Classimat Faults Quality Trend - SSM Tex Lab - 241122 - 085918
Classimat Faults Quality Trend - SSM Tex Lab - 241122 - 085918
424, Shivalik Satyamev, Ambli – Bopal Junction, Near Vakil Saheb Bridge, Bopal
Ahmedabad – 380 058. Gujarat, (INDIA). PH: 095107 26053 Mobile: 09825060309
E Mail: [email protected]
Seldom-occurring yarn faults are thin- and thick These faults depend on raw materials largely
places which occur so rarely that at least 100 km of determined by physical characteristics such as
yarn must be tested in order to detect them reliably. the count, Fiber length and short fiber content.
Figure 2
SSM Tex LAB
424, Shivalik Satyamev, Ambli – Bopal Junction, Near Vakil Saheb Bridge, Bopal
Ahmedabad – 380 058. Gujarat, (INDIA). PH: 095107 26053 Mobile: 09825060309
E Mail: [email protected]
Figure 5
Figure 3a
SSM Tex LAB
424, Shivalik Satyamev, Ambli – Bopal Junction, Near Vakil Saheb Bridge, Bopal
Ahmedabad – 380 058. Gujarat, (INDIA). PH: 095107 26053 Mobile: 09825060309
E Mail: [email protected]
Figure 6
CLASSIMAT 3 faults Analysis and
According to the above table (Figure 5) the test
the Quality Trend results of – Total Faults are analyzed and given in
% of tests according to the fault levels.
The objective for the analysis of quality trend
of CLASSIMAT 3 faults is to understand the Quality Range - Top 9, Top 12, Top 16 and
level of quality of your yarn and to predict Total Thin Faults
achievable quality for each Count. 0.0 Faults by 0
1.0 Faults by 1
From our last 5 years test results data’s we 2.0 Faults by 2
have analyzed according to below five 3.0 Faults by 3
categories with quality range, 4.0 Faults by 4
5.0 Faults by 5
(i) Total Faults: 8.0 Faults between 6 to 8
10.0 Faults between 9 to 10
A1+A2+A3+A4+B1+B2+B3+B4+C1+C2+C3+C 15.0 Faults between 11 to 15
4+D1+D2+D3+D4+E+F+G+H1+I1+H2+I2 20.0 Faults between 16 to 20
25.0 Faults between 21 to 25
(ii) Top 9 Class Faults
50.0 Faults between 26 to 50
A4+B3+B4+C3+C4+D2+D3+D4+E Figure 7
(iii) Top 12 Class Faults According to the above table (Figure 6) the test
results of - Top 9, Top 12, Top 16 and Total Thin
A3+A4+B3+B4+C3+C4+D2+D3+D4+E+F+G Faults are analyzed and given in % of tests
according to the fault levels.
(iv) Top 16 Class Faults
In the each category has been marked with
A3+A4+B2+B3+B4+C1+C2+C3+C4+D1+D2+D3+ color code for easy references according to
D4+E+F+G the grading as per our experience.
