GALAXY PW

◗ 1 Overview
◗ 2 Common parts for various functions
◗ 3 Charger function
◗ 4 Inverter function
◗ 5 Coupling function
◗ 6 Signalisation, remote information and battery
monitoring
◗ 7 Unitary UPSs and ECO type power diagrams
◗ 8 Parallel UPSs and By-pass box power
diagrams
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T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R
 GALAXY PW

◗ 9 Soft Tunor
◗ 10 Optional communication
◗ 11 Installation and user manuals
◗ 12 Spare parts list
◗ 13 Power auxiliary cubicles
◗ 14 Test, trouble shooting,
maintenance
◗ 15 Technical information and modifications
◗ 16 Safety rules in the training Centre
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T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R
GALAXY PW

◗ Chapitre 1
> Overview

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T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R
GALAXY PW 1000

◗ Warning
> The Galaxy PW 1000 is the single phase version (3 phases IN / 1
phase OUT) for Galaxy PW range.
> This UPS is designed from the 120 kVA Galaxy. The running
sequences, the overload sequences and the available options are
completely the same as the Galaxy PW.
Only the PC board's name are different (CRIV, CROV, AROV, GTCV)
> To program and fix this UPS, we use a Soft Tunor software different
from Galaxy PW, but we use the same electronic key (yellow key AC
version).

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 Specifications
◗ UPS types Unitary (On-line), Eco unitary (off-line),
Parallel Redondant and Non Redondant
Parallel (power upgrading)
◗ Using modes Unitary, Parallel, Eco mode (off-line ), Cold
start mode, Frequency converter mode, Hot
stand-by mode
◗ Technical power range 40, 60, 120, 200 kVA Pf 0,8

◗ Commercial power range 20, 30, 40, 50, 60, 80, 100, 120, 160, 200 kVA
◗ Topology 3 phases in / 3 phases out

◗ Running temperature 0 to 35°C at rated power (fans running),

40°C for 8 hours
◗ Standard backup 8, 10, 15 and 30 mn
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Specifications
◗ Rated DC voltage 450 V
◗ Overall limitation 150 %
◗ Mains 2 voltages 380 , 400 , 415 V +/- 10%
◗ Mains 1 voltages 380, 400, 415 V - 10% or -15 %
◗ Output voltages 380, 400, 415 V (only one transformer
covering the 3 voltages)
◗ Mains1 and mains2 FQ 50 or 60 Hz
◗ Power options Backfeed, Mains2 tfo, anti-harmonics filters,
top entry (auxiliary cubicle for the 200 kVA)
◗ Communication options JBus RS232 or RS 485, U-Talk, Ethernet
SNMP
◗ Redondant parallel installation Two UPSs only
◗ // power upgrading installation Maximum 4 UPSs without by pass cabinet
but with an external by pass box
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Specifications
◗ Type of regulation Free frequency (average = 5 KHz)

◗ Overall efficiency from 91 to 93% (up to 97% in case of

Eco mode)
◗ THDU (phase/ neutral) < 1% for linear loads and DC voltage = 450 V
< 3% for non linear loads and DC voltage = 450 V
< 5% for linear loads and DC voltage = U mini
< 10% for non linear loads and DC voltage = U mini

◗ Slew rate Adjustable from 0,5 Hz to 2Hz/s

◗ Limitation threshold 1,65% rated current

◗ Noise 58 dBA for 40/60, 65 dBA for 120, 68 dBA for 200
◗ EMC EN 50091-2 standards compatible
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 Galaxy PW
◗ 40/60 kVA Unitary On-Line type mimic diagram
Q3BP

Mains 2
Q4S

Static switch

Rectifier/Charger Inverter
Input Transformer Output
Q1 Q5N
fuses fuses
Mains 1

Load
Input coil DCcoil K3N

Shunt

Battery

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 Galaxy PW
◗ Unitary ECO or // redondant for all power ratings and 120/200 kVA
unitary type mimic diagram

Q3BP

Mains 2
Q4S

Static switch

Rectifier/Charger Inverter
Input Inverter
Q1 Static switch
fuses
Mains 1

Output Q5N Load

Input coil DCcoil Transformer fuses

Shunt

Battery

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 Galaxy PW
◗ Parallel no redondant type mimic diagram

Mains 2
Q4S
Static switch

Rectifier/Charger Inverter
Input Inverter
Static switch
Q1 fuses Q5N
Mains 1

Output Load
Input coil DCcoil Transformer fuses

Shunt

Battery

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 Galaxy PW
◗ Parallel system cabinet mimic diagram
External By Pass
To MISI

Q4S
To // UPSs
Mains 2
mains 2
Input

Q3BP

From // UPSs Q5N

Load Load
busbar

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 Galaxy PW
◗ Single phase type mimic diagram
Q3BP

Mains 2
Q4S

Static switch

Rectifier/Charger
Input Inverter Output
Mains 1 Q1 Transformer Q5N
fuses fuses

Inverter
Input coil DCcoil
Static switch
Shunt

Battery

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 Galaxy PW Electronic PC boards
FDPI Mother board
Unitary type 40 and 60 kVA
1
CRII Charger
8
4
6
charger Ctrl / Regul AQUI CRAI Inverter legs
3 2
5

analogics
CROI Static switch
AQUI
Inverter Ctrl / Regul
Information

K3N connectors Amplifiing

Control and AROI adaptation and galvanique
response Charger and coupling Power module
Ctrl and coupling Interface isolation
acquisition

AFSI
7 GTCI
Logic ACOZ Display and command
And
pushbuttons
analogic Physical values
Inverter acquisition
Information I2C bus dry contacts to client
calculation
Battery information
and COSI Infomation from client
communication Soft Tunor
logics information
9
from switches and fuses ATIZ
auxiliary contacts Battery temperature

1 =Power supply Bus

2 =Iinterprocess Bus MAUI
3 = Serial link
4 = Commands Bus
ETOI 5 et 7 = Logic Bus FIJI
6 = Analogique Bus
ALII
8 =Inverter static switch link BALI
Power supplies
9 =Status buses

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 TO inverter Galaxy PW Electronic PC boards
static switch
FDPI Mother board
Parallel type 40 and 60 kVA
1
CRII Charger
CCCI 8
4
(// and Eco) MISI 6
( // ) charger Ctrl / Regul
AQUI CRAI
Synchro Inverter legs
Inverter SS control For // 3 2
5

analogics
CROI Static switch
AQUI
Inverter Ctrl / Regul
Information

connectors Amplifiing
AROI adaptation and galvanique
Charger and coupling Interface isolation Power module
Ctrl and coupling
acquisition

7
AFSI
Logic
GTCI
And
APOZ Display and command
( // ) pushbuttons
analogic Physical values
Inverter acquisition
Information I2C bus dry contacts to client
calculation
Battery information
and COSI Infomation from client
communication Soft Tunor
logics information
9
from switches and fuses
ATIZ
auxiliary contacts Battery temperature

