Instruction Manual: Multi-Process Display Unit
Instruction Manual: Multi-Process Display Unit
Contents Page
1. Before Operation 2
3. Initial Settings
3
4
Manual 4. Viewing the Current Value 5
9. Troubleshooting 18
Refractive Index Concentration Sensor Sensing Guide Pulse Level Sensor Clamp-on Temperature Sensor
FI-C FL FI-T
1 GB FI-1000 IM
1. Before Operation
Symbols
.
This instruction manual uses the following symbols to alert readers Precautions on Regulations and
to important messages. Be sure to read these messages carefully.
Indicates a hazardous situation which, if not avoided, will result in death
Standards
DANGER or serious injury.
WARNING
Indicates a hazardous situation which, if not avoided, could result in
death or serious injury. CE and UKCA Markings
Indicates a hazardous situation which, if not avoided, could result in Keyence Corporation has confirmed that this product complies with the essential
CAUTION minor or moderate injury. requirements of the applicable EU Directive(s) and UK regulations, based on the
following specifications. Be sure to consider the following specifications when using
Indicates a situation which, if not avoided, could result in product damage this product in the Member States of European Union and in the United Kingdom.
NOTICE as well as property damage.
Important Indicates cautions and limitations that must be followed during EMC Directive (CE) and Electromagnetic Compatibility
operation.
Regulations (UKCA)
Point Indicates additional information on proper operation. • Applicable Standard (BS) EN 61326-1: 2013, Class A
Reference Indicates tips for better understanding or useful information. Install this product where there is no harmful surge effect (e.g. 30 m or less for indoor
use. 10 m or less for outdoor use, but in case the lines become longer than 10 m,
Surge protection device, Isolation converter or similar devices can be used as a
Remarks: These specifications do not give any guarantee that the end-product with
this product incorporated complies with the essential requirements of EMC Directive
General precautions and Electromagnetic Compatibility Regulations. The manufacturer of the end-
product is solely responsible for the compliance on the end-product itself according
1. Do not use this product out of the specification ranges. Comply to EMC Directive and Electromagnetic Compatibility Regulations.
with the contents described in this instruction manual when using
the product.
2. Do not use this product in an application where death, serious
injury, or serious property damage is possible should a failure of CSA Certificate
the product occur, such as nuclear power plants, on aircraft, trains, This product complies with the following CSA and UL standards and has been
DANGER ships, or vehicles, used within medical equipment, playground certified by CSA.
equipment, roller coasters and other rides, etc. • Applicable standard CAN/CSA C22.2 No.61010-1
3. Do not use this product for the purpose of protecting a human body UL61010-1
or a part of a human body. Be sure to consider the following specifications when using this product as a
4. This product is not intended for use as an explosion-proof product. product certified by CSA.
Do not use this product in a hazardous location and/or potentially • Use this product under pollution degree 3.
explosive atmosphere. • Indoor use only
1. Do not modify this product. • Use this product at the altitude of 2000m or less
WARNING 2. If the product is used in a manner not specified by this manual, the • Use a CSA/UL certified power supply that provides Class 2 output as defined in the
protections provided by the product may be impaired. CEC (Canadian Electrical Code) and NEC (National Electrical Code) or a CSA/UL
certified power supply that has been evaluated as a Limited Power Source as
Precautions for handling defined in CAN/CSA-C22.2 No.60950-1/UL60950-1.
NOTICE Do not drop, hit, impact, or apply excessive force to the FI-1000.
Other precautions
Important 1. When power is applied to this product, it enters an approximately 17
second “startup” process before it is ready to be used. Do not use
the outputs from the product during this period.
2. Initial drift may occur after the power is turned ON. To detect subtle
differences, let the FI-1000 warm up for approximately 15 to 30
minutes before use.
3. Do not bring a strong magnetic force or magnetic field close to the
FI-1000.
This product includes open source software components. For information about
these open source software components, refer to the “License Information” on the
“Help” menu in [FD-H/FI History Reader], which is software that can be
downloaded from the Internet.
