Gage Repeatability and Reproductibility Dept Date

Determination QA 22.09.2024

Part Name Potting Material(Resine Weight) Gage Name:- Weghing Scale

Characteristic 0.100± 0.1 Gage No:- WS-01
Specification 0.101 0.0990 Conducted by - Mayur Yash Suraj
Appraiser / Trial PART
Average
# 1 2 3 4 5 6 7 8 9 10
Mayur 1 0.0999 0.101 0.101 0.101 0.101 0.101 0.101 0.101 0.101 0.100 0.101
2 0.0999 0.101 0.101 0.101 0.101 0.101 0.101 0.101 0.101 0.101 0.101
3 0.0999 0.101 0.101 0.101 0.101 0.101 0.101 0.101 0.101 0.101 0.101
Average 0.100 0.101 0.101 0.101 0.101 0.101 0.101 0.101 0.101 0.101 Xa = 0.101
Range 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.001 Ra = 0.000
Yash 1 0.0999 0.101 0.101 0.101 0.101 0.101 0.101 0.101 0.101 0.101 0.101
2 0.0999 0.101 0.101 0.101 0.101 0.101 0.101 0.101 0.101 0.101 0.101
3 0.0999 0.101 0.101 0.101 0.101 0.101 0.101 0.101 0.101 0.101 0.101
Average 0.100 0.101 0.101 0.101 0.101 0.101 0.101 0.101 0.101 0.101 Xb = 0.101
Range 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 Rb = 0.000
Suraj 1 0.0999 0.101 0.101 0.101 0.101 0.101 0.101 0.101 0.101 0.101 0.101
2 0.0999 0.101 0.101 0.101 0.101 0.101 0.101 0.101 0.101 0.101 0.101
3 0.0999 0.101 0.101 0.101 0.101 0.101 0.101 0.101 0.101 0.101 0.101
Average 0.100 0.101 0.101 0.101 0.101 0.101 0.101 0.101 0.101 0.101 Xc = 0.101
Range 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 Rc = 0.000
16.Part X = 0.101
0.100 0.101 0.101 0.101 0.101 0.101 0.101 0.101 0.101 0.101
Average Rp = 0.001
17. [ Ra + Rb + Rc ] / [ # of Appraisers ] = 0.000 R= 0.000
18. [ Max X ] - [ Min X ] = X DIFF = 0.000 XDIFF = 0.000
19. [ R ] x [ D4 ] = UCLR = 0.000 D4 =3.27 for 2 trials and 2.58 for 3 trials UCLR = 0.000
20. [ R ] x [ D3 ] = LCLR = 0 (For less than 7 trials) 0.000 LCLR = 0.000
Measurement Unit Analysis % of Total Variation
Repeatability - Equipment Variation (EV)
EV = R x K1 Trial K1 % EV = 100 ( EV / TV )
0.0000 2 0.8862 5.68 %
3 0.5908
Reproducibility - Appraiser Variation (AV)
AV = Sqrt [ ( X DIFF x K2)2 - ( EV2 / (n x r)] % AV = 100 ( AV / TV )
0.0000 Appraisers 2 3 1.04 %
K2 0.7071 0.5231
(n = Number of parts, r = Number of trials)
Repeatability & Reproducibility ( R & R )
R & R = Sqrt ( EV2 + AV2 ) % R & R = 100 ( R & R / TV )
0.000 5.78 %
Parts K3
Part Variation ( PV ) 2 0.7071
PV = Rp x K3 3 0.5231 % PV = 100 ( PV / TV )
0.0003 4 0.4467 99.83 %
5 0.4030
Total Variation ( TV ) 6 0.3742
TV = Sqrt ( R & R2 + PV2 ) 7 0.3534 ndc = 1.41 * ( PV / R & R )
0.000 8 0.3375
9 0.3249 24
10 0.3146

Acceptance Criteria:
1.If % GRR is 0 - 10%, Acceptable
2.If % GRR is 10 - 30%, Acceptable based on importance of application, cost of Gauge , cost of repair etc.
3.If % GRR is > 30%, Not Acceptable for any characteristic.
4.If ndc>5.

Refer MSA Procedure for Guideline of anlysis of FAPL MSA 001 00 01.02.2020
Compare EV and AV. If EV is higher than AV reasons may be,
The instrument needs maintenance.
The gauge should be re-designed to be more rigid.
The clamping or location needs to be improved.
There is excessive width in part variation or capture within part variation separately,
If AV is compared to be larger than EV reaction may be:
The appraisers need better training.
This can be identified from the X values of each appraiser or from average of Error chart/ Average Chart.

Corrective action/Improvement
EV is greater than AV - but only one reading is out 90 reading so Guage is accepted
Action

Conclusion :The Measurement system is ACCEPTED

FAPL/QUA/F-14 01 16.09.24