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Models - Mph.tubular Reactor

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0% found this document useful (0 votes)
17 views

Models - Mph.tubular Reactor

Uploaded by

TULIRINYA JESTU
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 24

Created in COMSOL Multiphysics 6.

Tubular Reactor with Nonisothermal Cooling


Jacket

This model is licensed under the COMSOL Software License Agreement 6.2.
All trademarks are the property of their respective owners. See www.comsol.com/trademarks.
Introduction
In this simple example, study an elementary, exothermic, and irreversible reaction in a
tubular reactor (in a liquid phase and laminar flow regime). The reactor keeps its
temperature down via a cooling jacket. In this model, you investigate the reactor’s steady-
state behavior.

The Model Definition section provides a general description of the complete reactor
model, whereas the Modeling Instructions detail how to set up and solve a nonisothermal
reactor model that accounts for the cooling jacket.

This model is based on the example in Ref. 1.

Model Definition

REACTION
The reaction is a conversion of species A, B, and C in liquid.

A+BC (1)

A is the notation for propylene oxide, B is water, and C is propylene glycol. The reaction
kinetics are first order in regard to the concentration of A.

2 | TUBULAR REACTOR WITH NONISOTHERMAL COOLING JACKET


GEOMETRY
Figure 1 illustrates the model geometry. We assume that the variations in angular direction
around the central axis are negligible, and therefore the model can be axisymmetric.
z

Cooling jacket

Rotational symmetry

Figure 1: Geometry for the two-dimensional rotationally symmetric model.

The system is described by a set of differential equations on a 2D surface that represents a


cross section of the tubular reactor in the rz-plane. The borders of the surface represent
the inlet, outlet, reactor wall, and centerline. Assuming that the diffusivity for the three
species is of the same magnitude, you can model the reactor using three differential
equations: one mass balance for one of the species (as noted in the next section, mass
balances are not necessary for the other two species); one heat balance for the reactor core;
and one heat balance for the heating jacket. Due to rotational symmetry, the software only
needs to solve these equations for half of the domain shown in Figure 1.

MODEL EQUATIONS
You describe the mass balances and heat balances in the reactors with partial differential
equations (PDEs) as given in the Transport of Diluted Species and Heat Transfer in Fluids
interfaces, while one ordinary differential equation (ODE) is required for the heat balance
in the cooling jacket. The latter equation is set up with a Coefficient Form Boundary PDE.
The equations are defined as follows.

3 | TUBULAR REACTOR WITH NONISOTHERMAL COOLING JACKET


Mass Balance for Species A

2 2
1 C A  CA  CA r 2 C A
D p --- ---------- + D p ------------- + D p ------------- – 2U  1 –  ----  ---------- + r A = 0 (2)
r r 2 2   R  z
r z

where Dp denotes the diffusion coefficient, CA is the concentration of species A, U is the


flow velocity, R gives the radius of the reactor, and rA is the reaction rate.

In this example, we assume that the species A, B, and C have the same diffusivity, which
implies that we must solve only one material balance. We know the other species’
concentrations through stoichiometry.

Mass Balance Boundary Conditions


• Inlet (z = 0)
C A  r 0  = C A0

• At the wall (r = R)
C A
-  R z  = 0
----------
r

The boundary condition selected for the outlet states that convection dominates transport
out of the reactor. Thus, this condition keeps the outlet boundary open and does not set
any restrictions on the concentration.

• Outlet (z = L)
C A
-----------  r L  = 0
z

where L denotes the length of the reactor.

Energy Balance Inside the Reactor


2 2
1 T  T-  T- r 2 T
k --- ------- + k --------- + k --------- – 2U  1 –  ----  C P ------- – r A  – H Rx  = 0 (3)
r r 2 2   R   z
r z

where k denotes the thermal conductivity, T is temperature,  is density, CP equals the heat
capacity, and HRx is the reaction enthalpy.

Energy Balance Boundary Conditions


• Inlet (z = 0)
T  r 0  = T 0

4 | TUBULAR REACTOR WITH NONISOTHERMAL COOLING JACKET


• At the wall (r = R)
Uk
– T
-------  R z  = -------  T – T a 
r k

where Ta denotes the constant temperature in the cooling jacket.


As for the mass balance, choose the boundary condition at the outlet for the energy
balance such that it keeps the outlet boundary open. This condition sets only one
restriction: the heat transport out of the reactor is purely convective.