GB FI-1000 IM 2
2. Installation and Wiring
* For details on sensor installation, see the
Connectable sensors
sensor’s included Instruction Manual. Maximum number
Models that can be of connectable Temperature Concentration Level
connected units per FI-1000 measurement measurement measurement
display unit
Connecting the M12 Power Supply Temperature
FI-T 2 - -
Cable sensor
Concentration
FI-C 1 -
The display unit has one power M12 power
sensor
supply port which is a M12, 8- supply port Level sensor FL 1 - -
pin connector (of which 6 pins
are used). Please use the
dedicated 6 core cable. Channel Functions
The FI-1000 has four I/O wires corresponding to channels (Ch1 to
Ch4) that can be assigned to control output, external input, and
analog output according to the chart below.
Use “3. Initial Settings” > “H. Initial Settings [I/O]” to assign the wires.
Dedicated power supply cable
(sold separately)
Wire color Function
FD-HCB2 2m
FD-HCB10 10m
Brown Power supply +20 −30 V
Blue GND
Converting to M12, 4-pin Black (Ch1)*1 Control output or analog (selectable)
A conversion cable can be used Control output, analog output, or external input
White (Ch2)
to change from M12 8-pin to (selectable)*2
M12 4-pin. This is useful when Gray (Ch3) Control output or external input (selectable)*2
establishing an IO-Link M12, 8-pin, M12, 4-pin,
connection. female male Pink (Ch4) Control output (fixed)
FD-HCC2 M12 power supply cable with 8-pin to 4-pin conversion, 2m *1 IO-Link wire during an IO-Link connection. It is not possible to switch to IO-Link
FD-HCC10 M12 power supply cable with 8-pin to 4-pin conversion, 10m communication if analog output is selected.
FD-HCC0 8-pin to 4-pin conversion connector *2 Two external input wires are required by the bank input function, set Ch2 and Ch3 to
external input to use this function.
*3 When using an M12 8-pin to 4-pin conversion cable or a conversion connector, the
brown, blue, black (Ch1), and white (Ch2) wires can be used as follows.
Connecting to the Flow Port
2
The FI-1000 has one flow port on the back of it, which a FD-R flow (1) Brown (2) White (Ch2)
3 1 (3) Blue (4) Black (Ch1)
meter can be connected to. 4
FI-1000
First, remove the cover
on the back of the FI-1000.
(M3 × 4)
Wiring
Independently insulate any unused input/output wires.
OP-88671
2m
FD-R
Load (input device) Analog current input device
Blue Blue
0V 0V
Connecting to the Multi-port (2) Wiring for channel assigned to external input
The display unit has one Multi-port • NPN • PNP
Multi-port
to which temperature, concentration, Brown Brown
20-30 V 20-30 V
and level sensors can be connected.
Ch Ch
Blue
0V
* It is possible to switch between 4-20 mA and 0-20 mA using settings.
3 GB FI-1000 IM
3. Initial Settings
Settings During Initial Startup (Initialization)
• Initial value: ENGLISH • Initial value: Vertical • To make changes: • The connected sensors are
• Changing the orientation changes the (1) Move the cursor to the desired automatically displayed.
orientation of the following setting digit and select it with . • To select sensors that will be connected
screens as well as the arrow (2) Change the value with and . at a later time:
assignments. (3) Confirm the value with . (1) Move the cursor to the target port
and select it with .
Horizontal orientation (2) Change the value with and .
Up (3) Confirm the value with .
E Initial settings [Sensor] F Initial settings [Units] G Initial settings [PNP/NPN] H Initial settings [I/O]
Initial Settings [Sensor] Initial Settings [Units] Initial Settings [PNP/NPN] I/O classification Target
Flow direction Flow rate unit PNP/NPN
Press Ch1 Output Flow
Toward the LED side L/min PNP Ch2 Analog Temp. 1
Pipe size Concentration unit NPN
2"(50A) Brix% Ch3 Output Conc.
Set and continue Set and continue Ch4 Output Flow. Press
Press Press
Back Set
Back Set Back Set Back Set Select
• Initial value: PNP
Exit
GB FI-1000 IM 4
4. Viewing the Current Value 123
70.4 (6)
Reference
The stability is displayed for the “Flow” and “Multi
View” on the current value screen and on the “Heat
transfer” screen.
