DIAGNOSTIC TROUBLE

CODE (DTC)
REFERENCE
B60ZHD2 [C262]; B80ZHD2 [C257];
B60ZAC2 [E230]

PART NO. 4350617 9000 SRM 2486

 Table of Contents

TABLE OF CONTENTS
Error code reference charts................................................................................................................................... 1
Vehicle System Manager (VSM) Error Code Reference Chart......................................................................... 1

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9000 SRM 2486 Error code reference charts

Error code reference charts

VEHICLE SYSTEM MANAGER (VSM) ERROR CODE REFERENCE CHART

END RIDER TRUCKS

Description Threshold Circuit ID Cause Troubleshooting

Outline
DTC 41531-7 Analog Input
Detected error in Power: Battery W240-BB a. Open or short in 1. Check for power,
analog input for voltage lowering valve coil ground and
W801-A
lowering valve coil power circuit excessive resistance
Circuit resistance:
on coil circuit
<1 ohm b. Open, short, or
excessive resistance 2. Check component
Component
in lowering valve resistance
resistance: 40±4
coil ground circuit
ohms 3. Contact Hyster-
c. Faulty lowering Yale Service
valve coil department for
authorization to
d. Faulty combi
replace controller
controller
DTC 41532-6 EVP Drive Shorted
Detected short in Power: Battery W240-BB a. Open or short in 1. Check for power,
lowering valve coil voltage lowering valve coil ground and
W801-A
power circuit excessive resistance
Circuit resistance:
on coil circuit
<1 ohm b. Open, short, or
excessive resistance 2. Check component
Component
in lowering valve resistance
resistance: 40±4
coil ground circuit
ohms 3. Contact Hyster-
c. Faulty lowering Yale Service
valve coil department for
authorization to
d. Faulty combi
replace controller
controller
DTC 41533-5 Valve Cont. Driver
Detected error in Circuit resistance: W010-KK a. Open or short in 1. Check for power,
main contactor coil <1 ohm main contactor coil ground and
W075-BB
circuit power circuit excessive resistance
Component
on coil circuit
resistance: TBD b. Open, short, or
excessive resistance 2. Check component
in main contactor resistance
coil ground circuit
3. Contact Hyster-
c. Faulty main Yale Service
contactor coil department for
authorization to
d. Faulty combi
replace controller
controller

1
Error code reference charts 9000 SRM 2486

Description Threshold Circuit ID Cause Troubleshooting

Outline
DTC 41533-6 Driver Shorted
Detected error in Circuit resistance: W010-KK a. Open or short in 1. Check for power,
main contactor coil <1 ohm main contactor coil ground and
W075-BB
circuit power circuit excessive resistance
Component
on coil circuit
resistance: TBD b. Open, short, or
excessive resistance 2. Check component
in main contactor resistance
coil ground circuit
3. Contact Hyster-
c. Faulty main Yale Service
contactor coil department for
authorization to
d. Faulty combi
replace controller
controller
DTC 41534-12 Coil Short HW KO
Detected error in Circuit resistance: W010-KK a. Open or short in 1. Check for power,
main contactor coil <1 ohm main contactor coil ground and
W075-BB
circuit power circuit excessive resistance
Component
on coil circuit
resistance: TBD b. Open, short, or
excessive resistance 2. Check component
in main contactor resistance
coil ground circuit
3. Contact Hyster-
c. Faulty main Yale Service
contactor coil department for
authorization to
d. Faulty combi
replace controller
controller
DTC 41535-5 Brake Driver Open
Detected error in Power: Battery W241-A a. Open or short in 1. Check for power,
brake driver circuit voltage brake coil power ground and
W096-A
circuit excessive resistance
Circuit resistance:
on coil circuit
<1 ohm b. Open, short, or
excessive resistance 2. Check component
Component
in brake coil ground resistance
resistance: 11.9±1
circuit
ohm 3. Contact Hyster-
c. Faulty brake coil Yale Service
department for
d. Faulty combi
authorization to
controller
replace controller

