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Mil STD 1606a

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56 views36 pages

Mil STD 1606a

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© © All Rights Reserved
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Available Formats
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com

MIL-STD-1606A(As)

MIL-STD-1606(AS)
19March 1973 .

MILITARY STANDARD

TECHNICAL INFORMATION REQUIREMENTS


FOR AIR LAUNCHED GUIDED MISSILE
PROPOSALS

FSC 1410
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MIL-STD-1606A(AS)

NAVAL AIR SYSTEMS COMMAND

WASHINGTON; D. C. 20361

Technical Information Requirements for fiir-LaunchedGuided Missile


Proposals

MIL-STD-1606(AS) .,.

1. This Military Standard is approved for use by the Naval Air Systems
Command.

2. Recommended corrections, additions or deletions should be addressed to the


Commander, Naval Air Systems Command (AIR-506), Department of the Navy,
Washington, DC 20361.


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MIL-STD-1606A(AS)

CONTENTS

Paragraph Page

1. SCOPE ● eee90**b99****e*e9* ***em**** e***0*e9ae **** ● ● ● 1

1.1 Purpose ● e*e*a**m** 9********* ********** *am****a**


● ● ● 1

2. REFERENCED DOCUMENTS ● ***m****e* ae*******8•~*@****e ● 2

2.1 Issue of documents ..a9.***** *ala***** ● ● **m* *.a*e ● ** 2

2.2 Other publications ● *..*m**a. .*...**m* a*******. ● ● ● e* 4

3. DEFINITIONS (Not applicable) ***a*****9****0*e*e9** ● 5

4. GENERAL REQUIREMENTS (Not applicable) ● mme. aem. e .9*9 6

5. DETAILED REQUIREMENTS 9******** O**e**me*a ***e*aO*● ● ● 7

5.] Reports ● ********- ● *ala****. . .****..** ● *****eke* w*e* 7

5.1.1 Summary report ● *.*m**9*m ● *m. m*m*ee ● 9eem9. **e* ● 9*ea* 7

5.1.2 Detail specification *****ee.- **m*9***~ ● ● ● **.*.*9*9 9 7

5.1.3 Weight and balance report bee9. *ea*e ● **8.*9**** ● ***9 8

5.1.4 Performance data report .*. .*. m*e* ● e.** 4ae a** ● **a** 8

5.1.5 Stability and control report ..******** e******.. ● ● ee 9

5.1.6 Structural description and design data report ● *O*** 10

5.1.7 Flight control actuation system report ● b9*9*e0*099* 11

5.1.8 Contract design data and test report ............... 11

5.1.9 Demonstration program report ● ● ● ● ● ● ● ● ● ● *eee 9 ● ● ● ● ● ● ● ● 11

5.1.10 Propulsion system report ● ● ● 9 ● ● ● ● ● * ● ● 9


● ● ● ● ● ● ● ● ● 9. * ● ● 12

5.1.11 Power plant installation and fuel system

and tankage report ● ● ● * b ● ● ● ● ● ● ● ● * ● ● ● * ● ● ● ● 9 ● ● 9 ● ● ● *m 16

5.1.12 Armament system report ● ● ● ● ● ● ● ● ... ● ● ● ● ● * ● * ● ● ● ● * ● ● ● ● ● 17

5.1.13 Aircraft/Missile compatibility report ● ● ● * 9b ● ● ● -99 9 ● 17

5.1.14 Hydraulic and pneumatic systems report ● 9*9* ● ● * ● ● ● ● ● 17


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MIL-STD-1606A(AS)

CONTENTS (cent’d)

Paragraph Page

5.1.15 Electronics and guidance system ****9**** ** 18


d report
● ●

5.1.16 Electrical system report ● ● w ● ● ● 9 * ● ● ● * ** *90 -9 e O9


● ● ● ● ● 22

5.1.17 Telemetering system report ● ● 90 ● ● 9 ● ● ● * ● ● *e9 ● ● * ● ● ● * 9 ● 22

5.1.18 Electro-mechanical actuation and environmental

control system report .....OO ● ● 9 ● ● 0 *****O * 9


● ● ● ● ● ● ● 22

5.1.19 Human factors report ● 8 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● *9 * ● ● ● ● ● ● ● ● 22

5.1.20 Integrated Logistics Support (ILS) plan report **** ● 22

5.1.21 Management plan report bboa ● ● 6* ● ● se 99 * ● ● ● ● ** *- ● ● ● ● a ● 24

5.1.22 Reliability and maintainability plans and reports .. 24

5.1.23 Materials report ● ● ● **O**w ● ● ● *9 ● ● ● * me*● ● ● eW** ● ● ● ** ● ● 24

5.1.24 Target identification and acquisition plan report .. 25

5.1.25 Testability report ● ● ● 99 ● ● ● ● 9 9


● ● ● * ● ● ● ● ● ● ● O ● ● 9 ● ● ● ● ● ● 9 25

5.1.26 System Safety Program Plan (SSPP) report ● ** ● ● ● ● ● ● ● ● 25

5.1.27 Electromagnetic environmental effects report ● bm**e* 26

5.2 Drawings ● ● ● ● ● ● 90
● ● ● ● 9 * *b
● ● ● ● ● ● ● e9 * *O* * ** * *8 9
● ● ● ● ● ● ● 26

5.2.1 General arrangement drawing . * . ● ● ● ● * * a...


● ● ● e ..* ● ● 9. 26

5.2.2 General arrangement sketch ● ● ● ● ● *9 ● ● ● *D* * * 8* * ● ● ● ● ● ● ● 26

5.2.3 Inboard profile drawing ● ● ● ● ● * S9*


● ● ● ● - ● ● *a .* ● ● ● ** ● ● . 26

5.2.4 Structural arrangement drawing ● * ● ● . ● e* .0 ● ● .0 ● ** ● * ● . 26

5.2.5 Propulsion unit installation drawing ● ● * * *


● ● ● ● ● ● * ● ● ● 26

5.2.6 Fuel tank drawing b ● ● ● ● ● ● ● 9 ● ● ● ● ● ● ● ● ● ● 8 ● ● ● ● O ● ● ● ** ● ● ● ● 27

5.2.7 Flight control drawing ... ● ● .


● ● ● .
● ● m * **e .
● ● ● ● *** ● *a ● 27

5.2.8 Launching provisions drawing .....~...........o..... 27

5.2.9 Recovery system drawing ● ● ● ● ● 90 9 ● ● ● 9 ● ● ● 9 *O om


● ● ● ● ● ● ● e 27

ii
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MIL-STD-1606A(AS)

CONTENTS

Paragraph Page

5.2.10 Ground handling equipment drawing 9. . ● ● ● ● ● ● ● ** .9* .


● ● 27

5.3 Display model ● ● ● 9 ● ● ● *9 b *** **O 9


● ● ● ● ● ● ● * ● ● **9*99 ** ● ● ● 27

5.4 Price analysis .......................O..........O.. 27

5.5 Schedules .......................................... 27

5.6 Letter of transmittal ● ● ● ● ● ● ● ● ● 9 ● ● 9 ● ● ● ● * ● ● * *9


● ● ● ● ● ● ● 27

5.7 Preparation for delivery ● c * ● ● ● ● 9** ● ● ● 909 ● ● 90 O *● ● ● ● # 28

5.7.1 Reports ............................................ 28

5.7.2 Drawings .. ● ● ● ● ● ● ● ● ● •~..b ● ● ● ● ... ● ● c . ● ● ● ● ● ● ● ● . ● * . ● ● ● ● 28

5.7.3 Number of copies ................................... 28

6. NOTES 9 *
● ● ● ● ● b 9
● ● ● ● ● s ● ● ● ● * ● ● ● ● ● ● ● 9 ● ● ● ● O ● ● ● ● ● * O *
● ● ● ● ● 29

6.1 Model designation ● ● ● be ● ● ● ● ● ● * ● ● ● * ● ● ● ● be9 ● ● ● ● * ● ● 90 ● ● 29

6.2 Security classification ............................ 29

6.3 Handling of proposal data ● *****.***•***-.**.~ ..9*** 29

6.4 Disposition of proposal data ● 9* ● ● . ● ● ● . ● ● . ● ● ● ● * ● ● ● . 8 29

(j
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MIL-STD-1606A(AS)

1. SCOPE

1.1 Purpose. This document, together with the REFERENCED DOCUMENTS listed in
paragraph 2, delineates the general technical information requirements of
NAVAIR (Naval Air Systems Command) for the preparation and submittal of
proposals for design and construction, development (including related
analyses, tests and documentation), and delivery of Navy guided missiles.