(7)
50.0 (3)
Show the status of outputs 1 to 4, lighting when an
Output indicators (1) output is ON and turning OFF when an output is
to (4) OFF. * Indicators are not displayed for channels to
which a control output has not been assigned.
MENU key
Displays the selected bank (A, B, C, or D) of the
(4) Bank number
enabled bank input function.
Select key IO-Link Displayed when IO-Link communication is in
(5) communication
indicator progress.
Arrow keys
Indicates the screen type: flow, temperature,
(6) Screen type concentration, level, etc. Using the left and right
keys you can cycle through the display screens.
(7) Main display area Displays the current value and set value.
415 %
8.7
Temperature
35.2
52.3
[1] 60.0
[2] 40.0
Go to the MENU screen with . Switch the display with .
Menu Change display
Instant. value
123
Hold value
Current History For details,
Value Percent display see the following page.
Accum. value
Graph
Settings Status
Select
5 GB FI-1000 IM
Change display
Instantaneous value
Display Change Hold value
Percent display
Accumulated value
To change the displayed screen, open the sub menu by pressing on any screen.
Graph
Select
[1] 40.0
change it. Select it with
. Fine-tune the value
with and .
12.3 turned ON.
Instantaneous value
35.3
[3] 40.0 50.0 Peak
35.3 Peak
(5) Graph
Visually checking transitions
Flow rate (L/min) : The duration of the graph can be changed from the sub
Channel name menu.
Instantaneous flow rate
Ch1 12.0 Submenu Submenu
Display change 1 minute
Set value* Changing the set value
Use and to move the Graph timeframe 10 minutes
cursor to the set value or
channel to change it. Select
26:30 27:00 27:30 it with . Fine-tune the value
with and .
Set Set
* In area mode, the range between the upper and lower limits of the set value is displayed
on a graph. Changes can be made from this screen with and .
Graph sampling is performed at intervals of 1 second (with the 1 minute setting) and 10
Select from two graph durations.
seconds (with the 10 minutes setting).
* The display shows 0 for up to 30 seconds after the power turns ON.
GB FI-1000 IM 6
Display Menus by Monitored Value
Monitored Value
(Switch with Flow Temperature 1 Temperature 2 Concentration Level Heat transfer
and .)
Flow meter (FD-R) When one or more devices capable of Concentration Sensor Level Sensor (FL) “Heat Transfer
connected measuring temperature are connected, FI-C connected connected calculation” set to
“Temperature 1” is displayed. When two “Enabled” on the
or three of these devices are connected, Initial Settings
Conditions for “Temperature 2” is displayed.*1 screen.
displaying
monitored
values
Instantaneous
value
Hold value
Accumulated
- - - -
value
Instantaneous
graph
*4
Unique item - - - - -
Tank view
*1 Devices capable of measuring temperature
This refers to (1) the FI-T Temperature Sensor, (2) FD-R, and (3) the FI-C Concentration Sensor. If all three are connected at the same
time, two of them are displayed with the following priority: (1) > (2) > (3). 1500
(Example: If two (1) FI-T Temperature Sensor units are connected to a (2) FD-R, priority is given to (1), so Temperature 1 displays the
temperature of one FI-T unit and Temperature 2 displays the temperature of the other FI-T unit.)
*2 Concentration before span
When the unit for the concentration value is Brix%, performing a span adjustment of the concentration enables the selection of this
display, allowing the original Brix% to be checked.
*3 On the percent display screen for the level, standard registration is not necessary. The probe length is assumed to be 100% for the
display.
*4 Tank view
Can be used to visually check the liquid level. When level output is assigned to a channel, the set value can also be adjusted from this
screen.
Level
Instant. heat
Accum. heat
7 GB FI-1000 IM
5. Setup
Setting Method
Select the category to set. Set the parameter.
Response time
Menu Settings 2. Detection settings Flow sensor
0.5[s]
1.0[s]
Back Select
GB FI-1000 IM 8
2. Detection settings (2/2) Heat transfer
* Only when the corresponding sensor is connected. * These settings are only displayed when
“Heat transfer calculation” is set to
“Enabled” on the Initial Settings screen.
