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Classimat Faults Quality Trend - SSM Tex Lab - 241122 - 085918

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0% found this document useful (0 votes)
226 views18 pages

Classimat Faults Quality Trend - SSM Tex Lab - 241122 - 085918

Uploaded by

mostafa.akpbc
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SSM Tex LAB

424, Shivalik Satyamev, Ambli – Bopal Junction, Near Vakil Saheb Bridge, Bopal
Ahmedabad – 380 058. Gujarat, (INDIA). PH: 095107 26053 Mobile: 09825060309
E Mail: [email protected]

Definition of yarn faults Frequent yarn faults (Imperfection – Figure 1)


and seldom Yarn faults (Classimat – Figure 2)
The object of the spinning process is to produce cannot be compared as these two types of
thread shaped structure with constant number of faults differ in size.
fibers in its cross section over the entire length.
The causes for seldom faults (Classimat) can
The conditions of Spinning process and the be divided in to four groups according to their
variation associated with the raw materials there origin.
will be a random variation the yarn mass. The
variation is the mass classified in to frequently- 1. Raw materials and Carding
occurring and seldom-occurring faults. 2. Spinning Process
3. Spinning
Frequently-occurring yarn faults are thin places, 4. Improper Clearer setting in winding
thick places and Neps which are detected as
imperfections with evenness testing equipment for 1. Yarn faults associated with raw
1KM (1000Mtrs). materials and carding:

Seldom-occurring yarn faults are thin- and thick These faults depend on raw materials largely
places which occur so rarely that at least 100 km of determined by physical characteristics such as
yarn must be tested in order to detect them reliably. the count, Fiber length and short fiber content.

2. Yarn faults associated with spinning


process:

The main characteristic of these faults is due


to variation of cross section or poor adhesion
of the fibers. In many cases, this involves
fibers that were not taken in and drafted by the
draw frames / Combers preparation process
and therefore result in a large increase in the
mass or cross section of the yarn.

Figure 1 3. Yarn faults associated with Spinning:

Majorly the yarn faults are caused by spun-in


fiber fly from around the spinning machine and
by fiber residue sticks to the drawframe or
parts of spinning machine and is carried off
and spun into the yarn.

Yarn faults may also influenced by the various


possible settings of the spinning machine,
such as draft or mouth width setting.

Figure 2
SSM Tex LAB
424, Shivalik Satyamev, Ambli – Bopal Junction, Near Vakil Saheb Bridge, Bopal
Ahmedabad – 380 058. Gujarat, (INDIA). PH: 095107 26053 Mobile: 09825060309
E Mail: [email protected]

4. Yarn faults associated with improper


clearer setting:

Clearer settings in the winding are to be set


correctly according to the end quality
requirements. The remaining yarn faults after
the set clearing limit of the yarn clearer may
affect the end product due to improper
settings.

Seldom faults are classified by the different


model/make of CLSSIMAT instrument gives Figure 4b
different class values that due to differences in
the algorithms.

The ONLINE Yarn clearer and OFFLINE


CLSSIMAT values will be comparable only
with same type of clearers used in both
models.

The OFFLINE CLASSIMAT 3 instrument


values are widely used by the world wide yarn
buyers to evaluate the buying yarn quality.

Here with given below the possible reasons


for classimat faults in each classes (Figure 3)
and types of faults generated from ring
machines (Figure 4) for your references,

Figure 5

Figure 3a
SSM Tex LAB
424, Shivalik Satyamev, Ambli – Bopal Junction, Near Vakil Saheb Bridge, Bopal
Ahmedabad – 380 058. Gujarat, (INDIA). PH: 095107 26053 Mobile: 09825060309
E Mail: [email protected]

Figure 6
CLASSIMAT 3 faults Analysis and
According to the above table (Figure 5) the test
the Quality Trend results of – Total Faults are analyzed and given in
% of tests according to the fault levels.
The objective for the analysis of quality trend
of CLASSIMAT 3 faults is to understand the Quality Range - Top 9, Top 12, Top 16 and
level of quality of your yarn and to predict Total Thin Faults
achievable quality for each Count. 0.0 Faults by 0
1.0 Faults by 1
From our last 5 years test results data’s we 2.0 Faults by 2
have analyzed according to below five 3.0 Faults by 3
categories with quality range, 4.0 Faults by 4
5.0 Faults by 5
(i) Total Faults: 8.0 Faults between 6 to 8
10.0 Faults between 9 to 10
A1+A2+A3+A4+B1+B2+B3+B4+C1+C2+C3+C 15.0 Faults between 11 to 15
4+D1+D2+D3+D4+E+F+G+H1+I1+H2+I2 20.0 Faults between 16 to 20
25.0 Faults between 21 to 25
(ii) Top 9 Class Faults
50.0 Faults between 26 to 50
A4+B3+B4+C3+C4+D2+D3+D4+E Figure 7

(iii) Top 12 Class Faults According to the above table (Figure 6) the test
results of - Top 9, Top 12, Top 16 and Total Thin
A3+A4+B3+B4+C3+C4+D2+D3+D4+E+F+G Faults are analyzed and given in % of tests
according to the fault levels.
(iv) Top 16 Class Faults
In the each category has been marked with
A3+A4+B2+B3+B4+C1+C2+C3+C4+D1+D2+D3+ color code for easy references according to
D4+E+F+G the grading as per our experience.

