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Mi 805en

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0% found this document useful (0 votes)
19 views24 pages

Mi 805en

Uploaded by

eng.mfathi0
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Edition: 2021-02

Mi-805 EN
Service and operating instruction
Valve positioner

Type SP405
Type SPE405
Edition: 2021-02 Original document - Mi-805 EN

Introduction
This operating manual is intended for the operating, maintenance and
supervisory personnel.

This operating manual also describes components, equipment and ancillary units
which are not or only partially included in the scope of supply.

The operating personnel must have read, understood and must comply with this
operating manual.

We keep the right to do any technical changes which are necessary to improve the
product without prior notice.

Copyright
Copyright by SOMAS Instrument AB. No part of this publication may be
reproduced, stored in a retrieval system, or transmitted in any form or by any
means, graphic, electronic, mechanical, photocopying, recording, taping, or
otherwise without the prior permission of the copyright owner.

Valve supplier
SOMAS Instrument AB
Norrlandsvägen 26-28
SE-661 40 SÄFFLE
SWEDEN

Phone: +46 (0)533 69 17 00


E-mail: [email protected]
Website: www.somas.se

2
Original document - Mi-805 EN Edition: 2021-02

Table of contents
1 Pneumatic positioner type SP405 5

1.1 General 5

1.2 Function 6

2 Electropneumatic positioner type SPE405 8

2.1 General 8

2.2 Function 9

3 Installation 10

3.1 Zero point and range adjustment 11

4 Maintenance 12

4.1 Cleaning of pilot valve 12

4.2 Replacement of filter for I/P-converter 13

4.3 Replacement of cam disc 14


4.3.1 Replacement of cam discs type split range 14
4.3.2 Cam discs for positioner SP405 and SPE405 15

4.4 Change-over function 16


4.4.1 Change-over to reverse function, AC 16

3
Edition: 2021-02 Original document - Mi-805 EN

5 Spare parts list 18

5.1 Pneumatic type SP405 18


5.1.1 Recommended, avaible spare parts 19

5.2 I/P-converter E405 20


5.2.1 Recommended, avaible spare parts 21

6 Maintenance schedule SP/SPE405 22

7 Technical specification 23

8 Material specification 23

4
Original document - Mi-805 EN Edition: 2021-02

1 Pneumatic positioner type SP405

1.1 General
SP405 is a pneumatic valve positioner for an input signal of 20-100 kPa
(3-15 psi). The easily exchangeable cam disc is available in various types for
different valve characteristics, opening angles, as well as for split range 20-60 or
60-100 kPa (3-9 or 9-15 psi) (➔ Tab.4-1)

The positioner is mainly designed to fit the SOMAS range of valves and actuators
but can easily be adap­ted to other valve types with a rotation of 60°-90°.

A yellow indicator under the transparent cover indicates the opening angle of the
valve. The indicator shows open valve when parallel to the pipeline.
Different valve openings are indicated in the cover. The covers of the valve
positioner and the I/P-converter are sealed with O-rings. Evacuation of the excess
air inside the positioner is done through a preloaded diaphragm in the housing.
(A separate flush-proof evacuation diaphragm is fitted on the underside of the
housing).

Fig.1-1 Pneumatic positioner type SP405

5
Edition: 2021-02 Original document - Mi-805 EN

1.2 Function
A pneumatic control signal (0.2-1.0 bar) acts on the diaphragm (➔ Fig.1-2/41)
and via the balance arm (➔ Fig.1-2/46) the slide (➔ Fig.1-2/40) at the pilot valve is
controlled. When the control signal increases, the pilot valve distributes supply
air to one side of the piston while the other side is vented.
The cam disc (➔ Fig.1-2/32), which is infinitely variable to the shaft (➔ Fig.1-2/26),
transmits the rotary motion of the actuator to the feedback arm (➔ Fig.1-2/35).
The feedback arm acts on a compression spring (➔ Fig.1-2/53) against the balance
arm and when there is a balance between the force from the diaphragm
(➔ Fig.1-2/41) and the force from the feedback spring, a new balanced position is
established. Range adjustment is done with the adjustment screw (➔ Fig.1-2/7).
The zero point can be adjusted from the outside by the zero point screw
(➔ Fig.1-2/50). (➔ Chap.3.1)

