CALCIUM SILICATE INSULATION BLOCKS

REVOLUTIONIZING HIGH TEMPERATURE INSULATION

THROUGH INNOVATION

Certified ISO 9001:2008 Certified

A Product of:
SHARDA INSULATION AND REFRACTORIES
CALSIL is a renowned name in the industrial thermal insulation market. We provide
state of the art thermal insulation solutions for diverse industries, customized
to their specific needs. Our team of dedicated experts work tirelessly to invent
technologies and processes, setting standards that others try to match.
Sharda Insulation, a pioneer in green industrial building products, develops, manufactures
and markets thermal insulating material under the brand name CALSIL for heat intensive
industries and passive fire protection systems.
CALSIL, a revolutionary brand in green industrial insulation, is a pre-formed, high temperature,
abuse-resistant block insulation with exceptional structural strength. Composed of Hydrous
Calcium Silicate (Calsil), it is designed for use on systems operating up to 1100°C. It is
inorganic, non-combustible, eco-friendly and meets the physical and thermal property
requirements of ASTM - C - 533 , BS3958 PART II & IS Standards. Sharda Insulation has a
manufacturing facility/plant in Champa, Chattisgarh, India.

The CALSIL Edge :

• Assured substantial energy saving through reduction in thermal losses.
Superior thermal performance observed between 800 °C to 1100 °C
• No binders to burn out; no loss of insulation integrity
• Low drying shrinkage and good thermal stability
• Long life - need not be replaced for up to 20 years
• No harmful gas emissions or smoke during the first combustion
• Excellent resistance to mechanical vibrations
• Completely load-bearing
• Free from asbestos fibers, amiantus or other harmful materials
• Excellent workability

Certified ISO 9001:2008 Certified

 Major Applications

Cement Industry Preheater Cyclones, Precalcinators, Kiln Riser

Ducts, Firing Hood, Grate Coolers, Tertiary Air
Ducts and Flue Gas Ducts

Iron and Steel Industry Blast Furnace Stoves, Bustle Pipes, Reheat &
Annealing Furnaces, Waste Heat Boiler, Roof Tops,
Regenerators, Flue Gas Ducts, Doors of Coke
Oven Batteries, Lime Kilns, After Burning and Dust
Settling Chambers of Sponge Iron Plants

Furnaces Heat Treatment, Reheating and Annealing

Power Plants Boilers, Steam Pipelines, Turbines and Chimneys

Aluminium Industry Reduction Cells (Pots), Homogenizing and Holding

Furnaces, Alumina Calcinators

Ceramic and Glassware Tunnel Kilns, Glass Melting Furnaces, Regenerators

and Annealing Lehrs

Sugar Industry Boiler and Steam Pipelines

Passive Fire Protection Core Material for Fire Doors, Heat Protection,
Shielding around Fire Places and Stoves

Fertilizer, Refinery and Reformer, Gas Crackers, Heaters, Boilers, Steam

Petrochemical Industry and Process Pipelines and Fuel Oil Lines
 Calsil Technical Specifications (Blocks):
Sizes
Grades Max. Recommended Operating Standard Size (in mm) Thickness (in mm)
Temperature (oC) 600 x 150 25, 40, 50, 65, 75 & 100
300 x 150 Special sizes and thickness
SI-1100 1100 are available on request.

S.No. Properties Units As per

IS 9428:1993 As per CALSIL
1 Temperature, max service Deg C for 950°C 1100°C

2 Average Bulk Density, dry Kg/m3 200-320 270-310

3 Flexural strength, (min.) KN/m2 240 600

4 Compressive Strength, reduction in

thickness not to exceed under a load of:
I) 415 KN/m2, dry % 5.0 (max) 2.6 (max)
II) 170 KN/m2, after 18 hrs
immersion in water % 5.0 (max) 3.25 (max)

5 Heat Resistance, under soaking

I) Linear Shrinkage (max.)at 1050°C/3hrs % - 1.3
II) Linear Shrinkage (max.)at 1050°C/24hrs % 2.0 1.5
III) Loss In Mass (max.) 15.0 15.0

W/m-K
6 Thermal Conductivity at mean temperature (max.) 300°C 0.097 0.084
400°C 0.121 0.097
600°C - 0.128
800°C - 0.153

7 Moisture contents, by weight, (max.) % 7.5 6.0

8 Alkalinity pH 8-11 8-11

* Tested in accordance with BS-874 Cold Face 40 deg. C. Also as per IS 9490, water calorimeter apparatus.
CALSIL products exceed the performance requirements of IS 9428 / 8154, as well as BS-3958 Part II & ASTM C-533. The values quoted
are from laboratory tests on typical samples and represent averages. They should not be used as maxima or minima in specifications.
 Fire Safety
CALSIL is non combustible when tested in accordance
with BS-476 Part 4. When tested for surface spread of
flame test (Large Scale) as per BS-476 part 7 SI1100
is classified as Class One.

