2/29/24, 10:58 AM SIS 2.
Conveyor (First Stage) - Remove and Install (KENR8197-04)
SMCS - 6620, 6628 i03568747
Removal Procedure
PSP
202 -0002
Table 1
03: 4/02/2 41F8
Required Tools
Tool Part Number Part Description Qty
A
B
1P-1859
180-3033 Jack Stand Gp
5
KE 8:14+ 9
Retaining Ring Pliers 1
2
C 8S-9906
N
© 2 R81 07:00
Ratchet Puller Gp 1
Start By:
024 97
Cat
a. Remove the conveyor (second stage). Refer to Disassembly and Assembly, "Conveyor
(Second Stage) - Remove and Install".
erp
illa
b. Remove the gear motor (first stage). Refer to Disassembly and Assembly, "Gear Motor (First
Stage) - Remove and Install".
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c.
Personal injury can result from hydraulic oil pressure and hot
oil.
Hydraulic oil pressure can remain in the hydraulic system after
the engine has been stopped. Serious injury can be caused if
this pressure is not released before any service is done on the
hydraulic system.
Make sure all of the work tools have been lowered to the ground,
and the oil is cool before removing any components or lines.
Remove the oil filler cap only when the engine is stopped, and
the filler cap is cool enough to touch with your bare hand.
Cylinders equipped with lock valves can remain pressurized for
very long periods of time, even with the hoses removed.
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Failure to relieve pressure before removing a lock valve or
disassembling a cylinder can result in personal injury or death.
Ensure all pressure is relieved before removing a lock valve or
disassembling a cylinder.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and
repair of the machine. Be prepared to collect the fluid with
suitable containers before opening any compartment or
disassembling any component containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and
Shop Products Guide"for tools and supplies to collect and
contain fluids in Caterpillar machines.
Dispose of all fluids according to local regulations.
Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation
purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep
contaminants from entering the system.
Illustration 1 g01899296
1. Disconnect the hose assemblies from hydraulic cylinder (1).
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Illustration 2 g01893693
2. Attach a lifting sling and a suitable lifting device to hydraulic cylinder (1). The weight of
hydraulic cylinder (1) is approximately 25 kg (55 lb). Remove the cotter pin, the pin, and
hydraulic cylinder (1).
Illustration 3 g01893753
3. Remove the bolts and plate (2).
Illustration 4 g01893755
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4. Use Tooling (A) to remove the retaining rings. Remove pins (3).
Illustration 5 g01893756
5. Remove the cotter pin, the pin, and lock bar (4).
Illustration 6 g01893754
6. Disconnect hose assemblies (7).
7. Remove the bolts and rubber flashing (5).
8. Remove nut (6) and the spacer.
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Illustration 7 g01893758
9. Remove the bolts and pointer (8).
10. Attach lifting slings and a suitable lifting device to frame assembly (10). The weight of frame
assembly (10) is approximately 500 kg (1100 lb). Remove pin (9) and frame assembly (10).
Illustration 8 g01893759
11. Remove chain assemblies (13).
12. Use Tooling (A) and remove the retaining rings from both sides of steering linkage (12).
Remove the pins and steering linkage (12).
13. Remove the bolts and support (11).
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Illustration 9 g01893760
14. Raise the conveyor and place a suitable pallet under antislab assembly (15). The weight of
antislab assembly (15) is approximately 295 kg (650 lb).
15. Remove the bolt and pin assembly (14). Raise the conveyor and remove antislab assembly
(15).
Illustration 10 g01893761
16. Place a suitable pallet under the first stage conveyor.
17. Disconnect hose assembly (16).
18. Disconnect hose assemblies (20).
19. Remove the nuts and hydraulic cylinders (17).
20. Remove bolt (18).
21. Remove the bolts and plate (19).
22. Repeat Step 18 through Step 21 on the other side of the machine.
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Illustration 11 g01893762
23. Place the forks under the front of conveyor assembly (21). The weight of conveyor assembly
(21) is approximately 544 kg (1200 lb).