6
Original document - Mi-805 EN Edition: 2021-02

35 32 50 26

53

40 46 41

7 Adjustment screw 35 Feedback arm 46 Balance arm


26 Shaft 40 Slide 50 Zero point screw
32 Cam disc 41 Diaphragm 53 Compression spring

Fig.1-2 Function of the pneumatic positioner type SP405

7
Edition: 2021-02 Original document - Mi-805 EN

2 Electropneumatic positioner type


SPE405

2.1 General
The electropneumatic valve positioner type SPE405 is built on a concept where the
pneumatic version type SP405 is completed with an I/P-converter.

This I/P-converter is located in a separate housing, attached to the pneumatic


version SP405.
Zero point and range adjustments are done on the pneumatic side (➔ Chap.3.1).

41

41 Diaphragm

Fig.2-1 Electropneumatic positioner type SPE405

8
Original document - Mi-805 EN Edition: 2021-02

2.2 Function
The function of the SPE405 is identical to that of the SP405. The difference is that
the pneumatic input signal comes from the attached I/P-converter.

The function of the I/P-converter is as follows: When the electric input signal
increases or decreases the magnetic force of the coil (➔ Fig.2-2/117) is influenced,
which in turn affects the position of the flapper (➔ Fig.2-2/106) against the nozzle
(➔ Fig.2-2/113). This function controls the internal pressure system of the I/P-
converter, which in turn will affect the pneumatic signal into the valve positioner
(SP405). At increasing current signal/input signal the flapper moves closer to the
nozzle and the air pressure acting on the diaphragm (➔ Fig.2-1/41) increases.
Adjustment of range and zero is performed in the same way as for the SP405.

117
j 113
k 106
l
SIGNAL

SUPPLY

106 Flapper 113 Nozzle 117 Relay coil

Fig.2-2 Function of the electropneumatic positioner type SPE405

9
Edition: 2021-02 Original document - Mi-805 EN

3 Installation
Procedure

1. Make sure the positioner has not been damaged during transportation or
installation.

i
Note
The supply air must be clean and dry instrument air and have a constant pressure within the
range of 4–8 bar (60–120 psi).

2. Connect the supply air to connection marked “SUPPLY”.

3. All pneumatic connections are G 1/4˝, female thread.

4. Connect air signal to actuator at connections marked “A” and “B”.

SUPPLY SIGNAL

Fig.3-1 Installation

10
Original document - Mi-805 EN Edition: 2021-02

3.1 Zero point and range adjustment


1. At initial position (closed valve), make sure that there is a clearance of 0.5-2 mm between
the ball bearing (➔ Fig.3-2/16) and the cam disc (➔ Fig.3-2/32) at an input signal of 4mA,
20 kPa, 3 psi.

2. To adjust the basic position of the cam disc, loosen the screws (➔ Fig.3-2/33) and (➔ Fig.3-2/73)
and position the cam disc in accordance with point 1 above. At correct position, tighten the
screws.

3. Keep the input signal 4mA, 20 kPa, 3 psi. Fine tuning of zero adjustment is done with the screw
(➔ Fig.3-2/50), which can be reached through the cover (➔ Fig.3-2/31). If friction is high loosen
the screw (➔ Fig.3-2/48)

4. Change the input signal to 20mA, 100 kPa, 15 psi. For range adjustment, loosen the screw
(➔ Fig.3-2/33) and the lock nut (➔ Fig.3-2/76). Adjust the curve height by means of the
adjustment screw (➔ Fig.3-2/7). Actuator shall go to end stop open position. In case of
a big adjustment of screw (➔ Fig.3-2/7), check again clearance between ball bearing and
cam disc in close position 4mA, 20 kPa, 3 psi. If outside range 0,5-2 mm go back to point 1
and recalibrate zero point.