2
9000 SRM 2486 Error code reference charts

Description Threshold Circuit ID Cause Troubleshooting

Outline
DTC 41535-6 Brake Driver Short
Detected error in Power: Battery W241-A a. Open or short in 1. Check for power,
brake driver circuit voltage brake coil power ground and
W096-A
circuit excessive resistance
Circuit resistance:
on coil circuit
<1 ohm b. Open, short, or
excessive resistance 2. Check component
Component
in brake coil ground resistance
resistance: 11.9±1
circuit
ohm 3. Contact Hyster-
c. Faulty brake coil Yale Service
department for
d. Faulty combi
authorization to
controller
replace controller
DTC 41536-6 Contactor Driver
Detected error in Circuit resistance: W010-KK a. Open or short in 1. Check for power,
main contactor coil <1 ohm main contactor coil ground and
W075-BB
circuit power circuit excessive resistance
Component
on coil circuit
resistance: TBD b. Open, short, or
excessive resistance 2. Check component
in main contactor resistance
coil ground circuit
3. Contact Hyster-
c. Faulty main Yale Service
contactor coil department for
authorization to
d. Faulty combi
replace controller
controller

3
Error code reference charts 9000 SRM 2486

Description Threshold Circuit ID Cause Troubleshooting

Outline
DTC 41550-7 Belly Switch Mismatch
Detected error in Power: Battery CBL-01BRN a. Open or excessive 1. Check power at
belly switch circuit voltage resistance between tiller control module
CBL-01ORN
switch and tiller
Switch-to-control 2. Check for open
600 card
module resistance: and excessive
≤1 ohm b. Open or excessive resistance between
resistance between switch and tiller
CAN-to-tiller-card
switch and motor card
resistance: 60±
controller
ohms 3. Check for open
c. Faulty tiller and excessive
CAN-to-tiller power:
control card resistance between
2.5 VDC
switch and motor
d. Faulty combi
controller
controller
4. Check voltage on
CANHi and CANLo
5. Contact Hyster-
Yale Service
department for
authorization to
replace controller

4
9000 SRM 2486 Error code reference charts

Description Threshold Circuit ID Cause Troubleshooting

Outline
DTC 41558-7 Throttle Mismatch
Error detected on Power at throttle CPS145 a. Faulty throttle 1. Check power at
throttle connector: 5+/-0.5 control throttle connector
CRS058
VDC
b. Open, short, or 2. Check resistance
Resistance at excessive resistance at throttle connector
throttle connector: in throttle
3. Calibrate throttle
≤1 ohm
c. Throttle out of
4. Contact Hyster-
calibration
Yale Service
d. Faulty combi department for
controller authorization to
replace controller
DTC 41560-3 Motor Voltage High
Detected error on Phase cable Motor cables a. Dirty, loose, or 1. Check resistance
traction motor resistance: <1 ohm damaged phase on phase cables
cables
Phase terminal 2. Check resistance
resistance: .322 to . b. Faulty traction between phase
383 ohm motor terminals
c. Faulty combi 3. Repair traction
controller motor
4. Contact Hyster-
Yale Service
department for
authorization to
replace controller
DTC 41560-4 Motor Voltage Low
Detected error on Phase cable Motor cables a. Dirty, loose, or 1. Check resistance
traction motor resistance: <1 ohm damaged phase on phase cables
cables
Phase terminal 2. Check resistance
resistance: .322 to . b. Faulty traction between phase
383 ohm motor terminals
c. Faulty combi 3. Repair traction
controller motor
4. Contact Hyster-
Yale Service
department for
authorization to
replace controller

