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Water Proofing Compounds

water proofing compound
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0% found this document useful (0 votes)
57 views42 pages

Water Proofing Compounds

water proofing compound
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 42

WATERPROOFING

COMPOUNDS
Ar. Ashish Saxena
Ar. Sonal Singh
Ar. Deeksha Singh

RAR-802
BUILDING CONSTRUCTION & MATERIALS
CONTENT
A. INTRODUCTION
B. NEED
C. TYPES OF WATERPROOFING COMPOUNDS
• BUTYL
• EPDM
• NEOPRENE
• PVC
• POLYURETHANE
D. APPLICATIONS
• KITCHEN & TOILETS
• BASEMENTS
• TERRACE
• JOINTS
WHAT IS WATERPROOFING?

• BUILDING WATERPROOFING IS A
PROCESS TO PREVENT WATER
FROM PENETRATING A BUILDING.

• IT IS A METHOD OF CREATING A
PROTECTIVE LAYERING AROUND
THE BUILDING PREVENTING THE
WATER FROM SEEPING INTO THE
BUILDING.
WHAT IS WATERPROOFING?

• IT PREVENT WATER INTRUSION &


PROTECT STRUCTURAL DAMAGE.
• FLOODING, WATER DAMAGE &
MOLDS (DUE TO HIGH MOISTURE
LEVELS) CAUSES DAMAGE
CONSTRUCTION.
• DONE INSIDE / OUTSIDE THE
BUILDING, BOTH OVER OR BELOW
THE GROUND LEVEL.
NEED OF WATERPROOFING

WATER INGRESS OR DAMPNESS CAN BE CAUSED


BY FOLLOWING MEANS:

a. CONSTRUCTION: Trapped Moisture due to


construction
b. INTRUSION: Leakage due to structural
Defects, Cracks, Voids, etc.
c. CONDENSATION: Due to usage / storage of
water inside the building
d. OCCUPATIONAL CAUSES: Due to use of water
by inhabitants with time.
WATERPROOFING: LOCATIONS

a. GROUND MOISTURE: Earth Surface,


Foundations, Basement
b. BUILDING ENVELOP: Joints, Roof,
Cracks, Voids, etc.
c. WATER CONTAINMENT: Over Head
tanks, Water Reservoirs, Water body,
Swimming Pool, etc.
d. INTERNAL UTILITIES: Kitchen, Pantries,
Toilets, Plumbing & Sewage Faults, etc.
IDEAL CHARACTERISTICS

IDEAL CHARACTERISTICS OF A GOOD WATERPROOFING MATERIAL ARE AS FOLLOWS:

• IMPERMEABILITY
• MINIMAL WATER ABSORPTION
• GOOD BONDING WITH SUBSTRATE
• ELASTICITY TO RESIST CRACK & REMAIN FLEXIBLE IN DIVERSE CLIMATE CONDITIONS
• EASE OF APPLICATION
• RESISTANT TO TEMPERATURE & UV RAYS
• DURABLE: INERT TO CHEMICAL REACTIONS & RESISTANT TO WEAR & TEAR
• ACCEPT FLOOD TEST
• ECONOMICAL
COMMON TECHNIQUES

COMMON PROCESS OR TECHNIQUE OF WATERPROOFING:


• DISMANTLING TILES, COATINGS, PLASTER (IN CASE OF RENNOVATION)
• REMOVE ALL DUST, LOOSE MATERIAL THROUGH WIRE BRUSH
• WASH SUBSTRATE (BASE OF THE ORIGINAL SURFACE)
• PREPARE SLOPE, CORNERS, CAVITIES, DEPRESSIONS
• TREAT SURFACE WITH PRIMER (IF REQUIRED, BASED ON MATERIAL SPECS)
• APPLY WATERPROOFING SYSTEM
• INSPECT BY FLOODING / PONDING
• PROTECT THE WATERPROOF LAYER BY CEMENT MORTAR, MUD PHUSKA, ETC.
CLASSIFICATION BASED ON
TECHNIQUES
BROADLY CLASSIFIED INTO FOLLOWING CATEGORIES:
a. GROUTING
• It is process of injecting fluid-like material (in suspension or solution form) in injected
into subsurface soil, concrete or rock for one or more purposes such as reduce
permeability, increase shear strength or reduce compressibility
• Good liquid grout: flowability, expansion, bleeding
• Hardened grout: strength, durability, density
• Materials: Cement Based, Polymer Based
• Hydrophobic Grout: use water as reacting agent, absorb very less water
• Hydrophilic Grout: Use large amount of water forming Gel, material swell by
absorbing water
CLASSIFICATION BASED ON
TECHNIQUES
b. COATING (LIQUID MEMBRANE)

