullMaster 300, PulseMaster Water-Cooled 500,

3/32" (2.4) Air-Cooled 450 & Professional No.4, Compact Eliminator 450,
Spray Master 450 Supra Water-Cooled 450

When welding with aluminum wire, standard MIG gun length of 12 ft should not be exceeded and conduit liners/contact tips made specifically for
aluminum wires should be used.

4 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Gun Selection Guide
MIG Welding Products & Accessories
Which MIG Gun Is Right For You?
Tweco offers a broad range of MIG gun families to meet the everyday needs of the welder.
®

• Amperage Range
• Lengths
• Handle Design
• Rear End Connections
• Air-Cooled or Water-Cooled

Rear End Connector

Available Lengths
Amperage Range

Handle Design

Water-Cooled
Air-Cooled/
Connection
®
Cablehoz

Options
(ft)

Special Features
Tweco ®

250, 350, 450 10,20,

12, 15, Small & Miller ®
Heavy-Duty Front End
Spray Master ®

25 Ergonomic Crimped Lincoln ® Air Consumables

Euro-Kwik
160, 180, 200, Tweco
10, 12, 15, Oval/Paddle Miller Wide Range of Front End
Professional No. 300, 400, 20, 25 Contour Mechanical Lincoln Air Consumables
500, 600 Euro-Kwik
Small & Tweco Smart Option or Standard &
PulseMaster ™
350, 450 12, 15 Ergonomic Crimped Euro-Kwik Air Gun Drilled Contact Tips
Tweco
Small & Articulating Conductor Tube &
Compact Eliminator ®
250, 450 10, 12, 15, 25 Ergonomic Crimped Miller Air Cam-Style Contact Tips
Euro-Kwik
Tweco
Miller Articulating Conductor Tube &
Standard Eliminator 450 15 Ergonomic Crimped Lincoln Air Cam-Style Contact Tips
Euro-Kwik
Tweco
TUFF-N-LITE 350 15 Straight Mechanical Miller Air Top Trigger Capability
Tweco
SUPRA XT ®
450 15 Straight Mechanical Miller Air Top Trigger Capability
Lincoln
Tweco Fume Extraction
Smoke Master ®
250, 450 15 Ergonomic Crimped Miller Air Cam-Style Contact Tips
Lincoln
FLUXCORED SEFC 350, 450 10, 15 Straight Crimped Tweco Air Galvanized Steel Inner Core
Series Miller Tube Cablehoz Design
Accepts Standard 4" Spools
Tweco Spool Gun 160, 200, 300 12, 25 Pistol Grip Mechanical Dinse Lug Air Rotatable Wire Spool Housing
Smart Option or Standard &
PullMaster ™
300 33, 50 Pistol Grip Crimped Tweco Air Gun Drilled Contact Tips
Smart Option or Standard &
PulseMaster 400, 500 12, 15 Ergonomic Crimped Tweco Water Gun Drilled Contact Tips
Oval/Paddle Tweco
SUPRA 450 10, 12, 15 Contour Crimped Miller Water Quick Water Connections

Standard 600 10, 12, 15 Ergonomic Crimped Tweco Water Inert Gas Style Fitting
Water-cooled

Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered
trademarks are in no way affiliated with Tweco Products, Inc. Tweco is registered trademark of Thermadyne Industries, Inc.

International Customer Care: 940-381-1212 / FAX 940-483-8178 5

www.tweco.com
 MIG Welding Products & Accessories
®
Spray Master

Spray Master MIG Gun Series ®

Features & benefits

Operator appeal and reduces operator fatigue
– extended trigger length to reduce radiated heat
– conductor tube can be rotated easily for different welding positions
– ergonomic handle

Field repairable
– split-half handle case provides access for ease of repair
– field repairable mechanical cable connections for Cablehoz ®

– spare trigger leads in Cablehoz

Lower heat in the handle and conductor tube

– heavy wall conductor tube and front Cablehoz connection (crimped) for improved
electrical conductivity and lower heat in the front end
– heavy-duty contact tip and diffuser for improved performance in high heat applications

Standard gun configurations options

– standard trigger “on/off” operation
– optional dual schedule and locking trigger

Wide welding applications

– spray transfer mode & pulse welding
– straight CO2 or mixed gases

Lower inventory carrying costs

– interchangeable front end consumables between Tweco ®

Professional No. Series and Tweco Spray Master series

OUTPUT PROCESS STANDARD OPTIONS APPLICATION

Duty Cycle Mixed Gases

Knucklehead Flexible

Medium Duty Fab

MODEL
Conductor Tube
Locking Trigger

Rear Connector

Heavy Duty Fab

Current (Amps)

Light Duty Fab

Dual Schedule
Wire Diameter

Self Shielded
Gas Shielded
Flux-Cored

Flux-Cored
Aluminum
in (mm)

MIG

250 80% Up to .045"

Spray Master 250 Amp (1.2 mm)
350 80% Up to 1/16"
Spray Master 350 Amp (1.6 mm)
450 80% Up to 1/16"
Spray Master 450 Amp (1.6 mm)

6 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Products & Accessories
Spray Master
Spray Master Series Handle Design & Style
®

Performance Durability Ease of Use

®
Optional Dual Schedule On/Off control
with your gloved thumb (350 and 450
Amp only) Identified with “DSRS” Part
No. suffix

Thick-walled, three-layer
conductor tube for higher
electrical conductivity, act as
“heat sink”, and durable

Balanced to pivot at the

center of the handle for ease
of use in different welding
positions, and thereby
Heavy-duty thick-walled contact tip reduces operator fatigue
and diffuser increases tip life and
decreases downtime with tip changes

Extended trigger length to

keep hand away from the arc
to reduce radiated heat

Steel spring strain

relief provides support
to the Cablehoz ®

coming out the rear of

the handle to minimize
Optional mechanical locking wire feed issues
trigger - Identified with "LC"
Part No. suffix

International Customer Care: 940-381-1212 / FAX 940-483-8178 7

www.tweco.com
 MIG Welding Products & Accessories
®
Spray Master

Spray Master ®

250 Amp
80% Duty Cycle, Mixed Gases
Tweco STYLE Rear Connector*
®
LincolN STYLE Rear Connector†
®

Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
12 ft (4 m) MS212-3545 1023-1101 Up To .045"
(1.2 mm) 12 ft (4 m) MS212L-3545 1023-1136
Up To .045" 15 ft (5 m) MS215-3545 1023-1102
(1.2 mm) 20 ft (6 m) MS220-3545 1023-1103
25 ft (8 m) MS225-3545 1023-1108 EURO-KWIK STYLE Rear Connector
Wire Size Length Part No. Stock No.
MILLER STYLE Rear Connector
®
12 ft (4 m) MS212X-3545 1023-1126
Wire Size Length Part No. Stock No. Up To .045" 15 ft (5 m) MS215X-3545 1023-1127
(1.2 mm)
10 ft (3 m) MS210M-3545 1023-1110 25 ft (8 m) MS225X-3545 1023-1133
12 ft (4 m) MS212M-3545 1023-1111 Standard Conductor Tube –
Up To .045" Part No. MS63-60 (Stock No. 1630-1189) on all guns up to 15ft (5 m)
15 ft (5 m) MS215M-3545 1023-1112
(1.2 mm) Part No. MS63-45 (Stock No. 1630-1188) on all guns over 15ft (5 m)
20 ft (6 m) MS220M-3545 1023-1113
25 ft (8 m) MS225M-3545 1023-1118 Conduit Liner – 42 Series
* Adapter kits are available to fit Tweco rear connection to most wire feeders.
† Fits Lincoln LN7, 8, 9, SP200 - SOME LINCOLN WIRE FEEDERS ARE ASSEMBLED WITH THEIR K1500-2 GUN RECEIVING BUSHING THAT
WILL ACCEPT TWECO STYLE MIG GUNS DIRECT™FROM THE FACTORY. CONTROL WIRE PART NO. MS354-DSLJ (STOCK NO. 2060-2137)
MUST BE250 Amp
ORDERED - Spray Master MIG Guns
SEPARATELY.

NOZZLES CONTACT GAS CONDUCTOR

TIPS DIFFUSERS TUBE

11H Series HD52-11

HD22 Series

EL16 Series EL52

MS63 Series
14 Series 20281
EL22I Series

16S Series
20388

EL16 Series
EL52CT

14 Series EL52CT-14
EL22CT Series

16S Series
EL52CT-16

EL16 Series STANDARD

43076
EL24CT Series
OPTIONAL

Refer to pages 88-103 for more complete detail on front end options. Refer to pages 14-15 for parts breakdown information.

Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are in no way affiliated
with Tweco Products, Inc. Tweco is registered trademark of Thermadyne Industries, Inc.

8 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Products & Accessories
Spray Master
Spray Master ®

®
350 Amp
80% Duty Cycle, Mixed Gases
TWECO STYLE Rear Connector*
®
Lincoln STYLE Rear Connector†
®

Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
10 ft (3 m) MS310-116 1036-1610 12 ft (4 m) MS312L-116 1036-1646
Up To 1/16" 12 ft (4 m) MS312-116 1036-1613 Up To 1/16" 15 ft (5 m) MS315L-116 1036-1647
(1.6 mm) 15 ft (5 m) MS315-116 1036-1615 (1.6 mm) 15 ft (5 m) MS315L-116K4‡ 1036-1717
15 ft (5 m) MS315-116K4‡ 1036-1715 15 ft (5 m) MS315L-116DSRS 1036-1722

MILLER STYLE Rear Connector

®
EURO-KWIK STYLE Rear Connector
Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
10 ft (3 m) MS310M-116 1036-1635 Up To 1/16"
(1.6 mm) 15 ft (5 m) MS315X-116 1036-1623
12 ft (4 m) MS312M-116 1036-1638
Up To 1/16" Standard Conductor Tube –
15 ft (5 m) MS315M-116 1036-1640
(1.6 mm) Part No. MS63-60 (Stock No. 1630-1189) on all guns up to 15 ft (5 m)
15 ft (5 m) MS315M-116K4‡ 1036-1716
Part No. MS63-45 (Stock No. 1630-1188) on all guns over 15 ft (5 m)
25 ft (8 m) MS325M-116 1036-1642
Conduit Liner – 42 Series
* Adapter kits are available to fit Tweco rear connection to most wire feeders.
† Fits Lincoln LN7, 8, 9, SP200 - SOME LINCOLN WIRE FEEDERS ARE ASSEMBLED WITH THEIR K1500-2 GUN RECEIVING BUSHING THAT
WILL ACCEPT TWECO STYLE MIG GUNS DIRECT FROM THE FACTORY. CONTROL WIRE PART NO. MS354-DSLJ (STOCK NO. 2060-2137)
MUST BE ORDERED SEPARATELY.
‡Includes Knucklehead Conductor Tube – Part No. MS63SFLX4-80 (Stock No. 1630-1198). Refer to pages 104-107 for more information on
conductor tubes.
Suffix "DSRS" =350 Amp Rocker - SpraySwitchMaster MIG Guns
™
Dual Schedule

NOZZLES CONTACT GAS CONDUCTOR

TIPS DIFFUSERS TUBE

16S Series
EL52CT-16

14 Series EL52CT-14
EL22CT Series MS63 Series

EL16 Series
EL52CT

11H Series HD52-11

HD22 Series

EL16 Series EL52

14 Series 20281
EL22I Series

16S Series
20388 STANDARD

OPTIONAL

Refer to pages 88-103 for more complete detail on front end options. Refer to pages 14-15 for parts breakdown information.
Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are in no way affiliated
with Tweco Products, Inc. Tweco is registered trademark of Thermadyne Industries, Inc.

International Customer Care: 940-381-1212 / FAX 940-483-8178 9

www.tweco.com
 MIG Welding Products & Accessories
®
Spray Master

Spray Master ®

450 Amp
80% Duty Cycle, Mixed Gases
TWECO STYLE Rear Connector*
®
Lincoln STYLE Rear Connector†
®

Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
12 ft (4 m) MS412-116 1040-1051 15 ft (5 m) MS415L-116 1040-1072
15 ft (5 m) MS415-116 1040-1052 15 ft (5 m) MS415L-116K4‡ 1040-1533
Up To 1/16" 15 ft (5 m) MS415-116K4‡ 1040-1530 Up To 1/16" 15 ft (5 m) MS415L-116DSRS 1040-1538
(1.6 mm) 15 ft (5 m) MS415-116LM 1040-1053 (1.6 mm 15 ft (5 m) MS415L-116LC 1040-1074
20 ft (6 m) MS420-116 1040-1059 15 ft (5 m) MS415L-116LM 1040-1073
25 ft (8 m) MS425-116 1040-1058 25 ft (8 m) MS425L-116 1040-1071

MILLER STYLE Rear Connector

®
EURO-KWIK STYLE Rear Connector
Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
10 ft (3 m) MS410M-116 1040-1060 Up To 1/16" 12 ft (4 m) MS412X-116 1040-1076
12 ft (4 m) MS412M-116 1040-1061 (1.6 mm) 15 ft (5 m) MS415X-116 1040-1077
15 ft (5 m) MS415M-116 1040-1062
15 ft (5 m) MS415M-116K4‡ 1040-1531
Up To 1/16" 15 ft (5 m) MS415M-116DSRS 1040-1536
(1.6 mm) Standard Conductor Tube –
15 ft (5 m) MS415M-116LC 1040-1092
MS64H-60 (Stock No. 1640-1319) on all guns up to 15ft (5 m)
15 ft (5 m) MS415M-116LM 1040-1063 MS64H-45 (Stock No. 1630-1318) on all gun over 15ft (5 m)
20 ft (6 m) MS420M-116 1040-1064
Conduit Liner – 44 Series
25 ft (8 m) MS425M-116 1040-1068
* Adapter kits are available to fit Tweco rear connection to most wire feeders.
† Fits Lincoln LN7, 8, 9, SP200 - SOME LINCOLN WIRE FEEDERS ARE ASSEMBLED WITH THEIR K1500-2 GUN RECEIVING BUSHING THAT
WILL ACCEPT TWECO STYLE MIG GUNS DIRECT FROM THE FACTORY. CONTROL WIRE PART NO. MS354-DSLJ (STOCK NO. 2060-2137)
MUST BE ORDERED SEPARATELY.
‡Includes Knucklehead Conductor Tube – Part No. MS64SFLX4-80 (Stock No. 1640-1308). Refer to pages 104-107 for more information on
conductor tubes.
Suffix "DSRS" = Dual Schedule Rocker Switch
"LC" = Locking Trigger
"LM" = Long Reach Conductor Tube – Part No. MS64H-60LM (Stock No. 1640-1317)

Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are in no way affiliated
with Tweco Products, Inc. Tweco is registered trademark of Thermadyne Industries, Inc.

10 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Products & Accessories
450 Amp - Spray Master™ MIG Guns

Spray Master
NOZZLES CONTACT GAS CONDUCTOR
TIPS DIFFUSERS TUBE

®
HD54-16

16S Series
HD24 Series
MS64H Series
MS54-16H

EL16 Series
HD54-EL

34A
24A Series
14 Series
HD54-14

24CT / 24FN Series 34CT / 34FN 14 Series

54A

16S Series 54A-16

23 Series
STANDARD

OPTIONAL

Refer to pages 88-103 for more complete detail on front end options. Refer to pages 14-15 for parts breakdown information.

SLR 100 SURGE LIMITING REGULATOR

FOR USE WITH SHIELDING GAS

• Designed to reduce gas surge at the activation of the torch or gun,

which provides a more constant flow rate of shielding gas to the welding machine.
• Benefit is better weld quality and more consistent gas consumption.
(especially when doing multiple short welds or spot welds)
• Easily connects to shielding gas supply hose as well as inlet on welding machine.
• Order part number 0781-1197 today!

SLR 100 Surge Limiting Regulator

Specifications: Part No. 0781-1197
Flow: Preset 50 SCFH (23.6 LPM)
Recommended Inlet Pressure: 100 ± 20 PSIG (6.9 ± 1.38 BAR)
Maximum Inlet Pressure: 200 PSIG (13.8 BAR)
Connections: CGA No. 030 RH for Inert Gases, Internal Thread (Inlet), External Threat (Outlet)

NOTICE
Note the maximum inlet pressure stamped on the regulator. Do not attach regulator to a system
that has a higher pressure than the maximum rated pressure stamped on the regulator.

International Customer Care: 940-381-1212 / FAX 940-483-8178 11

www.tweco.com
 MIG Welding Products & Accessories
®
Spray Master

Spray Master Mig Gun Series ®

With Eliminator Front End Consumables

®

Increase productivity with longer life front end consumables using Tweco Spray Master MIG gun series with
®

Eliminator front end consumables. Combined with all the advantages of the Spray Master, this new line of MIG
guns helps the shop floor lower usage cost with improved operator appeal.

Increase Productivity with Eliminator Contact Tip

Twist it and forget it

• Twist it and it locks in place
• No threads to worry about
• Increased surface contact between contact
tip/diffuser for better electrical conductivity

Double tip life

• Twist it quarter turn clockwise
• When tip wear point is reached after use,
twist it half turn counter-clockwise to expose
a new wear point
• This doubles the life of the tip
• Superior locking interface between diffuser/
contact tip
• A twist of the Eliminator contact tip in the
diffuser engages with the diffuser "tang"
providing a positive stop to lock the contact
tip in place

12 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Products & Accessories
Spray Master
Spray Master 250 Amp with Eliminator Front End Consumable
® ®

TWECO STYLE REAR CONNECTOR

®

Wire Size Length Part No. Stock No.

Up To .045” (1.2 mm) 15 ft (5 m) MS215-3545EL 1023-1120

®
MILLER STYLE REAR CONNECTOR
®

Wire Size Length Part No. Stock No. EL22I-50 (Stock No. 1260-1602)
Up To .045” (1.2 mm) 15 ft (5 m) MS215M-3545EL 1023-1121
LINCOLN STYLE REAR CONNECTOR
®

Wire Size Length Part No. Stock No.

Up To .045” (1.2 mm) 15 ft (5 m) MS215L-3545EL 1023-1122
EL16T-45 (Stock No. 1160-1604)

EURO-KWIK STYLE REAR CONNECTOR

Wire Size Length Part No. Stock No.
Up To .045” (1.2 mm) 15 ft (5 m) MS215X-3545EL 1023-1123
Standard Conductor Tube – MS63-60 (Stock No. 1630-1189) EL52 (Stock No. 1560-1110)
Conduit Liner – 42 Series

Spray Master 350 Amp with Eliminator Front End Consumable

TWECO STYLE REAR CONNECTOR
Wire Size Length Part No. Stock No.
Up To 1/16” (1.6 mm) 15 ft (5 m) MS315-116EL 1036-1725
MILLER STYLE REAR CONNECTOR
Wire Size Length Part No. Stock No.
EL22CT-62 (Stock No. 1260-1627)
Up To 1/16” (1.6 mm) 15 ft (5 m) MS315M-116EL 1036-1726
LINCOLN STYLE REAR CONNECTOR
Wire Size Length Part No. Stock No.
Up To 1/16” (1.6 mm) 15 ft (5 m) MS315L-116EL 1036-1727 EL16-116 (Stock No. 1160-1616)
EURO-KWIK STYLE REAR CONNECTOR
Wire Size Length Part No. Stock No.
Up To 1/16” (1.6 mm) 15 ft (5 m) MS315X-116EL 1036-1728
Standard Conductor Tube – MS63-60 (Stock No. 1630-1189) EL52-CT (Stock No. 1560-1109)
Conduit Liner – 44 Series

Spray Master 450 Amp with Eliminator Front End Consumable

TWECO STYLE REAR CONNECTOR
Wire Size Length Part No. Stock No.
Up To 1/16” (1.6 mm) 15 ft (5 m) MS415-116EL 1040-1541
MILLER STYLE REAR CONNECTOR
Wire Size Length Part No. Stock No. EL24CT-62 (Stock No. 1260-1652)
Up To 1/16” (1.6 mm) 15 ft (5 m) MS415M-116EL 1040-1542
LINCOLN STYLE REAR CONNECTOR
Wire Size Length Part No. Stock No.
Up To 1/16” (1.6 mm) 15 ft (5 m) MS415L-116EL 1040-1543 EL16-116 (Stock No. 1160-1616)

EURO-KWIK STYLE REAR CONNECTOR

Wire Size Length Part No. Stock No.
Up To 1/16” (1.6 mm) 15 ft (5 m) MS415X-116EL 1040-1544
Standard Conductor Tube – MS64-60S (Stock No. 1640-1342) EL54CT-SW (Stock No. 1560-1116)
Conduit Liner – 44 Series
Miller is a registered trademark of Illinois ToolWorks, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are in no way affiliated
with Tweco Products, Inc. Tweco is a registered trademark of Thermadyne Industries, Inc.

International Customer Care: 940-381-1212 / FAX 940-483-8178 13

www.tweco.com
 MIG Welding Products & Accessories
®
Spray Master

Spray Master Replacement Parts

®

11

10
12
10
5
1 6
4

3 9
2

16 8

7
17

18
15 14 13

21

20
19

22

16

24

22 25

23

14 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Products & Accessories
Spray Master
SPRAY MASTER® MIG GUN REPLACEMENT PARTS LIST
(PART NO. / STOCK NO.)
# DESCRIPTION
250 Amp 350 Amp 450 Amp
1 Nozzles Refer to Pages 93-101

®
2 Contact Tips Refer to Pages 90-92
3 Diffusers Refer to Pages 102-103
4 Nozzle Insulators 63J-3 66J-3
1630-1121 1660-1836
5 Conductor Tubes Refer to Pages 104-107
6 Gun Hanger 152
2020-2152
7 Handle (Standard) MS84
2060-2130
8 Handle (Locking Trigger) MS84LC
2060-2127
9 Handle (Dual Schedule) MS84DSRS
2060-2128
10 Binder Posts & Screws ELC124FM
2060-2646
11 Binder Posts & Screws 122FMS
2020-2123
12 Rocker Switch (Dual Schedule) MS94RSW
2060-2694
13 Trigger Blade Assembly ELC94-BL
2060-2671
14 Trigger (Standard) ELC94
2060-2647
15 Trigger (Locking) MS94LC
2060-2693
16 Cable Clamp 136
2060-2690
17 Front Strain Relief Spring & Cap MS144
2060-2131
MS210 MS310 MS410
1720-2115 1730-2035 1740-2115
MS212 MS312 MS412
1720-2116 1730-2036 1740-2116
Cablehoz Assembly (Direct Plug)
®

MS215 MS315 MS415

1720-2117 1730-2037 1740-2117
MS225 MS325 MS425
1720-2118 1730-2038 1740-2118
18
MS210X MS310X MS410X
1720-2106 1730-2010 1740-2121
MS212X MS312X MS412X
1720-2107 1730-2011 1740-2122
Cablehoz Assembly (Euro)
MS215X MS315X MS415X
1720-2108 1730-2012 1740-2123
MS225X MS325X MS425X
1720-2109 1730-2013 1740-2124
19 Rear Strain Relief Spring & Cap 235RSSR
2060-2035
20 Front Cable Connector Repair Kit MS102-RK MS104-RK
(Direct Plug and Euro) 2060-2132 2060-2133
Rear Cable Connector Repair Kit EPG172-H 350-170HK
(Direct Plug) 2020-2191 2035-2169
21
Rear Cable Connector Repair Kit 172X-M 174X-M
(Euro) 2020-2181 2040-2181
Rear Case (Direct Plug) C6RC
2060-2041
22
Rear Case (Euro) X6RC
2060-2006
23 Miller Control Wire
® MS354-DSM
2060-2140
24 Connector Plug Refer to Page 86
25 Conduit Assembly Refer to Pages 108-109
NS Protective Cable Wrap, 50 ft (15 m) per box TCR50
9900-1150

Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are in no way affiliated
with Tweco Products, Inc. Tweco is registered trademark of Thermadyne Industries, Inc.

International Customer Care: 940-381-1212 / FAX 940-483-8178 15

www.tweco.com
Professional No. Series

MIG Welding Products & Accessories

Professional No. MIG Gun Series
Features & benefits
Operator appeal
– industry standard for 40+ years
– oval handle shape reduces operator fatigue

Durable & dependable for industrial applications

– heavy-duty design
– high impact resistant handle and components
– three layer conductor tube construction (copper
tube/silicon-resin glass insulator/metal jacket)

Field repairable
– split-half handle case provides access for ease of repair
– easily repair Cablehoz - no additional
®

connectors required

Improved performance with longer life

consumables
– wide selection of front end consumables available
– heavy-duty contact tips in high heat applications offered

Lower inventory carrying costs

– interchangeable front end consumables
between Tweco Spray Master series
® ®

and Tweco Professional No. Series

OUTPUT PROCESS STANDARD OPTIONS APPLICATION

Knucklehead Flexible

Medium Duty Fab

MODEL
Conductor Tube
Locking Trigger

Rear Connector

Heavy Duty Fab

Current (Amps)

Duty Cycle CO2

Light Duty Fab

Dual Schedule
Wire Diameter

Self Shielded
Gas Shielded
Flux-Cored

Flux-Cored
Aluminum
in (mm)

MIG

Up to .045"
Professional Choice No. 1 180 60% (1.2 mm)
Up to .045"
Professional Choice No. 2 200 60% (1.2 mm)
Up to 1/16"
Professional Choice No. 3 300 60% (1.6 mm)
Up to 5/64"
Professional Choice No. 4 400 60% (2.0 mm)
Up to 3/32"
Professional Choice No. 5 500 60% (2.4 mm)
Up to 3/32"
Professional Choice No. 6 600 60% (2.4 mm)

160 60% Up to .035"

MINI-MIG 160 Amp (0.9 mm)

16 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 Professional No. Series
MIG Welding Products & Accessories
Professional No. Series Handle Design & Style

Performance Durability Ease of Use

Wide selection of front end

consumables available to fit Industry standard for 40+
the needs of the application years, oval shaped handle
reduces grip required to
manipulate MIG gun position

Balanced to pivot at the

center of the handle for ease
of use in different welding
positions, and thereby
reduces operator fatigue
Gun hanger located at the
bottom for ease of resting
gun when not in use

Mechanical connection of
conductor tube and cablehoz
within the handle providing
excellent current path to the
end of the contact tip Heavy-duty design for
industrial application
environments using special
plastic composition for high
impact crush-resistant handle

Steel spring strain relief

provides support to the
Cablehoz coming out the
®

Two (2) ball-point Trigger contains silver rear of the handle to

screws are used to plated contacts with minimize wire feed issues
secure the Cablehoz®
a self cleaning action
and conductor tube every time the trigger is
in place engaged & disengaged

International Customer Care: 940-381-1212 / FAX 940-483-8178 17

www.tweco.com
Professional No. Series

MIG Welding Products & Accessories

Professional No.1
180 Amp
60% Duty Cycle, CO2
TWECO STYLE Rear Connector*
®
LINCOLN STYLE Rear Connector†
®

Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
10 ft (3 m) 110-3035 1010-1111 Up To .035"
(0.9 mm) 15 ft (5 m) L115-3035 1010-1145
Up To .035" 12 ft (4 m) 112-3035 1010-1112
(0.9 mm) 15 ft (5 m) 115-3035 1010-1113
20 ft (6 m) 120-3035 1010-1114 EURO-KWIK STYLE Rear Connector
Up To .045" 15 ft (5 m) 115-4045 1010-1123
Wire Size Length Part No. Stock No.
(1.2 mm) 20 ft (6 m) 120-4045 1010-1124
Up To .045" 12 ft (4 m) X112-4045 1010-1622
(1.2 mm) 15 ft (5 m) X115-4045 1010-1623

MILLER STYLE Rear Connector

®

Wire Size Length Part No. Stock No. Standard Conductor Tube –
61-60 (Stock No. 1610-1102) on all guns up to 15 ft (5 m)
10 ft (3 m) M110-3035 1010-1131 61-45 (Stock No. 1610-1101) on all gun over 15 ft (5 m)
Up To .035" 12 ft (4 m) M112-3035 1010-1133
(0.9 mm) Conduit Liner – 42 Series
15 ft (5 m) M115-3035 1010-1135
* Adapter kits are available to fit Tweco rear connection to most wire feeders.
† Fits Lincoln LN7, 8, 9, SP200 - SOME LINCOLN WIRE FEEDERS ARE ASSEMBLED WITH THEIR K1500-2 GUN RECEIVING BUSHING THAT
WILL ACCEPT TWECO STYLE MIG GUNS DIRECT FROM THE FACTORY. CONTROL WIRE PART NO. MS354-DSLJ (STOCK NO. 2060-2137)
MUST BE ORDERED SEPARATELY.
180 Amp - No. 1 MIG Guns
NOZZLES CONTACT GAS CONDUCTOR
TIPS DIFFUSERS TUBE

51
11 Series
21 Series

51-23

EL11 Series 61 Series

EL51

REL21 Series QTRW53-11

11 Series

20496

14 Series
10019
23 Series

14 Series
32 20229
22 Series

14 Series
34A 10019
24A Series
STANDARD

OPTIONAL
11 Series
20537
HD22 Series

Refer to pages 88-103 for more complete detail on front end options. Refer to pages 26-27 for parts breakdown information.

Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are in no way affiliated
with Tweco Products, Inc. Tweco is registered trademark of Thermadyne Industries, Inc.

18 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 Professional No. Series
MIG Welding Products & Accessories
Professional No.2
200 Amp
60% Duty Cycle, CO2
TWECO STYLE Rear Connector
®
MILLER STYLE Rear Connector
®

Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
10 ft (3 m) 210-3035 1020-1111 10 ft (3 m) M210-3035 1020-1130
12 ft (4 m) 212-3035 1020-1112 Up To .035"
(0.9 mm) 12 ft (4 m) M212-3035 1020-1132
Up To .035"
(0.9 mm)
15 ft (5 m) 215-3035 1020-1113 15 ft (5 m) M215-3035 1020-1134
20 ft (6 m) 220-3035 1020-1114
Up To .045" 10 ft (3 m) M210-4045 1020-1131
25 ft (8 m) 225-3035 1020-1115 (1.2 mm) 12 ft (4 m) M212-4045 1020-1133
Up To .045" 215-4045 1020-1123
(1.2 mm) Up To .045" M215-4045 1020-1135
Knucklehead 15 ft (5 m) (1.2 mm)
Flexible** 215-4045K4 1020-1660 Knucklehead
Conductor Tube 15 ft (5 m)
Flexible** M215-4045K4 1020-1661
Option Conductor Tube
Up To .045" Option
(1.2 mm) 25 ft (8 m) 225-4045 1020-1125

TWECO STYLE Rear Connector*† EURO-KWIK STYLE Rear Connector

Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
Up To .045" Up To .045" 12 ft (4 m) X212-4045 1020-1622
(1.2 mm) 12 ft (4 m) 212FN-4045 1020-1322 (1.2 mm) 15 ft (5 m) X215-4045 1020-1623

LINCOLN STYLE Rear Connector‡

®
EURO-KWIK STYLE Rear Connector†
Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
10 ft (3 m) L210-3035 1020-1140 Up To .045"
(1.2 mm) 12 ft (4 m) X212FN-4045 1020-1652
Up To .035"
(0.9 mm) 12 ft (4 m) L212-3035 1020-1142
15 ft (5 m) L215-3035 1020-1144 Standard Conductor Tube –
62J-60 (Stock No. 1620-1301) on all guns up to 15 ft (5 m)
62J-45 (Stock No. 1620-1300) on all gun over 15 ft (5 m)

Conduit Liner – 42 Series

* Adapter kits are available to fit Tweco rear connection to most wire feeders.
‡ Fits Lincoln LN7, 8, 9, SP200 - Some Lincoln wire feeders are assembled with their K1500-2 gun receiving bushing that will
accept Tweco style MIG guns direct from the factory. Control wire Part No. MS354-DSLJ (Stock No. 2060-2137) must be
ordered separately.
† FN guns are furnished with 24CT nozzles, 34CT insulators, 14H series contact tip, and fiber insulated conductor tube – Part No. 62A-60
(Stock No.1620-1102).
** Includes Knucklehead Conductor Tube – Part No. 62SFLX4-80 (Stock No. 1620-1106) - See pages 104-107 for more information on
Conductor Tubes.

Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are in no way affiliated
with Tweco Products, Inc. Tweco is registered trademark of Thermadyne Industries, Inc.

International Customer Care: 940-381-1212 / FAX 940-483-8178 19

www.tweco.com
Professional No. Series

MIG Welding Products & Accessories

200 Amp - No. 2 MIG Guns
NOZZLES CONTACT GAS CONDUCTOR
TIPS DIFFUSERS TUBE

14 Series
32 52
22 Series 62J Series

14 Series
34A 52FN
24A Series

11 Series
HD22 Series 52HD-11

11 Series
20062
21 Series

14 Series
52FN STANDARD
23 Series
OPTIONAL

Refer to pages 88-103 for more complete detail on front end options. Refer to pages 26-27 for parts breakdown information.

Manual Welding Products & Accessories

Tweco offers a complete line of ground clamps, cable connectors, and cable lugs for your
®

welding application. Refer to pages 126-136 in this catalog for more detail.

Magnetic Ground Clamps

High Quality Copper Ground Clamps
Steel Ground Clamps

Cable Connectors Twecolugs

20 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 Professional No. Series
MIG Welding Products & Accessories
Professional No.3
300 Amp
60% Duty Cycle, CO2
TWECO STYLE Rear Connector*
®
LINCOLN STYLE Rear Connector†
®

Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
10 ft (3 m) 310-3545 1030-1101 Up To .045" 15 ft (5 m) L315-3545 1030-1146
12 ft (4 m) 312-3545 1030-1102 (1.2 mm)
Up To .045"
(1.2 mm) 15 ft (5 m) 315-3545 1030-1103
20 ft (6 m) 320-3545 1030-1104 EURO-KWIK STYLE Rear Connector
25 ft (8 m) 325-3545 1030-1105 Wire Size Length Part No. Stock No.
Up To 1/16" 15 ft (5 m) 315-116 1030-1113 Up To .045"
(1.6 mm) 25 ft (8 m) 325-116 1030-1115 (1.2 mm) 12 ft (4 m) X312-3545 1030-1602

MILLER STYLE Rear Connector

®
Standard Conductor Tube –
63J-60 (Stock No. 1630-1111) on all guns up to 15 ft (5 m)
Wire Size Length Part No. Stock No. 63J-45 (Stock No. 1630-1110) on all gun over 15 ft (5 m)
10 ft (3 m) M310-3545 1030-1130
Up To .045" Conduit Liner – 44 Series
12 ft (4 m) M312-3545 1030-1133
(1.2 mm)
15 ft (5 m) M315-3545 1030-1136
* Adapter kits are available to fit Tweco rear connection to most wire feeders.
† Fits Lincoln LN7, 8, 9, SP200 - Some Lincoln wire feeders are assembled with their K1500-2 gun receiving bushing that
300 Amp separately.
- No. 3 MIG Guns
will accept Tweco style MIG guns direct from the factory. Control wire Part No. MS354-DSLJ (Stock No. 2060-2137)
must be ordered

NOZZLES CONTACT GAS CONDUCTOR

TIPS DIFFUSERS TUBE

14 Series 54A

23 Series 63J Series

16S Series 54A-16

14 Series
HD54-14

16S Series
HD24 Series HD54-16

EL Series
HD54-EL

24A Series 34A 14 Series 54A

16S Series 54A-16 STANDARD

24CT / 24FN Series 34CT / 34FN
OPTIONAL

Refer to pages 88-103 for more complete detail on front end options. Refer to pages 26-27 for parts breakdown information.

Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are in no way affiliated
with Tweco Products, Inc. Tweco is registered trademark of Thermadyne Industries, Inc.