5
Error code reference charts 9000 SRM 2486

Description Threshold Circuit ID Cause Troubleshooting

Outline
DTC 41560-7 Motor Circuit
Detected error on Phase cable Motor cables a. Dirty, loose, or 1. Check resistance
traction motor resistance: <1 ohm damaged phase on phase cables
cables
Phase terminal 2. Check resistance
resistance: .322 to . b. Faulty traction between phase
383 ohm motor terminals
c. Faulty combi 3. Repair traction
controller motor
4. Contact Hyster-
Yale Service
department for
authorization to
replace controller
DTC 41561-5 Motor Open
Detected error on Phase cable Motor cables a. Dirty, loose, or 1. Check resistance
traction motor resistance: <1 ohm damaged phase on phase cables
cables
Phase terminal 2. Check resistance
resistance: .322 to . b. Faulty traction between phase
383 ohm motor terminals
c. Faulty combi 3. Repair traction
controller motor
4. Contact Hyster-
Yale Service
department for
authorization to
replace controller
DTC 41562-7 Encoder Error
Detected error on Traction encoder W250-BB a. Open or short in 1. Check power on
encoder power: 5±0.5 VDC encoder supply encoder supply
W102-CC
circuit
Signal resistance: 2. Check power on
W577-A
<1 ohm b. Open or short in encoder ground
W578-A encoder ground
3. Check resistance
circuit
on signal A
c. Open, short, or
4. Check resistance
excessive resistance
on signal B
in encoder signal
circuit 5. Replace encoder
d. Faulty encoder

6
9000 SRM 2486 Error code reference charts

Description Threshold Circuit ID Cause Troubleshooting

Outline
DTC 41567-3 Contactor Welded Tips
Detected error on Power: Battery N/A a. Contactor stuck 1. Check for battery
main contactor voltage open voltage to the
contactor
b. Contactor stuck
closed 2. Check contactor
for damage
DTC 41568-5 Contactor Open
Detected error on Power: Battery N/A a. Contactor stuck 1. Check for battery
main contactor voltage open voltage to the
contactor
2. Check contactor
for damage
DTC 41569-4 Capacitor Bank Charge
Detected error on Precharge voltage: N/A Damaged B(+) cable 1. Check precharge
capacitor bank Battrery voltage voltage
Faulty controller
2. Repair b(+) cable
3. Contact Hyster-
Yale Service
department for
authorization to
replace controller
DTC 41581-0 Motor Overheated
Motor temperature Circuit resistance: W102-BB a. Open or short in 1. Check resistance
too high <1 ohm temperature sensor on temperature
W367-A
circuit sensor circuit
Component
resistance: TBD b. Motor overheated 2. Check continuity
on temperature
Motor temperature: c. Faulty
sensor circuit
160°C (230°F) temperature sensor
3. Check resistance
d. Faulty combi
across temperature
sensor
sensor
4. Check actual
motor temperature
against reported
motor temperature
5. Replace
temperature sensor
6. Contact Hyster-
Yale Service
department for
authorization to
replace controller

7
Error code reference charts 9000 SRM 2486

Description Threshold Circuit ID Cause Troubleshooting

Outline
DTC 41583-0 Controller Overheated
Controller Controller N/A a. Controller 1. Check actual
temperature too temperature: 110°C overheated controller
high (230°F) temperature against
b. Faulty combi
reported controller
controller
temperature
2. Contact Hyster-
Yale Service
department for
authorization to
replace controller
DTC 41585-3 Key Input Voltage Low
Detected voltage-to- B(+): Battery N/A a. Wrong battery 1. Check battery
keyswitch error voltage inserted configuration
b. Battery requires 2. Check B(+) to
service controller voltage
c. Faulty 400A fuse 3. Service battery
d. Faulty 300A fuse 4. Check 400A
combi fuse
e. Faulty combi
controller 5. Check 300A
combi fuse
6. Contact Hyster-
Yale Service
department for
authorization to
replace controller
DTC 41585-12 Wrong Set Battery
Truck battery B(+): Battery N/A a. Wrong battery 1. Check battery
setting does not voltage inserted configuration
match actual
b. Battery requires 2. Check B(+) to
battery
service controller voltage
c. Faulty 400A fuse 3. Service battery
d. Faulty 300A fuse 4. Check 400A
combi fuse
e. Faulty combi
controller 5. Check 300A
combi fuse
6. Contact Hyster-
Yale Service
department for
authorization to
replace controller