Temperature sensor See:
* These settings are displayed when a temperature Setting item Options chapter
8
sensor (FI-T) is assigned as a “Connected
1 Resolution (instant.)
Sensors” on the Initial Settings screen. -
0.01, 0.1, 1 (MJ/h)
Setting item Options Details 2 Resolution (Accum.)
0.1 s, 10 s, 20 s, 30 s, 60 s, -
1 Averaging time 0.01, 0.1, 1 (MJ)
120 s, 300 s
3 Hysteresis 0.00 to 50.00 (initial value: 2.50) D-2
0.0 to 2.0(°C) For details on these
2 Hysteresis settings, see the 4 Specific heat setting Water, Numeric entry D-12
(initial value: 0.2)
instruction manual of When 4 = “Numeric
−20.0 to +20.0 (°C)
3 Offset the FI-T Temperature entry”
(initial value: 0.0)
Sensor. 5 Specific heat 0.100 to 10.000 (initial value: 4.186 MJ/°Cm3) D-12
4 Ambient correction OFF, ON(Steel), ON(SUS)
Standard, Reverse 6 Zero cut temp. diff 0.0 to 20.0 (°C) (initial value: 0.5) D-13
5 Screen orientation
7 Reset total Automatic, Manual D-2
* If two temperature sensors are connected, one more set of the above items is
displayed. Port 1 port 2,
8 Temp. sensor position D-12
Port 2 port 1
Automatic switching, Heating mode, Cooling
Concentration sensor 9 Energy transfer mode
mode
D-12
1 Response time
1 s, 2.5 s, 5 s, 10 s, 30 s, Indicator settings
60 s, 120 s, 200 s
2 Resolution* 0.01, 0.1 See:
0.00 to 10.00 (Brix%) Setting item Options chapter
3 Hysteresis 8
(initial value: 0.20)
0.100 to 30.000 Based on Output 1, Output 1 +
4 Span adjustment* For details on these Predictive maint., Based on Output
(initial value: 1.000) 1 Indicator mode D-13
settings, see the 2, Based on Output 3, Based on
-9.99 to 99.99
5 Teaching target value instruction manual of Output 4, Multi-judgment
(initial value: 0.00)
the FI-C Concentration When 1 = “Output 1 + Predictive Maint.”
0.000 to 10.000 Sensor.
6 Special temp. correct.* 2. Predictive maint. ratio 0.1 to 10.0 (initial value: 1.1) D-13
(initial value: 1.000)
−20.0 to +20.0 (°C) 3 Indicator color Green-Off, Green-Red, Always Off D-14
7 Temperature offset
(initial value: 0.0)
8 Low liquid sensitivity High, Medium, Low, OFF
9 Stability alert
3 or less, 2 or less, 1 or less, Display settings
OFF
* This is only displayed when the concentration unit is “Brix%.” See:
Setting item Options chapter
8
Level sensor Vertical, Horizontal (CW), Horizontal
1 Screen orientation -
(CCW), Vertical (inverted)
* These settings are displayed when a level sensor
Turn off when inactive, Brightness
(FL) is assigned as a “Connected Sensors” on the
2 Screen brightness 1, Brightness 2, Brightness 3, D-15
Initial Settings screen. Brightness 4, Brightness 5
Setting item Options Details 3 Language ENGLISH, , , DEUTSCH -
Displays the value set on the Initial 4 Key lock method Standard, With password D-16
1 Probe length Settings screen (the value cannot When 4 = “With password”
be changed). 0000 to 9999 (initial value: 0000)
5 Password D-16
2 Response time 0.4 s, 1 s, 4 s, 10 s
3 Scaling OFF, ON
When 3 = “ON”
Communication setting
4 1st point input
−19999 to 19999 (initial value: 0)
value Setting item Options Details
5 1st point display 0_Flow rate
−19999 to 19999 (initial value: 0) For details on this setting, see the
value 1 IO-Link process data 1_Multi
6 2nd point input −19999 to 19999 IO-Link instruction manual.