International Customer Care: 940-381-1212 / FAX 940-483-8178 21

www.tweco.com
Professional No. Series

MIG Welding Products & Accessories

Professional No.4
400 Amp
60% Duty Cycle, CO2
TWECO STYLE Rear Connector*
®
MILLER STYLE Rear Connector
®

Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
Up To .045" 10 ft (3 m) 410-3545 1040-1101 Up To .045" 10 ft (3 m) M410-3545 1040-1130
(1.2 mm) 12 ft (4 m) 412-3545 1040-1102 (1.2 mm) 12 ft (4 m) M412-3545 1040-1133
Up To .045" 20 ft (6 m) 420-3545 1040-1104 Up To .045" 15 ft (5 m) M415-3545 1040-1136
(1.2 mm) 25 ft (8 m) 425-3545 1040-1105 (1.2 mm)
Knucklehead
10 ft (3 m) 410-116 1040-1111 Flexible** M415-3545K4 1040-1688
12 ft (4 m) 412-116 1040-1112 Conductor Tube
Up To 1/16" 15 ft (5 m) 415-116 1040-1113 Option
(1.6 mm) 20 ft (6 m) M420-3545 1040-1126
20 ft (6 m) 420-116 1040-1114 Up To .045"
(1.2 mm) 25 ft (8 m) M425-3545 1040-1129
25 ft (8 m) 425-116 1040-1115
5/64"
10 ft (3 m) M410-116 1040-1131
(2.0 mm) 15 ft (5 m) 415-564 1040-1123 12 ft (4 m) M412-116 1040-1134
Up To 1/16"
(1.6 mm) 15 ft (5 m) M415-116 1040-1137
TWECO STYLE Rear Connector‡ 20 ft (6 m) M420-116 1040-1127
25 ft (8 m) M425-116 1040-1128
Wire Size Length Part No. Stock No.
5/64"
Up To .045" (2.0 mm) 15 ft (5 m) M415-564 1040-1138
(1.2 mm) 15 ft (5 m) DS415-3545 1040-1503

EURO-KWIK STYLE Rear Connector

LINCOLN STYLE Rear Connector §
®

Wire Size Length Part No. Stock No.

Wire Size Length Part No. Stock No.
12 ft (4 m) X412-3545 1040-1602
Up To .045" Up To .045"
12 ft (4 m) L412-3545 1040-1143 15 ft (5 m) X415-3545 1040-1603
(1.2 mm) (1.2 mm)
25 ft (8 m) X425-3545 1040-1605
Up To .045" 15 ft (5 m) L415-3545 1040-1146
(1.2 mm) Up To 1/16"
(1.6 mm) 15 ft (5 m) X415-116 1040-1613
Knucklehead
Flexible** L415-3545K4 1040-1689
Conductor Tube
Option
EURO-KWIK STYLE Rear Connector†
Up To 1/16" Wire Size Length Part No. Stock No.
(1.6 mm) 15 ft (5 m) L415-116 1040-1147
Up To 1/16"
(1.6 mm) 12 ft (4 m) X412FN-116 1040-1642
Standard Conductor Tube –
64J-60 (Stock No. 1640-1106) on all guns up to 15 ft (5 m)
64J-45 (Stock No. 1640-1105) on all gun over 15 ft (5 m)

Conduit Liner – 44 Series

* Adapter kits are available to fit Tweco rear connection to most wire feeders.
† FN guns are furnished with 24CT nozzles, 34CT insulators, 14H series contact tip, and fiber insulated conductor tube – Part No. 64A-60
(Stock No.1640-1102).
‡ DS guns are furnished with dual schedule triggers and connectors.
§ Fits Lincoln LN7, 8, 9, SP200 - Some Lincoln wire feeders are assembled with their K1500-2 gun receiving bushing that will
accept Tweco style MIG guns direct from the factory. Control wire Part No. MS354-DSLJ (Stock No. 2060-2137) must be
ordered separately.
** Includes Knucklehead Conductor Tube – Part No. 64SFLX4-80 (Stock No. 1640-1113) - See pages 104-107 for more information on
Conductor Tubes.

Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are in no way affiliated
with Tweco Products, Inc. Tweco is registered trademark of Thermadyne Industries, Inc.

22 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 Professional No. Series
MIG Welding Products & Accessories
400 Amp - No. 4 MIG Guns
NOZZLES CONTACT GAS CONDUCTOR
TIPS DIFFUSERS TUBE

24A Series

34A

24AH Series 64J Series

14 Series
54A

24CT / 24FN Series 34CT / 34FN

16S Series
54A-16

23 Series

23H Series
16S Series HD54-16

HDL24L Series
EL16 Series HD54-EL

HD24 Series 14 Series HD54-14

STANDARD

HD24LB Series OPTIONAL

Refer to pages 88-103 for more complete detail on front end options. Refer to pages 26-27 for parts breakdown information.

Metal Working Chemicals

Metal working chemicals are available from Arcair . Full line of anti-spatter compounds,
®

aluminum cleaners, and zinc-rich cold galvanizing compound. Contact Tweco Customer Care ®

at 800-426-1888 for more details.

International Customer Care: 940-381-1212 / FAX 940-483-8178 23

www.tweco.com
Professional No. Series

MIG Welding Products & Accessories

Professional No.5
500 Amp
60% Duty Cycle, CO2
TWECO STYLE Rear Connector*
®
MILLER STYLE Rear Connector
®

Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
Up To 1/16" 15 ft (5 m) 515-116 1050-1113 Up To 1/16"
(1.6 mm) 15 ft (5 m) M515-116 1050-1173
(1.6 mm) 25 ft (8 m) 525-116 1050-1115
3/32" 10 ft (3 m) 510-332 1050-1131
(2.4 mm) 15 ft (5 m) 515-332 1050-1133

LINCOLN STYLE Rear Connector†

®

Wire Size Length Part No. Stock No. Standard Conductor Tube – 66J-60 (Stock No. 1660-1826)
3/32" Conduit Liner – 45 Series
(2.4 mm) 10 ft (3 m) L515-332 1050-1642

* Adapter kits are available to fit Tweco rear connection to most wire feeders.
† Fits Lincoln LN7, 8, 9, SP200 - Some Lincoln wire feeders are assembled with their K1500-2 gun receiving bushing that
500Tweco
will accept Ampstyle - No. MIG5 MIG
guns Guns
direct from the factory. Control wire Part No. MS354-DSLJ (Stock No. 2060-2137)
must be ordered separately.
NOZZLES CONTACT GAS CONDUCTOR
TIPS DIFFUSERS TUBE

65J Series
15H Series
25CT Series 35CT 55 Series

16S Series
25I Series 55S-SW

STANDARD

OPTIONAL

Refer to pages 88-103 for more complete detail on front end options. Refer to pages 26-27 for parts breakdown information.

Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are in no way affiliated
with Tweco Products, Inc. Tweco is registered trademark of Thermadyne Industries, Inc.

24 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 Professional No. Series
MIG Welding Products & Accessories
Professional No.6
600 Amp
60% Duty Cycle, CO2
TWECO STYLE Rear Connector*
®
MILLER STYLE Rear Connector
®

Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
3/32" 3/32"
(2.4 mm) 15 ft (5 m) 615-332 1060-1217 15 ft (5 m) M615-332 1060-1242
(2.4 mm)
* Adapter kits are available to fit Tweco rear connections to most wire feeders

Standard Conductor Tube – 66J-60 (Stock No. 1660-1826)

Conduit Liner – 45 Series

600 Amp - No. 6 MIG Guns

NOZZLES CONTACT GAS CONDUCTOR
TIPS DIFFUSERS TUBE

66J Series

26CT Series 36CT

16S Series
56S Series

26I Series
STANDARD

OPTIONAL

Refer to pages 88-103 for more complete detail on front end options. Refer to pages 26-27 for parts breakdown information.

Miller is a registered trademark of Illinois Tool Works, Inc. The aforementioned registered trademarks are in no way affiliated with Tweco Products, Inc. Tweco is registered
trademark of Thermadyne Industries, Inc.

International Customer Care: 940-381-1212 / FAX 940-483-8178 25

www.tweco.com
Professional No. Series

MIG Welding Products & Accessories

Professional #1, #2, #3, #4, #5 and #6 MIG-Gun
Replacement Parts

8
4
1
5

3
2
15
14

16

9
17

10
11
12 18
13

19

15
21

22
19

20 23

24

26 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 Professional No. Series
MIG Welding Products & Accessories
PROFESSIONAL #1, #2, #3, #4, #5 AND #6 MIG-Gun REPLACEMENT PARTS
# DESCRIPTION #1 #2 #3 #4 #5 #6
1 Nozzles Refer to Pages 93-101
2 Contact Tips Refer to Pages 90-92
3 Diffusers Refer to Pages 102-103
4 Nozzle Insulators Refer to Pages 93-101
5 Conductor Tubes Refer to Pages 104-107
6 Gun Hanger 152 154
2020-2152 2040-2154
Handle Assembly (Standard) 81 83 84A 85
2010-2081 2030-2083 2040-2084 2050-2085
7
Handle Assembly (Dual Schedule) N/A 84DS N/A
2040-2085
8 Binder Post & Screw (4 Required) 122FM 124FM
2020-2122 2040-2124
Trigger Control Wire Terminal 244DS 244
(Standard - 2 ea.) 2040-2245 2040-2224
9
Trigger Control Wire Terminal N/A 244LK N/A
(Dual Schedule - 4 ea.) 2040-2246
10 Trigger Assembly (Standard) 91 92 94R
2010-2091 2020-2092 2040-2096
11 Trigger Blades 91C 92C 94C
2010-2093 2020-2094 2040-2093
94LK-DS
12 Trigger Assembly (Dual Schedule) N/A 2040-2099
94L
13 Trigger Assembly (Locking) N/A 2040-2094
14 Front Cable Connector 101R 102 104
2010-2103 2020-2102 2040-2104
15 Cable Clamp 136
2060-2690
16 Front Strain Relief Spring 141-6-SPR 142-6-SPR 144-6-SPR 145-6-SPR
2010-2143 2020-2144 2040-2146 2050-2147
17 Cablehoz ® 200 300 400 500 600S
1720-2100 1730-2100 1740-2100 1750-2100 1760-2100
18 Rear Strain Relief Spring 235RSSR
2060-2035
Rear Case (Direct Plug) R6RC
2060-2040
19
Rear Case (Euro) X6RC
2060-2006
Control Wire (Standard) MS354-DSM
2060-2140
20
Control Wire (Dual Schedule) 194DS
2040-2195
Rear Cable Connector (Direct Plug) 104
2040-2104
21
172X-M 174X-M
Rear Cable Connector (Euro) 2020-2181 2040-2181 N/A

22 Adapter (Direct Plug) M170-2H M170-4H M170-5H

2020-2165 2020-2166 2020-2167
23 Connector Plug Refer to Page 86
24 Conduit Assembly Refer to Pages 108-109
NS Protective Cable Wrap, 50 ft (15 m) per box TCR50
9900-1150

N/A = Not Available

International Customer Care: 940-381-1212 / FAX 940-483-8178 27

www.tweco.com
 MIG Welding Products & Accessories
Mini-MIG

MAKING THE SWITCH.

DAE Industries designs, fabricates and installs aircraft
engine stands, maintenance stands and structures
for aircraft maintenance tooling. The Louisville
based company has approximately 40 welding and
fabrication stations, and is always looking for ways
to increase productivity.
Recently, DAE and its welders compared their MIG guns to
the Tweco Spray Master MIG gun. “The extended trigger
® ®

on the handle keeps my hand away from the heat of the

arc,” commented Jason Burns, a top DAE Welder. “The gun
doesn’t overheat, so I can remain productive.”
They were so impressed by its ability to handle demanding
conditions that they converted all their MIG guns to the
Tweco Spray Master model. After making the switch, DAE
reported seeing instant improvements in productivity.
“The Spray Master MIG gun has proven to be extremely
dependable and tough, with zero failures to date. And
we’ve experienced a 60-70% increase in total consumable
life, which has created less downtime when changing out
parts,” says DAE Fabrication Manager, Dennis Cook.
With the Spray Master MIG guns, DAE saw a decrease
in welder fatigue and an increase in consumable parts
life. For a company wanting to improve productivity, it
seems switching to Tweco was the right choice.
DAE INDUSTRIES
Dennis Cook Louisville, KY
DAE Fabrication Manager
Dennis Cook and the welders at DAE Industries
carry the torch – will you?
THERMADYNE®, A GLOBAL CUTTING AND WELDING LEADER,
joins the American Welding Society in encouraging individuals
to practice the art, craftsmanship and professions of welding,
metalworking and fabrication. Victor ®, Thermal Dynamics®,
Thermal Arc®, Arcair ®, Tweco®, Stoody®, CIGWELD® and
TurboTorch® are among the Thermadyne family of brands
that you can count on for safety, reliability and quality.

www.thermadyne.com

28 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Products & Accessories
Mini-MIG
MINI-MIG
160 Amp
60% Duty Cycle, CO2
TWECO STYLE Rear Connector*
®
LINCOLN STYLE Rear Connector†
®

Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
10 ft (3 m) 35-10 1000-1131 10 ft (3 m) L35-10 1000-1231
Up To .035"
(0.9 mm) 12 ft (4 m) 35-12 1000-1132 Up To .035" 12 ft (4 m) L35-12 1000-1232
15 ft (5 m) 35-15 1000-1133 (0.9 mm) 15 ft (5 m) L35-15 1000-1233
15 ft (5 m) L35-15PM‡ 1000-1236
MILLER STYLE Rear Connector
®

Wire Size Length Part No. Stock No. EURO-KWIK STYLE Rear Connector
10 ft (3 m) M35-10 1000-1211 Wire Size Length Part No. Stock No.
Up To .035" 12 ft (4 m) X35-12 1000-1632
12 ft (4 m) M35-12 1000-1213 Up To .035"
(0.9 mm)
15 ft (5 m) M35-15 1000-1215 (0.9 mm) 15 ft (5 m) X35-15 1000-1633

Standard Conductor Tube – 35-60-60 (Stock No. 1600-1102)

Conduit Liner – 23 & 35 Series

* Adapter kits are available to fit Tweco rear connection to most wire feeders.
† Fits Lincoln LN7, 8, 9, SP200 - Some Lincoln wire feeders are assembled with their K1500-2 gun receiving bushing that
will accept Tweco style MIG guns direct from the factory. Control wire Part No. MS354-DSLJ (Stock No. 2060-2137)
must be 160 Ampseparately.
ordered - Mini MIG Guns
‡ Fits Lincoln Power MIG 140/180 machines.
NOZZLES CONTACT GAS CONDUCTOR
TIPS DIFFUSERS TUBE

11 Series 35-50
21 Series

35-60 Series

14 Series
32 00204
22 Series

STANDARD

OPTIONAL

Refer to pages 88-103 for more complete detail on front end options. Refer to pages 30-31 for parts breakdown information.

Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are in no way affiliated
with Tweco Products, Inc. Tweco is registered trademark of Thermadyne Industries, Inc.

International Customer Care: 940-381-1212 / FAX 940-483-8178 29

www.tweco.com
 MIG Welding Products & Accessories
MINI-MIG Gun Replacement Parts
Mini-MIG

TWECO ®

2
3 11 12 13

MILLER ®
5
12 14 13 15

6 16

LINCOLN ®

17 13 18

7
19

20 21

EURO

25 22 23 24
8
9

10

Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are in no way
affiliated with Tweco Robotics or Thermadyne Industries, Inc. Tweco is a registered trademark of Thermadyne Industries, Inc.

30 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Products & Accessories
MINI-MIG Gun replacement parts list

Mini-MIG
# DESCRIPTION PART NO./STOCK NO.
1 Nozzles Refer to Pages 93-101
2 Contact Tips Refer to Pages 90-92
3 Diffusers Refer to Pages 102-103
4 Conductor Tubes Refer to Pages 104-107
5 Handle Cap 35-80-A1
2000-2081
6 Trigger with Screw 35-90
2000-2090
Cablehoz Assembly 10 ft (3 m) (Direct Plug)
® 35-010A
1700-2126
7 Cablehoz Assembly 12 ft (4 m) (Direct Plug) 35-012A
1700-2127
Cablehoz Assembly 15 ft (5 m) (Direct Plug) 35-015A
1700-2128
8 Gas Nipple 35-170-5
2000-2175
9 Control Wire 35K350-1
2000-2352
10 Conduit Refer to Pages 108-109
11 Tweco Connector Plug
® 35K-174C
2000-2169
12 O-Ring (Package of 10) 224S
2064-2059
13 Set Screw (Package of 10) 44CS
2040-2046
14 Miller Connector Plug
® 170M
2000-2810
15 Wire Guide Assembly Only 174M-N
2040-2184
16 Miller Control Wire WM-354M
2030-2075
17 Lincoln SP200 Connector Plug
® TLAK-352
2641-2030
18 Lincoln Insulator LAK-352-1
2642-2210
19 Lincoln Control Wire 35SP-354
2000-2354
20 Gas Hose Assembly with Clamp AK353
2642-2300
21 Gas Hose Clamp Only AK-353-2A
2642-2302
22 Euro-Kwik Body Assembly 174EX-1
2040-2276
23 Screw Only 4-MS
2011-2004
24 Euro-Kwik Conduit Cap Only 174EX-1C
2040-2279
25 Euro-Kwik Nut 174X-2
2040-2177
NS Protective Cable Wrap, 50 ft (15 m) per box TCR50
9900-1150
For additional information on adapter kits for other manufacturers’ machines, refer to Form No. TAKL-97.

Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are in no way
affiliated with Tweco Robotics or Thermadyne Industries, Inc. Tweco is a registered trademark of Thermadyne Industries, Inc.

International Customer Care: 940-381-1212 / FAX 940-483-8178 31

www.tweco.com
 MIG Welding Products & Accessories
™
PulseMaster

PulseMaster MIG Gun Series ™

Features & benefits

One-touch, on-the-fly controls Lower heat in the handle and conductor tube
– “smart” capability with one-touch digital control to – heavy duty Cablehoz and conductor tube for improved
adjust primary parameters such as welding current, electrical conductivity and lower heat in the front end
material thickness, wire feed speed or arc length trim – heavy duty contact tip and diffuser to act as “heat sink”
– standard MIG gun without “smart” capability – increased interface between contact tip & gas
diffuser improves electrical conductivity
Exceptional weld bead
– using twin-pulse mode, get the perfect Improved performance with longer life
weld bead that you want consumables
– heavy duty contact tips in high heat applications
Operator appeal and reduces operator fatigue – gun drilled contact tips for exceptionally
– ergonomic handle to reduce operator fatigue smooth surface for improved feedability,
– tool free conductor tube change & rotation consistency and longer tip life
– low bench weight for easy to handle gun

Durable for industrial applications

– heavy duty design for industrial
application environments
– impact resistant handle and trigger design
– increased current capacity Cablehoz ®

Tweco PulseMaster
®

Smart MIG Gun

®

with digital display - use

with Thermal Arc SP
®

machines only

Tweco Standard
PulseMaster
MIG Gun

OUTPUT PROCESS STANDARD OPTIONS APPLICATION

Duty Cycle Mixed Gases

“Smart” Capability

Medium Duty Fab

Standard Without
Smart Capability

MODEL
Rear Connector

Heavy Duty Fab

Current (Amps)

Light Duty Fab

Wire Diameter

Aluminum
in (mm)

MIG

350 60% Up to 1/16"

PulseMaster 350 (1.6 mm)
450 60% Up to 1/16"
PulseMaster 450 (1.6 mm)

32 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Products & Accessories
PulseMaster
PulseMaster MIG Gun Handle Design & Style
™

Performance Durability Ease of Use

™
Quick-change, multi-position
conductor tube Digital display and one-touch controls
for on-the-fly adjustments

Heavy duty industrial design featuring

an impact-resistant handle

Extended-life consumables High-performance cable

designed for the demands
of pulse welding
Blade-style trigger performs
over 2 million cycles without
failure

Ergonomic handle design

Improved strain relief provides excellent

flexibility and reduces operator fatigue

Exceptionally smooth
feed performance reduces
“bird nesting”

Digital Display Screen

Selection Buttons

Menu Options
Welding current
Material thickness
Wire feed speed
Arc length trim

International Customer Care: 940-381-1212 / FAX 940-483-8178 33

www.tweco.com
 MIG Welding Products & Accessories
™
PulseMaster

Tweco PulseMaster
Smart MIG Gun
®

with digital display

Tweco Standard
PulseMaster Air-Cooled ™
PulseMaster
MIG Gun
Standard Gun - 350 Amp
60% Duty Cycle, Mixed Gases
TWECO STYLE Rear Connector
®
LINCOLN STYLE Rear Connector
®

Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
Up To .045" 12 ft (4 m) PMA312-3545 1038-1150 Up To .045" 12 ft (4 m) PMA312L-3545 1038-1162
(1.2 mm) 15 ft (5 m) PMA315-3545 1038-1155 (1.2 mm) 15 ft (5 m) PMA315L-3545 1038-1163

MILLER STYLE Rear Connector

®
EURO-KWIK STYLE Rear Connector
Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
Up To .045" 12 ft (4 m) PMA312M-3545 1038-1160 Up To .045" 12 ft (4 m) PMA312X-3545 1038-1151
(1.2 mm) 15 ft (5 m) PMA315M-3545 1038-1161 (1.2 mm) 15 ft (5 m) PMA315X-3545 1038-1156

Standard Gun - 450 Amp

60% Duty Cycle, Mixed Gases
TWECO STYLE Rear Connector LINCOLN STYLE Rear Connector
Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
Up To .045" 12 ft (4 m) PMA412-3545 1041-1500 Up To .045" 12 ft (4 m) PMA412L-3545 1041-1507
(1.2 mm) 15 ft (5 m) PMA415-3545 1041-1501 (1.2 mm) 15 ft (5 m) PMA415L-3545 1041-1508

MILLER STYLE Rear Connector EURO-KWIK STYLE Rear Connector

Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
Up To .045" 12 ft (4 m) PMA412M-3545 1041-1502 Up To .045" 12 ft (4 m) PMA412X-3545 1041-1505
(1.2 mm) 15 ft (5 m) PMA415M-3545 1041-1503 (1.2 mm) 15 ft (5 m) PMA415X-3545 1041-1506

Smart Gun - 350 Amp

60% Duty Cycle, Mixed Gases
TWECO STYLE Rear Connector EURO-KWIK STYLE Rear Connector
Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
Up To .045" 12 ft (4 m) PMAS312-3545 1038-1152 Up To .045" 12 ft (4 m) PMAS312X-3545 1038-1153
(1.2 mm) 15 ft (5 m) PMAS315-3545 1038-1157 (1.2 mm) 15 ft (5 m) PMAS315X-3545 1038-1158

Smart Gun - 450 Amp

60% Duty Cycle, Mixed Gases
TWECO STYLE Rear Connector EURO-KWIK STYLE Rear Connector
Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
Up To .045" 12 ft (4 m) PMAS412-3545 1041-1510 Up To .045" 12 ft (4 m) PMAS412X-3545 1041-1515
(1.2 mm) 15 ft (5 m) PMAS415-3545 1041-1511 (1.2 mm) 15 ft (5 m) PMAS415X-3545 1041-1516
Note: PulseMaster Smart MIG Guns are used only with the Thermal Arc
®
Standard Conductor Tube – PMA64EL-45 (Stock No. 1642-1130)
SP machines. Conduit Liner – 44 Series

34 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Products & Accessories
PulseMaster
™
teamworK
Analani (Ana) Smith started with Tweco in Wichita,
®

Kansas in 1996, building welding helmets and goggles.

She continued her career through assembly and
machining departments over the next 8 years and then
moved to Texas with the company. She got some training
and work in robotics assembly and was later moved to
the welding lab a few years ago. Her experience with
components and assembly lead to a desire to learn more
and more about welding.
“I am proud to be a part of thermadyne.
among other thIngs, we manufacture and
sell some of most popular mIg guns In the
world. the brand tweco stands for qualIty
and relIabIlIty. tweco Is the world’s largest
supplIer of weldIng and cuttIng products
IncludIng an extensIve array from basIc
manual weldIng tools and accessorIes to mIg
guns, consumables and a complete selectIon
of products for precIsIon robotIc weldIng.”
Ana Smith has no time to get bored on the job. Every
day is different. As a part of the team of laboratory
technicians at the Thermadyne welding lab in Denton,
Texas, every day offers a new challenge.
“Ana is a hard worker and a great addition to our team,”
reports Principal Laboratory Technician, Galen Johnson.
ANA SMITH
Laboratory Technician
Denton, Texas
thermadyne , A GLOBAL CUTTING AND WELDING LEADER
®

joins the American Welding Society in encouraging individuals

to practice the art, craftsmanship and professions of welding,
metalworking and fabrication. Victor®, Thermal Dynamics®,
Thermal Arc®, Arcair®, Tweco®, Stoody®, CIGWELD® and
TurboTorch® are among the family of brands that you can
count on for safety, reliability and quality.

TWECO PROFESSIONAL NUMBER 4 MIG GUN

AND TWECO SPRAY MASTER MIG GUN.
®
www.thermadyne.com

International Customer Care: 940-381-1212 / FAX 940-483-8178 35

www.tweco.com
 MIG Welding Products & Accessories
™
PulseMaster

PulseMaster Air-Cooled Replacement Parts

™

8a

6 9
2 8b
5

3 4 7

10
13

11
14

12

17

15
12
17
1
20

16

21

19

20 18

36 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Products & Accessories
PulseMaster
Pulsemaster AIR-cooled mig gun replacement parts list
™

# DESCRIPTION PART NO./STOCK NO.

1 Conduits Refer to Pages 108-109
2 Nozzles Refer to Pages 93-101

™
3 Contact Tip Refer to Pages 90-92
PMA54-16S
4 Gas Diffuser used w/ 16PS Series Contact Tips 1543-1106
66J-3
5 Nozzle Insulator 1660-1836
6 Conductor Tubes Refer to Pages 104-107
PMHSK
7 Handle Screws w/ T9 Star Head (12 mm, 16 mm, & 20 mm LG) 2060-2705
PM84-PCB-HK
8a Handle Housing w/ Smart Control Assembly 2060-2706
PM84-H
8b Handle Housing (Blank) 2060-2707
PM84
Large Handle Assembly w/ Retaining Ring 2060-2708
9
PM83
Small Handle Assembly w/ Retaining Ring 2060-2715
PMA-SPS
10 Front Cable Support 2060-2709
PM400-12
350A 12 ft (4 m) Cablehoz Assembly
®

2060-2703
PM400-15
350A 15 ft (5 m) Cablehoz Assembly 2060-2704
PM400X-12
350A 12 ft (4 m) Cablehoz Assembly (Euro) 2060-2718
PM400X-15
350A 15 ft (5 m) Cablehoz Assembly (Euro) 2060-2719
11
PM500-12
450A 12 ft (4 m) Cablehoz Assembly 2060-2710
PM500-15
450A 15 ft (5 m) Cablehoz Assembly 2060-2711
PM500X-12
450A 12 ft (4 m) Cablehoz Assembly (Euro) 2060-2716
PM500X-15
450A 15 ft (5 m) Cablehoz Assembly (Euro) 2060-2717
235RSSR
12 Rear Cable Support 2060-2035
PM94
13 Trigger 2060-2712
PM94X
14 Trigger & Guard Assembly 2060-2713
15 Connector Plug Refer to Page 86
MS354-DSM
16 Control Wire Plug 2060-2140
PM6RC
17 Rear Case 2060-2714
174EX-1
18 Euro-Kwik Rear Connector 2040-2276
4M-S
19 Screw (Euro Rear Connector) 2011-2004
X6RC
20 Rear Case and Strain Relief (Euro) 2060-2006
174X-2
21 Connector Nut (Euro) 2040-2177
NS Protective Cable Wrap, 50 ft (15 m) per box TCR50
9900-1150

International Customer Care: 940-381-1212 / FAX 940-483-8178 37

www.tweco.com
 MIG Welding Products & Accessories
®
Compact Eliminator

Compact Eliminator MIG Gun Series ®

Features & benefits

Operator appeal
– ergonomic handle to reduce operator fatigue
– extended trigger length to reduce radiated
heat to welder’s gloved hand

Field repairable
– split-half handle case provides access for ease of repair
– field repairable mechanical cable connections available
– spare trigger leads in Cablehoz ®

Improved performance patented contact tip

– no threads
– cam style interface between contact tip & gas
diffuser for increased surface contact

Ball & socket conductor tube design

– articulating conductor tube
– three layer conductor tube construction (copper tube/
silicon resin fiberglass insulator/metal jacket)

Wide welding applications

– spray transfer & pulse welding modes
– straight CO2 or mixed gases

OUTPUT PROCESS STANDARD OPTIONS APPLICATION

Knucklehead Flexible

Medium Duty Fab

MODEL
Conductor Tube
Locking Trigger

Rear Connector

Heavy Duty Fab

Current (Amps)

Duty Cycle CO2

Light Duty Fab

Dual Schedule
Wire Diameter

Self Shielded
Gas Shielded
Flux-Cored

Flux-Cored
Aluminum
in (mm)

MIG

Compact Eliminator 250 60% Up to .045"

250 Amp (1.2 mm)
Compact Eliminator 450 60% Up to 1/16"
450 Amp (1.6 mm)

38 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Products & Accessories
Compact Eliminator
Compact Eliminator ®

®
250 Amp
60% Duty Cycle, CO2
TWECO STYLE Rear Connector*
®
MILLER STYLE Rear Connector
®

Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
Up To .045" 12 ft (4 m) ELC212-4045 1028-1108 12 ft (4 m) ELC212M-4045 1028-1158
(1.2 mm) Up To .045"
15 ft (5 m) ELC215-4045 1028-1112 (1.2 mm) 15 ft (5 m) ELC215M-4045 1028-1162
25 ft (8 m) ELC225M-4045 1028-1170
Standard Conductor Tube – EL63J-45 (Stock No. 1630-1136)

Conduit Liner – 44 Series

* Adapter kits are available to fit Tweco rear connection to most wire feeders.
Some Lincoln feeders are assembled with their K1500-2 gun receiving bushing that will accept Tweco style MIG guns
250 Amp - Compact Eliminator MIG Guns ®
direct from the factory. Control wire Part No. MS354-DSLJ (Stock No. 2060-2137) must be ordered separately.

NOZZLES CONTACT GAS CONDUCTOR

TIPS DIFFUSERS TUBE

EL16 Series EL52

14 Series 20281
EL22I Series
EL63J Series

16S Series
20388

EL16 Series
EL52CT

14 Series EL52CT-14
EL22CT Series

16S Series
EL52CT-16

11H Series HD52-11

HD22 Series

EL16 Series 43076

EL24CT Series STANDARD

OPTIONAL

Refer to pages 88-103 for more complete detail on front end options. Refer to pages 44-45 for parts breakdown information.

Miller is a registered trademark of Illinois Tool Works, Inc. The aforementioned registered trademarks are in no way affiliated with Tweco Products, Inc. Tweco is registered
trademark of Thermadyne Industries, Inc.

International Customer Care: 940-381-1212 / FAX 940-483-8178 39

www.tweco.com
 MIG Welding Products & Accessories
®
Compact Eliminator

Compact Eliminator ®

450 Amp
60% Duty Cycle, CO2
TWECO STYLE Rear Connector*
®
MILLER STYLE Rear Connector
®

Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
Up To .045" 10 ft (3 m) ELC410M-3545 1048-1250
(1.2 mm) 15 ft (5 m) ELC415-3545 1048-1210 Up To .045" 12 ft (4 m) ELC412M-3545 1048-1255
(1.2 mm)
Up To 1/16" 15 ft (5 m) ELC415-116 1048-1211 15 ft (5 m) ELC415M-3545 1048-1260
(1.6 mm) 25 ft (8 m) ELC425-116 1048-1221 Up To 1/16"
(1.6 mm) 25 ft (8 m) ELC425M-116 1048-1271
Standard Conductor Tube –
EL64J-60 (Stock No. 1640-1137) on all guns up to 15 ft (5 m)
EL64J-45 (Stock No. 1640-1136) on all gun over 15 ft (5 m)

Conduit Liner – 44 Series

400 & 600 Amp - EL & ELC Series MIG Guns
* Adapter kits are available to fit Tweco rear connection to most wire feeders.

NOZZLES CONTACT GAS CONDUCTOR

TIPS DIFFUSERS TUBE

EL16 Series
EL54SW
EL24I Series

EL64J Series
EL16 Series
EL54CT-SW

EL16 Series
EL54CT-H

EL24CT Series

14 Series
41863

16S Series
QTR56-SW

EL16 Series
REL24CT Series QTREL54-H

14 Series
41863

STANDARD
EL16 Series
EL26CT Series EL56-SW
OPTIONAL

Refer to pages 88-103 for more complete detail on front end options. Refer to pages 44-45 for parts breakdown information.

Miller is a registered trademark of Illinois Tool Works, Inc. The aforementioned registered trademarks are in no way affiliated with Tweco Products, Inc. Tweco is registered
trademark of Thermadyne Industries, Inc.

40 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Products & Accessories
Compact Eliminator
“ANYTHING. ANYTIME. ANYWHERE.”

®
Galen Johnson has been welding since 1966. He served
in Vietnam and has his own portable welding rig. His
career has included work on pipelines, railroads and
odd jobs.
“I’VE DONE WELDING FOR EVERYTHING FROM
PIPELINES TO TRICYCLES. I’VE EVEN REBUILT
VEHICLES. WHEN I RAN MY OWN SMALL BUSINESS I
CALLED IT TRIPLE A WELDING – ANYTHING, ANYTIME,
ANYWHERE.”
Galen applies that can-do spirit in everything he does.
More than a dozen years ago he was persuaded to
join Tweco to contribute to research and development
activities. “I joined Tweco to work in R&D in 1996. I’m
®

still here. They won’t let me out,” He says with a smile.

Today, Galen is an integral part of product initiatives,
customer service and technical support for Thermadyne.
He runs the Lab in Denton, Texas.
“Galen is always on the go. His variety of welding
experience is invaluable, as we manufacture and sell
products for a wide range of welding processes and
all applications. Galen brings his vast experience and
expertise to evaluate our products. Galen is always on
the go”, reports a co-worker from the Thermadyne global
®

product line management team, adding. “We’re lucky to

have him around.”
GALEN JOHNSON
Principal Laboratory Technician
Denton, Texas
THERMADYNE, A GLOBAL CUTTING AND WELDING LEADER
joins the American Welding Society in encouraging individuals
to practice the art, craftsmanship and professions of welding,
metalworking and fabrication. Victor®, Thermal Dynamics®,
Thermal Arc®, Arcair®, Tweco®, Stoody®, CIGWELD® and TurboTorch®
are among the family of brands that you can count on for
safety, reliability and quality.

TWECO PULSEMASTER AND

™

PULLMASTER MIG GUNS OFFER

™

DIGITAL DISPLAY AND TIG-LIKE

WELD QUALITY ON ALUMINUM
AND STAINLESS STEEL. www.thermadyne.com

International Customer Care: 940-381-1212 / FAX 940-483-8178 41

www.tweco.com
 MIG Welding Products & Accessories
®
Standard Eliminator

Standard Eliminator MIG Gun Series ®

Features & benefits

Operator appeal
– ergonomic handle to reduce operator fatigue
– extended trigger length to reduce radiated
heat to welder’s gloved hand

Field repairable
– split-half handle case provides access for ease of repair
– field repairable mechanical cable connections
– spare trigger leads in Cablehoz ®

Improved performance patented contact tip

– no threads
– cam style interface between contact tip & gas
diffuser for increased surface contact

Ball & socket conductor tube design

– articulating conductor tube
– three layer conductor tube construction (copper tube/
silicon resin fiberglass insulator/metal jacket)

Wide welding applications

– spray transfer & pulse welding modes
– straight CO2 or mixed gases

OUTPUT PROCESS STANDARD OPTIONS APPLICATION

Knucklehead Flexible

Medium Duty Fab

MODEL
Conductor Tube
Locking Trigger

Rear Connector

Heavy Duty Fab

Current (Amps)

Duty Cycle CO2

Light Duty Fab

Dual Schedule
Wire Diameter

Self Shielded
Gas Shielded
Flux-Cored

Flux-Cored
Aluminum
in (mm)

MIG

Standard Eliminator 450 60% Up to 1/16"

450 Amp (1.6 mm)

42 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Products & Accessories
Standard Eliminator
Standard
Eliminator ®

®
450 Amp
60% Duty Cycle, CO2
TWECO STYLE Rear Connector*
®
LINCOLN STYLE Rear Connector†
®

Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
Up To .045" Up To .045"
(1.2 mm) 15 ft (5 m) EL415-3545 1048-1112 (1.2 mm) 15 ft (5 m) EL415L-3545 1048-1190
Up To 1/16" 15 ft (5 m) EL415L-116 1048-1191
MILLER STYLE Rear Connector
®
(1.6 mm)

Wire Size Length Part No. Stock No.

