PRESSURE

GAUGES
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Introduction

Welcome to Instruments Industries Pvt. Ltd., A-State-of-the-Art manufacturing facility, continuous

established by Mr. M. T Kulkarni, it is a family owned Research & Development, innovative technology & stringent
company. He is a Mechanical Engineer with over 42 years of quality control at every stage have been some of the key
experience of manufacturing process control instruments factors in the manufacturing of our products.
for measurement of Temperature, Pressure, Flow, Level &
Instrumentation Valves. We are not only the manufacturer but the solution
providers.
We are the leaders in manufacturing various types of
Thermowells for all types of Temperature Sensors and We have built world class reputation of total understanding of
Gauges for Industrial applications like Sugar, Power, Oil, Gas, customers requirements and needs, thus delivering excellent
Petrochemical, Fertilizer and other process Industries. products and services at competitive prices.

The company has many sets of excellent mechanical For us, commitment and integrity are valued the most, which
processing equipments and modern inspection and testing reflects in the philosophy of achieving total customer
equipments for our products. satisfaction. With our presence in major cities in India and a
growing international network across all continents, we are in
a position to reach clients all over the world.

Our Products have been supplied

to the following Industries
n Bhabha Atomic And Research Center
n Oil & Gas Refineries & Petrochemical Industries
n Chemical, Process, Sugar Industries
n Thermal Power & Atomic Power Plants
n Fertilizers & Agro Chemicals
n Pharmaceuticals & Laboratories
n Steel & Metallurgical Plants
n Original Equipment Manufacturers
n EPC Contractors
n Water & Effluent Treatment Plants
n Pulp, Paper & Fibre Industries
n Defence
n And Many More

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Index

Bourdon Sensing Pressure Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03

Chemical Seal( Diaphragm) Pressure Gauge . . . . . . . . . . . . . . . . . . . . . 04

Diaphragm Sensing Pressure Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . 05

Capsule Sensing Pressure Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 06

Solid Front Pressure Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 07

Special Purpose Pressure Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 08

Hygiene Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09

Indicating Pressure Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Testing Facilities For Pressure Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

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Bourdon Sensing Pressure Gauges

The Bourdon pressure gauge uses the principle that a flattened tube tends to
straighten or regain its circular form in cross-section when pressurized.
Although this change in cross-section may be hardly noticeable, and thus
involving moderate stresses within the elastic range of easily workable
materials, the strain of the material of the tube is magnified by forming the
tube into a C shape or even a helix, such that the entire tube tends to
straighten out or uncoil, elastically, as it is pressurized. This type of gauge is
equipped to meet most of the Industrial applications.

Features
n Protection class IP-67
n Accuracy +/-1% FSD as Standard , ± 0.5% on request
n 22mm A/F Socket
n Unit Of Measurement- mmWC, kg/cm2, Bar, PSIG, Kpa mBar
n Range: (-) 1 to 1000 kg/cm2
n Compliance to latest EN- 837 Standard
n Micrometer Pointer for Reset

Technical Specifications
Reference standard : EN-837
Dial : 100mm,150mm, in aluminium white background
with black markings
Case : SS304 with Bayonet Bezel as a standard
SS316, Diecast Aluminium with screwed bezel,
epoxy painted black (on request)
Protection : Weatherproof to IP-67 (IS/IEC 60529:2001)
Bourdon Size : 63mm dia as a standard, 110mm dia (on request)
Bourdon Material : SS316 as Standard, MONEL (on request)
Socket : 22mm A/F in SS316 as Standard, SS316L,
Monel (on request)
Movement : SS304, SS316
Connection : ½" NPT (M) as standard (Any other on request)
Range : Minimum Span of 0.4Kg/cm2
upto maximum 1000 Kg/cm2 (Ref Standard EN 837)
Accuracy : ±1%FSD (In accordance with EN 837)
Over range : 130% FSD
Temp Suitability : (-) 20 Deg C to 60 Deg C (Service Temperature)
Zero Adjustment : Micrometer Pointer
Blow Out Disc : Provided (Top Mounted)
Optional : 1) Glycerine Filled Case
2) IBR Certification
3) Maxima Indicating Pointer
4) Snubber
5) NACE Certification
6) Adjustable Swivel Connection for better positioning and
rotation of the Gauge
7) Pressure Gauge in Non Ferrous Materials
8) Restrictor in Stainless Steel

