Saudi Arabia Industrial TV System Guide
Saudi Arabia Industrial TV System Guide
1、 Basic Principles
2、 Equipment list
1) Summary
2) Equipment
3) System diagram
5、 Achievement
1、 Basic Principles
The planning and design of the system strictly follows the relevant standards
and specifications of the following countries and regions:
1. GA/T75-94 Security engineering procedures and requirements
2. GBJ303-88 Building electrical installation engineering quality
inspection and evaluation standards
3. GA/T 514-2004 Code for acceptance of TV monitoring system for
traffic engineering
4. GA/T70-2004 Security engineering cost budget establishment method
5. GB 50348-2004 Technical specifications for security engineering
6. GB14050-93 Grounding form of the system and safety technical
requirements system
7. GB50198-94 Method for subjective assessment of quality of color
television image
8. GA308-2001 Safety and prevention system acceptance rules
2、Equipment list
Normal industrial
2
television
Inside kiln Outside kiln Air pressur e Water pressure Temperatur e Overload
Drive mechanism
Mechanism control
Water electric
Protective probe control cabinet Monitor Monitor
Base board
远程控制器
摄像机控制 摄像机控制
上 上
光圈 光圈
左 确定 右 左 确定 右
下 下
1# 2#
Electrical machine
SGB-101 probe type high-temperature industrial
television system Tianjin Television Technology In stitute
Positi on of probe Alarm display
Inside kiln Outside kiln Air pressure Water pressure Temperatur e Overload
Drive mechanism
Mechanism control
Water electric
Protective probe control cabinet
Base board
2.1 General Structure and Working Principle
AC 230V20A
(The power supply )
The slider
hanger
空气开关 开关电源
QG FU1 FU2 DC
PV
SP
SET R/S
FKM RKM
0.3
0.2 0.4
0.1 0.5
0 0.6
External connection compressed air pipe, as shown in the diagram position will
be compressed air nozzle connected to the electrical cabinet on the left side of the
air inlet, electrical cabinet on the right for a way to probe the purge gas.
External cooling water pipes, according to the graphical position to connect the
cooling water return pipe mouth in electric cabinet on the right side of the return
water inlet, water and electricity gas holder on the left side of the water for cooling
water outlet.
SP D7 TS D8
J1 J2 J3 J4 J5 J6 AT OUT ALM1 ALM2
NO NC NO NC NO NC
SET R/S
Door lock
FKM RKM
Debuging video
Thermal
relay
Positive Reverse
contactor contactor
Electric control cabinet layout
button and alarm lamp
Line L
Lagging head
tail wiring joint
Lagging head
Lagging head
tail wiring joint
Lagging head
1 2 3 4 5 6 7 8
A B
orange white red black brown blue green yellow
Thermodetector Lens Camera power menu
Transmission mechanism of the wiring diagram
C NC C NO C NC C NO U1 V1 Z2 U2
+ - + - Core
Thermocouple Lens Ground
Video
+ - aperture A B
Camera The menu
power
supply
middle middle U1 Z2 V1 U2 O I + - + - O I O I
closed open Water DC12V Lens Forward Emergency Air
Electrical Camera pressure Forward
NC NO pressure power aperture button stop
machine
Front limit
Field connection diagram of electric control system
Electrical control
cabinet wiring
diagram
1 2
1 2
Air
pressure 1 2
alarm Water
1 2 pressure 1 2
signal The
alarm
Air signal protective
pressure sleeve The protective
alarm forward sleeve bacvk
signal signal
1 2
Water
pressure
alarm The remote
Central
controller Control
Display device Room
Video line Optical Optical Video line
transceiver transceiver
transmitter receiver
1 2 3 4 5 6 7 8 Video
A B
Orange White
Temperature
Red Black Green Yellow
Lens Menu
The protective sleeve
Brown Blue aperture
Camera
power supply connection port
PV
5
SP
6
AT OUT ALM1 ALM2 10
SET R/S
7 8 9
1 2 3 4
① Set key (SET)
② Shift key (<R/S)
③ Impaiment key(∨)
④ Appreciation key (∧)
⑤ Measurements display unit (PV red)
⑥ Settings display unit (SV green)
⑦ Indicator light of self-tuning (AT, green , It will illuminate when
works)
⑧ Indicator light of control output (OUT1, green, It will illuminate