5. When the adjustment of zero and range is completed, make sure the screw (➔ Fig.3-2/33)
and the lock nut (➔ Fig.3-2/76) are tightened.

6. The zero point adjustment screw is equipped with an adjustable friction-locking device.
For adjustment, use the screw (➔ Fig.3-2/48). After calibration completed tighten the screw
(➔ Fig.3-2/48).

i
Note
At reverse function, AC, use the adjustment screw (➔ Fig.3-2/7) for zero adjustment and the zero
point screw (➔ Fig.3-2/50) for range adjustment.

16 32 33 31
50

48

76

73

0.
5

7 Adjustment screw 32 Cam disc 50 Zero point screw


16 Ball bearing 33 Screw 73 Screw
31 Cover 48 Screw 76 Nut

Fig.3-2 Zero point and range adjustment

11
Edition: 2021-02 Original document - Mi-805 EN

4 Maintenance
The positioner is in principle maintenance-free.
The supply air for positioners must be mechanically clean and free from oil and
water and have a constant pressure. Faulty operation is mostly due to contamina­
tion of the supply air. The supply air must have a constant pressure within the
range of 4-6 bar (60-90 psi).

4.1 Cleaning of pilot valve

Procedure

1. Loosen the screws (➔ Fig.4-1/39) and carefully remove the pilot valve. Remove
the screw (➔ Fig.4-1/74) that keeps the pilot valve together. 74
2. Handle the components with care and pull out the slide (➔ Fig.4-1/40). Wash
72
housing and slide with solvent and blow clean.

3. Remove the filter (➔ Fig.4-1/23) located under the pilot valve, and the O-rings 40
(➔ Fig.4-1/72). Wash with solvent of type acetone and blow clean.

4. Put in a new filter and new O-rings.


39
5. Assemble the pilot valve and remount the complete unit into the positioner.

74

72

40

23

39
72

23 Filter 40 Slide 74 Screw


39 23
Screw 72 O-ring

Fig.4-1 Cleaning of pilot valve

72
12
Original document - Mi-805 EN Edition: 2021-02

4.2 Replacement of filter for I/P-converter

Procedure

1. Remove the cover.

2. Insert a thin paper strip between the flapper (➔ Fig.4-2/106) and the nozzle
(➔ Fig.4-2/113). Move the paper strip back and forth a few times.

3. Loosen the screws (➔ Fig.4-2/156) and (➔ Fig.4-2/123).

4. Put the circuit card carefully aside and lift up the I/P-converter.

5. Remove the O-ring (➔ Fig.4-2/135) and the filters (➔ Fig.4-2/140) and


(➔ Fig.4-2/141).

6. Mount new filter and new O-ring.

7. Re-assemble the I/P-converter, circuit card and cover.

123

106

113

135 140 141

156
Paper

106 Flapper 135 O-ring 156 Screw


113 Nozzle 140 Filter
123 Screw 141 Fine filter

Fig.4-2 Replacement of filter for I/P-converter

13
Edition: 2021-02 Original document - Mi-805 EN

4.3 Replacement of cam disc


A number of different cam discs are available to cover various signal ranges,
angles of rotation and valve characteristics (➔ Tab.4-1).

5 10
32

33
7
16
8
A
B 73

5 Cover 8 Plate 16 Ball bearing 33 Screw


7 Adjustment screw 10 Indicator 32 Cam disc 73 Screw

Fig.4-3 Cam disc position at closed valve AO

Procedure

1. Remove the cover (➔ Fig.4-3/5) and the indicator (➔ Fig.4-3 /10).


Note the correct positions for these two details.