24. Remove the bolts and plate assembly (22) from both sides of conveyor assembly (21).
Illustration 12 g01893763
25. Lower conveyor assembly (21) onto Tooling (B).
Illustration 13 g01893764
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26. Remove the bolts and side plates (23) from conveyor assembly (21). Use two people to remove
side plates (23). The weight of side plates (23) is approximately 32 kg (70 lb).
Illustration 14 g01893766
27. Place the forks under the front of conveyor assembly (21). Attach Tooling (C) to the lift truck
and the rear of conveyor assembly (21).
28. Raise the forks and tighten the chain on Tooling (C). Remove conveyor assembly (21).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 1P-1859 Retaining Ring Pliers 1
B 180-3033 Jack Stand Gp 2
C 8S-9906 Ratchet Puller Gp 1
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Illustration 15 g01893766
1. Place the forks under the front of conveyor assembly (21). Attach Tooling (C) to the lift truck
PSP
and the rear of conveyor assembly (21). The weight of conveyor assembly (21) is
202 -0002
approximately 544 kg (1200 lb).
2. Raise the forks and tighten the chain on Tooling (C). Install conveyor assembly (21).
4
03: /02/2 41F8
5
KE 8:14+ 9
N
© 2 R81 07:00
024 97
Cat
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illa
Illustration 16
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g01893763
c.
3. Lower conveyor assembly (21) onto Tooling (B). Remove Tooling (C).
Illustration 17 g01893764
4. Use two people to install side plates (23) and the bolts to conveyor assembly (21). The weight
of side plates (23) is approximately 32 kg (70 lb).
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Illustration 18 g01893762
5. Raise the forks and place the front of conveyor assembly (21) into position. Install plate
assembly (22) and the bolts to both sides of conveyor assembly (21).
6. Remove the lift truck and Tooling (B).
Illustration 19 g01893761
7. Install plate (19) and the bolts.
8. Install bolt (18).
9. Install hydraulic cylinders (17) and the nuts.
10. Connect hose assemblies (20).
11. Repeat Step 7 through Step 10 on the other side of the machine.
12. Connect hose assembly (16).
13. Remove the pallet.
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Illustration 20 g01893760
14. Raise the conveyor. Place antislab assembly (15) onto a suitable pallet. The weight of antislab
assembly (15) is approximately 295 kg (650 lb).
15. Install antislab assembly (15). Lower the conveyor into position. Install the pin assembly and
the bolt to both sides of the antislab assembly.
Illustration 21 g01893759
16. Install support (11) and the bolts.
17. Install steering linkage (12) and the pins. Use Tooling (A) to install the retaining rings to both
sides of steering linkage (12).
18. Install chain assemblies (13).
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Illustration 22 g01893758
19. Attach lifting slings and a suitable lifting device to frame assembly (10). The weight of frame
assembly (10) is approximately 500 kg (1100 lb). Install frame assembly (10) and pin (9).
20. Install pointer (8) and the bolts.
Illustration 23 g01893754
21. Install the spacer and nut (6). Tighten nut (6) to a torque of 340 ± 20 N·m (250 ± 15 lb ft).
22. Install rubber flashing (5) and the bolts.
23. Connect hose assemblies (7).
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Illustration 24 g01893756
24. Install lock bar (4), the pin, and the cotter pin.
Illustration 25 g01893755
25. Install pins (3). Use Tooling (A) to install the retaining rings.
Illustration 26 g01893753
26. Install plate (2) and the bolts.
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Illustration 27 g01893693
27. Attach a lifting sling and a suitable lifting device to hydraulic cylinder (1). The weight of
hydraulic cylinder (1) is approximately 25 kg (55 lb). Install hydraulic cylinder (1), the pin, and
the cotter pin.
Illustration 28 g01899296
28. Connect the hydraulic hoses to hydraulic cylinder (1).
End By:
a. Install the gear motor (first stage). Refer to Disassembly and Assembly, "Gear Motor (First
Stage) - Remove and Install".
b. Install the conveyor (second stage). Refer to Disassembly and Assembly, "Conveyor (Second
Stage) - Remove and Install".
PSP-000241F8
2024/02/29
03:57:24+07:00
i03568747
© 2024 Caterpillar Inc.
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SIS 2.0
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