8
9000 SRM 2486 Error code reference charts

Description Threshold Circuit ID Cause Troubleshooting

Outline
DTC 41586-4 SWS Speed Reduced
Shutdown warning B(+): Battery N/A a. Wrong battery 1. Check battery
system has derated voltage inserted configuration
truck
b. Battery requires 2. Check B(+) to
service controller voltage
c. Faulty 400A fuse 3. Service battery
d. Faulty 300A fuse 4. Check 400A
combi fuse
e. Faulty combi
controller 5. Check 300A
combi fuse
6. Contact Hyster-
Yale Service
department for
authorization to
replace controller
DTC 41586-18 Emergency Shutdown
Truck shutdown due B(+): Battery N/A a. Wrong battery 1. Check battery
to low battery voltage inserted configuration
voltage detected
b. Battery requires 2. Check B(+) to
service controller voltage
c. Faulty 400A fuse 3. Service battery
d. Faulty 300A fuse 4. Check 400A
combi fuse
e. Faulty combi
controller 5. Check 300A
combi fuse
6. Contact Hyster-
Yale Service
department for
authorization to
replace controller

9
Error code reference charts 9000 SRM 2486

Description Threshold Circuit ID Cause Troubleshooting

Outline
DTC 41596-4 Battery Inhibit
Low battery voltage B(+): Battery N/A a. Wrong battery 1. Check battery
has derated truck voltage inserted configuration
b. Battery requires 2. Check B(+) to
service controller voltage
c. Faulty 400A fuse 3. Service battery
d. Faulty 300A fuse 4. Check 400A
combi fuse
e. Faulty combi
controller 5. Check 300A
combi fuse
6. Contact Hyster-
Yale Service
department for
authorization to
replace controller
DTC 41597-19 CAN Fault from Li-Ion BMS
Bad CAN message CANbus resistance: 901-B a. Open or short in 1. Check resistance
from li-ion battery 60 +/- 6 ohms CANbus on CANbus
900-B
management system
Ground resistance: b. Open or short in 2. Check resistance
112-C
<1 ohm ground circuit at CAN connector
3. Check for short to
ground on CANbus
DTC 41599-7 Till Angle Fault
Detected error in Power circuit W010-MM a. Open or short in 1. Check voltage on
tiller angle voltage: Battery proximity sensor sensor power circuit
W515-A
voltage power circuit
2. Check voltage on
W101-KK
Ground circuit b. Open or short in sensor ground
voltage: Battery proximity sensor circuit
voltage ground circuit
3. Check resistance
Sensor signal circuit c. Open or short in on sensor signal
resistance: <1 ohm proximity sensor circuit
signal circuit
4. Replace proximity
d. Faulty proximity sensor
sensor

10
9000 SRM 2486 Error code reference charts

Description Threshold Circuit ID Cause Troubleshooting

Outline
DTC 41599-12 Controller Internal Fault
Detected error in B(+): Battery W010-AK a. Faulty B(+) cable 1. Check voltage at
combi controller voltage B(+) and B(-)
b. Faulty B(-) cable
terminals on
B(-): Battery voltage
c. Open or short in controller
CANHi voltage: 2.5 key input circuit
2. Check voltage on
VDC
d. Faulty combi CANHi
CANLo voltage: 2.5 controller
3. Check voltage on
VDC
CANLo
CANbus resistance:
4. Check resistance
60±6 ohms
on CANbus
5. Contact Hyster-
Yale Service
department for
authorization to
replace controller
DTC 41600-19 CANbus From Combi
Detected error in CAN circuit voltage: W901-AA a. Open or short on 1. Check CANbus
CANbus connection 2.5 VDC CANHi for open or short
W900-AA
to combi controller
CANbus resistance: b. Open or short on 2. Check CANbus
60±6 ohms CANLo for excessive
resistance
c. Faulty
termination resistor 3. Contact Hyster-
Yale Service
d. Faulty combi
department for
controller
authorization to
replace controller

11
Error code reference charts 9000 SRM 2486

Description Threshold Circuit ID Cause Troubleshooting

Outline
DTC 41600-31 Serial Number Mismatch Rekey To Clear
Serial number on CAN circuit voltage: W009-B a. Outdated or bad 1. Check CDF
display and serial 2.5 VDC CDF version
W013-J
number on combi
CANbus resistance: b. Open or short on 2. Check CANbus
controller do not W013-K
60±6 ohms CANHi for open or short
match
Display voltage: c. Open or short on 3. Check CANbus
24±2.5 VDC CANLo for excessive
resistance
d. Faulty
termination resistor 4. Check for open or
short on display
e. Open or short on
circuit
display circuit
5. Replace
f. Faulty display
termination resistor
g. Fault combi
6. Contact Hyster-
controller
Yale Service
department for
authorization to
replace display
7. Contact Hyster-
Yale Service
department for
authorization to
replace controller
DTC 41604-19 CAN Bus From Steer
Detected error in CAN circuit voltage: W901-AA a. Open or short on 1. Check for open or
CANbus connection 2.5 VDC CANHi short on CANHi
W900-AA
to EPAS
CANbus resistance: b. Open or short on 2. Check for open or
60±6 ohms CANLo short on CANLo
c. Faulty 3. Check CANbus
termination resistor for excessive
resistance
d. Faulty EPAS
motor 4. Replace EPAS
motor

