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E Cargo 4.0 T 2018

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0% found this document useful (0 votes)
78 views151 pages

E Cargo 4.0 T 2018

Uploaded by

vvalencia2010
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 151

Content

1. Power system

2. Controller system

3. Battery system

4. Transmission system

5. Frame system

6. Cabin system

7. Front suspension system

8. Rear suspension system

9. Steering system

10.Electrical system

11.Cooling system

12.Braking system

13.Tires
Power system

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 TZ260XSSFZ03 Driving motor 1
2 10E14-02001-C Front suspension bracket 2
3 Q184B1030 Flange bolt 10
4 Q32010 Flange nut 10
5 10E14-05001 Connection bracket 2
Hexagon bolt-to fix connection
6 Q150B1030 8
bracket to motor
Plain washer-to fix front
7 Q40212 8
suspension bracket to motor
Spring washer-to fix front
8 Q40312 8
suspension bracket to motor
9 10E14-02002-L L. bracket, rear suspension 1
10 10E14-02003-L R. bracket, rear suspension 1
11 Q151C1230 Hexagon bolt-to fix rear 6
suspension bracket to motor
Plain washer-to fix rear
12 Q40212 6
suspension bracket to motor
Spring washer-to fix rear
13 Q40312 6
suspension bracket to motor
14 10D-01050-SH Suspension cushion 2
15 1001030-KD100 Suspension cushion 4
16 Q151B18110-0H1 Hexagon bolt 4
17 Q341B18 Hexagon nut 8
18 Q40218 Big plain washer 8
Driving motor

No. Part No. Part name Qty. Wearing Prt. Remark


1 Rear end cover plate
2 Resolving rotor press plate
3 Resolving stator press plate
4 Aerial plug
5 Resolver
6 Air ventilation valve
7 Rear end cover
8 Spring
9 Bearing
10 Rotor
11 Stator
12 Locking nut sleeve
13 High voltage alarm sticker
14 Junction box cover
15 Seal gasket
16 Terminal plate
17 Seat
18 Inner cover, front bearing
19 Bearing
20 Ground screw
21 Front end cover
22 Eyebolt
23 Oil seal
24 Bearing press sleeve
25 Front end cover plate
Gearbox

No. Part No. Part name Qty. Wearing Prt. Remark


1 NPT1/8 air inlet
2 4-M10 connection bolt
3 Speed sensor
4 Oil-filling bolt
Controlling system

No. Part No. Part name Qty. Wearing Prt. Remark


1 KTZ54X29SSFZ001 5-in-1 controller assy. 1
2 22E14-05001 Lower bracket, controller 1
3 22E14-03006-A Upper bracket, controller 1
4 Q1841030 Flange bolt 8
5 Q32010 Flange nut 8
6 Q1841230 Flange bolt 4
7 Q32012 Flange nut 4
8 Q1840830 Flange bolt 8
9 Q32008 Flange nut 8
10 EU0100200 VCU 1
Controller

No. Part No. Part name Qty. Wearing Prt. Remark


1 Fusebox cover plate
2 Fuse
3 HV chamber board
4 Plug
5 Cover plate, junction box
6 Water mouth
7 M25 waterproof plug
8 M32 waterproof plug
9 Lower cover plate
10 Auxiliary case
11 DCDC
12 Main case
13 TM control board
14 Upper cover plate
Controller

No. Part No. Part name Qty. Wearing Prt. Remark


1 Fusebox cover plate
2 Slow charging input
3 Electric defrosting output
4 Terminal cover plate
24V output port/DCDC
5
OUTPUT
Drive motor output port
6
(U.V.W)
7 Battery output port
Fast charging input (2 holes,
8
not used)
9 EHPS output
10 Air compressor output
11 Water inlet
12 Water outlet
Controller

No. Part No. Part name Qty. Wearing Prt. Remark


1 8 pin resolver plug-in
2 Loading plug-in (not used)
3 Air conditioning plug-in
4 9 pin commissioning plug-in
5 35 pin wiring harness plug-in
Battery system

No. Part No. Part name Qty. Wearing Prt. Remark


1 L140T26 Battery pack 4
2 21F18-01055 Pack frame 2
3 21F18-01110 Middle support, pack frame 2
4 Q32012 Hexagon flange nut 40
5 Q1841235 Hexagon flange bolt 40
6 Q32010 Hexagon flange nut 8
7 Q1841030 Hexagon flange bolt 8
Battery Pack

No. Part No. Part name Qty. Wearing Prt. Remark


1 Housing cover
2 Air pressure balance valve
3 Cell isolated batten
4 Bolt
5 Aluminum bar
6 End plate
7 Battery cell
8 Fire extinguisher controller
9 Integrated CSC
10 Heating film
High and low voltage
11
connector
12 Controller
13 Housing tray
Transmission system

No. Part No. Part name Qty. Wearing Prt. Remark


1 2201H-010 Transmission shaft assy. 1
2 Q151B1455-0H1-D1 Bolt 8
3 Q40314-D1 Spring washer 16
4 Q341B14-D1 Nut 8
Frame system

No. Part No. Part name Qty. Wearing Prt. Remark


1 28FMQ33GYZZ-01021 L. longitudinal beam 1
2 28FMQ33GZZ-01022 R. longitudinal beam 1
3 28T3-01112-A First horizontal beam 1
4 Q4501232 Semi-tubular rivet 6
5 28T3-01122-A Second horizontal beam 1
Front bracket, front
6 29Q01-01249 2
leafspring
7 Q4501036 Semi-tubular rivet 4
8 Q4501040 Semi-tubular rivet 4
Rear bracket, front
9 29Q01-01255 2
leafspring
10 Q4501036 Semi-tubular rivet 10
Upper bracket, shock
11 29Q09-01267 2
absorber
12 Q4501236 Semi-tubular rivet 8
13 28T3-01142ZZ-138-A Third/fourth horizontal beam 2
14 28T3-01144 Connection plate, horizontal 4
beam
15 Q4501034 Semi-tubular rivet 24
16 Q4501028 Semi-tubular rivet 24
17 Q150B1030 Hexagon bolt 8
18 Q340B10 Hexagon nut 8
19 Q40310 Spring washer 8
Horizontal beam, front
20 28T3-01172-140-A 1
suspension
Connection plate, horizontal
21 28T3-01163 4
beam, suspension
22 Q4501028 Semi-tubular rivet 16
23 Q4501026 Semi-tubular rivet 12
Horizontal beam, rear
24 28T3-01172-110 1
suspension
Connection plate, horizontal
25 28T3-01163 4
beam, suspension
26 Q4501028 Semi-tubular rivet 16
27 Q4501026 Semi-tubular rivet 12
28 28T3-01192-118 Rear horizontal beam 1
29 Q4501028 Semi-tubular rivet 8
Front bracket, rear leaf
30 29QT-02249 2
spring
31 Q4501028 Semi-tubular rivet 12
32 29QT3-02259 Rear bracket, rear leaf spring 2
33 Q4501038 Semi-tubular rivet 8
34 29N-01057 Bracket, damping block 2
35 Q4501236 Semi-tubular rivet 6
Bracket, motor front
36 10DM-01040-FX 2
suspension
37 Q4501238 Semi-tubular rivet 8
Bracket, motor rear
38 10DD-01010 2
suspension
39 Q4501238 Semi-tubular rivet 8
40 85D-00046-A Angle steel, cargo box 4
41 Q4501238 Semi-tubular rivet 8
Cabin assy.

Wearing
No. Part No. Part name Qty. Remark
Prt.
TRDPT3AD-M2BE-BTD Cabin assy. 1
Acceleration pedal assy.