(v) Total Thin Faults Test results in this color code has
VERY GOOD in Quality
H1+I1+H2+I2
Test results in this color code has
Quality Range – Total Faults GOOD in Quality
Up To 10 Faults between 0 to 10
11 To 30 Faults between 11 to 30 Test results in this color code has
31 To 50 Faults between 31 to 50 AVERAGE in Quality and need
51 To 70 Faults between 51 to 70 attention in the winding clearer
71 To 90 Faults between 71 to 90 settings
91 To 110 Faults between 91 to 110
111 To 150 Faults between 111 to 150 Test results in this color code has
151 To 200 Faults between 151 to 200 BAD in Quality and needs to
201 To 250 Faults between 201 to 250 improve the Process Control
251 To 300 Faults between 251 to 300
301 To 400 Faults between 301 to 400 Test results in this color code has
401 To 500 Faults between 401 to 500 VERY BAD in Quality and not
acceptable
SSM Tex LAB
424, Shivalik Satyamev, Ambli – Bopal Junction, Near Vakil Saheb Bridge, Bopal
Ahmedabad – 380 058. Gujarat, (INDIA). PH: 095107 26053 Mobile: 09825060309
E Mail: [email protected]

(i) CLASSIMAT 3 – Total Faults QUALITY TREND


(A1+A2+A3+A4+B1+B2+B3+B4+C1+C2+C3+C4+D1+D2+D3+D4+E+F+G+H1+I1+H2+I2)

20 CCH 24 CCH 26 CCH 28 CCH 30 CCH 32 CCH 34 CCH 36 CCH 40 CCH

Up To 10 2.11% 1.19% 0.00% 0.00% 0.29% 0.68% 0.00% 0.00% 0.31%


11 To 30 12.63% 31.23% 20.72% 16.95% 12.31% 5.82% 13.54% 6.83% 2.19%
31 To 50 30.53% 29.64% 33.03% 20.34% 27.48% 16.10% 30.73% 25.47% 18.75%
51 To 70 29.47% 15.02% 23.72% 25.42% 25.48% 32.19% 28.13% 28.57% 23.13%
71 To 90 12.63% 7.11% 12.31% 13.56% 17.08% 23.63% 16.15% 21.12% 16.56%
91 To 110 8.42% 8.70% 7.21% 10.17% 8.02% 12.67% 6.77% 8.07% 14.69%
111 To 150 1.05% 3.95% 2.70% 11.86% 5.63% 6.85% 3.13% 7.45% 18.44%
151 To 200 1.05% 2.77% 0.00% 1.69% 2.39% 1.37% 0.52% 0.62% 3.75%
201 To 250 1.05% 0.40% 0.30% 0.00% 0.86% 0.68% 0.00% 1.86% 1.25%
251 To 300 1.05% 0.00% 0.00% 0.00% 0.29% 0.00% 1.04% 0.00% 0.94%
301 To 400 0.00% 0.00% 0.00% 0.00% 0.19% 0.00% 0.00% 0.00% 0.00%
401 To 500 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
Figure 8 – Total Faults (A1+A2+A3+A4+B1+B2+B3+B4+C1+C2+C3+C4+D1+D2+D3+D4+E+F+G+H1+I1+H2+I2)
(% of tests in the quality range with color code)
VERY GOOD GOOD AVG BAD VERY BAD

