InteliGen4 200

Controller for multiple gen-set

applications

1 Front panel elements 2

2 Display screens and pages structure 4
3 Browsing alarms 19
4 Login 20
5 Production mode 23
6 Information screen 25
7 Language selection 27
8 Display contrast adjustment 28

Copyright © 2022 ComAp a.s.

Written by Čeněk Pěč
Prague, Czech Republic
ComAp a.s., U Uranie 1612/14a,
170 00 Prague 7, Czech Republic
Tel: +420 246 012 111
E-mail: [email protected], www.comap-control.com Operator Guide
1 Front panel elements

Image 1.1 Operator interface of InteliGen4 200

Control buttons
Position Picture Description
LEFT button. Use this button to move left or to change the mode. The button
can change the mode only if the main screen with the indicator of currently
selected mode is displayed.
Note: This button will not change the mode if the controller mode is forced
by one of binary inputs listed in the Reference Guide – "Operating modes"
chapter.
RIGHT button. Use this button to move right or to change the mode. The
button can change the mode only if the main screen with the indicator of
currently selected mode is displayed.
Note: This button will not change the mode if the controller mode is forced
by one of binary inputs listed in the Reference Guide – "Operating modes"
chapter.

HORN RESET button. Use this button to deactivate the horn output without
acknowledging the alarms.

FAULT RESET button. Use this button to acknowledge alarms and

deactivate the horn output. Inactive alarms will disappear immediately and
status of active alarms will be changed to "confirmed" so they will disappear
as soon as their reasons dismiss.

InteliGen4 200 Operator Guide 2

 UP button. Use this button to move up or increase value.

PAGE button. Use this button to switch over display pages.

DOWN button. Use this button to move down or decrease value.

ENTER button. Use this button to finish editing a setpoint or moving right in
the history page.

START button. Works in MAN mode only. Press this button to initiate the
start sequence of the engine.

STOP button. Works in MAN mode only. Press this button to initiate the stop
sequence of the Gen-set. Repeated pressing of button will cancel current
phase of stop sequence (like cooling) and next phase will continue.

GCB button. Works in MAN mode only. Press this button to open or close
the GCB. This button also start the synchronization process.

MCB button. Works in MAN mode only. Press this button to open or close
the MCB. This button also start the synchronization process.

Indicators and others

Position Description
GENERATOR status indicator. There are two states – Gen-set OK (indicator is green)
and Gen-set failure (indicator is red). Green LED is on if the generator voltage and
frequency is present and within limits. Red LED starts flashing when Gen-set failure
occurs. After FAULT RESET button is pressed, Red LED goes to steady light (if an alarm
is still active) or is off (if no alarm is active).
MAINS status indicator. There are two states – Mains OK (indicator is green) and Mains
failure (indicator is red). Green LED is on, if mains is present and within limits. Red LED
starts blinking when the mains failure is detected and after the Gen-set has started and
connected to the load it lights permanently until the mains failure disappears.

Graphic B/W display, 132 × 64 px.

GCB Status. Consists of 3 green LEDs. The middle green LED is on if GCB is closed. It
is driven by GCB CLOSE/OPEN output or by GCB feedback signal. Side green LEDs are
on in case the generator status indicator is ok.
LOAD. Green LED is ON if load is supplied by mains or by generator. It means, that Gen-
set or mains is OK and proper circuit breaker is closed.
MCB Status.Consists of 3 green LEDs. The middle green LED is on if MCB is closed. It is
driven by MCB CLOSE/OPEN output or by MCB feedback signal. Side green LEDs are
on in case the mains status indicator is ok.

6 back to Front panel elements

InteliGen4 200 Operator Guide 3

2 Display screens and pages
structure
The displayed information is structured into "pages" and "screens". Use the PAGE button to switch over the
pages.
The page Measurement consists of screens which display measured values such as voltages, current, oil
pressure etc.; computed values such as Gen-set power, statistic data and the alarm list on the last screen.
The page setpoints contains all setpoints organized to groups and also a special group for entering a
password.
The page History log shows the history log with the most recent record displayed first.

2.1 Main Screen

2.1.1 Symbols
Padlock – active when LBI ACCESS LOCK is active
R – active when there is active remote connection to controller
Exclamation mark – active when there is any alarm in alarm list

2.1.2 Optional
Value can be chosen via setpoints Main Screen Line 1 (page 1) and Main Screen Line 2 (page 1).
Possibilities are: RPM, PF, Run Hours, ATT, AIN1

InteliGen4 200 Operator Guide 4

2.2 Measurement Screens

Note: Use the Up and Down buttons to move between measurement pages.

Note: Use the Up and Down buttons to move between measurement pages.

Note: Use the Up and Down buttons to move between measurement pages.

Note: Only in SPtM application.

Note: Use the Up and Down buttons to move between measurement pages.

InteliGen4 200 Operator Guide 5

 Note: Use the Up and Down buttons to move between measurement pages.

Note: Use the Up and Down buttons to move between measurement pages.