• Outlet (z = L)

– T
-------  r L  = 0
r

Energy Balance of the Coolant in the Cooling Jacket


Here, we assume that only axial temperature variations are present in the cooling jacket.
This assumption gives a single ODE for the heat balance:

T 2RU k  T – T j 
---------j = ----------------------------------------
-
z m c C Pc

where Tj is the coolant temperature, mc is the mass flow rate of the coolant, CPc represents
its heat capacity, and Uk gives the heat transfer coefficient between the reactor and the
cooling jacket. You can neglect the contribution of heat conduction in the cooling jacket
and thus assume that heat transport takes place only through convection.

Boundary Condition for the Cooling Jacket


You can describe the cooling jacket with a 1D line. Therefore, you need only an inlet
boundary condition.

• Inlet (z = 0)
T j  0  = T a0

MODEL PARAMETERS
You can define the model’s input data either as constants or as logical expressions. To
define the constant’s name, use the left-hand side of the equality in the following list (for
example, Diff, for the diffusivity of all species). To define the expression, use the value on
the right-hand side of the equality (for example, 1E-9, for Diff).

• Activation energy, E = 75362 J/mol


• Frequency factor, A = 16.96E12 1/h

5 | TUBULAR REACTOR WITH NONISOTHERMAL COOLING JACKET


• Diffusivity of all species, Diff = 1E-9 m2/s
• Thermal conductivity of the reaction mixture, ke = 0.559 W/(m·K)
• Overall heat transfer coefficient, Uk = 1300 W/(m2·K)
• Inlet temperature, T0 = 312 K
• Inlet temperature of the coolant, Ta0 = 277 K
• Heat of reaction, HRx, dHrx = -84666 J/mol
• Total flow rate, v0 = 0.1 m3/s
• Mass flow rate of coolant, mc = 0.1 kg/s
• Concentration A at inlet, cA0 = 1587 mol/m3
• Concentration B at inlet, cB0 = 43210 mol/m3
• Concentration methanol at inlet, cMe0 = 1587 mol/m3
• Heat capacity at inlet, Cp0 = (146.54*cA0_po+75.36*cB0+81.095*cMe0)/rho0 J/
(kg·K) (here, the numerical factors are the molar specific heat values in the unit J/
(mol·K))
• Heat capacity per mass of coolant, Cpc = 4180 J/(kg·K)
• Density at inlet, rho0 = cA0_po*M_po+cB0_po*M_w+cMe0_po*M_po kg/m3
• Reactor radius, Ra = 0.1 m
• Reactor length, L = 1 m
• Density, propylene oxide, rho_po_p = 830 kg/m3
• Density, methanol, rho_m_p = 791.3 kg/m3
• Density, water, rho_w_p = 1000 kg/m3

The following section lists the definitions for the model expressions. Again, to put each
expression in COMSOL Multiphysics form, use the left-hand side of the equality (for
instance, u0) for the variable’s Name. Use the right-hand side of the equality (for instance,
v0/(pi*Ra^2)) for its Expression.

• The superficial flow rate is defined according to the analytical expression

v0
u 0 = ------------------
-
2
  Ra 

which you define in COMSOL Multiphysics as u0 = v0/(pi*Ra^2).


• The superficial, laminar flow rate

6 | TUBULAR REACTOR WITH NONISOTHERMAL COOLING JACKET


r 2
u z = 2u 0  1 –  ------- 
Ra

becomes uz = 2*u0*(1-(r/Ra)^2).
• The conversion of species A is given by

C A0 – C A
x A = -----------------------
-
C A0

which in COMSOL Multiphysics form is xA = (cA0-cA)/cA0.


• The concentration of species B is according to
C B = C B0 – C A0 x A

which in COMSOL Multiphysics form becomes cB = cB0-cA0*xA.


• The concentration of species C is expressed as
C C = C A0 x A

which becomes cC = cA0*xA.


• The rate of reaction takes the following form:

r A = – A exp  – --------
E C
RT A

which in COMSOL Multiphysics form is rA = -A*exp(-E/R_const/T)*cA.


• The heat production term becomes
Q = – r A H Rx

which in COMSOL Multiphysics form is Q = -rA*dHrx.

Results
The following figures collect the results as shown in Ref. 1.

