Active Heat-Sink Antenna Design for RF
Active Heat-Sink Antenna Design for RF
Abstract—This paper deals with the design of an active heat-sink on reliability and coupling effects are undesirable. Localized
antenna for radio-frequency transmitter. The antenna achieves temperature increase, caused by power dissipation, can drasti-
electromagnetic and thermal functions by offering a suitable cally affect performance of the devices [4]. Therefore, optimal
radiating pattern for transmission as high efficiency to remove
the dissipated power within the transmitter by heat exchange RF design has to consider both electromagnetic propagation
to the surrounding medium. A test transmitter has been per- and heat transport by taking into account all relevant features
formed by combining a 2 GHz MESFET power amplifier in a of the devices such as the operating conditions, the physical
conductor-backed coplanar wave-guide with a wire-fed patch properties, and the structural characteristics.
heat-sink antenna connected to the ground plane. The active To limit the volume of the front end, a radio-frequency
heat-sink antenna has been investigated by measurement and
simulation. As expected, it was found that the antenna exhibits transmitter utilizing the cooler attached to the power amplifier
desirable electromagnetic performance as achieving an efficient as electromagnetic antenna was considered by some authors [5]
thermal control by offering suitable operating temperature. A [6]. Such a solution can be envisaged in some particular cases
heat spreader connecting the transistor to the antenna, was espe- but cannot offer a general route with respects to RF design. This
cially developed to cause any significant influence on transmitter paper deals with design and performance of an active heatsink
performance. The amplifier can deliver an output power as high as
5 W under natural convection with air at room temperature and antenna for radio-frequency transmitters. The objective of the
atmospheric pressure. According to the temperature and direction study was to develop an antenna achieving electromagnetic
of the antenna, thermal resistance of the transmitter was found and thermal functions by offering a suitable radiating pattern
between 6 and 8 KW 1 . The transmitter can thus operate over
for transmission as a high efficiency for removing the power
a wide temperature range without any additional cooling device. dissipated by promoting heat exchange with the surrounding
Index Terms—Heat-sink antenna, radio-frequency (RF) device, medium. The test transmitter, as fabricated for investigation, is
RF packaging, thermal analysis. presented. Design issues are discussed on the base of measure-
ments and simulations.
I. INTRODUCTION
II. DESIGN CONSIDERATIONS
ADIO frequency (RF) front ends must be miniaturized to
R create high data bit rate terminals and provide numerous
accesses to multimedia services. In recent years, new integration
A RF transmitter and its heat-sink antenna are shown in Fig. 1.
The heat-sink antenna combines electromagnetic and thermal
functions by achieving a desirable radiating pattern for trans-
concepts using low temperature co-fired components (LTCC) mission as a temperature control by heat exchange with the sur-
[1] and system on package [2] (SOP) have been proposed. rounding medium. The antenna has high thermal conductivity
Nowadays, communication modules need more functionality, and a quite large surface exposed to the surrounding medium
higher performance, with low cost and high integrity. Such suitable for removing a large amount of thermal energy dis-
concepts are becoming more promising solutions to develop sipated within the transmitter. Heat can be exchanged as well
the future miniaturized communication modules [3]. Minia- by natural or forced convection with the ambient air at given
turization poses crucial issues, related to the devices topology, temperature and pressure, as by thermal radiation with the sur-
such as the parasitic couplings between circuit elements and lo- rounding surfaces. Because of its small thermal resistance, the
calized heat dissipation. Generally, thermal management plays antenna offers a preferential thermal path that can drastically
an essential role in design of microwave and radio-frequency reduce the temperature difference between the device and the
devices. It is recognized that temperature has a strong influence surrounding medium.