Up To .045" Standard Conductor Tube – EL64J-60 (Stock No. 1640-1137)
(1.2 mm) 15 ft (5 m) EL415M-3545 1048-1162
Conduit Liner – 44 Series
Up To 1/16"
(1.6 mm) 15 ft (5 m) EL415M-116 1048-1163

* Adapter kits are available to fit Tweco rear connection to most wire feeders.
† Fits Lincoln LN7, 8, 9, SP200 - Some Lincoln wire feeders are assembled with their K1500-2 gun receiving bushing that
will accept 400 & 600
Tweco style Amp MIG guns- EL & from
direct ELC theSeries
factory. MIG Guns
Control wire Part No. MS354-DSLJ (Stock No. 2060-2137)
must be ordered separately.
NOZZLES CONTACT GAS CONDUCTOR
TIPS DIFFUSERS TUBE

EL16 Series
EL54SW
EL24I Series

EL64J Series
EL16 Series
EL54CT-SW

EL16 Series
EL54CT-H

EL24CT Series

14 Series
41863

16S Series
QTR56-SW

EL16 Series
REL24CT Series QTREL54-H

14 Series
41863

STANDARD
EL16 Series
EL26CT Series EL56-SW
OPTIONAL

Refer to pages 88-103 for more complete detail on front end options. Refer to pages 44-45 for parts breakdown information.

Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are in no way affiliated
with Tweco Products, Inc. Tweco is registered trademark of Thermadyne Industries, Inc.

International Customer Care: 940-381-1212 / FAX 940-483-8178 43

www.tweco.com
 MIG Welding Products & Accessories
®
Standard Eliminator

Eliminator Replacement Parts

®

8
6
9
5
10
1 4

2 3
13

14

15
12

11

16 18

17

19

13

20

21

22
19

44 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Products & Accessories
Standard Eliminator
ELIMINATOR MIG GUN replacement parts list
®

# DESCRIPTION Compact 250 Amp Compact 450 Amp Standard 450 Amp
1 Nozzles Refer to Pages 93-101
2 Contact Tips Refer to Pages 90-92
3 Diffusers Refer to Pages 102-103

®
4 Nozzle Insulator 63J-3 66J-3
1630-1121 1660-1836
5 Conductor Tubes Refer To Pages 104-107
6 Nut Cover Ring & Sleeve EL66-CR21
2060-2666
7 Nut Insulator EL66-CR
2060-2667
8 Gun Hanger 152
2020-2152
9 Handle (Includes Items #10 & #12) ELC84-H EL86-H
2060-2643 2060-2653
10 Binder Posts & Screws ELC124FM N/A
(2 Required) 2060-2646
11 Trigger Blade Assembly ELC94-BL EL96-B
2060-2671 2060-2606
12 Trigger ELC94 EL96
2060-2647 2060-2605
13 Cable Clamp 136
2060-2690
14 Front Strain Relief Spring & Cap MS144 EL146
2060-2131 2060-2686
Cablehoz Assembly, 15 ft (5 m)
®
ELC215R ELC415R EL415R
(Direct Plug) 1720-2142 1740-2527 1740-2537
15
Cablehoz Assembly, 15 ft (5 m) XELC415R
(Euro) N/A 1740-2532 N/A

16 Rear Strain Relief Spring 235RSSR

2060-2035
17 Front Cable Connector Repair Kit ELC100-2RK ELC100-4RK EL100-4RK
2020-2182 2040-2187 2040-2188
Rear Cable Connector Repair Kit EPG172H 350-170HK
(Direct Plug) 2020-2191 2035-2169
18
Rear Cable Connector Repair Kit 172X-M 174X-M
(Euro) 2020-2181 2040-2181
Rear Case (Direct Plug) ELT6RC
2060-2019
19
Rear Case (Euro) X6RC
2060-2006
Control Wire (Tweco ) ® MAK-354
2642-2460
20 Control Wire (Miller ) ® MSAK-354
2642-2470
Control Wire (Lincoln ) ® LAK-354
2642-2470
21 Connector Plug Refer to Page 86
22 Conduit Assembly Refer to Pages 108-109
NS Protective Cable Wrap, 50 ft (15 m) per box TCR50
9900-1150

Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are in no way affiliated
with Tweco Products, Inc. Tweco is registered trademark of Thermadyne Industries, Inc.

International Customer Care: 940-381-1212 / FAX 940-483-8178 45

www.tweco.com
 MIG Welding Products & Accessories
TUFF-N-LITE MIG Gun
Tuff-N-Lite

Features & benefits

Operator appeal and reduces operator fatigue
– straight handle allows the welder to locate
the trigger at the bottom or top of handle
– light-weight for ease of handling

Field repairable
– split-half handle case provides access for ease of repair
– field repairable mechanical cable
connections for Cablehoz ®

– spare trigger leads in Cablehoz

Wide welding applications

– spray transfer mode & pulse welding
– straight CO2 or mixed gases

Trigger Position – Top

STANDARD
OUTPUT PROCESS APPLICATION
OPTIONS

MODEL
Rear Connector

Heavy Duty Fab

Current (Amps)

Duty Cycle CO2

Light Duty Fab

Wire Diameter

Self Shielded
Gas Shielded
Flux-Cored

Flux-Cored
Aluminum
in (mm)

MIG

350 60% Up to 1/16"

TUFF-N-LITE 350 (1.6 mm)

46 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Products & Accessories
Tuff-N-Lite
TUFF-N-LITE
350 Amp
60% Duty Cycle, CO2
350 AMP GUN
Cable Rear Connection Style (PART NO. / STOCK NO.)
Wire Size Length Tweco* Miller ®

Up To 1/16" 15 ft TL350-15-116 TL350M-15-116

(1.6 mm) (5 m) 1036-1037 1036-1237
* Adapter kits are available to fit Tweco rear connection to most wire feeders.
®

Standard Conductor Tube – 64TL-60 (Stock No. 1635-1031)

Conduit Liner – 44 Series

350 Amp – TUFF-N-LITE MIG Guns

NOZZLES CONTACT GAS CONDUCTOR
TIPS DIFFUSERS TUBE

23 Series
14 Series 54A

34A
24A Series 64TL Series

16S Series 54A-16

24CT / 24FN 34CT / 34FN

14 Series HD54-14

16S Series
HD54-16
HD24 Series

EL16 Series
HD54-EL

STANDARD

OPTIONAL

Refer to pages 88-103 for more complete detail on front end options. Refer to page 48 for parts breakdown information.

Miller is a registered trademark of Illinois Tool Works, Inc. The aforementioned registered trademarks are in no way affiliated with Tweco Products, Inc. Tweco is registered
trademark of Thermadyne Industries, Inc.

International Customer Care: 940-381-1212 / FAX 940-483-8178 47

www.tweco.com
 MIG Welding Products & Accessories
TUFF-N-LITE Replacement Parts
Tuff-N-Lite

1 4

5
6

2 3

10

11
8
7
12

13

10
14

16
15

17
14
18

TUFF-N-LITE replacement parts list

# DESCRIPTION PART NO./STOCK NO. # DESCRIPTION PART NO./STOCK NO.
1 Nozzles Refer to Pages 93-101 11 Front Strain Relief Spring TL144
2035-2138
2 Contact Tips Refer to Pages 90-92
12 Cablehoz ® 300
3 Diffusers Refer to Pages 102-103 1730-2100
4 Conductor Tubes Refer to Pages 104-107 13 Rear Strain Relief Spring 235RSSR
2060-2035
5 Nut Insulator 64TL-NC M6RC
2035-2128 14 Rear Case 2660-2018
6 Handle Assembly TL350-86R 350-170HK
2035-2136 15 Rear Cable Connector 2035-2169
7 Trigger Blade Assembly EL96B MAK-354
2060-2606 Control Wire (Tweco ) ®

2642-2460
16
8 Trigger EL96 Control Wire (Miller )® MSAK-354
2060-2605 2642-2470
104TL 17 Connector Plug Refer to Page 86
9 Front Cable Connector 2035-2130 18 Conduit Refer to Pages 108-109
10 Cable Clamp 136 Protective Cable Wrap, TCR50
2060-2690 NS 9900-1150
50 ft (15 m)per box
Miller is a registered trademark of Illinois Tool Works, Inc. The aforementioned registered trademarks are in no way affiliated with Tweco Products, Inc. Tweco is registered
trademark of Thermadyne Industries, Inc.

48 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Products & Accessories
Tuff-N-Lite

International Customer Care: 940-381-1212 / FAX 940-483-8178 49

www.tweco.com
 MIG Welding Products & Accessories
Supra xt MIG Gun Series
®
Supra XT
®

Features & benefits

Field Repairable
– field repairable mechanical cable
connections for Cablehoz ®

– three layer conductor tube construction (copper

tube/silicon-resin glass insulator/metal jacket)
– spare trigger leads in Cablehoz
Durable & dependable
– heavy-duty design
– high impact resistant one-piece “straight” handle
– heavy-duty front end consumables
– conductor tube threads into front block
Micro-switch trigger design
– incorporates a button style switch
for start/stop wire feed
– Metal “paddle” style trigger lever
– Can be used as top or bottom trigger
Front and rear spring strain relief and
cable support
– provides needed support to eliminate
kinking of Cablehoz
– less downtime
Rugged & durable power cable
– proven abrasion & heat resistant Cablehoz
Wide welding applications
– spray transfer mode & pulse
– straight CO2 or mixed gases

OUTPUT PROCESS STANDARD OPTIONS APPLICATION

Heavy-Duty Front End

Eliminator Style Front

Knucklehead Flexible
End Consumables

Medium Duty Fab

MODEL
Conductor Tube
Rear Connector

Heavy Duty Fab

Current (Amps)

Duty Cycle CO2

Wire Diameter

Consumables
Self Shielded
Gas Shielded
Flux-Cored

Flux-Cored
Aluminum
in (mm)

MIG

450 60% Up to 1/16"

SUPRA XT SEHD 450 (1.6 mm)
450 60% Up to 1/16"
SUPRA XT SEL 450 (1.6 mm)

50 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Products & Accessories
Supra XT
®
SUPRA XT SEHD Series ®

450 Amp
60% Duty Cycle, CO2
TWECO STYLE Rear Connector*
®
LINCOLN STYLE Rear Connector†
®

Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
Up To 1/16" Up To 1/16"
(1.6 mm) 15 ft (5 m) SEHD400-5M1,6 1040-1332 (1.6 mm) 15 ft.(5 m) SEHD400L-5M1,6 1040-1432

Standard Conductor Tube –

MILLER STYLE Rear Connector
®
SE64J-60 (Stock No. 1640-1347) on all guns up to 15 ft (5 m)
Wire Size Length Part No. Stock No.
Conduit Liner – 44 Series
Up To 1/16" 15 ft (5 m) SEHD400M-5M1,6 1040-1342
(1.6 mm)
* Adapter kits are available to fit Tweco rear connection to most wire feeders.
† Fits Lincoln LN7, 8, 9, SP200 - Some Lincoln wire feeders are assembled with their K1500-2 gun receiving bushing that
450 Amp – SUPRA XT (SEHD Series) MIG Guns
will accept Tweco style MIG®guns direct from the factory. Control wire Part No. MS354-DSLJ (Stock No. 2060-2137)
must be ordered separately.

NOZZLES CONTACT GAS CONDUCTOR

TIPS DIFFUSERS TUBE

16S Series
HD54-16

14 Series
HD24 Series HD54-14
SE64J Series

EL16 Series HD54-EL

24CT / 24FN Series 34CT / 34FN

14 Series 54A

23 Series

16S Series 54A-16

24A Series 34A

STANDARD

OPTIONAL

Refer to pages 88-103 for more complete detail on front end options. Refer to page 53 for parts breakdown information.

Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are in no way affiliated
with Tweco Products, Inc. Tweco is registered trademark of Thermadyne Industries, Inc.

International Customer Care: 940-381-1212 / FAX 940-483-8178 51

www.tweco.com
 MIG Welding Products & Accessories
Supra XT
®

SUPRA XT SEL Series ®

450 Amp
60% Duty Cycle, CO2
TWECO STYLE Rear Connector*
®
LINCOLN STYLE Rear Connector†
®

Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
Up To 1/16" Up To 1/16"
(1.6 mm) 15 ft (5 m) SEL400-5M1,6 1040-1207 (1.6 mm) 15 ft (5 m) SEL400L-5M1,6 1040-1242

Standard Conductor Tube –

MILLER STYLE Rear Connector
®
SEL64J-60 (Stock No. 1640-1322) on all guns up to 15 ft (5 m)
Wire Size Length Part No. Stock No.
Conduit Liner – 44 Series
Up To 1/16"
(1.6 mm) 15 ft (5 m) SEL400M-5M1,6 1040-1217
* Adapter kits are available to fit Tweco rear connection to most wire feeders.
† Fits Lincoln LN7, 8, 9, SP200 - Some ® Lincoln wire feeders are assembled with their K1500-2 gun receiving bushing that
450 Amp – SUPRA XT (SEL Series) MIG Guns
will accept Tweco style MIG guns direct from the factory. Control wire Part No. MS354-DSLJ (Stock No. 2060-2137)
must be ordered separately.

NOZZLES CONTACT GAS CONDUCTOR

TIPS DIFFUSERS TUBE

EL16 Series
EL54SW
EL24I Series

SEL64J Series
EL16 Series
EL54CT-SW

EL16 Series
EL54CT-H

EL24CT Series

14 Series
41863

16S Series
QTR56-SW

EL16 Series
REL24CT Series QTREL54-H

14 Series
41863

EL16 Series STANDARD

EL26CT Series EL56-SW
OPTIONAL

Refer to pages 88-103 for more complete detail on front end options. Refer to page 53 for parts breakdown information.

Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are in no way affiliated
with Tweco Products, Inc. Tweco is registered trademark of Thermadyne Industries, Inc.

52 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Products & Accessories
SUPRA XT Replacement Parts
®

Supra XT
5

®
1 6
4

7
12
2 3

13

11
14

15

8
16
9

10
17

14
19 18

20

17 21

SUPRA XT replacement parts list

# DESCRIPTION PART NO./STOCK NO. # DESCRIPTION PART NO./STOCK NO.
1 Nozzles Refer to Pages 93-101 SE104
13 Front Cable Connector 2060-2057
2 Contact Tips Refer to Pages 90-92
14 Cable Clamp 136
3 Diffusers Refer to Pages 102-103 2060-2690
66J-3 15 Cablehoz ® 400
4 Nozzle Insulator 1660-1836 1740-2100
5 Conductor Tubes Refer to Pages 104-107 235RSSR
16 Rear Strain Relief Spring 2060-2035
6 Gun Hanger 154
2040-2154 17 Rear Case M6RC
2660-2018
7 Handle Assembly SE86-H 350-170HK
2060-2052 18 Rear Cable Connector 2035-2169
8 Trigger Assembly SE96 MAK-354
2060-2056 Control Wire (Tweco ) ®

2642-2460
9 Trigger Housing Screws SE96-SW MSAK-354
2060-2055 19 Control Wire (Miller ) ®

2642-2470
10 Trigger Switch SE96-B LAK-354
2060-2054 Control Wire (Lincoln ) ®

2642-2450
11 Front Pivot Block Assembly SE66 20 Connector Plug Refer to Page 86
2060-2051 21 Conduit Refer to Pages 108-109
12 Pivot Block Set Screw SE66-B Protective Cable Wrap, 50 ft TCR50
2060-2050 NS 9900-1150
(15 m) per box
Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are in no way affiliated
with Tweco Products, Inc. Tweco is registered trademark of Thermadyne Industries, Inc.

International Customer Care: 940-381-1212 / FAX 940-483-8178 53

www.tweco.com
 MIG Welding Products & Accessories
®
Smoke Master

Smoke Master Fume Extraction MIG Gun Series ®

Features & benefits

Operator appeal and reduces operator fatigue
– ergonomic handle to reduce operator fatigue
– extended trigger length to reduce radiated heat
– low bench weight for easy to handle gun

MIG gun handle incorporates handle slide valve

– allows the operator to regulate vacuum on the MIG gun
– efficiently removes 90% of smoke
from the welding zone

Field repairable
– replaceable Cablehoz available
®

– spare trigger leads in Cablehoz

Rugged & durable power cable

– tough outer jacket made from leather protecting
inner vacuum hose from weld spatter/abrasion
– proven abrasion & heat resistant Cablehoz
– 1-3/8” inside diameter PVC reinforced vacuum hose
– outer metal plated insulated smoke tube

Vacuum cools the front end consumables

– surrounding air is drawn over the front end
consumables and conductor tube

Smoke Master MIG gun with Smoke Collection

System, Part No. TSC96 (Stock No. 4500-1010)

STANDARD
OUTPUT PROCESS APPLICATION
OPTIONS
Medium Duty Fab

MODEL
Rear Connector

Heavy Duty Fab

Current (Amps)

Duty Cycle CO2

Light Duty Fab

Wire Diameter

Gas Shielded
Flux-Cored
Aluminum
in (mm)

MIG

250 60% Up to .045"

Smoke Master 250 (1.2 mm)
450 60% Up to 1/16"
Smoke Master 450 (1.6 mm)

54 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Products & Accessories
Smoke Master
®
Smoke Master ®

250 Amp
60% Duty Cycle, CO2
TWECO STYLE Rear Connector*
®
MILLER STYLE Rear Connector
®

Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
Up To .045" 12 ft (4 m) S212-4045 1026-1101 Up To .045" 12 ft (4 m) S212M-4045 1026-1106
(1.2 mm) 15 ft (5 m) S215-4045 1026-1102 (1.2 mm) 15 ft (5 m) S215M-4045 1026-1107
* Adapter kits are available to fit Tweco rear connection to most wire feeders.
Euro STYLE Rear Connector
Standard Conductor Tube –
S62-60 (Stock No. 2020-2006) on all guns up to 15 ft (5 m) Wire Size Length Part No. Stock No.
Up To .045" 15 ft (5 m) XS215-4045 1026-1127
250 Smoke Master ® Gun
Conduit Liner – 44 Series (1.2 mm)

NOZZLES CONTACT GAS CONDUCTOR

TIPS DIFFUSERS TUBE

EL16 Series EL52

14 Series 20281
EL22I Series

16S Series 20388

S62 Series

EL16 Series EL52CT

14 Series EL52CT-14
EL22CT Series

16S Series EL52CT-16

11H Series HD52-11

HD22 Series STANDARD

OPTIONAL

EL16 Series 43076

EL24CT Series

Refer to pages 88-103 for more complete detail on front end options. Refer to pages 58-59 for parts breakdown information.

Miller is a registered trademark of Illinois Tool Works, Inc. The aforementioned registered trademarks are in no way affiliated with Tweco Products, Inc. Tweco is registered
trademark of Thermadyne Industries, Inc.

International Customer Care: 940-381-1212 / FAX 940-483-8178 55

www.tweco.com
 MIG Welding Products & Accessories
®
Smoke Master

Smoke Master ®

450 Amp
60% Duty Cycle, CO2
TWECO STYLE Rear Connector*
®
LINCOLN STYLE Rear Connector†
®

Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
Up To 1/16" 12 ft (4 m) S412-116 1046-1105 Up To 1/16"
(1.6 mm) 15 ft (5 m) S415L-116 1046-1138
(1.6 mm) 15 ft (5 m) S415-116 1046-1108

MILLER STYLE Rear Connector

®
Standard Conductor Tube –
S64-60 (Stock No. 1046-2258) on all guns up to 15 ft (5 m)
Wire Size Length Part No. Stock No.
Up To 1/16" 12 ft (4 m) S412M-116 1046-1125 Conduit Liner – 44 Series
(1.6 mm) 15 ft (5 m) S415M-116 1046-1128

* Adapter kits are available to fit Tweco rear connection to most wire feeders.
† Fits Lincoln LN7, 8, 9, SP200 - Some Lincoln wire feeders are assembled with their K1500-2 gun receiving bushing that
will accept Tweco style MIG guns direct from the factory. Control wire Part No. MS354-DSLJ (Stock No. 2060-2137)
must be ordered separately.
450 Amp – Smoke Master MIG Guns ®

NOZZLES CONTACT GAS CONDUCTOR

TIPS DIFFUSERS TUBE

EL16 Series EL52

14 Series 20281
EL22I Series
S64 Series

16S Series 20388

EL16 Series EL52CT

14 Series EL52CT-14
EL22CT Series

16S Series EL52CT-16

11H Series HD52-11

HD22 Series

EL16 Series 43076 STANDARD

EL24CT Series
OPTIONAL

Refer to pages 88-103 for more complete detail on front end options. Refer to pages 58-59 for parts breakdown information.

Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are in no way affiliated
with Tweco Products, Inc. Tweco is registered trademark of Thermadyne Industries, Inc.

56 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 Tweco Smoke Collector
MIG Welding Products & Accessories
Tweco Smoke Collector
®

Fume Removal System

• Compatible with Tweco Smoke Master MIG Guns
• Efficiently removes welding fumes
• High efficiency filter
• Separately air-cooled motor
• Automatic start-stop function standard

Description (PART NO. / STOCK NO.)

120V, 60Hz TSC-96

4500-1010

13
1 10

11

Tweco Smoke Collector replacement parts list

# DESCRIPTION PART NO./STOCK NO.

1 Filter- particle TSC-F

4500-2060
2 Motor 120V TSC-M
4500-2059
7 PCB, Sensor Tong & Potentionmeter TSC580480
4500-2088
8 Brushes Carbon - 2 pieces TSC-103
4500-2078
10 Smoke Collector Hose 8 ft (2.44 m) TSC-H
4500-2061
TSC-15
11 Hose Connector - 1.5" to 1.75" (3.81 cm to 4.45 cm) 4500-2063
Motor Cover TSC184100
4500-2083
13
Course Separator Complete TSC284230
4500-2098

International Customer Care: 940-381-1212 / FAX 940-483-8178 57

www.tweco.com
 MIG Welding Products & Accessories
®
Smoke Master

Smoke Master Replacement Parts

®

9
8
1
10

6 11
7

2 4 5
3
14

13 15

12 16

17
18

18

19

18

18
20

21

58 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Products & Accessories
Smoke Master
AIR-COOLED SMOKE MASTER 250 & 450 AMP MIG GUN ®

replacement parts list

# DESCRIPTION 250 AMP 450 AMP
1 Nozzles Refer to Pages 93-101

®
2 Contact Tips Refer to Pages 90-92
Diffuser (Slip-On) EL52
1560-1110
3
Diffuser (Course Thread) EL52CT
1560-1109
4 Insulator Spacer S62-60-2 S64-R
2020-2013 1046-2223
5 Smoke Tube Spacer S62-60-2 S64-1
2020-2013 1046-2273
Conductor Tube S62-60 S64-60
(60 Degree, Standard) 2020-2006 1046-2258
6
Conductor Tube S62-45
(45 Degree, Standard) 2020-2011 N/A
S64-2
7 Handle Spacer N/A 1046-2271
Smoke Nozzle (Standard) S22-62L S24-62
2020-2010 1046-2225
8
S24-62HV
Smoke Nozzle (High Volume) N/A 1046-2226
Smoke Tube (60 Degree, Standard) S62T-60 S64T-60
2020-2001 1046-2240
9
S62T-45
Smoke Tube (45 Degree) 2020-2012 N/A

10 Handle Assembly S82 S86

2020-2003 1046-2250
11 Handle Valve S82-V S86-V
2020-2004 1046-2252
12 Trigger Blade Assembly ELC94-BL
2060-2671
13 Trigger ELC94 EL96
2060-2647 2060-2605
14 Swivel Cap Assembly S82-C S86-C
2020-2005 1046-2254
Cablehoz Assembly, 12 ft (4 m)
® S212 S412
2020-2008 1046-2203
15
Cablehoz Assembly, 15 ft (5 m) S215 S415
2020-2009 1046-2206
Smoke Hose, 12 ft (4 m) S412-H
1046-2214
16
Smoke Hose, 15 ft (5 m) S415-H
1046-2217
Leather Jacket, 12 ft (4 m) SHP-12
1046-2267
17
Leather Jacket, 15 ft (5 m) SHP-15
1046-2268
18 Rear Case Assembly M6RC
2660-2018
Control Wire (Tweco ) ® MAK-354
2642-2460
19 Control Wire (Miller ) ® MSAK-354
2642-2470
Control Wire (Lincoln ) ® LAK-354
2642-2450
20 Connector Plug Refer to Page 86
21 Conduit Refer to Pages 108-109

Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are in no way affiliated
with Tweco Products, Inc. Tweco is registered trademark of Thermadyne Industries, Inc.

International Customer Care: 940-381-1212 / FAX 940-483-8178 59

www.tweco.com
 MIG Welding Products & Accessories
FLUXCORED MIG Gun Series
Fluxcored

Features & benefits

Field repairable
– spare trigger leads in Cablehoz ®

Durable & dependable

– heavy-duty design
– high impact resistant one-piece “straight” handle
– heavy-duty front end consumables

Micro-switch trigger design

– incorporates a button style switch
for start/stop wire feed
– metal “paddle” style trigger lever
– can be used as top or bottom trigger

Rugged & durable power cable

– proven abrasion & heat resistant Cablehoz

Wide welding applications

– for use with all gasless wires

SEFC Series – 450A

STANDARD
OUTPUT PROCESS APPLICATION
OPTIONS
Medium Duty Fab

MODEL
Rear Connector

Heavy Duty Fab

Current (Amps)

Wire Diameter

Self Shielded
Flux-Cored
Duty Cycle

in (mm)

350 60% Up to 3/32"

SEFC Series 350 (2.4 mm)
450 60% Up to 1/8"
SEFC Series 450 (3.2 mm)

60 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Products & Accessories
Fluxcored
FLUXCORED "SEFC"
350 Amp, 60% Duty Cycle
TWECO STYLE Rear Connector*
®

Wire Size Length Part No. Stock No.

Up To 3/32" 15 ft (5 m) SEFC350T-15 1031-1643
LINCOLN STYLE Rear Connector†
®

(2.4 mm)
Wire Size Length Part No. Stock No.
Up To 3/32" 10 ft (3 m) SEFC350-10 1031-1632
MILLER STYLE Rear Connector
®
(2.4 mm) 15 ft (5 m) SEFC350-15 1031-1633
Wire Size Length Part No. Stock No.
Up To 3/32" 10 ft (3 m) SEFC350M-10 1031-1637 Standard Conductor Tube –
(2.4 mm) 64FC-60 (Stock No. 1641-1127) on all guns up to 15 ft (5 m)
15 ft (5 m) SEFC350M-15 1031-1638

FLUXCORED "SEFC" MILLER STYLE Rear Connector

450 Amp, 60% Duty Cycle Wire Size Length Part No. Stock No.
Up To 1/8"
TWECO STYLE Rear Connector* (3.2 mm) 15 ft (5 m) SEFC450M-15 1041-1139

Wire Size Length Part No. Stock No.

Up To 1/8" LINCOLN STYLE Rear Connector†
(3.2 mm) 15 ft (5 m) SEFC450T-15 1041-1120
Wire Size Length Part No. Stock No.
Standard Conductor Tube – Up To 1/8"
66FC-60 (Stock No. 1661-1127) on all guns up to 15 ft (5 m) (3.2 mm) 15 ft (5 m) SEFC450-15 1041-1113
* Adapter kits are available to fit Tweco rear connection to most wire feeders.
† Fits Lincoln LN7, 8, 9, SP200 - Some Lincoln wire feeders are assembled with their K1500-2 gun receiving bushing that
will accept Tweco style MIG guns direct from the factory. Control wire Part No. MS354-DSLJ (Stock No. 2060-2137)
must be ordered separately.

Consumable Parts
Wire Size
Contact Tip .045" .068" 5/64" 7/64" 1/8"
(1.2 mm) (1.72 mm) (2.0 mm) (2.8 mm) (3.2 mm)
14FC-045 14FC-068 14FC-564
350A 1140-1125 1140-1126 1140-1127 N/A N/A
16FC-564 16FC-764 16FC-120
450A N/A N/A 1160-1125 1160-1127 1160-1128
Insulated Guide Stickout Size
Nozzle 3/4" (19 mm) 1-1/2" (38 mm) Thread Protector
24FC-150 24FC-P
350A 1241-1027 N/A 1241-1025
450A 26FC-150 26FC-275 26FC-P
1261-1026 1261-1027 1261-1025
Conduit
15 ft (5 m)
350A 5/64" - 3/32" 43FC-332-15
(2.0 mm - 2.4 mm) Wire 1440-1031
450A 5/64" - 3/32" 44FC-332-15
(2.0 mm - 2.4 mm) Wire 1440-1034
450A 7/64" - 1/8" 44FC-18-15
(2.8 mm - 3.2 mm) Wire 1440-1036
Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are in no way affiliated
with Tweco Products, Inc. Tweco is registered trademark of Thermadyne Industries, Inc.

International Customer Care: 940-381-1212 / FAX 940-483-8178 61

www.tweco.com
 MIG Welding Products & Accessories
FLUXCORED Replacement Parts
Fluxcored

5
1 2 3

10

8
9

11

12

13

14

11

62 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Products & Accessories
Fluxcored
FLUXCORED MIG GUNS 350 & 450 AMP REPLACEMENT PARTs LIST
# DESCRIPTION 350 AMP 450 AMP
Insulated Guide (3/4" Stickout) 24FC-150 26FC-150
1241-1027 1261-1026
1 Insulated Guide (1-1/2" Stickout) 24FC-275 26FC-275
1241-1026 1261-1027
Thread Protector 24FC-P 26FC-P
1241-1025 1261-1025
Contact Tip, .045" (1.2 mm) 14FC-045 N/A
1140-1125
Contact Tip, .068" (1.72 mm) 14FC-068 N/A
1140-1126
Contact Tip, 5/64" (2.0 mm) 14FC-564 16FC-564
1140-1127 1160-1125
2
14FC-332
Contact Tip, 3/32" (2.4 mm) 1140-1128 N/A
16FC-764
Contact Tip, 7/64" (2.8 mm) N/A 1160-1127
16FC-120
Contact Tip, 1/8" (3.2 mm) N/A 1160-1128
Conductor Tube 64FC-60 66FC-60
(60 Degree, Standard) 1641-1127 1661-1127
3 Conductor Tube 64FC-45 66FC-45
(45 Degree) 1641-1126 1661-1126
Conductor Tube 66FC-180
(180 Degree, Straight) N/A 1661-1129
4 Heat Shield Nut SE86FC-R2
2060-2065
5 Heat Shield 156W-HS
2062-2157
6 Handle SE86FC-H
2060-2063
7 Trigger Assembly SE96
2060-2056
8 Trigger Housing Screw SE96-SW
2060-2055
9 Trigger Switch SE96-B
2060-2054
SEFC450-10C
Cablehoz Assembly, 10 ft (3 m)
®
N/A 1741-2125
10
Cablehoz Assembly, 15 ft (5 m) SEFC350-15C SEFC450-15C
1730-2043 1741-2126
11 Rear Case M6RC
2660-2018
Control Wire (Tweco ) ® MAK-354
2642-2460
12 Control Wire (Miller ) ® MSAK-354
2642-2470
Control Wire (Lincoln ) ® LAK-354
2642-2450
Connector Plug (Tweco) FC350-174H FC450-174H
2061-2115 2061-2116
13 Connector Plug (Miller) FC350-174MH FC450-174MH
2061-2117 2061-2118
Connector Plug (Lincoln) 173FCH 176FCH
2041-2131 2041-2132
Conduit, 10 ft (3 m) 43FC-332-10
3/32" (2.4 mm) 1440-1030 N/A
Conduit, 15 ft (5 m) 43FC-332-15 44FC-332-15
3/32" (2.4 mm) 1440-1031 1440-1034
14
Conduit, 10 ft (3 m) 44FC-18-10
1/8" (3.2 mm) N/A 1440-1035
Conduit, 15 ft (3 m) 44FC-18-15
1/8" (3.2 mm) N/A 1440-1036
NS Protective Cable Wrap, 50 ft (15 m) per box TCR50
9900-1150
Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are in no way affiliated
with Tweco Products, Inc. Tweco is registered trademark of Thermadyne Industries, Inc.

International Customer Care: 940-381-1212 / FAX 940-483-8178 63

www.tweco.com
 MIG Welding Products & Accessories
Tweco Spool Gun Series
®
Spool Gun

Features & benefits

Excellent service and ease of operation
– ideal for aluminum, stainless steel
and mild steel welding
– holds standard 4”
(102mm) diameter spools
– long cables allow operator to access hard to weld areas

Comfortable handle design

– pistol grip
– with outer spool tension control
– 3-turn potentiometer for fine wire feed speed control
– 3-turn potentiometer for fine wire feed speed control
found on Part No. SG200-25-3545 (Stock No. 1027-
1392), SG200TA-25-3545 (Stock No. 1027-1391) and
SSG225-25-3545 (Stock No. 1027-1370) Spool guns

Quick disconnect conductor tube

– three layer conductor tube construction (copper
tube/silicon-resin glass insulator/metal jacket)
– standard straight (180°) conductor tube
– optional 30° rigid conductor tube or
Knucklehead flexible conductor tube
®

Adapts to most welding machines

– Part No. SG200-25-3545 (Stock No. 1027-1392)
and SSG225-3545 (Stock No. 1027-1370) adapts
to most welding machines with the use of Control
Box Part No. WSG-1 (Stock No. 1028-1295)
– control box provides the gas solenoid with pre/post CONTROL BOX - Part No. ESG-1 (Stock No. 1028-1295)
purge control and run in control for arc starting
Requires Jumper Cord, Part No. SSG300-106JC
– Part No. SG160TA-12-3035 (Stock No. 1027-1390)
and SG200TA-25-3545 (Stock No.1027-1391) (Stock No. 2031-2150)
is designed to work with Thermal Arc ®

new inverter technology machines

STANDARD
OUTPUT PROCESS APPLICATION
OPTIONS
Duty Cycle Mixed Gases

Medium Duty Fab

MODEL
Rear Connector
Current (Amps)

Light Duty Fab

Wire Diameter

Aluminum
in (mm)

MIG

Spool Gun - 160 160 20% Up to .035" (0.9 mm)

Spool Gun - 200 200 60% Up to 3/64" (1.2 mm)
Spool Gun - 200TA 200 60% Up to 3/64" (1.2 mm)
Spool Gun - 300 300 60% Up to 1/16" (1.6 mm)

64 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Products & Accessories
Spool Gun
Tweco Spool Gun ®

160 Amp
20% Duty Cycle
TWECO STYLE Rear Connector*
Wire Size Length Part No. Stock No.
Up to 0.035" 12 ft (4 m) SG160TA-12-3035** 1027-1390
(0.9 mm)
*8-pin Amphenol Style Connector
**Use only on Thermal Arc 181i power supplies only
®

Tweco Spool Gun

200 Amp
60% Duty Cycle
TWECO STYLE Rear Connector**
Wire Size Length Part No. Stock No.
Up to 0.045" 25 ft (8 m)
(1.2 mm) SG2000-25-3545 1027-1392
Up to 0.045" 25 ft (8 m)
(1.2 mm) SG200TA-25-3545*** 1027-1391
**10-pin Amphenol Style Connector
*** Use only on Thermal Arc 252i power supplies only

CONTROL WIRE JUMPER CORDS

Manufacturer Machine Part No. Stock No.
Miller ®
Millermatic 210
®
WSPMILL4PJC2 2031-2246
Miller Millermatic 212 WSPMILL4PJC 2031-2245
Lincoln ®
Power MIG 255C®
WSPLIN7PJC 2031-2247
Hobart ®
Ironman 210, 250
®
WSPMILL4PJC 2031-2245
Esab ®
Migmaster 203 ®
WSPESAB7PJC 2031-2248
Esab Migmaster 253 WSPESAB7PJC 2031-2248
Esab Migmaster 250 WSPESAB7PJC 2031-2248
Generic See pin configuration WSPGENJC 2031-2249
Use with Spool Gun - Part No. SG200-25-3545 (Stock No. 1027-1392)

Miller, Hobart, Millermatic and Ironman are registered trademarks of Illinois Tool Works, Inc. Lincoln and Power MIG are registered trademarks of Lincoln Electric Co. ESAB and
Migmaster are registered trademarks of ESAB AB. The aforementioned registered trademarks are in no way affiliated with Tweco Products, Inc. Tweco is registered trademark of
Thermadyne Industries, Inc.