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Chemical (Diaphragm) Seal Pressure Gauges

A Chemical ( diaphragm) seal is a flexible membrane that

seals and isolates an enclosure. The flexible nature of this seal
allows pressure effects to cross the barrier but not the
material being contained.
Common uses for chemical (diaphragm) PG seals are to
protect pressure sensors from the fluid whose pressure is
being measured.

Technical Specifications
Dial : 100mm,150mm in aluminium white background with
black markings
Case : SS304 / SS316 with Bayonet Bezel as a standard
Diecast Aluminium with screwed bezel, epoxy
painted black (on request)
Protection : Weatherproof to IP-67 (IS/IEC 60529:2001)
Bourdon Size : 63mm dia as a Standard, 110mm dia (on request)
Bourdon Material : SS316
Socket : 22mm A/F in SS316
Movement : SS304 / SS316
Connection to Seal : Screwed
Range : 0-2.5 Kg/cm2 and above
Accuracy : ±1%FSD as Standard (In accordance with EN 837)
Over range : 130% FSD
Suitability : (-) 20 Deg C to 60 Deg C (Service Temperature)
Zero Adjustment : Micrometer Pointer
Blow Out Disc : Provided (Top Mounted)
Filled Fluid : Silicone Oil as a Standard
Seal Top Flange : CS / SS304 / SS316
Seal Bottom Flange : SS304 / SS316 / SS316L / SS316+PTFE
Chemical Seal (Diaphragm) : SS316, SS316+PTFE, PTFE
Reference standard : EN-837
Optional : 1) Provision of Capillary in case of Remote Sensing Gauge
2) Bottom Flange equipped with Flushing Connection
3) Welded Diaphragm Construction
4) ’I’ Section Type Chemical Seal Arrangement
5) Flanged, Jacketed, Weld in, Extended and Pancake type
Process Connection can be offered

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Diaphragm Sensing Pressure Gauges

Such type of Gauges are mostly preferred, where pressures are low, thereby
eliminating the use of the Bourdon type due to its insensitivity.
In such a assembly, the sensing component is a diaphragm, which is
connected to the movement assembly through a ‘Ball & Socket’
arrangement. The Pressure to be measured is transmitted through this
Diaphragm to the transmission shaft.
The diaphragm offers dual advantage in such type of assembly. Along with
increased sensitivity for low pressure measurement it also serves as an
Isolation between the process medium and the pressure sensing element.

Technical Specifications
Reference standard: EN-837
Dial : 100mm,150mm, in aluminium white background
with black markings
Case : SS304 with Bayonet Bezel as a Standard
SS316, Diecast Aluminium with screwed bezel,
epoxy painted black (On Request)
Protection : Weatherproof to IP-67 (IS/IEC 60529:2001)
Connection : ½" NPT (M) as Standard in SS304
or SS316 (Any other on request)
Range : Min: 0-400mmWC to Max: 0-6000mmWC
Accuracy : ±2% FSD
Over range : 130% FSD
Zero Adjustment : Micrometer Pointer
Top Flange : CS, SS304, SS316
Diaphragm : SS316, PTFE Lined SS316 (Any other on request)
Bottom Flange : SS304, SS316, SS316+PTFE Block,
PTFE lined SS316 (Any other on request)

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Capsule Sensing Pressure Gauges

Such types of Pressure gauges are used for low pressure measurement, in
NON corrosive process mediums. The sensing element is a capsule which is
made up of dual SS316L laser welded diaphragms. Such type of gauges are
preferred for their Accuracy in low pressure measurement. The unique
compact design is highly suitable for use in many Industrial applications where
space can be a major constraint.