• The liquid coating technique use Polymeric Materials forming a water resistant membrane.
• Advantages: Effective on Joints, Corner, Applied in regular preventive maintenance.
• Types: Water Based Coatings (mono polymers or co-polymers such as SBR, SBS, PVA and
Acrylics); Polymer Modified Cementitious Coatings (PMCC); Epoxy Coatings, Polyurethane
Coatings.

c. PREFORMED SHEET MEMBRANES

• Waterproof Ply Membranes are developed based thermoplastic (Plastic based) &
elastomeric (Rubber based) categories
• Materials: PVC, Butyl, EPDM, Neoprene
CLASSIFICATION BASED ON
TECHNIQUES

d. CEMENTITIOUS WATERPROOFING

• Cement based Coatings are developed to stop passage of water under hydrostatic
pressure.
• Save time and Labour
• Doesn’t require Protective Layer
• Can be sprayed or Brushed
• Used as cement based damp proofers effective in interiors
WATERPROOFING COMPOUNDS

WATERPROOFING COMPOUNDS ARE AVAILABLE IN THE FORM OF SHEET, TAPE,


LIQUID COMPOUNDS, E.T.C.

FOLLOWING ARE THE VARIOUS MATERIALS / COMPOUNDS THAT ARE USED FOR
WATERPROOFING.
• BUTYL
• EPDM
• NEOPRENE
• PVC
• POLYURETHANE
BUTYL

• BUTYL RUBBER ROLL MATERIAL IS A


HIGH STRENGTH RUBBER MATERIAL.
• Butyl rubber is used for the bladders in
sporting balls.
• KNOWN FOR ITS EXCELLENT
RESISTANCE TO OILS AND HIGH
VAPOUR CHEMICALS.
• BUTYL MEMBRANE IS A SHEET
APPLIED VULCANIZED ELASTOMER
COMPOUNDED TO THE PHYSICAL
PROPERTIES.
BUTYL

ADVANTAGES
• EXCELLENT PUNCTURE RESISTANCE, excellent gas impermeability
• OUTSTANDING ELONGATION AND TENSILE STRENGTH.
• remains flexible at low temperatures and is suitable in all climatic zones
• resist ageing from heat, sunlight, and ozone.

LIMITATIONS
• NOT RECOMMENDED IN AREAS WHERE MEMBRANE WILL BE SUBJECT TO
CONTINUOUS EXPOSURE TO SUNLIGHT.
• DO NOT EXPOSE MEMBRANE AND ACCESSORIES TO A CONSTANT
TEMPERATURE ABOVE 82 DEGREE CELSIUS.
BUTYL: USES

• BUTYL MEMBRANE SUITABLE FOR A WIDE


VARIETY OF APPLICATIONS SUCH AS: WALL &
FOUNDATION WATERPROOFING, EARTH SHELTER,
AND TUNNELS.

• WATERPROOFING BENEATH SHOWER PANS, THICK


SET MORTAR, KITCHENS, TOILET FACILITIES,
JANITORIAL ROOMS.

• WATERPROOFING LARGE DECKS. SPLIT-SLAB


WATERPROOFING OF MULTILEVEL PARKING
FACILITIES, ETC.