2. Loosen the screw (➔ Fig.4-3/33) and remove the cam disc (➔ Fig.4-3/32).

3. Put in a new cam disc and tighten.

4. Make zero point and range adjustment (➔ Chap.3.1).

5. Put back the indicator and the cover.

4.3.1 Replacement of cam discs type split range

32

33 7
16 8

A B 73

7 Adjustment screw 16 Ball bearing 33 Screw


8 Plate 32 Cam disc 73 Screw

Fig.4-4 Cam disc position at closed valve AO

14
Original document - Mi-805 EN Edition: 2021-02

Procedure

1. Remove the cover (➔ Fig.4-3/5) and the indicator (➔ Fig.4-3/10).


Note the correct positions for these two details.

2. Loosen the screws (➔ Fig.4-4/33) and (➔ Fig.4-4/73).

3. Remove the cam disc (➔ Fig.4-4/32) and the plate (➔ Fig.4-4/8).

4. Remove the adjustment screw (➔ Fig.4-4/7) and mount it in the opposite


direction.

5. Turn the plate (➔ Fig.4-4/8) 180° and put it back. Hole (➔ Fig.4-4/B), located at
a greater distance from the centre of the shaft, shall now be located right in
front of the ball bearing (➔ Fig.4-4/16).

6. Mount the new cam disc and tighten.

7. Make zero point and range adjustment (➔ Chap.3.1).

8. Put back indicator and cover.

4.3.2 Cam discs for positioner SP405 and SPE405

Type Art. No. Function Range (SP405) Range (SPE405)


A 14051 Linear AO 20 - 100 kPa 4 - 20 mA
Linear AC 20 - 100 kPa 4 - 20 mA
B 14052 Linear AO 20 - 60 kPa 4 - 121 mA
Linear AC 20 - 60 kPa 4 - 121 mA
C 14053 Linear AO 60 - 100 kPa 12 - 201 mA
Linear AC 60 - 100 kPa 12 - 201 mA
D 14054 Percent AO 20 - 100 kPa 4 - 20 mA
E 14055 Percent AO 20 - 60 kPa 4 - 121 mA
F 14056 Percent AO 60 - 100 kPa 12 - 201 mA
G 14057 Percent AC 20 - 100 kPa 4 - 20 mA
H 14058 Percent AC 20 - 60 kPa 4 - 121 mA
K 14059 Percent AC 60 - 100 kPa 12 - 201 mA
1
Split range

AO = Direct function (Increased input signal opens the valve).


AC = Reverse function (Increased input signal closes the valve).

All cams are for a rotary motion of 60°-90°.


The above table shows only standard cams.
Other types of cams on request.

Tab.4-1 Cam discs for positioner SP405 and SPE405

15
Edition: 2021-02 Original document - Mi-805 EN

4.4 Change-over function


If not particularly specified, the positioner is mounted to the actuator and
connected for direct action. I.e. increased input signal opens the valve, AO.

4.4.1 Change-over to reverse function, AC

5 10

5 Cover 10 Indicator

Fig.4-5 Change-over to reverse function, AC

Procedure

1. Remove the cover (➔ Fig.4-5/5) and the indicator (➔ Fig.4-5/10).

2. Loosen the screws (➔ Fig.4-6/33) and (➔ Fig.4-6/73).

3. Remove the cam disc (➔ Fig.4-6/32).

4. Lift up the plate (➔ Fig.4-6/8).

5. Turn the plate (➔ Fig.4-6/8) and put it back (➔ Fig.4-7).

6. Re-assemble the cam disc in upside down position (➔ Fig.4-8).


(The cam disc will now have a rising slope at clock-wise rotation).

7. Change connections to the actuator.

8. Make zero point and range adjustment (➔ Chap.3.1).

9. Put back indicator and cover.

16
Original document - Mi-805 EN Edition: 2021-02

32 32

33 33
7 7
16 16 8
8
A A B
B 73
73

7 Adjustment screw 16 Ball bearing 33 Screw


8 Plate 32 Cam disc 73 Screw

Fig.4-6 Cam disc position at closed valve AO - Standard Fig.4-6 Cam disc position at closed valve AO
Split range”

Fig.4-7 Turning the plate - Standard Fig.4-7 Turning the plate - ”Split range”

A
B
B A

Fig.4-8 Cam disc position at closed valve AC - Fig.4-8 Cam disc position at closed valve AC
Standard ”Split range”