Note: Use the Up and Down buttons to move between measurement pages.

Note: Use the Up and Down buttons to move between measurement pages.

Note: Only in MINT application.

InteliGen4 200 Operator Guide 6

 Note: Use the Up and Down buttons to move between measurement pages.

Note: Use the Up and Down buttons to move between measurement pages.

Note: Use the Up and Down buttons to move between measurement pages.

Note: Use the Up and Down buttons to move between measurement pages.

InteliGen4 200 Operator Guide 7

 Note: Use the Up and Down buttons to move between measurement pages.

Note: Use the Up and Down buttons to move between measurement pages.

Note: Use the Up and Down buttons to move between measurement pages.

Note: Use the Up and Down buttons to move between measurement pages.

Note: Available only with plug-in module.

InteliGen4 200 Operator Guide 8

 Note: Use the Up and Down buttons to move between measurement pages.

Note: Available only with plug-in module.

Note: Use the Up and Down buttons to move between measurement pages.

Note: Use the Up and Down buttons to move between measurement pages.

Note: Use the Up and Down buttons to move between measurement pages.

InteliGen4 200 Operator Guide 9

 Note: Use the Up and Down buttons to move between measurement pages.

Note: Use the Up and Down buttons to move between measurement pages.

Note: Available only with plug-in module.

Note: Use the Up and Down buttons to move between measurement pages.

Note: Available only with plug-in module.

InteliGen4 200 Operator Guide 10

 Note: Use the Up and Down buttons to move between measurement pages.

Note: Available only with plug-in module.

Note: Use the Up and Down buttons to move between measurement pages.

Note: Available only with plug-in module.

Note: Use the Up and Down buttons to move between measurement pages.

Note: Available only with plug-in module.

InteliGen4 200 Operator Guide 11

 Note: Use the Up and Down buttons to move between measurement pages.

Note: Available only with ECU supported by TIER4F

Note: Use the Up and Down buttons to move between measurement pages.

Note: Use the Up and Down buttons to move between measurement pages.

Note: From all of these pages it is possible to switch seamlessly to the setpoint group page by pressing
Page button.

Note: There can be some additional screens and also some screens can be hidden. Screen’s visibility
depends on actual configuration (usage of extension or communication modules, ECU etc.).

InteliGen4 200 Operator Guide 12

2.3 Setpoint Screens

Note: From all measurement pages you can easily go to the setpoint group page by pressing the Page
button.

Note: Use Up and

Down button to
select required
setpoint group.

Note: Use the Enter button to enter selected setpoint group.

Note: Use Up and

Down button to
select required
setpoint.

Note: Use the Left and the Right button to select required setpoint.

Note: Use the Enter button to enter selected setpoint.

InteliGen4 200 Operator Guide 13

 Note: Use Up and
Down button to set
required value of
selected setpoint.

Note: Use the Enter button to confirm adjusted value of setpoint.

Note: Use the Page button to discard changes, to set setpoint to previous value and to return to the list of
setpoints of selected group.

2.4 History Log

Note: From all measurement pages you can easily go to the setpoint group page by pressing the Page
button.

Note: From setpoint group page we can fluently go to the history log pages by pressing the Page button.

InteliGen4 200 Operator Guide 14

 Note: Use the Up
and the Down
button to select
required alarm
reason.

Note: Use the Enter button to move to the next page of history log.

Note: Use the Up

and the Down
button to select
required alarm
reason.

Note: Use the Enter button to move to the next page of history log.

Note: Use the Up

and the Down
button to select
required alarm
reason.

Note: Use the Enter button to move to the next page of history log.

Note: Use the Up

and the Down
button to select
required alarm
reason.

Note: Use the Enter button to move to the next page of history log.

InteliGen4 200 Operator Guide 15

 Note: Use the Up
and the Down
button to select
required alarm
reason.

Note: Use the Enter button to move to the next page of history log.

Note: Use the Up

and the Down
button to select
required alarm
reason.

Note: Use the Enter button to move to the next page of history log.

Note: Use the Up

and the Down
button to select
required alarm
reason.

Note: Use the Enter button to move to the next page of history log.

Note: Use the Up

and the Down
button to select
required alarm
reason.

Note: Use the Enter button to move to the next page of history log.

InteliGen4 200 Operator Guide 16

 Note: Use the Up
and the Down
button to select
required alarm
reason.

Note: Use the Enter button to move to the next page of history log.

Note: Use the Up

and the Down
button to select
required alarm
reason.

Note: Use the Enter button to move to the next page of history log.

Note: Use the Up

and the Down
button to select
required alarm
reason.

Note: Use the Enter button to move to the next page of history log.

Note: Use the Up

and the Down
button to select
required alarm
reason.

Note: Use the Enter button to move to the next page of history log.

InteliGen4 200 Operator Guide 17

 Note: Use the Up
and the Down
button to select
required alarm
reason.

Note: Use the Enter button to move to the next page of history log.