• WATERPROOFING OF SUB-GRADE
CONSTRUCTION: OVER MUD SLABS OR SAND
BEDS; RAILROAD BRIDGE DECKS; LINING INTERIOR
FOUNTAINS.
BUTYL

• SIZES: FACTORY FABRICATED IN SHEETS UP


TO 20 FEET (6M) IN WIDTH BY 100 FEET
(30M) IN LENGTH, WITH FACTORY
VULCANIZED SPLICES.
• THICKNESSES OF 0.060 INCH (1.50MM),
0.090 INCH (2.28MM), AND 0.120 INCH
(3.05MM).
• PRECUT AND PREFABRICATED SHAPES AND
SPECIAL SIZES AVAILABLE ON SPECIAL
ORDER.
• AVERAGE WEIGHT PER SQUARE FOOT AT
0.060 INCH (1.50MM) THICKNESS IS 0.38
LBS. (.17KG)
EPDM

• EPDM: Ethylene Propylene diene


monomer.
• ITS TWO PRIMARY INGREDIENTS,
ETHYLENE AND PROPYLENE, ARE
DERIVED FROM OIL AND
NATURAL GAS.
• EPDM IS AN EXTREMELY
DURABLE SYNTHETIC RUBBER
MEMBRANE.
EPDM

• Resistant to temperatures as high


as 150 °C,
• Can be used in outdoors for many
years or decades without
degradation.
• Good low-temperature
properties, with elastic properties
to temperatures as low as −40 °C
depending on the grade and the
formulation
EPDM

• This synthetic rubber membrane


has also been used for flat roofs
because of its durability and low
maintenance costs.
• As a roofing membrane it does
not pollute the run-off
rainwater.
• Exhibits outstanding resistance
to heat, ozone, steam, and
weather.
EPDM

ADVANTAGES DISADVANTAGES
• EXCELLENT WEATHERABILITY • COMES IN BLACK ROLL THAT
• IMPERMEABLE TO WATER CAN ABSORB HEAT AND LEAD
• DURABLE TO SUPERHEATING OF THE
• RECYCLABLE STRUCTURE
• ECONOMIC • LIGHT COLOUR MATERIAL ADDS
• SITE JOINING PROCEDURES ARE TO 30 % OF THE COST.
NOT MOISTURE SENSITIVE FOR
MECHANICALLY-FASTENED AND
BALLASTED SYSTEM
EPDM: APPLICATION

STEP-1: Clean the Roof and adjoining


wall surfaces.
STEP-2: Using a paint roller, apply
Bonding Adhesive to the exposed
rubber, roof, and wall.
STEP-3: After the adhesive is dry,
carefully push back the
sheet. To prevent wrinkles, avoid
creasing in the leading edge.
EPDM: APPLICATION

STEP-4: Using a large roller or push


broom, apply pressure to the surface
of the rubber to assure proper
bonding.
STEP-5: Screw Wall Termination Bars
through the rubber and Termination
Tape

FullForce EPDM Installation Training Video -


YouTube
NEOPRENE

• NEOPRENE OR POLYCHLOROPRENE IS A FAMILY


OF SYNTHETIC RUBBERS THAT ARE PRODUCED BY
POLYMERIZATION OF CHLOROPRENE.
• NEOPRENE EXHIBITS GOOD CHEMICAL STABILITY AND
MAINTAINS FLEXIBILITY OVER A WIDE TEMPERATURE
RANGE. NEOPRENE IS SOLD EITHER AS SOLID RUBBER OR
IN LATEX FORM.
• NEOPRENE POLYCHLOROPRENE HAS A LONG TRACK
RECORD FOR DELIVERING EXCEPTIONAL, LOW-
MAINTENANCE PERFORMANCE.
• THE FLEXIBILITY OF NEOPRENE IN PRODUCTION HAS
MADE IT A FREQUENT CHOICE BY BUILDERS FOR
STRUCTURAL ENGINEERING PROJECTS WHERE CUSTOM
PARTS ARE NEEDED WITH WEATHER-, WATER- AND FIRE-
RESISTANT PROPERTIES.
NEOPRENE
• NEOPRENE FOR CONSTRUCTION CAN STAND UP TO
WEATHER, CHEMICALS AND HEAT.

• IT IS RESISTANT TO OIL, GREASE AND WAX, AND HAS


GOOD RESISTANCE TO BASES, DILUTE ACIDS AND SALT
SOLUTIONS.

• COMPOUNDS CAN BE FORMULATED TO RESIST


OZONE, WEATHERING, IMMERSION IN WATER, OR
EXPOSURE TO SOIL AND MICROORGANISMS, FOR
DECADES.