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9140010010 Acceleration pedal 1
Q2140820 Cross recessed pan head screw 2
Clutch brake system pipeline

Wearing
No. Part No. Part name Qty. Remark
Prt.
Brake valve inlet & outlet pipe
1 L9351020070 1
φ10
Brake valve inlet & outlet pipe
L9351020090 1
φ10
Brake valve inlet & outlet pipe
L9351020110 1
φ10
Brake valve inlet & outlet pipe
L9351020130 1
φ10
Transmission control support

Wearing
No. Part No. Part name Qty. Remark
Prt.
Transmission operation
1 1703010-T728 1
mechanism assy.
Q11840620 Hexagon flange bolt 3
Q40106 Plain washer 3
Q40306 Spring washer 3
Q32006 Hexagon flange nut 3
Steering transmission mechanism

Wearing
No. Part No. Part name Qty. Remark
Prt.
Steering transmission mechanism
1
L9340040010 assy. 1
Cross recessed guiding hexagon
Q1760824 4
bolt
Q40208 Plain washer 4
Q40308 Spring washer 4
Q32008 Hexagon flange nut 4
2 34FT3-02010D-S2 Steering wheel assy. 1
Brake pedal assy.

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9351010010 Brake pedal bracket assy. 1
2 41T1-34010 Brake lamp switch assy 1
Air brake valve assy.

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9351010010 Brake pedal bracket assy. 1
Q1500825 Hexagon bolt 4
2 L9351020010 Brake valve assy. 1
Hand brake valve assy.

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9351040010 Hand brake valve assy. 1
L9351060001 Hand brake valve bracket 1
Q40108 Plain washer 2
Q40308 Spring washer 2
Q32008 Flange nut 2
Ignition lock assy.

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9373030010 Ignition lock assy. and key 1
Q1840820 Hexagon flange bolt 2
Spraying kettle assy.

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9822020010 Window glass washer assy. 1
Q1840620 Hexagon flange bolt 1
Q32008 Hexagon flange nut 1
Footrest pedal assy.

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9825990001 L. footrest pedal assy. 1
L9825990002 R. footrest pedal assy. 1
Q150B0835 Hexagon flange bolt 10
Front brand label assy.

3
4

1 2

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9501020019 Engine radiator cover 1
2 50F29-T3010-SH Cabin logo 1
3 50FT3-05020 English label 1
4 50FT3-05010 Chinese label 1
Plugging piece

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 Plugging piece 1 40
2 Plugging piece 2 10
Cabin tilting system

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9502990060 Cabin stopper assy. 1
2 Cabin stopper bracket 1
Pin 1
Cabin rear locking mechanism

4
1 3

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9516020030 Operation handle assy. 1
2 L9516020050 L. locking hook assy. 1
3 L9516020090 Connection lever of locking hook 1
4 L9516020070 R. locking hook assy. 1
Q40108 Plain washer 11
Q40308 Spring washer 11
Q32008 Hexagon flange nut 4
Q1500820 Hexagon bolt 7
Floor decorative pieces

1
2

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9814010001 L. scuff plate 1
2 L9814010002 R. scuff plate 1
Cross recessed pan head screw
Q2726216 8
(Dacromet)
3 L9140010010 Electronic acceleration pedal assy. 1
Glove box assy. Driver side

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9814040001 Hand brake valve cover 1
Little seat

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9505020110 Passenger backrest assy. 1
Q1500820 Hexagon bolt 3
Q40108 Plain washer 3
Q40308 Spring washer 3
Steering column assy.

3 2

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9340330001 Steering column rear bushing 1
Steering column front bushing
2 L9340330003 1
assy.
Steering transmission mechanism
3 L9340040010 1
with adjuster
4 L9340330005 Middle bushing 1
5 L9340330007 Lower bushing, steering column 1
Cabin carpet assy.

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9814020010 Carpet assy. 1
Heat insulation pad assy.

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9827010001 Heat insulation pad 1
Q32006 Hexagon flange nut(Dacromet) 10
Q40206 Plain washer 10
Floor anti vibration pad assy.

2
1

5
4

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 Rr. R. antivibration pad- floor 1
2 Rr. Antivibration pad-pack 1
3 Rr. L. antivibration pad-floor 1
4 Fr. Antivibration pad- L. floor 1
Fr. Antivibration pad- M.
5 1
floor/pack
6 Fr. Antivibration pad- R. floor 1
Wiper assy.

3
4

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9822010030 Wiper rod assy. 1
Wearing
2 L9822010040 Wiper assy. 1
Prt.
Wearing
3 L9822010010 L. wiper arm 1
Prt.
Wearing
4 L9822010020 R. wiper arm 1
Prt.
5 Q32008 Hexagon flange bolt 2
Front windshield and seals assy.

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9510010001 Front windshield 1
2 L9510020001 Seal 1
Face shield assy.

1 2 3

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9501020019 Radiator face shield 1
2 L9501020039 Lower grill, radiator 1
3 L9501020037 L. upper grill, radiator 1
4 L9501020038 R. upper grill, radiator 1
Decorative plate, radiator face
5 L9501020041 1
shield (galvanized)
Face shield bracket 2
Clip 4
Q2140612 Cross recessed pan head screw 3
6 Upper panel, face shield 1
Clip 2
Q2140620 Cross recessed pan head screw 3
Plain washer 3
Side panel assy. Face shield

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9501020031 L. side panel 1
L9501020032 R. side panel 1
L9501020033 Upper clip-side panel 2
Q2140618 Cross recessed pan head screw 8
Q40206 Plain washer 8
Instrument panel skeleton assy.

Wearing
No. Part No. Part name Qty. Remark
Prt.
Instrument panel
1 L9503020010 1
skeleton assy.
Instrument panel assy.
6

11
2

1
4
1
6
6
12

5 10

8
9
6

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9503010001 Main body 1
L9503010007 Air vent. panel 4
L9503010008 Cup seat 2
L9503010009 L. cover plate 1
L9503010011 R. cover plate 1
L9503010019 Screw cover plate, face shield 4
L9503010018 Radio frame 1
L9503010020 Air duct, face shield 1
L9503010021 Air duct, face blowing 1
2 L9503010002 Instrument cover 1
3 L9503010003 Oil reservoir cover 1
4 L9503010004 Central facia 1
L9503010012 GPS cover 1
5 L9503010005 Glove box, central facia 1
6 L9503010006 Air vent. 4
7 L9503010010 L. three-hole switch seat 1
8 L9503010013 Toolbox cover 1
9 L9503010014 Toolbox handle 2
10 L9503010015 Toolbox 1
11 L9503010016 Fuse box cover 1
12 L9503010017 Water reservoir cover 1
Back panel decorative plate assy.

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9817010001 Inner decorative plate assy. Back panel 1
L9502990005 Snap button(big) 4
Rear window assy.

Wearing
No. Part No. Part name Qty. Remark
Prt.
Wearing
1 L9511010001 Rear windshield 1
Prt.
Wearing
2 L9511020001 Seal, rear windshield 1
Prt.
Side body decoration assy.

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9815020001 L.A-pillar cover 1
L9815020002 R. A-pillar cover 1
2 L9815010001 L. B-pillar upper cover assy. 1
L9815010002 R. B-pillar upper cover assy. 1
L9502990005 Snap button (big) 2
3 L9815010003 L.B-pillar lower cover assy. 1
L9815010004 R.B-pillar lower cover assy. 1
Q1840612 Hexagon flange bolt 8
Q1840816 Hexagon flange bolt 4
Roof panel decoration assy.

4
2

1
3

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9821020010 L. sun visor assy. 1
2 L9821020020 R. sun visor assy. 1
3 L9821020011 Clip, sun visor 2
4 L9821020012 Plastic nut-sun visor 2
L9502990005 Snap button (big) 12
5 L9818010001 Inner cover assy. Roof panel 1
Cross recessed semi-circular tapping
Q2710540 4
screw
Cross recessed semi-circular tapping
Q2710520 2
screw
Q40105 Plain washer 6
Sunroof assy.

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9823100030 Roof panel window assy. 1
L9823100010 Window-blinds assy. 1
Seatbelt assy.