2_Heat
value (initial value: 1000) For details on these
7 2nd point display −19999 to 19999 settings, see the
value (initial value: 1000) instruction manual
8 Decimal point 1st digit, 2nd digit, 3rd digit, 4th
of the FL Level History settings
Sensor.
position digit
Setting item Options Details
9 Hysteresis 0 to 19999 (initial value: 5)
Date and time
10 Offset 0 to 19999 (initial value: 0) 1 YYYY/MM/DD -
settings*1
Automatic ambient 2 Event history target Exclude ON/OFF, Include ON/OFF Page 12
11 OFF, ON
update
*1 If the date and time setting is changed here, all the history data will be deleted to
12 Mask (controller side)* 0 to 12000 (initial value: 0)
prevent this data from becoming inconsistent. (A confirmation message will be
13 Mask (probe end)* 0 to 12000 (initial value: 0) displayed before the deletion.)
14 Sensitivity setting High sensitivity, Low sensitivity
15 Stability alert OFF, ON D-11
* Controller side indicates the mask distance from the base of the FL. Probe end
indicates the mask distance from the tip of the FL probe.
If a set sensor (FD-R, FL, etc.) is connected to an initialized FI-1000, the
Reference
settings of the sensor are applied to the FI-1000.
9 GB FI-1000 IM
4. Useful functions 7. Simulation
Execute functions such as adjusting the zero point and Change values during a simulation of passing fluid to check the
resetting the accumulated flow. corresponding operation of the control and analog outputs.
Setting item Options Description Details Setting item Options Description
Executes origin adjustment, which A sensor's status can be simulated with
will set the current instantaneous Flow
Back entered values to check the operation of
[Flow rate] flow rate to zero. When this the sensor's output and indicators. This
1 Execute D-17
Origin adj. function is executed, it will average Temp. 1 is useful when checking the wiring and
Terminate
the flow rate for 20 seconds and set the operation prior to passing fluid
this value as "zero." through the pipe or when
Temp. 2
Instruction troubleshooting.
Back Executes concentration teaching, Value in the displayable range
[Conc.] manual of the
2 Execute which will set the current Conc.
Teaching FI-C • Items changed according to
Terminate concentration as a known value.
Concentration simulation values
Back Executes a zero shift, which will Level 1. Control output evaluation
[FL] 2. Indicators
3 Execute set the current level value of the
Zero shift 3. Analog output
Terminate FL Level Sensor to zero. Instruction Heat transfer 4. IO-Link process data
Executes calibration, which will manual of the
Back record the signal reflected by the FL Level
[FL] Error* None, Yes * “Error” only affects the error output
4 Execute surrounding obstacles in order to Sensor
Calibration behavior and indicators.
Terminate calibrate the detection of the FL
Level Sensor. Reference • This function does not affect the Accumulated flow and Accumulated
Back Resets the hold values of all Heat transfer settings or the recorded data of the history function. It does
5 Hold reset Page 6
Execute enabled monitored values. affect the graph display on the current value screen.
Accum. flow Back Resets the accumulated flow • Normal detection operation is stopped during simulation execution. (A
6 Page 6 confirmation message will be displayed before the simulation is
reset Execute value to zero.
executed.)
Accum. Heat Back Resets the accumulated heat
7 Page 6
transfer reset Execute transfer to zero.
GB FI-1000 IM 10
6. Viewing the History
Usage
From the moment its initial settings are completed, the FI-1000 records the data of each monitored value to the display unit. This history data can be viewed on a graph
for quick troubleshooting and the setting of production conditions.
Recorded events
• Errors
Sub menu Sub menu • Output changes (channels changing from
Select up to three OFF to ON)*
Monitored Value Selection Menu Accumulated flow
types of data to • Output changes (channels changing from
or Accumulated
Instant. flow view. Select value ON to OFF)*
Heat transfer can
(The selectable
Temp. 1 Auto scale be selected when • Bank switching
data varies
Back Heat transfer • Span adjustment value changes (flow rate,
Temp. 2 depending on the
calculation is set concentration)
connected
Conc. to Enabled. • Origin adjustment execution (flow rate)
sensors.)
