100 100

TM
YR Millennium
95 95

YR WATER COOLED SCREW CHILLER

75
WATER COOLED 75

CHILLER WITH
25
ROTARY SCREW 25

5
COMPRESSOR 5

0 0

R134a REFRIGERANT

COOLING CAPACITIES
730 kW to 1830 kW
AVAILABLE MODELS & NOMINAL COOLING CAPACITIES TABLE 1
The YR range of chillers are designed for
water or water/glycol cooling. Heat Compressor Code T0 T1 T2 T3 T4 T5
exchangers are the flooded type with Cooler/Condenser Code Range TB to VD TB to ZD WB to ZD
refrigerant passing through the cooler and
Maximum Cooling Capacity (kW) 730 880 1030 1250 1550 1830
condenser shells and water in the tubes.
Capacity selection is computerised so that FEATURES BENEFITS
chiller components can be customed
Designed in accordance with European Pressure Vessel High standard of quality control.
matched to meet individual building load Directive PED 97/23/EC and manufactured to ISO 9001
energy requirements. EN 29001.
High full load and part load efficiency. Low operating costs at all load conditions.
A Cooling Tower or Dry Cooler is required
Operates at low condenser water temperatures. Cooling Reduced energy costs during winter. Reduced
for heat rejection. tower bypass not required. capital cost savings.

All units are designed for plant room Mixed-matched components. Satisfies exact capacity/energy requirements.
installation High efficiency industrial type twin helical screw Energy efficient, long life reliable compressor.
compressor.
Suction cooled direct drive semi-hermetic motor. Reliable performance.
OptiView™ control panel with microprocessor control. Ease of set-up and operation.
CONTENTS
Specification SPECIFICATION
Accessories and Options The YORK YR Millennium™ Rotary Screw Chiller is completely factory packaged
including evaporator, condenser, subcooler, oil separator, compressor, motor,
lubrication system, OptiView™ graphic control centre, and all interconnecting unit
piping and wiring. The unit contains the full charge of R134a and oil.
Exterior surfaces are coated with baked-on enamel powder paint (Caribbean Blue).
Compressor
The rotary twin screw compressor has been engineered and constructed to meet
the exacting requirements of the industrial refrigeration market. It utilizes
state-of-the-art technology to provide the most reliable and energy efficient
compressor available at all operating conditions. The compressor operates at 2975
rpm. The compressor housing is made of cast iron, precision machined to provide
minimal clearance for the rotors. The compressor housing has a design working
pressure of 16.2 bar and is hydro-tested to 37.5 barg.
The rotors are manufactured from forged steel and use asymmetric profiles. The
compressor incorporates a complete anti-friction bearing design for reduced power
and increased reliability. Four separate cylindrical roller bearings handle radial
loads. Two 4-point angular contact ball bearings handle axial loads. Together they
maintain accurate rotor positioning at all pressure ratios thereby minimizing blow-by
100 and maintaining efficiency. 100

95
A non return valve is installed in the compressor discharge housing to prevent 95
compressor rotor backspin due to system refrigerant pressure gradients during
75 shutdown. 75

The open-drive compressor has a double shaft seal and consists of a bellows type,
spring-loaded precision lapped ceramic ring, PTFE static seal and a precision
25
lapped ceramic rotating collar. The entire shaft seal cavity is at low pressure, being 25
vented to the oil drain from the compressor. Combining low pressure with direct oil
5
cooling provides long seal life. 5

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Page D.15
Doc. No. PC141/11.01/GB
100
SPECIFICATION (continued) 100
Capacity Control Heat Exchangers Refrigerant Isolation
95 Capacity control is achieved by use of a Shells - Evaporator and condenser shells The condenser shell serves as a 95
slide valve which provides fully are fabricated from rolled carbon steel refrigerant receiver to store the system
75 modulating control from 100% to 25% of plates with fusion welded seams. Carbon charge during servicing. Manually 75

full load, depending upon unit selection. steel tube sheets, drilled and reamed to operated isolation valves are located at
The slide valve is actuated by oil pressure accommodate the tubes, are welded to the inlet and outlet of the condenser.
controlled by external solenoid valves via the end of each shell. Intermediate tube Valves are also provided to facilitate
25 the OptiView™ graphic control centre. supports are fabricated of 13mm carbon removal of the refrigerant from the system 25

steel plates. The refrigerant side of each should that be necessary.