when there is an output)
⑨ Alarm1 indicator light (ALM1, red, It will illuminate when there
is an output)
⑩ Alarm1 indicator light (ALM2, red, It will illuminate when there
is an output)
3) Wire connection chart
1 8
AC 220V
2 9
3 10
4 11
5 12
Output 6 13
Normally Thermocouple
closed point 7 14
Remote controller
camera control camera control
up up
aperture aperture
left enter right left enter right
down down
2 2
1# 1 2# 1
1# 2#
A B + — A B + —
3 4
menu aperture menu aperture
0.3
0.2 0.4
0.1 0.5
0 0.6
Gas pressure
gauge
0.3
0.2 0.4
Water pressure
gauge
Ø Decompression Filter
First, the on-the-spot air source is liable to pollution due to the special
environment. Gas with impurities will influence the normal operating of the
equipment. So it is necessary to let the on-the-spot air source go through
decompression filter to make polluted air achieve the cleanness requirement
of the technical index of high-temperature television system. Second, the
decompression filter in the gas treatment device has the function of pressure
adjustment, which can adjust the pressure of the on-the-spot air source.
Product Characteristic——
Parts Description——
1. trackwheel
2. pressure gauge
3. inlet of compressed air
1
4. outlet of compressed air
Use Instruction—— 2
④ Pressure Gauge
Product Characteristic——
On the electric contact signal pin of the pressure gauge, there is an
adjustable permanent magnet which can increase contact suction and
quicken the contact act in order to make the contact reliable and eliminate arc.
And it can also effectively avoid frequent on and off of the contact due to
vibration of working environment or pulse of medium pressure. So the electric
contact pressure gauge has the merits of reliable act, long life span and great
power of contact on and off.
When the electric contact pressure gauge is used together with
corresponding electrical devices (such as relay and contactor), auto control
and alarm of the tested pressure system can be realized.
Technical Index——
Meter name electric contact pressure gauge
Measurement scope 0~0.6MPa
Accuracy Level 1.6 level
Connector thread M20×1.5
Environmental temperature -40℃~70℃
Relative humidity ≤80%
Use Instruction——
The normal measurement scope of electric contact pressure gauge in
high-temperature television system is set at 0.25~0.6MPa. If the inlet
pressure of compressed air is less than 0.25 MPa, the contact of electric
contact pressure gauge will be closed, and electric control system will give an
alarm signal and the protective probe will automatically retreat out of the kiln.
Use Instruction——
The normal measurement scope of electric contact pressure gauge in
high-temperature television system is set at 0.1~0.35MPa. If the inlet pressure of
the cooling water is less than 0.1 MPa, the contact of electric contact pressure
gauge will be closed, and electric control system will give an alarm signal and the
protective probe will automatically retreat out of the kiln.
SGB-101 probe type high-temperat ure industrial
television system
3.1 Shape and Size
Inside kiln Outside kiln Air pressure Water pressure Temperature Overload
3. Weight and Size
Width
Mechanism control
Grate cooler
Kiln head
Width
Furnace wall
Thickness
prefabricated
angle iron Prefabricated
angle iron
Kiln wall
Kiln hull
30x30
Angle iron
SGB-101 probe type high-temperature industrial
television system
4.1.2 Laying of cooling water pipes
炉内 炉外 气压 水压 温度 过载
SGB-101 probe type high-temperat ure industrial
television system
机构控制
进 急停 退
4.1.2 Laying of compressed air pipes
炉内 炉外 气压 水压 温度 过载
Install head
Install gearing
at the kiln mouth
Laying water, electricity Fasten water, electricity and
4.3 Adjustment
4.3.1 Adjust video head in the kiln to the kiln mouth (concentricity)
2
3
7. Maintenance
1. The core of inhaler should be removed and cleaned by alcohol every month.
2. The gas inlet and outlet of the inhaler should be reversed to be rinsed every
three months.