12
9000 SRM 2486 Error code reference charts

Description Threshold Circuit ID Cause Troubleshooting

Outline
DTC 41606-19 CAN Bus From Handle
Detected error in CAN circuit voltage: 901-YEL a. Open or short on 1. Check for open or
CANbus connection 2.5 VDC CANHi short on CANHi
900-GRN
to steer handle
CANbus resistance: b. Open or short on 2. Check for open or
60±6 ohms CANLo short on CANLo
c. Faulty 3. Check CANbus
termination resistor for excessive
resistance
d. Faulty tiller
control card 4. Replace tiller
control card
DTC 41609-0 CAN Bus KO Disp
Detected error in Display circuit W242-FF a. Open or short on 1. Check for open or
CANbus connection voltage: Battery display circuit short on display
W901-BB
to display voltage circuit
b. Open or short on
W900-BB
CAN circuit voltage: CANHi 2. Check CANbus
2.5 VDC W101-EA for open or short
c. Open or short on
CANbus resistance: CANLo 3. Check CANbus
60±6 ohms for excessive
d. Faulty
resistance
termination resistor
4. Replace
e. Faulty display
termination resistor
5. Contact Hyster-
Yale Service
department for
authorization to
replace display
DTC 41747-13 Download Parameters
Parameters in CDF Combi controller B(+) a. Outdated or bad 1. Check CDF
do not match truck voltage: Battery CDF version
B(-)
configuration voltage
b. Faulty battery 2. Check for open or
W010-AK
Key switch voltage: cable short on B(+)
Battery voltage
c. Open or short on 3. Check for open or
key input circuit short on B(-)
4. Check for open or
short on Key Input
Circuit

13
Error code reference charts 9000 SRM 2486

Description Threshold Circuit ID Cause Troubleshooting

Outline
DTC 42599-0 Any Tiller Card Error
Detected error in Tiller card circuit W010-DD a. Open or short on 1. Check tiller card
tiller card voltage: Battery tiller card power circuit for open or
W101-DD
voltage circuit short
901-YEL
CAN circuit voltage: b. Open or short on 2. Check CANbus
2.5 VDC 900-GRN tiller card ground for open or short
circuit
CANbus resistance: 3. Check CANbus
60±6 ohms c. Open or short on for excessive
CANHi resistance
d. Open or short on 4. Replace
CANLo termination sensor
e. Faulty 5. Replace tiller
termination resistor control card
f. Faulty tiller
control card
DTC 42606-19 CAN Bus to Tiller
Detected error in CAN circuit voltage: 901-YEL a. Open or short on 1. Check for open or
CANbus connection 2.5 VDC CANHi short on CANHi
900-GRN
to steer handle
CANbus resistance: b. Open or short on 2. Check for open or
60±6 ohms CANLo short on CANLo
c. Faulty 3. Check CANbus
termination resistor for excessive
resistance
d. Faulty tiller
control card 4. Replace tiller
control card

14
9000 SRM 2486 Error code reference charts

Description Threshold Circuit ID Cause Troubleshooting

Outline
DTC 43571-7 EPAS Torque Sensor (legacy EPAS)
Detected error on Torque sensor W250-CC a. EPAS needs 1. Calibrate EPAS
EPAS torque sensor circuit voltage: calibration
W322-A 2. Check torque
(legacy EPAS) 5±0.5 VDC
b. Open or short in sensor supply for
W323-A
Torque sensor torque sensor open or short
signal resistance: <1 W102-DD supply
3. Check torque
ohm
c. Open or short in sensor signal for
torque sensor signal open or short
d. Open or short in 4. Check torque
torque sensor sensor ground for
ground open or short
e. Faulty torque 5. Replace torque
sensor sensor
f. Faulty drive unit 6. Contact Hyster-
Yale Service
department for
authorization to
replace drive unit