International Customer Care: 940-381-1212 / FAX 940-483-8178 65

www.tweco.com
 MIG Welding Products & Accessories
Tweco Spool Gun 160 & 200 Amp Replacement Parts
®
Spool Gun

Tweco Spool Gun 160 & 200 Amp Replacement Parts lIST
# DESCRIPTION PART NO. / STOCK NO. # DESCRIPTION PART NO. / STOCK NO.
11-23 .023 Guide Roll Assembly WSPGR023
Contact Tip .023 (0.6 mm) 1110-1100 2031-2234
11-30 .035 Drive Roll Assembly WSPDR035045
1 Contact Tip .030 (10.8 mm) 2031-2229
1110-1101
11-35 .035 Guide Roll Assembly WSPGR035045
Contact Tip .035 (10.9 mm) 1110-1102 2031-2235
21T-37 .023 Drive Roll Assembly - WSPDRU023
7 U-Shaped Smooth 2031-2250
1210-1300
Nozzle 3/8" (9.5 mm)
21-37 .023 Guide Roll Assembly - WSPGRU023
1210-1100 U-Shaped Smooth 2031-2251
21-50 .035 Drive Roll Assembly - WSPDRU035045
2 1210-1110 U-Shaped Smooth 2031-2252
Nozzle 1/2" (12.7 mm)
21-50F .035 Guide Roll Assembly - WSPGRU035045
1210-1112 U-Shaped Smooth 2031-2253
21-62 8 Spool Case Cover WSPSCC
Nozzle 5/8" (15.9 mm) 1210-1120 2031-2233
51 9 Complete Spool Case WSPSC
3 Gas Diffuser 1510-1101 2031-2232
SPG66065 10 Conductor Tube Nut WSP62N
4 Conduit 2031-2107 2031-2226
WSPDRC 11 Trigger Assembly WSP92
5 Drive Roll Cover 2031-2227 2031-2231
WSP62180 NS Replacement Motor WSPMOTOR
6 Conductor Tube 2031-2225 2031-2237
WSPDR023 NS Key Stock for Drive Roll WSPKEY
7 .023 Drive Roll Assembly 2031-2228 2031-2239

66 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Products & Accessories
Spool Gun
Tweco Spool Gun ®

300 Amp
60% Duty Cycle
TWECO STYLE Rear Connector*
Wire Size Length Part No. Stock No.
Up to 1/16"
(1.6 mm) 25 ft (8 m) SSG225-3545 1027-1370

* Requires the use of the ESG-1 (Stock No. 1028-1295) Control Box for
most welding machines
When using the 300A Spool Gun with Thermal Arc ArcMaster MST
® ®

Series machines, use Thermal Arc SGI100 Spool Gun Interface Box,
Part No. W4009115

Standard Conductor Tube – PMP64EL-180 (Stock No. 1642-1140)

300 Amp – Eliminator ® Spool MIG Guns

NOZZLES CONTACT GAS CONDUCTOR

TIPS DIFFUSERS TUBE

PMP64EL Series

EL16 Series
EL54CT-SW

EL16 Series
EL54CT-H
EL24CT Series

14 Series
41863 STANDARD

OPTIONAL

EL16 Series
EL54SW
EL24I Series

Refer to pages 88-103 for more complete detail on front end options. Refer to pages 68-69 for parts breakdown information.

International Customer Care: 940-381-1212 / FAX 940-483-8178 67

www.tweco.com
 MIG Welding Products & Accessories
Tweco Spool Gun 300 Amp Replacement Parts
®
Spool Gun

2 16
3 10
8 5
15
19
17 6 20
22
7 21
13

9
23 30
34
33

18

26
14
25

11
27

12
32

32

35
36

24

32
37 31

29

68 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Products & Accessories
Spool Gun
Tweco SPOOL mig gun 300 Amp replacement parts list
®

# DESCRIPTION PART NO./STOCK NO. # DESCRIPTION PART NO./STOCK NO.

1 Nozzles Refer to Pages 92-101 Jump Liner Teflon PMP-44FLX-116
2 Contact Tips Refer to Pages 90-92 1644-1095
17
3 Diffusers Refer to Pages 102-107 Jump Liner Copper PMP-44-116
1644-1097
SPG103
4 Head Block Assembly 2031-2100 18 Spool Gun Assembly w/o Cable SSG300G
& Support 2031-2117
5 Pressure Arm Assembly SPG103-1 ESG186
2060-1727 19 Pivot Assembly 2025-2397
6 Idler Bearing Assembly SPG103-8 ESG186S
2060-1728 20 Spool Canister Assembly 2025-1392
7 Adapter Nut & Wire Guide EPG66-N ESG186C
2031-2096 21 Spool Cover Assembly 2025-2393
EPG103-2-0,8 22 Friction Tube Replacement (5 PC) ESG186S-3
Drive Roll 0.030" (0.8 mm) 2031-2091 2025-2385
EPG103-2-0,9 23 Conduit Assembly ESG44TF-116
Drive Roll 0.035" (0.9 mm) 2031-2077 2025-2394
EPG103-2-1,0 24 Wire Tie BG-53N04
8 Drive Roll 0.040" (1.0 mm) 2031-2023 8040-1998
25 Gas Hose Assembly F/SSG Spool Gun SSG3003GH
Drive Roll 3/64" (1.2 mm) EPG103-2-1,2 2060-2741
Standard 2031-2003
26 Extruded Spool Gun Cablehoz, SSG30025
Drive Roll 1/16" (1.6 mm) EPG103-2-1,6 25 ft (8 m) Long 2060-2742
2031-2022
27 10 Pin Control Cable Assembly F/SSG SSG300CW
9 Gas Nipple & Wire Tie EPG-FGN Spool Gun 2060-2744
2031-2082
28 Hex Wrench Set ESG-HW
10 Handle Cover Assembly EPG86-2 2031-2088
2031-2013 SSG-DINS25
29 25 mm Dinse Connector 2035-2186
11 Trigger Switch ESG90
2025-2399 EPG-RGN
30 Rear Gas Nipple 2031-2083
12 Motor Assembly (24VAC) SSGM24
2031-2101 ESG-172SL
31 Straight Lug 2031-2110
13 Trigger Lever SPG-96TL
2060-2733 32 Rear Case Sub-Assembly SSGT6RC
2031-2111
14 Handle Sub-Assembly SSG86
2060-2739 33 Front Strain Relief Assembly SPG146R
2031-2112
15 Poppet Valve Assembly PMP-PV
2060-2737 34 Cable Connector Assembly SPG102
2031-2113
Conductor Tube 30 Degree PMP64EL30 ESG6RCUGN
1642-1141 35 Hose Barb Connector 2031-2114
16 Conductor Tube 180 Degree PMP64EL180 SSG172PS
1642-1140 36 10-24 X 1/2" BH Plastic Screw 2031-2115
Flexible Conductor Tube PMP64SFLX360 ESG172
1642-1142 37 Rear Power Connector 2031-2116
17 Jump Liner PMP44PTF116 Protective Cable Wrap, TCR50
1644-1096 NS 9900-1150
50 ft (15 m) per box

International Customer Care: 940-381-1212 / FAX 940-483-8178 69

www.tweco.com
 MIG Welding Products & Accessories
™

PullMaster MIG Gun Series

PullMaster

Features & benefits

Excellent service and ease of operation
Tweco PullMaster
– ideal for aluminum, stainless steel
Smart MIG Gun
®

and mild steel welding

with digital display - use
– “smart” capability with one-touch digital control with Thermal Arc SP
®

to adjust primary parameters such as welding machines only

current, material thickness, wire
feed speed or arc length trim

Comfortable handle design

– pistol grip Tweco PullMaster
Standard MIG Gun

Quick disconnect conductor tube

– three layer conductor tube construction (copper
tube/silicon-resin glass insulator/metal jacket)
– standard straight (180°) conductor tube
– optional 30° rigid conductor tube or
Knucklehead™ flexible conductor tube

Rugged & durable

– incorporates the Cablehoz used ®

on other Tweco MIG guns

®

Improved performance with longer life

consumables
– heavy duty contact tips in high heat applications
– gun drilled contact tips for exceptionally
smooth surface for improved feed-ability,
consistency and longer tip life CONTROL BOX - Part No. EPG-CR2 (Stock No. 1028-1291)
Used to connect standard PullMaster to most
welding machines and requires Jumper Cord -
Part No. PMP354T (Stock No. 2031-2145)

STANDARD
OUTPUT PROCESS APPLICATION
OPTIONS
Duty Cycle Mixed Gases

Medium Duty Fab

MODEL
Rear Connector
Current (Amps)

Light Duty Fab

Wire Diameter

Aluminum
in (mm)

MIG

300 60% Up to 1/16"

PullMaster 300 (1.6 mm)

70 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Products & Accessories
PullMaster
PullMaster Air-Cooled MIG Gun
™

300 Amp
60% Duty Cycle, Mixed Gases

™
SMART - TWECO STYLE Rear Connector
®

Wire Size Length Part No. Stock No.

Up to 1/16" 33 ft (10.1 m) PMPS333-3545 1027-1407
(1.6 mm) 50 ft (15.2 m) PMPS350-3545 1027-1408

STANDARD - TWECO STYLE Rear Connector*

Wire Size Length Part No. Stock No.
Up to 1/16" 33 ft (10.1 m) PMP333-3545 1027-1401
(1.6 mm) 50 ft (15.2 m) PMP350-3545 1027-1402
Note: The PullMaster Smart MIG Guns are used only with the Thermal Arc
® ®

PowerMaster SP machines.
®

* Adapter kits are available to fit Tweco rear connection to most wire feeders.
Standard Conductor Tube – PMP64EL-180 (Stock No. 1642-1140)

300 Amp – Eliminator ® Pull MIG Guns

NOZZLES CONTACT GAS CONDUCTOR

TIPS DIFFUSERS TUBE

PMP64EL Series

16APS Series
PMA24 Series PMA54-16S

EL16 Series
EL54SW
EL24I Series

STANDARD
EL16 Series
EL54CT-SW OPTIONAL

EL16 Series
EL54CT-H

EL24CT Series

14 Series
41863

Refer to pages 88-103 for more complete detail on front end options. Refer to pages 72-73 for parts breakdown information.

International Customer Care: 940-381-1212 / FAX 940-483-8178 71

www.tweco.com
 MIG Welding Products & Accessories
™

PullMaster Air-Cooled Replacement Parts

PullMaster

3
4

5 10
14
9 8

11
6b

19

6a

15

13
16

12

18

12
17

72 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Products & Accessories
PullMaster
Pullmaster AIR-cooled mig gun replacement parts list
™

PART NO./STOCK PART NO./STOCK

# DESCRIPTION # DESCRIPTION
NO. NO.
1 Nozzles Refer to Pages 93-101 EPG103-2-1.2

™
Drive Roll 3/64" (1.2 mm) Wire 2031-2003
2 Contact Tips Refer to Pages 90-92
PMA54-16S Drive Roll 1/16" (1.6 mm) Wire EPG103-2-1.6
3 Diffuser 1543-1106 2031-2022
Refer to Pages 10 Drive Roll V-Groove EPG103-2-1.6V
4 Conductor Tube 1/16" (1.6 mm) Steel Wire 2031-2134
102-105
PMP-44FLX-116 Drive Roll V-Groove EPG103-2-1.2V
Teflon Jump Liner, Flex Tube 1644-1095 3/64" (1.2 mm) Steel Wire 2031-2135
PMP-44PTF-116 Drive Roll V-Groove EPG103-2-0.9V
5 Teflon Jump Liner, Rigid Tubes 1644-1096 .035" (0.9 mm) Steel Wire 2031-2136
Bronze Jump Liner for Steel Wires, PMP-44-116 11 Power Cable Connector Assembly SPG-RWG
Rigid Tubes 1644-1097 2031-2137
EPG186 NS Handle Cover Assembly EPG86-2
6a Support Assembly Front (Std) 2031-2046 2031-2013
Support Assembly Front PMP-T6RC
6b (Including Smart Cover, Pcb Membrane, PMPS186 12 Rear Case Assembly
2060-2725 2060-2731
Lens & Lower Support) PMP-M24
33 ft (10 m) Conduit Assembly, PMP44-116-33 13 Motor Assembly (24VDC) 2060-2732
3/64" - 1/16" (1.2 mm - 1.6 mm) Wire 1441-1125
14 Trigger Lever SPG-96TL
50 ft (15 m) Conduit Assembly, PMP44-116-50 2060-2733
3/64" - 1/16" (1.2 mm - 1.6 mm) Wire 1441-1126
15 Handle Assembly SPG86
33 ft (10 m) Conduit Assembly, PMP44-3545-33 2060-2734
.035" - .045" (0.9 mm - 1.1 mm) Wire 1441-1127
Cablehoz Assembly 33 ft (10 m) Standard
® PMP300-33
50 ft (15 m) Conduit Assembly, PMP44-3545-50 2060-2750
.035" - .045" (0.9 mm - 1.1 mm) Wire 1441-1128 16
7 Cablehoz Assembly 50 ft (15 m) Standard PMP300-50
33 ft (10 m) Conduit Assembly, PMPS44-116-33 2060-2751
3/64" - 1/16" (1.2 mm - 1.6 mm) Steel Wire 1441-1129
50 ft (15 m) Conduit Assembly, PMPS44-116-50 17 Connector Plug Refer to Page 86
3/64" - 1/16" (1.2 mm - 1.6 mm) Steel Wire 1441-1130
18 Control Wire (Standard) MS354-DSM
33 ft (10 m) Conduit Assembly, PMPS44-3545-33 2060-2140
.035" - .045" (0.9 mm - 1.1 mm) Steel Wire 1441-1131
19 Replacement PCB PM85-PCB
50 ft (15 m) Conduit Assembly, PMPS44-3545-50 2060-2738
.035" - .045" (0.9 mm - 1.1 mm) Steel Wire 1441-1132
BG-53N04
8 Head Block Assembly PMP103 Hose Clamp Package of 5 2031-2088
2060-1726
SPG103-1 Hex Key EPG-HW
Pressure Arm Assembly 2060-1727 2031-2088
NS PMP-PV
Idler Bearing Assembly SPG103-8 Poppet Valve Assembly
2060-1728 2060-2737
PMPS-106TA Tweco Control Wire
® EPG354T
Front Wire Guide Assembly (Aluminum) 2060-1729 2031-2084
9 NS
PMPS-106TA Miller Control Wire
® EPG354M
Front Wire Guide Assembly (Steel) 2060-1729 2031-2086
EPG103-2-0.8 Lincoln Control Wire
® EPG354L
Drive Roll .030" (0.8 mm) Wire 2031-2091 2031-2085
EPG103-2-0.9 EPG-CR2 Jumper Wire PMP354T
10 Drive Roll .035" (0.9 mm) Wire 2031-2077 2031-2145
EPG103-2-1.0 Protective Cable Wrap, 50 ft (15 m) per box TCR50
Drive Roll .040" (1.0 mm) Wire 2031-2023 9900-1150

Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are in no way affiliated
with Tweco Products, Inc. Tweco is registered trademark of Thermadyne Industries, Inc.

International Customer Care: 940-381-1212 / FAX 940-483-8178 73

www.tweco.com
 MIG Welding Products & Accessories
PulseMaster W/C

PulseMaster Water-Cooled MIG Gun Series ™

™

Features & benefits

One-touch, on-the-fly controls
– “smart” capability with one-touch digital control to
adjust primary parameters such as welding current,
material thickness, wire feed speed or arc length trim
– standard MIG gun without “smart” capability

Exceptional weld bead

– using twin-pulse mode, get the perfect
weld bead that you want

Operator appeal and reduces operator fatigue

Tweco PulseMaster
®

– ergonomic handle to reduce operator fatigue

Smart MIG Gun ®

– low bench weight for easy to handle gun with digital display – use
with Thermal Arc SP ®

Durable for industrial applications machines only

– heavy duty design for industrial
application environments
– impact resistant handle and trigger design

Lower heat in the handle and conductor tube

– heavy duty contact tip and diffuser to act as “heat sink”
– increased interface between contact tip & gas Tweco Standard
diffuser improves electrical conductivity PulseMaster
MIG Gun
Improved performance with longer life
consumables
– heavy duty contact tips in high heat applications
– gun drilled contact tips for exceptionally
smooth surface for improved feed-ability,
consistency and longer tip life

OUTPUT PROCESS STANDARD OPTIONS APPLICATION

Duty Cycle Mixed Gases

“Smart” Capability

Medium Duty Fab

Standard Without
Smart Capability

MODEL
Rear Connector

Heavy Duty Fab

Current (Amps)

Light Duty Fab

Wire Diameter

Aluminum
in (mm)

MIG

400 100% Up to 1/16"

PulseMaster 400 (1.6 mm)
500 100% Up to 1/16"
PulseMaster 500 (1.6 mm)

74 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Products & Accessories
PulseMaster W/C
™
Tweco PulseMaster
Smart MIG Gun
®

with digital display

Tweco Standard
PulseMaster Water-Cooled PulseMaster
™

MIG Gun
Standard Gun - 400 Amp
100% Duty Cycle, Mixed Gases
TWECO STYLE Rear Connector
®
LINCOLN STYLE Rear Connector
®

Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
Up To .045" 12 ft (4 m) PMW412-3545 1042-1500 Up To .045"
(1.2 mm) 15 ft (5 m) PMW412L-3545 1042-1503
(1.2 mm) 15 ft (5 m) PMW415-3545 1042-1501

MILLER STYLE Rear Connector

®
EURO-KWIK STYLE Rear Connector
Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
Up To .045" Up To .045"
(1.2 mm) 15 ft (5 m) PMW415M-3545 1042-1502 (1.2 mm) 12 ft (4 m) PMW412X-3545 1042-1505

Standard Gun - 500 Amp

100% Duty Cycle, Mixed Gases
TWECO STYLE Rear Connector LINCOLN STYLE Rear Connector
Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
Up To .045" 12 ft (4 m) PMW512-3545 1042-1525 Up To .045"
(1.2 mm) 15 ft (5 m) PMW512L-3545 1042-1528
(1.2 mm) 15 ft (5 m) PMW515-3545 1042-1526

MILLER STYLE Rear Connector EURO-KWIK STYLE Rear Connector

Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
Up To .045" Up To .045" 12 ft (4 m) PMW512X-3545 1042-1530
(1.2 mm) 15 ft (5 m) PMW512M-3545 1042-1527 (1.2 mm) 15 ft (5 m) PMW515X-3545 1042-1531

Smart Gun - 400 Amp

100% Duty Cycle, Mixed Gases
TWECO STYLE Rear Connector EURO-KWIK STYLE Rear Connector
Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
Up To .045" 12 ft (4 m) PMWS412-3545 1042-1510 Up To .045" 12 ft (4 m) PMWS312X-3545 1042-1515
(1.2 mm) 15 ft (5 m) PMWS415-3545 1042-1511 (1.2 mm) 15 ft (5 m) PMWS315X-3545 1042-1516

Smart Gun - 500 Amp

100% Duty Cycle, Mixed Gases
TWECO STYLE Rear Connector EURO-KWIK STYLE Rear Connector
Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
Up To .045" Up To .045"
(1.2 mm) 12 ft (4 m) PMWS512-3545 1042-1535 (1.2 mm) 12 ft (4 m) PMWS512X-3545 1042-1540

Note: PulseMaster Smart MIG Guns are used only with the
®
Standard Conductor Tube – PMP64EL-180 (Stock No. 1642-1140)
Thermal Arc SP machines.
®
Conduit Liner – 44 Series

International Customer Care: 940-381-1212 / FAX 940-483-8178 75

www.tweco.com
 MIG Welding Products & Accessories
PulseMaster W/C

PulseMaster Water-Cooled Replacement Parts

™
™

4 5 6 7 9a
10

9b

2
3

16 12
11
17

13

20

15

20 21

19

25 1

18
22

23

24
25

26

76 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Products & Accessories
PulseMaster W/C
Pulsemaster WATER-cooled mig gun replacement parts list
™

PART NO./ PART NO./

# DESCRIPTION # DESCRIPTION
STOCK NO. STOCK NO.

™
1 Conduit Assembly Refer to Pages 108-109 13 Strain Relief Spring QR-SPR
3045-1177
2 Nozzles Refer to Pages 93-101
14 Strain Relief Cap QR-RC
3 Nozzle Insulator WC23-1 3045-1238
1230-1084
15 Water Hose Assembly PMW603-WH
4 Contact Tips Refer to Pages 90-92 2060-2723
5 Gas Diffuser used w/16P & PMW5516 PM94
16PS Series Contact Tips 1550-1105 16 Trigger 2060-2712
6 Pressure Ring PMW64-3 PM94X
1644-2900 17 Trigger & Guard Assembly 2060-2713
7 Conductor Tubes Refer to Pages 104-107 18 Control Wire Plug MS354-DSM
2060-2140
8 Handle Screws w/ T9 Star Head PMHSK
(12 mm, 16 mm, & 20 mm LG) 2060-2705 19 Heavy Duty Connector Plug Assembly 350-174H
2035-2110
9a Handle Housing w/ Smart Control PM84-PCB-HK
Assembly 2060-2706 20 Rear Case PMW6RC
2060-2724
9b Handle Housing (Blank) PM84-H
2060-2707 21 Rear Connector Block (Direct Plug) WC6-170H
2064-2171
Large Handle Assembly PM84
w/ Retaining Ring 2060-2708 22 Rear Connector Block (Euro) WC174X-B
10 2044-2182
Small Handle Assembly PM83 174X-2
w/ Retaining Ring 2060-2715 23 Euro-Kwik Connector Nut 2040-2177
11 Front Cable Support PMW-SPS 4M-S
2060-2720 24 Euro-Kwik Connector Screw 2011-2004
12 ft (4 m) Cable and Hose Assembly PMW512 X6RC
2060-2721 25 Euro-Kwik Rear Case 2060-2006
12
15 ft (5 m) Cable and Hose Assembly PMW515 WC174X
2060-2722 26 Euro-Kwik Connector Assembly 2044-2181

Tweco Water Coolers

®

• Vertical or horizontal models available

• Designed for MIG guns up to 500A and TIG torches up to 500A
• 2 gallon reservoir
• 12,000 BTU @ 75 degree differential between
ambient and return water temperature
• 1 GPM @ 50 psi (Gear Pump)
• Stainless steel construction eliminates coolant
contamination due to electrolyte and chemical reactions
• High efficiency radiator design pulls outside air through radiator
• Available with either Gear or Vane pumps
• Vertical model has molded seamless plastic
water tank; virtually eliminates leakage
• Pump bypass to tank on rotary gear
pump - keeps pump from overheating
• Vane pumps are equipped with a bypass
to eliminate excessive pump wear

TC900 WATER COOLER TCV900 WATER COOLER

Description (PART NO. / STOCK NO.) Description (PART NO. / STOCK NO.)
Cooler w/ Gear Pump TC900-G Cooler w/ Gear Pump TCV900-G
110V - 50/60 Hz 4010-1010 110V - 50/60 Hz 4010-1035
Cooler w/ Vane Pump TC900-V Cooler w/ Vane Pump TCV900-V
110V - 50/60 Hz 4010-1011 110V - 50/60 Hz 4010-1036

International Customer Care: 940-381-1212 / FAX 940-483-8178 77

www.tweco.com
 MIG Welding Products & Accessories
SUPRA Water-Cooled MIG Gun
®
Supra W/C
®

Features & benefits

Operator appeal and reduces operator fatigue
– ergonomic handle to reduce operator fatigue
– low bench weight for easy to handle gun

Provides cooling benefits for the front end

consumables
– cool running for maximum efficiency and comfort
– increase “weld” life of front end consumables
– large water lines for maximum cooling
– high water flow rates

Increased duty cycle at high amperage

applications
– 450A series MIG guns @ 100% duty cycle

Rugged & durable

– outer cover protects the power cable, water lines
and gas hose from weld spatter/abrasion

Field repairable
– replacement cable assemblies available –
power cable, water-lines, and gas hose
– color coded water lines for easy
identification to water-in & water-out

Ease of use
– quick water line connections making
hook-up easy (Euro style)
– simplified direct rear plug connections
– adapts easily to Miller , and Lincoln style machines
® ®

STANDARD
OUTPUT PROCESS APPLICATION
OPTIONS
Medium Duty Fab

MODEL
Rear Connector

Heavy Duty Fab

Current (Amps)

Duty Cycle CO2

Wire Diameter

Aluminum
in (mm)

MIG

450 100% Up to 1/16"

SUPRA 450 (1.6 mm)
Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are in no way affiliated
with Tweco Products, Inc. Tweco is registered trademark of Thermadyne Industries, Inc.

78 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Products & Accessories
Supra W/C
®
SUPRA Water-Cooled®

450 Amp
100% Duty Cycle, CO2
TWECO STYLE Rear Connector*
®
MILLER STYLE Rear Connector
®

Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
Up To .045" Up To 1/16" 10 ft (3 m) SW410M-116 1044-1180
(1.2 mm) 15 ft (5 m) SW415-3545 1044-1152
(1.6 mm) 15 ft (5 m) SW415M-116 1044-1182
Up To 1/16" 10 ft (3 m) SW410-116 1044-1155
(1.6 mm) 15 ft (5 m) SW415-116 1044-1157
* Adapter kits are available to fit Tweco rear connection to most wire feeders.

Standard Conductor Tube – SW64-60 (Stock No. 1644-1125)

450 Amp
Conduit Liner ––44SUPRA
Series Water-cooled MIG Guns

NOZZLES CONTACT GAS CONDUCTOR

TIPS DIFFUSERS TUBE

16S Series
SW54-16S
SW64-60

SW24 Series SW64-3

EL16 Series
SW54-EL

STANDARD

OPTIONAL

Refer to pages 88-103 for more complete detail on front end options. Refer to pages 80-81 for parts breakdown information.

International Customer Care: 940-381-1212 / FAX 940-483-8178 79

www.tweco.com
 MIG Welding Products & Accessories
SUPRA Water-Cooled Replacement Parts
®
Supra W/C
®

80 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Products & Accessories
Supra W/C
Supra water-cooled 450 amp mig gun replacement parts list
®

# DESCRIPTION PART NO./STOCK NO. # DESCRIPTION PART NO./STOCK NO.

®
SW24-17 12 ft (4 m) Power Cable SW412-PC
1 Nozzle 11/16" (17 mm) Bore 1244-1025 1742-2231
17
SW24-15 15 ft (5 m) Power Cable SW415-PC
2 Nozzle 5/8" (15.5 mm) Bore 1244-1026 1742-2232
SW24-21 18 Gas Hose Clamp (8.7 mm) SW134-G
3 Nozzle 13/16" (21 mm) Bore 1244-1027 2044-1022
EL16 Series Contact Tip 19 Control Wire (sold per foot) SW400-CW
4 Refer to Pages 90-92 1742-2242
16S Series Contact Tip
SW54-16S 20 Front Knuckle Strain Relief Included with item 12
Diffuser for 16S Series Tips 1540-1115 SW144-F
5 21 Front Handle Strain Relief 2044-1030
Diffuser for EL16 Series Tips SW54-EL
1540-1116 10 ft (3 m) Complete Cable SW410
SW64-2 1742-2225
6 Insulating Ring 2044-1020 SW412
23 12 ft (4 m) Complete Cable 1742-2226
7 Nozzle Retaining Ring SW64-R
2044-1025 15 ft (5 m) Complete Cable SW415
SW64-3 1742-2227
8 Nozzle Holder 2044-1019 SW144
24 Rear Spring Support 2044-1000
9 60° Conductor Tube SW64-60
1644-1125 25 Connector Case Cover with Screws SW184
SW64-1 2044-1011
10 Conductor Tube Insulation 2044-1021 SW400-WHO
27 Water Outlet Hose (sold per foot) 1742-2243
11 Trigger SW94
2044-1018 28 Male Wire Terminal SW194-M
SW84 2044-1003
12 Handle Assembly w/ Screws 2044-1023
29 Female Wire Terminal Rear SW194-F
SW84-S 2044-1004
13 Handle Screw 2044-1026
30 Male Water Quick Connect SW-QCM
SW400-WHI 2044-1005
14 Water Inlet Hose (sold per foot) 1742-2240
31 Female Water Quick Connect SW-QCF
SW134-W 2044-1006
15 Water Hose Clamp (9.5 mm) 2044-1002 34 44 Series Conduit Refer to Pages 108-109
10 ft (3 m) Conduit Housing SW410-CC Connector Block SW174-T
1742-2235 36 2044-1010
(Tweco & Miller Rear Connections)
® ®

16 12 ft (4 m) Conduit Housing SW412-CC 174TL-M

1742-2236 37 Connector Plug - Miller 2035-2131
15 ft (5 m) Conduit Housing SW415-CC 174M-N
1742-2237 38 Nipple Assembly - Miller 2040-2184
17 10 ft (3 m) Power Cable SW410-PC 350-174
1742-2230 39 Tweco Connector Plug & O-Rings 2035-2174

Miller is a registered trademark of Illinois Tool Works, Inc. The aforementioned registered trademarks are in no way affiliated with Tweco Products, Inc. Tweco is registered
trademark of Thermadyne Industries, Inc.

International Customer Care: 940-381-1212 / FAX 940-483-8178 81

www.tweco.com
 MIG Welding Products & Accessories
Standard W/C MIG Gun

Standard Water-Cooled MIG Gun

Features & benefits
Operator appeal and reduces operator fatigue
– ergonomic handle to reduce operator fatigue
– low bench weight for easy to handle gun

Provides cooling benefits for the front end

consumables
– cool running for maximum efficiency and comfort
– increase “weld” life of front end consumables
– large water lines for maximum cooling
– high water flow rates

Increased duty cycle at high amperage

applications
– 600A series MIG guns @ 100% duty cycle
– large diameter wire capacity up to 7/64”

Rugged & durable

– outer cover protects the power cable, water lines
and gas hose from weld spatter/abrasion

Field repairable
– replacement cable assemblies available –
power cable, water-lines, and gas hose
– color coded water lines for easy
identification to water-in & water-out

Ease of use
– threaded water line connections
making hook-up easy (LH CGA)
– simplified direct rear plug connections
– adapts easily to Miller , and Lincoln style machines
® ®

STANDARD
OUTPUT PROCESS APPLICATION
OPTIONS
Medium Duty Fab

MODEL
Rear Connector

Heavy Duty Fab

Current (Amps)

Duty Cycle CO2

Wire Diameter

Aluminum
in (mm)

MIG

600 100% Up to 7/64"

Standard 600 (2.8 mm)
Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are in no way affiliated
with Tweco Products, Inc. Tweco is registered trademark of Thermadyne Industries, Inc.

82 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Products & Accessories
Standard W/C MIG Gun
Standard Water-Cooled
600 Amp
100% Duty Cycle, CO2
TWECO STYLE Rear Connector*
®

Wire Size Length Part No. Stock No.

Up To 1/16"
(1.6 mm) 10 ft (3 m) WCS610-116 1064-1114
Up To .045"
(1.2 mm) 15 ft (5 m) WCS615-3545 1064-1106
Up To 1/16"
(1.6 mm) 15 ft (5 m) WCS615-116 1064-1116
3/32"
(2.4 mm) 15 ft (5 m) WCS615-332 1064-1136

* Adapter kits are available to fit Tweco rear connection to most wire feeders.

Standard Conductor Tube – WCS66-60 (Stock No. 1664-1106)

600 Amp – Standard Water-cooled MIG Guns
Conduit Liner – 45 Series

NOZZLES CONTACT GAS CONDUCTOR

TIPS DIFFUSERS TUBE

16S Series
WC26 Series WC26-1
WC56A-SW

WCS66-60

EL16 Series
WC26-EL Series WC56EL-SW

WC26-1

16S Series
QTRW56-SW
RWC26 Series

STANDARD

OPTIONAL

Refer to pages 88-103 for more complete detail on front end options. Refer to pages 84-85 for parts breakdown information.

International Customer Care: 940-381-1212 / FAX 940-483-8178 83

www.tweco.com
 MIG Welding Products & Accessories
Standard W/C MIG Gun

Standard Water-Cooled Replacement Parts

6 7
4 5
3
8

9
10

13

14
1 2
15

16

17

12
11

18

19

20

22

21
23

19 24

84 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Products & Accessories
Standard W/C MIG Gun
Standard water-cooled 600 AMP mig gun replacement parts list
# DESCRIPTION PART NO./STOCK NO. # DESCRIPTION PART NO./STOCK NO.
1 Nozzles Refer to Pages 93-101 15 Gas Hose, 15 ft (5 m) WC615-GH
WC26-1 1764-2123
2 Spatter Shield 1264-1009 WC610-PC
Power Cable, 10 ft (3 m) 1764-2111
3 Contact Tips Refer to Pages 90-92
4 Diffusers Refer to Pages 102-103 16 Power Cable, 12 ft (4 m) WC612-PC
1764-2112
5 Pressure Ring Insulator WC36-R
2064-1036 Power Cable, 15 ft (5 m) WC615-PC
1764-2113
6 Conductor Tube Housing WCS36-H
1344-1145 Complete Cable Assembly, 10 ft (3 m) WC600-10
1764-2101
7 Conductor Tube Refer to Pages 104-107
17 Complete Cable Assembly, 12 ft (4 m) WC600-12
8 Nut Cover Insulation WC86-HC 1764-2102
2064-2086 WC600-15
WC66-N Complete Cable Assembly, 15 ft (5 m) 1764-2103
9 Locking Nut 2064-2067
18 Rear Strain Relief Spring QR-SPHD
10 Handle Assembly W6R-H 3045-1178
2064-2031 W6RC
EL96-B 19 Rear Case 2064-2600
11 Trigger Blade Assembly 2060-2606
20 Water Hose Out WC603-WH
12 Trigger EL96 1764-2130
2060-2605 MAK-354
WC106 Control Wire (Tweco ) ®

2642-2460
13 Front Connector Block 2064-2106
21 Control Wire (Miller ) ® MSAK-354
Water Hose IN, 10 ft (3 m) WC610-WH 2642-2470
1764-2131 LAK-354
WC612-WH Control Wire (Lincoln ) ®

2642-2450
14 Water Hose IN, 12 ft (4 m) 1764-2132 Rear Connector Block WC6-170H
Water Hose IN, 15 ft (5 m) WC615-WH (Direct Plug) 2064-2171
1764-2133 22
Rear Connector Block WC174X-B
Gas Hose, 10 ft (3 m) WC610-GH (Euro Plug) 2044-2182
1764-2121
15 23 Connector Plug Refer to Page 86
Gas Hose, 12 ft (4 m) WC612-GH
1764-2122 24 Conduit Refer to Pages 108-109

Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are in no way affiliated
with Tweco Products, Inc. Tweco is registered trademark of Thermadyne Industries, Inc.