Compressor Motor
5
shell is designed for 16.2 bar design 5
The suction cooled direct drive OptiView Graphic Control Centre
working pressure, tested at 37.5 barg.
0 semi-hermetic motor is constructed to (GCC) 0
YORK design specifications and operates Tubes - Tubes are state-of-the-art, high Each unit is supplied complete with a
at 2975 rpm. The motor is provided with a efficiency, internally enhanced type to factory wired and mounted YORK
D-flange, factory mounted to a cast iron provide optimum performance. Each tube OptiView Graphic Control Centre. The
adaptor mounted on the compressor. This is roller expanded into the tube sheets panel is configured with a 26 cm diagonal
unique design allows the motor to be providing a leak-proof seal, and are colour liquid crystal display (LCD)
rigidly coupled to the compressor to individually replaceable. Tubes are 19mm surrounded by "soft" keys used to select
provide factory alignment of motor and OD copper alloy. required screens. The LCD displays
compressor shafts. animated graphics of the chiller, chiller
Evaporator - Evaporator is a shell and sub-systems and system parameters.
Solid State Starter tube, flooded type heat exchanger. A The operator may also view a graphical
The unit has a reduced voltage solid state distributor trough provides uniform representation of the historical operation
starter that controls and maintains a distribution of refrigerant over the entire of the chiller. The control panel is
constant current flow to the motor during shell length to yield optimum heat compatible with the YORK solid state
startup. Power and control wiring is transfer. A liquid level sight glass is starter.
factory supplied. Available for 200-600 conveniently located on the side of the
volts, the starter enclosure has a hinged shell to aid in determining proper The panel text is available in English,
access door with lock and key. A fused refrigerant charge. A refrigerant charging French, German, Spanish and Italian
disconnect switch is supplied to accept valve is provided. languages. Data can be displayed in
the single power supply to the unit. Metric or English units. Security access is
Condenser - The condenser is a shell provided to prevent unauthorised
Lubrication and tube type, with a discharge gas baffle changes to setpoints.
The main oil reservoir is located in the oil to prevent direct high velocity
separator. The compressor also has an impingement on the tubes. This baffle is When power is applied a visual
oil reservoir located at the rotor bearings also used to distribute the refrigerant gas representation of the chiller (HOME
to provide lubrication during startup, flow properly for most efficient heat screen) is displayed detailing: entering
coastdown and in the event of a power transfer. The subcooler is located in the and leaving chilled and condenser liquid
failure. During operation, system bottom of the condenser section providing temperatures, motor run (LED), % Full
pressure differential provides proper oil highly effective liquid refrigerant Load Amps, operating hours and input
flow without the need of an oil pump. This subcooling to improve cycle efficiency. power.
minimizes system energy consumption.
Compact Water Boxes - Removable ACCESSORIES & OPTIONS
Oil Separator/Reservoir water boxes are fabricated of steel. The
The combined oil separator/reservoir with Spring Isolators - 25mm deflection
design working pressure is 10 bar (20 bar
a design working pressure of 16.2 bar level-adjusting/spring-type vibration
available as an option). Integral steel
shall be the high efficiency, augmented isolator assemblies.
water baffles are located and welded
gas impingement type to maximise oil within the water box to provide required Flow Switches - Paddle-type,
extraction without fragile media to break pass arrangements. Stub-out water vapour-proof water flow switches (150 or
down. nozzle connections with victaulic grooves 300 psi DWP) for chilled and cooling
Oil Eductor are welded to the water boxes. These water circuits.
The oil eductor automatically removes oil nozzle connections are suitable for
Victaulic couplings, welding or flanges, Differential Pressure Switch - 300 PSI
which may have migrated to the cooler DWP, 0-40 PSID pressure switch for
and returns it to the compressor. are capped for shipment. Plugged drain
and vent connections are provided in chilled and cooling water circuits.
Oil Filter each evaporator water box. Factory Insulation - 19 mm or 38 mm
The unit is fitted with an replaceable flexible closed-cell plastic type anti-sweat
cartridge oil filter. Refrigerant Flow Control
The chiller is equipped with a refrigerant insulation on cooler and liquid refrigerant
Oil Heater metering device consisting of a fixed piping.
A 500 watt (115 volt - 1 phase - 50Hz) orifice and modulating valve controlled via Factory Water Flanges - welded to water
immersion oil heater is located in the oil the chiller OptiView panel. This control nozzles on cooler and condenser
separator reservoir, temperature ensures proper refrigerant flow to the (companion flanges and connecting parts
100 actuated to effectively remove refrigerant evaporator over a wide range of operating not included).
100

from the oil. conditions, including thermal storage

95
applications with chilled water reset. Dual Oil Filter - housing with isolation 95

Valve operation is programmable and can valves to eliminate downtime during filter
75
be customised for a specific application changes. 75

via the OptiView Control Centre.

25 25

5 5

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Page D.16
Doc. No. PC141/11.01/GB