-.
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MIL-STD-1606A(AS)

2. REFERENCED DOCUMENTS

2.1 Issue of documents. The following documents of the issue in effect on


date of invitation for bids or request for proposal, form a part of this —
standard to the extent specified herein.

SPECIF.ICATIONS

MILITARY

MIL-W-3947 Weight And Balance Control System For Guided


Missiles And Space Launch Vehicles

MIL-T-5208 Tanks, Removable, Liquid Propellant Rocket


Engine, General Specification For

M:L-P-5518 Pneumatic Systems, Aircraft, Design,


Installation, And Data Requirements For

MIL-T-6396 Tank, Fuel, Oil, Water-alcohol, Coolant Fluid,


Aircraft, Non-self-sealing,Removable, Internal

MIL-E-7016 Electric Load and Power Source Capacity,


Aircraft, Analysis Of

MIL-M-8555 Missile, Guided, Design And Construction, General


Specification

MIL-A-8591 Airborne Stores, Associated Suspension Lugs, And


Aircraft Store Interface (Carriage Phase),
General Design Criteria For

M:L-F-8615 Fuel System Components, General Specification For

MIL-D-8684 Data And Tests, Engineering, Contact Requirements


For Air Launched Guided Missile Systems

MIL-M-8850 Missile, Guided, Strength And Rigidity, General


Specification For

MIL-A-8867 Airplane Strength And Rigidity Ground Tests

MIL-D-18243 Demonstration Of Airborne Target And Missile


Systems, General Specification For

MIL-R-22713 Military Specification$ Rocket Motors, Forty Foot


Drop Tests

MIL-S-23069 Safety Requirements, Minimum, For Air Launched


Guided Missiles

MIL-I-23659 Initiator, Electric, General Design Specification


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MIL-STD-1606A(AS)

SPECIFICATIONS

MILITARY (cent’d)

MIL-D-23660 Data, Technical For Rocket Motors

MIL-H-25475 Hydraulic Systems, Missile, Design, Installation


Tests And Data Requirements

MIL-H-46855 Human Engineering Requirements For Military


Systems, Equipment And Facilities

MIL-S-52779 Software Quality Assurance Program Requirements

MIL-D-81303 Design And Evaluation Of Cartridges For Stores


Suspension Equipment

MIL-S-83490 Specifications, Types And Forms

STANDARDS

MILITARY

MIL-STD-176 Guided Missiles And Space Launch Vehicles, Weight


And Balance Data Reporting Forms For

MIL-STD-470 Maintainability Program Requirements (For Systems


And Equipments)

MIL-STD-490 Specification Practices

MIL-STD-785 Reliability Program For Systems And Equipment


Development And Production

MIL-STD-882 System Safety Program Requirements

M:L-STD-1316 Fuze, Design Safety, Criteria For

MIL-STD-1679 Weapon System Software Development

MIL-STD-2130(AS) Guided Weapon System Electromagnetic


Compatibility Requirements

(Copies of specifications, standards, drawings and publications required by


contractors in connection with specific procurement functions should be
obtained from the procuring activity or as directed by the contracting
officer.)

.
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MIL-STD-1606A(AS)

2.2 Other publications. The following documents form a part of this standard
to the extent specified herein. Unless otherwise indicated, the issue in
effect on date of invitation for bids or request for proposal shall apply.

AR-30 Integrated Maintenance Management for


Aeronautical Weapons, Weapon Systems, Related
Equipment

AR-59 General Management Requirements for Project


Management

WR-50 Naval Weapons Requirements; Warhead Safety Tests


for Air, Surface, and Underwater Launched Weapons

MS-4235 Rocket Thrust Units, Air Launched Development


Requirements For

DD-663 Cost and Price Analysis

DOD-4145.26M DOD Contractors Safety Manual for Ammunition,


Explosives and Related Dangerous Material

BUWEPS Inst. Explosive Hazard Classification Procedure


8020.3

NOS, Indianhead Propellant Sample Requirements & Test Plan


Maryland Document

I
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MIL-STD-1606A(AS)

3. DEFINITIONS (Not applicable)

5
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MIL-STD-1606A(AS)

4. GENERAL REQUIREMENTS (Not applicable)


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MIL-STD-1606A(AS)

5. DETAILED REQUIREMENTS

5.1 Reports. The following reports, as applicable, are required. All


proposed deviations from applicable specifications or other specified
requirements shall be indicated in the paragraphs in which they occur and a
separate summary listing of such deviations, with reasons therefor, shall be
included in each report having such deviations. A statement shall be made
that the listing contains all of the offeror’s proposed deviations from the
provisions of the RFP and other applicable documents.

5.1.1 Summary report. This report shall present an overall description of


the proposed deslgne A list of major characteristics and a brief weight and
performance summary shall be included. Special design features and design
philosophy, maintenance, accessibility and producibility shall be discussed.
The producibility information shall include, as a minimum, a basic
manufacturing breakdown, a listing of major interchangeablecomponents and
information on unusual materials, processes, etc. This report shall also list
all of the documents and information comprising the proposal and shall contain
a reduced size copy of each drawing.

5.1.2 Detail specification. The offeror’s proposed Detail Specification


shall be as brief as possible without omission of essential information. It
shall follow the format of MIL-M-8555 which conforms to the requirements of
MIL-STD-490 and MIL-S-83490 Form lB. The paragraph numbers of the detail
specification shall be the same as the corresponding paragraph numbers of
MIL-M-8555. Section 3.3 of this detail specification shall include
amplifications and modifications of MIL-M-8856 to define the missile system
structural requirements and the proposed structural design criteria including
launch weight, load factors and math numbers. Engineering explanations and
substantiations for deviations from requirements shall be included as an
appendix. The detail specification shall reflect the requirements of the RFP,
including the Type Specification and follow the appropriate format as follows:

a. Paragraphs that are to be met without change shall not be repeated but
instead must be designated “applicable” or “required.”

b. “Not applicable” or “not required” paragraphs shall be so designated.

c. Paragraphs of MIL-M-8555 and of the Type Specification which are


expressed in general terms and thereby permit the offeror’s limited or
complete latitude in the selection of design characteristics, systems,
subsystems, equipment, etc., shall be delineated completely. Additional
subparagraphs may be added if necessary.

d. Government Furnished Equipment (GFE) upon which the proposal is based


shall be defined by including a proposed GFE list (Appendixes 1-A and 1-B of
the Detail Specification) with at least the following column headings:
Quantity per Missile, Designation of Item, Identificationof Item (drawing or
specification number, etc.) and Unit Weight.

e. Weight and performance paragraphs shall be consistent with the values


the offeror will guarantee, as derived in the reports of 5.1.3 and 5.1.4.
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MIL-STD-1606A(AS)

5.1.3 Weight and balance report. This report shall be in general accordance
with the following:

It shall be based on the requirements for the Estimated Weight and


Bal~~ce Report of MIL-W-3947 (DID UDI-5-21206 dated 29 February 1972). The
Summary Wei ht Statement, Part I of MIL-STD-176, shall be complete including
the informs? ion called for as Descriptive Data.

b. The Detail Weight Statement, Part II of MIL-STD-176, shall be in


sufficient detail to show that all propulsion and equipment items have been
considered and included. In addition, justification of estimated weights of
the structural, propulsion and equipment groups shall be submitted . The
justification shall include calculations, formulas, basic curves with model
designations for plotted points, allowances for special features and items not
included in values obtained from the basic curves, assumptions and other means
of estimation.