1 =Power supply Bus

2 =Iinterprocess Bus MAUI
3 = Serial link
4 = Commands Bus
ETOI 5 et 7 = Logic Bus FIJI
6 = Analogique Bus
ALII
8 =Inverter static switch link BALI
Power supplies
9 =Status buses

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 TO inverter Galaxy Pw Electronic PC boards 120 Kva
static switch
FDPI Mother board
Unitary type
1

CCSI
CRII CHAI Charger
Charger
8
4
6
charger Ctrl / Regul
AQUI IGBI Inv leg1leg1
Inverter
Inverter SS control
3 2
5 INTI
IGBI Inv leg leg2
Inverter 2
analogics
CROI
AQUI
Inverter Ctrl / Regul
Information
IGBI Inv legleg3
Inverter 3
connectors
AROI adaptation
Charger and coupling Interface CCSI Static
SSwitchswitch
Ctrl and coupling
acquisition

7
AFSI
Logic GTCI
And
ACOZ Display and command
pushbuttons
analogic Physical values
Inverter acquisition
Information I2C bus dru contacts to client
calculation
Battery information
and COSI Infomation from client
communication Soft Tunor
logics information
9
from switches and fuses
ATIZ
auxiliary contacts Battery temperature

1 =Power supply Bus

2 =Iinterprocess Bus MAUI
3 = Serial link
4 = Commands Bus
RELI 5 et 7 = Logic Bus FIJI
6 = Analogique Bus
ALII
8 =Inverter static switch link BALI
Power supplies
9 =Status buses

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 TO inverter Galaxy Pw Electronic PC boards 120 Kva
200 kVA
static switch
FDPI Mother board
Unitary type
1

CCSI
CRII CHDI
CHAI Charger
Charger
CSDI 8
4
6
charger Ctrl / Regul
AQUI DTQI
IGBI Inv leg1
Inverter leg1
Inverter SS control
3 2
5 INTI
DTQI
IGBI Inv leg
Inverter 2
leg2
analogics
CROI
AQUI
Inverter Ctrl / Regul
Information
DTQI
IGBI Inv leg
Inverter 3
leg3

connectors
AROI adaptation
Charger and coupling Interface
CSDI
CCSI Static switch
SSwitch
Ctrl and coupling
acquisition

AFSI
7
GTCI ALBZ
Logic
And
ACOZ Display and command
pushbuttons
analogic Physical values
Inverter acquisition
Information I2C bus dru contacts to client
calculation
Battery information
and COSI Infomation from client
communication Soft Tunor
logics information
9
from switches and fuses
ATIZ
auxiliary contacts Battery temperature

1 =Power supply Bus

2 =Iinterprocess Bus MAUI
3 = Serial link
4 = Commands Bus
RELI 5 et 7 = Logic Bus FIJI
6 = Analogique Bus
ALII
8 =Inverter static switch link BALI
Power supplies
9 =Status buses

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 TO inverter Galaxy Pw Electronic PC boards PW 1000
static switch
FDPI Mother board

1
CRIV CHAI Charger
CCSI 8
4
6
charger Ctrl / Regul
AQUI IGBI Inverter leg1
Inverter SS control
3 2
5 INTI
analogics
CROV
AQUI
Inverter Ctrl / Regul
Information
IGBI Inverter leg2

connectors
AROV adaptation
Charger and coupling Interface CCSI Static switch
Ctrl and coupling
acquisition

7
AFSV
Logic GTCV
And
ACOZ Display and command
pushbuttons
analogic Physical values
Inverter acquisition
Information I2C bus dru contacts to client
calculation
Battery information
and COSI Infomation from client
communication Soft Tunor
logics information
9
from switches and fuses
auxiliary contacts
ATIZ
Battery temperature

1 =Power supply Bus

2 =Iinterprocess Bus MAUI
3 = Serial link
4 = Commands Bus
RELI 5 et 7 = Logic Bus FIJI
6 = Analogique Bus
ALII
8 =Inverter static switch link BALI
Power supplies
9 =Status buses

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GALAXY PW

◗ Electronic PC Boards
> AFSI
– Alphanumérique display
– Push buttons support
– Mimic diagram
> ALII
– Power supllies creation for auxiliary and PC boards
> ETOI
– Mains2 surge protector
– Mains1 / Mains2 change over to supply ALII
– Suppresses AC supply for ALII when UPS is coupled
> AROI AROV (PW1000)
– Mains 2 detection
– Phase shifting detection
– Static switch and inverter thermal overload detection
– Coupling sequences creation

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GALAXY PW
◗ Electronic PC Boards
> AQUI
– Mains1 acquisition
– Mains2 acquisition
– Mains1 autosupply
– Mains1 current acquisition
– Coupling exchange current acquisition
– Output current acquisition
– UDC fault detection
– DC voltage acquisition
– DC current acquisition
– Fan fault Detection
> ACOZ
– Inverter voltage acquisition
– Inverter current acquisition
– Output fuses fault detection
– Transformer thermal fault detection

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GALAXY PW
◗ Electronic PC Boards
> APOZ
– Inverter voltage acquisition
– Inverter current acquisition
– Exchange currents acquisition
– Output fuses fault detection
– Transformer thermal fault detection
> CCCI
– Inverter static switch commands generator
> COSI
– Power supply for QF1 coil creation
– Soft tunor interface
– Relay dry contact to customer
– Input contacts from customer
– Optionnal communication boards interface

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GALAXY PW
◗ Electronic PC Boards
> CRAI
– Charger commands amplifier
– Mains static switch commands generator
– Leg IGBT power supply creation
– Leg IGBT commands amplifier
> CRII CRIV (PW1000)
– Mains 1 detection
– Mains 1 current limitation
– Charger commands creation (regulation)
> CROI CROV (PW1000)
– Inverter voltage detection
– Inverter leg commands creation
– Leg thermal overload detection
– Leg current limitation (detection and limitation)
– Leg commands distribution

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GALAXY PW
◗ Electronic PC Boards
> ERCI
– Mains static switch and charger thyristor RC protector
> FDPI
– Logic data acquisition
– Board support and interconnection (mother board)
> FIAI
– High frequency filtering for analogic data coming from power part
> GTCI GTCV (PW1000)
– Communication board (BUS I2C)
– Interface between the heart of the UPS and the external part
– Backup-time meter
– Battery test
– Demultiplexage and Digitalisation of logic data from the status
buses
– RMS calculation for analogic data

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GALAXY PW
◗ Electronic PC Boards
> MISI
– Board for Parallel data exchange
– Synchronisation inverter static switch commands
– Synchronisation mains static switch commands
– Auxiliary contact information acquisition from by pass box
> PARI
– Option "back feed" contactor command creation
> ATIZ
– Batterie cabinet (or room) temperature detection for charger
regulation