4 1

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9505040010 Belt retractor assy. Driver 1
2 L9505040020 Belt retractor assy. Passenger 1
3 L9505040030 Middle seat belt assy. 1
4 L9505040040 Insert lock assy. driver 1
5 L9505040050 Insert lock assy. middle 1
Hexagon flange bolt- with guide post
58T1-11013 11
at tail 7/16"(BS)X29
Serrated lock washer with internal
58T1-11015 11
teeth (plastic)
Door assy.

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9502030010 L. assist handle 1
2 L9502030020 R. assist handle 1
3 L9502070010 L. door inner cover 1
4 L9502070020 R. door inner cover 1
Q2140612 Cross recessed round head screw 6
Q2710410 Cross recessed round tapping screw 2
5 L9502050010 L. door inner decorative plate assy. 1
6 L9502050020 R. door inner decorative plate assy. 1
7 54T1-02035 Snap button 2
8 L9502050030 L. screw cover 1
9 L9502050040 R. screw cover 1
10 L9502050050 L. door switch panel 1
11 L9502050060 R. door switch panel 1
12 L9502050070 L. door glove box 1
13 L9502050080 R. door glove box 1
14 L9502990050 Glove box bracket 2
Q271518 Cross recessed round tapping screw 6
Q40206 Plain washer 2
15 L9502990001 L. door sealing film assy. 1
16 L9502990002 R. door sealing film assy. 1
Door assy.

Wearing
No. Part No. Part name Qty. Remark
Prt.
17 L9502080010 L. door rocking handle 2
18 L9502080030 L. door glass regulator assy. 1
19 L9502080040 R. door glass regulator assy. 1
20 L9502020010 L. door glass channel 1
21 L9502020020 R. door glass channel 1
22 L9502070050 L. door exterior handle assy. 1
23 L9502070060 R. door exterior handle assy. 1
Q2140612 Cross recessed round head screw 4
24 L9502070030 L. door interior handle assy. 1
25 L9502070040 R. door interior handle assy. 1
26 L9502990010 L. fender(Lower trim, door) 1
27 L9502990020 R. fender(Lower trim, door) 1
54T1-02035 Snap button 6
Q2710612 Cross recessed round tapping screw 4
Q1000 Square plastic nut 4
Window glass assy.

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9502010010 L. door glass 1
L9502010020 R. door glass 1
Door glass regulator assy.

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9502080030 L. door glass regulator assy. 1
L9502080040 R. door glass regulator assy. 1
2 L9502080010 Door rocker handle 2
Q1840612 Cross recessed round head screw 8
Q32006 Hexagon flange nut 4
Q40306 Spring washer 6
Door lock assy.

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9502060010 L. door lock and connecting rod assy. 1
L9502060020 R. door lock and connecting rod assy. 1
Q2510514 Inner hexagon countersunk screw 6
2 L9502060030 Door lock assy. 2
Q2510514 Inner hexagon countersunk screw 4
Door seal assy.

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9502040050 L. door glass mud ditch 1
L9502040060 R. door glass mud ditch 1
2 L9502040001 L. door lower guide rail seal 1
L9502040002 R. door lower guide rail seal 1
3 L9502040010 L. door glass exterior trimming strip 1
L9502040020 R. door glass exterior trimming strip 1
4 L9502040030 L. door glass interior trimming strip 1
L9502040040 R. door glass interior trimming strip 1
5 L9502990030 Lwr. trimming strip assy. L. fender 1
L9502990040 Lwr. Trimming strip assy. R. fender 1
6 L9502040070 Upr. Trimming strip assy. L. door 1
L9502040080 Upr. Trimming strip assy. R. door 1
7 L9815010005 L. door seal (door frame) 1
L9815010006 R. door seal (door frame) 1
Passenger seat

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9505020110 Passenger seat assy. 1
Q1500820 Hexagon bolt 7
Q40108 Plain washer 7
Q40308 Spring washer 7
Driver’s seat

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9505010010 Driver’s seat assy. 1
Q1501025 Hexagon bolt 3
40310 Hexagon nut 1
40110 Plain washer 4
40310 Spring washer 4
Bed

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9506010010 Lower bed 1
Air conditioner assy.

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9811010010 Air conditioner assy. With blower 1
Q1840625 Hexagon flange bolt 3
Q1840820 Hexagon flange bolt 2
Q40206 Plain washer 3
Air conditioner operation mechanism

Wearing
No. Part No. Part name Qty. Remark
Prt.
Air conditioner operation
1 L9811030010 1
mechanism
With cross recessed semi-circular
Q2710514 8
tapping screw
With cross recessed semi-circular
Q2710616 4
tapping screw
Q1840616 Hexagon flange bolt 1
Inner assisting handle

1 2

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9816010010 A-pillar handle 2
Q1840620 Hexagon flange bolt 4
2 L9816050010 Assisting handle on door frame 1
Q2140618 Cross recessed round head screw 4
Fr. Mudguard plate assy.

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9827030001 L. fr. mudguard 1
L9827030002 R. fr. mudguard 1
Q1840820 Hexagon flange bolt 6
Fender assy. door

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9502990020 R. fender(door lower fender) 1
Q1000 Square plastic nut 4
54T1-02035 Clip 6
Q2140612 With cross recessed round head screw 4
Door fender assy.

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9502990010 L. fender(symmetrical with R. fender) 1
Q1000 (Square plastic nut) 4
54T1-02035 Clip 6
Q2140612 With cross recessed round head screw 4
Bumper assy.

11

22

33

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L95190100010 Bumper body assy. 1
L95190100001 Bumper body 1
Q37106 M6 welding nut 4
2 L9519010050 Sub-assy. L. inner lining plate, bumper 1
L9519010005 L. inner lining plate, bumper 1
Q1980815 M8X15 welding bolt 4
3 L9519010030 Sub-assy. L. Reinforce plate, bumper 1
L9519010003 L. reinforce plate, bumper 5
Q37106 M6 welding nut 3
4 L9519010040 Sub-assy. R. Reinforce plate, bumper 1
L9519010004 R. reinforce plate, bumper 5
Q37106 M6 welding nut 3
5 L9519010060 Sub-assy. R. inner lining plate, bumper 1
L9519010006 R. inner lining plate, bumper 1
Q1980815 M8X15 welding bolt 4
Cabin wiring harness
Cabin wiring harness
Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9374015010 Cabin main wiring harness 1
2 L9375160010 SMJ plug box 1
3 L9375160020 SMJ plug box cover 1
Q32006 Hexagon flange nut 4

(1)-connect L. fr.fog lamp


(2)-connect L. fr. headlamp
(3)-connect L. floor wire
(4)-connect L. door wire
(5)-connect clutch wire
( 6 ) -connect combination switch
(lights)
( 7 ) -connect combination switch
(wiper)
(8)-connect horn switch
(9)-connect ignition lock
(10)-connect meter(blue)
(11)-connect meter(yellow)
(12)-connect brake switch
(13)-connect chassis wiring
( 14 ) -connect electronic
acceleration
(15)-connect cigar lighter
(16)-connect radio
(17)-connect alarm switch
( 18 ) -connect horn change-over
switch
(19)-connect dryer switch
(20)-connect fr. Fog lamp switch
(21)-connect PTO switch
(22)-connect diagnosis switch
(23)-connect idle enabling switch
(24)-connect idle adjusting switch
(25)-connect fuse box
(26)-connect relay seat
(27)-connect flasher controller
( 28 ) -connect intermittent wiper
relay
(29)-connect air condition switch
(30)-connect wiper motor
(31)-connect diagnosis plug
(32)-connect R. door wire
(33)-connect roof wiring
(34)-connect R. floor wire
(35)-connect spray motor
(36)-connect ground wire
(37)-connect R. fr.fog lamp
(38)-connect R. front headlamp
Fuse box assy.

