Technology & Platform Harmony Rack

Presentation
© ABB Energy Automation SpA - 1


02-04-22
 Harmony Rack Series

Control & Communications

Onet

Cnet
© ABB Energy Automation SpA - 2


 Harmony Rack Control and Communications
Cnet At a Glance
Network
Interface Rack Controllers  Controller Modules
Hnet
To Harmony  Xbus Support only
Block I/O  IMMFP11, IMMFP12
(BRC only)
 Xbus and Hnet Support
x-bus
 P-HC-BRC-10000000
•••
 Communication Modules
 HCU Communications
 INNIS01, INNPM11
© ABB Energy Automation SpA - 3

 Computer Interface
 INICI03 (INICT03, INNIS01)
 Bridges / Gateways
Process I/O
 INIIL02, INIIT12, INIIT03, INIIR01


 Harmony Rack Controllers

Overview
 Multi loop, analog, sequential,
batch and advanced control
processor
 Supports multiple
programming environments to
suit a variety of application
requirements
 IMMFP11, IMMFP12
© ABB Energy Automation SpA - 4

 Interface directly with

Harmony Rack I/O modules


 Harmony Rack Controllers

Highlights
 Backward compatible with former
generation
MFC and MFP Controllers
 On-Line, “hot” replacement capability
allows for ease of maintenance
 “Self Boot-Up” support; non-volatile
memory
 Serial communication interface to intelligent
devices
© ABB Energy Automation SpA - 5

 Interfaces created in “C” language and resident

within the controller

 Over 150 custom interfaces have been created

for PLC’s, weigh scales, analyzers, etc.


 Harmony Rack Controllers

Highlights
 High speed processing
 Multiple control loops, and/or data
acquisition points supported, allowing for
maximum process partitioning
 On-line configuration of control algorithms
 Eight execution segments available for
control speed partitioning
 Peer-to-Peer communications standard
 One for One redundancy available
© ABB Energy Automation SpA - 6

 Dynamic Process Simulation support

 Support for 10,000 Function Blocks


 Harmony Rack Controllers

Multi- Function Processors

 Completely compatible with previous
MFP style configurations
 Replacement/Upgrade for INFI 90
and/or Network 90 customers
 High performance controller based on
Motorola 68030 Processor @ 16 MHz
 Communication over Cnet via
communication modules INNPM11,
INNPM12 and INNIS01
 Supports one-for-one, hot stand-by
© ABB Energy Automation SpA - 7

redundancy
 IMMFP11
 256 Kbyte RAM
 IMMFP12
 512 Kbyte RAM

 Rack Controllers
Harmony Bridge Controller
 Simultaneous support for Harmony Block
I/O and Harmony Rack I/O
 Completely compatible with previous MFP
style configurations
 Replacement/Upgrade for INFI 90 and/or
Network 90 customers
 High performance controller based on
Motorola 68030 Processor @ 32 MHz
 Communication over Cnet via
communication modules INNPM11,
© ABB Energy Automation SpA - 8

INNPM12 and INNIS01

 Supports one-for-one, hot stand-by
redundancy
 2Mb RAM


 Harmony Rack Controllers
Application Support
 Standard Function
Codes
 User Defined
Function Codes
 “C”/Basic Languages
 Batch/Sequential
Control Languages
 Expert System
 Multi-Variable Control
© ABB Energy Automation SpA - 9

Output layer
fi() Hidden
layer
 Ladder Logic
wij
Input layer
xi  Neural Net


 Harmony Rack Series - Communication

Cnet Control Network (Cnet)

Network  High speed, high throughput

Interface Rack Controllers
Hnet
(10MBx4 channels each node)
and high-security redundant
To Harmony
Block I/O highway
(BRC only)
 Exception Reporting System
x-bus increases effective band width
and security
•••
 Secure communications utilizing
CRC and message
acknowledgment
© ABB Energy Automation SpA - 10

 Fully compatible with Infi-Net (of

INFI 90)
 Multiple (up to 250) Cnets and/or
Process I/O
older generation Plantloops can
be linked via Gateways


 Harmony Rack Series - Communication

Cnet
HCU Communications
Network
Interface Rack Controllers
 Control Bus
 1 Mbaud peer-to peer
Control Bus
communications
x-bus
 Redundant
•••
 x-bus
 500 Kb/sec bus between
© ABB Energy Automation SpA - 11

controller and Rack I/O

Process I/O


 Harmony Rack Series - Communication
Cnet #1
Bridges and Gateways
Network
Interface Bridge /  Cnet to Cnet Remote
Gateway
 INIIR01
 Support RS-232-C
Communication
 Transceiver
 Modem
 Satellite Link
Cnet #2
 Cnet to Cnet Local
 INIIL02
Network Bridge /
Interface  Direct Loop to Loop
© ABB Energy Automation SpA - 12

Gateway
Communication


 Harmony Rack Series - Compatibility

 Harmony Control Unit

 Compatible with InfiNet; Can be
used to expand existing INFI 90
OPEN systems
Cnet or INFINET
 Harmony I/O
 Can be used to expand existing
INFI 90 OPEN systems through
Harmony Controllers and Harmony
Rack I/O

 Harmony Controllers
 Compatible with existing MFP0x
configurations.