(v) Total Thin Faults Test results in this color code has
VERY GOOD in Quality
H1+I1+H2+I2
Test results in this color code has
Quality Range – Total Faults GOOD in Quality
Up To 10 Faults between 0 to 10
11 To 30 Faults between 11 to 30 Test results in this color code has
31 To 50 Faults between 31 to 50 AVERAGE in Quality and need
51 To 70 Faults between 51 to 70 attention in the winding clearer
71 To 90 Faults between 71 to 90 settings
91 To 110 Faults between 91 to 110
111 To 150 Faults between 111 to 150 Test results in this color code has
151 To 200 Faults between 151 to 200 BAD in Quality and needs to
201 To 250 Faults between 201 to 250 improve the Process Control
251 To 300 Faults between 251 to 300
301 To 400 Faults between 301 to 400 Test results in this color code has
401 To 500 Faults between 401 to 500 VERY BAD in Quality and not
acceptable
SSM Tex LAB
424, Shivalik Satyamev, Ambli – Bopal Junction, Near Vakil Saheb Bridge, Bopal
Ahmedabad – 380 058. Gujarat, (INDIA). PH: 095107 26053 Mobile: 09825060309
E Mail: [email protected]
20 CH 21 CH 24 CH 26 CH 28 CH 30 CH 32 CH 34 CH 36 CH 40 CH
Up To 10 1.16% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
11 To 30 27.91% 30.23% 6.38% 10.29% 4.17% 5.55% 3.36% 2.27% 0.88% 2.99%
31 To 50 27.91% 30.23% 24.82% 30.88% 35.42% 22.72% 19.40% 10.61% 9.73% 10.95%
51 To 70 15.70% 16.28% 20.57% 24.02% 25.00% 20.61% 29.48% 38.64% 16.81% 15.42%
71 To 90 8.72% 2.33% 21.99% 16.18% 16.67% 16.38% 22.95% 23.48% 35.40% 14.93%
91 To 110 7.56% 9.30% 9.22% 10.29% 10.42% 14.00% 11.94% 12.12% 15.04% 14.93%
111 To 150 5.23% 2.33% 9.22% 6.86% 4.17% 13.74% 8.58% 11.36% 15.04% 22.89%
151 To 200 5.81% 2.33% 5.67% 1.47% 4.17% 4.49% 2.43% 1.52% 3.54% 13.43%
201 To 250 0.00% 4.65% 1.42% 0.00% 0.00% 1.72% 1.31% 0.00% 2.65% 3.98%
251 To 300 0.00% 2.33% 0.71% 0.00% 0.00% 0.40% 0.37% 0.00% 0.00% 0.00%
301 To 400 0.00% 0.00% 0.00% 0.00% 0.00% 0.13% 0.19% 0.00% 0.88% 0.50%
401 To 500 0.00% 0.00% 0.00% 0.00% 0.00% 0.26% 0.00% 0.00% 0.00% 0.00%
Figure 9 - Total Faults (A1+A2+A3+A4+B1+B2+B3+B4+C1+C2+C3+C4+D1+D2+D3+D4+E+F+G+H1+I1+H2+I2)
(% of tests in the quality range with color code)
VERY GOOD GOOD AVG BAD VERY BAD
SSM Tex LAB
424, Shivalik Satyamev, Ambli – Bopal Junction, Near Vakil Saheb Bridge, Bopal
Ahmedabad – 380 058. Gujarat, (INDIA). PH: 095107 26053 Mobile: 09825060309
E Mail: [email protected]
30 KCW 30 KW 20 KH 21 KH 30 KH 32 KH 16 OE
0.0 95.79% 97.63% 98.50% 94.92% 97.61% 99.32% 97.40% 100.00% 96.56%
1.0 2.11% 0.79% 0.60% 3.39% 1.24% 0.34% 1.56% 0.00% 3.13%
2.0 1.05% 1.19% 0.90% 0.00% 0.76% 0.34% 0.52% 0.00% 0.31%
3.0 1.05% 0.40% 0.00% 1.69% 0.00% 0.00% 0.00% 0.00% 0.00%
4.0 0.00% 0.00% 0.00% 0.00% 0.10% 0.00% 0.00% 0.00% 0.00%