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 37T1-24011 Fuse box assy. 1
2 L9503020093 Fuse box bracket 2
Upper bracket assy. Electrical
3 L9503020050 1
equipment installation plate
Lower bracket assy. Electrical
4 L9503020070 1
equipment installation plate
Door wiring harness

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9374013010 Door wiring harness assy. 2

A-connect main harness


B-connect steering lamp
C-connect loudspeaker
Roof wiring harness

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9374012010 Roof wiring harness 1

A-connect height-indicator
B-connect reading lamp
C-connect height-indicator
D-connect main harness
Floor wiring harness

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9374010010 L. floor wiring harness 1
2 L9374011010 R. floor wiring harness

A-connect main wiring harness


B-connect door lamp
C-connect seat belt
D-connect main wiring harness
E-connect door lamp
Roof lamp

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9371100010 Roof lamp assy. 1
Side steering lamp assy.

Wearing
No. Part No. Part name Qty. Remark
Prt.
Wearing
1 L9371050010 L. steering lamp assy. 1
Prt.
Wearing
L9371050020 R. steering lamp assy. 1
Prt.
Front height-indicator

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9371090010 L. front height-indicator 1
L9371090020 R. front height-indicator 1
Q340B05 Hexagon nut 2
Q41705 Saddle-type spring washer 2
Front fog lamp

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 37T1-66010 L. front fog lamp 1
41T6-16020 R. front fog lamp 1
Flasher assy.

Wearing
No. Part No. Part name Qty. Remark
Prt.
Wearing
1 37T1-66010 Flasher assy. 1
Prt.
2 Q340B06 Hexagon nut 2
Alarm assy.

Wearing
No. Part No. Part name Qty. Remark
Prt.
Wearing
1 38T1-19010 Alarm assy. 1
Prt.
Q340B06 Hexagon nut 2
Relay assy.

Wearing
No. Part No. Part name Qty. Remark
Prt.
Wearing
1 3735090-C0100 Relay 11
Prt.
Rocker switch assy.

1 2

6
3 4 5

Wearing
No. Part No. Part name Qty. Remark
Prt.
Wearing
1 37T3-50130 Diagnosis switch 1
Prt.
Wearing
2 37T3-50150 Idle enabling switch 1
Prt.
Wearing
3 37T3-50060 Danger alarm switch 1
Prt.
Wearing
4 37T3-50020 Dryer switch 1
Prt.
Wearing
5 37T3-50010 Horn switch 1
Prt.
Wearing
6 37T3-50030 Front fog lamp switch 1
Prt.
37T3-50911 Rocker switch plug cover
Door lamp switch assy.

Wearing
No. Part No. Part name Qty. Remark
Prt.
Wearing
1 L9373050010 Door lamp switch 2
Prt.
Q2540430 Cross recessed countersunk screw 2
Brake lamp/Clutch switch assy.

2
1

Wearing
No. Part No. Part name Qty. Remark
Prt.
Wearing
1 41T1-34010 Brake lamp switch assy. 1
Prt.
Wearing
2 16T1-02210 Clutch switch assy. 1
Prt.
Front headlamp assy.

No. Part No. Part name Qty. Wearing Prt. Remark


1 L9371020010 Fr. Headlamp assy.(L) 1
L9371020020 Fr. Headlamp assy.(R) 1
2 Q340B06 Hexagon nut 4
Combination switch

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9373020010 Combination switch assy. 1
Q2140520 Cross recessed pan head screw 3
Q40105 Plain washer 3
Q40305 Spring washer 3
Combination instruments assy.

Wearing
No. Part No. Part name Qty. Remark
Prt.
Wearing
1 L9381010010 Instruments assy. 1
Prt.
Q2710540 Cross recessed round tapping screw 4
Q40105 Plain washer 4
Pneumatic air pressure sensor assy.

Wearing
No. Part No. Part name Qty. Remark
Prt.
Wearing
1 35T1-12010 Pressure sensor assy. 2
Prt.
Wearing
2 3832N3-010 Pressure alarm sensor 1
Prt.
L/R rear view mirror

Wearing
No. Part No. Part name Qty. Remark
Prt.
Exterior rear-view mirror assy.
1
L9828010050 (L.&R. universal) 1
Side under-view mirror assy.(L. & R.
2
L9828010060 universal) 1
L. exterior rear-view mirror bracket
3 L9828010030 1
assy.
R. exterior rear-view mirror bracket
4 L9828010040 1
assy.
Q1840620 Hexagon flange bolt 6
Front shield welding pieces

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9501020000 Front shield assy. 1
Floor welding pieces

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9501012000 Floor assy. 1
Side shield welding pieces

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9501035000 L. side shield assy. 1
L9501036000 R. side shield assy. 1
Door welding pieces

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9501060200 R. door assy. 1
L9501060100 L. door assy. 1
2 L9502990010 Door stopper assy. 2
Q3200820 Hexagon flange nut 4
Q174B0620 Cross recessed hexagon bolt 4
Q400B06 Small washer 4
Q40306 Spring washer 4
3 L9501060090 Door hinge assy. 4
L9501060001 Door hinge child piece 4
L9501060002 Door hinge parental piece 4
L9501060003 Limiting plate, door hinge 4
L9501060004 Bolt, door hinge limiting plate 4
L9501060005 Rotating sleeve, door hinge 8
L9501060006 Rotating shaft, door hinge 4
Roof welding pieces

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9501052000 Roof assy. 1
Rear shield welding pieces

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9501040000 Rear shield assy. 1
Bumper welding piece

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 L9519010000 Bumper assy. 1
Vehicle terminal assy.

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 TK-VT600 Vehicle terminal assy. 1
Bumper assy.

No. Part No. Part name Qty. Remark


1 L9519010000 Bumper assy. 1
2 28F03-T3032-B R. bumper bracket 1
3 28F03-T3031-B L. bumper bracket 1
Q1841035 Bolt(bumper bracket and frame 4
4
Q32010 Nut(bumper bracket and frame) 4
Q150B1040 Bolt(bumper and bumper bracket) 4
5 Q40310 Spring washer 4
Q40210 Plain washer 4
Cabin tilting mechanism

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 50F02-T3030 Front tilting mechanism assy. 1
2 50F02-10-T3030 Shaft tube assy. 1
3 50F02-30-T3030 R. seat assy. 1
4 5002040LE010.1 Torsion bar assy. 1
5 5002601LE010.1 Torsion bar 1
6 Q1841430TF31 Fine thread bolt 1
7 Q40114F31 Plain washer ring 1
8 5002144E0-01 L. clip 1
9 Q351B14 Hexagon thin nut 1
10 50F02-20-T3030 L. seat assy. 1
Cabin tilting mechanism

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 50F02-T3030 Single row cabin front suspension assy. 1
2 5002511T3130 Steering motor bracket(L) 1
3 5002512T3130 Steering motor bracket(R) 1
4 Q1851445-0ZD Flange bolt 6
5 Q1841445 Flange bolt 4
6 Q1841440 Flange bolt 2
Q1841245 Flange bolt 13
7
Q32012 Flange nut 9
Cabin rear support assy.

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 50F16-T3A140 Rear support assy. 1
2 50F16-10-T3A140 Welding pipe assy. Rear support 1
Bracket assy. Cabin rear support
3 50F16-30-T3140 1
(R)
4 Q151B1490 Bolt, rear support 4
5 Q341B14 Hexagon nut 4
6 Q40314 Spring washer 4
Bracket assy. Cabin rear support
7 50F16-20-T3140 1
(L)
Cabin rear support assy.