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GALAXY PW
◗ The following PC boards are only for 120 kVA unit
> INTI
– Module interface
> CHAI
– Charger firing board (amplifier for charger commands)
> IGBI
– Inverter firing board (amplifier for leg IGBT commands)
> CCSI
– Mains static switch firing board (creation for SS commands)
> RELI
– Mains1 / Mains2 change over to supply ALII
– Suppresses AC supply for ALII when UPS is coupled

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GALAXY PW
◗ The following PC boards are only for 200 kVA unit
> ALBZ
– Additional power supply board for DTQI board (inverter firing
boards)
> CHDI
– Charger firing board (amplifier for charger commands)
> DTQI
– Inverter firing board (amplifier for leg IGBT commands)
> CSDI
– Mains static switch firing board (creation for SS commands)

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GALAXY PW
◗ Board data exchange Bus description (FDPI board)
> Power supply bus
– Power supplies distribution from ALII Board to the electronics boards, to aquisition
boards and to power module.
– Voltages: +15V , -15V , +15V lem , - 15V lem + 5V , +24V and OV
> Numerical Bus
– Multipoint serial link linking Soft Tunor to the control boards CRII, CROI, AROI and GTCI.
> Command Bus
– These printed circuit tracks enable routing the orders (stopping or starting commands and
so on) to CRII, CROI, AROI. These orders or commands come from push buttons board
(AFSI) or from input contacts (COSI) or from an external data device through
communication boards (BALI, FIJI, MAUI).
> Three multiplexed status buses
– These three buses allow to transmit logic data to GTCI board. There are one bus for CRII to
GTCI, one for CROI to GTCI another for AROI to GTCI.
– These buses are multiplexed, there are made up of eight wires. Four used to code, the
other four are used as useful data.
– The logic data crossing these buses are the result for detection, the position for switches
or the status for the function (eg charger OFF/ON).
> Analogic data bus
– This bus transmits analogic data available on the aquisition board to the
corresponding treatment board as well as GTCI.

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 GALAXY PW
◗ Inter-process Bus
– This bus is made up of all the tracks (logic data) that link CRII to CROI or CROI to AROI. These are
interaction between the functions.
> From CRII to CROI
– U batt.NOK : DC voltage not adequate for the inverter operation (Umini or maximum), or inverter
overrun of maximum time on battery operation (3 times the programmed back-up time)
– Auto Dem : (Authorisation to start inverter). Generated by CRII when charger is ON and QF1
closed
> From CROI to AROI
– Ond Prêt : (Inverter part ready), when inverter is running its voltage within
tolerances
– Lim Mask Ver : Inverter running in limitation mode with a limitation mask programmed into CROI board

> From AROI to CROI

– Cde Pilote : (order to synchronise ) Order given to the inverter phase to follow the
mains2 phase (Ref Synchro)
– Basc Aff: Order given to the inverter voltage to reach the mains 2 voltage for
coupling sequence. (inverter voltage = mains2 voltage)
– Arr inter : (Inverter stop forbidden) Order given to the inverter to do not stop when using normal
stopping button. To force the user to use the "force discoupling " button
– Arr Def Coup : (coupling part fault) Order given to the inverter to stop because a problem is detected by
coupling board
– Ref Synchro : Reference given to the inverter to synchronise to. This signal comes from Mains2

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GALAXY PW

◗ Chapter 2
> Common parts to the various parts
– Soft-Tunor / Overloads
– Display using
– start procedure practice
– by-pass procedure practice

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T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R
 GALAXY PW
Soft-Tunor screen
Common parameters screen

◗ Type of cubicle : 0 = Unitary 1 = Unitary Parallel 2 = OFF Lin

for a fq converter select 1 and confirm "fq converter "in the
AROI special fonction screen
◗ Output voltage : 380, 400 or 415 V
◗ Technical range : 40, 60, 120, 200 kVA
◗ Commercial output rating : 20 to 200 kVA

◗ Aux. input (COSI ) : 0 = no function 1 = inverter forced stop

2 = output frequency inversion 3 = inverter safe stop
15 = factory test 16 = rectifier current limitation
17 = battery charge current limitation
◗ Automatic starting (Inverter) : 0 = not authorised 1 = authorised

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 GALAXY PW
Soft-Tunor screen
Common parameters screen
◗ Aux. input (COSI ) : 0 = no function 1 = inverter forced stop
2 = output frequency inversion 3 = inverter safe stop
15 = factory test 16 = rectifier current limitation
17 = battery charge current limitation
> 1=Whatever the mains 2 status, inverter will decouple
> 2 = not used
> 3 = Inverter only decouple if mains 2 is within tolerance (without break)
> 15 = Only used for factory test (calibration)
> 16 = operating on gen-set, to limit the rectifier current
In this case, battery act as a buffer between rectifier and inverter
within the 3T limit
> 17 = battery recharge current limitation

For the two last cases, we have to define the limitation values in the CRII board personnalization
settings

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GALAXY PW
Fans and vigitherms

◗ Unitary UPS 40 and 60 kVA : 6 fans

> 2 fans for the transformer (V1 and V2)
– V1 is supplied from inverter voltage, there is no fault detection.
– V2 is supplied from the load voltage (mains 2 or inverter voltage), a fan fault detection takes
place on AQUI board.
> 2 fans for the cubicle ventilation (V5 and V6)
– They are supplied from inverter voltage, there is no fault detection.
> 2 fans for the power module ventilation (V3 and V4) (inverter, static
switch, charger)
– They are supplied from the load voltage (mains 2 or inverter voltage), a fan fault detection takes
place on AQUI board.

◗ Parallel or ECO mode UPS 40 and 60 kVA : 7 fans

> Same as above described
– One more for the inverter static switch ventilation (V7). It is supplied from load voltage (inverter or
mains 2 voltage) through CCCI board. There is no fault detection.

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GALAXY PW
Fans and vigitherms

◗ UPS 120 and 200 kVA :

> 16 fans for 120 kVA unit, 17 for 200 kVA unit
– 4 fans for the transformer (5 for the 200 kVA unit)
– 2 fans for the inverter static switch
– 2 fans for the mains 2 static switch
– 6 fans for the 3 inverter legs (2 per leg)
– 2 fans for the charger

◗ Galaxy PW 1000 unit : 14 fans

> The same as 120 kVA unit minus 2 inverter leg fans (only 2 legs because
single phase)
◗ Temperature detection
> A thermal sensor is used to detect the temperature for every part of the
power module.
- When the charger vigitherm (95°C) detects an overtemp., it induces a charger shutoff,
- When the static switch vigitherm (95°C) detects an overtemp., it induces a SS shutoff,
- When the inverter (105°C) or the transformer vigitherms detects an overtemperature, it induces an
inverter shutoff.