International Customer Care: 940-381-1212 / FAX 940-483-8178 85

www.tweco.com
 MIG Welding Products & Accessories
Connector Plug

Tweco MIG Gun Direct Plug & Control Wire Jumpers

®

TWECO MILLER

1 3 2 1 2

3 4

TWECO STYLE 100 - 450A

LINCOLN
500 - 600A MILLER STYLE ®
100 - 450A 500 - 600A
Part No. Part No. Part No. Part No.
# DESCRIPTION # DESCRIPTION
Stock No. Stock No. Stock No. Stock No.
EURO
Connector PlugTWECO 350-174H 176SH 350-174MH EL176MH
1 2035-2110 2060-2177 Connector Plug MILLER 2035-2111 2060-2178
1 1 4 1 2 3
Connector Plug 1(Extra3 Long)
2 350-174HXL N/A 350-174MHXL
2035-2116 Connector Plug (Extra
1 Long) 2
2035-2114 N/A
2 3
2 O-Ring Only 224S 225S 174M-N 175M-N
(Package of 10) 2064-2059 5
2050-2226 2 Wire Guide Assembly Only 2040-2184 2050-2178
4

3 Set Screw Only 44CS O-Ring Only 224S

4 (Package of 10) 2040-2046
6 3 2064-2059
(Package of 10)
4 Thermal Arc Control
®
MS-354-TAJ Set Screw Only 44CS
Jumper Cord 2060-2139 4 2040-2046
(Package 3of 10) 4
See Adapter Kit Catalog -
NS Additional Adapter Kits Form No. TAKL-97
LINCOLN

EURO

1
4 1 2 3

2 3
5

4 6

LINCOLN STYLE ®
100 - 450A 500 - 600A EURO-KWIK STYLE 100 - 450A 500 - 600A
Part No. Part No. Part No. Part No.
# DESCRIPTION # DESCRIPTION
Stock No. Stock No. Stock No. Stock No.
350-174LH EL176LH Euro-Kwik Body Assembly 174EX-1
1 Connector Plug 2035-2112 2060-2680 2040-2276
1
35-170-5 Euro-Kwik Body Assembly WC174X
2 Gas Nipple 2000-2175 (Water-Cooled) 2044-2181
Set Screw Only 44CS 2 Screw Only 4-MS
3 2040-2046 2011-2004
(Package of 10)
AK353 3 Euro-Kwik Conduit Cap Only 174EX-1C
4 Gas Hose With Clamp 2642-2300 2040-2279
AK-353-2A 4 Euro-Kwik Nut 174X-2
5 Gas Hose Clamp Only 2642-2302 2040-2177
6 Lincoln Control Jumper Cord MS354DS-LJ
2060-2137

Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are in no way affiliated
with Tweco Products, Inc. Tweco is registered trademark of Thermadyne Industries, Inc.

86 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Products & Accessories
Connector Plug
True professionals know that nothing can replace a Tweco® MIG
gun. For decades, welding operators around the world have felt
the pride of owning one of the most trusted brands in the industry.
With a rich history of producing top quality professional guns like
the Spray Master ® and one of the most popular MIG guns of all time
– the No. 4 MIG, it’s easy to see why the Tweco name has become
synonymous with dependability and reliability. Nothing compares
to the genuine craftsmanship of a Tweco gun.

VISIT WWW.TWECOTRUST.COM TODAY.

International Customer Care: 940-381-1212 / FAX 940-483-8178 87

www.tweco.com
 MIG Welding Consumables
MIG welding consumables
Consumables

Features
Tweco offers a wide range of front end consumables to choose from to fit your welding application needs
®

– Slip-On or Thread-On nozzle styles with a choice of diameter bore sizes

– Gas diffusers designed for specific MIG gun series

– Contact tips in either threaded and/or twist lock Eliminator style contact tips for Eliminator style gas diffuser
®

– Contact tips manufactured from extruded or gun-drilled copper alloy

Conduit liners made from either zinc-plated music wire with and without nylon coated wall or Teflon tubing–
all having it’s benefits when running the various welding wire material

TRUST Tweco to supply front end consumables for your MIG gun.
With over 40 plus years of experience delivering dependable and durable MIG welding
consumables for light to heavy metal fabrication.

88 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Consumables
Enhanced Design of Front-end Consumables
Increase productivity with Eliminator contact tip ®

Twist-it and forget it

• Twist it and it locks in place
• No threads to worry about
• Increased surface contact between
contact tip/diffuser for better
electrical conductivity

Consumables
Double tip life
• Twist it quarter turn clockwise
• When tip wear point is reached after
use, twist it half turn counter-clockwise
to expose a new wear point
• This doubles the life of the tip

Heavy-Duty HD Tip and Diffuser

Thick-walled diffuser design acts

as “heat sink” and conducts heat
away from the arc source

Increases electrical conductive

surface area and thereby increases
electrical conductivity

Improve gas coverage with enhanced diffuser design

12 holes in the diffuser provides a more

uniform gas flow over the welding wire
and the weld pool for improved gas
coverage

International Customer Care: 940-381-1212 / FAX 940-483-8178 89

www.tweco.com
 MIG Welding Consumables

11 Series 14T Series 15H Series

STANDARD THREADED STYLE CONTACT TIPS

Standard Heavy-Duty Tapered
Wire Size (in / mm) Tip I.D. (in / mm) Part No. Stock No. Part No. Stock No. Part No. Stock No.

11, 11H, & 11T SERIES 0.25" (6.35 mm) O.D. - M6 x 1.0 Threads - 1.00" (25.4 mm) O.A.L.
.023" (0.6 mm) .031" (0.79 mm) 11-23 1110-1100 11T-23 1110-1300
.030" (0.8 mm) .038" (0.97 mm) 11-30 1110-1101 11H-30 1110-1201 11T-30 1110-1301
Contact Tips

.035" (0.9 mm) .044" (1.12 mm) 11-35 1110-1102 11H-35 1110-1202 11T-35 1110-1302
.040" (1.0 mm) .048" (1.22 mm) 11-40 1110-1103 11H-40 1110-1203
.045" (1.2 mm) .054" (1.37 mm) 11-45 1110-1104 11H-45 1110-1204 11T-45 1110-1304
3/64" AL (1.2 mm) .059" (1.50 mm) 11AH-364 1110-1213
14, 14H, & 14T SERIES 0.25" (6.35 mm) O.D. - .250-28 UNF Threads - 1.50" (38.1 mm) O.A.L.
.023" (0.6 mm) .031" (0.79 mm) 14-23 1140-1100 14T-23 1140-1300
.030" (0.8 mm) .038" (0.97 mm) 14-30 1140-1101 14T-30 1140-1301
.035" (0.9 mm) .044" (1.12 mm) 14-35 1140-1102 14H-35 1140-1202 14T-35 1140-1302
.040" (1.0 mm) .048" (1.22 mm) 14-40 1140-1103 14H-40 1140-1203
.045" (1.2 mm) .054" (1.37 mm) 14-45 1140-1104 14H-45 1140-1204 14T-45 1140-1304
.052" (1.3 mm) .064" (1.65 mm) 14-52 1140-1105 14H-52 1140-1205 14T-52 1140-1305
1/16" (1.6 mm) .073" (1.85 mm) 14-116 1140-1106 14H-116 1140-1206 14T-116 1140-1306
5/64" (2.0 mm) .090" (2.29 mm) 14-564 1140-1109 14H-564 1140-1209
3/64" AL (1.2 mm) .059" (1.50 mm) 14A364 1140-1113 14AH-364 1140-1213
1/16" AL (1.6 mm) .082" (2.08 mm) 14AH-116 1140-1214
15H & 15HFC SERIES 0.345" (8.8 mm) O.D. - .3125-24 UNF Threads
15H & 15AH Series - 1.970" O.A.L.; 15HFC - 1.590" O.A.L.
.035" (0.9 mm) .044" (1.12 mm) 15H-35 1150-1202
.045" (1.2 mm) .054" (1.37 mm) 15H-45 1150-1204 15HFC-45 1150-1254
.052" (1.3 mm) .064" (1.65 mm) 15H-52 1150-1205 15HFC-52 1150-1255
1/16" (1.6 mm) .073" (1.85 mm) 15H-116 1150-1206 15HFC-116 1150-1256
5/64" (2.0 mm) .090" (2.29 mm) 15H-564 1150-1209 15HFC-564 1150-1259
3/32" (2.4 mm) .106" (2.67 mm) 15H-332 1150-1210 15HFC-332 1150-1260
7/64" (2.8 mm) .120" (3.05 mm) 15H-764 1150-1211 15HFC-764 1150-1261
1/8" (3.2 mm) .144" (3.66 mm) 15H-18 1150-1212 15HFC-18 1150-1262
3/64" AL (1.2 mm) .059" (1.50 mm) 15AH-364 1150-1213
1/16" AL (1.6 mm) .082" (2.08 mm) 15AH-116 1150-1214
16S & 16ST SERIES 0.375" (9.5 mm) O.D. - M8 x 1.25 Threads - 1.50" (38.1 mm) O.A.L.
.035" (0.9 mm) .044" (1.12 mm) 16S-35 1160-1102 16ST-35 1160-1135
.040" (1.0 mm) .048" (1.22 mm) 16S-40 1160-1103
.045" (1.2 mm) .054" (1.37 mm) 16S-45 1160-1104 16ST-45 1160-1137
.052" (1.3 mm) .064" (1.65 mm) 16S-52 1160-1105 16ST-52 1160-1138
1/16" (1.6 mm) .073" (1.85 mm) 16S-116 1160-1106 16ST-116 1160-1139
5/64" (2.0 mm) .090" (2.29 mm) 16S-564 1160-1109
3/32" (2.4 mm) .106" (2.67 mm) 16S-332 1160-1110
7/64" (2.8 mm) .120" (3.05 mm) 16S-764 1160-1111
3/64" AL (1.2 mm) .059" (1.50 mm) 16AS-364 1160-1113
1/16" AL (1.6 mm) .082" (2.08 mm) 16AS-116 1160-1114

15HFC Series 16S Series

90 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Consumables
11RZ Series 14RZ Series 16RZT Series

LONG LIFE THREADED STYLE CONTACT TIPS

Standard Tapered
Wire Size (in / mm) Tip I.D. (in / mm) Part No. Stock No. Part No. Stock No.

11RZ SERIES 0.25" (6.35 mm) O.D. - M6 x 1.0 Threads - 1.00" (25.4 mm) O.A.L.
11RZ-35

Contact Tips
.035" (0.9 mm) .041" (1.04 mm) 1110-1220
14RZ & 14RZT SERIES 0.25" (6.35 mm) O.D. - .250-28 UNF Threads - 1.50"
(38.1 mm) O.A.L.
.035" (0.9 mm) .041" (1.04 mm) 14RZ-35 1140-1430 14RZT-35 1140-1440
.045" (1.2 mm) .051" (1.30 mm) 14RZ-45 1140-1432 14RZT-45 1140-1442
.052" (1.3 mm) .058" (1.47 mm) 14RZ-52 1140-1433 14RZT-52 1140-1443
16rz & 16rzT SERIES 0.312" (7.9 mm) O.D. - M8 x 1.25 Threads - 1.50"
(38.1 mm) O.A.L.
.035" (0.9 mm) .041" (1.04 mm) 16RZ-35 1160-1180 16RZT-35 1160-1190
.045" (1.2 mm) .051" (1.30 mm) 16RZ-45 1160-1182 16RZT-45 1160-1192
.052" (1.3 mm) .058" (1.47 mm) 16RZ-52 1160-1183 16RZT-52 1160-1193

16PS Series

LONG LIFE PULSEMASTER STYLE THREADED ™

STYLE CONTACT TIPS

Standard
Wire Size (in / mm) Tip I.D. (in / mm) Part No. Stock No.

16PS SERIES 0.375" (9.5 mm) O.D. - M8 x 1.25

Threads - 1.181" (30 mm) O.A.L.
.030" (0.8 mm) .038" (0.9 mm) 16PS-30 1160-1543
.035" (0.9 mm) .041" (1.04 mm) 16PS-35 1160-1535
.045" (1.2 mm) .051" (1.30 mm) 16PS-45 1160-1537
.047" (1.2 mm) .064" (1.63 mm) 16APS-364 1160-1538
.052" (1.3 mm) .058" (1.50 mm) 16PS-52 1160-1541

Note: Gas Diffuser – Part No. PMA54-16S (Stock No. 1543-1106) or PMW55-16 (Stock No. 1550-1105) must be used with the 16PS series contact
tips to maintain standard nozzle/contact tip relationship.

International Customer Care: 940-381-1212 / FAX 940-483-8178 91

www.tweco.com
 MIG Welding Consumables

EL16 Series EL16T Series

ELIMINATOR STYLE CONTACT TIPS

®

Standard Tapered
Wire Size (in / mm) Tip I.D. (in / mm) Part No. Stock No. Part No. Stock No.

EL16 & EL16T SERIES 0.345" (6.35 mm) O.D. - 1.50" (38.1 mm) O.A.L.
.030" (0.8 mm) .038" (0.97 mm) EL16-30 1160-1610 EL16T-30 1160-1601
Contact Tips

.035" (0.9 mm) .044" (1.12 mm) EL16-35 1160-1611 EL16T-35 1160-1602
.040" (1.0 mm) .048" (1.22 mm) EL16-40 1160-1612 EL16T-40 1160-1603
.045" (1.2 mm) .054" (1.37 mm) EL16-45 1160-1613 EL16T-45 1160-1604
.052" (1.3 mm) .064" (1.65 mm) EL16-52 1160-1615 EL16T-52 1160-1605
1/16" (1.6 mm) .073" (1.85 mm) EL16-116 1160-1616 EL16T-116 1160-1606
5/64" (2.0 mm) .090" (2.29 mm) EL16-564 1160-1618
3/32" (2.4 mm) .106" (2.67 mm) EL16-332 1160-1619
3/64" AL (1.2 mm) .059" (1.50 mm) EL16A-364 1160-1614 EL16AT-364 1160-1607

EL16RZ Series EL16RZT Series

LONG LIFE ELIMINATOR STYLE CONTACT TIPS

Standard Tapered
Wire Size (in / mm) Tip I.D. (in / mm) Part No. Stock No. Part No. Stock No.

EL16RZ & EL16RZT SERIES 0.375" (9.5 mm) O.D. - 1.50" (38.1 mm) O.A.L.
.035" (0.9 mm) .041" (1.04 mm) EL16RZT-35 1160-1705
.045" (1.2 mm) .051" (1.30 mm) EL16RZ-45 1160-1732 EL16RZT-45 1160-1707
.052" (1.3 mm) .058" (1.47 mm) EL16RZ-52 1160-1733 EL16RZT-52 1160-1708

92 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Consumables
MIG Gun Nozzle to Tip Relationship: It’s More Than
Just Welder’s Preference

Nozzles
Selecting the right nozzle for a welder’s preferred ‘nozzle to tip relationship’ on a MIG gun is generally
based on the application and the welder’s daily welding routine.

Recessed Tips are generally used for higher

heat applications where longer electrical
stick-out is required, or in cases where the
nozzle may touch the work piece (tack, spot,
and stitch). Recessed Tip

Flush Tips are generally used where a shorter

electrical stick-out is used sometimes resulting
in shorter/tighter arc lengths. This brings the
tip closer to the work piece.
Flush Tip

Protruding Tips are generally used when

welding open root pipe or any joint that
requires the welder to get into a tight weld
joint. However the down side to this is the
chance of arcing the tip to the work piece,
which could damage front end parts resulting Protruding Tip
in downtime needed to replace.

International Customer Care: 940-381-1212 / FAX 940-483-8178 93

www.tweco.com
 MIG Welding Consumables

21 Series REL 21 Series 22 Series HD22 Series

AIR-COOLED STANDARD & HEAVY-DUTY NOZZLES & NOZZLE INSULATORS

Bore Diameter
Nozzle Style Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship
(in / mm)

21 SERIES 3-Piece Nozzle Design - 0.750" (19.05 mm) Outside Diameter

3/8" (9.5 mm) 21-37F 1210-1102 Standard (1) Flush To 1/16" (1.6 mm) Tip Recess
3/8" (9.5 mm) 21-37 1210-1100 Standard (1) 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
Nozzles

3/8" (9.5 mm) 21T-37 1210-1300 Tapered (1) 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
Thread-On 3/8" (9.5 mm) 21T-37F 1210-1302 Tapered (1) Flush To 1/16" (1.6 mm) Tip Recess
1/2" (12.7 mm) 21-50F 1210-1112 Standard (1) Flush To 1/16" (1.6 mm) Tip Recess
1/2" (12.7 mm) 21-50 1210-1110 Standard (1) 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
5/8" (15.9 mm) 21-62 1210-1120 Standard (1) 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
REL 21 SERIES 3-Piece Nozzle Design - 0.875" (22.2 mm) Outside Diameter
1/2" (12.7 mm) REL21-50F 1210-1316 Straight Flush To 1/16" (1.6 mm) Tip Recess
Slip-On (B)
1/2" (12.7 mm) REL21-50P 1210-1321 Straight 5/32" (3.97 mm) Tip Protruding
22 SERIES Formed Nozzle - 0.750" (19.05 mm) Outside Diameter
Standard
3/8" (9.5 mm) 22-37SS 1220-1101
Short Stop (3)
Standard
3/8" (9.5 mm) 22T-37SS 1220-1301
Short Stop (3)
1/2" (12.7 mm) 22-50 1220-1110 Standard Adjustable
Slip-On (A)
Standard Recess To Protruding
1/2" (12.7 mm) 22-50SS 1220-1111
Short Stop (3)
5/8" (15.9 mm) 22-62 1220-1120 Standard
Standard
5/8" (15.9 mm) 22-62SS 1220-1121
Short Stop (3)
HD22 SERIES 3-Piece Nozzle Design - 0.875" (22.2 mm) Outside Diameter
3/8" (9.5 mm) HD22-37 1220-1305 Standard (1) 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
1/2" (12.7 mm) HD22-50 1220-1306 Standard (1) 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
Slip-On (B) 1/2" (12.7 mm) HD22-50F 1220-1311 Standard (1) Flush To 1/16" (1.6 mm) Tip Recess
5/8" (15.9 mm) HD22-62 1220-1307 Standard (1) 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
5/8" (15.9 mm) HD22-62F 1220-1312 Standard (1) Flush To 1/16" (1.6 mm) Tip Recess

Note: (A) - Use with Nozzle Insulator Part No. 32 (Stock No. 1320-1100)
(B) - Use with HD52 Series Gas Diffusers
(1) - Self Insulated Nozzles
(3) - Flush to 1/8" (3.2 mm) Tip Recess 32

94 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Consumables
23 Series 23T Series 23H Series

AIR-COOLED STANDARD & HEAVY-DUTY NOZZLES & NOZZLE INSULATORS

Nozzle Style Bore Diameter Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship
(in / mm)

23 SERIES 3-Piece Nozzle Design - 0.875" (22.2 mm) Outside Diameter

3/8" (9.5 mm) 23-37 1230-1100 Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
3/8" (9.5 mm) 23T-37 1230-1300 Tapered 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess

Nozzles
3/8" (9.5 mm) 23T-37F 1230-1302 Tapered Flush To 1/16" (1.6 mm) Tip Recess
1/2" (12.7 mm) 23-50 1230-1110 Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
1/2" (12.7 mm) 23-50F 1230-1112 Standard Flush To 1/16" (1.6 mm) Tip Recess
1/2" (12.7 mm) 23H-50 1230-1210 Heavy-Duty 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
Thread-On 5/8" (15.9 mm) 23-62 1230-1120 Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
5/8" (15.9 mm) 23-62F 1230-1122 Standard Flush To 1/16" (1.6 mm) Tip Recess
5/8" (15.9 mm) 23H-62 1230-1220 Heavy-Duty 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
5/8" (15.9 mm) 23H-62F 1230-1222 Heavy-Duty Flush To 1/16" (1.6 mm) Tip Recess
5/8" (15.9 mm) 23-75 1230-1130 Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
3/4" (19.5 mm) 23-75F 1230-1132 Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
3/4" (19.5 mm) 23H-75 1230-1230 Heavy-Duty 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess

Note: Self Insulated Nozzles

International Customer Care: 940-381-1212 / FAX 940-483-8178 95

www.tweco.com
 MIG Welding Consumables

24A Series 24AT Series 24CT Series 24FN Series

AIR-COOLED STANDARD & HEAVY-DUTY NOZZLES & NOZZLE INSULATORS

Bore Diameter
Nozzle Style Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship
(in / mm)

24A SERIES Formed Nozzle - 0.750" (19.05 mm) Outside Diameter

3/8" (9.5 mm) 24A-37SS 1240-1101 Standard Short Stop (1) 1/8" (3.2 mm) Tip Recess
3/8" (9.5 mm) 24AT-37SS 1240-1301 Standard Short Stop (1) 1/8" (3.2 mm) Tip Recess
Nozzles

1/2" (12.7 mm) 24A-50 1240-1110 Standard Adjustable Tip Recess - Tip Protruding
1/2" (12.7 mm) 24A-50SS 1240-1111 Standard Short Stop (1) 1/8" (3.2 mm) Tip Recess
5/8" (15.9 mm) 24A-62 1240-1120 Standard Adjustable Tip Recess - Tip Protruding
Slip-On (A) 5/8" (15.9 mm) 24A-62SS 1240-1121 Standard Short Stop (1) 1/8" (3.2 mm) Tip Recess
5/8" (15.9 mm) 24AH-62 1240-1220 Standard Heavy-Duty Adjustable Tip Recess - Tip Protruding
5/8" (15.9 mm) 24AH-62SS 1240-1221 Standard Short Stop (1) 1/8" (3.2 mm) Tip Recess
3/4" (19.5 mm) 24A-75 1240-1130 Standard Adjustable Tip Recess - Tip Protruding
3/4" (19.5 mm) 24AH-75 1240-1230 Standard Heavy-Duty Adjustable Tip Recess - Tip Protruding
3/4" (19.5 mm) 24AH-75SS 1240-1231 Standard Short Stop (1) 1/8" (3.2 mm) Tip Recess
24cT SERIES Course Thread Nozzle
3/8" (9.5 mm) 24CT-37S 1240-1404 Standard Short Stop (1) 5/32" (3.97 mm) Tip Recess
1/2" (12.7 mm) 24CT-50S 1240-1414 Standard Short Stop (1) 5/32" (3.97 mm) Tip Recess
5/8" (15.9 mm) 24CT-62S 1240-1424 Standard Short Stop (1) 5/32" (3.97 mm) Tip Recess
Thread-On (B)
5/8" (15.9 mm) 24CT-62F 1240-1422 Tapered 1/16" (1.59 mm) Tip Recess
5/8" (15.9 mm) 24CT-62R 1240-1423 Tapered 1/2" (12.7 mm) Tip Recess
3/4" (19.5 mm) 24CT-75S 1240-1434 Standard Short Stop (1) 5/32" (3.97 mm) Tip Recess
24FN SERIES Fine Thread Nozzle
3/8" (9.5 mm) 24FN-37S 1240-1704 Standard Short Stop (1) 5/32" (3.97 mm) Tip Recess
5/8" (15.9 mm) 24FN-62S 1240-1724 Standard Short Stop (1) 5/32" (3.97 mm) Tip Recess
Thread-On (C)
5/8" (15.9 mm) 24FN-62R 1240-1723 Tapered 1/16" (1.59 mm) Tip Recess
3/4" (19.5 mm) 24FN-75S 1240-1734 Standard Short Stop (1) 5/32" (3.97 mm) Tip Recess

Note: (A) - Use with Nozzle Insulator Part No. 34A (Stock No. 1340-1100)
(B) - Use with Nozzle Insulator Part No. 34CT (Stock No. 1340-1400)
(C) - Use with Nozzle Insulator Part No. 34FN (Stock No. 1340-1401)
(1) - Flush to 1/8" (3.2 mm) Tip Recess
34A 34CT 34FN

96 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Consumables
HD24 Series

AIR-COOLED HEAVY-DUTY NOZZLES

Bore Diameter (i
Nozzle Style Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship
/ mm)

HD24 SERIES 3-Piece Nozzle Design

1/2" (12.7 mm) HD24L-50 1240-1200 Tapered (1) 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
1/2" (12.7 mm) HD24-50 1240-1240 Standard (2) 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess

Nozzles
5/8" (15.9 mm) HD24L-62 1240-1201 Tapered (1) 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
5/8" (15.9 mm) HD24L-62F 1240-1205 Tapered (1) Flush To 1/16" (1.6 mm) Tip Recess
5/8" (15.9 mm) HD24-62 1240-1241 Standard (2) 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
5/8" (15.9 mm) HD24-62F 1240-1236 Standard (2) Flush To 1/16" (1.6 mm) Tip Recess
Slip-On (A) 3/4" (19.5 mm) HD24L-75 1240-1202 Tapered (1) 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
3/4" (19.5 mm) HD24-75 1240-1242 Standard (2) 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
3/4" (19.5 mm) HD24-75F 1240-1237 Standard (2) Flush To 1/16" (1.6 mm) Tip Recess
5/8" (15.9 mm) HD24LB-62 1240-1216 Standard (1) (3) 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
5/8" (15.9 mm) HD24LB-62F 1240-1219 Tapered (1) (3) Flush To 1/16" (1.6 mm) Tip Recess
5/8" (15.9 mm) HD26B-62 1260-1285 Standard (2) (3) 5/32" (3.97 mm) Tip Recess
3/4" (19.5 mm) HD26B-75 1260-1286 Standard (2) (3) 5/32" (3.97 mm) Tip Recess

Note: Self Insulated Nozzles

(A) - Use with HD54 Series Gas Diffusers
(2) - 1.125" (28,58mm) Outside Diameter
(3) - Outer shell made from red brass Alloy 230

PMA24 Series

PULSEMASTER & PULLMASTER AIR-COOLED NOZZLES

™ ™

Bore Diameter
Nozzle Style Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship
(in / mm)

PMA24 SERIES 3-PIECE NOZZLE DESIGN - 1.000" (25.4 mm) OUTSIDE DIAMETER
1/2" (12.7 mm) PMA24-50F 1260-1710 Straight Flush To 1/16" (1.6 mm)
1/2" (12.7 mm) PMA24-50 1260-1711 Straight 0.156" (3.9 mm) Tip Recess
5/8" (15.9 mm) PMA24-62F 1260-1712 Straight Flush to 1/16" (1.6 mm)
5/8" (15.9 mm) PMA24-62 1260-1713 Straight 0.156" (3.9 mm) Tip Recess
Thread-On
5/8" (15.9 mm) PMA24H-62 1260-1720 Straight 0.156" (3.9 mm) Tip Recess
3/4" (19.5 mm) PMA24-75F 1260-1714 Straight Flush To 1/16" (1.6 mm)
3/4" (19.5 mm) PMA24-75 1260-1715 Straight 0.156" (3.9 mm) Tip Recess
3/4" (19.5 mm) PMA24H-75 1260-1721 Straight 0.156" (3.9 mm) Tip Recess

Note: Nozzles are nickel plated

International Customer Care: 940-381-1212 / FAX 940-483-8178 97

www.tweco.com
 MIG Welding Consumables

25CT Series 25I Series 26CT Series 26I Series

AIR-COOLED STANDARD NOZZLES & NOZZLE INSULATORS

Bore Diameter
Nozzle Style Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship
(in / mm)

25CT SERIES Course Thread Nozzle

1/2" (12.7 mm) 25CT-50 1250-1410 Standard 1/8" (3.2 mm) Tip Recess
Thread-On (A) 5/8" (15.9 mm) 25CT-62 1250-1420 Standard 1/8" (3.2 mm) Tip Recess
3/4" (19.5 mm) 25CT-75 1250-1430 Standard 1/8" (3.2 mm) Tip Recess
Nozzles

25I SERIES 3-Piece Nozzle Design - 0.970" (24.6 mm) Outside Diameter
5/8" (15.9 mm) 25I-62 1250-1120 Standard (1) 5/32" (3.97 mm) Tip Recess
Thread-On
3/4" (19.5 mm) 25I-75 1250-1130 Standard (1) 5/32" (3.97 mm) Tip Recess
26CT SERIES Course Thread Nozzle
5/8" (15.9 mm) 26CT-62 1260-1420 Standard 1/8" (3.2 mm) Tip Recess
Thread-On (B)
3/4" (19.5 mm) 26CT-75 1260-1430 Standard 1/8" (3.2 mm) Tip Recess
26I SERIES 3-Piece Nozzle Design - 1.187" (30.1 mm) Outside Diameter
5/8" (15.9 mm) 26I-62 1260-1120 Standard (1) 1/8" (3.2 mm) Tip Recess
Thread-On
3/4" (19.5 mm) 26I-75 1260-1130 Standard (1) 1/8" (3.2 mm) Tip Recess

Note: (A) - Use with Nozzle Insulator Part No. 35CT (Stock No. 1350-1400)
(B) - Use with Nozzle Insulator Part No. 36CT (Stock No. 1360-1400)
(1) - Self Insulated Nozzle

35CT 36CT

21-62FAS 25CT-162FAS

AIR-COOLED FLAT ARC SPOT NOZZLES

Bore Diameter
Nozzle Style Part No. Stock No.
(in / mm)
Thread-On (1) 1/2" (12.7 mm) 21-62FAS 1210-1520
Slip-On (B) 3/4" (19.5 mm) 24A-100FAS 1240-1550
Thread-On (C) 1-5/8" (41.3 mm) 25CT-162FAS 1250-1570

Note: (A) - Use with Nozzle Insulator Part No. 32 (Stock No. 1320-1100)
(B) - Use with Nozzle Insulator Part No. 34A (Stock No. 1340-1100)
(C) - Use with Nozzle Insulator Part No. 35CT (Stock No. 1350-1400)
(1) - Self Insulated Nozzle
32 34A 35CT

98 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Consumables
EL22I Series EL22CT Series

AIR-COOLED ELIMINATOR NOZZLES ®

Bore Diameter
Nozzle Style Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship
(in / mm)

EL22I SERIES 3-Piece Nozzle Design - 0.875" (22.2 mm) Outside Diameter
3/8" (9.5 mm) EL22I-37 1260-1601 Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
1/2" (12.7 mm) EL22I-50 1260-1602 Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess

Nozzles
Slip-On (A) 1/2" (12.7 mm) EL22I-50P 1260-1686 Standard 5/32" (3.97 mm) Tip Protruding
5/8" (15.9 mm) EL22I-62 1260-1603 Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
3/4" (19.5 mm) EL22I-75 1260-1604 Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
EL22CT SERIES 3-Piece Nozzle Design - 0.875" (22.2 mm) Outside Diameter
3/8" (9.5 mm) EL22CT-37 1260-1625 Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
3/8" (9.5 mm) EL22CT-37F 1260-1635 Standard Flush To 1/16" (1.6 mm) Tip Recess
1/2" (12.7 mm) EL22CT-50 1260-1626 Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
1/2" (12.7 mm) EL22CT-50F 1260-1636 Standard Flush To 1/16" (1.6 mm) Tip Recess
Thread-On (B) 5/8" (15.9 mm) EL22CT-62 1260-1627 Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
5/8" (15.9 mm) EL22CT-62F 1260-1637 Standard Flush To 1/16" (1.6 mm) Tip Recess
5/8" (15.9 mm) EL22CT-62P 1260-1692 Standard 5/32" (3.97 mm) Tip Protruding
Standard
5/8" (15.9 mm) EL22CT-62H 1260-1629 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
Heavy-Duty
3/4" (19.5 mm) EL22CT-75 1260-1628 Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess

Note: Self Insulated Nozzles

(A) - Use with Part No. EL52 (Stock No. 1560-1110) Gas Diffuser
(B) - Use with Part No. EL52CT Series Gas Diffuser
(C) - Nickel plated nozzle – Use with Part No. QTR52 Series Gas Diffusers

International Customer Care: 940-381-1212 / FAX 940-483-8178 99

www.tweco.com
 MIG Welding Consumables

EL24I Series EL24CT Series REL24 Series

AIR-COOLED ELIMINATOR NOZZLES ®

Nozzle Style Bore Diameter Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship
(in / mm)

EL24I SERIES 3-Piece Nozzle Design - 0.875" (22.2 mm) Outside Diameter
3/8" (9.5 mm) EL24I-37 1260-1606 Tapered 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
Nozzles

1/2" (12.7 mm) EL24I-50 1260-1607 Tapered 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
5/8" (15.9 mm) EL24I-62 1260-1608 Tapered Flush To 1/16" (1.6 mm) Tip Recess
5/8" (15.9 mm) EL24I-62R 1260-1677 Tapered 3/8" (9.5 mm) Tip Recess
Slip-On (A) Tapered
5/8" (15.9 mm) EL24I-62H 1260-1631 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
Heavy-Duty
3/4" (19.5 mm) EL24I-75 1260-1609 Tapered 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
Tapered
3/4" (19.5 mm) EL24I-75H 1260-1632 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
Heavy-Duty
EL24CT SERIES 3-Piece Nozzle Design - 0.875" (22.2 mm) Outside Diameter
3/8" (9.5 mm) EL24CT-37 1260-1650 Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
1/2" (12.7 mm) EL24CT-50 1260-1651 Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
1/2" (12.7 mm) EL24CT-50P 1260-1701 Standard 5/32" (3.97 mm) Tip Protruding
5/8" (15.9 mm) EL24CT-62 1260-1652 Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
5/8" (15.9 mm) EL24CT-62F 1260-1667 Standard Flush To 1/16" (1.6 mm) Tip Recess
Thread-On (B) 5/8" (15.9 mm) EL24CT-62R 1260-1682 Standard 3/8" (9.5 mm) Tip Recess
5/8" (15.9 mm) EL24CT-62H 1260-1657 Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
Heavy-Duty
3/4" (19.5 mm) EL24CT-75 1260-1653 Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
3/4" (19.5 mm) EL24CT-75H 1260-1658 Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
Heavy-Duty
REL24 SERIES 3-Piece Nozzle Design - 1.000" (25.4 mm) Outside Diameter
1/2" (12.7 mm) REL24CT-50 1240-1305 Straight 5/32" (3.97 mm) Tip Recess
1/2" (12.7 mm) REL24CT-50F 1240-1315 Straight Flush To 1/16" (1.6 mm) Tip Recess
1/2" (12.7 mm) REL24CT-50P 1240-1310 Straight 5/32" (3.97 mm) Tip Protruding
5/8" (15.9 mm) REL24CT-62 1240-1306 Straight 5/32" (3.97 mm) Tip Recess
Thread-On (C)
5/8" (15.9 mm) REL24CT-62F 1240-1316 Straight Flush To 1/16" (1.6 mm) Tip Recess
5/8" (15.9 mm) REL24CT-62P 1240-1311 Straight 5/32" (3.97 mm) Tip Recess
3/4" (19.5 mm) REL24CT-75F 1240-1317 Straight Flush To 1/16" (1.6 mm) Tip Recess
3/4" (19.5 mm) REL24CT-75P 1240-1312 Straight 5/32" (3.97 mm) Tip Protruding

Note: Self Insulated Nozzles

(A) - Use with Part No. EL54 Series Gas Diffusers
(B) - Use with Part No. EL52CT Series Gas Diffusers
(C) - Nickel plated nozzle – Use with Part No. QTR56-SW Gas Diffuser

100 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Consumables
SW24 Series WC26 Series RW26 Series

WATER-COOLED NOZZLES
Nozzle Style Bore Diameter Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship
(in / mm)