Features
n Ingress Protection class IP-67
n Compact Design
n Lowest Span with Increased Accuracy
n All Internal Components in Stainless Steel.

Technical Specifications
Dial :100mm,150mm, in aluminium white
background with black markings
Case : SS304 with Bayonet Bezel as a Standard
SS316, Diecast Aluminium with screwed
bezel, epoxy painted black (on request)
Protection : Weatherproof to IP-67 (IS/IEC 60529:2001)
Pointer : Aluminium
Capsule : SS316
Socket : SS316 / SS316L
Movement : Stainless Steel
Connection : ½" NPT (M) as Standard in SS304 or SS316
(Any other on request)
Range : Min: 0-60mmWC to Max: 0-6000mmWC
(Some Ranges are restricted for 100mm Dial Size)
Accuracy : ±2% FSD
Over range : 110% FSD
Zero Adjustment : Internal Micrometer Pointer

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Solid Front (All Safety Pattern) Pressure Gauges

Such types of Pressure gauges are designed to be used in Process Industries

where safety requirements are of prime importance. They are strategically
designed with a solid front and a Blow out back which is detached from the
assembly in case of the Bourdon Rupture, which can happen due to excess
pressure developed in the system.

Features
n Ingress Protection class IP-67
n Safety Pattern (Solid Metallic Front)
n Micrometer Pointer
n All Components in Stainless Steel.

Technical Specifications
Reference Standard : EN 837
Dial : 100mm,150mm, in aluminium white background
with black markings
Case : SS304 with Bayonet Bezel as a Standard
SS316 (on request)
Protection : Weatherproof to IP-67 (IS/IEC 60529:2001)
Bourdon Size : 63mm dia as a standard, 110mm dia (on request)
Bourdon Material : SS316
Socket Material : 22mm A/F in SS316 as Standard, SS316L,
Monel (on request)
Movement : SS304, SS316
Range : As per EN 837, minimum Span of 0.4Kg/cm2
upto maximum 1000 Kg/cm2
Accuracy : ±1% FSD
Over range : 130% FSD
Suitability : (-) 20 Deg C to 60 Deg C (Service Temperature)
Zero Adjustment : Micrometer Pointer
Optional : 1) Glycerine Filled Case
2) NACE Certification

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Some Special Purpose Pressure Gauges

Receiver Gauges
High quality gauge designed to work with a pneumatic transmitter or controller
Stainless Steel wetted parts. Range of 3-15 Psi or 0.2 to 1 Kg/m2 as Standard, any other
on request. Reliable indication of changes in pressure, temperature, flow, level, or
other measured variables

Dial : 100mm,150mm,
Case : SS304 as a Standard Aluminium, SS316 (on request)
Mounting : Local, Surface or Panel Mounted
Entry : Bottom, Back
Note: Linear Dial Marking offered as Standard (Square Root on request)

Vacuum / Compound Gauges

A compound gauge is a device that can display both positive and negative (vacuum)
pressures.A compound gauge is used when measuring a system that is exerting both
positive and negative pressure on the gauge.
Vacuum gauges, measure pressure in units of inches of mercury (in Hg).
The needle in a compound gauge will move clockwise when measuring positive
pressure and counterclockwise when measuring negative pressure.