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GALAXY PW
Fans redundancy

> The ventilation redondancy depends on the running conditions and also on
the UPS part.
◗ 40 and 60 kVA :
> Inverter / Charger No redondancy but a fault detection
> Mains 2 static switch Redondancy for half rated power at 25°C
> Inverter static switch No redondancy
> Transformer UPS 40 kVA, redondancy rated power at 25 °C
UPS 60 kVA, no redondancy
◗ 120/200 kVA and PW 1000 :
> Inverter No redondancy but a fault detection
> Charger No redondancy but a fault detection
> Mains 2 static switch Redondancy for half rated power at 25°C
> Inverter static switch No redondancy
> Transformer No redondancy
> Fans must be replaced at the same time as batteries (roughly every 5 years)

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 GALAXY PW
Thermal overloads
◗ 105 % rated current < load current < 165 % rated current
> The overload calculation is done from the commercial rated power.

current

static switch
voltage
leg current
Leg thermal overload
leg current Load current
Capacitors
inverter current limitation
AC capacitors Load current Threshold
current

100%

inverter or static switch

CROI AROI
thermal overload

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GALAXY PW
Thermal overloads
◗ When load CTs detect an overload, AROI starts a counter. At the end of the
delay, a discoupling sequence occurs . The delay duration depends on the
overload value (see chart next page).

Note : A reset fault and a manual inverter restarting are needed.

◗ If after discoupling, the overload is still present when the mains2 supplies the
load, the same delay time is started.
At the end of this delay, the static switch shuts off.

◗ The same principle is used to protect the legs. The detection is done through
the inverter LEMs, the delay is calculated by CROI board. At the end of the
delay, the inverter stops and discouples.

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 GALAXY PW
Thermal overloads
◗ The delay duration depends on the detected overcurrent. The chart below shows us the delay duration
function the overload. It is the same for the three thermal overloads (leg, inverter, static switch).
Delay time

2
H

30
'
10
'
3'

1' overload value

100 110 125 135 150

% 105 % 115 % % %

◗ A counter is incremented more or less fast according to the overcurrent value (steps).
A coefficient is used to decremente the counter when the overload disappears (module cooling). The
counter decrementation is done when the current goes back below the rated current.
When the UPS discouples, the counter is not reset.
Note 1 : the inverter restarting is possible even if the load current is higher than the rated current but
the coupling is done only if the load current is lower than rated current.
Note 2 : the discouplings to mains 2 are done with or without break according to the transfer
conditions.

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GALAXY PW
derating on linear load
On capacitive load, the
I cap inverter is in overload

I inv
I load

V load
I inv
inverter sizing at PF = 0,8
I inv I load I cap
I util

On inductive linear load, the

inverter is not in overload
I cap
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GALAXY PW
derating on linear load

◗ To maintain a suitable leg current value, the UPS must be derated according
to the chart shown below. This must be done when the linear load is different
from 0.8 cos phi (inductive).

Derating in kVA inverter 400 V 50 Hz

According to the load cos phi power range in kVA
20 30 40 50 60
0.6 20 30 40 50 60
Inductive 0.7 20 30 40 50 60
0.8 20 30 40 50 60
0.9 19 28 38 47 57
Résistive 1 18 27 36 45 54
0.9 17 26 34 42 51
0.8 16 24 33 41 49
Capacitive 0.7 16 24 32 40 48
0.6 16 24 32 40 48

T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R XXXXXXXX.PPT
 GALAXY PW
derating on linear load
Derating in kVA inverter 400 V 50 Hz
According to the load cos phi power range in kVA
80 100 120 160 200
0.6 80 100 120 160 200
Inductive 0.7 80 100 120 160 200
0.8 80 100 120 160 200
0.9 76 95 114 152 190
Résistive 1 71 89 106 144 180
0.9 68 85 102 136 170
0.8 66 83 99 130 163
Capacitive 0.7 64 81 97 128 160
0.6 64 80 96 128 160

◗ Without this derating, the CROI board will calculate an overload delay time
at the end of this delay, the Ups stop on inverter thermal overload

T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R XXXXXXXX.PPT
 Organigramme de limitation onduleur
inverter normal
operating

delay time without

YES
NO new limitation
I inv > NO I inv > threshold Reset Reg CPT
threshold

NO

YES Mask prog NO

NO
YES NO

S2.F2.Phi=1 YES
Limitation NO

YES Reg CPT = CPT

NON
Limit > masK
Transfert
Option CROI
without break ==> AROI transfer
supresses
YES on SS without break
Reg CPT +1

Limit > 1Sec

- Option CROI = Special YES delay perso

personalised restart function
Transfer with
- Reg.CPT = limitation number
break
counter
- CPT = personalised autorised
restart number inverter Restart
Option CROI NO Inverter stop coupling séquence
start if I Util < In
YES
OP CROI = OK
YES
Reg CPT = CPT

NO
T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R XXXXXXXX.PPT
Galaxy PW
Afficheur

◗ Signification for mimic diagram lights

> "Charger rectifier" light (1)
– Switched off : Charger is off
– Fix green : Charger normal operation
– Fix red : Charger function faulty

> "Battery" light (2)

– Switched off : Battery in floating mode
– Fix green : On battery operation
– Flashing green : Battery recharging mode
– Flashing red : Prealarm end of autonomy met
– Fix red : End of autonomy or QF1 opened or the battery is faulty
Nota : a wrong information from this led is often folowing a wrong backup time calculator
personnalization
> "Static switch" light (3)
– Switched off : Mains within tolerance
– Fix green : On static switch operation
– Fix red : Static switch or mains2 faulty

T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R XXXXXXXX.PPT
Galaxy PW
Display
◗ Signification for mimic diagram lights
> "Inverter" light (4)
– Switched off : Inverter is off
– Flashing green : Inverter start up or inverter running not coupled
– Fix green : Inverter normal operation
– Fix red : Inverter function faulty

> "Load" light (5)

– Switched off : The load is not supplied
– Fix green : The load is supplied from inverter or from static switch

> "Alarm presence" light (6)

– Switched off : No alarm present
– Orange : Alarms presence visible on the front display
Inverter overload Fans fault
Static switch power supply fault coupling fault
Temperature fault on CRII inverter overload
transfert on M2 disable (AROI to CROI ) AND M1 present AND system command Ok
(GTCI)
– the "normal command system" equation is :
Inverter coupled AND "inverter ready" (from CROI to AROI) AND QF1 position (CRII)
NB : When inverter is not coupled OR QF1 open, the orange LED will never be on

T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R XXXXXXXX.PPT
GALAXY PW

◗ Board study (link Lotus / PW / boards)

> ETOI
> ALII
> ALBZ
> CRAI
> AQUI

www.mgeups.com

T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R
GALAXY PW

◗ Chapter 3
> CHARGER function

www.mgeups.com

T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R
 Galaxy PW

Charger principle Charger principle

Mains 2 ETOI ALII

Charger
Mains1 T1 Fu1 to 3 L1
FIAI
Battery
Vigi
Voltage To
Legs
Q1 T2 and
capacitor bank
Mains1 current
Mains1 volt.