Note: Use the Up

and the Down
button to select
required alarm
reason.

Note: Use Enter button to move to the first page of history log.

IMPORTANT: The records are numbered in reverse order, i.e. the latest (newest) record is "0" and
older records have "-1", "-2" etc.

Note: This is only basic history record. There can be some additional screens in case that in controller is
extension module or ECU is configured. Also it depends on connection type.

6 back to Display screens and pages structure

InteliGen4 200 Operator Guide 18

3 Browsing alarms

Note: Use the Up button to move to alarm list from main measurement screen.

Active alarms are displayed as white text on black background. It means the alarm is still active, i.e. the
appropriate alarm conditions are still present.
Inactive alarms are displayed as black text on white background. It means the alarm is not active, i.e. the
appropriate alarm conditions are gone.
Unconfirmed alarms are displayed with an asterisk. This means the alarm is still not acknowledged
(confirmed).
ECU alarms: SPN/FMI/OC/SC
SPN – Suspect parameter number
FMI – type of protection
OC – number of errors
SC – source of error

3.1 User access management alarms

The controller comes to the customer with Production mode turned on, the default administrator password
installed and with no prefilled email address for password reset. For security purposes, the following user

InteliGen4 200 Operator Guide 19

 access management alarms will appear. Detailed description of situation when the alarms are active is
provided below:
Wrn Production Mode is present in the alarm list any time the production mode is turned on. To turn off
the Production mode go to User management and uncheck the checkbox Production mode or go to
Production Mode display screen and select disable.
Wrn Default Password appears in alarm list when the default administrator password is set and
communication module is plugged in the controller. The purpose of alarm is to inform that the controller
might be or is connected to an untrusted interface and cybersecurity rules are not fulfilled because there is
default administrator password.
Wrn Password reset e-mail address is not set appears in alarm list when there is no email address set
and the administrator password is not the default one. The purpose of alarm is to inform that there is
possibility that the controller might not be accessible by administrator password due to a forgotten
password. The password reset procedure cannot be performed without a filled email address. To fill out
email address, the administrator password is required.
6 back to Browsing alarms

4 Login

Note: From all measurement pages you can easily go to the setpoint group page by pressing the Page
button.

Note: Use the Up

and the Down button
to select setpoint
group Login.

Note: Use the Enter button to enter setpoint group Login.

InteliGen4 200 Operator Guide 20

 Note: Use the Up
and the Down Button
to select Login.

Note: Use the Enter button to enter Login.

UserID Edit

Note: Use the Up

and the Down Button
to change the digit.

Note: Use the Left and the Right buttons to move between digits.

Note: Use the Enter button to confirm the UserID or Page button to cancel entering Login.

InteliGen4 200 Operator Guide 21

PIN Edit

Note: Use the Up

and the Down Button
to change the digit.

Note: Use the Left and the Right buttons to move between digits.

Note: Use the Enter button to confirm the PIN and Login or the Page button to cancel entering the Login.

Note: In case that invalid UserID or PIN are entered, the controller shows Wrong Credentials screen. Use
the Enter button to enter Login again or the Page Button to go back to menu.

InteliGen4 200 Operator Guide 22

5 Production mode

Note: From all measurement pages you can fluently go to the setpoint group page by pressing the Page
button.

Note: Use the Enter button to enter setpoint group Login.

Note: Use the Up

and the Down Button
to select Production
Mode

Note: Use the Enter button to enter the Production Mode.

InteliGen4 200 Operator Guide 23

 Note: Use the Up
and the Down Button
to change to
disabled

Note: Use the Enter button to disable the Production Mode.

Note: Once Disabled is confirmed by Enter button the option Enabled is no longer on the screen and
therefore it is not possible to enable Production mode by HMI display screen. Use InteliConfig to enable the
Production mode.

6 back to Production mode

InteliGen4 200 Operator Guide 24

6 Information screen

+
Note: On Main measurement screen press the Enter and the Page button together. The Enter button has to
be pressed first.

Note: Use the Page button to move to the next page.

Note: Use the Page button to move to the next page.

Note: Use the Up button to move back to main measurement screen.

InteliGen4 200 Operator Guide 25

 6 back to Information screen

InteliGen4 200 Operator Guide 26

7 Language selection

+
Note: On Main measurement screen press the Enter and the Page button together. The Enter button has to
be pressed first.

Note: Use the Page button to move to the next page.

Note: Use the Page button to move to the next page.

InteliGen4 200 Operator Guide 27

 Note: Use the Page button to move to the next page.

Note: Use the Up

and the Down
button to select
required language.

Note: Use the Enter button to confirm the selected language.

6 back to Language selection

8 Display contrast adjustment

+ +
Note: On any measurement screen press the Enter Note: On any measurement screen press the Enter
and the Up button together for higher contrast. and the Down button together for lower contrast.

InteliGen4 200 Operator Guide 28

 Note: After setting the contrast, no another action is needed.

6 back to Display contrast adjustment

InteliGen4 200 Operator Guide 29