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 50F16-T3130 Cabin rear support assy. 1
Q1841240 Flange bolt 8
2
Q32012 Flange nut 8
Fr. Mudguard assy. Cabin (L)

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 84FT3-03100 L. Fr. mudguard 1
2 84FT3-03510 Upper press strip, L. mudguard 1
3 84FT3-03340 Support plate, mudguard 1
4 84FT3-03320 Lower press strip, L. mudguard 1
5 84FT3-03710 L. mudguard flap assy.(with press strip) 1
6 Q1841050 Flange bolt 2
Q1840620 Flange bolt 4
7 Q32006 Flange nut 4

Q40206 Big washer 4


Q1840820 Flange bolt 7
8 Q32008 Flange nut 2
Q40208 Big washer 2
Fr. Mudguard assy. Cabin (R)

Wearing
No. Part No. Part name Qty. Remark
Prt.
1 84FT3-03200 R. Fr. mudguard 1
2 84FT3-03610 Upper press strip, R. mudguard 1
3 84FT3-03340 Support plate, mudguard 2
4 84FT3-03330 Lower press strip, R. mudguard 1
5 84FT3-03720 R. mudguard flap assy.(with press strip) 1
6 Q1841050 Flange bolt 2
Q1840620 Flange bolt 4

7 Q32006 Flange nut 4


Q40206 Big washer 4
Q1840820 Flange bolt 7
Q32008 Flange nut 2
Q40208 Big washer 2
Battery wiring assy.

No. Part No. Part name Qty. Wearing Remark


Prt.
1 Q340B08 1-type hexagon nut 4
2 37DDC-24160 Battery wiring 1
3 Q150B0825 Hexagon bolt 2
5-1
Battery positive wiring

No. Part No. Part name Qty. Wearing Remark


Prt.
1 Q340B08 1-type hexagon nut 2
2 37DDC-24140-050 Battery positive wire 1
3 Q150B0825 Hexagon bolt 1
Battery negative wiring

No. Part No. Part name Qty. Wearing Remark


Prt.
1 Q150B0840 Hexagon bolt 2
2 Q340B08 1-type hexagon nut 3
3 37DDC-24150-060 Battery negative wire 1
4 Q41212 Serrated lock washer with 1
external teeth
Reverse buzzer

No. Part No. Part name Qty. Remark


1 38C3A1-18010 Reversing buzzer 1
2 Q150B0830 Hexagon bolt 1
3 Q41108 Serrated lock washer with 1
internal and external teeth
4 Q401B08 Plain washer 1
5 Q403B08 Spring washer 1
6 Q340B08 1-type hexagon nut 1
Chassis ground wiring

No. Part No. Part name Qty. Remark


1 Q150B0825 Hexagon bolt 1
2 Q41108 Serrated lock washer with internal 1
and external teeth
3 Q401B08 Plain washer 1
4 Q403B08 Spring washer 1
5 Q340B08 1-type hexagon nut 1
Electric horn

No. Part No. Part name Qty. Remark


1 37D84-21010 Electric horn assy.(Loud,24V) 1
37D84-21020 Electric horn assy.(Low,24V) 1
2 Q150B0825 Hexagon bolt 1
3 Q401B08 Plain washer 1
4 Q403B08 Spring washer 1
5 Q340B08 1-type hexagon nut 1
L. Rr. Combination lamp assy.

No. Part No. Part name Qty. Remark


1 L. Rr. Combination
37Q75-73010-A2 1
lamp
2 Bracket, L. Rr.
37FT3-17101-A 1
Combination lamp
Q150B0635 Bolt 3
Q340B06 Nut 3
3
Q40106 Plain washer 3
Q40306 Spring washer 3
Q1841030 Flange bolt 4
4
Q32010 Flange nut 4
R. Rr. Combination lamp assy.

No. Part No. Part name Qty. Remark


1 R. Rr. Combination
37Q75-73020-A2 1
lamp
2 Bracket, R. Rr.
37FT3-17102-A 1
Combination lamp
Q150B0635 Bolt 3
Q340B06 Nut 3
3
Q40106 Plain washer 3
Q40306 Spring washer 3
Q1841030 Flange bolt 4
4
Q32010 Flange nut 4
DCDC positive wire

No. Part No. Part name Qty. Remark


1 Q32008 Hexagon flange nut 1
2 37FST-24070G-D16 DCDC positive wire 1
3 Q1840840 Hexagon flange bolt 1
DCDC negative wire

No. Part No. Part name Qty. Remark


1 Q150B0840 Hexagon bolt 2
2 Q340B08 1-type hexagon nut 3
3 37FST-24070G-D17 DCDC negative wire 1
4 Q41212 Serrated lock washer with 1
external teeth
License plate lamp

No. Part No. Part name Qty. Remark


1 37N-17010-B License plate lamp 1
2 37FT3-17201-B License plate 1
Q1840830 Flange bolt 4
3
Q32008 Flange nut 4
Clock spring

No. Part No. Part name Qty. Remark


1 34FT3-02010D-S1-01 Combination switch 1
2 34FT3-02010D-S10-022 Clock spring 1
Chassis wiring harness
Chassis wiring harness
Wearing
No. Part No. Part name Qty. Remark
Prt.
1 37***4.5-24570T3-AB Chassis main harness 1

(1)-connect cabin harness


(2)-connect PTC signal
(3)-connect electric horn
( 4 ) -connect air conditioner
pressure switch wire
( 5 ) -connect air condition
compressor signal
(6)-connect water pump motor
(7)-connect fan power supply
(8)-connect fan signal
(9)-connect VCU
(10)-connect main fuse
(11)-connect power switch
(12)-connect controller
(13)-connect controller CAN
(14)-connect slow charging
( 15 ) -connect fast charging
socket signal
( 16 ) -connect air pressure
sensor
(17)-connect motor signal
(18)-connect temp. switch of
air pump
(19)-connect L. marker lamp
(20)-connect L. tail lamp
(21)-connect reversing alarm
(22)-connect dryer
(23)-connect license plate lamp
(24)-connect R. marker lamp
(25)-connect R. tail lamp
( 26 ) -connect air pressure
sensor
(27)-connect battery signal
ABS wiring harness
(28)-connect S-box signal
(29)-connect ground wire
(30)-connect vehicle CAN
(31)-connect S-box control unit
( 32 ) -connect S-box temp.
sensor
ABS wiring harness
Wearing
No. Part No. Part name Qty. Remark
Prt.
1 37DDC-24570T3-ABS(3.3) ABS wiring harness 1

( 1 ) -connect ABS cabin


control wire
(2)-connect ground wire
( 3 ) -connect L. fr. wheel
electromagnetic valve
( 4 ) -connect R. fr. wheel
electromagnetic valve
( 5 ) -connect L. fr. wheel
sensor
( 6 ) -connect R. fr. wheel
sensor
( 7 ) -connect R. Rr. Wheel
electromagnetic valve
( 8 ) -connect R. Rr. Wheel
sensor
( 9 ) -connect L. Rr. Wheel
electromagnetic valve
(10)-connect L. Rr. Wheel
sensor
Front suspension system

No. Part No. Part name Qty. Remark


1 2912B8P9-010-T3 Front leaf spring assy 2
2 Cover plate assy. Front
2901106-FF2202 2
leaf spring
3 29D16-01131-150-A U-bolt 2
4 29D16-01131-190-A U-bolt 2
5 2901117-FF2202 Lower bracket, shock 1
absorber
Lower bracket, shock
6 2901118-FF2202 1
absorber
7 Q363B16 Thick nut 8
8 29Q01-01252-A Pin, lifting eye 2
9 Q150B1060 Hexagon bolt 4
10 Q40310-X Spring washer 4
11 Q340B10 Hexagon nut 4
12 Q701B45 Elbow grease mouth 2
13 29Q01-01285 Front lifting eye 1
14 29Q01-01286 Front lifting eye 1
15 29Q01-01262-A Pin, lifting eye 4
16 Q40216 Plain washer 4
17 Q40316-X Spring washer 4
18 Q340B16 Hexagon nut 4
19 Q700B01 Straight grease mouth 4
20 2921BC-005 Shock absorber assy. 2
21 29FT3-01119 Lower pin, shock absorber 2
22 Q40216 Plain washer 2
23 Q40212 Plain washer 2
24 Q40312-X Spring washer 2
25 Q341B12 Hexagon nut 2
Check plate, damping
26 29FT3-01221 2
block
27 Q1841030 Hexagon flange bolt 4
28 Q32010 Hexagon flange bolt 4
Front axle and steering knuckle