CRAI / CHAI / CHDI

R1 L2

AQUI
AQUI

CRII

ATIZ
BATTERY
FDPI

GTCI COSI

T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R XXXXXXXX.PPT
 Charger principle
Soft-Tunor screen

◗ CRII board charger parameters screen

> Charger input voltage (Mains 1 voltage) : 380, 400 or 415 V
> Charger input frequency (Mains 1 frequency) : 50 Hz or 60 Hz
> Charger input voltage tolerance (Mains 1 voltage tolerance) : -10% or - 15%
> Minimum DC voltage (inverter shutdown) (U mini) : 300 to 800 V = 335 V
> Maximum DC voltage (inverter shutdown) (U maxi) : 300 to 800 V = 600 V
> Maximum battery voltage (battery protection) (Bmax) : 300 to 800 V = U Charge + 10 V
> Delay before charger startup : 1 to 32767 seconds
> Battery presence : 0 = absence 1 = presence
> Battery temperature sensor presence : 0 = absence 1 = presence
> Minimum Battery temperature : 0 to 100 °C = 10 °
> Maximum Battery temperature : 0 to 100 °C = 40 °
> Rectifier input power limiting
– Maximum charger input power (16 fm COSI) : 20% to 100% of Pn
> Closing threshold (AHF contactor) : 0 to 1000A (40% In)
> Opening threshold (AHF contactor) : 0 to 1000A (36% In)

T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R XXXXXXXX.PPT
 Charger principle
Soft-Tunor screen
◗ CRII board battery parameters screen
> Battery type : 0 = vented 1 = sealed lead acid 2 = Nickel Cadnium
> Charge cycle duration : 0 to 255 H (if S L acid= 1h ; if vented = 24 h)
> Rated backup time : 0 to 255 mn (bought by customer)
> Mains 1 interruption duration (charge cycle) : 0 to 255 s
> Float voltage : 300 to 600 V (U floatg * cells nber)
> Charge voltage : 300 to 600 V (U charg * cells nber)
> Equalization voltage : 300 to 600 V (Uegual * cells nber)
> Low battery shutdown warning : 300 to 600 V 350 V
> Charge current (limitation) : 0 to 1000 A 0,1x C10
> Charge current (battery protection) : 0 to 1000 A 0,2x C10
> Charge current limitation (COSI)
– Auxiliary charge battery current limitation : 0 to 1000 A
> Deep discharge check : 0 = no check 1 = check (3T)
> Prediction of battery time : 0=no prediction 1=prediction
> Cold start (waiting time) : 0 to 24 H

Special functions : Additional battery circuit breaker control

In autonomy, inverter stop is disabled when only one QF1 is off
"To be validated in the last personalisation screen" on CRII TL < 4

T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R XXXXXXXX.PPT
Charger principle
Charger logic

◗ Starting conditions

QI switch closed
Numerical autotest CRII = OK
CRII board personalised and calibrated (operational mode)
Mains1 voltage within tolerance
Mains1 frequency within tolerance
Absence for fault listed below (present or memorised) :
- Battery voltage maximum fault
- Battery current maximum fault
- Input fuses fault
- Charger vigitherm fault
- UDC fault (DC short circuit
Absence for board power supply fault
Absence for battery room ventilation fault
Absence for charger off requested by soft tunor
Absence emergency power off command

T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R XXXXXXXX.PPT
Charger principle
Charger logic

◗ Charger shutoff causes

Q1 switch opend (not memorised)

Mains1 voltage out off tolerence (not memorised)
Mains1 frequency out off tolerence (not memorised)
Presence for following faults:
- Battery voltage maximum fault (memorised)
- Battery current maximum fault (memorised)
- Input fuses fault
- Charger vigitherm fault (memorised)
- UDC fault (DC short circuit)
- Watch dog CRII (memorised)
Power supply board fault (memorised)
Battery room ventilation or vigi AHF fault (memorised)
Charger off command requested by softtunor
Emergency power off command (memorised)

T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R XXXXXXXX.PPT
GALAXY PW

◗ CHAPTER 4
> The inverter function

www.mgeups.com

T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R
 Galaxy PW
Inverter principle
Inverter principle

Lem2 Ti T7

Leg 3

DC voltage TM1 C3 K3N

C4
Leg 2 C5

vigi

// only
Lem1 TI T8
Leg 1
To legs

CRAI
or
IGBI * 3 AQUI
or CRAI CROI ACOZ or APOZ
FDPI
DTQI * 3

T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R XXXXXXXX.PPT
 Inverter principle
◗ Voltage regulation principle
> The voltage regulation principle used is the "free frequency regulation".
The frequency switching depends only on the charging and decharging
time for the output filter (transformer and AC capacitors).

Feed back

Hall effect sensors

switchings = 5Khz

> This type of regulation was choosen regarding its performance on non-
linear loads

T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R XXXXXXXX.PPT
 Inverter principle
Soft-Tunor screen
◗ CROI inverter board parameters screen
> Inverter voltage : output voltage +/- 3%
> Inverter frequency : 50 Hz or 60 Hz
> Limiting mask : 0 = no mask 1 = 1 ms
2 = 2 ms 3 = 3 ms
(forced to 0 in case of OFF line type)
> Maximum phase regulation speed (slew rate) : 0 = 0,5 Hz/s 1 = 1 Hz/s
2 = 1,5 Hz/s 3 = 2 Hz/s
> Time delay before restart (inverter) : 1 to 32767 seconds
> Number of transfer with limiting : 0 to 255 // setting
– (Number of restarts in case of limitation stops)
> Transfer counter reset timer : 5 to 255 seconds
– (Delay before resetting limitation counter)

◗ Special functions : Inverter start after discoupling with a break

"To be validated in the last personalisation screen"
T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R XXXXXXXX.PPT
 Inverter principle
Parallel mode
◗ Regulation Principle in parallel mode
> "Two UPSs connected on the same output line have the same output
voltage"

U1 = U2
U1 U2

> What about the inverter regulation ? - One electronic system, able to set an
output voltage folowing an input
V Referency V Out referency
& A
- A feedback system, taking into account
the output voltage, apply a gain on it to
set an error signal, to compensate the
V Out * K1 K1
gap between input and output

T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R XXXXXXXX.PPT
 Inverter principle
Parallel mode

◗ Regulation Principle in parallel mode

> Two UPSs in parallel

VReferency V Out V Out V Referency

& A A &

V Out * K1
V Out * K1 K1 K1

As the UPSs have an independant regulation system, and although using

the same electronic system, the regulation referency values could have a
significant gap giving us a phase shifting or voltage gap on the output.