Quality Management
Certified ISO 9001:2008 Certified

Sharda Insulation is recognized for high and consistent product quality. We aim to
maintain a value-adding quality management system. We stay ahead because of our:

• At Sharda, we have state of the art laboratory and QC policies to keep a close track
on the quality of the product.
• Value-adding processes management. This includes determination and follow-up
on operational targets, based on analysis of data and information received from
the processes and the market
• Development of product properties based on demands and specific applications
of the customers
• Continuous improvement of the effectiveness of quality management
Material Safety Data Sheet This product under normal conditions of use, is not expected to create any
unusual emergency hazards. However, cutting, sawing, or abrading may increase
the risk of personnel exposure.
Chemical Product and Company Identification
Inhalation of excessive amounts of dust created when fabricating, cutting,
Product Name: CALSIL Calcium Silicate Insulation
or other mechanical alterations of the product may cause temporary upper
Generic Name: Insulation (Calcium Silicate)
respiratory irritation and/or congestion - remove affected individuals to fresh air.
Skin irritation may be treated by gently washing affected area with soap and
warm water.
Chemical Composition
Eye irritation may be treated by flushing eyes with large amounts of water. If
irritation persists, contact a physician.
Composition / Information on Ingredients:
General : Hydrothermal Calcium Silicate with Mineral Silicate fibers
Potential Health Effects Summary
and reinforcing fibers. The material is completely asbestos free.
Breathing dust from this product may cause a scratchy throat, congestion, and
Typical Composition :
slight coughing. Getting dust or fibers on the skin, or in the eyes may cause
Natural Calcium/ Aluminum Silicate : 5 - 10%
itching, rash, or redness.
Cellulose Fibers : 2 - 5 %
Inhalation: Irritation of the upper respiratory tract (scratchy throat), coughing,
Hydrothermal Calcium Silicate : Balance
and congestion may occur in extreme exposure.
Skin: Temporary irritation (itching) or redness may occur.
Physical and Chemical Properties:
Absorption: Not applicable.
Boiling Point : N/A
Ingestion: This product is not intended to be ingested or eaten under normal
Vapour Pressure : N/A (solid at high temperature)
conditions of use. If ingested, it may cause temporary irritation to
Water Solubility : Insoluble (less than 0.1g/L)
the gastrointestinal (GI) tract, especially the stomach.
Ph : 9.0 - 9.5
Eyes: Temporary irritation (itching) or redness may occur.
Evaporation rate : N/A
Primary Routes of Entry (Exposure): Inhalation (breathing dust), skin, and eye
Melting Point : >1400℃ contact.

Hazards Identification First Aid Measures

Emergency Overview First Aid: Inhalation

Appearance and Odor: Remove to fresh air. Drink water to clear throat, and blow nose to remove dust.
Odorless, Off White block insulation with opaque coloring First Aid: Skin
throughout as a visual marker to indicate this is an asbestos Wash gently with soap and warm water to remove dust. Wash hands before
-free product. eating or using the rest room.
First Aid: Ingestion
Product is not intended to be ingested or eaten. If this product is ingested,
irritation of the gastrointestinal (GI) tract may occur, and should be treated
symptomatically. Rinse mouth with water then drink plenty of water to help
reduce the irritation. No chronic effects are expected following ingestion.
First Aid: Eyes
Do not rub or scratch your eyes. Dust particles may cause the eye Storage
to be scratched. Flush eyes with large amounts of water for 5-15 Storage Procedures:
minutes. If irritation persists, contact a medical professional. Warehouse storage should be in accordance with package directions, if any.
Material should be kept dry, and protected from the elements.
First Aid: Notes to Physician
This product is a mechanical irritant, and is not expected to produce
any chronic health effects from acute exposures. Treatment should be Personal Protection
directed toward removing the source of irritation with symptomatic Personal Protective Equipment:
treatment as necessary. General loose-fitting, long sleeved clothing along with hand gloves should be
worn to protect the skin from irritation. Exposed skin areas should be washed
Fire Fighting Measures with soap and warm water after handling.

Flash Point: Not applicable

Upper Flammable Limit (UFL): Not applicable Chemical Stability & Reactivity Information
Auto Ignition: Not determined Chemical Stability: This is a stable material. This product is not reactive.
Rate of Burning: Non combustible Hazardous Decomposition: None.
Method Used: Not applicable Hazardous Polymerization: Will not occur.
Lower Flammable Limit (LFL): Not applicable
Flammability Classification: Non combustible
Regulatory Information
General Fire Hazard: No special labelling is required for this material under any current legislation.
There is no potential for fire or explosion.
Extinguishing Media:
Use any extingushing media appropriate for the surrounding fires.
Fire Fighting Equipment/Instructions: Toxicological Information
No special procedures are expected to be necessary for this product. Acute Toxicity
Normal fire fighting procedures should be followed to avoid inhalation General Product Information: The primary acute health effects of this product
of smoke and gases produced by other materials. include mechanical irritation of the skin and eyes and skin dryness as a result
of contact with dust and fiber.
Carcinogenicity
Accidental Release Measures General Product Information: OSHA, NTP, IARC, and ACGIH have not classified
this product in its entirety as a carcinogen.
Containment Procedures:
Pick up large pieces. Vacuum dust. If sweeping is necessary, use a dust
suppressant such as water. Do not dry sweep dust accumulation or use
compressed air for clean-up. These procedures will help to minimize
potential exposures.

Clean-Up Procedures:
Wastes are not hazards as defined by the RCRA (40 CFR 261). Comply
with state and local regulations for disposal of these products
Sales & Marketing Office: Rahul Patel (Executive Director)
SHARDA INSULATION AND REFRACTORIES Mob: +91 93907 99409
Off Add: Plot No.4, 1st Floor, Laxmi Nagar Colony, Email: [email protected]
IDA Uppal, Hyderabad, Telangana-500039
Nam Naveen Kumar (Head-Sales)
Mob: +91 70755 64811
Factory At: Email: [email protected]
SHARDA INSULATION AND REFRACTORIES
Champa, Chattisgarh