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EX.-01 13 Nov 24 12 49 05

Experiment 1 for workshop in mechanical engineering

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suyashjavale2005
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16 views4 pages

EX.-01 13 Nov 24 12 49 05

Experiment 1 for workshop in mechanical engineering

Uploaded by

suyashjavale2005
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Experiment No 1 :

Aim: Draw a typical layout of workshop with arrangement of


equipment's.

> Objective:
• Streamline workflow processes to reduce material handling and
transportation time.
Minimize movement of both materials and workers, thereby
increasing productivity.
Provide sufficient room for future expansion or addition of new
equipment.

> Apparatus: Tape Measures, Marking Pens and Pencils, Graph


Paper, Drawing Compass and Protractor,Drafting Table,

> Introduction:
• In a manufacturing organization, a job to be manufactured
spends most ofthe time in movingand waiting.
For reduction of this moving and waiting time ofjobs/parts, it
is necessary to have proper layout and proper scheduling
procedure.
Plant layout specifies the position of the overall arrangement
of the various facilities such as equipment's, material,
manpower, materials handling, service and passage
facilities,

required to facilitate efficient operation of production system


of the plant within the area ofthe site selected previously.

Allthe manufacturing facilities such as equipments, raw


materials, machinery, tools, fixtures,workers, etc. are given a
proper place in each workshop ofthe manufacturing plant.

> A good plant layout should meet thefollowing basic requirement:


Integration of manufacturing centre facilities in terms of man,
machine and material.
• Movements of prodction personnel and material handling
should be minimized.
Smooth and continuous flow of production or
manufacturing work with least possiblebottlenecks and

13/11/2024 12:47 pm
congestion points
Plant layout and shop layouts must be flexible to facilitate
changes in productionrequirements

> Types of Layout:


1)Fix Position layout:
A fixed-position layout is used when a product is too large or heavy
to move through various stages of production. In this type of layout,
the product remains stationary, and workers, materials, and
equipment are brought to the site where the product is being
assembled or processed.
2) Process Layout:
a
A process layout, also known as functional layout, groups similar
processes or functions together. It is commonly used in manufacturing
environments where products require various types of processing steps,
and cach step may need different equipment and skills. This type of
layout is flexible and allows for handling a variety of products, making it
suitable for custom or small batch production.
Process lLayout

SHEAR MILL DRILL PACK

SHEAR MILL DRILL PACK

SHEAR MILL DRILL PACK

Shearing Mlng Drling Packing


Secion Seclion Seclion Sectlon

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3) Line layout:

A line layout, also known as a product


designed for high layout, is
volume, mass production of standardized products. It involves
arranging workstations and equipment in a linear sequence that
matches the steps required to manufacture the product. This
type of
layout is highly efficient for producing large quantities of
identical or
very similarproducts.

Product Layout

Raw Station Station Flnished


Materlalor Station Station
Item
Customer 3

Materlals Materlal: Materts Materials


And /or Labouc And /or Labour And/ lahauc And or Labour
or
Used for repetitive or Continuous Processing

3) Combination Layout:
A combination layout, also known as a hybrid layout, integrates
elements of both process and product (line) layouts to optimize

production processes. This layout is designed to handle a variety of


products and production volumes, providing the flexibility of a

process layout and the efficiency of a product layout. Combination


layouts are commonlyused in industries where there is a mix of mass
production and custom orders or when there are multiple product
lines requiring different processing steps.
Combination Type
of Layout:
Produot Layou
HT

R-OXN G-00Y

002 L002

RFogng
HTHeat hemmor Hobbing mechine
Iutron funo GF Gearinathrng mochle

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(3)
Stores and Tooling Sheet Metal
Iypical Section Section
Smithy Section FG

Layout
with
WALK -VWAY

illustrati

ons
Conventional
CNC Machines Welding Section PPE
Machines

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