Dial : 100 mm, 150 mm

Case : SS304 as a standard Aluminium, SS316 (on request)
Mounting : Local, Surface or Panel Mounted
Entry : Bottom, Back
Note: Lowest Range: (-) 1 Kg/cm2 to 0 or 0-760mm Hg Vac or (-)5000mm WC
to (+)5000mmWC. (Any other on request)

Oxygen/Acetylene Gauges
We exercise extreme care in the manufacture and testing of this gauge, and in the
subsequent cleaning and handling of oxygen / Acetylene gauges and their connections,
so that they are kept absolutely free of oil and grease. Bourdon Sensing Pressure
Gauges are offered in such type

Dial : 100 mm, 150 mm

Ammonia Gauges
Ammonia gauges requirements for the agricultural, industrial, OEM, and refrigeration
markets are increasing day by day. We have intensified our focus on the ammonia
pressure gauge market to bring our knowledge and customer service to an industry
based on quality and service. Ammonia pressure gauges are designed for rugged
performance in the measurement of vacuum and pressure for any system or piece of
equipment that is charged with ammonia.
Dial : 100 mm, 150 mm

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Hygiene Gauges

These types of Gauges are Specifically designed to be crevice free with flush
diaphragms for all hygienic applications. They contain no filling fluid which
would contaminate the process, should a failure of the unit occur. Complying
with the most stringent of hygiene regulations, it is available with a full range of
connections and operating pressures.

Technical Specifications
Reference Standard : EN 837
Dial : 100mm,150mm, in aluminium white background
with black markings
Case : SS304 with Bayonet Bezel as a standard
SS316 (on request)
Protection : Weatherproof to IP - 67 (IS/IEC 60529:2001)
Bourdon Size : 63mm dia as a standard, 110mm dia (on request)
Bourdon Material : SS316
Socket Material : 22mm A/F in SS316 as Standard, SS316L, Monel (on request)
Movement : SS304, SS316
Range : As per EN 837, minimum Span of 0.4Kg/cm2 upto maximum
1000 Kg/cm2
Accuracy : ±1% FSD
Over range : 130% FSD
Suitability : (-)20 Deg C to 60 Deg C (Service Temperature)
Zero Adjustment : Micrometer Pointer

Optional : 1) Glycerine Filled Case

2) NACE Certification

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Indicating Pressure Switch

A Indicating Pressure Switch is a form of switch that closes

an electrical contact when a certain set pressure has been
reached on its input. It offers a dual advantage of
Indication and Switching. The switch may be designed to
make contact either on pressure rise or on pressure fall.
Because of their robust design, they are suitable for harsh
environment and most corrosive media and meet
stringent demands to bring the advantages of high
accuracy, long term stability and protection against water
jets and dust on their moving parts.

Features
n Reliable and accurate multi-stage Pressure Switches
n Dual Performance of Indication and Switch
n Low Hysterisis
n Flameproof or Weatherproof Housing

Technical Specifications
Dial : 100mm,150mm, in aluminium white background with
black markings
Case : SS304 with Bayonet Bezel as a standard
SS316, Diecast Aluminium with screwed bezel, epoxy painted
black (on request)
Protection : Weatherproof to IP-67 (IS/IEC 60529:2001), Flameproof to IIA IIB
Bourdon Size : 63mm dia as a Standard, 110mm dia (on request)
Bourdon Material : SS316 as Standard, Monel on request
Socket Material : SS316 as Standard, Monel on request
Movement : SS304 / SPDT Microswitch movement (Imported from Germany)
as per the type of switch required
Range : (-)1 to 600 kg/cm2
Accuracy : ±1% FSD for Indication and ±2% FSD for Switching
Over range : 130% FSD
Blow Out Disc : Provided
Contacts for Switching : a) 1 SPST, Single, Open Normally, Closes on rise in Pressure or
Vice Versa rated 30VA@230VAC
b) 2 SPST, Dual Contacts, Individually adjustable, one closed one
open, both open, both closed rated 30VA@230VAC
c) 1 SPDT, Single Microswitch, adjustable over entire span rated
5A@230VAC
d) 2 SPDT, Dual Microswitch, adjustable over entire span rated
5A@230VAC

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Accessories

Snubber
A pressure gauge snubber is installed in the line that leads to the pressure gauge. The purpose of the
snubber is to dampen the oscillations and thus provide a steady reading and protection for the gauge
MOC : CS, SS304, SS316, Monel ( Any other on request)
Connection : ½”NPT (F) x1/2”NPT(M) as a Standard. ( Any other on request)