INFI 90 OPEN Harmony Control UnitS

© ABB Energy Automation SpA - 13


Harmony Rack Control and Communications

Summary of Benefits
BRC

 Multiple Application Support

 State-of-the-Art Technology
 Open System Design
 Scaleable Software Architecture
 Multiple I/O System Support
 Reduced Life-Cycle Costs
 Control System Maintains the
Highest Level of Reliability and
Availability
© ABB Energy Automation SpA - 14

 Backward Compatible with INFI

90 OPEN and Network 90


 Harmony Rack Series

Harmony Rack I/O

Onet

Cnet
© ABB Energy Automation SpA - 15


 Harmony Rack I/O

At a Glance
 Modular to meet varying
I/O requirements
 Used for A/D Conversion
and signal processing
 Configurable fail safe
output modes
 Dedicated, secure, fast
response communication
to a single Controller pair
 Surface Mount Technology
© ABB Energy Automation SpA - 16

 High Reliability
 Consistent Quality


 Harmony Rack I/O

Cnet
Main Components
Network
Interface Rack Controllers
Hnet  I/O Modules
To Harmony  Analog Input
Block I/O
(BRC only)  Analog Output

x-bus  Digital Input

Digital Output
••• 

 Single Drive (Open and Closed

Loop)
 Sequence of Events
© ABB Energy Automation SpA - 17

 Turbine Control
 Fieldbus

 Terminations
Process I/O


 Harmony Rack I/O

Analog Input Modules

I/O Module Capabilities Description
IMFEC11 • Current (4-20ma) • 15 independently
• High Level Voltage configured input
• FSK Fieldbus Support channels
IMFEC12 • Current (4-20ma) • 15 independently
• High Level Voltage configured input
channels
IMASI13 • Current (4-20ma) • 16 independently
• High Level Voltage configured isolated
• Low Level Voltage input channels
© ABB Energy Automation SpA - 18

• Thermocouple • Independent A/D per

• 3-Wire RTD channel
• Programmable A/D
resolution (16-24bit)


 Harmony Rack I/O
Analog Output and Control Loop Modules
I/O Module Capabilities Description

IMASO11 • Current (4-20ma) • 14 independently configured

• 1-5VDC channels
• Current limited for short circuit
protection
IMCIS22 Analog I/O • 4 AI Channels
• Current (4-20ma) • 2 AO Channels
• 1-5VDC • 3 Optically Isolated DI Channels
Digital Inputs • 4 Optically Isolated DO Channels
• 24, 48, 125 VDC • Analog Control Station (IISAC)
• 120VAC Support
Digital Outputs
© ABB Energy Automation SpA - 19

• 24, 48 VDC
IMQRS12 • Same as IMCIS22 • Same as IMCIS22 except
response time approximately 10
times faster


 Harmony Rack I/O

Digital Input Modules

I/O Module Capabilities Description
IMDSI12 • 24, 48, 125 VDC • 16 isolated channels
• 120 VAC
IMDSI13 • 24 VDC • 16 isolated channels
IMDSI14 • 48 VDC • 16 isolated channels
IMDSI15 • 125 VDC, 120VAC • 16 isolated channels
IMDSM04 Signal Ranges Pulse Input Slave
• 4-6 VDC • 8 channels
• 21.6 -27 VDC • Operating Modes
• 50 mV-10V • Totalize
© ABB Energy Automation SpA - 20

• Frequency
• Period


 Harmony Rack I/O

Digital Output Modules

I/O Module Capabilities Description

IMDSO14 • 24, 48 VDC • 16 isolated channels
IMDSO15 • 48 VDC • 8 isolated channels
• 120 VAC • On-Board Electromechanical
Relays
Auxiliary Relay • Used with IMDSO14
Panel • Supports up to sixteen 10 A
electromechanical relays
© ABB Energy Automation SpA - 21


 Harmony Rack I/O

Distributed Sequence of Events

I/O Module Capabilities Description
INSEM01 Records, Stores, Processes, Sequence of Events Master
and Manages up to 1500 Module
SOE Points
INTKM02 • Synchronizes the time for • Time Keeper Master
inputs in HCUs Module
• +1 ms resolution • Supports IRIG-B
receiver
IMSET01 • Time Stamps Inputs • Sequence of Events Time
• Synchronizes Controller Synch Module
© ABB Energy Automation SpA - 22

with TKM • 16 input channels

IMSED01 Time Stamps Inputs • Sequence of Events
Digital Module
• 16 input channels


 Harmony Rack I/O
Distributed Sequence of Events Architecture
Cnet

BRC
NIS SEM TKM NIS NPM or
MFP

x-bus

SOE
SET ••• Inputs
SED
modules

To Next HCU
© ABB Energy Automation SpA - 23

NTST01 NTST01
Sattelite
IRIG-B Time-synch
Clock Twinax Cable


 Harmony Rack I/O

Turbine Control Modules

 Turbine Speed Adapter

 IMTSA01
 Provides highly accurate
turbine speed and period data

 Hydraulic Servo Module

 IMHSS03
 Controls actuator position through a
servo valve
© ABB Energy Automation SpA - 24

 Supports automatic valve calibration

and characterization


 Harmony Rack I/O

Termination Options
 Interface between field device and I/O modules
 Packaging selections
 Low density, ring lug, 12 gauge termination points

 MMU Mounted Terminations

 IS Barriers

 Rail mount terminations

 Interposing relays
© ABB Energy Automation SpA - 25

 Third party supplied


 Harmony Series

Compatibility
 Can be used to expand
existing INFI 90 OPEN
systems

 Communicates directly with all

Harmony Controllers
© ABB Energy Automation SpA - 26

 IMMFP11 and IMMFP12

 BRC100
 Harmony Area Controller


© ABB Energy Automation SpA - 27