• NEOPRENE MAINTAINS PERFORMANCE AT A RANGE


OF TEMPERATURES, FROM -20°C (-4ºF) TO 95°C
(203ºF), AND CAN EVEN BE COMPOUNDED FOR MORE
EXTREME TEMPERATURES.
NEOPRENE

MARKET SURVEY
• IT COMES IN ROLL IN WHICH BREADTH IS FIXED
AND LENGTH CAN UPTO 50 FEETS.
• SIZES CAN VARY ACCORDING TO USER
REQUIREMENTS.
• COST OF NEOPRENE SHEET IS ₹250-450 PER
METER.
• IT IS ALSO AVAILABLE ACCORDING TO THE
WEIGHT OF SHEET ₹ 200-300 PER KILOGRAM.
NEOPRENE
MERITS DEMERITS
• EASILY AVAILABLE ▪ IRRESISTIBLE TO STRONG HEAT.
• INSTALLATION IS EASY
▪ GETS FADE AFTER TIME.
• EQUALLY EFFECTIVE IN OUTDOOR
▪ ODOUR AN ISSUE IN PRODUCTS.
CONDITIONS
• AVAILABLE IN DIFFERENT COLOURS ▪ UP TO 40% SHRINKAGE
APPLICATION PROCESS

• CLEAN THE SURFACE THOROUGHLY AND MAKE IT DUST FREE


• WASH THE SURFACE WITH WATER
• APPLY FIRST COAT AND SHINE WITH BRUSH OR SPRAY
• UNFOLD THE MEMBRANE AND ALLOW TO RELAX
• BOND IS MADE BY APPLYING ADHESIVE ON THE MEMBRANE AND
ALLOWED TO DRY.
• ROLL THE ADHESIVE COATED MEMBRANE ONTO THE DECK WHERE
ADHESIVE IS APPLIED.
• WORK SLOWLY AND EVENLY TO REDUCE WRINKLES.
• USE PUSH BROOM TO SWEEP THE SURFACE AND REPEAT THE PROCESS.
P.V.C. (POLYVINYL CHLORIDE)

• PVC WATERPROOFING MEMBRANE IS A


MODERN ROOFING MATERIAL, WHICH IS MADE
OF HIGH QUALITY FLEXIBLE (PLASTICIZED)
POLYVINYL CHLORIDE.
• REINFORCED WATERPROOFING MEMBRANE
HAS A REINFORCING BASE IN THE FORM OF
POLYESTER MESH OR GLASS FIBER AND IT IS
USED FOR WATERPROOFING OF BUILDINGS &
ROOFS.
• EASY TO INSTALL, STRONG ENOUGH (IS OF
GREAT TENSILE STRENGTH), HAS LONG SERVICE
LIFE (30 YRS) DEPENDING ON THE
MANUFACTURER & QUALITY OF INSTALLATION.
P.V.C. (POLYVINYL CHLORIDE)
• UNREINFORCED MEMBRANES ARE MORE
FLEXIBLE, HAVE HIGH TEAR RESISTANCE AND
ARE USED FOR WATERPROOFING OF
UNDERGROUND STRUCTURES, TUNNELS,
SWIMMING POOLS.
• DUE TO ITS STRUCTURE, THE PVC MEMBRANE IS
VERY STRONG AND SIMULTANEOUSLY FLEXIBLE
MATERIAL WHICH IS RESISTANT TO
PRECIPITATION, ULTRA-VIOLET RADIATION,
CAPABLE TO WITHSTAND HEAVY SURFACE AND
TENSILE LOADS.
• IT CAN LET MOISTURE OUT OF ROOF SPACE OF
THE BUILDING. THUS THE BUILDING INSULATION
(IF APPLIED) DOES NOT BECOME WET AND DOES
NOT CONDENSE MOISTURE.
P.V.C. (POLYVINYL CHLORIDE)