20 CH 21 CH 24 CH 26 CH 28 CH 30 CH 32 CH 34 CH 36 CH 40 CH

Up To 10 1.16% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
11 To 30 27.91% 30.23% 6.38% 10.29% 4.17% 5.55% 3.36% 2.27% 0.88% 2.99%
31 To 50 27.91% 30.23% 24.82% 30.88% 35.42% 22.72% 19.40% 10.61% 9.73% 10.95%
51 To 70 15.70% 16.28% 20.57% 24.02% 25.00% 20.61% 29.48% 38.64% 16.81% 15.42%
71 To 90 8.72% 2.33% 21.99% 16.18% 16.67% 16.38% 22.95% 23.48% 35.40% 14.93%
91 To 110 7.56% 9.30% 9.22% 10.29% 10.42% 14.00% 11.94% 12.12% 15.04% 14.93%
111 To 150 5.23% 2.33% 9.22% 6.86% 4.17% 13.74% 8.58% 11.36% 15.04% 22.89%
151 To 200 5.81% 2.33% 5.67% 1.47% 4.17% 4.49% 2.43% 1.52% 3.54% 13.43%
201 To 250 0.00% 4.65% 1.42% 0.00% 0.00% 1.72% 1.31% 0.00% 2.65% 3.98%
251 To 300 0.00% 2.33% 0.71% 0.00% 0.00% 0.40% 0.37% 0.00% 0.00% 0.00%
301 To 400 0.00% 0.00% 0.00% 0.00% 0.00% 0.13% 0.19% 0.00% 0.88% 0.50%
401 To 500 0.00% 0.00% 0.00% 0.00% 0.00% 0.26% 0.00% 0.00% 0.00% 0.00%
Figure 9 - Total Faults (A1+A2+A3+A4+B1+B2+B3+B4+C1+C2+C3+C4+D1+D2+D3+D4+E+F+G+H1+I1+H2+I2)
(% of tests in the quality range with color code)
VERY GOOD GOOD AVG BAD VERY BAD
SSM Tex LAB
424, Shivalik Satyamev, Ambli – Bopal Junction, Near Vakil Saheb Bridge, Bopal
Ahmedabad – 380 058. Gujarat, (INDIA). PH: 095107 26053 Mobile: 09825060309
E Mail: [email protected]

2/40 30 CCW & 40


40 CW
ELITWIST 30 CW CCW
Up To 10 0.00% 0.60% 0.00% 0.00%
11 To 30 69.84% 15.66% 1.28% 0.00%
31 To 50 20.63% 22.29% 12.39% 3.23%
51 To 70 7.94% 25.90% 21.37% 25.81%
71 To 90 1.59% 20.48% 18.38% 9.68%
91 To 110 0.00% 6.02% 18.80% 22.58%
111 To 150 0.00% 4.82% 19.66% 38.71%
151 To 200 0.00% 1.81% 5.13% 0.00%
201 To 250 0.00% 1.20% 2.14% 0.00%
251 To 300 0.00% 1.20% 0.85% 0.00%
301 To 400 0.00% 0.00% 0.00% 0.00%
401 To 500 0.00% 0.00% 0.00% 0.00%
Figure 10 - Total Faults (A1+A2+A3+A4+B1+B2+B3+B4+C1+C2+C3+C4+D1+D2+D3+D4+E+F+G+H1+I1+H2+I2)
(% of tests in the quality range with color code)
VERY GOOD GOOD AVG BAD VERY BAD

30 KCW 30 KW 20 KH 21 KH 30 KH 32 KH 16 OE

Up To 10 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 6.67%


11 To 30 0.00% 0.00% 2.63% 0.00% 0.00% 0.00% 33.33%
31 To 50 0.00% 0.00% 2.63% 2.27% 0.00% 0.00% 33.33%
51 To 70 3.13% 0.00% 0.00% 4.55% 1.25% 0.85% 13.33%
71 To 90 15.63% 13.11% 10.53% 11.36% 1.88% 4.24% 3.33%
91 To 110 25.00% 9.84% 7.89% 4.55% 3.75% 3.39% 10.00%
111 To 150 34.38% 24.59% 26.32% 31.82% 22.50% 20.34% 0.00%
151 To 200 3.13% 21.31% 31.58% 29.55% 30.00% 29.66% 0.00%
201 To 250 12.50% 8.20% 10.53% 13.64% 18.13% 20.34% 0.00%
251 To 300 3.13% 13.11% 7.89% 0.00% 12.50% 10.17% 0.00%
301 To 400 3.13% 6.56% 0.00% 2.27% 6.25% 10.17% 0.00%
401 To 500 0.00% 3.28% 0.00% 0.00% 3.75% 0.85% 0.00%
Figure 11 - Total Faults (A1+A2+A3+A4+B1+B2+B3+B4+C1+C2+C3+C4+D1+D2+D3+D4+E+F+G+H1+I1+H2+I2)
(% of tests in the quality range with color code)
VERY GOOD GOOD AVG BAD VERY BAD
SSM Tex LAB
424, Shivalik Satyamev, Ambli – Bopal Junction, Near Vakil Saheb Bridge, Bopal
Ahmedabad – 380 058. Gujarat, (INDIA). PH: 095107 26053 Mobile: 09825060309
E Mail: [email protected]
SSM Tex LAB
424, Shivalik Satyamev, Ambli – Bopal Junction, Near Vakil Saheb Bridge, Bopal
Ahmedabad – 380 058. Gujarat, (INDIA). PH: 095107 26053 Mobile: 09825060309
E Mail: [email protected]
SSM Tex LAB
424, Shivalik Satyamev, Ambli – Bopal Junction, Near Vakil Saheb Bridge, Bopal
Ahmedabad – 380 058. Gujarat, (INDIA). PH: 095107 26053 Mobile: 09825060309
E Mail: [email protected]
SSM Tex LAB
424, Shivalik Satyamev, Ambli – Bopal Junction, Near Vakil Saheb Bridge, Bopal
Ahmedabad – 380 058. Gujarat, (INDIA). PH: 095107 26053 Mobile: 09825060309
E Mail: [email protected]
SSM Tex LAB
424, Shivalik Satyamev, Ambli – Bopal Junction, Near Vakil Saheb Bridge, Bopal
Ahmedabad – 380 058. Gujarat, (INDIA). PH: 095107 26053 Mobile: 09825060309
E Mail: [email protected]
SSM Tex LAB
424, Shivalik Satyamev, Ambli – Bopal Junction, Near Vakil Saheb Bridge, Bopal
Ahmedabad – 380 058. Gujarat, (INDIA). PH: 095107 26053 Mobile: 09825060309
E Mail: [email protected]