Surface plots for the surface temperature and conversion are shown in Figure 2 and
Figure 4. These show that where the temperature is low, little conversion takes place and
vice versa. This is because the rate of the reaction is temperature dependent. The low
temperature closest to the wall is due to the coolant.

Figure 3 and Figure 5 show the temperature and conversion surface profiles at three
locations along the length of the reactor. The further along the reactor the reactants travel,

7 | TUBULAR REACTOR WITH NONISOTHERMAL COOLING JACKET


the more reaction takes place and the higher the temperature becomes. The impact of the
coolant is shown in these figures as well.

Figure 2: Temperature surface.

8 | TUBULAR REACTOR WITH NONISOTHERMAL COOLING JACKET


Figure 3: Radial temperature surface profiles.

Figure 4: Conversion surface.

9 | TUBULAR REACTOR WITH NONISOTHERMAL COOLING JACKET


Figure 5: Radial conversion surface profiles.

Exercises
Try these example exercises with the model to better understand the system:

1 How does the thermal conductivity of the mixture affect the temperature distribution?
2 How does the coolant temperature decrease the mixture temperature at the outlet?
3 Expand the model. Is the convection in the radial direction important?

Reference
1. S. Fogler, Elements of Chemical Reaction Engineering 4th ed., p. 557, Example 8–
12 Radial Effects in Tubular Reactor, Prentice Hall, 2005.

Application Library path: COMSOL_Multiphysics/Chemical_Engineering/


tubular_reactor

10 | TUBULAR REACTOR WITH NONISOTHERMAL COOLING JACKET


Modeling Instructions
When you start COMSOL Multiphysics, you are greeted by the Model Wizard. Here, you
choose the dimension of your model geometry as well as the physics interfaces required.
You can return to the Model Wizard later in the modeling process if you want to expand
your model to include additional physics interfaces.

From the File menu, choose New.

NEW
In the New window, click Model Wizard.

MODEL WIZARD
1 In the Model Wizard window, click 2D Axisymmetric.
2 In the Select Physics tree, select Chemical Species Transport>
Transport of Diluted Species (tds).
This sets up the required mass balance equation for species A.
3 Click Add.
4 In the Concentration (mol/m³) text field, type cA.
cA is the dependent variable name.
5 In the Select Physics tree, select Heat Transfer>Heat Transfer in Fluids (ht).
6 Click Add.
Selecting this physics interface adds an energy balance to the model.
Finally, select the Coefficient Form Boundary PDE to model the cooling jacket. Tc is the
temperature of the coolant.
7 In the Select Physics tree, select Mathematics>PDE Interfaces>Lower Dimensions>
Coefficient Form Boundary PDE (cb).
8 Click Add.
9 In the Dependent variables (1) table, enter the following settings:

Tj

10 Click Select Dependent Variable Quantity.


11 In the Physical Quantity dialog box, type temperature in the text field.
12 Click Filter.
13 In the tree, select General>Temperature (K).

11 | TUBULAR REACTOR WITH NONISOTHERMAL COOLING JACKET


14 Click OK.
15 In the Model Wizard window, In the Source term quantity table, enter the following
settings:

Source term quantity Unit


Custom unit W/m

16 click Study.
17 In the Select Study tree, select General Studies>Stationary.
The Stationary analysis type lets you investigate the steady-state behavior of the reactor.
18 Click Done.

GEOMETRY 1
Start by defining the reactor geometry. In 2D axisymmetry, the representation of the
tubular reactor is reduced to a simple rectangle.

Rectangle 1 (r1)
1 In the Geometry toolbar, click Rectangle.
The geometry is automatically drawn as you leave the Geometry node. You can also click
the Build All button in the Settings toolbar.
2 In the Settings window for Rectangle, locate the Size and Shape section.
3 In the Width text field, type 0.1.
4 Click Build All Objects.
5 Click the Zoom Extents button in the Graphics toolbar.

ROOT
Now, move on to define model-specific constants and expressions. You can type in
constant names and their values in the Parameters section. Note that you can enter units
enclosed in brackets after the constant values. This can be very useful, as the software is
able to keep track of unit consistency throughout the model setup procedure.

In this case, the model parameters are available in a text file that is imported.

GLOBAL DEFINITIONS

Parameters 1
1 In the Model Builder window, under Global Definitions click Parameters 1.
2 In the Settings window for Parameters, locate the Parameters section.