No. Part No. Part name Qty. Remark


1 Q701B70 Elbow grease mouth 4
2 Upper cover, steering
30Q02-01033 2
knuckle
Q40306 Spring washer 6
Q150B0616 Bolt 6
3 30Q02-01034 Gasket 2
4 30Q02-01021-B King pin 2
5 30Q02-01019 Upper bushing 2
6 30.61S-01017 L. steering knuckle 1
7 30Q02-01019 Upper bushing 2
8 30Q02-01037 King pin plug assy. 2
9 35N-06039 Washer 2
10 30Q02-01039-B King pin plug screw 2
11 30Q02-01048 Bolt, knuckle arm 6
30Q02-01049 Hexagon grooved flat nut 6
Q5004036 Cotter pin 6
30.61G21S-01044 Steering longitudinal rod
12 1
arm
13 30Q02-01041-A L. knuckle arm 1
14 30Q02-01032 Steering limit bolt 2
Q341B14 I-type hexagon nut 2
15 30Q02-01031 Wedge-shaped lock pin 2
Q40310 Spring washer 2
Q341B10 I-type hexagon nut 2
Q40110 Spring washer 2
16 30Q57-01011 Front axle 1
30Q02-01022~01029 Adjustment washer, As
17
steering knuckle needed
18 30Q02-Z98906K Thrust bearing assy. 2
19 30Q02-01042-A R. knuckle arm 1
20 30.61S-01018 R. steering knuckle 1
Tie rod assy.

No. Part No. Part name Qty. Remark


1 3303QSM-059 L. joint assy. 1
Q387B16 Hexagon grooved flat nut 2
Q5004036 Cotter pin 2
2 33Q02-03054 Clamp 2
3 Q341B14 I-type hexagon nut 2
Q151B1460 Hexagon bolt 2
Q40414 Spring washer 2
4 33Q57-03052 Tie rod 1
5 3303QSM-060 R. joint assy. 1
Fr. wheel hub and brake drum

No. Part No. Part name Qty. Remark


1 31Q02-03061 Cover, front wheel hub 2
Q150B0814 Bolt 8
Q40308 Spring washer 8
Gasket, front wheel hub 2
2 31Q02-03062
cover
3 30Q02-01061 Nut, steering knuckle 2
Q5005045 Cotter pin 2
30Q02-01058 Baffle plate, steering
4 2
knuckle
5 32306 Bearing 2
6 31.91G135-03055 Nut, wheel 12
7 31.61G21AS-03052 Bolt, wheel 12
31Q02-04057 Nut, brake drum 12
8 31.61G21AS-03015 Fr. wheel hub 2
9 35.61G101-01075 Fr. brake drum 2
Inner bearing assy. Front 2
10 33209
wheel hub
Oil seal assy. Front wheel 2
11 31Q02-03080-A
hub
12 31Q02-03080-A Oil seal assy. 2
Fr. wheel brake

No. Part No. Part name Qty. Remark


3501.31G79S-010 Fr. L. brake assy. 1
3501.31G79S-020 Fr. R. brake assy. 1
1 Q5101240 Pin 2
Q40112 Washer 2
Q5006345 Cotter pin 2
2 3501C-046 Adjustment washer 2
35D-02047 As
3 Adjustment washer
needed
4 3501D-050-A Front adjustment arm assy. 2
5 35E-01034 O-ring 4
3501C-044 Adjustment washer 2
6 35.61QA-01039 Bush 2
Q150B0610 Bracket bush, front air
7 8
chamber
Q40306 Spring washer 8
Q700B01 Grease mouth 4
3519.32G32-031 Bracket, Fr. L. air
8 1
chamber
3519.32G32-041 Bracket, Fr. R. air 1
chamber
9 3501.31G71-011 Fr. dust-proof cover 2
35Q68-01038 Rubber plug 8
10 Q150B0610 Hexagon bolt 14
Q40306 Spring washer 14
11 3501.80G-082 Rivet 48
12 3501.31B-081 Brake shoe lining 8
13 3501.31G71-085 Fr. brake shoe 4
14 3501.61S-026 Fr. L. brake bottom plate 1
3501.61S-027 Fr. R. brake bottom plate 1
15 3501.61G-108 Spring pin 2
Q341B10 Nut 2
16 3501.80Q2-134 Screw, brake shoe lining 4
17 3501Q54-052 Pin, brake shoe 2
3501Q54-093 Pin bush, brake shoe 2
18 Q50512200 Steel wire 2
19 3501.31G5-041A Cam, Fr. L. brake 1
3501.31G5-042A Cam, Fr. R. brake 1
Q5006345 Cotter pin 2
20 3501.80GB-111 Trolley 2
3501.80G-109 Trolley shaft, brake shoe 2
21 3501.61G-095 Return spring 2
22 3519G-020 Air chamber assy. L. brake 1
3519G1-020 Air chamber assy. R.
1
brake
Q5004025 Cotter pin 2
Q150B1235 Bolt 4
Q40312 Adjustment washer 4
Rear suspension system

No. Part No. Part name Qty. Remark


1 2913B10P11-010-T3 Rear leaf spring assy. 2
2 Cover plate, rear leaf
2902105-E31501 2
spring
3 29F22-02131-390-A U-bolt 4
4 29B-02115 Bottom plate, U-bolt 2
5 Q363B22 Thick nut 8
6 29C-01252-C Front pin, leaf spring 4
7 Q150B1265-0H1 Hexagon bolt 2
8 Q40312-X Spring washer 2
9 Q340B12 Hexagon nut 2
10 Q700B01 Straight grease mouth 4
11 29Q01-02285-A Rear lifting eye assy. 2
12 29Q01-02253 Pin, lifting eye 2
13 Q40320-X Spring washer 4
14 Q341B20 Hexagon nut 4
15 Q700B01 Straight grease mouth 4
16 2921TC21-010-A Shock absorber assy 2
Upper bracket, shock
17 29FT3-01267 2
absorber
Reinforced plate, shock
18 29FT3-01268 2
absorber
19 Q1841235 Hexagon flange bolt 8
20 Q32012 Hexagon flange nut 8
21 Q40216 Plain washer 8
22 Q40316-X Spring washer 4
23 Q341B16 Hexagon nut 4
24 2902210-FF2202 Limiting block assy. 2
25 Q1841025 Hexagon flange bolt 4
26 Q32010 Hexagon flange nut 4
Rear axle housing assy.

No. Part No. Part name Qty. Remark


1 Q341B12 I-type hexagon nut 16
Q40512 Heavy spring washer 16
2 Q1211235 Stud 16
3 24C-03069 Taper sleeve 16
4 24Q-03065 Semi-shaft 2
5 24Q-03064 Gasket 2
Inner oil seal ring, rear
6 2401Q-043 2
axle
Rear axle housing assy.
7 2401.61G171S-010 1
(includes item 6)
8 2401Q-023B Plug, oil level hole 1
Q734B1800265 O-ring 1
9 2401Q-034B Plug, oil-fill/release hole 1
10 2401Q-034B Plug, oil-fill/release hole 1
Q734B2240355 O-ring 2
11 24Q-01068 Air plug assy. 1
12 24C-01061 Gasket 1
Main reducer and bevel gear differential assy.