(ii) CLASSIMAT 3 – Top 9 Faults QUALITY TREND


A4+B3+B4+C3+C4+D2+D3+D4+E

20 CCH 24 CCH 26 CCH 28 CCH 30 CCH 32 CCH 34 CCH 36 CCH 40 CCH

0.0 95.79% 97.63% 98.50% 94.92% 97.61% 99.32% 97.40% 100.00% 96.56%
1.0 2.11% 0.79% 0.60% 3.39% 1.24% 0.34% 1.56% 0.00% 3.13%
2.0 1.05% 1.19% 0.90% 0.00% 0.76% 0.34% 0.52% 0.00% 0.31%
3.0 1.05% 0.40% 0.00% 1.69% 0.00% 0.00% 0.00% 0.00% 0.00%
4.0 0.00% 0.00% 0.00% 0.00% 0.10% 0.00% 0.00% 0.00% 0.00%
5.0 0.00% 0.00% 0.00% 0.00% 0.10% 0.00% 0.00% 0.00% 0.00%
8.0 0.00% 0.00% 0.00% 0.00% 0.19% 0.00% 0.00% 0.00% 0.00%
10.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
15.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.52% 0.00% 0.00%
20.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
25.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
50.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
Figure 11 – Top 9 Faults A4+B3+B4+C3+C4+D2+D3+D4+E (% of tests in the quality range with color code)
VERY GOOD GOOD AVG BAD VERY BAD

20 CH 21 CH 24 CH 26 CH 28 CH 30 CH 32 CH 34 CH 36 CH 40 CH

0.0 97.09% 86.05% 92.91% 95.59% 95.83% 93.56% 95.71% 93.18% 93.81% 93.53%
1.0 0.58% 2.33% 4.96% 3.92% 4.17% 5.52% 3.17% 5.30% 3.54% 5.47%
2.0 0.00% 6.98% 0.71% 0.00% 0.00% 0.53% 0.37% 1.52% 0.00% 0.50%
3.0 1.16% 2.33% 1.42% 0.49% 0.00% 0.13% 0.56% 0.00% 1.77% 0.50%
4.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.13% 0.00% 0.00% 0.00% 0.00%
5.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.88% 0.00%
8.0 0.58% 0.00% 0.00% 0.00% 0.00% 0.00% 0.19% 0.00% 0.00% 0.00%
10.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
15.0 0.58% 2.33% 0.00% 0.00% 0.00% 0.13% 0.00% 0.00% 0.00% 0.00%
20.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
25.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
50.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
Figure 12 - Top 9 Faults A4+B3+B4+C3+C4+D2+D3+D4+E (% of tests in the quality range with color code)
VERY GOOD GOOD AVG BAD VERY BAD
SSM Tex LAB
424, Shivalik Satyamev, Ambli – Bopal Junction, Near Vakil Saheb Bridge, Bopal
Ahmedabad – 380 058. Gujarat, (INDIA). PH: 095107 26053 Mobile: 09825060309
E Mail: [email protected]

2/40 30 CCW & 40


40 CW
ELITWIST 30 CW CCW
0.0 100.00% 94.58% 93.16% 100.00%
1.0 0.00% 3.61% 5.56% 0.00%
2.0 0.00% 1.20% 1.28% 0.00%
3.0 0.00% 0.60% 0.00% 0.00%
4.0 0.00% 0.00% 0.00% 0.00%
5.0 0.00% 0.00% 0.00% 0.00%
8.0 0.00% 0.00% 0.00% 0.00%
10.0 0.00% 0.00% 0.00% 0.00%
15.0 0.00% 0.00% 0.00% 0.00%
20.0 0.00% 0.00% 0.00% 0.00%
25.0 0.00% 0.00% 0.00% 0.00%
50.0 0.00% 0.00% 0.00% 0.00%
Figure 13 - Top 9 Faults A4+B3+B4+C3+C4+D2+D3+D4+E (% of tests in the quality range with color code)
VERY GOOD GOOD AVG BAD VERY BAD