3. Make the head stretch into and retreat from the kiln every month to check
whether the cylinder works normally.
4. Try all the alarms every month to see whether they alarm correctly.
5. Examine high-temperature lagging head once every month to check out
whether air scavenging are normal.
6. Check out whether the air pipes are leaking every half month.
4、Normal industrial television Technical note
1)Summary
This system the supplier is responsible for all the equipment supply and
guide the installation and debugging the whole system, experience after receive
the supplier is responsible for the equipment delivered and completed the system
all related materials and training.
Technology should be able to meet all system: advanced, effective, real time,
guarantee the safe operation of the equipment, to provide advanced means for
scientific and efficient management.
2)Equipment
This system is composed of three parts: the front-end equipment,
transmission equipment, control equipment, the requirements are as follows:
2.1 Front-end equipment
This system front-end set 12 sets of color CCD camera, they all use samsung
SCZ - 2250 pd camera, this camera is 25 x optical zoom, 16 x digital zoom, 600
TVL color, black and white 700 TVL; And equipped with 12 SPIH - 301 electric
outdoor yuntai (horizontal rotation Angle 0 ° ~ 356 °, vertical 0 ° ~ 90 °) and using
the all-weather protective cover for protection, can maintain the normal work and
prolong the service life of the camera.
2.2 Transmission system
Front-end video signal in this system through the four core single-mode optical
fiber cable transmission, each equipment at the scene with an optical transceiver
transmitter, control room with a light transmitter receiver. Field devices of power
supply from every recent electrical room for power supply equipment.
2.3 control equipment
System is controlled in the video matrix switcher, intelligent keyboard, 3 color
four image segmentation, etc.; Central control room and hoisting with 4 sets of 32
"color monitor. The video matrix switcher with intelligent keyboard to access the
image on the monitor switch and site yuntai up and down or so, the camera
focused on changing times control. 4 sets of 32" color monitor (of which three
connected 3 color four images segmentation), can be used as a display device to
show the scene of the image.
RVV2 x1.0
Single mode four core cable
3) System diagram
Video
Any of the 4 road SYV75-5
matrix The video signal Color four picture
separator
switcher Monitor
SYV75-5
RVV2 x1.0
RVV4 x0.5 Single mode four core cable Optical SYV75-5
transceiver
Front-end
SYV75-5 The power supply can convenientl y select Receiver Color four picture
box Any of the 4 road
10 The video signal
RVV5 x0.5 separator
RVV2 x1.0
RVV4 x0.5 Single mode four core cable SYV75-5
Optical
SYV75-5 transceiver Any of the 4 road
The power supply can convenientl y select The video signal
Receiver
11 RVV5 x0.5
Color four picture
Explosion-proof separator
front box
RVV2 x1.0
Single mode four core cable Optical
SYV75-5
RVV4 x0.5 Monitor
transceiver
SYV75-5 The power supply can convenientl y select Receiver SYV75-5
12 7 RS485 signal access Intelligent keyboard
RVV5 x0.5
Explosion-proof
front box
4) industrial television system technical specification
The whole system is completed, should be able to achieve the following
functions to meet the needs of system application:
1)Realizing real-time online monitoring of all monitoring points ;
2)System can control the front camera to adjust the camera angle, focal
length, field etc conveniently.
3)The system is equipped with hard disk recorders that records 15 channel
video images of industrial television system in order to facilitate access to view.
4)The system is equipped with four Quad that can achieve 4 video signals at
the same time access. Four video signals through the four Quad can be four
images or single image in 1 monitor on display.
5)The system has very strong adaptability to environment, which is normally
used in harsh environment.
