TinyLev A Multi-Emitter Single-Axis Acoustic Levit
TinyLev A Multi-Emitter Single-Axis Acoustic Levit
introducing large samples in the levitator can shift its resonant ultrasonic emitters. This is analogous to the translation from
frequency,44 leading to the need to adjust the system (e.g., the a single powerful lamp to an array of light-emitting diodes
cavity size or excitation signal). Also, non-linear behaviours (LEDs) that is now seen in, e.g., traffic lights, projectors,
such as second harmonic generation can reduce the trapping and spotlights to make devices durable, inexpensive, and reli-
force of resonant levitators.2 For improving the adaptability of able. In the sections titled Design and Results, we show
emitter-reflector levitators, a morphing reflector made of water the procedures followed to design TinyLev and evaluate its
or elastic materials has been demonstrated.13,16 performance.
Researchers employ non-resonant systems for versatile
and more stable levitators. These systems are typically com-
posed of two emitters opposed to each other.42 Using this DESIGN
approach, a levitator with an operating temperature range We will describe the design considerations for making a
of 40 to +40 °C was developed that required no calibration single-axis levitator using an array of small ultrasonic emit-
for the separation of the opposed emitters. ters. First, we analyse the available transducers which are the
All these previous levitators are based on single or elements that transform the electric signal into acoustic power.
opposed pairs of Langevin horns which are made of piezoelec- Second, we study how to spatially arrange the transducers to
tric disks clamped between a backing material and a resonating maximize trapping forces and the number of traps as well as
horn.20 They have the advantage of supporting high-voltages reducing parasitic reflections. Third, we present simple and
(typically 100-1000 V) leading to the generation of high acous- effective electronics to drive the transducers.
tic pressures with a single emitter. However, they have several
disadvantages that limit the widespread use of acoustic lev-
Field and force simulations
itation. First, Langevin horns are hard to tune to a specific
resonant frequency, for instance, Weber et al.42 reported that For simulating the generated complex acoustic pressure
dozens of horns were built and then the two with the closest (i.e., amplitude and phase) emitted by each transducer, we
frequency were picked. Second, the high-voltage required to used the piston source model,26 the contribution of each trans-
drive them is potentially dangerous. Third, as Langevin horns ducer in the array is then summed to obtain the total field.
typically heat up due to transduction inefficiency and their res- The force was calculated as the gradient of the Gor’kov poten-
onant behaviour is sensitive to temperature, they must be left tial.15 More details of the method can be found in Sec. 1 of the
to “warm-up” prior to operation and lose power after intense supplementary material.
functioning. We note that there is an additional effect due to reflections
On the other hand, phased arrays made of hundreds of that is not considered in this model but we consider that it can
ultrasonic transducers have been demonstrated to levitate small be ignored. To explore this assumption, a pulse-train of 4 cycles
electronic components.25 However, their capability to levitate was generated on the top array; the amplitude measured in the
a wider range of liquids and solids is still unproven and current bottom array had decayed to 86% (SD = 0.5%, 4 repetitions)
phased-arrays require complex custom electronics available after the first reflection on the top array (i.e., pulse emitted
only to a few research laboratories.17,21,25 from the top, reflected on the bottom, reflected on the top, and
Here, we present TinyLev, a single-axis non-resonant lev- measured at the bottom). The negligible influence of reflec-
itator made with off-the-shelf low-cost components (Fig. 1). tions is further supported by the good correspondence between
This levitator produces stable trapping, is robust to changes the simulated and experimental levitation forces (Fig. 2), the
in temperature and humidity, functions with low-voltage, is small difference in current consumption at different phase
easy to operate, and can operate for extended periods of time. differences between the top and bottom array (Sec. 2 of the
Instead of using one or two Langevin horns, we use 72 simple supplementary material), and the ability to move the levitated
Number of transducers
After exploring some of the possibilities, we decided to
use 36 transducers at each side (72 in total) as a compromise
between trapping force and cost/complexity. These transduc-
ers are arranged in rings of 6, 12, and 18 transducers which
come from the optimal circle packing in a hexagonal pattern
(Sec. 5 of the supplementary material); we removed the trans-
ducer in the centre to leave a hole for inserting a camera or
injector and alternatively as an exit route for falling drops.
As it will be seen later, this number of transducers generates
enough force to levitate samples of interest and keeps the man-
ufacturing process simple. More transducer can be added, and
the next ring would consist of 24 transducers. However, whilst
this will increase the trapping forces, it brings additional cost
and complexity. Also, it makes the spherical cap on which
FIG. 2. Simulated trapping strength performance as a function of the the transducers are placed more closed, resulting in a more
array separation. Note that in all cases each array surface consists of 36 resonant device.
close-packed transducers and the surfaces are curved to achieve a cen-
tral focus. (a) Maps of acoustic pressure for different array separations.