Gauge Saver
The gauge saver is a piston valve designed to protect pressure gauges against over pressure. The
high rate of gauge repairs indicates over pressure at many measuring points which exceed not only
the normal operating pressure by far but also the measuring range of the pressure gauge. Such
pressure peaks destroy the measuring system of the pressure gauge. Expenses for disassembly of
the damaged instrument, reassembly of a new gauge and repair of the damaged one are the
consequences. This can be avoided by using dependably working gauge savers
MOC: CS, SS304, SS316, Monel (Any other on request)
Connection: ½”NPT as a standard. (Any other on request)

Syphon
A pressure gauge syphon is a simple device used to protect a pressure sensor from high-temperature
media, such as steam. It can also be used to reduce the potentially damaging effects of rapid pressure
changes. These low-cost devices allow system builders to use a pressure sensor with a much lower
temperature range in high-temperature applications. Can be offered with IBR Certification if required
MOC: CS, SS304, SS316, Monel (Any other on request)
Connection: ½”NPT(F) x1/2”NPT(M) as a Standard. (Any other on request)

Two Way Isolation Valve

These are needle type valves used for Isolation of the process and the Pressure Gauge.
MOC: CS, SS304, SS316, Monel (Any other on request)
Connection: ½”NPT(F) x1/2”NPT(M) as a Standard. (Any other on request)

Three Way Isolation Valve

These valves are also used for Isolation of the process and the Pressure Gauge.
These type have Drainage Facility
MOC: CS, SS304, SS316, Monel (Any other on request)
Connection: ½”NPT(F) x1/2”NPT(F) x1/2”NPT(M) as a standard. (Any other on request)

Gauge Union
It is used for positive sealing while the pressure gauge may be directed into any direction
MOC: CS, SS304, SS316, Monel (Any other on request)
Connection:1/2”NPT(M) as a Standard. (Any other on request)

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In-House Testing facilities for Pressure Gauges

For the manufacturing & testing of Pressure gauges, we follow EN : 837 standard.
Following tests are carried out to ensure the quality of Pressure gauges. We have facilities to carry out following tests in-house
at our manufacturing plant.

1) Visual Inspection 9) Steady Pressure Endurance Test

2) Dimensional Check 10) Over Pressure Endurance Test
3) Hysteresis Test 11) Test Set Up for Endurance, Pulsation and
Stress Relieving (Test Facility Under
4) Accuracy Test
Commissioning)
5) Degree of Protection Test
12) Helium Leak Test for High Reliability and
6) Leak Test Safety Requirement
7) Mechanical Vibration Suitability Test 13) Hydraulic Dead Weight Test-Model No-
CPB5800 (DH-Budenberg Make)
8) Mounting Position Test

The suggestions and recommendations made in this catalogue are to be used as intended guide only. We do not guarantee performance of the material due to various external factors.
12 As improvements and developments is a continuous process, the specifications provided can be revised regularly without any notification thereon..
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Some of our Valued Customers

q Saint-Gobain Seva Engineering q Jindal Steel & Power Ltd.