6)The system should be able to long-term stable and reliable operation, low
failure rate, convenient installation and maintenance.
7)System have good performance,applicability.
Ø Front-end equipment
1) Integrated camera
Brand: Samsung
Model: SCZ-2250PD
Imaging: Colorful
Power: 4.2W
2) Electric PTZ
Brand: TVTECH
Model: SPIH-301
Power: AC24V
Size: 200×248(height) mm
Model: SQF-1
Input voltage: DC12V /AC110-240V 50/60HZ
4) Decoder
Brand: TVTECH
Model: SYM-1
The decoder is a front-end equipment of the system that can control the PTZ,
lens, power, windshield wiper and light. The control keyboard, matrix and
computer system can achieve to control the PTZ, lens and auxiliary function
through the decoder. RS485 or Manchester code was used which compatible with
a variety of control protocol, with the function of lightning proof and anti
interference circuit design.
Main features:
l High voltage, static, lightning design, the software adopts the communication
interference automatically reset technique.
l Lens voltage, 6-12V adjustable (factory is 8V), which is used to adjust the lens
speed.
l 2 sets of auxiliary switch can be used to control the lights, wiper or camera
power.
Technical specifications:
Camera settings:
You can control the head of the upper and lower, left, right, automatic. PTZ
voltage of AC24V, when require. (Note: If the PTZ voltage is too high, the PTZ will
be burned).
Camera settings: You can control the aperture of the lens, focus, and zoom.
Lens voltage: Adjust through the potentiometer on the circuit board, 6-12V
adjustment range, the higher the voltage, the faster the action.
Ø Transmission device
Model: SJC1616
Summary: SJC1616 video matrix switcher is mainly suitable for small and
medium-sized video switching system. 16 channels video input, video output, 16
road each output can achieve fixed-point, packet switching sequence according to
a variety of ways. System with RS485 serial interface, remote monitoring,
keyboard operation function. By bus (video, communication) type design,
standard chassis structure, modular circuit, easy to maintain.
Technical specifications:
Video input: 1 Vp - p, 75 Ω terminating, BNC PAL color or black and white CCIR,
625/50.
Gain 0 db
48 db or higher SNR
Brand: TVTECH
Model number: SZP - 2
A, product introduction
SZP intelligent keyboard is new desktop keyboard design, can be used with a
variety of online video equipment, video control station can easily enter the video
image switching function, from the basic camera monitor selection to the most
advanced automatic control.
Use button control yuntai and cameras, and can control the lens focus, changing
times and aperture, wipers, button can also switch to the camera and monitor
distribution and some special function such as: packet switching, preset order
patrol and alarm processing, programming set up emergency alarm of fortification
and removal. LED can display the currently selected video camera and monitor.
Second, the equipment appearance
Installation dimensions (mm)
Size: 380 * 240 * 85
6 Kg weight:
Color: dark grey
The front panel:
Brand: TVTECH
Model: SFG-04
Main features:
l PIP optional, one sub picture, two sub pictures and three pictures could be
selected.
l Automatically display the alarm single picture when mobile alarming or external
alarming.
l Both big image and small image can be frozen, and several small pictures
could be frozen at the same time.
l Can realize four split screen and single picture switching automatically.