The report required by a, above, shall be supplemented by additional


dat~”for the weights of all remaining airborne elements of the weapon system.
If the airborne elements of the system are proposed for installation in
specific aircraft, the effect of the weights of the fixed and expendable
elements on the normal and extreme balance conditions of the aircraft shall be
derived.

5.1.4 Performance data report. This report shall include but not be limited
to the following information:

a. Adequate justification for all coefficients and other data presented.


Calculations shall be in sufficient detail to permit checking the conclusions
reached. Any available test data or specific reference material prepared by
the contractor, but not previously furnished to NAVAIR may be included as an
appendix to the report.

b. Tabulated dimensional data and weight and propulsion data essential to


performance computations. Dimensional data includes: cross-sectionalarea
distribution broken down by components; description of the airfoil contours of
all lifting/control surfaces; a wetted area breakdown; description of
protuberances.

Analysis leading to the establishment of lift and drag values used in


thec~alculations, including efficiency and compressibility factors. In the
event these data are based on wind tunnel or flight tests, a description shall
be given detailing the procedures followed in adjusting test data for
differences in configuration, Reynolds number, surface condition, etc. The
type of surface finishes and fastenings planned for use on the various
components shall be described.

d. Thrust required and available curves or the equivalent throughout the


Mach number and altitude range. The methods used in computing these data
shall be clearly outlined. The propulsion system ratings used shall be
confirmed by NAVAIR, except in the case of contractor-furnishedengines.
Propulsion system installation factors and supporting justification, as
applicable, shall be submitted.
-
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MIL-STD-1606A(AS)

e. For externally mounted air-launched missiles or missile weapon system


eletn~nts,an analysis of the drag of the missile or element as installed on
the parent aircraft shall be presented. This shall include a derivation of
the drag coefficient, including interference effects throughout the operating
Mach number/altitude range of the parent aircraft.

f. Performance data shall include envelope of range versus altitude of


interception at design Mach number and altitude. Brief analyses of the
kinel~latics
of the flight paths for major missile-target tactical situations
and of the launching operation and its attendant problems of acceleration and
booster separation, if applicable, shall be also included. The effect of
target maneuverability upon the air-to-air missile intercept envelope shall be
presented. A time history of the missile trajectory from launch to impact
shall be presented for the design mission(s). This time history will specify
missile weight, center of gravity, thrust, position in space, attitude,
aerodynamic forces and moments and control surface positions.

5.1.5 Stability and control report. The purpose of this report is to show
that the proposed missile will meet the stability and control requirements
specified in MIL-M-8555 as modified by the Type Specification. A secondary
b_utimportant purpose is to provide background data concerning the evolution
of the proposed missile design from a stability and control standpoint. The
report shall include but not be limited to the following:

a. Variation of stability and control parameters/derivativesover the


complete Mach number, altitude and angle-of-attack range for which the missile
is designed, for both captive and free flight.

b. Effects of aeroelasticity.

c. Effects of power.

d. Physical characteristics.

e-
● Mass/inertia/center of gravity characteristics.

f. Complete description of flight control system or appropriate reference


thereto.

9@ A discussion of major stability and control design problem areas and


their influence on the determination of the final configuration; include
information showing why certain design approaches were abandoned or pursued.

The information in the report shall be based upon the latest and most
applicable theoretical and experimental data available at the time of
submittal, and shall be fully documented and referenced. The report shall
also include analyses of the missile response to the maximum step errors about
all three axes. The use of pertinent wind tunnel data to define the stability
and control characteristics is encouraged. However, where data are used from
a model,configuration different from the proposed configuration, methods
applied to adjust the data shall be fully documented.
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MIL-STD-1606A(AS)

5.1.6 Structural description and design data report. This report shall
include but not be limited to the following:

a. A structural program for the development of the missile airframe.


Information shall include the time period required for conducting design,
fabrication, analyses and laboratory tests; submittal dates of all design,
analysis and test data; and correlation of development effort with the
contract milestones and flight test program.

b. A structural description of the missile airframe to permit a review of


related structural design and analysis data. Material selection,
manufacturing processes, fabrication techniques, dimensional data, attachment
methods, and mass properties shall be included for all major body sections and
aerodynamic surfaces. A summary shall be included of all trade-off studies
conducted for materials or structural concepts. To the extent any of the
foregoing information is adequately included in the Materials Report submitted
in response to paragraph 5.1.23, specific reference may be made to that report
in lieu of repeating such information in the Structural Description and Design
Data Report.

c. The design criteria that were considered in accordance with the


requirements of MIL-M-8856 in developing the critical design conditions for
each major airframe component. Information used in determining critical load
conditions shall include but not be limited to the shipboard, ground,
transportation, captive flight, free flight and launch data used in
determining the critical load conditions. The effects of the repeated loads,
temperature, shock, vibration, electromagnetic environmental effects and
acoustic environments shall be included in the applicable design conditions.
Basic missile design weights data used with the structural design criteria in
the development of structural loads shall include all data within the
envelopes of weight distribution, the related center of gravity location
variations and the corresponding moments of inertia about the three major
axes. Captive flight, launch and free flight operating envelopes shall be
defined. Free-flight acceleration response limits shall be defined for the
airfr”ame.

d. A preliminary load analysis for those conditions defined in the


criteria that determine the design structural requirements of each major
component. Bending moment, shear and axial load diagrams shall be included
with the associated concentrated loads at major reaction points.

e. Preliminary stress analyses data which include all environmental


effects and the estimated structural margins of safety for each major
structural component.

f. An evaluation of the missile airframe relative to flutter for launch,


captive flight and free flight conditions. Information shall include the
flutter modes to be investigated and the methods of flutter and divergence
analyses to be followed, including the effects of structural restraints,
compressibility and temperature.

10
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MIL-STD-1606A(AS)

5.1.7 Flight control actuation system report. This report shall describe the
function, operation and mechanization of the flight control actuation system
including secondary or augmentation actuation, if any, for the missile control
surfaces/devices. Schematics of mechanical linkages, electrical circuits and
hydraulic, pneumatic or other actuating media and identification.

The report shall include servoanalyses for the actuator loops. Block
diagrams with appropriate transfer functions showing the magnitudes for the
control parameters (gains, damping, frequencies, hysteresis, etc.) shall be
provided. The system performance, including performance trade-offs and
compensation, shall be presented.

5.1.8 Contract design data and test report. This report shall define the
scope of the data and tests to be provided during the contractual phases,
based upon the requirements of MIL-D-8684 and the addendum thereto, forwarded
as part of the RFP. The report shall include, in detail, the simulator,
aerodynamic test and structural test programs to be conducted as necessary to
satisfy the data requirements of paragraphs 3.4.12, 3.4.18.1 and 3.4.19 of
MIL-D-8684. The schedule correlating the dates for accomplishing the testing
with the proposed missile development and delivery schedule shall be
included. The report shall be divided into “data” and “test” sections. The
test section shall enumerate the development tests to be performed in
conformance with requirements of paragraph 3.5.1 or MIL-D-8684. For each
test, the objective, test condition, test article, and schedule shall be
given. The report shall include hardware allocations for the ground and
flight test programs and shall also include a proposed addendumto
MIL-D-8684. This addendum, if different from the one furnished as part of the
RFP, shall be prepared as follows:

a. Paragraphs whose provisions are to be met without change shall not be


repeated but instead shall be designated “applicable”or “required.”

b. Provisions which are not to be met by virtue of being “not applicable” or


“not required” shall be so designated with stated reasons for such designation
except where the reasons are obvious.

co Provisions which are proposed to be changed or amplified shall include


the specific changes or amplifications with appropriatejustifications.

d. Proposed additional data or tests shall be delineated completely.