The transmitter shown in Fig. 1 is composed of a power am-
plifier circuit included in a conductor-backed coplanar wave-
Manuscript received June 27, 2008; revised February 11, 2009. First pub-
lished July 28, 2009; current version published February 26, 2010. This work
guide built on a FR4 type epoxy substrate and combined with
was recommended for publication by Associate Editor L.-T. Hwang upon eval- a wire-fed antenna. The thickness of the substrate and copper
uation of the reviewers’ comments. metallization is 1.58 mm and 35 , respectively. Dimensions
A. Alnukari and S. Toutain are with the Université de Nantes, Ecole Poly-
technique IREENA, 44306 Nantes Cedex 3, France.
of the power amplifier circuit are 76 mm 58 mm. The diam-
P. Guillemet and Y. Scudeller are with the Université de Nantes, eter of the fed wire is 1 mm. Dimensions of the antenna are
Ecole Polytechnique LGMPA, 44306 Nantes Cedex 3, France (e-mail: 67 mm 54 mm in length and width. The wire-fed patch an-
yves.scudeller@univ-nantes.fr). tenna has been especially designed for the 2 GHz band. The
Color versions of one or more of the figures in this paper are available online
at http://ieeexplore.ieee.org. heat-sink antenna exhibits a gain near 5 dBi and transmits an
Digital Object Identifier 10.1109/TADVP.2009.2023858 output power of 42 dBm, as reported in Section IV. The output
1521-3323/$26.00 © 2010 IEEE
140 IEEE TRANSACTIONS ON ADVANCED PACKAGING, VOL. 33, NO. 1, FEBRUARY 2010
C. Fabrication
power transmitted by the antenna can be as high as 15 W. An- The heat-sink antenna was assembled to the heat spreader and
tenna performance is discussed in Section IV. the transistor device to about 180 temperature by a conven-
tional SnPb solder. Assembling was performed into a single step
A. Wire-Fed Heatsink Patch Antenna to limit duration of the process in high temperature and then
avoid damaging the transistor device. The fabrication process
Fig. 2 presents the topology of the heat-sink antenna. The
has required setting up a device for connecting the different
structure incorporates a conducting cylinder acting as a heat
components before heating.
spreader that connects the amplifier circuit and the wire-fed
patch antenna to the ground plane. The plane of symmetry of
III. EXPERIMENTAL
the antenna develops a short circuit and no major influence on
the electromagnetic field should be consequently observed if the As shown in Fig. 4(a), the experimental setup was composed
short-circuit is placed through the as considered plane. This such of the heat-sink antenna [1] configured into the test transmitter
configured cylinder, the so-called heat spreader, has suitable di- [2] placed under an holder device [3]. The holder device [3]
mensions, creating an efficient thermal path between the power allowed to turn the antenna [1] toward a given direction. The
ALNUKARI et al.: ACTIVE HEATSINK ANTENNA FOR RADIO-FREQUENCY TRANSMITTER 141
(1)
(2)
(3)
Fig. 4. Schematic of the experimental setup. (a) [1] Heatsink antenna. [2] Test (4)
transmitter. [3] Holder device. (b) Thermocouples position. [4] Antenna temper-
ature. [5] Heat spreader temperature. [6] Transistor device temperature. [7] Air
temperature. [8] Radiating shield. Thermal resistance of the transmitter, [ ] was mea-
sured by using relation (5)
(5)
amplifier circuit was supplied by a power source delivering
an adjustable dc voltage ranging from 0 to 35 V. The input where is the maximum temperature measured into the
power was delivered by a signal generator. The output power transmitter and Ta the ambient temperature.
and the efficiency of the power amplifier were measured with The input reflection coefficient of the antenna was mea-
a signal generator Marconi-2031 (9 kHz–21.2 GHz, 50 sured with a network analyzer operating in the frequency range
RF output, 30 dBm maximum output power) and a spectrum 10 MHz–50 GHz, with 13 dBm as maximum power (Agilent
analyzer Anritsu MS2665C (10 kHz–2.7 GHz, 50 RF input, E8364B). Two similar wire-fed heat-sink patch antennas were
30 dBm maximum input power). Temperature distributions fabricated for electromagnetic measurements. A first antenna
were measured by a thermal imaging camera (ThermoVision was used to be investigated alone with dimensions of the ground
A320; FLIR-Systems) and several K type thermocouples after plane chosen as 100 mm 100 mm. A second antenna was used
applying the input RF signals. Infrared imaging is a noncon- in combination with the power amplifier circuit with dimensions
tact temperature measurement technique offering the least of the ground plane chosen as 76 mm 58 mm equivalent to the
disturbance to the point being measured, especially suitable amplifier circuit. Otherwise, radiation patterns were measured
for noninvasive thermal testing of RF devices. The infrared into an anechoic chamber having 6.5 m 3 m 4 m as length,
camera operated with uncooled microbolometers in medium width, and height.