Technical specifications:
Video format Switching PAL or NTSC system manually
Video standards PAL:50 field/s, NTSC:60 field/s
Resolution PAL :720×576 ; NTSC :720×480
Video input 4 channels BNC 1.0Vp-p 75Ω
Video output 1.0Vp-p 75Ω BNC
Recording 1.0Vp-p 75Ω BNC
input/output
Alarm input 4 TTL high level input, each camera is corresponding to an input
terminal
Alarm output 1 way programmable, normally open or normally close
Alarm duration 0~30 seconds
Alarm mode Video lost alarm, mobile detection alarm, external alarm
Display mode Single screen, sequence switch, PIP, electronic amplify,
four-picture, picture freeze
Power voltage DC12V
Power consumption 6W
Body structure Steel, White paint
Net weight 1.3Kg
Work temperature -30℃~+60℃
Appearance size 295mm(width)×210mm(depth)×45mm(height)
Brand: SANSUNG
Model: 32”LED
Product category: LED LCD TV
Product color: Black
Screen size: 32 inches
The proportion of the screen: 16:9
Supported formats: 720P
The physical resolution: 1366*768
The screen life: 100000 hours
Brightness: 800 (cd/m2)
Contrast: 40000:1
Receiving system: PAL/ NTSC/ SECAM
Power: 57W
Standby power: 0.5W
Working voltage: 220V
Single screen size (width * high * thick) mm 731*441*76
With the base weight (kg) 6.5
Transmission equipment
Brand: Harley
Video digital optical transceiver USES the international most advanced digital
video compression transmission technology, high quality video transmission
effect. Can on a single fiber transmission one-way video, can support any high
resolution of static and dynamic images of high quality transmission, high
reliability, cost-effective, high quality transmission of long-distance video
transmission system.
Storage temperature: - 40 ~ 85 ℃
5、Achievement
国外主要用户:The main foreign users
1. 土耳其 TRACIM 5000 t/d 水泥生产线红外热成像高温电视及工业电视
Turkey TRACIM 5000 t/d cement production line infrared thermal imaging
high-temperature TV and industrial television
2. 土耳其 BATISOKE 余热发电工程高温电视及工业电视
Turkey BATISOKE waste heat power generation high-temperature TV and industrial
television
3. 土耳其 BATICIM 纯低温余热发电工程高温电视及工业电视
Turkey BATICIM prue low temperature waste heat power generation high-temperature
TV and industrial television
4. 土耳其 CNK WHPG PROJECT 余热发电工程高温电视及工业电视
Turkey CNK WHPG PROJECT waste heat power generation high-temperature TV and
industrial television
5. 伊拉克 ADCP 熟料生产线高温电视及工业电视
Iraq ADCP clinker production line high-temperature TV and industrial television
6. 叙利亚 UCG 6500T/D 水泥厂自备电站工程高温电视及工业电视
Syria UCG 6500T/D cement plant production line high-temperature TV and industrial
television
7. 阿联酋 UCC 锅炉汽包水位高温电视及工业电视
Waste heat recovery power plant for union cement company high-temperature TV and
industrial television
8. 马来西亚马口 5000TPD 水泥生产线高温电视及工业电视
Malaysia 5000TPD cement production line high-temperature TV and industrial television
9. 沙特 3000TPD 水泥生产线高温电视及工业电视
Saudi Arabia 3000TPD cement production line high-temperature TV and industrial
television
10. 土耳其 Nuh 余热发电工程高温电视及工业电视
Turkey Nuh waste heat power generation high-temperature TV and industrial television
11. 越南 Holcim 高温电视及工业电视
Vietnam Holcim high-temperature TV and industrial television
12. 马来西亚 HUME 5000t/d 水泥生产线高温电视及工业电视
Malaysia HUME 5000t/d cement production line high-temperature TV and industrial
television
13. 印度超临界燃煤电站项目锅炉火焰高温电视及工业电视
India supercritical power plant project boiler flame high-temperature TV and industrial