No. Part No. Part name Qty. Remark


Main reducer assy. Rear
2402Q01-010-A 1
axle
1 2402C-072 Nut, driving bevel gear 1
2 2402C-071 Washer 1
3 2402Q01-065-A Flange assy. 1
4 2402Q01-060 Oil seal assy., reducer 1
5 2402Q01-056 Oil seal seat 1
Q150B1240 Hexagon bolt 6
Q40312 Spring washer 6
6 24C-01061 Gasket, oil seal seat 1
7 2402C-052 Thrust washer 1
Fr. bearing, driving bevel
8 30309X2B 2
gear
As
9 2402C-151~155 Adjustment washer
needed
As
2402C-161~174 Adjustment washer
needed
10 2402C-036 Bearing seat 1
11 2402Q01-025 Driving bevel gear, rear axle 1
Driving bevel gear and
2402.5T2-020 1
bearing seat assy.
12 C3G532605EK Rear bearing assy. 1
As
13 2402C-081 Adjustment washer
needed
As
2402C-082 Adjustment washer
needed
As
2402C-083 Adjustment washer
needed
As
2402C-084 Adjustment washer
needed
As
2402C-085 Adjustment washer
needed
14 Q150B1235TF2 Hexagon bolt 12
Q40512 Heavy spring washer 12
Reducer housing assy, rear
15 2402C-110 1
axle
2402C-115 Reducer housing, rear axle 1
16 24C-01061 Gasket 1
Differential housing assy,
2402C-315 1
bevel gear
17 2402C-317 L. housing, differential 1
18 Cancel
19 32014 Tapered roller bearing 2
20 2402C-381 Adjustment nut 2
21 2402C-117 Bearing cover, differential 2
Q150B1470TF2 Hexagon bolt 4
22 2402C-383 Stopper plate 2
23 Cancel
Q150B0814 Hexagon bolt 4
24 Cancel
25 2402.80-336 Gear gasket, semi axle 2
26 2402CJ-335 Semi axle gear 2
27 2402C-331 Planetary gear shaft 1
28 2402CJ-345 Planetary gear 4
29 2402Q01-346 Washer, planetary gear 4
30 2402C-318 R. housing, differential 1
31 2402Q01-026 Driven bevel gear, rear axle 1
2402C-356 Bolt, driven bevel gear 12
Q341B12 I-type hexagon nut 12
Rear brake assy.

No. Part No. Part name Qty. Remark


1 3501C-046 Washer, brake cam 2
As
2 35D-02047 Adjustment washer
needed
Adjusting arm assy, rear
3 35D-02050-A 2
brake
External adjustment As
4 3501C-044
washer needed
5 3502.80Q-067F Bushing, rear cam seat 2
6 Q150B1230TF2 Hexagon bolt 4
Q40312 Spring washer 4
Bracket, rear L. air
7 35.80G-02132 1
chamber
Bracket, rear R. air
35.80G-02133 1
chamber
0.05 thick washer, rear air As
35Q54-02140
chamber bracket needed
0.10 thick washer, rear air As
35Q54-02141
chamber bracket needed
0.50 thick washer, rear air As
35Q54-02143
chamber bracket needed
8 3502Q54-051 Rear dustproof cover 2
35Q68-01038A Rubber plug 4
9 Q150B0610 Hexagon bolt 8
Q40306 Spring washer 8
10 3501.80G-082 Rivet 48
11 3502Q54-105 Brake shoe lining 8
12 3502.61G-085 Fr. brake shoe 4
3501Q54-093 Bushing, brake shoe pin 4
Bottom plate, rear L.
13 3502.31GS-016 1
brake
Bottom plate, rear R.
3502.31GS-026 1
brake
14 3501.61G-108 Spring pin shaft 4
15 3501.80Q2-134 Axle screw, brake shoe 4
Bushing, front air chamber
16 35.61QA-01039 2
bracket
17 3501Q54-052 Pin shaft, front brake shoe 4
18 Q50512200 Steel wire 2
19 3502Q54-041 Rear L. brake cam 1
3502Q54-042 Rear R. brake cam 1
20 Q43119 Spring washer, axle 4
3501.61G-111 Rolling wheel 4
Rolling wheel axle, brake
3501.80G-109 4
shoe
3501.61G-095 Return spring 2
L. energy storage spring,
21 3530.80RG35A-010 1
brake chamber
R. energy storage spring,
22 3530.80RG35A-020 1
brake chamber
Rear brake drum assy.

No. Part No. Part name Qty. Remark


1 24Q-01081B Locking washer 2
Cross recessed pan head
Q2140512 6
screw
Q40305 Spring washer 6
Inner nut, rear wheel hub
2 24Q-01076 2
bearing
External oil seal assy.
3 24T-01090 2
Rear wheel hub
External oil seal seat, rear
4 24Q-01084 2
wheel hub
5 24.01-01083A Bushing 2
6 33113X2 Tapered roller bearing 2
7 Q1211235 Stud 16
8 31.91G135-03055 Wheel nut 6
9 Without
10 31.61G171-04052 Bolt, rear wheel 6
31Q02-04057 Bolts and nuts, rear wheel 12
11 31.61G165S-04015 Rear wheel hub 2
12 35Q54-02075 Rear brake drum 2
13 32214 Tapered roller bearing 2
Inner oil seal assy. Rear
14 31Q02-04080-A 2
wheel hub
Rear brake drum assy.

No. Part No. Part name Qty. Remark


1 Q150B0616 Hexagon bolt 4
Q40306 Spring washer 4
2 3551.80S-118 Sensor bracket 2
3 3551.80S-122A Rear gear ring 2
4 Within axle housing
5 3551.80S-113A Clamp bushing 2
6 3551.80S-121A Rear sensor assy. 2
Steering system

No. Part No. Part name Qty. Remark


1 Q72320 Seal washer 2
2 34F23-12031 Bolt, articulated joint 1
3 34F23-12030 Articulated joint 1
High pressure oil tube,
4 34T31-10036 1
steering
5 Q813B12 Straight joint 1
6 Q351B18 Hexagon thin nut 1
7 34F03-06101 Bracket 1
8 34F03-06002 Oil inlet tube 1
Hexagon flange bolt, wide
9 Q1840840 1
pole
10 35D-06801 Dual-tube clip 2
11 5002511T3130 L. Steering motor bracket 1
12 3411010-ST01 Steering motor 1
Hexagon flange bolt, wide
13 Q1841235 8
pole
14 5002512T3130 R. steering motor bracket 1
15 34F15-03010 Steering pump bracket 1
16 Q1201290 Double-headed stud 4
17 EHPS-1010R1.5/17-2 Pad, EHPS 4
18 EHPS-1010R1.5/16-2 EHPS 1
Hexagon flange bolt, wide
19 Q1841255 6
pole
Steering system

No. Part No. Part name Qty. Remark


20 34F03-06001 Oil return tube 1
21 Hexagon flange bolt, wide
Q1840845 3
pole
22 35D-06805 Single tube clip 6
23 Q32008 Hexagon flange nut 7
24 Q67516 A-type worm tube clip 2
Oil inlet—oil reservoir to
25 34F01-05010 1
steel pipe
Low pressure oil return
26 34F15-05003 1
tube
27 Q67527 A-type worm tube clip 2
28 34F03-08010 Oil reservoir, steering 1
Hexagon flange bolt, wide
29 Q1840820 3
pole
30 34F03-12015 Bracket, oil reservoir 1
31 Q32010 Hexagon flange nut 2
Hexagon flange bolt, wide
32 Q1841025 2
pole
Steering system

No. Part No. Part name Qty. Remark


33 Joint—oil inlet & outlet,
35XB14-06001 2
steering motor
34 Q72316 Seal washer 2
Hexagon flange bolt, wide
35 Q1841240 8
pole
36 Q32012 Hexagon flange nut 4
37 33F22-03010 Steering drag link assy. 1
Electrical system