SW24 SERIES
5/8" (15.9 mm) SW24-15 1244-1026 Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess

Nozzles
Slip-On (A) 11/16" (17 mm) SW24-17 1244-1025 Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
13/16" (21 mm) SW24-21 1244-1027 Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
WC26 SERIES - standard 3-Piece Nozzle Design - 1.062" (30 mm) Outside Diameter
5/8" (15.9 mm) WC26-62 1264-1120 Standard 1/8" (3.2 mm) Tip Recess
5/8" (15.9 mm) WC26-62R 1264-1123 Standard 1/4" (6.4 mm) Tip Recess
Thread-On (B) 3/4" (19.5 mm) WC26-75 1264-1130 Standard 1/8" (3.2 mm) Tip Recess
3/4" (19.5 mm) WC26-75F 1264-1132 Standard Tip Flush
3/4" (19.5 mm) WC26-75R 1264-1133 Standard 1/4" (6.4 mm) Tip Recess
WC26 SERIES - ELIMINATOR ®
3-Piece Nozzle Design - 1.062" (30 mm) Outside Diameter
1/2" (12.7 mm) WC26-50EL 1262-1031 Standard 1/8" (3.2 mm) Tip Recess
5/8" (15.9 mm) WC26-62EL 1262-1032 Standard 1/8" (3.2 mm) Tip Recess
5/8" (15.9 mm) WC26-62ELF 1262-1037 Standard Tip Flush
Thread-On (C)
3/4" (19.5 mm) WC26-75EL 1262-1033 Standard 1/8" (3.2 mm) Tip Recess
3/4" (19.5 mm) WC26-75ELF 1262-1038 Standard 5/32" (3.97 mm) Tip Protruding
3/4" (19.5 mm) WC26-75ELR 1262-1042 Standard Tip Flush
RWC26 SERIES
1/2" (12.7 mm) RWC26-50 1264-1430 Standard (1) 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
Thread-On (A) 5/8" (15.9 mm) RWC26-62 1264-1431 Standard (1) 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
5/8" (15.9 mm) RWC26-75 1264-1432 Standard (1) 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess

Note: (A) - Use with Insulator Ring Part No. SW64-2 (Stock No. 2044-1020)
(B) - Use with Spatter Shield Part No. WC26-1 (Stock No. 1264-1009)
(C) - Use with Spatter Shield Part No. WC26EL-1 (Stock No. 1262-1049)
Use with Eliminator style contact tips
(1) - Nickel plated nozzles

PMW24 Series

PULSEMASTER water-COOLED NOZZLES

™

Bore Diameter
Nozzle Style Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship
(in / mm)

PMW24 SERIES
1/2" (12.7 mm) PMW24-50F 1260-1735 Standard Flush To 1/2" (12.5 mm)
1/2" (12.7 mm) PMW24-50 1260-1736 Standard 0.156" (3.9 mm) Tip Recess
5/8" (15.9 mm) PMW24-62F 1260-1737 Standard Flush to 5/8" (16 mm)
Thread-On
5/8" (15.9 mm) PMW24-62 1260-1738 Standard 0.156" (3.9 mm) Tip Recess
3/4" (19.5 mm) PMW24-75F 1260-1739 Standard Flush To 3/4" (19 mm)
3/4" (19.5 mm) PMW24-75 1260-1740 Standard 0.156" (3.9 mm) Tip Recess

Note: Nozzles are nickel plated

International Customer Care: 940-381-1212 / FAX 940-483-8178 101

www.tweco.com
 MIG Welding Consumables

MINI-MIG Series 51 Series 52HD Series 52 Series

AIR-COOLED STANDARD GAS DIFFUSERS

Part No. Stock No. Material Contact Tip Nozzle

MINI-MIG SERIES
35-50 1500-1100 Brass 11 Series 21 Series
51 SERIES
Gas Diffusers

51 1510-1101 Brass 11 Series 21 Series

51-23 1510-1100 Brass 11-23 21 Series
EL51 1510-1105 Brass EL11 Series REL21 Series
QTRW53-11 1525-1141 Brass 11 Series REL21 Series
52 SERIES
52 1520-1101 Brass 14 Series 22 Series
52FN 1520-1102 Brass 14 Series 24A or 23 Series
MS52T-11 1520-1133 Brass 11 Series 22 Series
54 SERIES
54P 1540-1103 Copper 14 Series 24A, 24CT, & 23 Series
54A 1540-1100 Brass 14 Series 24A, 24CT, & 23 Series
54A-16 1540-1104 Brass 16S Series 24A, 24CT, & 23 Series
HD54-14 1540-1135 Brass 14 Series HD24 Series
HD54-16 1540-1136 Brass 16S Series HD24 Series
HD54-EL 1540-1137 Brass EL16 Series HD24 Series
PMA54-16S 1543-1106 Brass 16PS Series PMA24 Series
55 SERIES
55SW (1) 1550-1101 Copper 15H Series 25CT Series
55 (2) 1550-1100 Copper 15H Series 25CT Series
55H (3) 1550-1102 Copper 15H Series 25CT Series
55S-SW (1) 1550-1110 Copper 16S Series 25I Series
55S-H (2) (3) 1550-1111 Copper 16S Series 25I Series
55S-SWL (4) 1550-1120 Copper 16S Series 25I Series
PMW55-16 1550-1105 Brass 16PS Series PMW24 Series
56 SERIES
56S-SW 1560-1100 Copper 16S Series 26CT or 26I
56S-H 1560-1101 Copper 16S Series 26CT or 26I

Note: (1) - Use with 45-3545, 45-116, and 45N-3545 Conduit Liners
(2) - Use with 45-564, and 45N-116 Conduit Liners
(3) - Use with 45H-332, 45H-764, and 45-18 Conduit Liners
(4) - Use with 45-3545, 45-116, and 45N-3545 Conduit Liners. Tip/Nozzle relationship will be 1/8" (3.2 mm) tip recess

54A Series 55 Series 56 Series

102 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Consumables
EL52 Series HD52-11 EL54 Series

AIR-COOLED ELIMINATOR STYLE GAS DIFFUSERS ®

Part No. Stock No. Material Contact Tip Nozzle

EL52 SERIES
EL52 (3) 1560-1110 Brass EL16 Series EL22I Series
EL52CT (3) 1560-1109 Brass EL16 Series EL22CT Series

Gas Diffusers
EL52CT-14 (3) 1560-1106 Brass 14 Series EL22CT Series
EL52CT-16 (3) 1560-1107 Brass 16S Series EL22CT Series
HD52-11 (3) 1520-1130 Brass 11 Series HD22 Series
EL54 SERIES
EL54-SW (1) (4) 1560-1114 Brass EL16 Series EL24I Series
EL54-H (2) (4) 1560-1115 Brass EL16 Series EL24I Series
EL54CT-SW (1) (4) 1560-1116 Brass EL16 Series EL24CT Series
EL54CT-H (2) (4) 1560-1117 Brass EL16 Series EL24CT Series

Note: (1) - Use with 45-3545, 45-116, and 45N-3545 Conduit Liners
(2) - Use with 45-564, 45N-116, 45H-332, 45H-764, and 45-18 Conduit Liners
(3) - Replacement O-ring for EL52 Series Gas Diffuser use Part No. EL52-1 (Stock No. 1560-1108)
(4) - Replacement O-ring for EL54 Series Gas Diffuser use Part No. EL54-10 (Stock No. 1560-1121)

WC56EL-H QTRW56-SW WC56A-SW

WATER-COOLED STYLE GAS DIFFUSERS

Part No. Stock No. Material Contact Tip Nozzle

400 AMP
SW54-16S 1540-1115 Brass 16S Series SW24 Series
SW54-EL 1540-1116 Brass EL16 Series SW24 Series
QTRW54 1544-1125 Brass 14H Series RWC24 Series
QTRW54-16 1544-1126 Brass 16S Series RWC24 Series
600 AMP
WC56A-SW 1564-1145 Brass 16S Series WC26 or RWC26 Series
WC56EL-SW 1560-1146 Brass EL16 Series WC26EL or RWC26 Series
WC56EL-H 1560-1147 Brass EL16 Series WC26EL or RWC26 Series
QTRW56-SW 1560-1125 Brass 16S Series WC26 or RWC26 Series

International Customer Care: 940-381-1212 / FAX 940-483-8178 103

www.tweco.com
 MIG Welding Consumables
Knucklehead Flexible Conductor Tubes
®

Bend up to an 80° Angle Engineered to Last Longer

• Specially engineered to bend while minimizing
restrictions on wire feeding
• Get that same consistent angle and firm feel that any
comparable bent rigid tube offers
• Bend to the right feel and comfort. The engineers at Tweco ®

have designed the Knucklehead to work with the following

Tweco MIG guns: Professional Spray Master Series,
®

Professional Choice No. Series, Professional

Conductor Tubes

Eliminator Series and Standard

®

WeldSkill Series
®

Patent Pending mechanical connections engineered to last

50x longer than any other design on the market today.
Proven in heavy duty field trials the Knucklehead flexible
conductor tube is rugged and flexible enough to be used
everyday. It makes difficult welding applications easier.
• Improved weld quality
• Increased productivity
• Less welder fatigue
Spray Master • Improves the ergonomics of any MIG Gun
with Knucklehead • Lasts longer than any design on the market today
Conductor Tube
• Eliminates downtime caused by
changing conductor tubes
Each connector allows for approximately 20° of bend. Two
models are offered in 3 or 4 connector designs. Each
three-connector design allows a maximum of 60° of bend
and each four-connector design allows a maximum of 80°
of bend.
Extended reach Knucklehead conductor tubes are also
available designated with “LR” on the end of the part no.

Heavy Duty performance

Knucklehead even on your 80% Duty Cycle guns
Conductor Tube

Leading competitor
at only 348 cycles

104 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Consumables
KNUCKLEHEAD CONDUCTOR TUBES®

Amp/ Bend Standard Eliminator Long Reach Part No. Stock No.
Model Angle Cons. Cons. (2" longer)

Professional Spray Master Series ®

60° x MS62SFLX3-60 1620-1341

250
80° x MS62SFLX4-80 1620-1342
60° x MS63SFLX3-60 1630-1197
350
80° x MS63SFLX4-80 1630-1198
60° x MS64SFLX3-60 1640-1307
80° x MS64SFLX4-80 1640-1308

Conductor Tubes
60° x x MS64SFLX3-60LR 1640-1309
450
80° x x MS64SFLX4-80LR 1640-1310
60° x MS64SFLX3-60EL 1640-1370
80° x MS64SFLX4-80EL 1640-1371
Professional Choice No. Series
60° x 3560SFLX3-60 1600-1139
Mini
80° x 3560SFLX4-80 1600-1141
No. 1 80° x 61SFLX4-80 1610-1105
60° x 62SFLX3-60 1620-1105
No. 2
80° x 62SFLX4-80 1620-1106
No. 3 60° x 64SFLX3-60 1640-1112
80° x 64SFLX4-80 1640-1113
No. 4 60° x x 64SFLX3-60LR 1640-1121
80° x x 64SFLX4-80LR 1640-1122
Professional Eliminator Series ®

60° x EL62SFLX3-60 1620-1115

250
80° x EL62SFLX4-80 1620-1116
60° x EL64SFLX3-60 1640-1143
450 80° x EL64SFLX4-80 1640-1144
80° x x EL64SFLX4-80LR 1640-1149
Standard WeldSkill Series ®

60° x 62SFLX3-60 1620-1105

250
80° x 62SFLX4-80 1620-1106 Outer Jacket Repair Kit
250A - Part No. FLXSJ-RK (Stock No.
60° x 64SFLX3-60 1640-1112 1620-1345)
80° x 64SFLX4-80 1640-1113 350/450A - Part No. FLXLJ-RK
400 (Stock No. 1640-1385)
60° x x 64SFLX3-60LR 1640-1121 (Repair Kits include the neoprene
80° x x 64SFLX4-80LR 1640-1122 outer jacket and stainless steel straps)

Rigid Conductor Tubes Extensions

64A-4EX FOR TRADITIONAL STYLE GUNS
CONDUCTOR TUBE EXTENSIONS
No 3 & 4 No. 5
Straight - 180
65-6EX
N/A 1650-1302 Extension 60°
64A-8EX
1640-1303 N/A Extension 80°

International Customer Care: 940-381-1212 / FAX 940-483-8178 105

www.tweco.com
 MIG Welding Consumables
PROFESSIONAL CONDUCTOR TUBES, Air-cooled
Radius
Outer Jacket Back End
Series Part No. Stock No. Front End Threads 60 45 80
Material Threads
35-60-60 1600-1102 Neoprene O.D. I.D.
MINI-MIG 2-1/4" 1-3/4" 2-1/4"
35-60-45 1600-1101 Rubber M12 x 1.5-6g M9 x 1.25-6g
Professional 61-60 1610-1102 Neoprene N/A I.D. 2-1/2" 3-1/8" N/A
No. 1 61-180 1610-1104 Rubber M10 x 1.5-6H
I.D. I.D.
62J-60 1620-1301 Metal 3/8"-24 UNF-2B 3/8"-24 UNF-2B 3" 3" N/A
Professional 62A-60 1620-1102 Fiber I.D. I.D. 2" 2" N/A
No. 2 62A-180 1620-1104 3/8"-24 UNF-2B 3/8"-24 UNF-2B
Conductor Tubes

62ELJ-80 1620-1307 Metal I.D. I.D. 3" N/A 3"

62ELJ-180 1620-1308 3/8"-24 UNF-2B M11 x 1.5-6H
I.D.
63J-60 1630-1111 I.D. 3/8"-24 UNF-2B
63J-45 1630-1110 Metal 3/8"-24 UNF-2B O.D. 3" 3" 3"
Professional 63J-80 1630-1112
No. 3 9/16"-18 UNF-2A
I.D. I.D.
63ELJ-180 1630-1118 Metal 3/8"-24 UNF-2B M11 x 1.5-6H
3" N/A 3"
I.D.
64J-60 1640-1106
Metal I.D. 3/8"-24 UNF-2B 3" 3" N/A
64J-45 1640-1105 3/8"-24 UNF-2B O.D.
9/16"-18 UNF-2A
I.D.
Professional 64A-60 1640-1102 Fiber I.D. 3/8"-24 UNF-2B 3" 3" 3"
No. 4 64A-45 1640-1101 3/8"-24 UNF-2B O.D.
9/16"-18 UNF-2A
64ELJ-60 1640-1117
64ELJ-45 1640-1116 Metal I.D. I.D. 3" 3" 3"
64ELJ-80 1640-1118 3/8"-24 UNF-2B M12 x 1.5-6H
64ELJ-180 1640-1119
I.D.
65J-60 1650-1111 I.D. 7/16"-20 UNF-2B
65J-45 1650-1110 Metal 7/16"-20 UNF-2B O.D.
5" 5" 5"
65J-180 1650-1113 5/8"-18 UNF-2A
Professional
No. 5 I.D.
65H-45-5R 1652-1101 Thermo Flex I.D. 7/16"-20 UNF-2B N/A 5" 5"
65H-80-5R 1652-1103 7/16"-20 UNF-2B O.D.
M17 x 2.0-6G
I.D.
Professional 66J-60 1660-1826 Metal I.D. M12 x 1.5 6H 5" 5" 5"
No. 6 66J-80 1660-1827 7/16"-20 UNF-2B O.D.
M17 x 2.0-6G
I.D.
MS63-60S 1630-1196 Metal N/A M11 x 1.5-6H 2" 2" N/A
Spray Master ®
I.D.
MS63-60 1630-1189 Metal N/A 3" 3" N/A
250 M11 x 1.5-6H
I.D.
MS62A-60 1620-1340 Metal N/A 3/8" 24 UNF-2B 2" N/A N/A

Spray Master ® MS63-60 1630-1189 I.D.

MS63-45 1630-1188 Metal N/A 3" 3" N/A
350 M11 x 1.5-6H
MS63-180 1630-1187
MS64H-60 1640-1319 Metal N/A I.D. 3" 3" N/A
MS64H-45 1640-1318 3/8"-24 UNF-2B
Spray Master * MS64H-60LM 1640-1317 O.D.
Metal N/A 9/16"-18UNF-2A 3" 3" N/A
450 * MS64H-45LM 1640-1323
I.D.
*** MS64-60S 1640-1342 Metal N/A M12 x 1.5-6H 3" 3" N/A

106 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Consumables
PROFESSIONAL CONDUCTOR TUBES, Air-Cooled
Radius
Outer Jacket Back End
Series Part No. Stock No. Front End Threads 60 45 80
Material Threads
Compact EL63J-60 1630-1137 Metal N/A I.D. 3" 3" N/A
Eliminator 250
®
EL63J-45 1630-1136 M11 x 1.5-6H
EL64J-60 1640-1137 Metal N/A I.D. 3" 3" N/A
Compact EL64J-45 1640-1136 M12 x 1.5-6H
Eliminator 450 I.D.
EL64-60 1640-1110 Fiber N/A M12 x 1.5-6H 2-1/4" 2-1/4" N/A
EL64J-60 1640-1137 I.D.
EL64J-45 1640-1136 Metal N/A M12 x 1.5-6H 3" 3" N/A

Conductor Tubes
Standard EL64J-180 1640-1135
Eliminator 450
EL64-60 1640-1110 Fiber N/A I.D. 2-1/4" 2-1/4" N/A
EL64-45 1640-1111 M12 x 1.5-6H
I.D.
3/8"-24 UNF-2B
TUFF-N-LITE 350 64TL-60 1635-1031 Fiber N/A O.D. 3" 3" N/A
9/16"-18UNF-2A
I.D.
SUPRA XT (SEHD)
® SE64J-60 1640-1347 Metal O.D. 3/8"-24 UNF-2B 3" 3" N/A
SE64J-45 1640-1346 9/16"-18 UNF-2A O.D.
9/16"-18UNF-2A
O.D. I.D.
SUPRA XT - SEL 450 SEL64J-45 1640-1321 Metal 9/16"-18UNF-2A M12 x 1.5-6H
3" 3" N/A
PulseMaster ™
I.D.
PMA64EL-45 1642-1130 Metal N/A N/A 3" N/A
350 & 450 M12 x 1.5-6H
PMP64EL-180 1642-1140 I.D. 3"
SSG Spool Metal N/A N/A N/A
PMP64EL-30 1642-1141 M12 x 1.5-6H (30˚)
PMP64EL-180 1642-1140 I.D. 3"
PMP Push/Pull Metal N/A N/A N/A
PMP64EL-30 1642-1141 M12 x 1.5-6H (30˚)
Smoke Master 250 ® S62-60 2020-2006 Powder Coat O.D. I.D. 1.5" 1.5" N/A
S62-45 2020-2011 M11 x 1.5-6G M11 x 1.5-6H
I.D. I.D.
Smoke Master 450 S64-60 1046-2258 Teflon
M12 x 1.5-6G M11 x 1.5-6H
3" N/A N/A
I.D.
5/16"-18 UNC-2B 3.1"
Fluxcored 350 64FC-60 1641-1127 Thermo Flex N/A O.D. 3.1" N/A
1/2"-13 UNC-2A
I.D.
3/8"-16 UNC-2B 3.6"
Fluxcored 450 66FC-60 1661-1127 Thermo Flex N/A O.D. 3.6" N/A
5/8"-11 UNC-2A
PROFESSIONAL CONDUCTOR TUBES, Water-Cooled
PulseMaster I.D.
PMW64-45 1644-2925 Metal N/A N/A 4" N/A
400 & 500 3/8"-16 UNC-2B
O.D.
SUPRA 450 SW64-60 1644-1125 Neoprene N/A M11 x 1.0-6G 4" N/A N/A
WCS66-60 1664-1106 N/A I.D. 3" N/A N/A
Standard 600 Neoprene 7/16"-20 UNF-2B
WCS66-80 1664-1107 N/A N/A N/A 3"
N/A - Not Available
* Long reach conductor tube – 2" longer than standard
** Accepts EL54 Series Gas Diffuser - .750" (19.5mm) Longer than MS64-60S
*** Comes standard on all 450 Amp Spray Master MIG guns with the suffix "EL"

International Customer Care: 940-381-1212 / FAX 940-483-8178 107

www.tweco.com
 MIG Welding Consumables
CONDUIT LINERS FOR USE WITH STEEL WELDING WIRES
Wire Size in / mm Part No. Stock No. Description Wire Size in / mm Part No. Stock No. Description
160A 500-650A
.023" (0.6 mm) 23-40-15 1400-1123 Steel Wound .035" - .045" 45-3545-15 1450-1103 Steel Wound
15 ft (5 m) Long 0.9 mm - 1.2 mm) 15 ft (5 m) Long
.030" - .035" 35-40-15 1400-1133 Steel Wound .052" - 1/16" 45-116-15 1450-1113 Steel Wound
(0.8 mm - 0.9 mm) 15 ft (5 m) Long (1.3 mm - 1.6 mm) 15 ft (5 m) Long
.030" - .035" 35-40-20 1400-1134 Steel Wound .052" - 1/16" 45-116-25 1450-1115 Steel Wound
(0.8 mm - 0.9 mm) 20 ft (6 m) Long (1.3 mm - 1.6 mm) 25 ft (8 m) Long
.040" - .045" 45-40-15 1400-1143 Steel Wound 5/64" (2.0 mm) 45-564-15 1450-1123 Steel Wound
(1.0 mm - 1.2 mm) 15 ft (5 m) Long 15 ft (5 m) Long
180 - 250A 5/64" (2.0 mm) 45-564-25 1450-1125 Steel Wound
25 ft (8 m) Long
Conduit Liners

.030" - .035" 42-3035-15 1420-1113 Steel Wound Steel Wound

(0.8 mm - 0.9 mm) 15 ft (5 m) Long 3/32" (2.4 mm) 45H-332-15 1450-1133 15 ft (5 m) Long
.030" - .035" 42-3035-25 1420-1115 Steel Wound Steel Wound
(0.8 mm - 0.9 mm) 25 ft (8 m) Long 7/64" (2.8 mm) 45H-764-15 1450-1143 15 ft (5 m) Long
.040" - .045" 42-4045-15 1420-1123 Steel Wound Steel Wound
(1.0 mm - 1.2 mm) 15 ft (5 m) Long 1/8" (3.2 mm) 45-18-15 1450-1153 15 ft (5 m) Long
.040" - .045" 42-4045-25 1420-1125 Steel Wound
(1.0 mm - 1.2 mm) 25 ft (8 m) Long
.052" - 1/16" 42-116-15 1420-1124 Steel Wound
(1.3 mm - 1.6 mm) 15 ft (5 m) Long
300 - 450A
.035" - .045" 44-3545-15 1440-1103 Steel Wound
(0.9 mm - 1.2 mm) 15 ft (5 m) Long
.035" - .045" 44-3545-25 1440-1105 Steel Wound
(0.9 mm - 1.2 mm) 25 ft (8 m) Long
.052" - 1/16" 44-116-15 1440-1113 Steel Wound
(1.3 mm - 1.6 mm) 15 ft (5 m) Long
.052" - 1/16" 44-116-25 1440-1115 Steel Wound
(1.3 mm - 1.6 mm) 25 ft (8 m) Long
5/64" (2.0 mm) 44-564-15 1440-1123 Steel Wound
15 ft (5 m) Long
5/64" (2.0 mm) 44-564-25 1440-1125 Steel Wound
25 ft (8 m) Long
3/32" (2.4 mm) 44-332-15 1440-1127 Steel Wound
15 ft (5 m) Long
42-3035-15

CONDUIT LINERS FOR USE WITH ALUMINUM WELDING WIRES

Wire Size in / mm Part No. Stock No. Description Wire Size in / mm Part No. Stock No. Description
160A 300 - 450A
.030" - .035" 35TF-40-10 1400-1031 10 ft Teflon .030" - 3/64" 44N-3545-15 1440-1003 Nylon
(0.8 mm - 0.9 mm) (3 m) Long (0.8 mm - 1.2 mm) 15 ft (5 m) Long
180 - 250A 1/16" (1.6 mm) 44N-116-15 1440-1012 Nylon
15 ft (5 m) Long
.030" - 3/64" 42N-3545-15 1420-1003 15 ft Teflon
(0.8 mm - 1.2 mm) (5 m) Long 500 - 650A
1/16" (1.6 mm) 45N-116-15 1450-1013 Wire Nylon Wrap
15 ft (5 m) Long

108 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Welding Consumables
Pulsemaster MIG GUN CONDUIT
™
PulLmaster MIG GUN CONDUIT
™

LINERS FOR USE WITH ALUMINUM/ LINERS FOR USE WITH ALUMINUM/
Steel WELDING WIRES Steel WELDING WIRES
Wire Size in/mm Part No. Stock No. Description Wire Size in/mm Part No. Stock No. Description
Steel Wrapped Steel Wrapped
.035" - .045" 3/64" - 1/16"
(0.9 mm - 1.2 mm) 44PSTF-3545-12 1441-1138 PMP44-116-33
/ Teflon 1441-1125 / Teflon
12 ft (4 m) Long (1.2 mm - 1.6 mm) 33 ft (10 m) Long
Steel Wrapped Steel Wrapped /
.035" - .045" 3/64" - 1/16"
(0.9 mm - 1.2 mm) 44PSTF-3545-15 1441-1137 PMP44-116-50
/ Teflon 1441-1126 Teflon 50
15 ft (5 m) Long (1.2 mm - 1.6 mm) ft (15 m) Long
Steel Wrapped Steel Wrapped /
.052" - 1/16" .035" - .045"
(1.3 mm - 1.6 mm) 44PSTF-116-12 (0.9 mm - 1.2 mm) PMP44-3545-33 1441-1127
1441-1136 / Teflon Teflon

Conduit Liners
12 ft (4 m) Long 33 ft (10 m) Long
Steel Wrapped 3/64" - 1/16" Steel Wound
(1.2 mm - 1.6 mm) PMPS44-116-33 1441-1129
.052" - 1/16"
(1.3 mm - 1.6 mm) 44PSTF-116-15 1441-1135 / Teflon 33 ft (10 m) Long
15 ft (5 m) Long .035" - .045" Steel Wound
Bronze Jump (0.9 mm - 1.2 mm) PMPS44-3545-33 1441-1131 33 ft (10 m) Long
max .045"
(1.2 mm) 44JT-3545 1644-1088 Liner 10-1/4" Teflon Jump Liner
(260 mm) Long 1/16" (1.6 mm) PMP-44FLX-116 1644-1095 for Flex Tube
Bronze Jump Teflon Jump Liner
max .062" 1/16" (1.6 mm) PMP-44PTF-116 1644-1096
(1.6 mm) 44JT-116 1644-1086 Liner 10-1/4" for Rigid Tube
(260 mm) Long
Bronze Jump
1/16" (1.6 mm) PMP-44-116 1644-1097 Liner

R44 Series & R45 Series Conduit Liners

• Tapered lead in angle on the machined conduit stop making the transition of the welding wire into the MIG gun smoother
• Tin/Zinc plated wire

CONDUIT LINERS FOR USE WITH STEEL WELDING WIRES

Wire Size in/mm Part No. Stock No. Description Wire Size in/ mm Part No. Stock No. Description
300 - 450A 500 - 650A
.035" - .045" 1450-1023 1 ftSteel Wound
(INCLUDING NO. 5 EURO-KWIK SERIES) (0.9 mm - 1.2 mm) R45-3545-1 (0.3 m) Long
.035" - .045" 1440-1225 8 ftSteel Wound .035" - .045"
(0.9 mm - 1.2 mm) R44-3545-8 (2.4 m) Long R45-3545-4 1450-1024 4 ftSteel Wound
(0.9 mm - 1.2 mm) (1.2 m) Long
.052" - 1/16" 1440-1231 15Steel Wound .035" - .045" 1450-1025 8 ftSteel
R44-116-15 Wound
(1.3 mm - 1.6 mm) ft (5 m) Long (0.9 mm - 1.2 mm) R45-3545-8 (2.4 m) Long
.052" - 1/16" 1450-1030 8 ftSteel Wound
(1.3 mm - 1.6 mm) R45-116-8 (2.4 m) Long
.052" - 1/16" 1450-1031 15Steel Wound
(1.3 mm - 1.6 mm) R45-116-15 ft (5 m) Long

CONDUIT LINERS FOR USE WITH

ALUMINUM WELDING WIRES
Wire Size in/ mm Part No. Stock No. Description

500 - 650A
Wire Nylon Wrap
1/16" (1.6 mm) R45WN-116-15 1450-1045 15 ft (5 m) Long

International Customer Care: 940-381-1212 / FAX 940-483-8178 109

www.tweco.com
 MIG Guns & Consumables
Weldskill MIG Gun ®

WS Series
Features & benefits
Tweco , a leader in the design and manufacture
®

of MIG welding guns and consumable parts, is

pleased to introduce an expanded WeldSkill line
of innovative, durable guns. These new guns
feature a patent-pending design that is easy to
maneuver in various welding positions required
in small job shops or during light welding.

The new 140A, 180A and 220A guns are perfect

for farm, garage, hobby/DIY, artistic metal
working, job shops, and maintenance and
repair applications.

The new Tweco guns feature:

– Operator appeal with an ergonomic handle
with diamond pattern for better grip
WS MIG Guns

– Long-life trigger tested at over 1.2

million cycles without failure
– Rugged steel spring stain relief for
durability and robustness

110 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Guns & Consumables
WS Series Handle Design & Style

Performance Durability Ease of Use

Lightweight & ergonomic handle

design provides operator comfort,
similar to popular Spray Master ®

Common, standard 11
series front end
Cool-hand gun handle runs
cooler for operator comfort

Jacketed, Durable, thicker wall

brass tube to protect patented
through-the-tube Cablehoz ®

Rugged, long-life trigger last

over ONE million cycles

WS MIG Guns
Steel spring strain relief adds
durability and robustness to
lead/handle connection

Brass Jacketed Tube

Handle (Half) Insulator
Diffuser
Adapter
Cablehoz

Brass Diffuser
Steel Strain Jacketed Adapter
Relief Spring Tube Crimped
and
Embedded
Long-life Trigger
in Insulator

Cablehoz

Diffuser
Adapter

International Customer Care: 940-381-1212 / FAX 940-483-8178 111

www.tweco.com
 MIG Guns & Consumables
WS140 Amp MIG Guns
• 140A air-cooled
• 40% duty cycle – CO2 gas
140A
• Front & rear spring strain relief

Tweco STYLE Rear Connector*

®
Hobart STYLE Rear Connector
®

Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
.035" (0.9 mm) 10 ft (3 m) WS140T-10-3035 1017-1302 .035" (0.9 mm) 10 ft (3 m) WS140H-10-3035 1017-1312

Miller STYLE Rear Connector

®
Euro STYLE Rear Connector
Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
.035" (0.9 mm) 10 ft (3 m) WS14M-10-3035 1017-1303 .035" (0.9 mm) 10 ft (3 m) WS140X-10-3035 1017-1305
Note: Gun length is measured from the front case to the rear case +/-3".
* Adapter kits are available to fit Tweco rear connection to most wire
Lincoln STYLE Rear Connector
®
feeders.
Wire Size Length Part No. Stock No.
.035" (0.9 mm) 10 ft (3 m) WS140L-10-3035 1017-1304 Conduit Liner – WS42 Series
WS MIG Guns

WS180 Amp MIG Guns

• 180A air-cooled
• 40% duty cycle – CO2 gas
180A
• Front & rear spring strain relief

Tweco STYLE Rear Connector* Hobart STYLE Rear Connector

Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
.035" (0.9 mm) 12 ft (4 m) WS180T-12-3035 1017-1306 .035" (0.9 mm) 12 ft (4 m) WS180H-12-3035 1017-1313

Miller STYLE Rear Connector Euro STYLE Rear Connector

Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
.035" (0.9 mm) 12 ft (4 m) WS180M-12-3035 1017-1307 .035" (0.9 mm) 12 ft (4 m) WS180X-12-3035 1017-1309
Note: Gun length is measured from the front case to the rear case +/-3".
* Adapter kits are available to fit Tweco rear connection to most wire
Lincoln STYLE Rear Connector feeders.
Wire Size Length Part No. Stock No.
.035" (0.9 mm) 12 ft (4 m) WS180L-12-3035 1017-1308 Conduit Liner – WS42 Series

Miller and Hobart are registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are in no
way affiliated with Tweco Products, Inc. Tweco is registered trademark of Thermadyne Industries, Inc.

112 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Guns & Consumables
WS200 Amp MIG Guns
• 220A air-cooled
• 40% duty cycle – CO2 gas
220A
• Front & rear spring strain relief

Tweco STYLE Rear Connector*

®
Hobart STYLE Rear Connector
®

Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
.035" (0.9 mm) 15 ft (5 m) WS220T-15-3035 1023-1250 .035" (0.9 mm) 10 ft (3 m) WS140H-10-3035 1017-1312

Miller STYLE Rear Connector

®
Euro STYLE Rear Connector
Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
.035" (0.9 mm) 15 ft (5 m) WS220M-15-3035 1023-1251 .035" (0.9 mm) 15 ft (5 m) WS220X-15-3035 1023-1253
Note: Gun length is measured from the front case to the rear case +/-3".
* Adapter kits are available to fit Tweco rear connection to most wire
Lincoln STYLE Rear Connector
®
feeders.
Wire Size Length Part No. Stock No.
.035" (0.9 mm) 15 ft (5 m) WS220L-15-3035 1023-1252 Conduit Liner – WS42 Series

WS MIG Guns
NOZZLES CONTACT GAS CONDUCTOR
TIPS DIFFUSER TUBE

WS1135
WS2150F

WS2150
WS11H35

WS2137 WS51

WS1130

WS2137T

WS1123
WS2162 STANDARD

OPTIONAL

Miller and Hobart are registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are in no
way affiliated with Tweco Products, Inc. Tweco is registered trademark of Thermadyne Industries, Inc.

International Customer Care: 940-381-1212 / FAX 940-483-8178 113

www.tweco.com
 MIG Guns & Consumables
Tweco WS MIG GuN Replacement Parts
®

1 4

9 5 6 7

10
WS MIG Guns

No. Description Part No. Stock No.

1 Nozzle* WS21-50F 1210-1346
2 Contact Tip* WS11-35 1110-1142
3 Gas Diffuser* WS51 1510-1140
Handle with Screws (WS140 Series) WS80-140 2042-2050
4 Handle with Screws (WS180 Series) WS80-180 2042-2051
Handle with Screws (WS220 Series) WS80-220 2042-2052
5 Microswitch with Lead Wires WS90 2042-2053
6 Trigger Lever WS90-LEV 2042-2054
7 Trigger Lever Spring (pkg. 5 each) WS90-LEV-S 2042-2055
Rear Connector Plugs (Tweco ) ®
350-174H 2035-2110
8 Rear Connector Plugs (Miller ) ®
350-174MH 2035-2111
Rear Connector Plugs (Lincoln ) ®
350-174HXL 2035-2116
9 Conduit Assembly* WS42-3035-15 1420-1140
Control Wire (Tweco) 35K-350-1 2000-2352
10
Control Wire (Miller & Lincoln) WM354-M 2030-2075

Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are in no way affiliated
with Tweco Products, Inc. Tweco is registered trademark of Thermadyne Industries, Inc.