15
Error code reference charts 9000 SRM 2486

Description Threshold Circuit ID Cause Troubleshooting

Outline
DTC 43571-7 Torque Sensor Alarm (new ZEPAS)
Detected error on T1 or T2 voltage: 260-ORN a. Faulty torque 1. Check ZEPAS
EPAS torque sensor 2.1-2.9 VDC sensor voltage
322-WHT
(new ZEPAS)
Sum of T1 and T2 b. Open or short in 2. Check for open or
109-GRN
voltage: 4.5-5.5 VDC EPAS harness short on torque
sensor power circuit
Torque sensor input c. Faulty EPAS
power: 4.5 VDC motor 3. Check resistance
across torque sensor
Torque sensor d. Misaligned
resistance: 1000 torsion bar 4. Align torsion bar
Ohm
5. Replace EPAS
motor
DTC 43572-6 Motor Stalled
Steer motor is EPAS calibration W572-A a. Load exceeds 1. Reduce load
stalled circuit voltage: 5 capacity
2. Check floor
VDC
b. Uneven floor surface
surface
3. Check drive
c. Poor drive wheel wheel condition
condition
4. Check MDU for
d. Mechanical dbinding
binding in steer
5. Calibrate EPAS
mechanism
6. Check for open or
e. EPAS needs
short on EPAS
calibration
calibration circuit
f. Open or short in
7. Replace EPAS
EPAS calibration
motor
circuit
g. Faulty EPAS
motor

16
9000 SRM 2486 Error code reference charts

Description Threshold Circuit ID Cause Troubleshooting

Outline
DTC 43572-7 EPAS Mismatch
Tiller position and Proximity sensor W010-MM a. Open or short in 1. Check voltage on
EPAS position do circuit voltage: proximity sensor sensor power
W515-A
not match Battery voltage power circuit circuits
W101-KK
Torque sensor b. Open or short in 2. Check voltage on
circuit voltage: W250-CC proximity sensor sensor ground
5±0.5 VDC W102-DD ground circuit circuits
Signal circuit W322-A c. Open or short in 3. Check resistance
resistance: <1 ohm proximity sensor on sensor signal
W323-A signal circuit circuits
d. Open or short in 4. Replace proximity
torque sensor power sensor
circuit
5. Replace torque
e. Open or short in sensor
torque sensor
ground circuit
f. Open or short in
torque sensor signal
circuit
g. Faulty proximity
sensor
h. Faulty torque
sensor
DTC 43572-7 Steer Angle Alarm
Tiller position and Proximity sensor 108-GRN a. Proximity sensor 1. Check proximity
EPAS position do voltage: 11-14 VDC improperly set sensor gap
281-WHT
not match
Proximity sensor b. Faulty proximity 2. Check resistance
515-WHT
supply voltage: 1V sensor across proximity
sensor
c. Open or short in
EPAS harness 3. Check resistance
on proximity wire
harness

17
Error code reference charts 9000 SRM 2486

Description Threshold Circuit ID Cause Troubleshooting

Outline
DTC 43573-13 EPAS Centering Fault
EPAS system Power circuit W010-MM a. Open or short in 1. Check voltage on
detected non- voltage: Battery proximity sensor sensor power circuit
W515-A
centered steer voltage power circuit
2. Check voltage on
position after W101-KK
Ground circuit b. Open or short in sensor ground
centering
voltage: Battery proximity sensor circuit
commanded
voltage ground circuit
3. Check resistance
Sensor signal circuit c. Open or short in on sensor signal
resistance: <1 ohm proximity sensor circuit
signal circuit
4. Replace proximity
d. Faulty proximity sensor
sensor
DTC 43574-6 EPAS Stalled
Detected stall in EPAS motor circuit W900-EE a. Bad connections 1. Check B(+) and
EPAS motor voltage: Battery from B(+) and B(-) B(-) cable
W901-EE
voltage to EPAS connections to EPAS
W010-AQ
CAN circuit voltage: b. Open or short on 2. Check EPAS
2.5 VDC W102-EE EPAS supply circuit motor circuit for
open or short
CANbus resistance: c. Open or short on
60 +/- 6 ohms EPAS ground circuit 3. Check for open or
short on CANHi
d. Open or short on
CANHi 4. Check for open or
short on CANLo
e. Open or short on
CANLo 5. Check CANbus
for excessive
f. Faulty
resistance
termination resistor
6. Replace EPAS
g. Faulty EPAS
motor
motor
DTC 43575-7 EPAS Security Line
Detected error in EPAS security line 574-WHT a. Open or short on 1. Check resistance
EPAS security line resistance: ≤1 ohm EPAS security line on EPAS security
line
b. Faulty combi
controller 2. Contact Hyster-
Yale Service
department for
authorization to
replace controller