30 KCW 30 KW 20 KH 21 KH 30 KH 32 KH 16 OE

0.0 100.00% 93.75% 100.00% 100.00% 89.38% 91.74% 100.00%


1.0 0.00% 3.13% 0.00% 0.00% 5.00% 5.79% 0.00%
2.0 0.00% 0.00% 0.00% 0.00% 5.00% 1.65% 0.00%
3.0 0.00% 1.56% 0.00% 0.00% 0.63% 0.83% 0.00%
4.0 0.00% 1.56% 0.00% 0.00% 0.00% 0.00% 0.00%
5.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
8.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
10.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
15.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
20.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
25.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
50.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
Figure 124 - Top 9 Faults A4+B3+B4+C3+C4+D2+D3+D4+E (% of tests in the quality range with color code)
VERY GOOD GOOD AVG BAD VERY BAD
SSM Tex LAB
424, Shivalik Satyamev, Ambli – Bopal Junction, Near Vakil Saheb Bridge, Bopal
Ahmedabad – 380 058. Gujarat, (INDIA). PH: 095107 26053 Mobile: 09825060309
E Mail: [email protected]

(iii) CLASSIMAT 3 – Top 12 Faults QUALITY TREND


A3+A4+B3+B4+C3+C4+D2+D3+D4+E+F+G

20 CCH 24 CCH 26 CCH 28 CCH 30 CCH 32 CCH 34 CCH 36 CCH 40 CCH

0.0 88.42% 92.49% 97.30% 93.22% 89.03% 92.81% 93.75% 88.82% 85.31%
1.0 7.37% 4.74% 1.20% 3.39% 7.35% 5.82% 4.17% 8.07% 9.69%
2.0 1.05% 1.98% 0.30% 1.69% 1.53% 0.68% 1.04% 2.48% 3.44%
3.0 1.05% 0.40% 0.90% 0.00% 0.86% 0.34% 0.00% 0.62% 0.94%
4.0 1.05% 0.00% 0.00% 1.69% 0.38% 0.00% 0.52% 0.00% 0.31%
5.0 1.05% 0.00% 0.30% 0.00% 0.10% 0.34% 0.00% 0.00% 0.31%
8.0 0.00% 0.40% 0.00% 0.00% 0.48% 0.00% 0.00% 0.00% 0.00%
10.0 0.00% 0.00% 0.00% 0.00% 0.19% 0.00% 0.00% 0.00% 0.00%
15.0 0.00% 0.00% 0.00% 0.00% 0.10% 0.00% 0.52% 0.00% 0.00%
20.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
25.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
50.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
Figure 15 – Top 12 Faults A3+A4+B3+B4+C3+C4+D2+D3+D4+E+F+G (% of tests in the quality range with color code)
VERY GOOD GOOD AVG BAD VERY BAD

20 CH 21 CH 24 CH 26 CH 28 CH 30 CH 32 CH 34 CH 36 CH 40 CH

0.0 89.53% 81.40% 78.72% 84.31% 77.08% 78.19% 81.72% 83.33% 78.76% 75.12%
1.0 5.81% 4.65% 10.64% 11.76% 16.67% 14.06% 12.50% 12.12% 12.39% 14.43%
2.0 1.74% 4.65% 6.38% 1.96% 4.17% 3.94% 2.99% 3.79% 3.54% 7.46%
3.0 0.58% 2.33% 1.42% 1.47% 0.00% 2.37% 1.49% 0.00% 3.54% 1.99%
4.0 0.00% 0.00% 2.13% 0.00% 2.08% 0.53% 0.93% 0.00% 0.88% 1.00%
5.0 0.00% 2.33% 0.00% 0.00% 0.00% 0.39% 0.00% 0.76% 0.00% 0.00%
8.0 1.16% 2.33% 0.71% 0.49% 0.00% 0.39% 0.37% 0.00% 0.00% 0.00%
10.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
15.0 0.58% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.88% 0.00%
20.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
25.0 0.00% 2.33% 0.00% 0.00% 0.00% 0.13% 0.00% 0.00% 0.00% 0.00%
50.0 0.58% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
Figure 16 - Top 12 Faults A3+A4+B3+B4+C3+C4+D2+D3+D4+E+F+G (% of tests in the quality range with color code)
VERY GOOD GOOD AVG BAD VERY BAD
SSM Tex LAB
424, Shivalik Satyamev, Ambli – Bopal Junction, Near Vakil Saheb Bridge, Bopal
Ahmedabad – 380 058. Gujarat, (INDIA). PH: 095107 26053 Mobile: 09825060309
E Mail: [email protected]

2/40 30 CCW & 40


40 CW
ELITWIST 30 CW CCW
0.0 100.00% 88.55% 82.91% 80.65%
1.0 0.00% 6.02% 10.26% 19.35%
2.0 0.00% 2.41% 5.56% 0.00%
3.0 0.00% 1.20% 0.85% 0.00%
4.0 0.00% 0.00% 0.43% 0.00%
5.0 0.00% 0.60% 0.00% 0.00%
8.0 0.00% 1.20% 0.00% 0.00%
10.0 0.00% 0.00% 0.00% 0.00%
15.0 0.00% 0.00% 0.00% 0.00%
20.0 0.00% 0.00% 0.00% 0.00%
25.0 0.00% 0.00% 0.00% 0.00%
50.0 0.00% 0.00% 0.00% 0.00%
Figure 17 - Top 12 Faults A3+A4+B3+B4+C3+C4+D2+D3+D4+E+F+G (% of tests in the quality range with color code)
VERY GOOD GOOD AVG BAD VERY BAD