No. Part No. Part name Qty. Remark


1 37D84-21010 Electric horn assy. (Hi) 1
2 37D84-21020 Electric horn assy. (Low) 1
3 Q1840825 Flange bolt 2
4 Q32208 Flange nut 2
5 81F21-03059 Compressor bracket, 1
electric air conditioner
6 Q1841035 Flange bolt 4
7 Q32010 Flange nut 4
Electric air conditioner
8 HQA2D-27H510T-GD1 1
system
9 6-QWLZ-60 Battery assy. 2
10 37E14-03011 Press plate 1
11 37ZBD-24160 Battery connection wire 1
12 37DDC-24150-700 Negative ground wire 1
Wire, battery to main
13 37DDC-24140-2700 1
switch
14 Q340B10 Nut 1
15 Q41110 Saw-teeth washer 1
16 Q150B0835 Bolt 5
17 Q340B08 Nut 5
18 Q40108 Washer 4
19 Q340B12 Nut 2
20 Q1841230 Flange bolt 8
21 Q32012 Flange nut 8
22 37FT3-03012-SDA Bar retractor 2
23 Q32208 Flange nut 4
24 37F14-36001 Main switch bracket 1
25 37ZB1-36010-A Main switch 1
Bracket, fast charging
26 37F14-45023 1
socket
27 37Q75-73010-A2 L. rear lamp assy. 1
28 37Q75-73020-A2 R. rear lamp assy. 1
29 38C3A1-18010 Reverse/lifting buzzer 1
30 Q1840825 Flange bolt 1
31 Q32208 Flange nut 1
32 Q41108 Saw-teeth washer 5
Chassis wiring harness
33 37FST4.5T-24570T3-AB 1
assy.
37DDC-24570T3-ABS(3.
34 ABS harness assy. 1
3)
35 37F-24013 Harness strap 18
36 37F5-24012 Plastic sleeve 18
37 37F5-24016 Rubber shield 6
38 Q1840825 Flange bolt 6
39 Q32008 Flange nut 6
Controller ground harness
40 37FST-24070G-D17 1
assy.
Harness assy., 24V power
41 37FST-24070G-D16 1
supply to main switch
Cooling system

No. Part No. Part name Qty. Remark


1 1301-DD01-A Motor cooling system 1
2 13FT3-02007 Support pole, water tank 1
3 84C-00011 Cushion 4
4 13A22-06050 Big plain washer 4
5 Q150B1270 Hexagon bolt 2
6 Q340B12 Hexagon nut 4
7 1301030-00E508 Water pump 1
8 13DC-05011 Rubber tube 1
9 13DC-05012 Rubber tube 1
10 13DC-05013 Rubber tube 1
11 13DC-05014 Rubber tube 1
12 13DC-05015 Rubber tube 1
13 13DC-05016 Rubber tube 1
14 13DC-05010 Rubber tube 1
15 13E14-00102-A Transit steel pipe 1
16 1301011-00E507 Auxiliary water tank 1
Bracket, auxiliary water
17 13E14-01007 1
tank
18 Q1510630 Hexagon bolt 3
19 Q40206 Hexagon nut 3
20 Q40306 Spring washer 3
21 Q67250 Double wire clamp 4
22 Q67250 Double wire clamp 12
Braking system
No. Part No. Part name Qty. Remark
1 Nylon tube, front quick
RQ85012110 release valve to L &R ABS 2
of front axle
2 Nylon tube, main valve to
RQ85012215 1
front air reservoir
Nylon tube, pressure
3 RQ85012330 retaining valve to front air 1
reservoir
Nylon tube, pressure
4 RQ85012260 retaining valve to auxiliary 1
air reservoir
5 RQ85012272 Nylon tube, main valve to 1
auxiliary air reservoir
Nylon tube, pressure
6 RQ85012125 retaining valve to rear air 1
reservoir
Nylon tube, main valve to
7 RQ85012410 rear air reservoir, air inlet of 1
rear brake
Nylon tube, main valve to
8 RQ85012410 rear quick release valve, rear 1
brake signal
Nylon tube, rear quick
9 RQ8501296 release valve to L. & R. 2
ABS of rear axle
Nylon tube, main valve to
10 RQ85012530 rear quick release valve, 1
hand brake signal
11 35D14-01035-A Steel wire braided hose 1
12 35D14-01045-A Steel wire braided hose 1
13 35A22-06035 Steel wire brake hose 6
14 35A22-06060 Steel wire brake hose 1
15 35A22-06065 Steel wire brake hose 3
16 35DD-06010 Spiral iron pipe 1
17 3543010-RC19M Dryer 1
18 3550B-0010 ABS valve 4
19 3513B2LH-010 Air reservoir assy. 1
20 3513C3A1LH-030 Air reservoir assy. 1
21 3533N1-010 Quick release valve 3
22 35F21-06012 Nylon tube 1
23 35F21-06011 Nylon tube 1
24 3513D-040 Water drainage valve 3
25 35F21-55003 Dryer bracket 1
26 CZ322 Air compressor assy. 1
27 35F21-09001 Bracket, air compressor 1
Bracket, L. rear axle ABS
28 35F21-55027 1
bracket
Bracket, R. rear axle ABS
29 35F21-55028 1
bracket
30 35A26-13163 Spiral iron tube bracket 2
Front quick release valve
31 35F21-16103 1
bracket
32 35N-06038 Plug 5
M22 straight joint (to
33 35DR10-06020 connect with air tube of 6
Ø18)
M22 elbow joint (to connect
34 35.6B2-06027 4
with air tube of Ø18)
35 35F4-06031 Elbow joint 3
36 Q81312 Air tube joint 6
M18 elbow joint (to connect
37 35.6B2-06071-B 2
with air tube of Ø16)
38 35X.6B2-06090 Elbow joint 4
39 35XB14-06004Y Elbow joint 2
40 35XB14-06001 Straight joint 3
41 35XB14-06002 Straight joint 5
42 QX63012 Straight joint 1
43 Q351B18 Hexagon nut 7
M18 straight joint (to
44 35N-06048-Y connect with air tube of 4
Ø16)
45 Q150B0880 M8 bolt 8
46 Q1840825 M8 flange bolt 2
47 Q1841230 M12 flange bolt 21
48 Q1841260 M12 flange bolt 4
49 Q32012 M12 flange nut 25
50 Q1840835 M8 flange bolt 5
51 Q32008 M8 flange nut 15
52 35.6B2-06046 Wiring shield 2
53 ZD250X7.5 Strap 5
54 7243 Thread sealing glue 1
55 Q68420 Dual tube clip 10
56 3846A01-010 Air pressure sensor 2
Pressure retaining valve
57 3515N-010 1
assy.
58 35X.6B2-06027 Straight joint 1
Air compressor assy.

No. Part No. Part name Qty. Remark


1 1434330105 Muffling cover 2
2 2142330102 Fine filter element 2
3 1414000101 Air outlet joint 4
4 1120150101 210 air tube assy. 2
5 2122000103 Cross recessed pan head 12
screw M4x16
6 2112330101 V2 side cylinder cover assy. 2
7 2142330101 V2 wind scooper 4
8 2312330101 V2 open eccentric gear assy. 2
Inner hexagon recessed
9 1434330104 8
screw M8x16
10 2142330104 V2 crankcase 2
11 1144030301 Cylinder gasket 2
12 1434310108 Cylinder 2
13 1314320101 Piston connecting rod assy. 2
14 1312310101 Piston connecting rod assy. 2
15 1414000126 410 air tube assy. 2
Temperature sensor cylinder
16 1314310101 2
cover assy.
17 1434310104 Spring washer M6 8
18 1434310103 Inner hexagon bolt M6x105 8
19 2122000111 V2 motor assy. 1
20 1414000104 Cable gland 2
21 2122000101 Hexagon flange bolt M8x20 6
22 1414000121 Aerial plug 1
23 1414000105 Inner hexagon screw M3x12 4
24 1414000102 Inner hexagon screw M5x45 6
25 1142010201 T-shape four-joint 1
26 1414000115 Safety valve 1
27 1414000106 Air inlet Tee 1
28 1414000119 Circular column 2
29 1414000103 Hexagon flange nut M5 6
30 2112050102 Seat, air compressor 1

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