114 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Guns & Consumables
“NO SHORTCUTS”
It’s part discipline, part pride and all passion that fuels
Shane ‘Cajun’ Guidry, a native of New Orleans, Louisiana.
“If you take pride in your work, then welding is for you,”
he says. “Because every weld you make is your signature.”
Shane’s passion for welding runs deeper than your
average metalworker.
His work has brought him from Russia to the 40-below
tempertures of Alaska. Today he works as an AWS Certified
Welding Inspector, where his ‘no shortcuts’ attitude has
made him a reliable team member. “For every weld I
inspect, I pretend a member of my family will depend
on it,” he says.
SHANE NEEDS EQUIPMENT HE CAN RELY ON. THAT’S
WHY HE CHOOSES TWECO . ABOARD THE U.S.S. NIMITZ
®

HE USED TWECOTONG ELECTRODE HOLDERS TO REPAIR

®

A WEAPONS ELEVATOR. “THEY’RE INTERCHANGEABLE,

WS MIG Guns
DEPENDABLE, AND SAFE,” HE SAYS.
While in Alaska, Shane used Tweco arctic cables on an
exploratory drilling site. He said, “Even after dropping
them seven stories down, they came up clean and ready
to go again.”
SHANE GUIDRY
AWS Certified Welding Inspector
PM Testing Inc.
Shane carries the torch – will you?
THERMADYNE®, A GLOBAL CUTTING AND WELDING LEADER,
joins the American Welding Society in encouraging individuals
to practice the art, craftsmanship and professions of welding,
metalworking and fabrication. Victor ®, Thermal Dynamics®,
Thermal Arc®, Arcair ®, Tweco®, Stoody ®, CIGWELD® and
TurboTorch® are among the Thermadyne family of brands
that you can count on for safety, reliability and quality.

For more information visit www.tweco.com

or call Thermadyne Customer Care at 1-800-426-1888

www.thermadyne.com

International Customer Care: 940-381-1212 / FAX 940-483-8178 115

www.tweco.com
 MIG Guns & Consumables
WeldSkill 250 Amp ®

250A
MIG Guns
• 250A air-cooled
• 60% duty cycle – CO2 gas

Tweco STYLE Rear Connector*

®
Lincoln STYLE Rear Connector**
®

Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
.045" (1.2 mm) 15 ft (5 m) WM250-15-4045 1027-1007 .045" (1.2 mm) 15 ft (5 m) WM250L-15-4045 1027-1082
Part No. LAK354 (Stock No. 2642-2450) Control wire ass'y furnished.

Miller STYLE Rear Connector

®
Euro STYLE Rear Connector
Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
10 ft (3 m) WM250M-10-4045 1027-1030 .045" (1.2 mm) 15 ft (5 m) WM250X-15-4045 1027-1057
12 ft (4 m) WM250M-12-4045 1027-1031 Note: Gun length is measured from the front case to the rear case +/-3".
.045" (1.2 mm) * Adapter kits are available to fit Tweco rear connection to most wire
15 ft (5 m) WM250M-15-4045 1027-1032
feeders.
25 ft (7,6 m) WM250M-25-4045 1027-1023 ** Fits Lincoln LN7, 8, 9, SP200 - Some Lincoln wire feeders
Part No. MSAK354 (Stock No. 2642-2470) Control wire ass'y are assembled with their K1500-2 gun receiving
furnished. bushing that will accept Tweco style MIG guns direct
from the factory. Control wire Part No. MS354-DSLJ
Standard Conductor Tube – (Stock No. 2060-2137) must be ordered separately.
WM250J-60 (Stock No. 1620-1310) on all guns up to 15 ft (5 m)
WS MIG Guns

Conduit Liner – WS42 Series

250 Amp – WeldSkill ® MIG Guns

NOZZLES CONTACT GAS CONDUCTOR
TIPS DIFFUSERS TUBE

WS14 Series
WS22 Series WS32 WS52

WM250J Series

WS24A Series WS34A

WS14 Series
WS52FN

WS23 Series

WS11 Series
HD22 Series 52HD-11

WS14 Series STANDARD

20062
WS21 Series
OPTIONAL

Refer to pages 122-125 for more complete detail on front end options. Refer to pages 120-121 for parts breakdown information.
Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are in no way affiliated
with Tweco Products, Inc. Tweco is registered trademark of Thermadyne Industries, Inc.

116 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Guns & Consumables
WeldSkill 400 Amp ®

MIG Guns
400A • 400A air-cooled
• 60% duty cycle – CO2 gas

Tweco STYLE Rear Connector*

®
Lincoln STYLE Rear Connector**
®

Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
12 ft (4 m) WM400-12-3545 1047-1001 .045" (1.2 mm) 15 ft (5 m) WM400L-15-3545 1047-1077
.045" (1.2 mm)
15 ft (5 m) WM400-15-3545 1047-1002 15 ft (5 m) WM400L-15-116 1047-1082
1/16" (1.6 mm)
15 ft (5 m) WM400-15-116 1047-1007 25 ft (7.6 m) WM400L-25-116 1047-1022
1/16" (1.6 mm)
25 ft (7.6 m) WM400-25-116 1047-1016 Part No. LAK354 (Stock No. 2642-2450) Control wire ass'y furnished

Euro STYLE Rear Connector

Miller STYLE Rear Connector
®
Wire Size Length Part No. Stock No.
Wire Size Length Part No. Stock No. 1/16" (1.6 mm) 15 ft (5 m) WM400X-15-116 1047-1057
.045" (1.2 mm) 15 ft (5 m) WM400M-15-3545 1047-1027 Note: Gun length is measured from the front case to the rear case
12 ft (4 m) WM400M-12-116 1047-1031 +/-3". Use Nozzle Insulator Part No. WS34A.
* Adapter kits are available to fit Tweco rear connection to most wire
1/16" (1.6 mm) 15 ft (5 m) WM400M-15-116 1047-1032 feeders.

WS MIG Guns
25 ft (7.6 m) WM400M-25-116 1047-1019 ** Fits Lincoln LN7, 8, 9, SP200 - Some Lincoln wire feeders
Part No. MSAK354 (Stock No. 2642-2470) Control wire ass'y furnished are assembled with their K1500-2 gun receiving
bushing that will accept Tweco style MIG guns direct
Standard Conductor Tube – from the factory. Control wire Part No. MS354-DSLJ
400 Amp – WeldSkill MIG Guns ®
WM400J-60 (Stock No. 1640-1305) on all guns up to 15 ft (5 m) (Stock No. 2060-2137) must be ordered separately.
Conduit Liner – WS44 Series

NOZZLES CONTACT GAS CONDUCTOR

TIPS DIFFUSERS TUBE

WS24A Series WS34A

WM400J Series

WS14 Series WS54A

WS24CT / WS34CT /
WS24FN Series WS34FN

WS23 Series

WS16S Series HD54-16

EL16 Series HD54-EL

HD24 Series

WS14 Series
HD54-14
STANDARD

OPTIONAL

Refer to pages 122-125 for more complete detail on front end options. Refer to pages 120-121 for parts breakdown information.
Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are in no way affiliated
with Tweco Products, Inc. Tweco is registered trademark of Thermadyne Industries, Inc.

International Customer Care: 940-381-1212 / FAX 940-483-8178 117

www.tweco.com
 MIG Guns & Consumables
WeldSkill 500 Amp ®

500A MIG Guns

• 500A air-cooled
• 60% duty cycle – CO2 gas
• Metal jacketed conductor tube – 60° @ 5" Radius
• Front & rear spring strain relief

Tweco STYLE Rear Connector*

®
Miller STYLE Rear Connector
®

Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
1/16" (1.6 mm) 15 ft (5 m) WM500-15-116 1057-1007 1/16" (1.6 mm) 15 ft (5 m) WM500M-15-116 1057-1032
Note: Gun length is measured from the front case to the rear case Note: Gun length is measured from the front case to the rear case
+/-3". Use Nozzle Insulator Part No. WS35CT. +/-3". Use Nozzle Insulator Part No. WS35CT.
* Adapter kits are available to fit Tweco rear connection to most wire
Standard Conductor Tube – feeders.
WM500J-60 (Stock No. 1650-1120) on all guns up to 15 ft (5 m)
Conduit Liner – WS45 Series
500 Amp – WeldSkill ® MIG Guns
NOZZLES CONTACT GAS CONDUCTOR
WS MIG Guns

TIPS DIFFUSERS TUBE

WS15H Series
WS25 CT Series 35 CT WS55SW

WM500J Series

25I Series

WS15H Series
55SW

26I Series

WS16S Series
55S-SW

26CT Series 36CT

STANDARD

OPTIONAL

Refer to pages 122-125 for more complete detail on front end options. Refer to pages 120-121 for parts breakdown information.

Miller is a registered trademark of Illinois Tool Works, Inc. The aforementioned registered trademarks are in no way affiliated with Tweco Products, Inc. Tweco is registered trademark
of Thermadyne Industries, Inc.

118 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Guns & Consumables
Tweco WeldSkill ® ®

400A
MIG Guns with
“Knucklehead ” ®

250A Flexible Conductor

Tubes
• Improve weld quality
• Increase productivity
• Decrease welder fatigue
• Conductor tubes proven to last longer than any
design on the market today

Tweco WeldSkill “WM” Series

Tweco STYLE Rear Connector*
®

Wire Size Length Part No. Stock No. Amp Knucklehead Conductor Tube

WS MIG Guns
.045" (1.2 mm) 15 ft (5 m) WM250-15-4045K4 1027-1060 250 62SFLX480 (Stock No. 1620-1106)
1/16" (1.6 mm) 15 ft (5 m) WM400-15-116K4 1040-1170 400 64SFLX480 (Stock No. 1640-1113)
Note: Gun length is measured from the front case to the rear case +/-3".

Miller STYLE Rear Connector

®

Wire Size Length Part No. Stock No. Amp Knucklehead Conductor Tube
.045" (1.2 mm) 15 ft (5 m) WM250M-15-4045K4 1027-1061 250 62SFLX480 (Stock No. 1620-1106)
1/16" (1.6 mm) 15 ft (5 m) WM400M-15-116K4 1040-1171 400 64SFLX480 (Stock No. 1640-1113)
Note: Gun length is measured from the front case to the rear case +/-3".

Lincoln STYLE Rear Connector**

®

Wire Size Length Part No. Stock No. Amp Knucklehead Conductor Tube
1/16" (1.6 mm) 15 ft (5 m) WM400L-15-116K4 1040-1172 400 64SFLX480 (Stock No. 1640-1113)
Note: Gun length is measured from the front case to the rear case +/-3".
* Adapter kits are available to fit Tweco rear connection to most wire feeders.
** Fits Lincoln LN7, 8, 9, SP200 - Some Lincoln wire feeders are assembled with their K1500-2 gun receiving bushing that will accept Tweco style
MIG guns direct from the factory. Control wire Part No. MS354-DSLJ (Stock No. 2060-2137) must be ordered separately.

See pages 104-105 for more information on Knucklehead Conductor Tubes.

Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are in no way affiliated
with Tweco Products, Inc. Tweco is registered trademark of Thermadyne Industries, Inc.

International Customer Care: 940-381-1212 / FAX 940-483-8178 119

www.tweco.com
 MIG Guns & Consumables
Tweco WeldSkill Replacement Parts
® ®

6
7
4 8
1
9
5

2 3

13

14

15

12
10 16
WS MIG Guns

11

17

18

14

20

18 21

19 22

23

120 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Guns & Consumables
(PART NO. / STOCK NO.)
No. Description
250 Amp 400 Amp 500 Amp
1 Nozzles Refer to Pages 123-124
2 Contact Tips Refer to Pages 122-123
3 Gas Diffusers Refer to Page 122
4 Nozzle Insulators Refer to Pages 123-124
5 Conductor Tubes Refer to Page 122
6 Gun Hanger 152 WM155
2020-2152 2050-2095
7 Handle Assembly WM1-80 WM4-80 WM5-80
2042-2029 2042-2031 2042-2032
Binder Post & Screw - 122FMS N/A
(2 ea. Required) 2020-2123
Binder Post & Screw - 122FMS
8 (1 ea. Required) N/A 2020-2123
Binder Post & Screw - 124FMS
(1 ea. Required) N/A 2040-2125
9 Binder Post & Screw - 122FM 124FM
(2 ea. Required) 2020-2122 2040-2124
10 Trigger Control Wire Terminal 244DS 244
(2 ea.) 2040-2245 2040-2244
11 Trigger Assembly WM91 WM92
2010-2095 2020-2096
12 Trigger Blades 91C 92C
2010-2093 2020-2094
13 Front Cable Connector WM102 104

WS MIG Guns
2020-2107 2040-2104
14 Cable Clamp 136
2060-2690
15 Front Strain Relief Spring WM2SSR WM4SSR WM5SSR
2020-2134 2040-2141 2050-2096
16 Cablehoz ® 200 400 500
1720-2100 1740-2100 1750-2100
17 Rear Strain Relief Spring 235RSSR
2060-2035
Rear Case (Direct Plug) R6RC
2060-2040
18
Rear Case (Euro Style) X6RC
2060-2006
Control Wire (Standard) MS354-DSM
2060-2140
19
Control Wire (Dual Schedule) 194DS
2040-2195
104
Rear Cable Connector (Direct Plug) 2040-2104 N/A N/A
20
Rear Cable Connector (Euro Style) 172X-M 174X-M 176X-M
2020-2181 2040-2181 2060-2181
21 Adapter (Direct Plug) M170-2H M170-4H M170-5H
2020-2165 2020-2166 2020-2167
22 Connector Plug Refer to Page 86
23 Conduit Liners Refer to Page 125

International Customer Care: 940-381-1212 / FAX 940-483-8178 121

www.tweco.com
 MIG Guns & Consumables
WELDSKILL CONDUCTOR TUBES
®

Outer Jacket Radius

Series Part No. Stock No. Back End Threads Front End Threads
Material 60 45
WM150J-60 1610-1116 Metal I.D. 3/8"-24 UNF-2B I.D. M10 x 1.5-6H 2.25" 2.25"
WM150J-45 1610-1115
WeldSkill
Standard 150 WM150-60 1610-1112 Neoprene
WM150-80 1610-1113
Rubber I.D. 3/8"-24 UNF-2B I.D. M10 x 1.5-6H 2" 2"
WM150-180 1610-1114
WeldSkill
WM250J-60 1620-1310 Metal I.D. 3/8"-24 UNF-2B 3/8"-24 NF-2B 3" 3"
Standard 250
WeldSkill WM400J-60 1640-1305 I.D. 3/8"-24 UNF-2B
Metal I.D. 3/8"-24 UNF-2B 3" 3"
Standard 400 WM400J-45 1640-1306 O.D. 9/16"-18UNF-2A
WeldSkill I.D. 7/16"-20 UNF-2B
WM500J-60 1650-1120 Metal I.D. 7/16"-20UNF-2B O.D. 5/8"-18 UNF-2A 5" 5"
Standard 500

AIR-COOLED STANDARD GAS DIFFUSERS

Part No. Stock No. Material Contact Tip Nozzle

MINI-MIG SERIES
WS35-50 1500-1140 Brass WS11 Series WS21 Series
WM150 SERIES
Weldskill Consumables

WS51 1510-1140 Brass WS11 Series WS21 Series

WM250 SERIES
WS52 1520-1140 Brass WS14 Series WS22 Series
WS52FN 1520-1141 Brass WS14 Series WS24A , WS23 Series
WM400 SERIES
WS54A 1540-1145 Brass WS14 Series WS24A, WS24CT, & WS23 Series
WM500 SERIES
WS55SW (1) 1550-1140 Copper WS15H Series WS25CT Series
WS55H (2) 1550-1141 Copper WS15H Series WS25CT Series
Note: (1) - Use with WS45-3545, WS45-116, and WS45N-3545 Series Conduit Liners
(2) - Use with WS45H-332, 45H-764, and 45-18 Series Conduit Liners

STANDARD THREADED STYLE CONTACT TIPS - Standard Alloy Copper Tubing

Standard Heavy-Duty Tapered
Wire Size (in/mm) Tip I.D. (in/mm) Part No. Stock No. Part No. Stock No. Part No. Stock No.

WS11, WS11H, & WS11T SERIES 0.25" (6.35 mm) O.D. - M6 x 1.0 Threads - 1.00" (25.4 mm) O.A.L.
.023" (0.6 mm) .031" (0.79 mm) WS11-23 1110-1140 WS11T-23 1110-1340
.030" (0.8 mm) .038" (0.97 mm) WS11-30 1110-1141 WS11T-30 1110-1341
.035" (0.9 mm) .044" (1.12 mm) WS11-35 1110-1142 WS11T-35 1110-1342
.045" (1.2 mm) .054" (1.37 mm) WS11-45 1110-1144 WS11H45 1110-1244 WS11T-45 1110-1344
WS14, WS14H, & WS14T 0.25" (6.35 mm) O.D. - .250-28 UNF Threads - 1.50" (38.1 mm) O.A.L.
.030" (0.8 mm) .038" (0.97 mm) WS14-30 1140-1166 WS14T-30 1140-1341
.035" (0.9 mm) .044" (1.12 mm) WS14-35 1140-1167 WS14H-35 1140-1242 WS14T35 1140-1342
.040" (1.0 mm) .048" (1.22 mm) WS14-40 1140-1168 WS14H-40 1140-1243
.045" (1.2 mm) .054" (1.37 mm) WS14-45 1140-1169 WS14H-45 1140-1244 WS14T-45 1140-1344
.052" (1.3 mm) .064" (1.65 mm) WS14-52 1140-1170 WS14H-52 1140-1245 WS14T-52 1140-1345
1/16" (1.6 mm) .073" (1.85 mm) WS14-116 1140-1171 WS14H-116 1140-1246 WS14T-116 1140-1346
5/64" (2.0 mm) .090" (2.29 mm) WS14-564 1140-1174 WS14H-564 1140-1247
3/64" AL (1.2 mm) .059" (1.50 mm) WS14A364 1140-1172 WS14AH-364 1140-1248

122 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Guns & Consumables
STANDARD THREADED STYLE CONTACT TIPS - Standard Alloy Copper Tubing
Standard Heavy-Duty Tapered
Wire Size (in/mm) Tip I.D. (in/mm) Part No. Stock No. Part No. Stock No. Part No. Stock No.

WS15H SERIES 0.345" (8.8 mm) O.D. - .3125-24 UNF Threads - 1.970"(50 mm) O.A.L.
WS15HFC SERIES 0.345" (8.8 mm) O.D. - .3125-24 UNF Threads - 1.590" (40.4 mm) O.A.L.
.035" (0.9 mm) .044" (1.12 mm) WS15H-35 1150-1230
.045" (1.2 mm) .054" (1.37 mm) WS15H-45 1150-1232
1/16" (1.6 mm) .073" (1.85 mm) WS15H-116 1150-1234 WS15HFC-116 1150-1268
5/64" (2.0 mm) .090" (2.29 mm) WS15H-564 1150-1235
3/32" (2.4 mm) .106" (2.67 mm) WS15H-332 1150-1238
7/64" (2.8 mm) .120" (3.05 mm) WS15H-764 1150-1237
16S & 16ST SERIES 0.375" (9.5 mm) O.D. - M8 x 1.25 Threads - 1.50" (38.1 mm) O.A.L.
.035" (0.9 mm) .044" (1.12 mm) WS16S-35 1160-1425 WS16ST-35 1160-1440
.045" (1.2 mm) .054" (1.37 mm) WS16S-45 1160-1426 WS16ST-45 1160-1441
.052" (1.3 mm) .064" (1.65 mm) WS16S-52 1160-1427
1/16" (1.6 mm) .073" (1.85 mm) WS16S-116 1160-1428 WS16ST-35 1160-1443
5/64" (2.0 mm) .090" (2.29 mm) WS16S-564 1160-1429

AIR-COOLED STANDARD NOZZLES & NOZZLE INSULATORS

Weldskill Consumables
Bore Diameter
Nozzle Style Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship
(in/mm)

25CT SERIES Course Thread Nozzle - 145 Alloy Copper

1/2" (12.7 mm) WS25CT-50 1250-1439 Standard 1/8" (3.2 mm) Tip Recess
Thread-On (A) 5/8" (15.9 mm) WS25CT-62 1250-1440 Standard 1/8" (3.2 mm) Tip Recess
3/4" (19.5 mm) WS25CT-75 1250-1441 Standard 1/8" (3.2 mm) Tip Recess
Note: (A) - Use with Nozzle Insulator Part No. WS35CT (Stock No. 1350-1425)

AIR-COOLED STANDARD & HEAVY-DUTY NOZZLES & NOZZLE INSULATORS

Bore Diameter
Nozzle Style Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship
(in/mm)

WS21 SERIES 3-Piece Nozzle Design - Standard Alloy Copper - 0.750" (19.05 mm) Outside Diameter
3/8" (9.5 mm) WS21-37 1210-1340 Standard (1) 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
3/8" (9.5 mm) WS21T-37 1210-1343 Tapered (1) 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
Thread-On 1/2" (12.7 mm) WS21-50F 1210-1346 Standard (1) Flush To 1/16" (1.6 mm) Tip Recess
1/2" (12.7 mm) WS21-50 1210-1341 Standard (1) 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
5/8" (15.9 mm) WS21-62 1210-1342 Standard (1) 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
WS22 SERIES Formed Nozzle - Standard Alloy Copper - 0.750" (19.05 mm) Outside Diameter
3/8" (9.5 mm) WS22-37SS 1220-1345 Standard Short Stop (2)
3/8" (9.5 mm) WS22T-37SS 1220-1336 Standard Short Stop (2)
1/2" (12.7 mm) WS22-50 1220-1341 Standard Adjustable
Thread-On
1/2" (12.7 mm) WS22-50SS 1220-1346 Standard Short Stop (2) Recess To Protruding
5/8" (15.9 mm) WS22-62 1220-1342 Standard
5/8" (15.9 mm) WS22-62SS 1220-1347 Standard Short Stop (2)
WSHD22 SERIES 3-Piece Nozzle Design - Standard Alloy Copper -
0.875" (22.2 mm) Outside Diameter
Slip-On (B) 1/2" (12.7 mm) WSHD22-50 1220-1330 Standard (1) 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess

Note: (A) - Use with Nozzle Insulator Part No. WS32 (Stock No. 1320-1125)
(1) - Self Insulated Nozzles
(2) - Flush to 1/8" (3.2 mm) Tip Recess

International Customer Care: 940-381-1212 / FAX 940-483-8178 123

www.tweco.com
 MIG Guns & Consumables
AIR-COOLED STANDARD & HEAVY-DUTY NOZZLES & NOZZLE INSULATORS
Nozzle Style Bore Diameter Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship
(in/mm)

WS24A SERIES Formed Nozzle - Standard Alloy Copper - 0.750" (19.05 mm) Outside Diameter
3/8" (9.5 mm) WS24A-37SS 1240-1559 Standard Short Stop (1) 1/8" (3.2 mm) Tip Recess
1/2" (12.7 mm) WS24A-50 1240-1555 Standard Adjustable Tip Recess - Tip Protruding
1/2" (12.7 mm) WS24A-50SS 1240-1560 Standard Short Stop (1) 1/8" (3.2 mm) Tip Recess
Slip-On (A) 5/8" (15.9 mm) WS24A-62 1240-1556 Standard Adjustable Tip Recess - Tip Protruding
5/8" (15.9 mm) WS24A-62SS 1240-1561 Standard Short Stop (1) 1/8" (3.2 mm) Tip Recess
5/8" (15.9 mm) WS24AH-62SS 1240-1566 Standard Short Stop (1) 1/8" (3.2 mm) Tip Recess
3/4" (19.5 mm) WS24A-75 1240-1557 Standard Adjustable Tip Recess - Tip Protruding
WS24CT SERIES Course Thread Nozzle - 145 Alloy Copper
1/2" (12.7 mm) WS24CT-50S 1240-1580 Standard Short Stop (1) 5/32" (3.97 mm) Tip Recess
5/8" (15.9 mm) WS24CT-62S 1240-1581 Standard Short Stop (1) 5/32" (3.97 mm) Tip Recess
Thread-On (B)
5/8" (15.9 mm) WS24CT-62R 1240-1591 Tapered 1/2" (12.7 mm) Tip Recess
3/4" (19.5 mm) WS24CT-75S 1240-1582 Standard Short Stop (1) 5/32" (3.97 mm) Tip Recess
WS24FN SERIES Fine Thread Nozzle - 145 Alloy Copper
1/2" (12.7 mm) WS24FN-50S 1240-1715 Standard Short Stop (1) 5/32" (3.97 mm) Tip Recess
Thread-On (C)
5/8" (15.9 mm) WS24FN-62S 1240-1727 Standard Short Stop (1) 5/32" (3.97 mm) Tip Recess
Weldskill Consumables

Note: (A) - Use with Nozzle Insulator Part No. WS34A (Stock No. 1340-1125)
(B) - Use with Nozzle Insulator Part No. WS34CT (Stock No. 1340-1126)
(C) - Use with Nozzle Insulator Part No. WS34FN (Stock No. 1340-1127)
(1) - Flush to 1/8" (3.2 mm) Tip Recess

AIR-COOLED HEAVY-DUTY NOZZLES

Bore Diameter
Nozzle Style Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship
(in/mm)

WSHD24 SERIES 3-Piece Nozzle Design

5/8" (15.9 mm) WSHD24L-62 1240-1572 Tapered 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
5/8" (15.9 mm) WSHD24L-62F 1240-1573 Tapered Flush To 1/16" (1.6 mm) Tip Recess
Slip-On (A) 5/8" (15.9 mm) WSHD24-62 1240-1570 Standard (1) 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
3/4" (19.5 mm) WSHD24L-75 1240-1574 Tapered 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
3/4" (19.5 mm) WSHD24-75 1240-1571 Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess

Note: (A) - Use with HD54 Series Gas Diffusers

(1) - 1.125" (28.6 mm) Outside Diameter

AIR-COOLED STANDARD & HEAVY-DUTY NOZZLES & NOZZLE INSULATORS

Bore Diameter
Nozzle Style Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship
(in/mm)

WS23 SERIES 3-Piece Nozzle Design - Standard Alloy Copper - 0.875" (22.2 mm) Outside Diameter
3/8" (9.5 mm) WS23-37 1230-1010 Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
3/8" (9.5 mm) WS23T-37 1230-1035 Tapered 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
3/8" (9.5 mm) WS23T-37F 1230-1303 Tapered Flush To 1/16" (1.6 mm) Tip Recess
1/2" (12.7 mm) WS23-50 1230-1011 Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
Thread-On
1/2" (12.7 mm) WS23-50F 1230-1016 Standard Flush To 1/16" (1.6 mm) Tip Recess
5/8" (15.9 mm) WS23-62 1230-1012 Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
5/8" (15.9 mm) WS23H-62 1230-1221 Heavy-Duty 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
5/8" (15.9 mm) WS23-75 1230-1013 Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess

Note: Self Insulated Nozzles

124 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 MIG Guns & Consumables
CONDUIT LINERS FOR USE WITH STEEL WELDING WIREs
Wire Size in/mm Part No. Stock No. Description

WM150 & WM250 SERIES

.030" - .035" (0.8 mm - 0.9 mm) WS42-3035-15 1420-1140 Steel Wound 15 ft (5 m) Long
.030" - .035" (0.8 mm - 0.9 mm) WS42-3035-25 1420-1145 Steel Wound 25 ft (8 m) Long
.040" - .045" (1.0 mm - 1.2 mm) WS42-4045-15 1420-1141 Steel Wound 15 ft (5 m) Long
.040" - .045" (1.0 mm - 1.2 mm) WS42-4045-25 1420-1146 Steel Wound 25 ft (8 m) Long
WM400 SERIES
.035" - .045" (0.9 mm - 1.2 mm) WS44-3545-15 1440-1140 Steel Wound 15 ft (5 m) Long
.035" - .045" (0.9 mm - 1.2 mm) WS44-3545-25 1440-1145 Steel Wound 25 ft (8 m) Long
.052" - 1/16" (1.3 mm - 1.6 mm) WS44-116-15 1440-1141 Steel Wound 15 ft (5 m) Long
.052" - 1/16" (1.3 mm - 1.6 mm) WS44-116-25 1440-1146 Steel Wound 25 ft (8 m) Long
5/64" (2.0 mm) WS44-564-15 1440-1142 Steel Wound15 ft (5 m) Long
5/64" (2.0 mm) WS44-564-25 1440-1147 Steel Wound 25 ft (8 m) Long
WM500 SERIES
.035" - .045" 0.9 mm - 1.2 mm) WS45-3545-15 1450-1104 Steel Wound 15 ft (5 m) Long
.052" - 1/16" (1.3 mm - 1.6 mm) WS45-116-15 1450-1114 Steel Wound 15 ft (5 m) Long
3/32" (2.4 mm) WS45H-332-15 1450-1134 Steel Wound 15 ft (5 m) Long

Weldskill Consumables
CONDUIT LINERS FOR USE WITH ALUMINUM WELDING WIRES
Wire Size in/mm Part No. Stock No. Description

WM150 & WM250 SERIES

.030" - 3/64" (0.8 mm - 1.2 mm) WS42N-3545-15 1420-1142 Teflon 15 ft (5 m) Long
WM400 SERIES
.030" - 3/64" (0.8 mm - 1.2 mm) WS44N-3545-15 1440-1135 Nylon 15 ft (5 m) Long
1/16" (1.6 mm) WS44N-116-15 1440-1136 Nylon 15 ft (5 m) Long

International Customer Care: 940-381-1212 / FAX 940-483-8178 125

www.tweco.com
 Manual Welding Products & Accessories
TWECOTONG ®

Electrode Holders
TWECOTONG electrode holders feature reversible top and
bottom Insulators. Efficient 6-position jaw patterns and fully
insulated, protected springs. Ball-point cable connection is
also featured.
A-316 A-732 A-14
Part Stock Amperage Body Electrode Cable Conn English Metric
Number Number Capacity Alloy Capacity Capacity Length Length
A-532* 9110-1101 200 Copper Alloy thru 5/32" (4,0 mm) Ball-Point thru 2/0 8-1/2" 216 mm
A532-MC** 9110-1109 200 Copper Alloy thru 5/32" (4,0 mm) Ball-Point thru 2/0 8-1/2" 216 mm
A-316* 9110-1102 250 Copper Alloy thru 3/16" (4,8 mm) Ball-Point thru 2/0 9-1/4" 235 mm
A316-MC** 9110-1110 250 Copper Alloy thru 3/16" (4,8 mm) Ball-Point thru 2/0 9-1/4" 235 mm
A-732* 9110-1103 300 Copper Alloy thru 7/32" (5,6 mm) Ball-Point thru 2/0 10" 254 mm
A732-MC** 9110-1111 300 Copper Alloy thru 7/32" (5,6 mm) Ball-Point thru 2/0 10" 254 mm
A-14 9110-1104 350 Copper Alloy thru 1/4" (6,4 mm) Ball-Point thru 4/0 11" 279 mm
A-14-HD 9110-1105 400 Copper Alloy thru 1/4" (6,4 mm) Double Ball-Point thru 4/0 12" 305 mm
A-38-HD 9110-1106 500 Copper Alloy thru 3/8" (9,5 mm) Double Ball-Point thru 4/0 13-1/4" 336 mm
* Clamshell packaging. Sold individually or master packed in quantities of 12 each.
** Sold in Master Pack Boxed Quantities of 24.

TWECOTONG
Electrode Holder Parts

A-532 A-316 A-732 A-14 A-14-HD A-38-HD

Description Part No./ Part No./ Part No./ Part No./ Part No./ Part No./
Stock No. Stock No. Stock No. Stock No. Stock No. Stock No.
Tip A-532-1P A-532-1P A-732-1P A-732-1P A-732-1P A-38-HD-1P
Insulation 9910-2102 9910-2102 9910-2302 9910-2302 9910-2302 9910-2602
Body A-532-3 A-532-3 A-532-3 A-14-3 A-14-3 A-38-HD-3
Electrode Holders

Insulation 9910-2103 9910-2103 9910-2103 9910-2403 9910-2403 9910-2603

Lower Body A-316-4R A-316-4R A-732-4 A-14-4 A-14-HD-4 A-38-HD-4
Tong w/o Ins. 9910-2204 9910-2204 9910-2304 9910-2404 9910-2504 9910-2604
Spring A-532-6 A-316-6 A-316-6 N/A N/A N/A
w/Insulation 9910-2106 9910-2206 9910-2206
Molded A-532-7 A-316-7 A-732-7 A-14-7 A-14-HD-7 A-38-HD-7
Handle 9910-2107 9910-2207 9910-2307 9910-2407 9910-2507 9910-2607
Hinge A-532-11 A-532-11 A-532-11 A-532-11 A-532-11 FGC-200-5
Pin 9910-2111 9910-2111 9910-2111 9910-2111 9910-2111 9910-2610
Handle AL-300-12 AL-300-12 AL-300-12 AL-300-12 AL-300-12 AL-300-12
Screws 9910-2712 9910-2712 9910-2712 9910-2712 9910-2712 9910-2712
Cable Conn. A-532-24 A-532-24 A-532-24 A-14-24 A-14-24 A-14-24
Screw 9910-2124 9910-2124 9910-2124 9910-2424 9910-2424 9910-2424

“TWECO-TITE” Holder
4TT

Part Stock Amperage Electrode Cable Conn English Metric

Description
Number Number Capacity Capacity Capacity Length Length
4TT 9120-1000 TWECO-TITE Holder 400 1/16" thru 1/4" (1.6 mm thru 6.4 mm) thru 3/0 9" 229 mm

126 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 Manual Welding Products & Accessories
“TWECO-TITE” Holder Parts
Part Stock Description
Number Number
4TT-1 9911-2001 Head Assy - Complete (renewable)
4TT-20 9911-2020 Connector Body w/Ball-Point Screw
4TT-30 9911-2030 Handle Only
A-532-24 9910-2124 Ball-Point Screw
122FM 2020-2122 Binder Post & Screw - for Head Ins.

Tweco Ground Clamps

®

SGC-500 GC-300 FGC-500

Part Stock Amperage Jaw Cable Conn English Metric
Number Number Capacity Opening Capacity Length Length
2" - Depth 1-3/4"
SGC-300 9205-1230 300 (50.8 mm - 44.4 mm) 1/2" Stud Connection 9" 228 mm
2" - Depth 1-3/4"
SGC-500 9205-1250 500 (50.8 mm - 44.4 mm) 1/2" Stud Connection 9" 228 mm
1" - Depth 3"
GC-200 9205-1120 200 (25.4 mm - 76.2 mm) Ball-Point thru 1/0 6" 157 mm
1-1/2" - Depth 4" (38.1 mm -
GC-300* 9205-1130 300 101.0 mm) Ball-Point thru 3/0 8-1/2" 216 mm
1-1/2" - Depth 4"
GC-300MC** 9205-1131 300 (38.1 mm - 101.0 mm) Ball-Point thru 3/0 8-1/2" 216 mm
2" - Depth 5-1/4"
GC-500 9205-1150 500 (50.8 mm - 133.0 mm) Ball-Point thru 4/0 10" 254 mm
5/8" - Depth 2"
FGC-200 9205-1320 200
(15.9 mm - 50.8 mm) Ball-Point thru 1/0 5" 127 mm
1" - Depth 3-1/2"

Ground Clamps
FGC-300 9205-1330 300 (25.4 mm - 88.9 mm) Ball-Point thru 3/0 7-1/4" 184 mm
1-1/4" - Depth 3-3/4"
FGC-500 9205-1350 500 (31.8 mm - 95.3 mm) Ball-Point thru 4/0 9-1/4" 234 mm
* Clamshell packaging. Sold individually or master packed in quantities of 12 each.
**Sold in Master Pack Boxed Quantities of 24.

Steel Clamp Parts

Part Stock Description
Number Number
SGC-500-4 9920-2504 Cone Head Replacement Jaw - for SGC-300 and SGC-500

Copper Clamp Parts

Insulated Spring Cable Support Ring Cable Connection Screw
Model No.
Part No. Stock No. Part No. Stock No. Part No. Stock No.
GC-300 GC-300-2 9920-2302 GC-300-11 9920-2311 GC-300-12 9920-2312

International Customer Care: 940-381-1212 / FAX 940-483-8178 127

www.tweco.com
 Manual Welding Products & Accessories
Heavy Duty Rotary
Ground Devices
Tweco Roto-Ground is a highly efficient device for grounding
®

weldments while being rotated on turning rolls or positioners.