12 | TUBULAR REACTOR WITH NONISOTHERMAL COOLING JACKET


3 Click Load from File.
4 Browse to the model’s Application Libraries folder and double-click the file
tubular_reactor_parameters.txt.

Just as with the model constants, you will find it convenient to group user-defined
expressions in a list. You can type in expressions that contain constants from the
Parameters list as well as dependent variables that you solve for; for example, cA.

DEFINITIONS
In this case, the model variables are available in a text file that is imported.

Variables 1
1 In the Home toolbar, click Variables and choose Local Variables.
2 In the Settings window for Variables, locate the Variables section.
3 Click Load from File.
4 Browse to the model’s Application Libraries folder and double-click the file
tubular_reactor_variables.txt.

TRANSPORT OF DILUTED SPECIES (TDS)


In the next step of the model setup, you will specify the parameters and source terms
needed for the mass balance equation defined for species A. As you click the
Transport of Diluted Species node, the Equations section of the Settings window will tell you
which equations are being solved for. The Domains section shows a list of the geometry
domains to which the equations apply. Note that you can change the mass transport
mechanisms included in the mass balance equation through selections in the
Transport Mechanism section. This can be done at any time in the modeling process.

Moving on to the Transport Properties node, you are expected to provide input defining
the velocity field of the reacting mixture as well as the diffusivity of species A. In this model
the velocity field is given by an expression describing a parabolic laminar flow profile. The
variable names you type in have previously been defined in the Variables section and the
Parameters section. The velocity field could also be calculated by COMSOL Multiphysics
using a Fluid Flow interface.

Transport Properties 1
1 In the Model Builder window, under Component 1 (comp1)>
Transport of Diluted Species (tds) click Transport Properties 1.
2 In the Settings window for Transport Properties, locate the Convection section.

13 | TUBULAR REACTOR WITH NONISOTHERMAL COOLING JACKET


3 Specify the u vector as

0 r
uz z

4 Locate the Diffusion section. In the DcA text field, type Diff.

Initial Values 1
1 In the Model Builder window, click Initial Values 1.
2 In the Settings window for Initial Values, locate the Initial Values section.
3 In the cA text field, type cA0.

At this point, right-click the Transport of Diluted Species node, select a Reactions feature and
associate it with the reactor domain. Click the reactor domain to highlight it in red. Right-
clicking the same domain changes the color to blue, meaning the domain is selected. The
number of selected domains appears in the Selection list of the Reactions node. This adds a
sink term to the mass balance equations that takes the depletion of species A through
chemical reaction into account.

Reactions 1
1 In the Physics toolbar, click Domains and choose Reactions.
2 Select Domain 1 only.
3 In the Settings window for Reactions, locate the Reaction Rates section.
4 In the RcA text field, type rA.

Now that the domain equations have been defined for the model, it is time to set the
boundary conditions. First, you will select a concentration inflow condition at the inlet
boundary.

Concentration 1
1 In the Physics toolbar, click Boundaries and choose Concentration.
2 Select Boundary 2 only.
3 In the Settings window for Concentration, locate the Concentration section.
4 Select the Species cA check box.
5 In the c0,cA text field, type cA0.

Outflow 1
1 In the Physics toolbar, click Boundaries and choose Outflow.

14 | TUBULAR REACTOR WITH NONISOTHERMAL COOLING JACKET


2 Select Boundary 3 only.
Assigning the Outflow condition to the outlet boundary imposes n·Dc  0, that is,
the transport of mass across the boundary is dominated by convection. Note that the
mathematical representation of the boundary conditions is displayed in the Equations
section of the Settings window. The boundary conditions for the axis of symmetry as
well as the no flux condition for the reactor wall are set by default.

This concludes the definition of the mass balance for species A. Next, set up the
Heat Transfer interface.

HEAT TRANSFER IN FLUIDS (HT)

Fluid 1
1 In the Model Builder window, under Component 1 (comp1)>Heat Transfer in Fluids (ht)
click Fluid 1.
2 In the Settings window for Fluid, locate the Heat Convection section.
3 Specify the u vector as

0 r
uz z

In addition to the velocity field, the Heat Transfer in Fluids feature asks for the thermal
conductivity, density, and heat capacity of the fluid.
4 Locate the Heat Conduction, Fluid section. From the k list, choose User defined. In the
associated text field, type ke.
5 Locate the Thermodynamics, Fluid section. From the Fluid type list, choose Gas/Liquid.
6 From the  list, choose User defined. In the associated text field, type rho0.
7 From the Cp list, choose User defined. In the associated text field, type cpm.
8 From the  list, choose User defined.