T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R XXXXXXXX.PPT
 Inverter principle
Parallel mode

◗ Regulation Principle in parallel mode

> Two UPSs in parallel
– These voltage gap and phase shifting set an exchange current between both
of UPSs
∆v

∆Φ

– Exchange current within phase with the output voltage if the amplitude vary
– Exchange current squaring with the output voltage if the phase vary

T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R XXXXXXXX.PPT
With two running UPSs

◗ Regulation Principle in parallel mode

> How to compensate the exchange current ?
– By getting to the source, correcting the referency value, folowing the
error signal. We use a second regulation loop taking into account the
measured exchange current

V Referency V Referency
V Out V Out
& A A &

V Out * K1
V Out * K1 K1
K1

K2 K2

T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R XXXXXXXX.PPT
Inverter principle
Parallel mode
Lem

Leg CT

inverter
active
Exchange
UPS1 exchange
Regul.
active and reactive
Current
reactive
current
extraction CROI

APOZ

active inverter
Exchange exchange
Regul.
Current active and reactive
UPS2 reactive
current
extraction CROI

APOZ

Leg CT

Lem

T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R XXXXXXXX.PPT
 ON
Inverter principle
Parallel mode
Lem

Leg CT

inverter
active
Exchange
UPS1 exchange
Regul.
active and reactive
Current
reactive
current
extraction CROI

APOZ

active inverter
Exchange exchange
Regul.
Current active and reactive
UPS2 reactive
current
extraction CROI

APOZ

Leg CT

Lem

T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R XXXXXXXX.PPT
 ON
Inverter principle
Parallel mode
Lem

Leg CT

inverter
active
Exchange
UPS1 exchange
Regul.
active and reactive
Current
reactive
current
extraction CROI

APOZ

active inverter
Exchange exchange
Regul.
Current active and reactive
UPS2 reactive
current
extraction CROI

APOZ

Leg CT

Lem

ON

T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R XXXXXXXX.PPT
Underline of the exchange current
load

R R
UPS2
UPS 1

R R

◗ The only cable between to // UPSs is the APOZ linkLa seule liaison
existant entre deux appareils en //, est un fil fin entre les deux cartes
APOZ

T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R XXXXXXXX.PPT
With only one UPS

Load
◗ The loop is open
I 1 = I Load

I1

R R

UPS 1
UPS 2

R R

The CROI regulation only take into account the inverter output
current
T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R XXXXXXXX.PPT
 With two running UPSs

I load
◗ The current loop is closed

I1 + I exch I2 + I exch

R R

UPS 1
UPS 2

R R

T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R XXXXXXXX.PPT
 With two running UPSs

I Ond 1 + I éch

I Ond 2 + I éch
◗ The current loop is closed
> I inv1 + I exch + I inv2 + I exch = I load
> In theory, I inv1 = I inv 2
> 2( I inv1 + I exch ) = I load
> I exch = I Load / 2 -- I inv

> These current value are vectorial datas,

then we have to evaluate the direction of
the current (active or reactive)

ICharge

T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R XXXXXXXX.PPT
GALAXY PW

◗ Boards study (Link Lotus / PW / Cartes)

> ACOZ
> APOZ

www.mgeups.com

T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R
GALAXY PW

◗ CHAPTER 5
> The coupling function

www.mgeups.com

T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R
 Coupling principle
Unitary on-line
Q3BP

Mains2
1
Mains

2 FIAII Static switch

CRAI
3
vigi
N

Q4S ERCI
Inverter voltage ETOI
Q5N
T3
1
1
T4
2
2
T5
K3N T6
3
3
N FIAI
1

Load

AQUI
FDPI

CRAI
AROI

FDPI

T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R XXXXXXXX.PPT
 Coupling principle
Eco mode
Q3BP

Mains2
1 Mains

FIAI Static switch

2
CRAI
3
vigi
N

Q4S ERCI
Inverter voltage
Inverter static switch ETOI
Q5N
1 T3 1

2 T4 2
T5
3 T6 3

N vigi FIAI N

Load

FDPI AQUI

CCCI CRAI
AROI

FDPI
T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R XXXXXXXX.PPT
 Coupling principle
All parallel types
Q3BPonly in case of Q3BP

// redondant
From Mains2 or
From external
By pass
1

FIAI CS secteur
2
CRAI
3
vigi
N

Q4S ERCI
Inverter voltage Inverter static switch ETOI
1 T3
Q5N 1

2 T4 2
T5
3 T6 3

N vigi FIAI N

To Load or
external BY Pass

AQUI
CCCI

CRAI
To and from AROI
UPS 2 , 3 , 4 MISI
FDPI

T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R XXXXXXXX.PPT
 GALAXY PW
Coupling sequences for unitary on-line
w transfer Conditions OK (S2.F2.Phi = 1)

Inverter ready CROI

inverter synchro to Mains2

Basc Affi
800mS 130mS 200mS typical

K3N command

K3N closed response *

Mains static switch

Load voltage

* K3N closed response = K3N auxiliary contact or coupling exchange current.

T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R XXXXXXXX.PPT
 GALAXY PW
Coupling sequences for unitary on-line
w transfer Conditions NOK (S2.F2.Phi # 1)

Inverter ready CROI

Forced
Forced coupling command
decoupling command

800mS 200mS typical

K3N command

K3N closed response

800mS
Mains static switch

Load voltage

T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R XXXXXXXX.PPT
 GALAXY PW
Coupling sequence on redondancy parallel

initial Status:
not coupled
AROI Perso :
one Inverter
enough to couple

ON ON

OFF
AROI OFF AROI
CROI CROI

MISI MISI

Load
UTILISATION

T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R XXXXXXXX.PPT
 GALAXY PW
Coupling sequence on redondancy parallel
step 1:
INV 1 start
AROI 1 receive
from CROI 1 :
"INV ready"
"Inv read nbr" =
"enough nbr to
couple "
OFF ON
OFF

AROI 1
ON
OFF AROI 2
CROI CROI

MISI 1
MISI 2
"INV 1 coupled" + "
"mains 2 SS CDE " Load
UTILISATION "M2 SS OFF "

T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R XXXXXXXX.PPT
 GALAXY PW
Coupling sequence on redondancy parallel
Inv 2 synchronise on output
step 2 :
INV 2 start
" AROI 2 receive
from MISI 2 : 1 inv
coupled"

OFF OFF

AROI 1
ON
ON AROI 2
CROI CROI

MISI 1
MISI 2
"INV 1 coupled" + "
UTILISATION
"mains 2 SS CDE "

T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R XXXXXXXX.PPT
 GALAXY PW
Coupling sequence on ECO mode
◗ Automatic sequence
– When the mains2 goes out of range for voltage=+/- 10% or for frequency
outside personalised frequency

Mains 2 OK
Inverter running
synchro to Mains2

Load
* 2 minutes calibrated

Inverter SS command

Inverter SS response

Mains SS
=The break on the load is not calibrated it depends on the mains out of tolerance detection time .
*

T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R XXXXXXXX.PPT
 GALAXY PW
Coupling sequence on ECO mode
◗ Manual or forced sequence

Mains 2 OK
Inverter running
synchro to Mains2

Load

coupling /decoupling forced

Inverter SS command
Inverter SS response

Mains SS
= It is necessary to use the decoupling forced pushbutton to go back to the ECO mode.
*

T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R XXXXXXXX.PPT
 GALAXY PW
Coupling sequence on ECO mode
◗ Sequence when inverter is not synchronised ( phase shift > 3°)

Mains 2 OK
*1
UPS synchro to Mains2

Load
*2
Inverter SS command
Inverter SS response

Mains SS

* 12 ==There is no coupling sequence to inverter because the inverter is not synchronised.