30 KCW 30 KW 20 KH 21 KH 30 KH 32 KH 16 OE

0.0 94.12% 84.38% 81.58% 90.91% 70.63% 72.73% 96.67%


1.0 2.94% 9.38% 10.53% 9.09% 15.63% 13.22% 3.33%
2.0 2.94% 1.56% 2.63% 0.00% 6.88% 6.61% 0.00%
3.0 0.00% 1.56% 2.63% 0.00% 2.50% 3.31% 0.00%
4.0 0.00% 0.00% 0.00% 0.00% 0.63% 2.48% 0.00%
5.0 0.00% 0.00% 2.63% 0.00% 0.63% 0.83% 0.00%
8.0 0.00% 0.00% 0.00% 0.00% 3.13% 0.83% 0.00%
10.0 0.00% 1.56% 0.00% 0.00% 0.00% 0.00% 0.00%
15.0 0.00% 1.56% 0.00% 0.00% 0.00% 0.00% 0.00%
20.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
25.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
50.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
Figure 17 - Top 12 Faults A3+A4+B3+B4+C3+C4+D2+D3+D4+E+F+G (% of tests in the quality range with color code)
VERY GOOD GOOD AVG BAD VERY BAD
SSM Tex LAB
424, Shivalik Satyamev, Ambli – Bopal Junction, Near Vakil Saheb Bridge, Bopal
Ahmedabad – 380 058. Gujarat, (INDIA). PH: 095107 26053 Mobile: 09825060309
E Mail: [email protected]

(iv) CLASSIMAT 3 – Top 16 Faults QUALITY TREND


A3+A4+B2+B3+B4+C1+C2+C3+C4+D1+D2+D3+D4+E+F+G

20 CCH 24 CCH 26 CCH 28 CCH 30 CCH 32 CCH 34 CCH 36 CCH 40 CCH

0.0 25.26% 43.08% 35.74% 35.59% 33.78% 36.64% 45.31% 28.57% 27.19%
1.0 21.05% 14.62% 21.62% 22.03% 20.13% 23.97% 19.27% 22.36% 16.25%
2.0 10.53% 11.46% 7.21% 10.17% 9.83% 10.27% 13.54% 9.32% 13.13%
3.0 12.63% 7.51% 7.81% 10.17% 9.83% 10.62% 8.33% 11.80% 7.50%
4.0 6.32% 6.32% 10.51% 8.47% 6.97% 6.85% 2.60% 9.94% 11.56%
5.0 3.16% 2.37% 6.31% 3.39% 4.58% 2.40% 1.56% 5.59% 5.63%
8.0 8.42% 7.51% 7.81% 3.39% 7.73% 5.82% 5.21% 8.70% 8.75%
10.0 2.11% 3.95% 0.90% 0.00% 2.96% 1.37% 1.04% 1.86% 4.06%
15.0 5.26% 1.98% 1.20% 6.78% 2.58% 1.71% 1.56% 0.00% 4.06%
20.0 2.11% 0.40% 0.30% 0.00% 0.67% 0.00% 0.00% 0.00% 1.88%
25.0 2.11% 0.40% 0.30% 0.00% 0.29% 0.34% 1.04% 1.86% 0.00%
50.0 1.05% 0.40% 0.30% 0.00% 0.67% 0.00% 0.52% 0.00% 0.00%
Figure 18 – Top 16 Faults A3+A4+B2+B3+B4+C1+C2+C3+C4+D1+D2+D3+D4+E+F+G
(% of tests in the quality range with color code)
VERY GOOD GOOD AVG BAD VERY BAD