q Tata Chemicals Ltd. q Allied Furnaces Pvt. Ltd.
q Hindustan Chemicals Company q Govind Poy Oxygen Ltd.
q India Oil Tanking Ltd. q Paradeep Phosphates Limited
q Meghmani Finechem Limited q Rama Newsprint And Papers Ltd.
q Endress+Hauser (india) Pvt. Ltd. q P. T. Indo-Bharat Rayon
q Solaris Chemtech q Eco Cane Sugar Energy Ltd.
q S. S. Engineers q Advance Ventilation Pvt. Ltd.
q Yokogawa India Ltd. q Chambal Fertilisers and Chemicals Ltd.
q Shanti Gears Ltd. q Clique Solar
q United Industries q Jasubhai Engg. Pvt. Ltd.
q Monnet Ispat & Energy Ltd. q E & C Projects Pvt. Ltd.
q Kalyani Gerdau Steels q Gharda Chemicals
q Shriram Epc Ltd. q Greenesol Power Systems Pvt. Ltd.
q Veesons Energy q Indian Rare Earths Ltd.
q Multi Organics Pvt Ltd. q Clique Developments Ltd.
q Prolific Systems And Technologies q Facor Power Ltd
Pvt. Ltd. q Del Controls Ltd.
q Southern Petrochemicals q Essar Power Gujarat Ltd.
q SRF Limited q Cetex Petrochemicals Ltd.
q Hindalco Industries q Bhel-Bangladesh
q Bilt Graphic Paper Products Ltd. q Bhushan Power & Steel Ltd.
q Indian Acrylics Ltd. q Manali Petrochemicals Ltd.
q Tamilnadu Petro Products Ltd. q Indian Additives Ltd.
q Veesons Energy q Vadinar Power Company Ltd.
q Micromax Systems Pvt. Ltd. q Indo Rama Synthetics Ltd.
q Abb Ltd-Bangalore q Inox Air Products Ltd.
q KG Denim Limited q Chennai Petroleum Corporation Ltd.
q Chemplast Sanmar Ltd. q Coromandel International Ltd.
q Styrolution ABS (india) Ltd. q Grasim Industries Ltd.
q Essar Power Gujarat Ltd. q India Glycols Ltd.
q Rainbow Papers Ltd. q ISGEC Heavy Engineering Ltd.
q Industrial Instruments q Jubilant Lifesciences
q Shriram Non Conventional Energy Ltd. q Konstelec Engineers Pvt Ltd.
q Atul Ltd. q S. S. Company
q Gail Pata

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Pressure Conversion Chart

To psi mbar bar atm pa kPa MPa mmH2O in.H2O mmHg in.Hg kg/cm2

From

psi 1 68.95 0.0689 0.0681 6895 6.895 0.006895 703.8 27.71 51.715 2.036 0.0704

mbar 0.0145 1 0.001 0.000967 100 0.100 0.0001 10.21 0.402 0.75 0.0295 0.00102

bar 14.504 1000 1 0.987 100000 100 0.1 10210 4019 750.1 29.53 1.02

atm 14.7 1013.25 1.01325 1 101325 101.325 0.1013 10343 407.2 760.0 29.92 1.033

pa 0.000145 0.01 0.00001 0.00001 1 0.001 0.000001 0.102 0.00402 0.0075 0.000295 0.00001

kPa 0.14504 10.0 0.01 0.00987 1000 1 0.001 102.07 4.019 7.5 0.295 0.0102

MPa 145.04 10000 10 9.87 1000000 1000 1 101971.6 4014.6 7500.6 295.3 10.2

mmH2O 0.001421 0.098 0.000098 0.000097 9.8 0.0098 0.0000098 1 0.0394 0.0735 0.00289 0.0001

in.H2O 0.0361 2.488 0.002488 0.00246 248.8 0.2488 0.00025 25.4 1 1.866 0.0735 0.00254

mmHg 0.01934 1.333 0.001333 0.001316 133.3 0.1333 0.00013 13.61 0.536 1 0.0394 0.00136

in.Hg 0.4912 33.86 0.03386 0.03342 3386 3.386 0.00386 345.7 13.61 25.4 1 0.0345

kg/cm2 14.22 960.7 0.9807 0.965 98067 98.067 0.0981 10010 394.1 735.6 28.96 1

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M/s. Instruments Industries Pvt Ltd
D2/5, Mapusa Industrial Estate, Mapusa, Goa - 403507, INDIA
Tel.: 0832-2262872/2262610 Fax: 0832-2262814
Email: sales@goainstruments.com Web: www.goainstruments.com

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