* There is a load break if the mains 2 is lost.

T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R XXXXXXXX.PPT
 GALAXY PW
parallel power extension coupling sequences

external
ON ON ON ON By-Pass
cabinet

◗ initial status: The four UPSs are OFF, all M2 Static Switches are
suplying the load

T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R XXXXXXXX.PPT
 GALAXY PW
parallel power extension coupling sequences

external
ON ON ON ON By-Pass
I ON cabinet

AROI III AROI III AROI III AROI III

MISI 1 MISI 2 MISI 3 MISI 4

◗ UPS 1 start ( I ), all M2 Static Switches are suplying the load

"inv ready" ; III = 3 inv suff to couple ; I # III = no coupling

( perso into AROI )

T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R XXXXXXXX.PPT
 GALAXY PW
parallel power extension coupling sequences

external
ON ON ON ON By-Pass
I ON II
ON cabinet

AROI III AROI III AROI III AROI III

MISI 1 MISI 2 MISI 3 MISI 4

◗ UPS 2 start ( II ), all M2 Static Switches are suplying the load

"inv ready" ; III = 3 inv suff to couple ; II # III = no coupling

( perso into AROI )

T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R XXXXXXXX.PPT
 GALAXY PW
parallel power extension coupling sequences

external
ON ON ON ON By-Pass
I ON II III
ON ON cabinet

AROI III AROI III AROI III AROI III

MISI 1 MISI 2 MISI 3 MISI 4

◗ UPS 3 start (III )

"inv ready" ; III = 3 inv suff to couple ; III # III = coupling
( perso into AROI )

◗ The Inverter SS cdes are synchronised into MISI board, All M2 SS are OFF
T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R XXXXXXXX.PPT
 GALAXY PW
parallel power extension coupling sequences

external
OFF OFF OFF OFF By-Pass
I ON II III
ON ON cabinet

AROI III AROI III AROI III AROI III

MISI 1 MISI 2 MISI 3 MISI 4

◗ UPS 3 start

" Three inverter coupled "

T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R XXXXXXXX.PPT
 GALAXY PW
parallel power extension coupling sequences

external
OFF OFF OFF OFF By-Pass
I ON II III IV
ON ON ON cabinet

AROI III AROI III AROI III AROI III

MISI 1 MISI 2 MISI 3 MISI 4

◗ UPS 4 start

" Three inverter coupled " : The fourth synchro. on the output
and couple
T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R XXXXXXXX.PPT
 GALAXY PW
parallel power extension coupling sequences

external
OFF OFF OFF OFF By-Pass
I ON II III IV
ON ON ON cabinet

AROI III AROI III AROI III AROI III

MISI 1 MISI 2 MISI 3 MISI 4

◗ UPS 4 start

" Four inverter coupled "

T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R XXXXXXXX.PPT
 GALAXY PW
parallel power extension decoupling sequences

external
OFF OFF OFF OFF By-Pass
I ON II III OFF
ON ON cabinet

AROI III AROI III AROI III AROI III

MISI 1 MISI 2 MISI 3 MISI 4

◗ UPS 4 stop :

" Three inverter still supplying the load (enough strong for the load)

T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R XXXXXXXX.PPT
 GALAXY PW
parallel power extension decoupling sequences

external
OFF OFF OFF OFF By-Pass
I ON II OFF
ON OFF cabinet

AROI III AROI III AROI III AROI III

MISI 1 MISI 2 MISI 3 MISI 4

◗ UPS 3 stop: " QUESTION ? : Are the two last UPSs enough strong to
supply the load ?
"answer 1: yes => They stay on the load"

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 GALAXY PW
parallel power extension decoupling sequences

external
ON ON ON ON By-Pass
OFF OFF
OFF OFF cabinet

AROI III AROI III AROI III AROI III

MISI 1 MISI 2 MISI 3 MISI 4

◗ UPS 3 stop: " QUESTION ? : Are the two last UPSs enough strong to supply
the load ?
"answer 2 : NO => They are in overload, then they decouple

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GALAXY PW
parallel power extension coupling/decoupling sequences

◗ In brief
> The first coupling UPS stop all the M2 Static switches
– everything depends on the sufficient inverter number to couple,
personnalised into the AROI board
> The last decoupling UPS start all the M2 static switches
– In this case only the overload is taken into account to decouple.
– Whe forget the AROi board personalisation settings

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AROI parameter Soft-Tunor screen

◗ AROI parameters screen in case of unitary UPS

> Type of cubicle : Unitary
> Rated Mains 2 voltage : 380, 400, 415 V
______________________________________________________________

> Rated mains 2 frequency : 50 Hz to 60 Hz

> Frequency tolerance : 0 = + - 0,25 Hz 1 = + - 0,5Hz
2 = + - 0,75 Hz 3 = + - 1Hz
4 = + - 1,25 Hz 5 = + - 1,5Hz
6 = + - 1,75 Hz 7 = + - 2Hz

◗ Special functions : Unsynchro signal delay (5 s)

Static switch opened when EPO
Frequency converter (unitary parallel)
"To be validated in the last personalisation screen"

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Galaxy PW
AROI parameter Soft-Tunor screen

◗ AROI parameters screen in case of ECO UPS

> Type of cubicle : Off line
> Rated Mains 2 voltage : 380, 400, 415 V
______________________________________________________________

> Rated mains 2 frequency : 50 Hz to 60 Hz

> Frequency tolerance : 0 = + - 0,25 Hz 1 = + - 0,5Hz
2 = + - 0,75 Hz 3 = + - 1Hz
4 = + - 1,25 Hz 5 = + - 1,5Hz
6 = + - 1,75 Hz 7 = + - 2Hz

◗ Special functions : Unsynchro signal delay (5 s)

Static switch opened when EPO
Frequency converter (unitary parallel)
"To be validated in the last personalisation screen"

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Galaxy PW
AROI parameter Soft-Tunor screen