infrared wavelength 8–12 with a resolution of 320 240
pixels. A black paint coating has been previously laid down on IV. RESULTS AND DISCUSSION
the whole surface of the PCB and the antenna. Thermocouples Measurements were performed after applying the RF input
of 0.1 mm diameter were placed to the transistor device, the signals to the test transmitter placed in air at room temperature
heat spreader and the antenna as shown in Fig. 4(b). Ambient and atmospheric pressure. Fig. 5 gives the output power and the
temperature was detected by a thermocouple protected against power added efficiency of the RF signal measured at 2 GHz as
thermal radiation by a shield. Absolute error in temperature function of the input power in dBm. The input power was ranged
was estimated to . from 0 to 25 dBm [0.316 W]. The linear gain of the power
142 IEEE TRANSACTIONS ON ADVANCED PACKAGING, VOL. 33, NO. 1, FEBRUARY 2010
Fig. 5. Output power and power added efficiency as function of the input
power. (a) Output power, as measured. (b) Power added efficiency, as measured.
Fig. 7. Infrared thermal images of the transmitter with the antenna vertically
positioned in air at 25 C temperature and atmospheric pressure. The total dis-
sipated power is 8.3 W. (a) Temperature distribution to the front side of the
heatsink antenna, as measured. (b) Temperature distribution to the front side of
the power amplifier circuit, as measured.
TABLE I
TEMPERATURE MEASURED TO THE HEAT SPREADER FOR DIFFERENT POWER
WITH THE HEAT SINK ANTENNA VERTICALLY AND HORIZONTALLY POSITIONED
IN AIR, AT ABOUT 25 C TEMPERATURE AND ATMOSPHERIC PRESSURE
calculated input reflection coefficients of the wire-fed heatsink performance of the wire patch antenna. Thermal efficiency of
patch antenna as a function of frequency for different heat the antenna should be therefore considered.
spreader diameter comprised between 6 to 14 mm. Calculations Thermal calculations were performed by the finite elements
were found in good accordance with measurement reported in method (Comsol-Multiphysics Software) to confirm infrared
Fig. 8. Two resonant frequencies were found approximately at measurements as to investigate other topologies capable to de-
1.25 GHz and 2.0 GHz, referred to as 2 and 1 in Fig. 10(b), liver high output power under natural convection cooling with
respectively. The first frequency is the patch antenna reso- air. The transmitter has been three-dimensionally described by
nant frequency as the second one is the wire patch resonant considering all relevant features as well the pattern of the power
frequency. It was observed that the heat spreader diameter amplifier circuit as the transistor device and the patch antenna.
increase shifts the first frequency up and change the magnitude Localized heat sources and the wide range in dimension of the
of [see Fig. 10(b)]. This is due to the change of the surface multiple layers have required a quite dense mesh. In order to
area of the wire-fed heatsink patch antenna. The patch antenna reduce the computational cost, the transistor device was con-
resonant frequency remains around 2 GHz for heat spreader sidered as a conducting layer embedded into a plastic package.
diameter ranging from 6 to 14 mm. However, the magnitude of Average heat exchange coefficient has been applied over all
was slightly changed because increasing the heat spreader surfaces exposed to the surrounding medium. According to
diameter has no significant influence on the antenna input temperature and direction of the antenna, they were ranged
impedance. One can conclude that the first resonant frequency from 5 to 20 . In addition, the thermal power was
and matching of patch antenna are weakly disturbed by the considered as generated uniformly within the transistor and the
heat spreader. A well-matched antenna could be obtained at a output RF line. Fig. 11(b) and (c) presents thermal simulations
desirable frequency by modifying the length and the feeding obtained with the antenna vertically positioned in air at 25
point position of the patch antenna. The second resonant fre- temperature and one atmosphere pressure. 7.48 and 0.82 W is
quency found at 1.25 GHz, denoted as the wire patch resonant dissipated to the transistor and the output RF line, respectively.