5.1.9 Demonstration program report. This report shall delineate the


offeror’s proposed demonstration program and its relationship to the overall
missile development and production program. The report shall include the
timing of performance of all tests and submittal of all resultant data and
analyses, shall identify and indicate the proposed use of required aircraft,
instrumentation, facilities and equipment and shall furnish a time schedule of
initial and subsequent captive and free flights. The identification of
required, instrumentation, facilities and equipment shall include the number,
location range of measurement and accuracy of instrumentation,equipment and
facilities required. Any instrumentation,equipment or facility which the


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MIL-sTD-1606A~/ls)

offeror assumes will be furnished by the government must be clearly


identified. The bidder is expected to include verification in the report that
such government furnished support can reasonably be expected to be available,
based upon identified contacts with the appropriate government
instrumentation/equipment/facility custodians. The report shall also include
a proposed addendum to MIL-D-18243. This addendum, if different from the one
furnished as part of the RFP, shall be prepared as follows:

a. Paragraphs whose provisions are to be met without change shall not be


repeated but instead shall be designated “applicable” or “required.”

b. Provisions which are not to be met by virtue of being “not applicable”


or “not required” shall be so designated with stated reasons for such
designation except where the reasons are obvious.

c. Provisions which are proposed to be changed or amplified shall include


the specific changes or amplifications with appropriate justifications.

d. Proposed additional data or tests shall be delineated clearly. In


addition, the report shall include an electromagnetic environmental effects
test plan, the execution of which will demonstrate the ability of the missile
to survive and operate in the electromagnetic environment.

5.1.10 Propulsion system report. The report format will depend upon the type
of propulsion unit proposed for the missile system. If the proposed missile
propulsion is to be a solid, liquid or hybrid rocket motor, the report will be
in accordance with paragraph 5.1.10.1. If the propulsion is planned to be an
airbreather, the report will contain the information requested in paragraphs
5.1.10.2 and 5.1.11. If the propulsion is a combination solid, liquid or
hybrid rocket motor and airbreathing engine, the report will contain the
information described in both paragraphs 5.1.10.1 , 5.1.10.2 and 5.1.11. When
a propulsion system utilizes a rocket motor and airbreathing engine in
combination, the report, in addition to the information required by these
paragraphs, will describe the interface relationships between the two modes.
This information should define the methods of sensing the completion of
operation of one mode and the sequence of events necessary to transition from
one mode to another.

The information required by paragraphs 5.1.10 and 5.1.11 is required from


the prime contractor whether or not the propulsion system is Government
Furnished Equipment (GFE) or Contractor Furnished Equipment (CFE).

5.1.10.1 Rocket propulsion system report. This report must delineate the
bidder’s program including (1) interfacing of the Rocket Motor System with all
other non-rocket motor missile subsystems, and (2) relationship to the overall
missile development and production program. It”shall include documentation to
ensure that the propulsion unit is designed (in accordance with WS 4235,
MIL-S-23069, DOD 4145.26M) to meet maximum safety, reliability, efficiency,
cost of operation, handling, quality control, useful or shelf life and
economical production. (Documentation shall include a Specification governing
Rocket Motor Engineering Development.) The Specification shall entail the
following three Phase Approvals:

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MIL-STD-1606A(AS)

1. Phase I (Design Verification)

Covers development effort to establish a motor capable of meeting the


specified performance requirements. It includes testing to demonstrate the
technical soundness of the basic design.

2. Phase H (Preflight Rating Test, PFRT)

Covers testing for preflight rating the system developed in Phase 1.

3. Phase 111 (Qualification)

Covers tests to prove that the developed system meets all design,
performance, environmental and service requirements.

The specification should include the following requirements:

1. Design and Construction

2. Reliability

3. Maintainability

4. Electromagnetic Environmental Effects

5. Performance and General Design

(a) Ballistic performance over a realistic temperature envelope


(example: Absence of unstable burning).

(b) Induced Environments to ensure compatibility with the missile


system.

(c) Rocket exhaust characteristics. Specification standards should


be developed for those rocket motor effluent properties and
phenomena which are detrimental to successful missions.
Examples: solid ejects; plume temperature/pressure profiles
(effects, including corrosion/abrasion, upon A/C surface); RF and
Microwave interference; detectability criteria and specifications
coverning smoke, radar cross-section and infra-red emissivity.

6. Environmental Conditions

Unit shall perform (after exposure to transportation, storage, stowage,


handling and captive flight environmental conditions and during exposure to
free flight conditions) to the conditions listed below:

a. Transportation/Storage/Stowage/Handl
inq

(1) Hot and Cold Thermal Extreme

(2) Low Pressure

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MIL-STD-1606A(AS)

(3) Rainfall

(4) Fungus

(5) Salt Spray

(6) Sand and Dust

(7) Acceleration

(8) Shipboard Vibration

(9) Transportation Vibration and Handling

(10) Electromagnetic Environmental Effects

b. Captive and Free Flight

(1) Temperature

(2) Low Pressure

(3) Vibration

(4) Acceleration

(5) Electromagnetic Environmental Effects

c. System Hazard and Safety

(1) Storage

(2) Drop

(3) Bullet Impact

(4) Detonation

(5) External Heat

(6) Transportation

(7) Fast and Slow (Fire) Cook-off

(8) Induced Current in Electroexplosive devices from


Electromagnetic Radiation

(9) Sympathetic Ignition

(10) Inadvertently Energized Electrical Currents

(11) Static Electrical Discharge (i.e., Lightning Transients)

(12) Spurisous Signal Pickups

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MIL-STD-1606A(AS)

7. General

Specific characteristics and areas which should be investigated are:


Ignition Stimulus (maximum), no fire current and power, all fire current, time
duration; corrosion-shorts; safety and arming device; in-flight arming device;
ejects/foreign objects; damage; propellant stress analysis; shelf life;
propulsion instability; shock-vibration environment; non-propulsivlty or
integral thrust neutralization devices; ICC or Military Explosive
Classifications; interface considerations with other missile subsystems
(example: standard launch lugs and electrical connections to launcher) and
with aircraft (example: minimum flameout of jet engines); and smokelessness or
low plume exhaust signatures; instant readiness or prepackage ability; quality
control (inspectability);proven methods to protect, inhibit or reduce
possibility of inadvertent activation.

The solid propellant used in rockets and guided missile propulsion


units shall meet the requirements and guidelines set forth in the Naval
Ordnance Station (NOS), Indian Head, Maryland, propellant sample document.

Compatibility Tests - These tests shall be conducted by NAVAIR. Each


of the units shall be shipped on Government Bill of Lading to a designated
activity for these tests. The purpose of these tests shall be to determine
compliance with shock and vibratory acceleration requirements and
compatibility with the missile. Tests shall include flight, restrained flight
and ground launched firings. (In these tests the propulsion system is mated
to its respective missile.).