AVAILABILITY
• MANUFACTURERS OF PVC MEMBRANES OFFER DIVERSE WIDTH AND
LENGTH OF THE MATERIAL.
• THE WIDTH OF THE MATERIAL RANGES FROM 3 TO 7 FT. THE ROLLS
CAN BE BETWEEN 60FT AND 75FT IN LENGTH. THE THICKNESS OF THE
PVC MEMBRANE IS 1.2 MM.
• DIVERSITY IN THE SELECTION OF PVC MEMBRANES ALLOWS LAYING
THE ROOF OF ANY COMPLEXITY WITH A MINIMUM OF SEAMS AND
LABOR COSTS.
P.V.C. (POLYVINYL CHLORIDE)
ADVANTAGES

• STRENGTH
▪ RESISTANT TO CHANGES IN
• ELASTICITY AND TIGHTNESS
TEMPERATURE
• STRENGTH OF THE WELDS AT THE
▪ RESISTANCE TO OXIDATION & UV RAYS
JUNCTION OF SHEETS
• ATMOSPHERE AND CHEMICAL RESISTANCE ▪ HIGH DURABILITY

• VAPOR PERMEABILITY AT 100% WATER ▪ FAST TO MOUNT


RESISTANCE
▪ FIRE RESISTANT;
• RESISTANCE TO WIND LOADS
• FROST-PROOF ▪ DIVERSITY OF COLORS.
P.V.C. (POLYVINYL CHLORIDE)
INSTALLATION
• FOR WATERPROOFING OF STRUCTURES WITH PVC MEMBRANE SPECIAL HOT AIR
WELDING MACHINE AND BUILDING DRYERS ARE USED.

• WELDING IS CARRIED OUT BY HOT AIR USING AUTOMATIC EQUIPMENT WHICH


OPTIMIZES THE TEMPERATURE, SPEED AND PRESSING FORCE.
• WELDING WITH THE MANUAL DRYER IS APPLIED AT THE JUNCTIONS AND AT THE
PLACES WHERE USE OF MACHINES IS NOT POSSIBLE.
• THIS TECHNOLOGY OF BONDING THE TWO WATERPROOFING SHEETS ENSURES
RELIABILITY OF THE SEAM AND FULLY SEALED SURFACE.

2/7 PVC Waterproofing Membranes: Joints - Texsa (English) - YouTube


POLYURETHANE

• A SYNTHETIC RESIN IN WHICH THE


POLYMER UNITS ARE LINKED BY
URETHANE GROUPS USED CHIEFLY AS
CONSTITUENTS OF PAINTS,
VARNISHES, AND FOAMS.

• Polyurethane Waterproofing
Membranes show high resistance to
standing water, thus it can be used
on flat roofs without particularly
good slopes.
POLYURETHANE

• It provides a simple, secure and easy


solution to difficult sealing points
(e.g. corners, edges, joints with roof
outlets, etc.).
• It creates a continuous, elastic
membrane with excellent mechanical
strength, without joints or seams,
and is used for both total sealing of
flat roof surfaces and for local
waterproofing of cracks.
• FORMS: LIQUID MEDIUM, SHEET.
POLYURETHANE: APPLICATIONS

TUNNEL CONSTRUCTION
RETAINING WALLS
PARKING DECKS
GARDENS ROOFS
COOLING TOWERS
TERRACE
BASEMENT
UNDERGROUND TANK
RESERVOIR
POLYURETHANE: ADVANTAGE

FLAT ROOFS : IS IDEAL FOR FLAT ROOFS


WHERE PONDING OF WATER MAY OCCUR.

FLEXIBILITY: IT IS HIGHLY FLEXIBLE AND


CAN EASILY WITHSTAND NORMAL
EXPANSION/CONTRACTION OF SURFACES.

SEAMLESS: IT HAS NO JOINTS OR LAPS


WHICH ARE OFTEN THE CAUSE OF FAILURE
WITH SHEET AND BUILT UP
WATERPROOFING SYSTEMS.

DURABLE: LATEST POLYURETHANE


TECHNOLOGY PROVIDES EXCELLENT
ABRASION RESISTANCE AND WEATHERING
HYDROLYSIS.
POLYURETHANE: ADVANTAGE

ADHESION: EXCELLENT ADHESION TO


ALMOST ALL SURFACES – CONCRETE,
METAL ETC.

EASY APPLICATION: BEING TWO


COMPONENT, IT IS SUPPLIED IN PRE-
WEIGHTED CONTAINERS, AND IS EASY TO
MIX AND USE AND REQUIRES RELATIVELY
SIMPLE TRAINING AND SEMI-SKILLED
LABOUR TO APPLY.