5.0 0.00% 0.00% 0.00% 0.00% 0.10% 0.00% 0.00% 0.00% 0.00%
8.0 0.00% 0.00% 0.00% 0.00% 0.19% 0.00% 0.00% 0.00% 0.00%
10.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
15.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.52% 0.00% 0.00%
20.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
25.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
50.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
Figure 11 – Top 9 Faults A4+B3+B4+C3+C4+D2+D3+D4+E (% of tests in the quality range with color code)
VERY GOOD GOOD AVG BAD VERY BAD
20 CH 21 CH 24 CH 26 CH 28 CH 30 CH 32 CH 34 CH 36 CH 40 CH
0.0 97.09% 86.05% 92.91% 95.59% 95.83% 93.56% 95.71% 93.18% 93.81% 93.53%
1.0 0.58% 2.33% 4.96% 3.92% 4.17% 5.52% 3.17% 5.30% 3.54% 5.47%
2.0 0.00% 6.98% 0.71% 0.00% 0.00% 0.53% 0.37% 1.52% 0.00% 0.50%
3.0 1.16% 2.33% 1.42% 0.49% 0.00% 0.13% 0.56% 0.00% 1.77% 0.50%
4.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.13% 0.00% 0.00% 0.00% 0.00%
5.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.88% 0.00%
8.0 0.58% 0.00% 0.00% 0.00% 0.00% 0.00% 0.19% 0.00% 0.00% 0.00%
10.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
15.0 0.58% 2.33% 0.00% 0.00% 0.00% 0.13% 0.00% 0.00% 0.00% 0.00%
20.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
25.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
50.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
Figure 12 - Top 9 Faults A4+B3+B4+C3+C4+D2+D3+D4+E (% of tests in the quality range with color code)
VERY GOOD GOOD AVG BAD VERY BAD
SSM Tex LAB
424, Shivalik Satyamev, Ambli – Bopal Junction, Near Vakil Saheb Bridge, Bopal
Ahmedabad – 380 058. Gujarat, (INDIA). PH: 095107 26053 Mobile: 09825060309
E Mail: [email protected]
30 KCW 30 KW 20 KH 21 KH 30 KH 32 KH 16 OE
0.0 88.42% 92.49% 97.30% 93.22% 89.03% 92.81% 93.75% 88.82% 85.31%
1.0 7.37% 4.74% 1.20% 3.39% 7.35% 5.82% 4.17% 8.07% 9.69%
2.0 1.05% 1.98% 0.30% 1.69% 1.53% 0.68% 1.04% 2.48% 3.44%
3.0 1.05% 0.40% 0.90% 0.00% 0.86% 0.34% 0.00% 0.62% 0.94%
4.0 1.05% 0.00% 0.00% 1.69% 0.38% 0.00% 0.52% 0.00% 0.31%
5.0 1.05% 0.00% 0.30% 0.00% 0.10% 0.34% 0.00% 0.00% 0.31%
8.0 0.00% 0.40% 0.00% 0.00% 0.48% 0.00% 0.00% 0.00% 0.00%
10.0 0.00% 0.00% 0.00% 0.00% 0.19% 0.00% 0.00% 0.00% 0.00%
15.0 0.00% 0.00% 0.00% 0.00% 0.10% 0.00% 0.52% 0.00% 0.00%
20.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
25.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
50.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
Figure 15 – Top 12 Faults A3+A4+B3+B4+C3+C4+D2+D3+D4+E+F+G (% of tests in the quality range with color code)
VERY GOOD GOOD AVG BAD VERY BAD
20 CH 21 CH 24 CH 26 CH 28 CH 30 CH 32 CH 34 CH 36 CH 40 CH