18
9000 SRM 2486 Error code reference charts

Description Threshold Circuit ID Cause Troubleshooting

Outline
DTC 43581-31 EPAS Over Temperature
Detected high N/A N/A a. Load exceeds 1. Reduce load
temperature on capacity
2. Check floor
EPAS mopor
b. Uneven floor surface
surface
3. Check drive
c. Poor drive wheel wheel condition
condition
4. Check MDU for
d. Mechanical binding
binding in steer
mechanism
DTC 43586-4 DC Bus Voltage Low
Detected error on EPAS calibration W572-A a. EPAS needs 1. Calibrate EPAS
DC bus circuit voltage: 5 calibration
2. Check for open or
VDC
b. Open or short in short on EPAS
EPAS calibration calibration circuit
circuit
3. Replace EPAS
c. Faulty EPAS motor
motor
DTC 43595-13 EPAS Calibrating
Detected error on EPAS calibration W572-A a. EPAS needs 1. Calibrate EPAS
DC bus circuit voltage: 5 calibration
2. Check for open or
VDC
b. Open or short in short on EPAS
EPAS calibration calibration circuit
circuit
3. Replace EPAS
c. Faulty EPAS motor
motor
DTC 43599-0 EPAS Alarm
Detected error on CAN circuit voltage: W900-EE a. Open or short on 1. Check for open or
EPAS CANbus 2.5 VDC CANHi short on CANHi
W901-EE
CANbus resistance: b. Open or short on 2. Check for open or
60±6 ohms CANLo short on CANLo
c. Faulty 3. Check CANbus
termination resistor for excessive
resistance
d. Faulty EPAS
motor 4. Replace EPAS
motor

19
Error code reference charts 9000 SRM 2486

Description Threshold Circuit ID Cause Troubleshooting

Outline
DTC 43599-12 EPAS Internal Failure Alarm
Detected internal Voltage across 035-RED a. Outdated or bad 1. Check CDF
error in EPAS contactor: Battery CDF version
244-RED
system voltage
b. Battery requires 2. Check battery
243-RED
service condition
249-RED
c. Faulty battery 3. Check continuity
cables on EPAS circuit
d. Open or short in 4. Check battery
EPAS harness connections
e. Faulty main 5. Check voltage on
contactor main contactor
DTC 43604-19 CAN Bus From Combi
Detected error in CAN circuit voltage: W900-EE a. Bad connections 1. Check B(+) and
CANbus from combi 2.5 VDC from B(+) and B(-) B(-) cable
W901-EE
controller to EPAS to EPAS connections to EPAS
CANbus resistance:
60±6 ohms b. Open or short on 2. Check for open or
CANHi short on CANHi
c. Open or short on 3. Check for open or
CANLo short on CANLo
d. Faulty 4. Check CANbus
termination resistor for excessive
resistance
e. Faulty EPAS
motor 5. Replace EPAS
motor
DTC 43705-13 EPAS Not Calibrated
EPAS calibration EPAS calibration W572-A a. EPAS needs 1. Calibrate EPAS
needs to be circuit voltage: 5 calibration
2. Check for open or
performed VDC
b. Open or short in short on EPAS
EPAS calibration calibration circuit
circuit
3. Replace EPAS
c. Faulty EPAS motor
motor
DTC 43734-13 EPAS Calibration Abort
EPAS calibration EPAS calibration W572-A a. EPAS needs 1. Calibrate EPAS
did not complete circuit voltage: 5 calibration
2. Check for open or
(legacy EPAS) VDC
b. Open or short in short on EPAS
EPAS calibration calibration circuit
circuit
3. Replace EPAS
c. Faulty EPAS motor
motor