Apply and return • Teaching execution (concentration)
Select the scale Select the scale of • Zero shift execution (level)
Select of the display. (*) Set the display. (*)
* To record the output turning ON/OFF, set “Event history
target” to “Include ON/OFF” from MENU > Settings > 3.
System settings. (Pulse output turning ON/OFF cannot
be recorded.)
* Display scales
Auto scale Fixed scale
An easy-to-view display for the data in a specific period of time. An easy-to-view display for continuous comparison of data
The maximum value of the Y-axis on the graph automatically from multiple time axes.
changes to the optimal value for the currently viewed data. The scale is fixed to the maximum value of the Y-axis on the
currently viewed screen.
11 GB FI-1000 IM
Supplemental Information on History Data
Meaning of the display period and data for “(1) Instantaneous data”
Display period Data interval Recording period Data meaning
10 minutes Every 10 seconds
Last 7 days Instantaneous data is sampled, recorded, and displayed every 10 seconds.
1 hour Every minute
1 day Every hour
1 week Every day Instantaneous data from the peak value to the bottom value is sampled,
Last year
1 month Every day recorded, and displayed every 10 minutes.
1 year Every month
Meaning of the display period and data for “(2) Accumulated data”
Display period Data interval Recording period Data meaning
1 day Every hour
The accumulated flow at each data interval is recorded.
1 week Every day
Last year (Example: if the display period is “1 day,” the accumulated flow is graphed
1 month Every day
every hour.)
1 year Every month
Outputting Data to a PC
History data can be output to a PC from the USB (mini B) port of the FI-1000.
Data can be output in CSV format for analysis or to be graphed for trend monitoring.
KEYENCE website
This function requires specialized software that can be downloaded from the KEYENCE web-
www.keyence.com/glb site.
If using the unit in an environment where it is not possible to download software over the Internet, contact the nearest KEYENCE office.
USB
(mini B)
USB
Supported OS
Windows10/8/7
For details on how to output these items, see the “FD/FI History Reader Instruction Manual” downloadable from the KEYENCE website.
GB FI-1000 IM 12
7. Checking the Status
Usage
The detection status of each sensor is displayed under “Status.” If there are problems, their solutions can be diagnosed automatically.
No problem
Menu
Status Drop in stability
123
Flow sensor
Current History
Error
Value Conc. sensor
Level sensor To the sensor’s
Press Press status screen
Settings Status
Back Select
Error details
Head error (when an error
(Temperature 1) occurs)
Set Back
1.3345
20
Temp. (˚C)
35.0
Low liquid detection 10
Stability Stability alert
Error details
(Concentration) 3 (Level)
0 (when an error occurs)
Back Select Back Back Select
Error details
FI-C stability (max. 4)
(when an error occurs)
13 GB FI-1000 IM
8. Detailed Setting Descriptions
(4) Pulse output Flow Heat transfer
Detection Mode Related This outputs one pulse per selected flow Instantaneous value Ch1 only
pulse weight (or heat pulse weight). For
example, if a flow pulse weight of 0.1 is
selected, one pulse is output per 0.1 L.
D-1 Control output (Ch1, Ch2, Ch3, Ch4) This mode can be used to control or
display the totalized amount on an external
The settable detection mode varies depending on the monitored value of the sensor device such as a counter.
assigned to the channel. Refer to the chart below for details. (Example: if Concentration is The flow pulse weight and heat pulse 0 Time
assigned to a channel, the detection modes (1) Standard, (2) Area, and (5) Low liquid weight can be changed.
detection can be selected.) (I/O settings on page 8) Pulse ON
Target monitored value assigned to the channel output OFF
Temperature 1, Heat Reference The output pulse turns ON/OFF every half value of
Detection mode Bank Flow Concentration Level Error ---
Temperature 2 transfer the pulse weight.
(1) Standard - - (Figure on the right: integrated flow pulse weight set
to 1 L)
(2) Area - - 0.5L 0.5L 0.5L 0.5L
(3) Accumulated 1L
(elapsed time) - - - - -
After resetting
(4) Pulse output
(Ch1 only) - - - - - - (5) Low liquid detection Concentration
(5) Low liquid This is a mode dedicated for
detection - - - - - - - concentration sensors.