0.0 89.53% 81.40% 78.72% 84.31% 77.08% 78.19% 81.72% 83.33% 78.76% 75.12%
1.0 5.81% 4.65% 10.64% 11.76% 16.67% 14.06% 12.50% 12.12% 12.39% 14.43%
2.0 1.74% 4.65% 6.38% 1.96% 4.17% 3.94% 2.99% 3.79% 3.54% 7.46%
3.0 0.58% 2.33% 1.42% 1.47% 0.00% 2.37% 1.49% 0.00% 3.54% 1.99%
4.0 0.00% 0.00% 2.13% 0.00% 2.08% 0.53% 0.93% 0.00% 0.88% 1.00%
5.0 0.00% 2.33% 0.00% 0.00% 0.00% 0.39% 0.00% 0.76% 0.00% 0.00%
8.0 1.16% 2.33% 0.71% 0.49% 0.00% 0.39% 0.37% 0.00% 0.00% 0.00%
10.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
15.0 0.58% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.88% 0.00%
20.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
25.0 0.00% 2.33% 0.00% 0.00% 0.00% 0.13% 0.00% 0.00% 0.00% 0.00%
50.0 0.58% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
Figure 16 - Top 12 Faults A3+A4+B3+B4+C3+C4+D2+D3+D4+E+F+G (% of tests in the quality range with color code)
VERY GOOD GOOD AVG BAD VERY BAD
SSM Tex LAB
424, Shivalik Satyamev, Ambli – Bopal Junction, Near Vakil Saheb Bridge, Bopal
Ahmedabad – 380 058. Gujarat, (INDIA). PH: 095107 26053 Mobile: 09825060309
E Mail: [email protected]
30 KCW 30 KW 20 KH 21 KH 30 KH 32 KH 16 OE
0.0 25.26% 43.08% 35.74% 35.59% 33.78% 36.64% 45.31% 28.57% 27.19%
1.0 21.05% 14.62% 21.62% 22.03% 20.13% 23.97% 19.27% 22.36% 16.25%
2.0 10.53% 11.46% 7.21% 10.17% 9.83% 10.27% 13.54% 9.32% 13.13%
3.0 12.63% 7.51% 7.81% 10.17% 9.83% 10.62% 8.33% 11.80% 7.50%
4.0 6.32% 6.32% 10.51% 8.47% 6.97% 6.85% 2.60% 9.94% 11.56%
5.0 3.16% 2.37% 6.31% 3.39% 4.58% 2.40% 1.56% 5.59% 5.63%
8.0 8.42% 7.51% 7.81% 3.39% 7.73% 5.82% 5.21% 8.70% 8.75%
10.0 2.11% 3.95% 0.90% 0.00% 2.96% 1.37% 1.04% 1.86% 4.06%
15.0 5.26% 1.98% 1.20% 6.78% 2.58% 1.71% 1.56% 0.00% 4.06%
20.0 2.11% 0.40% 0.30% 0.00% 0.67% 0.00% 0.00% 0.00% 1.88%
25.0 2.11% 0.40% 0.30% 0.00% 0.29% 0.34% 1.04% 1.86% 0.00%
50.0 1.05% 0.40% 0.30% 0.00% 0.67% 0.00% 0.52% 0.00% 0.00%
Figure 18 – Top 16 Faults A3+A4+B2+B3+B4+C1+C2+C3+C4+D1+D2+D3+D4+E+F+G
(% of tests in the quality range with color code)
VERY GOOD GOOD AVG BAD VERY BAD
20 CH 21 CH 24 CH 26 CH 28 CH 30 CH 32 CH 34 CH 36 CH 40 CH
0.0 34.88% 38.10% 19.86% 26.96% 29.17% 20.66% 19.78% 18.32% 14.29% 15.42%
1.0 9.88% 11.90% 14.18% 18.14% 22.92% 15.66% 20.90% 25.95% 21.43% 10.95%
2.0 9.88% 9.52% 13.48% 10.78% 12.50% 14.87% 14.55% 18.32% 12.50% 14.43%
3.0 10.47% 7.14% 17.02% 11.27% 10.42% 12.37% 15.11% 13.74% 12.50% 8.96%
4.0 8.14% 9.52% 8.51% 8.33% 6.25% 8.03% 10.82% 6.87% 11.61% 13.93%
5.0 6.98% 2.38% 3.55% 6.86% 4.17% 6.71% 5.41% 1.53% 5.36% 8.46%
8.0 6.40% 9.52% 10.64% 12.75% 6.25% 10.53% 8.21% 7.63% 9.82% 13.93%
10.0 3.49% 0.00% 6.38% 2.45% 0.00% 4.08% 1.68% 3.82% 8.04% 4.98%
15.0 6.98% 4.76% 4.26% 1.47% 4.17% 4.74% 2.05% 3.05% 3.57% 7.96%