20
9000 SRM 2486 Error code reference charts

Description Threshold Circuit ID Cause Troubleshooting

Outline
DTC 43734-13 EPAS Calibration Failed Alarm
EPAS calibration T1 or T2 voltage: 260-ORN a. Faulty torque 1. Check ZEPAS
did not complete 2.1-2.9 VDC sensor voltage
322-WHT
(new ZEPAS)
Sum of T1 and T2 b. Open or short in 2. Check for open or
109-GRN
voltage: 4.5-5.5 VDC EPAS harness short on torque
sensor power circuit
Torque sensor input c. Faulty EPAS
power: 4.5 VDC motor 3. Check resistance
across torque sensor
Torque sensor d. Misaligned
resistance: 1000 torsion bar 4. Align torsion bar
Ohm
5. Replace EPAS
motor
DTC 44599-7 Battery Fault
Detected error in B(+): Battery N/A a. Wrong battery 1. Check battery
battery voltage installed configuration
b. Battery requires 2. Check B(+) to
service controller voltage
c. Faulty 400A fuse 3. Service battery
d. Faulty 300A fuse 4. Check 400A
combi fuse
e. Faulty combi
controller 5. Check 300A
combi fuse
6. Contact Hyster-
Yale Service
department for
authorization to
replace controller
DTC 44607-19 CAN Com. From Battery
Detected error in B(+): Battery N/A a. Wrong battery 1. Check battery
battery voltage installed configuration
b. Battery requires 2. Check B(+) to
service controller voltage
c. Faulty 400A fuse 3. Service battery
d. Faulty 300A fuse 4. Check 400A
combi fuse
e. Faulty combi
controller 5. Check 300A
combi fuse
6. Contact Hyster-
Yale Service
department for
authorization to
replace controller

21
Error code reference charts 9000 SRM 2486

Description Threshold Circuit ID Cause Troubleshooting

Outline
DTC 45560-3 Pump VMN High
Error detected on Pump motor B(+) a. Faulty 300A fuse 1. Check pump
pump circuit circuits: Battery motor power circuit
B(-) b. Open or short on
voltage for open or short
pump motor power
circuit 2. Check 400A fuse
in combi controller
c. Open or short on
pump motor ground 3. Check pump
motor ground circuit
d. Faulty pump
for open or short
motor
4. Repair or replace
pump motor
DTC 45560-4 Truck Lockout
Error detected on Pump motor B(+) a. Faulty 300A fuse 1. Check pump
pump circuit circuits: Battery motor power circuit
B(-) b. Open or short on
voltage for open or short
pump motor power
circuit 2. Check 400A fuse
in combi controller
c. Open or short on
pump motor ground 3. Check pump
motor ground circuit
d. Faulty pump
for open or short
motor
4. Repair or replace
pump motor
DTC 45560-6 Pump Stby I High
Error detected on Pump motor B(+) a. Faulty 300A fuse 1. Check pump
pump circuit circuits: Battery motor power circuit
B(-) b. Open or short on
voltage for open or short
pump motor power
circuit 2. Check 400A fuse
in combi controller
c. Open or short on
pump motor ground 3. Check pump
motor ground circuit
d. Faulty pump
for open or short
motor
4. Repair or replace
pump motor

22
9000 SRM 2486 Error code reference charts

Description Threshold Circuit ID Cause Troubleshooting

Outline
DTC 45561-5 Pump I=O Ever
Error detected on Pump motor B(+) a. Faulty 300A fuse 1. Check pump
pump circuit circuits: Battery motor power circuit
B(-) b. Open or short on
voltage for open or short
pump motor power
circuit 2. Check 400A fuse
in combi controller
c. Open or short on
pump motor ground 3. Check pump
motor ground circuit
d. Faulty pump
for open or short
motor
4. Repair or replace
pump motor

23
 TECHNICAL PUBLICATIONS

9000 SRM 2486 6/22