(6) Stability alarm - - - - - - - This outputs when it detects a low
liquid condition due to the sensing
(7) Error output - - - - - - - element not being in contact with the
fluid.
The “Low liquid detection sensitivity”
D-2 Detection mode can be set to four levels: “High,”
“Medium,” “Low,” and “OFF.”
Status Normal Low liquid status Normal
Reference • The upper limit of the displayable range for accumulated values is 9
digits for flow rate and heat transfer. (Example: If the flow rate display
resolution (accumulated) is 0.1 m3, the upper limit is 99999999.9 m3.)
The value of the upper limit will be displayed for any values that exceed
this limit. If “Accumulated flow (heat transfer) reset” is set to “Automatic,”
the value will be reset to 0 automatically if it reaches the upper limit of the
display. (Detection settings on Page 8 to 9)
• Setting “Input function” to “Accumulated flow (heat transfer) reset” allows
the accumulated value to be reset with external input. (I/O settings on
page 8)
• While the reset total input signal is applied, the accumulated value is
fixed to 0.
GB FI-1000 IM 14
(3) Origin adjustment Flow
Analog/External Input Related “Origin adjustment” can be
executed from an external input.
Instantaneous flow rate
52.4
Bank settings 37.0
The external input function can be selected according to the connected sensor. Ch4:
Connected Sensors [1] 37.0 43.0
[2] 40.0
Heat [4] 43.0
Input function Flow Temperature 1 Temperature 2 Concentration Level Select
transfer Select
15 GB FI-1000 IM
D-7 Zero cut flow rate (2) Manual correction
This is useful in improving the accuracy.
If the instantaneous flow rate is
less than or equal to a certain Instantaneous flow rate
Actual flow rate
Pipe size
value, the FD-R is forced to
FD-R value Input the outer diameter and the thickness of the actual pipe being used.
recognize the instantaneous
For pipe schedules other than SGP, enter the correct pipe outer diameter and thickness.
flow rate as 0. This value is
Then, the flow rate value is corrected according to the internal diameter.
called the “zero cut flow rate.”
For example, if the zero cut flow Characteristics of the fluid being measured
GB FI-1000 IM 16
D-15 Screen brightness
System Settings
Adjust the brightness of the display unit.
Brighter Darker
D-13 Indicator mode Screen Brightness Brightness Brightness Brightness Brightness Turn off when
brightness 5 4 3 2 1 inactive*
Select the operation of the display unit’s status indicator.
* If “Turn off when inactive” is selected, the LCD turns OFF when no key operations are
• Output * operation mode (* = 1, 2, 3, 4) performed on the display unit. When the power supply starts or a key operation
The indicator lights and turns OFF according to the evaluation of the desired channel occurs, the LCD display turns ON at Brightness 5. If no operations are performed for
(there is no relation to the N.O./N.C. setting). approximately 10 seconds, the display turns OFF again.
For example, if Ch2 is set to Output: Flow rate, Area mode, the indicator turns ON when the
Reference This setting does not affect the screen brightness of connected sensors.
instantaneous value is in the area and turns OFF when this value is outside the area (see
chart below).
In instantaneous mode In area mode
Value Value D-16 Key Lock
Indicator OFF This function prevents operation mistakes by locking/disabling key operations. This is
Set effective in preventing the settings from being changed easily.
Indicator ON upper limit
Set To require a password when canceling the key lock, set “Key lock method” to “With
value Indicator ON
Set password.”
Indicator OFF lower limit Indicator OFF
Reference • Regardless of this setting, the indicator always flashes red when an error
occurs.
• If a FI-T Temperature Sensor and FI-C Concentration Sensor are
connected to the Multi-port, the Indicator color setting is also applied to
the lighting color of the sensor heads.
• When the FD-R is connected, the Indicator color setting is also applied to
the lighting color of the FD-R.
17 GB FI-1000 IM
9. Troubleshooting
If the product is not operating as intended, first check the information in this chapter.
Explanations of main flow meter problems and solutions are contained herein.
Menu
123
* The chapter “7. Checking the Status” can be used to Current
Value
History
An error is displayed.
An error is
See “Errors” (page 20).
displayed.