20 CH 21 CH 24 CH 26 CH 28 CH 30 CH 32 CH 34 CH 36 CH 40 CH

0.0 34.88% 38.10% 19.86% 26.96% 29.17% 20.66% 19.78% 18.32% 14.29% 15.42%
1.0 9.88% 11.90% 14.18% 18.14% 22.92% 15.66% 20.90% 25.95% 21.43% 10.95%
2.0 9.88% 9.52% 13.48% 10.78% 12.50% 14.87% 14.55% 18.32% 12.50% 14.43%
3.0 10.47% 7.14% 17.02% 11.27% 10.42% 12.37% 15.11% 13.74% 12.50% 8.96%
4.0 8.14% 9.52% 8.51% 8.33% 6.25% 8.03% 10.82% 6.87% 11.61% 13.93%
5.0 6.98% 2.38% 3.55% 6.86% 4.17% 6.71% 5.41% 1.53% 5.36% 8.46%
8.0 6.40% 9.52% 10.64% 12.75% 6.25% 10.53% 8.21% 7.63% 9.82% 13.93%
10.0 3.49% 0.00% 6.38% 2.45% 0.00% 4.08% 1.68% 3.82% 8.04% 4.98%
15.0 6.98% 4.76% 4.26% 1.47% 4.17% 4.74% 2.05% 3.05% 3.57% 7.96%
20.0 1.16% 0.00% 1.42% 0.98% 2.08% 0.92% 0.56% 0.76% 0.00% 0.50%
25.0 0.58% 2.38% 0.71% 0.00% 2.08% 0.79% 0.37% 0.00% 0.89% 0.50%
50.0 0.58% 4.76% 0.00% 0.00% 0.00% 0.66% 0.56% 0.00% 0.00% 0.00%
Figure 19 – Top 16 Faults A3+A4+B2+B3+B4+C1+C2+C3+C4+D1+D2+D3+D4+E+F+G
(% of tests in the quality range with color code)
VERY GOOD GOOD AVG BAD VERY BAD
SSM Tex LAB
424, Shivalik Satyamev, Ambli – Bopal Junction, Near Vakil Saheb Bridge, Bopal
Ahmedabad – 380 058. Gujarat, (INDIA). PH: 095107 26053 Mobile: 09825060309
E Mail: [email protected]

2/40 30 CCW & 40


40 CW
ELITWIST 30 CW CCW
0.0 66.67% 31.93% 12.39% 16.13%
1.0 20.63% 14.46% 17.09% 9.68%
2.0 4.76% 9.04% 15.38% 25.81%
3.0 3.17% 15.66% 14.96% 12.90%
4.0 3.17% 7.83% 11.11% 6.45%
5.0 1.59% 8.43% 5.98% 6.45%
8.0 0.00% 6.02% 13.25% 19.35%
10.0 0.00% 1.81% 4.70% 3.23%
15.0 0.00% 1.81% 3.85% 0.00%
20.0 0.00% 0.00% 0.43% 0.00%
25.0 0.00% 1.81% 0.00% 0.00%
50.0 0.00% 1.20% 0.85% 0.00%
Figure 20 – Top 16 Faults A3+A4+B2+B3+B4+C1+C2+C3+C4+D1+D2+D3+D4+E+F+G
(% of tests in the quality range with color code)
VERY GOOD GOOD AVG BAD VERY BAD

30 KCW 30 KW 20 KH 21 KH 30 KH 32 KH 16 OE

0.0 20.59% 14.06% 23.68% 20.45% 8.13% 12.40% 43.33%


1.0 17.65% 15.63% 5.26% 15.91% 11.88% 10.74% 23.33%
2.0 14.71% 15.63% 0.00% 11.36% 3.75% 8.26% 6.67%
3.0 2.94% 10.94% 10.53% 20.45% 13.13% 18.18% 10.00%
4.0 5.88% 15.63% 5.26% 2.27% 13.75% 14.88% 0.00%
5.0 2.94% 6.25% 5.26% 6.82% 11.25% 7.44% 3.33%
8.0 14.71% 10.94% 23.68% 13.64% 18.75% 14.88% 6.67%
10.0 8.82% 1.56% 7.89% 2.27% 8.13% 4.96% 3.33%
15.0 8.82% 3.13% 7.89% 6.82% 8.75% 6.61% 3.33%
20.0 0.00% 4.69% 10.53% 0.00% 1.25% 1.65% 0.00%
25.0 0.00% 1.56% 0.00% 0.00% 0.63% 0.00% 0.00%
50.0 2.94% 0.00% 0.00% 0.00% 0.63% 0.00% 0.00%
Figure 21 – Top 16 Faults A3+A4+B2+B3+B4+C1+C2+C3+C4+D1+D2+D3+D4+E+F+G
(% of tests in the quality range with color code)
VERY GOOD GOOD AVG BAD VERY BAD
SSM Tex LAB
424, Shivalik Satyamev, Ambli – Bopal Junction, Near Vakil Saheb Bridge, Bopal
Ahmedabad – 380 058. Gujarat, (INDIA). PH: 095107 26053 Mobile: 09825060309
E Mail: [email protected]