Initial Values 1
1 In the Model Builder window, click Initial Values 1.
2 In the Settings window for Initial Values, locate the Initial Values section.
3 In the T text field, type T0.

15 | TUBULAR REACTOR WITH NONISOTHERMAL COOLING JACKET


Heat Source 1
1 In the Physics toolbar, click Domains and choose Heat Source.
Add a Heat Source feature to include the effect of the exothermic reactions to the heat
balance.
2 Select Domain 1 only.
3 In the Settings window for Heat Source, locate the Heat Source section.
4 In the Q0 text field, type Q.

Next, add the boundary conditions specifying a temperature at the inlet, the heat flux
between the reactor and cooling jacket, and an outflow condition at the outlet.

Temperature 1
1 In the Physics toolbar, click Boundaries and choose Temperature.
2 Select Boundary 2 only.
3 In the Settings window for Temperature, locate the Temperature section.
4 In the T0 text field, type T0.

Heat Flux 1
1 In the Physics toolbar, click Boundaries and choose Heat Flux.
2 Select Boundary 4 only.
3 In the Settings window for Heat Flux, locate the Heat Flux section.
4 In the q0 text field, type -Uk*(T-Tj).

Outflow 1
1 In the Physics toolbar, click Boundaries and choose Outflow.
2 Select Boundary 3 only.

Finally, add an energy balance describing the temperature distribution in the cooling
jacket.

COEFFICIENT FORM BOUNDARY PDE (CB)


1 In the Model Builder window, under Component 1 (comp1) click
Coefficient Form Boundary PDE (cb).
2 In the Settings window for Coefficient Form Boundary PDE, locate the Boundary Selection
section.
3 In the list, choose 1, 2, and 3.
4 Click Remove from Selection.

16 | TUBULAR REACTOR WITH NONISOTHERMAL COOLING JACKET


5 Select Boundary 4 only.

Coefficient Form PDE 1


1 In the Model Builder window, under Component 1 (comp1)>
Coefficient Form Boundary PDE (cb) click Coefficient Form PDE 1.
2 In the Settings window for Coefficient Form PDE, locate the Diffusion Coefficient section.
3 In the c text field, type 0.
4 Locate the Source Term section. In the f text field, type 2*pi*Ra*Uk*(T-Tj).
5 Click to expand the Convection Coefficient section. Specify the  vector as

0 r
Cpc*mc z

Dirichlet Boundary Condition 1


1 In the Physics toolbar, click Points and choose Dirichlet Boundary Condition.
The only required boundary condition is the temperature at the inlet of the jacket, Ta0.
2 Select Point 3 only.
3 In the Settings window for Dirichlet Boundary Condition, locate the
Dirichlet Boundary Condition section.
4 In the r text field, type Ta0.
This completes the setup of the physics interfaces. The next step of the modeling
process involves meshing.

MESH 1
Following the steps below, you will discretize the geometry with a mesh. The software uses
the mesh when applying the finite element method to numerically solve the differential
equations. In this particular model, you will create a mapped mesh. This meshing
technique is often a good choice for simple geometries as it allows detailed control over
the mesh distribution. The mesh is dense near the reactor inlet and reactor outer wall. This
is needed to resolve the sharp concentration and temperature gradients expected when the
reactor is run under nonisothermal conditions.

Mapped 1
In the Mesh toolbar, click Mapped.

17 | TUBULAR REACTOR WITH NONISOTHERMAL COOLING JACKET


Distribution 1
1 Right-click Mapped 1 and choose Distribution.
First set up 50 vertical mesh lines by selecting the inlet and outlet boundaries and using
predefined distribution settings. Then, in the same fashion, set up the horizontal lines
to complete the mapped mesh.
2 Select Boundaries 2 and 3 only.
3 In the Settings window for Distribution, locate the Distribution section.
4 From the Distribution type list, choose Predefined.
5 In the Number of elements text field, type 50.
6 In the Element ratio text field, type 0.01.
7 From the Growth rate list, choose Exponential.
8 Select the Reverse direction check box.