17
Edition: 2021-02 Original document - Mi-805 EN

5 Spare parts list

5.1 Pneumatic type SP405

18
Original document - Mi-805 EN Edition: 2021-02

Pos.
No. Description Pos. No. Description
1 Housing, Aluminium, SP405 34 Washer, dia. 5.3, Steel, Z.Pl., DIN 137B
35 Feedback arm, Aluminium
2 Screw, M5x10, Brass, Nickel Pl. SS-ISO 1580 36 Bushing, Plastic
3 Diaphragm cover, Aluminium 37 Locking ring, dia. 6, Steel, Z.Pl., SS-ISO 6799
4 Screw, SS 2346 38 Shaft, SS 2346
5 Cover, Polycarbonate 39 Screw, M4x25, Steel, Z.Pl., SS-ISO 1207
6 Locking ring, Steel, Z. Pl. 40 Slide, SS 2346
7 Adjustment screw, SS 2346 41 Diaphragm, Silicone rubber
8 Plate, Brass, Nickel Pl. 42 Washer, dia. 4.3x9x1, Nylon, DIN 125
9 Washer, dia. 8.4, Steel, Z.Pl. DIN 137B 43 Screw, M4x20, Brass, Nickel Pl., SS-ISO 1207
10 Indicator, Polycarbonate 44 Washer, Aluminium
11 Washer, 5x16, Steel, Z.Pl. 45 Distance bushing, Aluminium
12 Screw, SS 2346 46 Balance arm, Stainless steel
14 Screw, M4x8, Steel, Z.Pl., SS-ISO 1207 48 Screw, M4x8, Steel, Z.Pl., DIN 551
15 Washer, dia. 4.3x8, Steel, Z.Pl., DIN 125 49 Plug
16 Ball bearing, DIN 625, W687z 50 Zero point screw, SS 2331
17 O-ring, dia. 140.0x2.5, EPDM 51 Guiding pin, SS 2331
18 Nipple, SS 2346 52 Spring holder, Aluminium
19 Block, Aluminium 53 Compression spring, SS 2331-06
20 O-ring, dia. 12.1x1.6, EPDM 54 Spring holder, Aluminium
21 Valve housing, SS 2333 55 Holder, Steel, Z.Pl.
22 O-ring, dia. 16.1x1.6, EPDM 56 Screw, M4x12, Z.Pl., SS-ISO 1207
23 Filter, Plastic 57 Pressure plate, Stainless steel
24 Bushing, Plastic 58 Screw, M4x8, Steel, Z.Pl., SS-ISO 1207
25 Washer, 18x12.2x1, Stainless steel 59 Rivet, 2.5x3, DIN 660
26 Shaft, SS 2346 60 Washer, Aluminium
28 Locking ring, dia. 3.2, Steel, DIN 6799 61 Driver, SP405, SS2331-43
29 O-ring, dia. 26.64x2.62, EPDM 62 Diaphragm, Hypalone CSM1
30 Screw, M4x14, SS 2343, SS-ISO 1207 63 Screw, M5x10, Steel, Z.Pl., SS-ISO 1580
31 Cover, Aluminium 64 Washer, dia. 5x16, Steel, Z.Pl.
32 Cam disc, type A, Stainless steel 66 Screw, M5x6, Brass, Nickel Pl.
Cam disc, type B, Brass, Nickel Pl. 68 Rivet, 2.5x9, Steel, DIN 660
Cam disc, type C, Brass, Nickel Pl. 69 Washer, 8.4x16x1.5, Steel, Z.Pl.
Cam disc, type D, Brass, Nickel Pl. 72 O-ring, dia. 4.1x1.6, EPDM
Cam disc, type E, Brass, Nickel Pl. 73 Screw, M5x8, Steel, Z.Pl., SS-ISO 1580
Cam disc, type F, Brass, Nickel Pl. 74 Screw, M3x10, Steel, Z.Pl., SS-ISO 2009
Cam disc, type G, Brass, Nickel Pl. 75 Washer, dia. 5.3x10, Nylon, DIN 125
Cam disc, type H, Brass, Nickel Pl. 76 Nut, M4, Steel, Z.Pl., SS-ISO 4032
Cam disc, type K, Brass, Nickel Pl. 77 Silencer
33 Screw, M5x10, Steel, Z.Pl., SS-ISO 1580 78 Elastic pin, dia. 2.5x10, Stainless steel
Fig.5-1 Spare part list pneumatic type SP405