The 2" shaft shoulders up to a steel nut which the user welds
to his rotating work or fixture. Tweco Roto-Grounds have no
brushes, springs or mercury. A simple tension adjusting bolt
provides maximum efficiency.

RG-440 GCRG-140

Part Stock Amperage Cable Number Shaft English Metric

Number Number Capacity Capacity of Heads Stud Length Length
RG-140 9250-1114 400 1 - 4/0 1 3/4" NC 8" 203 mm
RG-230 9250-1123 600 2 - 3/0 1 1-1/8" NC 10-1/4" 260 mm
RG-240 9250-1124 800 2 - 4/0 1 1-3/8" NC 10-5/8" 270 mm
RG-440 9250-1144 1500 4 - 4/0 2 1-3/8" NC 10-5/8" 270 mm
RG-640 9250-1164 2000 6 - 4/0 3 1-3/8" NC 10-5/8" 270 mm
GCRG-140 9210-1314 400 1 - 4/0 1 3/4" NC

Roto-Ground Parts
Part Stock Description
Number Number
RG-240-11 9922-2129 Lubricating Cup
A-14-24 9910-2424 Ball-Point Cable Connection Screw
1Z-L 9900-1123 Special Shaft Lubricant
2-5 9940-2125 Fibre Cover Screw
Rotary Ground

RG-140 RG-230 RG-240 RG-440 RG-640

Description Part No./ Part No./ Part No./ Part No./ Part No./
Stock No. Stock No. Stock No. Stock No. Stock No.

Head RG-140-2-0 RG-230-3-0 RG-240-4-0 RG-240-4-0 RG-240-4-0

9922-2103 9922-2113 9922-2124 9922-2124 9922-2124
Head Shaft RG-140-2 RG-230-2 RG-240-2 RG-440-2 RG-640-2
9922-2102 9922-2112 9922-2122 9922-2132 9922-2142
Work Attachment Nut RG-140-5 RG-230-5 RG-240-5 RG-240-5 RG-240-5
9922-2105 9922-2115 9922-2125 9922-2125 9922-2125
Fibre Cover N/A RG-240-7 RG-240-7 RG-240-7 RG-240-7
9922-2127 9922-2127 9922-2127 9922-2127

128 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 Manual Welding Products & Accessories
Tweco Roto-Work
®

Grounding Clamps
Tweco Roto-Work Ground Clamps are designed primarily to
work in conjunction with the Tweco Roto-Ground Device.
However, they may also be used for other high amperage
grounding applications. The Roto-Ground shaft screws into
the tapped back of the Roto-Work Clamp. The clamp is quickly
attached or moved from one rotating weldment or fixture to GC-600-75
the other without removing the Roto-Ground from it. Saves
welding down time.
Roto-Work Clamps are made from a copper alloy. They come
in 600, 1200 and 2000 ampere capacity. Number WCRG-
2000 has two tightening screws. Number WCRG-600 works
only with No. RG-230 due to its smaller shaft size. Large
tightening screws and ample contact surface area provide WCRG-1200
cool, efficient operation.

Part Stock Amperage Fits Clamp Throat Throat Over-All Over-All Tapped
Number Number Capacity Roto-Ground Contact Height Depth Height Width For
2-1/2" 2-1/2" 5-3/4" 2-1/2"
WCRG-600 9255-1106 600 RG-230 6-1/4 sq in
(63.5 mm) (63.5 mm) (146.0 mm) (63.5 mm) 1-1/8" NC
3" 3" 6-3/4" 3"
WCRG-1200 9255-1112 1200 RG-240/440 9 sq in (76.2 mm) (76.2 mm) (171.0 mm) (76.2 mm) 1-3/8" NC
3" 3" 6-3/4" 4"
WCRG-2000 9255-1120 2000 RG-440/640 12 sq in (76.2 mm) (76.2 mm) (171.0 mm) (102.0 mm) 1-3/8" NC
GC-600-75 9255-1075 Clamp Only - Tapped 3/4" for RG-140 Roto-Ground Only

Part Stock Amperage Jaw Cable Conn

Number Number Capacity Opening Capacity
2-1/2" - Depth 1-3/8"
GC-600-50 9210-1150 500 (63.5 mm - 41.3 mm) 1/2" Cap Screw
2-1/2" - Depth 1-3/8"
GC-600-DBP 9210-1201 600 (63.5 mm - 34.9 mm) Double Ball-Point
2-1/2" - Depth 1-3/8"
GC-600-TMP 9210-1202 600 (69.5 mm - 34.9 mm) Tweco Male Plug

Roto-Work Clamps
Part Stock Description
Number Number
Work Clamp Adapter W/ 1-1/8"-7 UNC 2A OD Thread & 5/8"-11 UNC-2A
118 9922-2018 ID Thread - Fits WCRG-600 Roto-Work Clamp
Work Clamp Adapter W/ 1-3/8"-6 UNC 2A OD Thread & 5/8"-11 UNC-2A
138 9922-2038 ID Thread - Fits WCRG-1200 & WCRG-2000 Roto-Work Clamps

“C” Type Clamp Parts

Part Stock
Number Number Description
CS-6 9920-2100 Cap Screw - 1/2" x 3/4" NC
GCM-2-4 9920-2102 Fitting-No.2 Male Plug (threaded 1/2" NC)
GCS-40 9920-2103 Fitting-Double Ball-Point (threaded 1/2"NC)
24R-MBP 9940-2124 Cover

International Customer Care: 940-381-1212 / FAX 940-483-8178 129

www.tweco.com
 Manual Welding Products & Accessories
Switchable Magnetic
Ground Clamps
It’s simple to use – just turn the knob. It’s easy to
operate and mounts on all surfaces. Turn the knob
clockwise and you instantly have a secure grip.
Perfect for flat and pipe applications. Available in
200, 300, and 600 Amp sizes, these ground clamps
are designed to save welders time and money.
• Saves welders time and money
• Cuts set up time
• Convenient tab to easily attach ground line
• Clamp can be used to ground on flat, round,
and irregular surfaces
• Choose between 200, 300, and 600 Amp
clamps to meet any welding need
• Magnetic field is simple to turn on and off,
making use and clean up quick and easy
• Easy to mount: simply attach your ground
line to bolt connector tab
• Can withstand heat up to 176°F (80°C)
• Magnetic switch is easy to operate: a simple
turn of the knob

Easy Connect & Easy Just Turn Off & Wipe Cuts Set Up Time
Release On/Off Knob Away Debris
Magnetic Ground Clamps

SMGC200 SMGC300 SMGC600

Part Stock Std

Amp Height Width Length Weight
Number Number Pkg
2.5" 1.58" 2.19"
SMGC200 9255-1060 200 (63.5 mm) (40.1 mm) (55.6 mm) 0.38 lbs 10
2.26" 1.58" 2.7"
SMGC300 9255-1061 300 (57.4 mm) (40.1 mm) (68.6 mm) 0.61 lbs. 10
2.6" 2.83" 4.09"
SMGC600 9255-1062 600 (66.0 mm) (71.9 mm) (103.9 mm) 2.0 lbs 5

Patent Number: 6,707,360 & 7,012,495

130 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 Manual Welding Products & Accessories
Tweco Cable Connectors
®

Tweco MPC connectors provide a positive cam action which

optimizes interface between connector halves. The connectors
are equipped with heat and oil resistant covers. The MPC 4-MPC
connectors are furnished with zinc plated cover and ball-point
cable screws. They are interchangeable with older Tweco MBP
Connectors. The Whip Cable Connector is used when down
sizing cable to an electrode holder. It is a No. 2 male connector
with cable hole sized to fit 4, 2, 1 or 1/0 cable. The 2-1-MPC 2-1-MPC
will fit any No. 2 or No. 4 female connector.

MPC SERIES POSITIVE-CAM Mechanical Connection - zinc plated type cable & cover screws
Part Stock Type Cable Cable Standard
Description
Number Number Connection Capacity Package
1-MPC 9425-1100 Complete Connection Single Ball-Point 4, 2, 1 1 ea. Male/Female
1-MPC-1 9425-1110 Male Half Single Ball-Point 4, 2, 1 Pkg. 2 ea. Male
1-MPC-2 9425-1120 Female Half Single Ball-Point 4, 2, 1 Pkg. 2 ea. Female
2-MPC ‡ 9425-1200 Complete Connection Single Ball-Point 1/0, 2/0, 3/0 1 ea. Male/Female
2-MPC-MC** 9425-1201 Complete Connection Single Ball-Point 1/0, 2/0, 3/0 1 ea. Male/Female
2-MPC-1 † 9425-1210 Male Half Single Ball-Point 1/0, 2/0, 3/0 Pkg. 2 ea. Male
2-MPC-1-MC* 9425-1211 Male Half Single Ball-Point 1/0, 2/0, 3/0 Pkg. 2 ea. Male
2-MPC-2 † 9425-1220 Female Half Single Ball-Point 1/0, 2/0, 3/0 Pkg. 2 ea. Female
2-MPC-2-MC* 9425-1221 Female Half Single Ball-Point 1/0, 2/0, 3/0 Pkg. 2 ea. Female
4-MPC ‡ 9425-1400 Complete Connection Double Ball-Point 3/0 or 4/0 1 ea. Male/Female
4-MPC-MC** 9425-1401 Complete Connection Double Ball-Point 3/0 or 4/0 1 ea. Male/Female
4-MPC-1 † 9425-1410 Male Half Double Ball-Point 3/0 or 4/0 Pkg. 2 ea. Male
4-MPC-1-MC* 9425-1411 Male Half Double Ball-Point 3/0 or 4/0 Pkg. 2 ea. Male
4-MPC-2 † 9425-1420 Female Half Double Ball-Point 3/0 or 4/0 Pkg. 2 ea. Female
4-MPC-2-MC* 9425-1422 Female Half Double Ball-Point 3/0 or 4/0 Pkg. 2 ea. Female
2-1-MPC 9425-1140 Whip Connection Single Ball-Point 4, 2, 1, 1/0 Pkg. 2 ea.
*Sold in Master Pack Boxed Quantities of 48.
**Sold in Master Pack Quantities of 24.
† Clamshell packaging. Sold individually or master packed in quantities of 24 each.
‡ Clamshell packaging. Sold individually or master packed in quantities of 12 each.

Cable Connectors
1-M-T

Replacement Tapered CABLE CONNECTOR REPLACEMENT PARTS

Machine Plugs - Ball-Point Connection MPC SERIES POSITIVE-CAM - zinc plated type cable
& cover screws
Part Stock Taper Taper Cable
Number Number Length Dimension Capacity Part Stock Description
Number Number
1-1/8" 21/64" to 23/64"
1-M-T 9505-1800 (28.6 mm) (8.3 mm x 9.1 mm) 4. 2. 1 1R-C 9940-2103 Insulating Cover Only, All 1-MPC
1-1/8" 21.64" to 23/64" 1/0, 2/0, 24R-MBP 9940-2124 Insulating Cover Only, All 2 & 4 MPC
2-M-T 9505-1801 (28.6 mm) (8.3 mm x 9.1 mm) 3/0 Cable Connection Screw, Zinc
A-532-24 9910-2124 Plated, All 2-MPC
Cable Connection Screw, Zinc
A-14-24 9910-2424 Plated, All 4-MPC
2-CLC
 Cover Screw, Zinc Plated, All MPC
2-5 9940-2125 Connectors
Receptacle Conversion Adapters
Part Stock Fits Cam Locking Fits Tweco
Number Number Machine Receptacle Male Plug Ends
Large - 11/16" I.D. No. 2-MPC,
2-CLC 9505-1811 (17.5 mm) 4-MPC

International Customer Care: 940-381-1212 / FAX 940-483-8178 131

www.tweco.com
 Manual Welding Products & Accessories
Twecolugs Crimp
or Solder Type
(use Tweco “Lug-Set”)
®

T-120
T-46

T-40HD

Part Stock Welding Amp Size of I.D. Solder Std

Number Number Cable Size Rating Stud Hole Socket Pkg
17/32" .461"
T-62-50 9520-1115 6 thru 2 150 (13.5 mm) (11.7 mm) 50
17/32" .461"
T-62 9520-1104 6 thru 2 150 (13.5 mm) (11.7 mm) 5
17/32" .559"
T-120-50 9520-1116 1 thru 2/0 225 (13.5 mm) (14.2 mm) 50
17/32" .559"
T-120 9520-1105 1 thru 2/0 225 (13.5 mm) (14.2 mm) 5
17/32" .660"
T-3040-25 9520-1117 3/0 & 4/0 250 (13.5 mm) (16.7 mm) 25
17/32" .660"
T-3040 9520-1107 3/0 & 4/0 250 (13.5 mm) (16.7 mm) 5
21/32" .776"
T-40HD-25 9520-1118 4/0 Heavy-Duty 325 (17.7 mm) (19.7 mm) 25
21/32" .776"
T-40HD 9520-1109 4/0 Heavy-Duty 325 (17.7 mm) (19.7 mm) 5

POWER CABLE LUGS

13/64" .238"
T-810 9520-1101 8 thru 10 50 (5.2 mm) (6.1 mm) 10
21/64" .289"
T-68 9520-1102 6 thru 8 70 (8.3 mm) (7.3 mm) 10
21/64" .347"
T-46 9520-1103 4 thru 6 90 (8.3 mm) (8.8 mm) 10
TwecoLugs

Tweco Terminals
and Twecolugs
TWECO SCREW-ON TERMINALS
Fits Terminal Size 1/2" (12.7 mm) NC 2-SF-50

Part Stock Accepts Tweco Connector Number

Number Number
2-SF-50 9505-1152 No. 2 & No. 4 Male Half

132 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 Manual Welding Products & Accessories
Tweco ®
Ball-Point
Female Terminals Connection Type Lugs
Stud Hole Size 17/32" (13.5 mm) Stud Hole Size 17/32" (13.5 mm)
10-45
40-180
10-45C

40-180C
1-AF
1-0F

TWECO Female TERMINALS Ball-Point Connection Type LUGS

Part No. Accepts Standard Part No. Cable Standard
Description Description
Stock No. Male Ends Package Stock No. Capacity Package
1-AF 45° Angle 1-MPC 1 10-45 45° Angle
9510-1100 9515-1100 thru 1/0 1
less insulated cover
1-OF 180° Offset 1-MPC 1 10-180 180° Offset
9510-1101 9515-1102 thru 1/0 1
less insulated cover
2-AF 45° Angle 2-MPC, 4-MPC 1 40-45 45° Angle
9510-1110 9515-1110 thru 4/0 1
less insulated cover
2-OF 180° Offset 2-MPC, 4-MPC 1 40-180 180° Offset
9510-1111 9515-1112 thru 4/0 1
less insulated cover
10-45C 45° Angle thru 1/0 1
9515-1101 with insulated cover
10-180C 180° Offset thru 1/0 1
9515-1103 with insulated cover
40-45C 45° Angle thru 4/0 1
9515-1111 with insulated cover
40-180C 180° Offset thru 4/0 1
9515-1113 with insulated cover

Heavy-Duty Type Lugs

Mechanical Ball-Point
140-HD-180
Part No. Cable Size Of English Metric
Stock No. Description Capacity Stud Hole Package Length
140-HD-180 180° Offset 3/0 & 4/0
21/32"
4-3/8" 111 mm
9515-1120 (16.7 mm)

Twecolugs
With Insulated 140-HD-180C
140-HD-180C Cover - 180° 3/0 & 4/0 21/32" 5-1/2" 140 mm
9515-1121 (16.7 mm)
Offset
240-HD-180 180° Offset 3/0 & 4/0 21/32" 4-5/8" 131 mm
9515-1122 (16.7 mm)

240-HD-180

Tweco Cable Splicers

Ball-Point Type

Part No. Cable Fitting Type Cable Capacity Standard Package

Stock No.
BP-410 Ball Point 4, 2, 1, 1/0 1
9605-1101
BP-1030 Ball Point 1/0, 2/0, 3/0 1
9605-1103 BP-1030
BP-2040 Double Ball Point 2/0, 3/0, 4/0 1
9605-1105

International Customer Care: 940-381-1212 / FAX 940-483-8178 133

www.tweco.com
 Manual Welding Products & Accessories
Panel Receptacles
Use With MPC Connectors
Part No. Cable Fitting Fits Tweco For Cable Cable
Stock No. Type Connector Size Attachment
1516-BPF Ball-Point No. 1 4, 2, 1 5/16" Ball-Point 238-TSF
9580-1100 (7.9 mm)
114-TSF Threaded No. 1 4, 2, 1, 1/0 5/16" Thread. Stud
9580-1101 (7.9 mm)
238-TSF Threaded No. 2, 4 1/0, 2/0, 3/0 3/8" Thread. Stud
9580-1102 (9.5 mm)
2916-BPF Ball-Point No. 2, 4 1/0, 2/0, 3/0 9/16" Ball-Point
9580-1103 (14.3 mm)
212-TSF Threaded No. 2, 4 1/0, 2/0, 3/0 1/2" - 20 Thread. Stud
9580-1104 (12.7 mm) 2916-BPF

Cable Splicers
Part No. Welding Standard
Description Tube I.D.
Stock No. Cable Size Package
TS-62-50 Copper Splicer 6 thru 2 .461" 50
9610-1105 (11.7 mm)
TS-62 Copper Splicer 6 thru 2 .461" 5
9610-1101 (11.7 mm) TS-3040
TS-120 Copper Splicer 1 thru 2/0 .599" 5
9610-1102 (15.2 mm)
TS-3040 Copper Splicer 3/0 thru 4/0 .660" 5
9610-1103 (16.8 mm)
TS-40HD Copper Splicer 4/0 Heavy-Duty .776" 5
9610-1104 (19.7 mm)

Tweco “Lug-Set” ®
Jacket Stripping
Block & Punch Cable Cutting Hand Tool
For Use With Twecolugs
Part No.
12-BP Part No.
Description Description
Manual Products

Stock No. Stock No.

12-BP Tweco Cable
Block & Punch T-908
9900-1140 Cutting Hand
9900-1190 Tool
T-908

Tweco Shaft Lubricant

An electrical conductive grease to be used as a lubricant for roto-grounds and
may be used when making mechanical connections with copper or aluminum
cables. Effective as a lubricant on sliding or moving electrical contacts such as
switches and rotating grounding devices. Apply generously to contact area from
1 oz (29.6 mL) or 8 oz (237.0 mL) plastic bottles. Reduce electrical resistance 8Z-L
by as much as 40 to 50%

Part No. Description
Stock No.
1Z-L Tweco Shaft Lubricant, 1 oz (29.6 mL) Plastic Squeeze Bottle
9900-1123
8Z-L Tweco Shaft Lubricant, 8 oz (237.0 mL) Plastic Squeeze Bottle 1Z-L
9900-1124

134 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 Manual Welding Products & Accessories
Tweco WeldSkill
® ®

Electrode Holders
WS532
WS732

Part Stock Electrode Amperage Body Cable Length

Number Number Capacity Capacity Material Capacity in/ mm
WS532 9110-1180 5/32" (4.0 mm) 200 Brass Alloy Through 2/0 8-1/4" (209 mm)
WS316 9110-1181 3/16" (5.0 mm) 250 Brass Alloy Through 2/0 9-1/4" (235 mm)
WS732 9110-1182 7/32" (5.5 mm) 300 Brass Alloy Through 2/0 10" (253 mm)
WS350E 9110-1118 1/4" (6.4 mm) 350 Copper Alloy Through 4/0 11" (279 mm)
WS400E 9110-1119 1/4" (6.4 mm) 400 Copper Alloy Through 4/0 12" (305 mm)

Tweco WeldSkill
“Hold-Tite”
WHT-400
Electrode Holder
Part Stock Description
Number Number
WHT-400 9120-1010 400A WeldSkill “Hold-Tite” Electrode Holder

Tweco WeldSkill
Ground Clamps WS300GC WS300SGC

Part Stock Amp Jaw Jaw Cable Length

Number Number Rating Opening Depth Capacity in/ mm
Copper Ground Clamps
WS200GC 9205-1215 200 1" (24 mm) 2-1/2" (63 mm) Through 1/0 6" (152 mm)
WS300GC 9205-1216 300 1-1/2" (38 mm) 3-1/2" (88 mm) Through 2/0 8-1/4" (209 mm)
WS500GC 9205-1217 500 2" (50 mm) 4-7/8" (123 mm) Through 3/0 10" (253 mm)
Manual Products

Steel Ground Clamps

WS180SGC 9205-1245 180 1-3/4" (44 mm) 2" (50 mm) Through 1/0 6-1/2" (165 mm)
WS300SGC 9205-1246 300 2" (50 mm) 2-1/2" (63 mm) Through 3/0 7-3/4" (196 mm)
WS500SGC 9205-1247 500 2-1/4" (50 mm) 3" (76 mm) Through 4/0 9-1/2" (241 mm)

International Customer Care: 940-381-1212 / FAX 940-483-8178 135

www.tweco.com
 Manual Welding Products & Accessories
Tweco WeldSkill Standard &
® ®

Dinse Cable Connectors 4-WPC

Part Stock Cable Standard

Description
Number Number Capacity Package
POSITIVE-CAM MECHANICAL CABLE CONNECTORS
1-WPC 9425-1125 Complete Set of Connectors 4, 2, 1 1
1-WPC-P 9425-1126 Connector Male Half Only 4, 2, 1 2
1-WPC-R 9425-1127 Connector Female Half Only 4, 2, 1 2
2-WPC 9425-1225 Complete Set of Connectors 1/0, 2/0, 3/0 1
2-WPC-P 9425-1226 Connector Male Half Only 1/0, 2/0, 3/0 2
2-WPC-R 9425-1227 Connector Female Half Only 1/0, 2/0, 3/0 2
4-WPC 9425-1425 Complete Set of Connectors 3/0 or 4/0 1
4-WPC-P 9425-1246 Connector Male Half Only 3/0 or 4/0 2
4-WPC-R 9425-1247 Connector Female Half Only 3/0 or 4/0 2
DINSE STYLE MECHANICAL CABLE CONNECTORS
WDC-25 9425-1445 Complete Set of Connectors 4, 2, 1 1
WDC-25-P 9425-1446 Connector Male Half Only 4, 2, 1 2
WDC-25-R 9425-1447 Connector Female Half Only 4, 2, 1 2
WDC-50 9425-1430 Complete Set of Connectors 1/0, 2/0, 3/0 1
WDC-50-P 9425-1431 Connector Male Half Only 1/0, 2/0, 3/0 2
WDC-50-R 9425-1432 Connector Female Half Only 1/0, 2/0, 3/0 2
WDC-75 9425-1435 Complete Set of Connectors 3/0 or 4/0 1
WDC-75-P 9425-1436 Connector Male Half Only 3/0 or 4/0 2
WDC-75-R 9425-1437 Connector Female Half Only 3/0 or 4/0 2

Tweco WeldSkill Panel Receptacles

To Fit Dinse Style Male Connectors
Part Stock Fits WeldSkill For Cable Standard
Number Number Connector Size Package
WDP-25 9580-1129 Panel fitting accepts WDC-25-P 4,2,1 1
WDP-25
WDP-50 9580-1130 Panel fitting accepts WDC-50-P & WDC-75-P 1/0 through 4/0 1

Tweco WeldSkill Miscellaneous Connectors

Part Stock Description
Number Number
2MDC-CK 9425-1240 50 mm Dinse Male to Tweco #2 & #4 Positive Cam Connectors

Tweco WeldSkill Hammer-on Cable Lugs WS-62H

Manual Products

Part Stock Cable Amp Stud Hole I.D. Cable Quantity

Number Number Size Rating Size Socket Per Pkg
WS-3040H 9520-1128 3/0 through 4/0 250 17/32" (13.5 mm) .660" (16.8 mm) 5 WS-120H
WS-120H 9520-1127 1 through 2/0 225 17/32" (13.5 mm) .559" (14.2 mm) 5
WS-62H 9520-1125 6 through 2 150 17/32" (13.5 mm) .461" (11.7 mm) 5

WS-3040H

136 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 Manual Welding Products & Accessories
Tweco WeldSkill Welding Helmets
® ®

The new Tweco WeldSkill Auto-darkening welding helmet provides

enhanced performance with 4 arc sensors at an affordable price. It offers
operator comfort due to its lightweight construction and versatility. With
superior performance, durability and flexibility, Tweco WeldSkill helmets
offer exceptional value in personal welding protection.
• Enhanced performance – Four • Responsive lens switching speed –
arc sensors for high response up to 1/30,000 sec (33 µs)
• Auto-darkening – Automatically • “Delay” adjustable controls
turns from light to dark • “Welding” or “Grinding” mode
and dark to light • Large viewing area –
• Lightweight – 16 oz (450 g) 3.86" x 1.69" (98 mm x 43 mm)
• Variable shade – From 9 to 13 • Solar-powered
• Light shade DIN level – • Affordable
Level shade 4 • Certified – ANSI Z87.1,
• UV/IR Protection – CE EN 379 and EN 175
Level shade 16 (DIN) • Support – 2-year warranty
• “Sensitivity” control range Carbon Fiber

Welding Helmets
Description Part No. Stock No.
Carbon Fiber WHF41001 4100-1001
Patriot Eagle WHE41002 4100-1002
Chopper Rider WHC41003 4100-1003
Skull & Fire WHS41004 4100-1004
Patriot Eagle Chopper Rider Skull & Fire

6
5
4
3

1 2
Weldskill helmets

Replacement Parts
Qty/ Qty/
# Part No. Stock No. Description # Part No. Stock No. Description
Pkg Pkg
1 WH41001-FL 2089-1010 Front Cover Lens 2 6 WH41001-HB 2089-1020 Headband 1
2 WH41001-IL4 2089-1026 Inside Cover Lens 2 7 WH41001-HG 2089-1023 Headgear Assembly 1
3 WH41001-KB 2089-1013 Shade/Sensitivity Knob 2 NS WH41001-HH 2089-1024 Hard Hat Fixtures 1
4 WH41001-BN 1089-1017 Headgear Knob 2 Magnifying Lens Kit
NS WH41001-ML 2089-1025 1
5 WH41001-FF 2089-1018 Filter Frame w/Screws 1 (2X Magnification)

International Customer Care: 940-381-1212 / FAX 940-483-8178 137

www.tweco.com
Gold Warranty
LIMITED WARRANTY: THERMADYNE warrants that its products will be free of defects in workmanship or material. Should any failure to conform to this warranty appear
®

within the time period applicable to the THERMADYNE products as stated below, THERMADYNE shall, upon notification thereof and substantiation that the product has
® ®

been stored, installed, operated, and maintained in accordance with THERMADYNE ’s specifications, instructions, recommendations and recognized standard industry
®

practice, and not subject to misuse, repair, neglect, alteration, or accident, correct such defects by suitable repair or replacement, at THERMADYNE ’s sole option, of any
®

components or parts of the product determined by THERMADYNE to be defective.

®

THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
LIMITATION OF LIABILITY: THERMADYNE shall not under any circumstances be liable for special or consequential damages, such as, but not limited to, damage or loss of
®

purchased or replacement goods, or claims of customers of distributor (hereinafter “Purchaser”) for service interruption.
The remedies of the Purchaser set forth herein are exclusive and the liability of THERMADYNE with respect to any contract, or anything done in connection therewith such as the
®

performance or breach thereof, or from the manufacture, sale, delivery, resale, or use of any goods covered by or furnished by THERMADYNE whether arising out of contract,
®

negligence, strict tort, or under any warranty, or otherwise, shall not, except as expressly provided herein, exceed the price of the goods upon which such liability is based.
THIS WARRANTY BECOMES INVALID IF REPLACEMENT PARTS OR ACCESSORIES ARE USED WHICH MAY IMPAIR THE SAFETY OR PERFORMANCE OF ANY
THERMADYNE PRODUCT. ®

THIS WARRANTY IS INVALID IF THE PRODUCT IS SOLD BY NON-AUTHORIZED PERSONS.

The warranty is effective for the time stated below beginning on the date that the authorized distributor delivers the products to the Purchaser. Notwithstanding the foregoing,
in no event shall the warranty period extend more than the time stated plus 1 year from the date THERMADYNE delivered the product to the authorized distributor.
®

1 year parts and Labor Unless specified 4 Years Parts and Labor
QRC-2000 Nozzle Cleaning Stations CutMaster TRUE
TC and TCV Water Coolers (No Labor)
2 Years Parts / 1 Year Labor
TSC-96 Smoke Collector (No Labor)
DragGun Plus, PAK 200, PAK 45
ESG-1, EPG-CR1, CR2 Control
AutoCut and UltraCut
Boxes for Spool & Pull Guns (No Labor)
Professional Eliminator Spool Guns (No Labor)
®
1 Year Parts and Labor Unless specified
Arcair N6000 (No Labor)
®
AirCut 15, CutSkill units,
®

Water recirculators
180 days parts / No Labor
Stand Off Controls, Remote Controls, other Consols
Professional MIG Guns (i.e. PulseMaster™ MIG Guns & PullMaster™,
1Torch, Surelok, XT300 / XT301 and Maximizer torches
Spray Master™, Eliminator , Supra, Professional No. #, SEFC, etc)
®

180 days parts and Labor Unless specified

90 days parts and Labor Unless specified
All other “Torch and Leads” Packages
Robotic Deflection Mounts
QRM-1 and QRM-2 Anti-Spatter Applicator 90 days parts / No Labor
Replacement repair parts
30 days parts / No Labor
All other products including:
Weldskill MIG and Spool Guns (No Labor)
®

(from the date sold by authorized distributor to purchaser)

5 Years Parts* / 3 Years Labor
ArcMaster, Excelarc, Fabricator, Fabstar, PowerMaster
Portafeed, Ultrafeed, Ultima 150, WC 100B
* 5 years on the Original Main Power Transformer and Inductors
5 Years Parts / No Labor
not mounted on PCBoards.
Victor Slimlite Medical
®

* 3 years on Power Supply Components

Victor Professional
®

2 Years Parts and Labor Unless specified

3 Years Parts / No Labor
Auto-Darkening Welding Helmet (electronic Lens),
TurboTorch ®

** 1 Month Harness Assy

2 Years Parts / No Labor Victor Regulator for Fabricator 181i (No labor)
CutSkill , Oxygen Conservers, Victor VSP,
® ®

1 Years Parts and Labor Unless specified

HP&I Brass regulators/manifolds
95S, Water recirculators
All other Victor Medical product
®

All Plasma Welding consols (i.e WC-1 Controller, WT Timer,

1 Years Parts / No Labor WF-100 Capstain Feeder, etc)
FirePower ®

180 days parts and Labor Unless specified

Steel Cylinders, Cutting Machine Motors (i.e. VCM 200)
Plasma Welding Torch and leads packages
HP&I Stainless regulators/manifolds
Gas Regulators "Supplied with power sources" (No Labor)
Parts in Rental Applications
(from the date sold by seller to authorized distributor) 90 days parts / No Labor
Remote Controls
90 days parts / No Labor
MIG and TIG Torches (Supplied with power sources)
HP&I Corrosive Gas Regulators/Manifolds
Replacement repair parts
30 days parts / No Labor
Contact your representative for warranty MIG Torch for Fabricator 181i
information on this product
5-2-1 years Parts / No Labor
FirePower Welders
®

Thermadyne limited warranty shall not apply to: Consumable Parts for MIG, TIG, Plasma welding, Plasma cutting and Oxy fuel torches, O-rings, fuses, filters or
other parts that fail due normal wear
* Warranty repairs or replacement claims under this limited warranty must be submitted by an authorized THERMADYNE repair facility within thirty (30) days of the repair.
®

* No employee, agent, or representative of THERMADYNE is authorized to change this warranty in any way or grant any other warranty, and THERMADYNE shall not be
® ®

bound by any such attempt. Correction of non-conformities, in the manner and time provided herein, constitutes fulfillment of THERMADYNE ’s obligations to purchaser with
®

respect to the product.

* This warranty is void, and seller bears no liability hereunder, if purchaser used replacement parts or accessories which, in THERMADYNE 's sole judgment, impaired the
®

safety or performance of any THERMADYNE product. Purchaser’s rights under this warranty are void if the product is sold to purchaser by unauthorized persons.
®

138 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714
 Customer Care Numbers
THE AMERICAS
Denton, TX USA Miami, FL USA
U.S. Customer Care Sales Office, Latin America
Ph: (1) 800-426-1888 Ph: (1) 954-727-8371
Fax: (1) 800-535-0557 Fax: (1) 954-727-8376
International Customer Care Oakville, Ontario, Canada
Ph: (1) 940-381-1212 Canada Customer Care
Fax: (1) 940-483-8178 Ph: (1) 905-827-4515
Fax: (1) 800-588-1714

EUROPE
Chorley, United Kingdom Milan, Italy
Customer Care Customer Care
Ph: (44) 1257-261755 Ph: (39) 0236546801
Fax: (44) 1257-224800 Fax: (39) 0236546840

ASIA/PACIFIC
Cikarang, Indonesia Melbourne, Australia Rawang, Malaysia Shanghai, China
Customer Care Australia Customer Care Customer Care Sales Office
Ph: +62 21 8983-0011 / 0012 Ph: 1300-654-674 Ph: +603 6092-2988 Ph: +86-21-64072626
Fax: +62 21 893-6067 Fax: 03 9474-7391 Fax: +603 6092-1085 Fax: +86-21-64483032
Osaka, Japan International Customer Care Singapore
Sales Office Ph: +61 3 9474-7508 Sales Office
Ph: +81 6-4809-8411 Fax: +61 3 9474-7488 Ph: +65 6832-8066
Fax: +81 6-4809-8412 Fax: +65 6763-5812

International Customer Care: 940-381-1212 / FAX 940-483-8178 139

www.tweco.com
Catalog

ISO 9001
REGISTERED FIRM
The Quality System of
Thermadyne at our
THE AMERICAS Denton, Roanoke and
Denton, TX USA
U.S. Customer Care Hermosillo locations
Ph: 1-800-426-1888 (tollfree)
Fax: 1-800-535-0557 (tollfree)
is registered to meet the
International Customer Care requirements of ISO 9001
Ph: 1-940-381-1212
Fax: 1-940-483-8178

Miami, FL USA
Sales Office, Latin America
Ph: 1-954-727-8371
Fax: 1-954-727-8376

Oakville, Ontario, Canada

Canada Customer Care
Ph: 1-905-827-4515
Fax: 1-800-588-1714 (tollfree)

EUROPE
Chorley, United Kingdom
Customer Care
Ph: +44 1257-261755
Fax: +44 1257-224800

Milan, Italy
Customer Care
Ph: +39 0236546801
Fax: +39 0236546840

ASIA/PACIFIC
Cikarang, Indonesia
Customer Care
Ph: 6221-8990-6095
Fax: 6221-8990-6096

Rawang, Malaysia
Customer Care
Ph: +603 6092-2988
Fax: +603 6092-1085

Melbourne, Australia
Australia Customer Care
Ph: 1300-654-674 (tollfree)
Ph: 61-3-9474-7400
Fax: 61-3-9474-7391
International
Ph: 61-3-9474-7508
Fax: 61-3-9474-7488

Shanghai, China
Sales Office
Ph: +86 21-64072626
Fax: +86 21-64483032
Singapore
Sales Office
Ph: +65 6832-8066
Fax: +65 6763-5812

A Global Cutting & Welding Market Leader ™

U.S. Customer Care: 800-426-1888 / fax 800-535-0557 • Canada Customer Care: 905-827-4515 / fax 800-588-1714 www.thermadyne.com
International Customer Care: 940-381-1212 / fax 940-483-8178 • CIGWELD Customer Care: 1 300-654-674 / fax 61-3-9474-7391
Form No. 64-2103 (10/01/11­­­­) © 2011 Thermadyne Industries, Inc. www.thermadyne.com Printed in U.S.A.