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Proposed Piping WPS GTAW SMAW

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56 views2 pages

Proposed Piping WPS GTAW SMAW

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admin
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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QW – 482 PROPOSED WELDING PWPS NO: SOPAN/BGEPL/

PREOCEDURE SPECIFICATION Piping/PWPS-02


(QW 200.1, Sec IX, ASME Boiler and pressure Date :27.07.2020
Vessel Code)
Rev .No: 00
PROJECT: BAGPAT GA STEEL P/L PROJECT Rev. Date:
Document No. : SOPAN/BGEPL/Piping/PWPS-02 REV-00 PAGE 1 of 2

SUPPORTING PQR NO(S): To be establish


WELDING PROCESS (ES): GTAW + SMAW TYPES(Manual, Automatic, Semi-Automatic) : Manual

JOINTS (QW-402)
Joint Design: As per sketch.
65°±5°

W
Backing : No
Root pass : Nil
Subsequent pass(other passes): Weld metal
Baking material (Type): 8.56mm
0.8 to1.6mm
(Refer to both backing and retainers)
Metal: X Not fusing :X
Nonmetallic : X Other: X 2 to 3 mm

BASE METALS (QW-403)


P.No 1 Group No. 2 To P.No. 1 Group No. 2
OR
Specification type & grade: to Specification type & grade
ASTM A333 Gr.6 ASTM A333 Gr.6
Thickness Range
Base Metal : Groove: 1.5 mm to 17.12 mm Fillet: ALL
Other : NA

FILLER MATERIALS (QW-404)


Spec. No.(SFA): 5.18 5.1
AWS No.(Class): ER70S-2 E7018-1
F.No. : 6 4
A No. : 1 1
Size of filler Metals: 2.5mm 3.15/4.0 mm
Weld Metal Thickness Range: (max) 4 mm 13.12 mm
Groove : ALL ALL
Fillet NA NA
Electrode- Flux (Class) NA NA
Flux Trade Name : NA NA
Consumable Insert : NA NA
Other : Make Ador Welding Ador Welding

POSITION (QW-405)
PREHEATING (QW-406)
Position (s) of Groove: 6G
Preheat Temp, Minimum.:100°C
Welding Progression: UPHILL
Interpass Temp. Maximum.: 150°C-250°C
Position (s) of Fillet: ALL
Preheat Maintenance: NA
QW – 482 PROPOSED WELDING PWPS NO: SOPAN/BGEPL/
PREOCEDURE SPECIFICATION Piping/PWPS-02
(QW 200.1, Sec IX, ASME Boiler and pressure
Vessel Code) Date :14.02.2020
Rev .No: 00
PROJECT: BAGPAT GA STEEL P/L PROJECT Rev. Date:
PAGE 2 of 2
GAS (QW-408)
POSTWELD HEAT TREATEMENT (QW –407)

Temperature Range : NA Percent Composition


Gas(es) (Mixture) Flowrate
Time Range. : NA Shielding Argon 99.9% 7-12CFH
Trailing

W
NA
Backing
ELECTRICAL CHARACTERISTICE(QW-409)
Heat Input Max. : 4420 J/mm
Current AC or DC : DC Polarity : DCEN(Straight) for GTAW and DCEP(Reverse) for SMAW
Amps(Range) :Refer below Table Volts(Range): Refer below Table
(Amps. And volts range listed in a tabular form in the table below for each electrode size)
Tungsten Electrode size and type (Pure Tungsten, 2% Thoriated etc.) : 2% Thoriated (EW-Th2)
Mode of Metal Transfer for GMAW (Spray Arc, Short Circuiting Arc, etc.) : NA
Electrodes Wire feed speed range :NA

TECHNIQUE (QW-410)
String or Weave Bead. : Wave for all subsequent Passes
Office or Gas Cup Size. : 6,7,8
Initial and Interpass Cleaning (Brushing. Grinding etc.) : Brushing and Grinding
Method of Back Gouging : NA
Oscillation : 2 to 3 times of electrode Dia for SMAW
Contact Tube to Work Distance : NA
Multiple or Single Pass (per side ) Multiple : Multiple
Multiple or single electrode : Single
Travel Speed (range) : Refer below Table
Penning : NA
Other : NA

Filler Metal Current Travel speed


Weld
Process Diameter Type Amp. Volt Range Range
Layer AWS
(mm) /Polarity Range mm/min Other
Class

Root GTAW ER70S-2 2.5 DCEN 90 to 130 15 to 30 40 to 120

Hot Pass
SMAW E7018-1 3.15/4.0 DCEP 100 to 130 20 to 34 60 to 140

Filler SMAW E7018-1 3.15/4.0 DCEP 100 to 130 20 to 34 60 to 160

Capping SMAW E7018-1 3.15/4.0 DCEP 100 to 130 20 to 34 60 to 160

Prepared by. (SOPAN) Reviewed by. (SOPAN) Approved by. (BGEPL)


Signature : Signature : Signature:

Name: Praveen Yadav Name : J.P Ladne Name:


Date & Seal : 27.07.2020 Date & Seal : 27.07.2020 Date & Seal :

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