5.1.10.2 Airbreather power plant analysis report. This report shall indicate
the power available for calculating missile performance. All power losses and
the effects on speed, altitude and temperature thereon shall be shown. The
Power losses include losses due to the induction system (including induction
system drag), airframe oil temperature system, the-exhaust system; airbleed
and power extractions, transmissions, gearboxes and the effects of fuel
ternerature extremes. A thorough analysis of the derivation of these losses
shaY1 also be included. This report shall include the following:

a. A section which indicates the installed thrust available and installed


fuel flow for calculating missile performance. The installed missile engine
performance shall be presented for: (1) Standard day throughout the missile
operating envelope and (2) Tropical day at sea level. The installed engine
performance shall include the effects of:

(a) Inlet pressure recovery

(b) I-lorsepower
and bleed extraction

(c) Installed exhaust nozzle internal performance

(d) Induction system drag

(e) Secondary airflow drag (inlet leakage and bleed drag, engine
compartment cooling airflow drag, etc.)

(f) Installed exhaust nozzle drag.

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MIL-STD-1606A(AS)

Items (d), (e), and (f) may be included in missile drag, unless they are
presented as a function of engine power, in which case the items shall be
included in installed engine performance. A thorough analysis of all the
above items shall also be presented including wind tunnel test data, if
available.

b. A description of the engine inlet, including drawing, shall be


presented. An analysis of the engine inlet air distortion characteristics
including wind tunnel test data, if available, shall be presented.

co An outline of the proposed propulsion system ground tests, wind tunnel


tests and flight tests shall be presented.

d. An engine cooling system analysis shall be presented.

A fuel system analysis report shall be provided to describe the


fue;~ng/defueling, transfer, venting and feed systems. An outline of proposed
ground tests to certify required performance shall be presented. Class I
documentation (including a specification) shall be available. (Note: Details
are cited under paragraph 5.1.10.1).

5.1.11 Power plant installation and fuel system and tankage report. This
report shall describe the power plant installation; the power transmission
system including shafting, gearboxes, couplings and free wheeling units; and
the cooling, inlet, exhaust, engine control, engine starting, engine
lubrication and fuel systems with drawing or sketches, as required, including
the following items:

a. Engine installation features, mountings, accessibility,etc., including


engine accessories and airframe furnished accessories which supplement the
engine and transmission system installations.

b. Details and schematics of engine installation features such as


anti-icing, use of engine bleed air, engine control systems, intake and
exhaust systems, engine and accessory cooling systems, special engine
configurations, infrared radiation suppression and all other applicable
systems.

c. A listing of all connections (fuel, oil, hydraulic, drains, electrical,


pneumatic, mechanical, etc.) which must be broken for engine removal.

d. Complete fuel system schematic diagram and lubrication system schematic


diagram with detailed descriptions of both systems.

e. If the proposed missile propulsion system design includes fuel or


propellant tanks, this report shall also contain a description of all tanks
planned for incorporation in the proposed design. This description shall
include, as applicable, information concerning the proposed tank construction
features, materials, sealing methods, fitting designs, tank design features
such as positive expulsion devices. The report shall also include an outline
of the test programs planned to assure design compliance with specifications
MIL-T-5208, MIL-T-25783, MIL-T-8615 and MIL-A-8867, as may be applicable.

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MIL-STD-1606A(AS)

5.1.12 Armament system report. This report shall show the proposed warhead
and fuze installation indicating expected parameters such as size, type,
performance, use of existing service warheads or fuzes or anticipated
developments. This report, in conjunction with the Armament Installations
Drawings, shall provide a unified and coherent presentation of the proposed
armament system. The anticipated armament maintenance procedure from the
standpoint of accessibility and durability shall be described. Reduction of
vulnerability as achieved by proper disposition of missile components shall
also be discussed. Information shall be provided on the size and type of
launcher, the planned use of existing service ejection cartridges and
launchers or anticipated developments. Safeing and arming installation shal”l
be described. Data shall be submitted to support and justify any new launcher
development. The non-use of existing launchers and ancillary equipment such
as adapters shall be fully substantiated.

5.1.13 Aircraft/Missile compatibility report. This report shall describe


plans including schedules for substantiating aircraft/missilecompatibility
and for providing the basic information needed for Launching Characteristics
Report, MIL-D-8684, paragraph 3.4.18.4. See also NAVAIRINST 3710.7. When
information required for this report is contained in detail in other reports
submitted with the proposal, that information shall be briefly sunnarized in
this report with reference to the report where the details may be found. This
report shall contain at least the following:

Definition of available data pertaining to the carriage aircraft needed


fora~he design of the missile.

b. Description of the proposed launching system and data to support and


justify the projected separation trajectories between the missile and the
launcher or launching aircraft for the entire proposed launch envelope.
Additional data shall be submitted to support and justify the projected
separation trajectories for jettisonable missile weapon system elements
mounted on the launching aircraft for the entire proposed jettison envelope.

c. Definition of additional analyses or laboratory testing (wind tunnel,


electromagnetic environmental effects, static, ground vibration, etc.) of
aircraft and aircraft-missile combinations needed for missile design and to
substantiate compatibility.

d. Definition of flight testing required to substantiate compatibility.

e. Plans for acquiring the foregoing data and performing tests, including
identification of activities to do additional analyses and testing.

5.1.14 Hydraulic and pneumatic systems report. This report shall specify, as
applicable, the type and class of the hydraulic and pneumatic systems included
in the proposed missile design, as defined by MIL-H-25475 and MIL-P-5518, and
shall describe the function and operation of all major components. Deviations
from or non-conformance with these specification requirements must be
identified, described and justified. The report shall also include a system
and component reliability analysis, and provide or
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MIL-STD-1606A(AS)

reference the data used as the basis for the analysis. When information
required for this report is contained in detail in other reports submitted
with the proposal, that information shall be extracted from such reports and
included in this report. The rationale for system selection and design is
also required. Schematic diagrams of the proposed hydraulic and pneumatic
systems shall be incoworated in or furnished with this report. Where
practicable, line diagrams of the mechanical or electrical interfaces and
sequencing shall be shown.

5.1.15 Electronics and guidance system report. This report shall describe
the components that provide missile guidance and the interface with the Flight
Control System. A block diagram depicting the relationships, interface and
feedback loops between the stabilization and control elements shall be
included. The block diagram shall also include transfer function
characteristics if data are available. Other characteristicsto be described
are: the parameters of the proposed missile electronic and guidance system;
associated ground and airborne auxiliary control system equipment; and
applicable details of launching, mid-course and terminal guidance, together
with the method of transition from one phase to another. The report shall
also describe target acquisition, target hand-off and lock-on (if required
before launch). A listing of the data interface requirements between the
weapon control system and the missile and description of the cockpit display
and controls shall also be included. The report shall be prepared and
submitted in the form of SEA (Systems Engineering Analysis) Report in
accordance with the requirements of Section 3.4.3 of MIL-D-8684(AS). The
following specific items, as applicable, and any other considered pertinent
shall be included:

a. Principles of operation including kinematic details, search system


requirements and the proposed manner of meeting these requirements.

b. Proposed operational frequencies.

c. Location, size, type and purpose of all antennas and external housings
required for the electronic system.

d Type of modulation.

e. Compatibility of the system with the electromagnetic environment.

f. Susceptibilityof the system to enemy countermeasures or friendly


interference, including an analysis and discussion of the susceptibilityto
high-peak-power radiation. This susceptibilitymust occur at higher radiation
levels than that of the appropriate environment mentioned in paragraph 5.1.9d.

9* Analysis of CEP accuracy depicting total error magnitude and the error
contributed by each major component.

h. Maximum and minimum range vs. operating altitude and Mach number using
assumed target characteristics if these characteristics are not specified by
the Naval Air Systems Command.

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MIL-STD-1606A(AS)

i. The radar reflectivity and infrared radiation characteristics shall be


estimated. Figures showing radar reflective area and infrared radiation
versus angle of approach to the target shall be included. If radar
reflectivity or infrared attenuation devices are contemplated, the details
shall also be included.