Distribution 2
1 In the Model Builder window, right-click Mapped 1 and choose Distribution.
2 Select Boundaries 1 and 4 only.
3 In the Settings window for Distribution, locate the Distribution section.
4 From the Distribution type list, choose Predefined.
5 In the Number of elements text field, type 200.
6 In the Element ratio text field, type 0.01.
7 From the Growth rate list, choose Exponential.
8 Select the Reverse direction check box.

18 | TUBULAR REACTOR WITH NONISOTHERMAL COOLING JACKET


9 In the Model Builder window, right-click Mesh 1 and choose Build All.
The figure below shows the created mesh, containing 10,000 elements.

STUDY 1
The model will be solved using two study steps. First, the software solves for the mass
balance with the temperature kept constant. The computed solution is then used as an
initial guess when solving the coupled mass and energy balance equations. This step-wise
approach is often useful for tightly coupled equation systems, as a good initial guess helps
to improve numerical convergence. It is straightforward to set up the mentioned solver
sequence by defining two separate study steps under the Study 1 node.

The Study 1 node has a single Stationary step set up as a subnode. This study was generated
as a consequence of selections in the Model Wizard, initiating the model building process.
To set up a two-step solution process, add a second Stationary step to the Study 1 node.

Step 2: Stationary 2
1 In the Study toolbar, click Study Steps and choose Stationary>Stationary.
Keep the default settings for this study step, which implies solving for all dependent
variables; the automatically generated solver settings are defined so as to solve for all
dependent variables in each step.

19 | TUBULAR REACTOR WITH NONISOTHERMAL COOLING JACKET


To solve only for the concentration of A in the first step, follow the instructions below.

Step 1: Stationary
1 In the Model Builder window, click Step 1: Stationary.
2 In the Settings window for Stationary, locate the Physics and Variables Selection section.
3 In the table, clear the Solve for check box for Heat Transfer in Fluids (ht).
4 In the Study toolbar, click Compute.

The following instructions produce Figure 1 through Figure 4.

The default plot does not show the results as in Ref. 1. These plots instead require setting
up two kinds of datasets: Cut Line 2D and Mirror 2D datasets.

RESULTS

Cut Line 2D 1
1 In the Results toolbar, click Cut Line 2D.
2 In the Settings window for Cut Line 2D, locate the Line Data section.
3 In row Point 2, set R to Ra.
4 Select the Additional parallel lines check box.
5 In the Distances text field, type 0.5*L 1*L.

Mirror 2D 1
In the Results toolbar, click More Datasets and choose Mirror 2D.

Start by making the Mirror 2D plots. Start with the Temperature Mirror 2D plot, Figure 1.

Temperature (Mirrored)
1 In the Results toolbar, click 2D Plot Group.
2 In the Settings window for 2D Plot Group, type Temperature (Mirrored) in the Label
text field.
3 Locate the Data section. From the Dataset list, choose Mirror 2D 1.
4 Click to expand the Title section. From the Title type list, choose Manual.
5 In the Title text area, type Temperature Surface.
6 Locate the Plot Settings section.
7 Select the x-axis label check box. In the associated text field, type Radial location
(m).
8 Select the y-axis label check box. In the associated text field, type Axial location (m).

20 | TUBULAR REACTOR WITH NONISOTHERMAL COOLING JACKET


Surface 1
1 Right-click Temperature (Mirrored) and choose Surface.
2 In the Settings window for Surface, click Replace Expression in the upper-right corner of
the Expression section. From the menu, choose Component 1 (comp1)>
Heat Transfer in Fluids>Temperature>T - Temperature - K.
3 Click the Zoom Extents button in the Graphics toolbar.
4 In the Temperature (Mirrored) toolbar, click Plot.

Duplicate the Temperature Mirror 2D plot to make the Conversion Mirror 2D plot, Figure 3.

Temperature (Mirrored)
In the Model Builder window, right-click Temperature (Mirrored) and choose Duplicate.

Conversion
1 In the Model Builder window, under Results click Temperature (Mirrored) 1.
2 In the Settings window for 2D Plot Group, type Conversion in the Label text field.
3 Locate the Title section. In the Title text area, type Conversion Surface.