◗ AROI parameters screen in case of parallel UPS

> Type of cubicle : Unitary parallel
> Rated Mains 2 voltage : 380, 400, 415 V
______________________________________________________________
> Rated mains 2 frequency : 50 Hz to 60 Hz
> Frequency tolerance : 0 = + - 0,25 Hz 1 = + - 0,5Hz
2 = + - 0,75 Hz 3 = + - 1Hz
4 = + - 1,25 Hz 5 = + - 1,5Hz
6 = + - 1,75 Hz 7 = + - 2Hz
> Number of inverter (min) : 1 to 4
– Minimum number of ready UPS for coupling
> Number of parallel units : 1 to 4
– Number of UPS connected in parallel
◗ Special functions : Unsynchro signal delay (5 s)
Static switch opened when EPO
Frequency converter (unitary parallel)
"To be validated in the last personalisation screen"
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Galaxy PW parallel
How to test a machine in Bypass position

◗ How to couple all the product in Bypass position

> The load is supply through the automatic Bypass, we disconnect the
Q3BP auxiliary contact into the Bypass cabinet or on each MISI board
◗ How to couple only one product in Bypass position
> Disconnect all the MISI flat cable (Transceiving and Reception)
> Set the personnalization setting "sufficient UPS number to couple" at 1

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GALAXY PW

◗ Boards study (link Lotus / PW / boards)

> MISI

www.mgeups.com

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 AROI MISI

personalisation = N_Nb_ suffX

X UPS ready to couple
N_cde_CS_ ond
Start inverter static switch
K3N command
Cde_K3N1_2 and
Nbr UPS Rep_ond_prêt 2à4
ready calculation

Ncde_CS_ Res2
SS stop command
Cde_CS1_2
Mains Static switch
N_coup Or
N_ond prêt_coup shutoff
UPS1 ready
N_ond_coup
UPS1 coupled

GALAXY PW
◗ AROI/MISI exchange
Coupling function
=These points group the information coming from
all present // UPS in the installation .
N_coup
N_ond prêt_coup
UPS2 ready
UPS2 coupled N_ond_coup
Or
Cde_CS1_2
Ncde_CS_ Res2
SS stop command Mains Static switch
shutoff
Nbr UPS Rep_ond_prêt 2à4
ready calculation
Cde_K3N1_2 and
N_cde_CS_ ond
K3N command Start inverter static switch
N_Nb_ suffX
personalisation =
X UPS ready to couple

AROI MISI
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GALAXY PW

◗ CHAPTER 6
> The communication function

www.mgeups.com

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Galaxy pw
Soft-Tunor screen
◗ GTCI common parameters screen
> Common with CROI : Output voltage
Inverter frequency
> Common with CRII : Input voltage
Input frequency
Battery presence
Battery type
Backup time
Charge time
Temperature sensor presence
Minimum battery voltage
> Commons with AROI : Mains 2 voltage
Mains 2 frequency
_______________________________________________________________________
Presence of Mains1 current correction sensor : 0 = absence 1 = presence
(Upstream CT when AHF)
> Special functions : Matching transformer used
(Calibration to be done in GTCI)
"To be validated in the last personalisation screen"

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Soft-Tunor screen
◗ GTCI backup time calculator parameters screen

> Prediction of battery time : 0 = no prediction 1 = prediction

> Battery cell open circuit voltage : 1,00 to 3,00 V
> Battery cell resistance : 0,10 to 5,00 mOhm
> Battery coefficient 1 (K1) : 0,00 to 5,00
> Battery discharge mode 1 (Alpha1) : 0,00 to 10,00
> Battery coefficient 2 (K2) : 0,00 to 5,00
> Battery discharge mode 2 (Alpha2) : 0,00 to 10,00
> Battery capacity temperature : 0,001 to 0,099
correction coefficient (KT)
> Battery capacity (C10) : 10 to 9999
> Upper limit of battery time at 3T : 0 = inactive 1 = active
(Deep discharge checked on CRII)
> Number of battery cells connected in series : 100 to 250
> Number of branches in parallel : 1 to 6
> "Battery low" advanced time : 1 to 60 minutes
> Battery reference temperature : 20 to 30 °C
> Battery life : 1 to 10 years
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Galaxy pw
Soft-Tunor screen
◗ GTCI communication port parameters screen

> Command Mask : these following commands can be validated :

Inverter off
it's possible to start or stop the inverter from an external command
Inverter On

Alarms reset it's possible to erase the fault from outside

Forced coupling

Forced decoupling

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Galaxy PW
Battery test

◗ Test principle :
> The UPS runs on battery discharge mode for two minutes. During this operation we
compare the real discharge curve from the theorical discharge curve given by the
battery supplier. If the real curve is less than -2.5 % from the theoritical curve the
battery is faulty.

◗ Test starting conditions : Mains 2 within tolerance

No output overload
Battery charge > 90%

◗ Test securities :
> The battery test is stopped when :
– Starting conditions become wrong,
– An alarm occurs,
– Inverter stops.
◗ During the test operation the charger is still running at U prealarm + 10 V

Note : When the automatic test stops for any reason, it restarts automatically one hour later.

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Galaxy PW
Battery test

◗ Two kinds of test :

> Manual test : started from AFSI board by the user using "battery test " menu.
> Automatic test : programmed in the AFSI "battery test" menu.
◗ Result display :
> Only a negative result is displayed. We keep it displayed until the next test.

◗ Constraints :
> This function concerns 3 boards (GTCI, AFSI and CRII)with the right technical level.
> These boards must be set as following :
– CRII : Battery presence = YES
Backup time meter validated = YES
– GTCI : Backup time meter validated = YES
– AFSI : Battery test = programmed

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communication externe

◗ COSI informations report

Six informations are available on the COSI board, through dry contacts. The cutting level is
250V / 5A .

Board

◗ Soft-Tunor Cable

◗ Optionnal communication boards

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 COSI Board
◗ Input and output informations

> Emergency Power Off

> Info T° fm ATIZ

> batteries T° room

T° AHF
> programmable
auxiliary Contact
with
Soft-tunor
> QF1 position
Contact
> QF1 under-voltage
coil power supply :
Off cde

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 Carte COSI
◗ Informations sortantes
> Low battery shutdown warning
– The relay is controlled in the two following
cases :
– Battery voltage lower than the threshold
programmed on CRII board
– The back up time remaining calculated by
the backup time meter is lower than the
value pragrammed on GTCI board.
> Load on battery
– The relay is controlled when the battery is
discharging (negative current read from
shunt) for more than 30 secondes.
> Maintenance position
– The relay is controlled when QF1 is
opened or Q4S is opened or Q5N is
opened or also Q3BP is closed.
> Complete system shutdown
– The relay is controlled when the front
panel "stop button " is activated or when
the "emergency power off " COSI contact
is open.
This contact can be used to trip the
upstream circuit breakers

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 Carte COSI
◗ Informations sortantes
> General alarm
The relay is controlled when one these following
alarms occurs :
– Charger function internal fault
– inverter function internal fault
– coupling function internal fault
– Battery Temperature out of tolerance
( ATIZ option )
– Load current > 105%
– Leg current > à 110%
– Power module ventilation fault
– Static switch power supply fault
> Load on inverter
– The relay is controlled when the inverter
is running with Q5N and K3N closed.
The reverse contact means running on
static switch.

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