DISADVANTAGE: EXPENSIVE THAN


OTHERS
POLYURETHANE: PREPARATION

• CLEAN ALL FOREIGN MATTER SUCH AS DIRT, DUST, GREASE, MORTAR DROPPING,
LOOSE AND FLAKING MATERIALS.

• MOSS AND FUNGUS MUST BE REMOVED USING SUITABLE FUNGICIDE SOLUTION


OR BLEACH OR DILUTE HCL SOLUTION, THEREAFTER WASH THOROUGHLY.

• NECESSARY REPAIRS OF DEFECTS MUST BE CARRIED OUT PRIOR TO COATING;


UNSTABLE OR HOLLOW SURFACES, MAJOR CRACKS, ANY PROTRUSIONS,
OUTLETS, CONSTRUCTION JOINTS ETC. FOR CRACKS AND JOINTS FILLED WITH PU
SEALANT.

• ALL SURFACES TO BE TREATED MUST BE PROPERLY PREPARED, SOUND CLEAN,


DRY AND FULLY CURED AND READY. NEW CONCRETE TO BE CURED THOROUGHLY
FOR 28 DAYS PRIOR TO COATING.
POLYURETHANE: PROCESS

• PRIMER REQUIRED IF RECOMMENDED FOR


AREAS WHICH CANNOT BE PREPARED.
• MIX THOROUGHLY THE RESIN AND HARDENER
AS SUPPLIED BEFORE USE. IMPROPER MIXING
RESULT IN SYSTEMS FAILURE.
• DUE TO LIMITED POT LIFE OF 6-8 HOURS, MIX
ENOUGH QUANTITIES THAT CAN BE USED
WITHIN THAT PERIOD.
• APPLIED BY BRUSH OR ROLLER OR AIRLESS
SPRAYING EQUIPMENT.
• APPLY FIRST COAT ON PREPARED SURFACE.
APPLY SECOND COAT WITHIN 6-8 HOURS AT
RIGHT ANGLE TO THE FIRST COAT.
POLYURETHANE: PROCESS

● INTER-COATING INTERVAL SHOULD NOT


BE MORE THAN 8 HOURS.

● FINISHING SHOULD SIMULTANEOUSLY BE


APPLIED TO ALL OPENINGS,
PROTRUSIONS, OUTLETS, PARAPET
WALLS, COPINGS, GUTTER VALLEYS AND
EXPANSION JOINTS, FORMING A GOOD
SEAMLESS WATERTIGHT FINISH.

● TREATED SURFACE SHOULD BE ALLOWED


TO CURE FOR MINIMUM 72 HOURS.
POLYURETHANE: PRECAUTIONS

• USE MIXED MATERIAL WITHIN 6-8 HRS.

• WORK IN WELL VENTILATED AREAS AND DO NOT SMOKE DURING


APPLICATION AND AWAY FROM OPEN FLAMES, LIGHTS ETC.

• AMBIENT TEMPERATURES SHALL NOT BE BELOW 5° C AND MORE THAN


45° C.

• AVOID WORKING DURING AFTERNOONS WHEN TEMPERATURE IS


MAXIMUM.

• DO NOT APPLY DURING IN CEMENT WEATHER OR WHEN RAIN APPEARS


IMMINENT.
THANK YOU
REFERENCES:
• INTERNET:
Waterproofing of buildings: Material types & applications (+Prices) | Building and Interiors
POLYURETHANE WATERPROOFING OF CONCRETE ROOF SLAB - The Constructor
Butyl Membranes (polygomma.com)
PVC waterproofing membrane: benefits and ways of application (houseunderconstruction.com)
• BOOKS:
GAHLOT P.S., SHARMA S. (2006), BUILDING REPAIR AND MAINTENANCE MANAGEMENT
GAMBHIR M.L., JAMWAL N. (2011), BUILDING MATERIALS

CREDITS: Ar. Raj Kumar Sharma, Ar. Priyanka Kanyal

AR. RAJ KUMAR SHARMA SCHOOL OF ARCHITECTURE AND PLANNING 42

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