Surface 1
1 In the Model Builder window, expand the Conversion node, then click Surface 1.
2 In the Settings window for Surface, click Replace Expression in the upper-right corner of
the Expression section. From the menu, choose Component 1 (comp1)>Definitions>
Variables>xA - Conversion species A - 1.
3 Click the Zoom Extents button in the Graphics toolbar.
4 In the Conversion toolbar, click Plot.
Continue with the 2D Cut Line plots. First, create the Temperature plot with a
1D Plot Group with a Line Graph, Figure 2.

Temperature, 1D
1 In the Home toolbar, click Add Plot Group and choose 1D Plot Group.
2 In the Settings window for 1D Plot Group, type Temperature, 1D in the Label text field.
3 Locate the Data section. From the Dataset list, choose Cut Line 2D 1.
4 Click to expand the Title section. From the Title type list, choose Manual.
5 In the Title text area, type Radial Temperature Profiles.
6 Locate the Plot Settings section.
7 Select the x-axis label check box. In the associated text field, type Radial location
(m).

21 | TUBULAR REACTOR WITH NONISOTHERMAL COOLING JACKET


8 Select the y-axis label check box. In the associated text field, type Temperature (K).

Line Graph 1
1 Right-click Temperature, 1D and choose Line Graph.
2 In the Settings window for Line Graph, click Replace Expression in the upper-right corner
of the y-Axis Data section. From the menu, choose Component 1 (comp1)>
Heat Transfer in Fluids>Temperature>T - Temperature - K.
3 Click to expand the Coloring and Style section. Find the Line style subsection. From the
Line list, choose Cycle.
4 From the Color list, choose Black.
5 Click to expand the Legends section. Select the Show legends check box.
6 From the Legends list, choose Manual.
7 In the table, enter the following settings:

Legends
Inlet
Half axial location
Outlet

Temperature, 1D
1 In the Model Builder window, click Temperature, 1D.
2 In the Settings window for 1D Plot Group, locate the Legend section.
3 From the Position list, choose Lower left.
4 In the Temperature, 1D toolbar, click Plot.
Duplicate the Temperature 2D Cut Line plot to make a Conversion 2D Cut Line plot,
Figure 4.
5 Right-click Temperature, 1D and choose Duplicate.

Conversion, 1D
1 In the Model Builder window, under Results click Temperature, 1D 1.
2 In the Settings window for 1D Plot Group, type Conversion, 1D in the Label text field.
3 Locate the Plot Settings section. In the y-axis label text field, type Conversion.

Line Graph 1
1 In the Model Builder window, expand the Conversion, 1D node, then click Line Graph 1.

22 | TUBULAR REACTOR WITH NONISOTHERMAL COOLING JACKET


2 In the Settings window for Line Graph, click Replace Expression in the upper-right corner
of the y-Axis Data section. From the menu, choose Component 1 (comp1)>Definitions>
Variables>xA - Conversion species A - 1.

Conversion, 1D
1 In the Model Builder window, click Conversion, 1D.
2 In the Settings window for 1D Plot Group, locate the Legend section.
3 From the Position list, choose Upper left.
4 In the Conversion, 1D toolbar, click Plot.

Fix the naming of Plot Group 5, which shows the temperature in the cooling jacket.

Temperature Cooling Jacket


1 In the Model Builder window, under Results click Coefficient Form Boundary PDE.
2 In the Settings window for 2D Plot Group, type Temperature Cooling Jacket in the
Label text field.

Line 1
1 In the Model Builder window, expand the Temperature Cooling Jacket node, then click
Line 1.
2 In the Settings window for Line, locate the Coloring and Style section.
3 From the Line type list, choose Tube.
4 In the Tube radius expression text field, type 3.
5 In the Temperature Cooling Jacket toolbar, click Plot.

Last, you can select a model thumbnail by following these steps.

Concentration, 3D (tds)
1 In the Model Builder window, under Results click Concentration, 3D (tds).
2 In the Concentration, 3D (tds) toolbar, click Plot.

ROOT
1 In the Model Builder window, click the root node.
2 In the root node’s Settings window, locate the Presentation section.
3 Find the Thumbnail subsection. Click Set from Graphics Window.

23 | TUBULAR REACTOR WITH NONISOTHERMAL COOLING JACKET


24 | TUBULAR REACTOR WITH NONISOTHERMAL COOLING JACKET

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