L System capacities, the number of missiles that the system can control
simultaneously.

k. Estimated weight, volume and cooling requirement of components (may be


included under 5.1.2).

1. Dependence upon undeveloped techniques and basic components, with a


statement of the probability of success (confidence level), methods and
milestone schedule under which the necessary development is to be carried
out. The above report shall be prepared and submitted in the form of SEA
(Systems Engineering Analysis) Report in accordance with the requirements of
Section 3.4.3of MIL-D-8684(AS).

m. Data link requirements after launch.

n. Information/data required from the launch aircraft prior to launch.

5.1.15.1 Embedded computer resources report. This report shall describe the
program that the offeror proposes to implement to manage embedded computer
resources which are developed or provided as Government Furnished
Equipment/Information (GFE/GFI). Embedded computer resources are the totality
of operational and support software/firmware;embedded computers; data storage
and display devices; interface standards; programming languages; support
facilities ashore; training facilities; training support personnel; and
personnel whose primary specialized educational experience and training is
directed toward operation or maintenance of embedded computers. Embedded
computers are digital computers or processors that are an integral component,
from the design, procurement, and operation point of view, of any tactical
digital system. Embedded computers include microcomputers and
microprocessors. This report shall contain the following sections:

5.1.15.1.1 Executive summary. This section shall provide an executive


sununarywhich summarizes the offeror’s detail proposal for embedded computer
resources.

5.1.15.2 Embedded computer resources management. This section shall detail


the offeror’s plan for the management of embedded computer resou~es.
Software development, configuration management and quality assurance plans
shall be in accordance with MIL-STD-1679 and MIL-S-52779. The plan shall
address the utilization of standard Navy computers and embedded standard Shop
Replaceable Assemblies (SRAS). The plan shall set forth the GFE/GFI, type of
data and required delivery dates for the standard Navy embedded computer
resources required in the performance of the contract.

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5.1.15.3 Embedded computer resources system integration. This section shall


detail the methodolgy for the integration and test of all embedded computer
resources into the aircraft weapon system. Liaison strategy with affected
government agencies, contractor or subcontractors and other related groups
shall be addressed. Technical information, personnel, test and schedule
requirement shall be set forth.

5.1.15.4 Hardware embedded computer resources. This section shall detail the
embedded computer(s) to be utilized. Processor, memory, Input/Output (1/0),
throughput parameters, processor function to be implemented, memory and 1/0
growth available, processor software constraints and environmental
requirements shall be set forth for each embedded computer. A block diagram
shall be provided which depicts the utilization of the hardware embedded
computer(s) in the tactical digital system. If it is not feasible to utilize
a standard Navy embedded computer, the offeror shall request a waiver and
provide the following information for justification:

a. Name, function(s) and operating description of system/subsystem


requiring a non-standard digital computer and processor.

b. Platform(s) on which system is to be installed.

All embedded computer resources (computers, peripherals, displays, 1/0


int~~aces, etc.) and functions of each as well as system block diagram(s)
depicting the interconnection of these resources.

d. Processor, memory and throughput parameters.

e. Environmental requirements and constraints on the processor.

f. Processor software constraints.

9* Explicit reasons why Navy standard airborne computers or SRAS cannot be


used.

h. Proposed substitute(s) for Navy standard airborne computers and SRAS,

i. Proposed substitute cost data on (1) hardware procurement, (2) software


procurement, (3) hardware and logistic support cost for life of system, (4)
software life cycle maintenance, (5) training start-up and (6) training for
life of system.

L Cost data as in item i. above for any buffer device(s) required to


interface the proposed processor with any other processor(s) installed in the
same aircraft.

k. Reliability and maintainability requirements and demonstrated tests and


operational data.

1, Safety in compliance with MIL-STD-882.

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m. Othe:Atesting requirements including those tests which have been


completed and those still scheduled.

n. Data in itemj. above for any device(s) required to interface the


proposed non-standard digital processing hardware with any other hardware
installed in the same platform.

Data in itemj. above for the alternative design(s) using the Navy
sta%ard airborne computer or SRAS.

5.1.15.5 Software embedded computer resources. The section shall detail


design, development, test and document generation for any software (programs,
firmware and databases) that will be developed. All software shall be
developed, utilizing a Navy standard High Order Language (HOL), in accordance
with MIL-STD-”1679. The transition of the support of the developed software to
a Navy activity shall be addressed. Development schedules shall be provided
which include major development milestones to include design reviews, tests
and audits. If it is not feasible to utilize a Navy standard (1-IOL),the
offeror shall request a waiver and provide the following information for
justification:

a. Name, function(s), and operating description of system for which waiver


is requested.

b. Platform(s) on which system is to”be installed.

All computer resources (computers, peripherals, displays, 1/0


int~~faces etc.) and functions of each as well as system block diagram(s)
depicting the interconnection of these resources.

d. Storage and 1/0 requirements, and throughput parameters.

e. Software constraints (e.g., timing and spare).

f. Reasons why standards cannot be used, including supporting rationale,


documentation, etc.

9“ Proposed substitute(s), together with supporting rationale,


documentation, etc., showing that the proposed substitute(s) meet the special
requirements.

h● Data (costs, performance, schedule, etc.) on using the proposed


substitute(s) compared with using required standards. The following area
compared with using required standards. The following area shall be addressed:

1. Acquisition (Hardware, software and firmware).

2. Integrated Logistic Support (ILS) data for life of the system


(training, documentation, life cycle maintenance, etc.)

3. Testing.
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5.1.16 Electrical system report. This report shall present a preliminary


electrical load analysis substantially in accordance with MIL-E-7016(ASG).
The report shall contain a block diagram of the electric power and
distribution system showing the main components and listing component ratings,
weights, and locations. The report shall include an analysis stating the
reasons for selecting the proposed power, conversion, distribution and
components. The report shall also present information on proposed high
density harness construction. A three view or shadow isometric drawing
showing the location of the essential features of the electric system shall
also be included.

5.1.17 Telemetering system report. This report shall describe the complete
proposed telemetering system including pick-ups, multiplexing device,
transmitter, antenna and power source (when separate from the prime source for
the missile) if required in the proposal. Standardized Navy equipment and
multiplexing formats shall be used and data signals should be conditioned at
their source where possible.
b’
5.1.18 Electro-mechanical actuation and environmental control system report.
This report must delineate the purpose, principles of operation and the
control relationships of each electro-mechanical actuation system.
Environmental parameters and schematic diagrams of mechanical linkages and
electrical circuits must be included. If heating, cooling, pressurization or
insulation is planned for the missile, Environmental Control System data shall
be submitted. This shall provide a summary of trade-off studies, including
the effects of the systems considered on the weight and performance of the-
missile due to the consequences of power extraction, added drag, etc. For the
selected design, provide a schematic diagram in sufficient detail to allow
system operation analysis. Portions of the system which are included as part
of other systems, such as radar or I/R cooling, may be omitted. Describe
conformance to or deviation from Military Specifications overall system
function, installation of major components and operation of controls. Give
details of performance as demands. Give cooling and heating thermal loads vs.
available heating and cooling capacity for typical and extreme conditions.
Discuss compatibility with other systems, with a block diagram showing
interrelations and interfaces with other systems.

5.1.19 Human factors report. This report shall describe the principles and
criteria of efforts to be undertaken in the Human Factors area. The
information shall be presented in the fo~ of plans and anticipated
methodology and shall be prepared in accordance with MIL-H-46855 for
submission as a Preliminary Human Factors Report.