television
14. 越南同林 5000t/d 水泥项目高温电视及工业电视
Vietnam 5000t/d cement project high-temperature TV and industrial television
15. 越南关潮 5000t/d 水泥生产线高温电视、工业电视及比色高温计
Vietnam cement production line high-temperature TV、industrial television & pyrometer
16. 越南清莲 1200 t/d 水泥生产线高温电视及工业电视
Vietnam QingLian 1200t/d cement production line high-temperature TV and industrial
television
17. 俄罗斯 SCP 5000t/d 水泥生产线高温电视及工业电视
Russia SCP 5000t/d cement production line high-temperature TV and industrial television
18. 越南清波 1200 t/d 新型干法水泥熟料生产线高温电视及工业电视
Vietnam QingBo 1200t/d new type dry cement clinker production line high-temperature
TV and industrial television
19. 阿曼 RAYSUT 水泥公司 3#生产线高温电视、工业电视及比色高温计
Oman RAYSUT cement company 3# production line high-temperature TV、industrial
television & pyrometer
20. 阿曼水泥公司二次扩建项目工业电视及闭路电视监控系统
Oman cement company secondary expansion project industrial television & CCTV
system
21. 越南西宁水泥厂 4000T/D 水泥生产线高温电视、工业电视及比色高温计
Vietnam XiNing cement factory 4000t/d cement production line high-temperature TV、
industrial television & pyrometer
22. 巴基斯坦 Kohat 水泥高温电视及工业电视
Pakistan Kohat cement high-temperature TV and industrial television
23. 巴基斯坦 GHARIBWAL 水泥高温电视及工业电视
Pakistan GHARIBWAL cement high-temperature TV and industrial television
24. 巴基斯坦 BESTWAY 5350t/d 熟料水泥生产线高温电视及工业电视
Pakistan BESTWAY 5353t/d clinker cement production line high-temperature TV and
industrial television
25. 越南煤炭公司 1600 t/d 新型干法水泥熟料生产线工业电视及比色高温计
Vietnam coal company 1600t/d new type dry cement clinker production line industrial
television & pyrometer
26. 埃及高温电视、工业电视及比色高温计
Eqypt high-temperature TV、industrial television & pyrometer
27. 意大利 Colacem 水泥集团多米尼加 DOMICEM 水泥厂高温电视及工业电视
Italy Colacem cement group Dominican cement plant high-temperature TV and
industrial television
28. 阿尔巴尼亚 Fushe-Kruje 水泥厂高温电视、工业电视及比色高温计
Albania Fushe-Kruje cement plant high-temperature TV 、 industrial television &
pyrometer
29. 摩洛哥 SETTAT 水泥厂高温电视、工业电视及比色高温计
Morocco SETTAT cement plant high-temperature TV、industrial television & pyrometer
30. 沙特北方水泥公司高温电视、工业电视及比色高温计
Saudi Arabia cement plant high-temperature TV、industrial television & pyrometer
31. 坦桑尼亚 TPPC 水泥厂高温电视及工业电视
Tanzania TPPC cement plant high-temperature TV and industrial television
32. 也门 UCC 水泥工程高温电视、工业电视及比色测温计
Yemen UCC cement plant high-temperature TV、industrial television & pyrometer
33. 叙利亚 ABC 水泥高温电视及工业电视系统
Syria ABC cement high-temperature TV and industrial television system
34. 约旦阿尔.玛法克水泥工程 AMCP(6000t/d)生产线高温电视及工业电视监控系
统 Jordan AI MA Fake cement AMCP(6000t/d)production line high-temperature TV
and industrial television system
35. 安哥拉学校弱电系统及体育馆监控项目
Angola School weak system and Stadium monitoring project.
36、厄瓜多尔 Guayaquil 的一条 4500 tpd 熟料生产线工业电视系统、比色高温计
Ecuador Guayaquil 4500 TPD clinker production line of industrial TV
system、 colorimetric pyrometer
37、保加利亚 DEVNYA CEMENT AD 水泥生产项目(4000t/d)高温工业电视系统
Bulgaria DEVNYACEMENTAD cement production project(4000t/d) high
temperature industrial television system
Benin NOCIBE cement clinker production line (3600 t/d) high temperature
industrial television system、colorimetric pyrometer
39、沙特阿拉伯 SCC 水泥生产线改造项目高温工业电视系统、比色高温计
Saudi Arabia project of SCC cement production line of high-temperature
industrial television system、 colorimetricpyrometer
40、伊拉克 ADCP 水泥生产线项目高温电视、工业电视系统及比色高温计
Iraq ADCP cement plant high-temperature TV 、 industrial television &
pyrometer