5.1.1 Recommended, available spare parts


Pilot valve std. Art.No. 56026 Pos.No. 19, 20, 21, 39, 40, 74 and 77
Pilot valve, special vib. 5 1 Art.No. 54347
Spare parts kit (O-rings and filter) Art.No. 36931 Pos.No. 17, 20, 22, 23, 29 and 72
Evacuations diaphragm cpl. Art.No. 14145 Pos.No. 62, 63 and 64
Diaphragm Art.No. 14063 Pos.No. 41
Feedback arm cpl. Art.No. 22083 Pos.No. 14, 15, 16, 35, 36, 37, 48, 49, 50 and 69
Shaft cpl. SP405 Art.No. 22965 Pos.No. 26b, 78, 61b
Cover + Indicator kit. Art.No. 48332 Pos.No. 4, 5, 10, 11, 12, 17
Balance arm cpl. Art.No. 14065 Pos.No. 46, 55, 57, 59, 58

1) For applications where the vibration speed of the valve positioner exceeds 40 mm / second.

19
Edition: 2021-02 Original document - Mi-805 EN

5.2 I/P-converter E405

+ – + –

127 127

142 128 128


142
125 106 106
125

129 129
156 156

104115 104 120109


120 124 110 124 110 109
115
138 138

137 137

113 113

117 117 103 103

108 108
136140
136 135 139 135 141
139107
140 141
150 107 150

130 130

155 155

101 101

102 102

119123 118 131


121122 123 134
122 131 134 126 126
119 121 118

20
Original document - Mi-805 EN Edition: 2021-02

Pos. Pos.
No. Description No. Description
101 Housing, Aluminium 126 Screw, SS 2346
102 Cover, Polycarbonate 127 Screw, M2x5, Brass, Nickel Pl., SS-ISO 1207
103 Block, Aluminium 128 Screw, M2x2, Brass, Nickel Pl., SS-ISO 1207
104 Relay angle, Wacoperm 100 129 Screw, M3x14, Brass, Nickel Pl., SS-ISO 1207
106 Flapper, Wacoperm 100 130 Screw, M5x10, Brass, Nickel Pl., SS-ISO 2009
107 Adapter, Aluminium 131 Screw, M3x3, Brass, Nickel Pl., SS-ISO 4029
108 Tube, Copper 134 O-ring, dia.113.97x2.62, Nitrile
109 Counter weight, Brass 135 O-ring, dia. 15.3x2.4, Nitrile
110 Plate spring, Brass 136 O-ring, dia. 8.73x1.78, Nitrile
113 Nozzle, Delrin 137 O-ring, dia. 5.28x1.78, Nitrile
114 Holder for nozzle, Delrin 138 Damper, Viton 6703
115 Bracket, Brass 139 Nozzle, Sapphire
117 Relay coil 140 Filter, Plastic
118 Printed circuit card 141 Fine filter, Polypropylene
119 Terminal board 142 Cable entry
120 Zero spring, Stainless steel 150 Plug
121 Nut, M6, Brass, Nickel Pl., SS-ISO 4032 155 O-ring, dia. 15.3x2.4, Nitrile
122 Screw, M4x8, Brass, Nickel Pl., SS-ISO 1207 156 Screw, M4x16, Brass, Nickel Pl., SS-ISO 1207
123 Screw, M3x40, Brass, Nickel Pl., SS-ISO 1207
124 Screw, M3x3, Stainless steel, SS-ISO 1207
125 Screw, M5x10, Brass, Nickel Pl., SS-ISO 1207