5.1.20 Integrated Logistics Support (ILS) plan report. This report shall
Provide a detailed program plan which describes the effort proposed to
achieve and insure maintenance provisions in design and logistic subsystem
integration to the degree required to meet stated or planned operational use
and support of the entire weapon system. The ILS plan shall include both
technical and management consideration relating to weapon system design,
development, operation and support, and shall be verified as to

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MIL-STD-1606A(AS)

feasibility, suitability and technical and economic acceptability. The table below
indicates the basic segments of the ILS plan and the principal program phases to
which each segment of the plan relates or is applied. NAVAIR document AR-30
provides additional guidance and detailed information concerning the overall
Integrated Logistic Support plan requirements.

APPLICABLE PHASES OF TOTAL PROGRAM

Design/ Test and Operational Reference


Develop- 1 Demon- Use Design Oata
ILS Plan Segment ment stration Change Bank*
w wv
1. Definition of x x x
Problem and
Proposed Approach
7 -.—8 — —.—
2. Design for Main- X x
tenance
-— — -
3. Plant to Maintain x x x x x
.—.n-m—%%\w\t
%-S=.U--—-* -— — -—-4 ‘——9
4. x x )(** x

5* Support Equipment x x x

6. Technical Data& x
Demonstration

7. Material Support
a. Contractor x x )(***
b. Government x x x x x
I
8. Maintenance
facilities
a. Ashore x x x x x
b. Afloat x x x x x

9. ILS Verification x x x x x
Plan 4

* Offeror’s master weapon system reference data file.

** To the degree that number and skills of maintenance personnel are involved.

*** Prior to Navy support of the weapon system or equipment.

In order to facilitate efficfent and effective review and evaluation of proposals,


each segment of the ILS plan shall be prepared and dealt with as a separate section
of the complete plan.

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5.1.21 Management plan report. This report shall present the project
management data requirements including delivery schedules, proposed for the
project. It shall be based on the requirements contained in the PROMPT Guide
“AR-59 General Management Requirements for Project Management” which will be
forwarded with the RFP. The requirements of this guide will be tailored by
the RFP to satisfy the management needs of the Project.

5.1.22 Reliability and maintainability plans and reports. The required


Reliability and Maintainability plans and report shall consist of:

a. A description of the reliability and maintainability programs that the


offeror proposes to undertake to meet the requirements of MIL-STD-785 and
MIL-STD-470 respective , if awarded the contract. The program descriptions
shall be provided in ReY iability and Maintainability Program Plans prepared in
accordance with the appropriate Data Item Descriptions (DID’s) of MIL-STD-785
and MIL-STD-470. The proposed methods of demonstrating reliability at the
module, section, missile and system level shall be described and shall
reference the portions of the Contract Data and Tests Reports and the
Demonstration Program Reports that will provide objective evidence of
reliability growth and compliance with reliability requirements.

b. Reliability and Maintainability Mathematical Models (Including Block


Diagrams) prepared in accordance with the appropriate DID’s of MIL-STD-785 and
MIL-STD-470 which show the functions and operations necessary to determine the
reliability and maintainability of the guided missile system and subsidiary
elements thereof.

c. An Allocation Report, prepared in accordance with the appropriate


DID’s of MIL-STD-785 and MIL-STD-470, which shows the reliability and
maintainabilityof each unit of the hardware breakdown structure needed to meet
the requirements for the missile system.

d. A Prediction Report, prepared in accordance with the appropriate DID’s


of MIL-STD-785 and MIL-STD-470, which shows the predicted reliability and
maintainability of each unit of the hardware breakdown structure and the total
missile system.

5.1.23 Materials report. A report on materials and associated processes


proposed or contemplated for use in the design and construction of the missile
shall be submitted. The report shall include a discussion of the guiding
philosophy to be employed in the selection of materials for the primary
structure and other major subsystems and components. Major emphasis in the
report shall be placed on any novel or unconventional applications of
materials proposed which reflect significant departures from proven practice
in current service missiles, including any markedly wider utilization of newer
type materials or as-yet little tried materials and processes in such
applications. The adequacy and limitations of such materials and processes,
as well as the associated manufacturing technology, shall be discussed in
relation to the proposed design, both on the basis of the current state of the
art and the bidder’s specific capabilities. Where available data are
marginal, this shall be so indicated. In addition, a section on environmental
protection shall be included, setting forth the surface pre-treatment and
anti-corrosion finishing materials and processes to be employed, as well as
the erosion characteristics of materials proposed for radomes, IR domes or
other electromagnetic windows.

24

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MIL-STD-1606A(AS)

5.1.24 Target identification and acquisitionplan report. This report shall


describe the proposed capability for locating and identifying all types of
targets in a high-density environment. Specifically, the following
capabilities shall be described:

a. Multiple target capability.

b. Flexible target identification logic.

c. Sensitivity.

d. Automatic threat prioritization.

e. In range indication for weapon delivery.

5.1.25 Testabilityreport. This report shall address the capability for


testing the missile as an all-up-round in a Naval Weapons Station. The report
shall furthermore address wheth~r or not testing as an all-up-round in a Naval
Weapons Station would isolate to a defective missile section. Some other
subjects to be addressed in this report are:

a. Types of connecter(s) to be used for all-up-round testing.

b. Estimated percentage of missile components that would be tested and


estimated percentage of failure rate that would be tested.

c. Capabilityof detecting defective SRAS within the sections without


disassembly of sections.

d. Capability for safely testing fuses at Naval Weapons Stations.

e. Capability for testing Target Detection Services at Naval Weapons


Stations with description of extent ofrnissile assembly, if any, required to
conduct testing.

f. Environmental constraints and limitations (such as cooling and


cool-down periods) affecting testability of the missile.

9* Capability of O-1evel flight line testing.

5.1.26 System Safety Program Plan (SSPP) report. This report shall:

(1) Describe the System Safety Program that the offerer proposes to
conduct if awarded the contract. The report shall be in accordance with
MIL-STD-882A. The proposed methods of demonstrating System Safety at all
levels and stages of the life cycle shall be described, with special emphasis
on themethodolo yfor eliminating and controllingCategory I (Catastrophic)
and Category 11 ?Critical) hazards.

(2) Be prepared to that degree of specificity that, upon approval by


NAVAIR,”it shall be considered to satisfy the requirements of MIL-STD-882A and
become an integral part of the contract.

(3) Shall include a manloading chart and support for System Safety
Working Group (SSWG) conferences.
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MIL-STD-1606A(AS)

5.1.27 Electromagnetic environmental effects report. This report shall


provide a detailed description of achievements, analysis, and test data which
shows compliance with the electromagnetic environmental effects requirements
specified in MIL-STD-2130(AS), or as otherwise defined in the RFP. A detailed —
plan shall be provided for those areas which no analysis and test data are
provided. The plan shall delineate the design, analysis, testing, data, and
asset requirements in a building block fashion necessary for compliance with
the electromagnetic environmental effects requirements specified in
MIL-STD-2130(AS), or as otherwise refined in the RFP. The plan shall also
include a detailed schedule of these activities keyed to the contractor’s
overall program activities and the Department of Defense acquisition cycle.

5.2 Drawings. The following drawings, when applicable, are required and
shall show all major items and features. Means of access to items requiring
removal or adjustment shall be shown. Individual drawings for each item
listed are not required but may be combined if appropriate and if desired.
Third angle projection shall be used when practicable and and the scales shall
be indicated.

5.2.1 General arrangement drawing. The general arrangement drawing shall be


generally in accordance with the applicable requirements as listed in @pendix
I of MIL-D-8684.

5.2.2 General arrangement sketch. This shall be a small three-view general


arrangement drawing on a single sheet showing the distinguishing
characteristics of the design and the major dimensions. The sheet size shall
be 8X 1(I 1/2 inches (not 8 1/2 x 11 or larger). It shall not be bound or
punched for binding.