(v) CLASSIMAT 3 – Total Thin Faults QUALITY TREND


H1+I1+H2+I2

20 CCH 24 CCH 26 CCH 28 CCH 30 CCH 32 CCH 34 CCH 36 CCH 40 CCH

0.0 84.21% 90.12% 80.18% 81.36% 75.10% 67.12% 69.27% 65.84% 44.69%
1.0 9.47% 7.51% 13.81% 10.17% 16.41% 19.86% 17.71% 23.60% 27.50%
2.0 5.26% 2.37% 3.30% 8.47% 5.44% 8.22% 9.90% 3.11% 10.63%
3.0 0.00% 0.00% 1.50% 0.00% 2.29% 2.40% 2.08% 3.11% 7.50%
4.0 1.05% 0.00% 0.60% 0.00% 0.48% 0.68% 1.04% 3.11% 4.69%
5.0 0.00% 0.00% 0.00% 0.00% 0.19% 0.68% 0.00% 0.62% 2.19%
8.0 0.00% 0.00% 0.60% 0.00% 0.10% 0.68% 0.00% 0.62% 2.50%
10.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.34% 0.00% 0.00% 0.31%
15.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
20.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
25.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
50.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
Figure 22 – Total Thin Faults H1+I1+H2+I2 (% of tests in the quality range with color code)
VERY GOOD GOOD AVG BAD VERY BAD

20 CH 21 CH 24 CH 26 CH 28 CH 30 CH 32 CH 34 CH 36 CH 40 CH

0.0 87.21% 88.37% 72.34% 70.10% 77.08% 56.37% 57.65% 47.73% 35.40% 28.86%
1.0 10.47% 11.63% 19.15% 20.59% 20.83% 24.84% 24.81% 33.33% 30.09% 23.38%
2.0 1.16% 0.00% 4.96% 6.86% 0.00% 9.72% 9.70% 9.85% 15.04% 21.39%
3.0 0.58% 0.00% 1.42% 1.96% 0.00% 4.07% 3.73% 7.58% 7.96% 10.45%
4.0 0.58% 0.00% 0.71% 0.49% 0.00% 1.84% 1.87% 0.76% 4.42% 6.47%
5.0 0.00% 0.00% 0.71% 0.00% 2.08% 1.58% 1.49% 0.76% 2.65% 3.48%
8.0 0.00% 0.00% 0.71% 0.00% 0.00% 0.92% 0.19% 0.00% 2.65% 5.47%
10.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.26% 0.19% 0.00% 0.00% 0.00%
15.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.26% 0.37% 0.00% 1.77% 0.50%
20.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.13% 0.00% 0.00% 0.00% 0.00%
25.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
50.0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
Figure 23 – Total Thin Faults H1+I1+H2+I2 (% of tests in the quality range with color code)
VERY GOOD GOOD AVG BAD VERY BAD
SSM Tex LAB
424, Shivalik Satyamev, Ambli – Bopal Junction, Near Vakil Saheb Bridge, Bopal
Ahmedabad – 380 058. Gujarat, (INDIA). PH: 095107 26053 Mobile: 09825060309
E Mail: [email protected]

2/40 30 CCW & 40


40 CW
ELITWIST 30 CW CCW
0.0 100.00% 63.25% 30.77% 35.48%
1.0 0.00% 22.29% 21.79% 25.81%
2.0 0.00% 10.24% 19.23% 29.03%
3.0 0.00% 1.81% 9.40% 3.23%
4.0 0.00% 0.60% 8.55% 0.00%
5.0 0.00% 1.81% 3.85% 0.00%
8.0 0.00% 0.00% 5.56% 6.45%
10.0 0.00% 0.00% 0.85% 0.00%
15.0 0.00% 0.00% 0.00% 0.00%
20.0 0.00% 0.00% 0.00% 0.00%
25.0 0.00% 0.00% 0.00% 0.00%
50.0 0.00% 0.00% 0.00% 0.00%
Figure 23 – Total Thin Faults H1+I1+H2+I2 (% of tests in the quality range with color code)
VERY GOOD GOOD AVG BAD VERY BAD

30 KCW 30 KW 20 KH 21 KH 30 KH 32 KH 16 OE

0.0 5.88% 0.00% 5.26% 2.27% 3.13% 0.00% 36.67%


1.0 5.88% 4.69% 21.05% 6.82% 2.50% 1.65% 3.33%
2.0 11.76% 15.63% 18.42% 25.00% 6.25% 6.61% 6.67%
3.0 5.88% 9.38% 15.79% 13.64% 8.13% 7.44% 3.33%
4.0 8.82% 9.38% 13.16% 20.45% 16.25% 5.79% 0.00%
5.0 20.59% 21.88% 7.89% 6.82% 10.00% 8.26% 0.00%
8.0 29.41% 21.88% 7.89% 18.18% 19.38% 29.75% 20.00%
10.0 8.82% 4.69% 5.26% 2.27% 15.00% 13.22% 6.67%
15.0 2.94% 6.25% 2.63% 4.55% 6.25% 20.66% 13.33%
20.0 0.00% 3.13% 0.00% 0.00% 6.25% 4.96% 0.00%
25.0 0.00% 1.56% 2.63% 0.00% 3.75% 1.65% 3.33%
50.0 0.00% 1.56% 0.00% 0.00% 3.13% 0.00% 6.67%
Figure 24 – Total Thin Faults H1+I1+H2+I2 (% of tests in the quality range with color code)
VERY GOOD GOOD AVG BAD VERY BAD

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