The same colour scale is used for each separation. Each circle represents Arrangement of the transducers
a 10 mm diameter transducer. (b) Trapping force as a function of array
separation. Langevin-horn levitators radiate sound from large surface
area horns or curved reflectors that naturally focus the acous-
samples across several nodes (Movie 1 of the supplementary tic waves. In contrast, TinyLev is made of arrays of small
material). transducers that achieve an acoustic focus by their orienta-
tion and distance. We analysed 4 focusing strategies as shown
in Fig. 3. Laying the transducers in flat surfaces allows for
Transducers a very simple construction, e.g., using a laser cut base-plate,
but the trapping force is too low for most applications (i.e.,
The main components of the levitator are the transducers,
2% of the trapping force performance compared to the best
elements that transform the electrical input signal into acoustic
configuration we explored). It is possible to focus the acous-
waves. For operating in air, transducers for distance measure-
tic energy of an array by electronically adjusting the phase
ment were found to provide good acoustic power, consistent
of the signals to increase the trapping force (i.e., 50%), but
resonant frequency, and are available at a low-price. Most of
this approach requires complex electronics capable of produc-
the commercially available transducers operate at 40 kHz. Air-
ing many independent signals. It is also possible to introduce
borne acoustic waves at that frequency have a wavelength of
fixed physical phase-delays by placing the transducers at set
8.65 mm at 25 °C which allows the levitation of samples of up
to ≈4 mm (half-wavelength).
We evaluated a selection of commercially available trans-
ducers and these are listed and evaluated in Sec. 2 of the
supplementary material. The key factor measured was the pres-
sure generated at a fixed distance under the same excitation
signal. Another important measure is the standard deviation
of the phase; transducers were found to output slightly off-
set signals even if they were fed with the same signal and the
acoustic pressure recorded at the same distance; this is prob-
ably due to manufacturing differences even within the same
batch.
Most transducers we evaluated are available in either
10 mm or 16 mm diameter. We decided to concentrate on
the 10 mm variants to reduce the experimental burden and
produce a compact device. Murata transducers are the best
option for 10 mm with the highest acoustic pressure levels and
the smallest phase deviation; however, Ningbo or Manorshi
10 mm transducers minimise cost and would only incur in a
3% reduction in trapping force due to their phase deviation
(SD = 14°). In Sec. 4 of the supplementary material, we show FIG. 3. Simulated effect of different focusing methods on the acoustic field:
(a) no focusing, (b) electronic phase focusing, (c) focusing by distance off-
how the standard deviation of the phase (assuming a zero mean sets, (d) focusing by distance offset and transducer orientation angle. Scale
Gaussian random variation) affects the trapping force of the is the same; each circle represents a 10 mm diameter transducer. (Bottom)
device shown in Fig. 1. Normalized trapping forces obtained with each arrangement.
085105-4 Marzo, Barnes, and Drinkwater Rev. Sci. Instrum. 88, 085105 (2017)
Driving electronics
FIG. 4. Minimum excitation voltage for levitating samples of different
We use square waves as the excitation signal since they are densities. Error bars represent standard deviation measured over 4 drop tests.
somewhat easier to generate digitally compared to sinusoidal
waves. We note that exciting air-borne ultrasound transducers
with square waves is a common practice;21,33 since the trans-
ducers have a resonant behaviour, they act as notch filters and
the output is near-sinusoidal. In Sec. 8 of the supplementary
material, we show the excitation signal and the corresponding
transducer output for both a sinusoidal and the square wave
driver excitation signal.
We used an Arduino Nano to generate the square wave
signals and a L297N Dual H-Bridge motor driver to amplify
the signals. We use a push-pull configuration so the peak-to-
peak voltage that the transducers receive is double the input
voltage. The electronics can drive two channels with up to 70
Vpp and a phase resolution of π/12. One channel is kept at a
constant phase, while the other channel’s phase can be shifted FIG. 5. Levitated samples using TinyLev. (a) A 40 µl supersaturated solu-
tion of isopropyl and tin dioxide, 2.5 mm in diameter. (b) Ant, 6 mm long
to move the trapped particles upwards or downwards. Further
without the antennas. (c) Polylactic acid, 2 mm width fragments. (d) MOS-
details on the circuits are provided in Sec. 9 and Movie 1 of FET TC4427, 5 × 1.45 × 3.85 mm. (e) Ketchup and mustard, 3 mm wide. (f )
the supplementary material. Water, 3 mm wide. (g) Sugar crystal, 1 mm wide.
085105-5 Marzo, Barnes, and Drinkwater Rev. Sci. Instrum. 88, 085105 (2017)
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