GB FI-1000 IM 18
10.Specifications and Related
Information
Specifications
Model FI-1000
Display QVGA 2.0" LCD color monitor, Status indicator
Display update cycle Approx. 10 Hz
Unit MJ/h, kW, kBTU/h, GJ/h, MW, MBTU/h
Heat transfer
Display resolution Instantaneous value (MJ/h): 0.01/0.1/1 (initial value: 0.1), Accumulated value (MJ): 0.01/0.1/1 (initial value: 0.1)
calculation function*1
Pulse output unit (MJ) 0.02 to 999.99
Accumulation period Approx. 1 year
Data accumulation
Data reading USB2.0
I/O wiring connection port M12 8-pin connector (male)
Output (Ch1/2/3/4) NPN/PNP setting switchable, Open collector output 30 VDC or less, Max. 100 mA/Ch, Residual voltage: 2.5 V or less
I/O (switchable) Analog output (Ch1/2) 4 to 20 mA/0 to 20 mA (switchable), Load resistance: 500 Ω or less
External input (Ch2/3) Short-circuit current: 1.5 mA or less, Input time: 20 ms or more
Power supply voltage 20 to 30 VDC including 10% ripple (p-p), Class2/LPS
Power supply
Current consumption 55 mA or less (display unit / load current excluded)*2
Power supply reverse connection protection, Power supply surge protection, Short-circuit protection for each output, Surge
Protection circuit
protection for each output
Network compatibility IO-Link*3
Enclosure rating IP65/IP67 (IEC60529)*4
Ambient temperature −20°C to +50°C (no freezing)
Environmental
Ambient humidity 35%RH to 85%RH (no condensation)
resistance
Vibration resistance 10 to 500 Hz, power spectral concentration: 0.816 G2/Hz, XYZ axes
Shock resistance 100 m/s2 (approx. 10G), 16 ms pulse, XYZ axes, 1000 times for each axis
Material Body: PPS/PET/POM, display: PAR
Weight Approx. 120 g
*1 Usable when one FD-R Series flow meter and two temperature sensors (all sold separately) are connected.
*2 455 mA or less with the load included. When connecting sensors such as temperature sensors, add each sensor’s current consumption (830 mA or less with load and additional sensors).
*3 IO-Link: Compatible with specification v1.1/COM2 (38.4 kbps). The setting file (IODD) can be downloaded from the KEYENCE website (www.keyence.com/glb).
IO-Link is a trademark or registered trademark of PROFIBUS Nutzerorganisation e.V. (PNO).
*4 The IP65/67 enclosure rating is lost when a USB connection is established.
19 GB FI-1000 IM
Errors Output Status by Error Category
Display Category Cause Solution Control
Errors common for all sensors output Error Status
• Perform a complete Category (other than Analog output History data
output indicator
Memory error / initialization. error
(4) General FLASH memory or output)
EEPROM error / • If the problem persists,
error EEPROM error
System error contact the nearest Normal
(1) Normal Normal
KEYENCE office. operation OFF* Normal operation
Notification operation operation
Reset the time. If the
(4) General problem persists, contact Normal Normal Normal
Time error Time error (2) Alert ON* Normal operation
error the nearest KEYENCE operation operation operation
office.
Excessive current (more • Check if the output The value of the
than 100 mA) is flowing wires are connected corresponding Records as if
through a channel from correctly and are not in sensor is fixed as the
(4) General (3) Sensor Corresponding follows. Flashing instantaneous
Overcurrent Ch1 to Ch4, indicating a contact with other wires. ON*
error error channel: OFF* • When 4-20 mA red value of the
potential short circuit or a • Check if the load is
draw exceeding the within the rated range of is set: 3.5 mA corresponding
specifications. the output. • When 0-20 mA sensor is zero
The frequency of the pulse is set: 0 mA
Pulse output (4) General Increase the pulse weight
output has exceeded 500 (4) General Normal Flashing Normal
error error Hz. value. ON* Normal operation
error operation red operation
The sensor registered in
Communication (3) Sensor Check the sensor * When set to N.O. When set to N.C., this output is reversed.
the initial settings is not
error error connections.
properly connected.
Connect the sensors