20.0 1.16% 0.00% 1.42% 0.98% 2.08% 0.92% 0.56% 0.76% 0.00% 0.50%
25.0 0.58% 2.38% 0.71% 0.00% 2.08% 0.79% 0.37% 0.00% 0.89% 0.50%
50.0 0.58% 4.76% 0.00% 0.00% 0.00% 0.66% 0.56% 0.00% 0.00% 0.00%
Figure 19 – Top 16 Faults A3+A4+B2+B3+B4+C1+C2+C3+C4+D1+D2+D3+D4+E+F+G
(% of tests in the quality range with color code)
VERY GOOD GOOD AVG BAD VERY BAD
SSM Tex LAB
424, Shivalik Satyamev, Ambli – Bopal Junction, Near Vakil Saheb Bridge, Bopal
Ahmedabad – 380 058. Gujarat, (INDIA). PH: 095107 26053 Mobile: 09825060309
E Mail: [email protected]
30 KCW 30 KW 20 KH 21 KH 30 KH 32 KH 16 OE
0.0 84.21% 90.12% 80.18% 81.36% 75.10% 67.12% 69.27% 65.84% 44.69%
1.0 9.47% 7.51% 13.81% 10.17% 16.41% 19.86% 17.71% 23.60% 27.50%
2.0 5.26% 2.37% 3.30% 8.47% 5.44% 8.22% 9.90% 3.11% 10.63%
3.0 0.00% 0.00% 1.50% 0.00% 2.29% 2.40% 2.08% 3.11% 7.50%
4.0 1.05% 0.00% 0.60% 0.00% 0.48% 0.68% 1.04% 3.11% 4.69%
5.0 0.00% 0.00% 0.00% 0.00% 0.19% 0.68% 0.00% 0.62% 2.19%
8.0 0.00% 0.00% 0.60% 0.00% 0.10% 0.68% 0.00% 0.62% 2.50%
10.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.34% 0.00% 0.00% 0.31%
15.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
20.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
25.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
50.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
Figure 22 – Total Thin Faults H1+I1+H2+I2 (% of tests in the quality range with color code)
VERY GOOD GOOD AVG BAD VERY BAD
20 CH 21 CH 24 CH 26 CH 28 CH 30 CH 32 CH 34 CH 36 CH 40 CH
0.0 87.21% 88.37% 72.34% 70.10% 77.08% 56.37% 57.65% 47.73% 35.40% 28.86%
1.0 10.47% 11.63% 19.15% 20.59% 20.83% 24.84% 24.81% 33.33% 30.09% 23.38%
2.0 1.16% 0.00% 4.96% 6.86% 0.00% 9.72% 9.70% 9.85% 15.04% 21.39%
3.0 0.58% 0.00% 1.42% 1.96% 0.00% 4.07% 3.73% 7.58% 7.96% 10.45%
4.0 0.58% 0.00% 0.71% 0.49% 0.00% 1.84% 1.87% 0.76% 4.42% 6.47%
5.0 0.00% 0.00% 0.71% 0.00% 2.08% 1.58% 1.49% 0.76% 2.65% 3.48%
8.0 0.00% 0.00% 0.71% 0.00% 0.00% 0.92% 0.19% 0.00% 2.65% 5.47%
10.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.26% 0.19% 0.00% 0.00% 0.00%
15.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.26% 0.37% 0.00% 1.77% 0.50%
20.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.13% 0.00% 0.00% 0.00% 0.00%
25.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
50.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
Figure 23 – Total Thin Faults H1+I1+H2+I2 (% of tests in the quality range with color code)
VERY GOOD GOOD AVG BAD VERY BAD
SSM Tex LAB
424, Shivalik Satyamev, Ambli – Bopal Junction, Near Vakil Saheb Bridge, Bopal
Ahmedabad – 380 058. Gujarat, (INDIA). PH: 095107 26053 Mobile: 09825060309
E Mail: [email protected]
30 KCW 30 KW 20 KH 21 KH 30 KH 32 KH 16 OE