5.2.3 Inboard profile drawing. This drawing shall show major structure,
propulsion unit, equipment, and useful load items. The drawing shall include
both an elavation and a plan view, and shall numerous sectional views to show
the location of the items of equipment. Each item shall be plainly labeled.
The information shown on this drawing shall agree with the weight and balance
data submitted and the reference datums for longitudinal and vertical e.g.
information used in the weight and balance report shall be shown.

5.2.4 Structural arrangement drawing. This drawing shall show the essential
characteristics of the structure of airframe components including lifting and
flying control surfaces, and the method of attachment at junctures of
principal components. Centerlines of main members and sections as necessary
to clarify the arrangement shall be included. Details of difficult structural
problems, such as transfer of loads around major discontinuities, shall be
included. Any structural part of the missile that is foldable or retractable
shall be shown in detail with a description of the operating and locking
provisions. Details of the locks and lock controls shall also be shown.
Missile body stations shall be identified for all major structural joints,
attachment points, launcher ejection points, and center of gravity locations.

5.2.5 Propulsion unit installation drawing. The complete propulsion unit


install~n, exhaust, starting, ignition,
control, and cooling systems shall be shown. Engine information shall be
furnished as follows:

a. Government furnished engines shall be identified as MIL or other


applicable engine specifications.

26
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MIL-STD-1606A(AS)

b. Contractor furnished commercially available engines shall be


identified by the appropriate specifications which shall form a part of the
proposal.

Contractor designed and developed engines shall be further described


as r~~uired by paragraph 5.1.6.

If a rocket motor is used, the complete rocket motor propulsion system


integration, including propellant, grain, igniter, case, insulator, liner, or
case-bonding material, nozzle components (and all other subsystems pertinent
to propulsion systems such as hybrid rocket, propellant liquid engine, air
breather, and rocket ram-jet) shall be shown. Rocket motor information shall
be furnished as follows:

ii. Government furnished engines (GFE) shall be identified by MIL or other


applicable engine specifications.

b. Contractor furnished engines (CFE) shall be identified by appropriate


specifications which shall form a part of the proposal.

5.2.6 Fuel tank drawing. The essential characteristics of the structure,


sealing, and installation of components shall be shown.

5.2.7 Flight control drawing. The proposed flight controls and their
interconnections to the actuating systems shall be shown.

5.2.8 Launching previsions drawing. The geometry of the launching provisions


shall be shown. When Jato or booster units are required, the drawing shall
indicate the thrust carry-through structure, alignment adjustment means (if
any), mechanism of disengagement, and maximum allowable dimensions for the
units.

5.2.9 Recovery s~. The important details of the recovery system


shall be shown if the proposed guided missile is recoverable. The drawing
shall also indicate the attitude and depth of submergence with the proposed
flotation provisions. If parachutes are used, the required size shall be
indicated and the folded dimensions or volume shall be stated.

5.2.10 Ground handling equipment drawing. The proposed ground handling


equipment shall be shown if required in the proposal.

5.3 Display model. A display model is not required but if submitted it


should be to the scale designated by the Naval Air Systems Command.

5.4 Price analysis. The price analysis for contract negotiation of


evaluation quantities shall be submitted on Form DD-633. Additional cost
breakdowns, and estimates for follow-on quantities, may also be required.

5.5 Schedules. The proposed development, test, and delivery schedules shall
be submitted. A production breakdown diagram is required for proposals which
are for other than strictly tested vehicles.

5.6 Letter of transmittal. The engineering data outlineclhereinshallbe


submitted by a letter of transmittal which shall define the scope of the
proposal and list the performance guarantees. The price analysis and
schedules shall also be included unless the Naval Air Systems Comnand has
indicated that they may be submitted at a later date.

27
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MIL-STD-1606A(AS)

5.7 Preparation for delivery.

5.7.1 Reports. The required reports shall be furnished in seperate folders


of standard report size (9 x 11 1/2 inches). Elaborate brochures are not
desired.

5.7.2 Drawings. The drawings shall be folded in so-called accordian form in


such a way that the title appears on the outside. The size folded shall not
exceed 9 1/2 x 12 inches.

5.7.3 Number of copies. Unless otherwise specified in the RFP, the following
number of copies of required data shall be submitted. If assembly of the data
in complete or partial sets is desired, instructions will accompany the RFP.

Re~ort Number Item Number of Copies

5.1.1 Sumnary report 25


5.1.2 Detail specification 25
5.1.3 Weight and balance report 5
5.1.4 Performance data report 5
5.1.5 Stability and control report 5
5.1.6 Structural description and design data report 5
5.1.7 Flight control actuation system report 8
5.1.8 Contract design data and test report 20
5.1.9 Demonstration program report 20
5.1.10 Propulsion system report 7
5.1.11 Power plant installation and fuel system 7
and tankage report
5.1.12 Armament system report 7
5.1.13 Aircraft/Missile compatibility report 10
5.1.14 Hydraulic and pneumatic systems report 5
5.1.15 Electronics and guidance system report 8
5.1.16 Electrical system report 8
5.1.17 Telemetering system report 8
5.1.18 Electro-mechanical actuation and environmental 8
control system report
5.1.19 Human factors report 8
5.1.20 Integrated Logistics Support (ILS) plan report 10
5.1.21 Management plan report 8
5.1.22 Reli~bility”and maintainability plans and report 5
5.1.23 Materials report 5
5.1.24 Target identification and acquisition plan report 10
5.2 Drawings 2
5.3 Display model (See 5.3)
5.4 Price analysis 6
5.5 Schedules 10
5.6 Letter of transmittal 10

28
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MIL-STD-1606A(AS)

6. NOTES

6.1 Model designation. The proposed design shall be referred to only by the
contractor’s model number.

6.2 Security classification. The proposal data shall be assigned appropriate


security classification but they shall not be of a lower classification than
indicated by the letter of invitation for bids.

6.3 Handling of proposal data. All proposal data, whether classified or not,
are considered to be confidential in nature and the data of one contractor are
not subject to review by any other contractor.

6.4 Disposition of proposal data. After the winning design has been
determined, one copy of the other proposals will be filed and the remaining
copies will be disposed of in accordance with security regulations. The
corresponding display models, if submitted, will be available for return to
the contractors.

Preparing Activity
Navy-AS
Project No. 14IO-N1O5

—— —. ..— — —.-

29
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STRUCTlONS: In a continuing effoti h Mke our shndardktion documenti better, me DoD provides this form for w in
mitting comrnenh and suggestions for improvements. All users of milhry stamiardiaation documents are invited to provide
~eations, ~ form may be detached, folded along the lines indicated, taped along the loose edge (DU NOT STAPLE), and
Med. In block 6, be as specific m Able akut particular p~blem area such as wording which required interpretation, wu
rigid, restrictive, loose, ambi~ou or wss incompatible, and give proposed wording changes which would allevia~ the
Iblems. Enter in block 6 any remarh not related to ● specific paragraph of thedocument. If block 7 is filled out, an
mowledgement will be mailed to you within 30 days to let you know that your comrnenta were ~eived and are being
nsidered.

Xf’13: This form may notbeused to request copies of documents, nor to request waivera, deviations, orclarificittion of
3cification requirements on current contracta. Comments submitted on this form do not constitute or impiy authorization
waive any portion of the referenced document(s) or to amend contractual requirements.

(FoJd aJong thb line)

(Fold alona this he)

EPARTMENT OF THE NAVY

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NGCESW)RY
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UNITED 6?ATES

FICIAL BUSINESS
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WASHINGTON D. C.

OF THE”NAVY

Commander
Naval AIr Systmes Command (AIR S112)
Washington DC 20361
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b. ADDRE*.(Strwet, City, .8tote, ZIP Code)

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