Fig.5-2 Spare part list I/P-converter E405

5.2.1 Recommended, available spare parts


I/P-converter, Art.No. 13583
type E405, cpl. with housing
I/P-converter, Art.No. 13584
type E405, excl. housing
Spare parts kit consisting of: Art.No.13585
O-rings and filters (Pos.No. 134, 135, 137, 140, 141 and 155)
Cover cpl. Art.No. 13586 (Pos.No. 102, 126, 134)

21
Edition: 2021-02 Original document - Mi-805 EN

6 Maintenance schedule SP/SPE405


Symtom Cause Rectification
No supply pressure Check supply pressure (4-8 bar)

No input signal (SPE: 4-20 mA) Connect the mA-signal (SPE)

No input signal (SP: 20-100 kPa) Connect the pneumatic signal (SP)

The input signal do not Polarity fault Change polarity, +/-


effect the actuator position
Pneumatic signal wires not connected Connect the signal wires between actuator and
positioner

Pilot valve stuck Clean the pilot valve

IP-module broken Change the IP-module

Misadjusted span Adjust range with the screw (➔ Fig.5-1/7)

Misadjusted zero Adjust the zero point with the screw


(➔ Fig.5-1/50)

Information about the zero point- and range


adjustment (➔ Chap.3.1)
The positioner do not work
in the full range Air supply to low Check supply pressure (4-8 bar)

Impurity in the filter Change the filter in the IP-module /SP405

Impurity in the nozzle Clean the filter with a paper (➔ Chap.4.2)

Oil or water in the filter Change the filter in the IP-module/SPE

Balance arm worn Change the balance arm

Pilot valve worn Change the pilot valve

Oil or water in the filter/IP-module Change filter in the IP-module /SPE

Inaccurate positioning Impurity in the filter Change filter in the IP-module /SPE

Leakage in the actuator Check the actuator

Cam worn Change the cam

Ball bearing worn Change the ball bearing

Fig.6-1 Maintenance schedule SP/SPE405

22
Original document - Mi-805 EN Edition: 2021-02

7 Technical specification
SP405 SPE405
Control signal: Standard 20-100 kPa 4 - 20 mA

Control signal: Split range 20-60 kPa 4 - 12 mA


60-100 kPa 12 - 20 mA

Air consumption: max 10 Nl/min max 15 Nl/min


at balance and 6 bar supply pressure

Air capacity : 450 Nl/min approx. 450 Nl/min approx.


at 6 bar supply pressure

Max voltage drop: – 8.6 V at 20mA

Cam discs: (➔ Tab.4-1) (➔ Tab.4-1)

Connections: G 1/4” G 1/4”

Supply pressure: 4-8 bar 4-8 bar

Ambient temperature: -40° to +100°C -40° to +100°C

Hysteresis: ± 0.5 % 1 ± 0.5 % 1

Repeatability: < 0.5 % 1 < 0.5 % 1

Input resistance: – 430 Ohm

Weight: 1.5 kg 2.3 kg

Supply air: Dry and clean instrument air2 Dry and clean instrument air2

Protection class: – Equivalent to IP65

Fig.7-1 Technical specification 1 Of chosen control signal, 2 According to ISO 8573-1 Class 3.

8 Material specification
Detail Material
Housing Aluminium - Duasolid painted

Cover Polycarbonate

Balance arm Stainless steel

Feed back arm Aluminium

Cam disc Stainless steel (standard)

Feed back spring Spring steel chromated

Pilot valve Stainless steel

Pilot valve ViB 5 High-strength stainless steel 1

Diaphragm Silicone rubber

Fig.8-1 Material specification 1) For applications where the vibration speed of the
valve positioner exceeds 40 mm / second.
23
Somas.se LinkedIn

Concern and head off ce: Somas


Instrument AB Norrlandsvägen
26
SE-661 40 SÄFFLE Sweden

Phone: +46 (0)533 69 17 00


E-mail: [email protected]
www.somas.se

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