frequency [see Fig. 10(b)], is caused by the lumped circuit In this case, the average exchange coefficient, referring to
resonance, composed of the capacitance of the roof connected convection and radiation, identified to about 13 ,
in parallel with the equivalent inductance of the heat spreader. was found in agreement with classical correlations (see, for
magnitude and resonant frequency are quite more disturbed example, [7]). Fig. 11(b) and (c) highlight maximum and min-
by the heat spreader. imum temperature computed on the PCB and on the antenna.
Finally, the resonance of the patch antenna at 2 GHz could be Those temperatures are relatively closed to the temperature
used as operating frequency. The wire patch resonant frequency measured by infrared thermography, given in Fig. 7.
could be only useful if a higher reduction in size is needed. In Thermal calculations were in good agreement with measure-
the future, additional studies should be conducted to improve ments for all RF input power: the temperature on the top of
ALNUKARI et al.: ACTIVE HEATSINK ANTENNA FOR RADIO-FREQUENCY TRANSMITTER 145
V. CONCLUSION
Design of active heat-sink antenna for radio-frequency trans-
mitter was investigated. Such antenna ensures electromagnetic
and thermal function giving suitable radiating pattern for trans-
mission as a high efficiency to remove the dissipated power
within the transmitter by promoting heat exchange with the sur-
rounding medium. The active heat-sink antenna has been inves-
tigated by measurement and simulation. A test transmitter has
been fabricated by combining a 2 GHz MESFET power ampli-
fier in a conductor-backed coplanar wave-guide with a wire-fed
Fig. 13. Transistor temperature as a function of dissipated power for different patch heat-sink antenna connected to the ground plane. As ex-
transmitter topology (calculation). ( ) Micro strip line structure technology pected, it was found that the antenna offers desirable electro-
without antenna. ( ) Grounded coplanar wave guide technology without
antenna. () micro strip line structure technology with antenna. ( ) grounded magnetic performance as achieving an efficient thermal control
coplanar wave guide with antenna. by getting suitable operating temperature. It was shown that the
antenna exhibits a gain near 5 dBi and transmits an output power
of 42 dBm. The output power transmitted by the antenna is as
the transistor device measured by infrared thermography was high as 15 W. The amplifier can deliver an output power as high
always close to the one obtained by finite element method sim- as 5 W with natural convection cooling in air at room tempera-
ulation, for four different input power (see Table II). ture and atmospheric pressure. The wire-fed patch heatsink an-
Additionally, temperature distributions were determined tenna exhibits two resonant frequencies. The first one at 2 GHz
by simulation as function of the transmitter topology, layout, is the patch antenna resonant frequency which can be used as
146 IEEE TRANSACTIONS ON ADVANCED PACKAGING, VOL. 33, NO. 1, FEBRUARY 2010
operating frequency. The second one, at 1.25 GHz, is the wire Atef Alnukari received the engineering diploma
patch resonant frequency caused by the lumped circuit reso- in high power microwave from HIAST, Syria,
Damascus, in 1999 and the M.S. degree in electronic
nance. This could be used as radiating frequency in the case systems from University of Nantes, France, in 2007.
of higher reduction in size. Therefore, additional studies are Currently, he is preparing a Ph.D. on “Study and
needed. Infrared imaging was performed for thermal testing of development of RF compact power transmitters
optimized in efficiency and consummation for
the transmitter. Its thermal resistance was found between 6 to the telecommunication” at IREENA Laboratory,
8 , according to the operating temperature and direc- University of Nantes, France.
tion of the antenna. Finally, a such transmitter can operate over
a wide temperature range by requiring any cooling device.
In the future, additional investigations should be performed,
especially to unlighted the effects of the electromagnetic losses Philippe Guillemet, photograph and biography not available at the time of
through the output RF lines. publication.
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