3 DDF 4 Cba
3 DDF 4 Cba
AC Servo Driver
User’s Manual 2015(V1.0)
http://www.acservomotor-xl.com
Preface
● To use this series of servo drivers correctly, please carefully read this Manual before use and
keep this Manual properly for future reference. If this product is purchased for your customer,
please send this product to the final user together with this Manual.
☆ Warm tips:
◇ For the user who uses this product for the first time, please carefully read this Manual. If
there is any question with the function or performance of this product, please contact our
technical support staff for help in order to use this product correctly.
◇ We have tried our best to improve the contents of this manual. However, if you find any
problem in this Manual, please contact our technical support staff in time for us to make
timely corrections.
◇ As we will constantly improve our servo driver products, we may make changes to the
materials without prior notice.
◇ Without prior written consent of the Company, no part of this manual shall be reproduced.
Safety Precautions
Before product storage, installation, wiring, operation, check or maintenance, users must be
familiar with and observe the following important notes to ensure safety during use of the product.
Warning
When the servo driver is powered on, the machine casing should not be opened so as to avoid
electric shock.
When the casing is opened, the servo driver should not be powered on so as to avoid electric
shock resulting from exposed high voltage wire.
In maintenance of the driver, wait for at least five minutes after cutting off the power, and
detect both ends of the high-voltage capacitor using a voltmeter. The maintaining operation is
allowed only when it is confirmed that the safe voltage range is reached.
Power on only after reliable installation of the driver.
Servo driver and servo motor must be reliably grounded.
Do not touch the driver with wet hands for fear of electric shock.
Wrong voltage or power supply polarity may cause an explosion or operational accidents.
Ensure that the wire is properly insulated to avoid squeezing the wire and electric shock.
Warning
Do not directly connect power to the U, V or W terminals of the driver for fear of damaging
the driver.
The servo motor and servo driver should be directly connected. Do not connect the U, V or W
output ends of the driver to any capacitive element (e.g. noise suppression filter, pulse
interference limiter, etc.) for fear of improper work of the driver.
Connect the input end of the driver to a compliant power supply as required.
Please verify the correctness and reliability of the cable connections before energizing.
Please purchase and use motor as required, or damage to the driver or motor may occur.
The rated torque of the servo motor should be higher than the effective continuous load
torque.
The ratio between the load inertia and servo motor inertia should be less than the
recommended value.
3. Fire Warring
Warning
The driver should not be installed on the surface of a combustible and should be kept away
from flammable materials. Otherwise, a fire accident may occur.
Do not use it at a place which is damp, full of corrosive gas or flammable gas for fear of a
fire.
When any abnormal situation occurs while the driver operates, please immediately cut off the
power for repair. Long-time overloaded operation of the driver may cause damage and fire.
Contents
Contents ............................................................................................................................................ 4
Chapter I Function Overview ......................................................................................................... 1
1.1 Description of Servo Driver Models ................................................................................... 1
1.2 Appearance of servo driver .......................................................................................... 1
1.3 Basic Functions ................................................................................................................... 2
Chapter II Installation and Dimension .............................................................................................. 3
2.1 Servo Driver .................................................................................................................. 3
2.1.1 Storage Condition.............................................................................................. 3
2.1.2 Installation Site.................................................................................................. 3
2.1.3 Installation Direction ......................................................................................... 3
2.1.4 Installation of Several Servo Drivers ................................................................ 3
2.1.5 Dimension Description...................................................................................... 5
2.2 Servo Motor .................................................................................................................. 6
2.2.1 Storage Temperature.......................................................................................... 6
2.2.2 Direction............................................................................................................ 6
2.2.3 Installation Concentricity .................................................................................. 6
2.2.4 Installation Direction ......................................................................................... 7
2.2.5 Protection Measures Against Water and Oil ...................................................... 7
2.2.6 Cable Tension .................................................................................................... 7
Chapter III Wiring ............................................................................................................................. 8
3.1 Wiring of Main Circuit.................................................................................................. 8
3.1.1 Descriptions of Terminals ................................................................................. 8
3.1.2 Typical Examples for Main Circuit Wiring ....................................................... 9
3.2 Encoder Signal Wiring ................................................................................................ 10
3.2.1 Connection with Encoder Interface (CN1) and Processing of Output Signal
from CN2 ........................................................................................................................ 10
3.3 Input/Output Signal Wiring ......................................................................................... 13
3.3.1 Speed/Torque Control Mode ........................................................................... 13
3.3.2 Position Control Mode .................................................................................... 14
3.3.3 Signals and Their Functions for Input/Output Connector (CN2) .................... 15
3.3.4 Interface Circuit .............................................................................................. 15
3.4 Other wiring ................................................................................................................ 17
3.4.1 Precautions ...................................................................................................... 17
3.4.2 Anti-interference Wiring ................................................................................. 18
3.5 Wiring of Motor .......................................................................................................... 20
3.5.1 Connector Terminal Wiring for Motor Power Supply ..................................... 20
3.5.2 Connector Terminal Wiring for Motor Encoder .............................................. 21
Chapter IV Panel Operation ............................................................................................................ 22
4.1 Basic Operation ........................................................................................................... 22
4.1.1 Key Names and Functions............................................................................... 22
4.1.2 Selection and Operation of Basic Mode .......................................................... 22
4.1.3 Status Display.................................................................................................. 23
4.2 Auxiliary Function Mode (FA□□□) ....................................................................... 24
4.2.1 Execution Mode List of Auxiliary Functions .................................................. 24
4.2.2 Display of Software Version of Servo ............................................................. 25
4.2.3 Position Demonstration Operation .................................................................. 25
4.2.4 Identification of Inertia Percentage ................................................................. 25
4.2.5 Confirmation of Motor Model......................................................................... 26
4.2.6 Initialization of User Parameter Setup ............................................................ 26
4.2.7 Displaying History Alarm Data ....................................................................... 27
4.3 Operation under User Parameter Mode (PA□□□) .................................................. 27
4.3.1 User Parameter Setting .................................................................................... 28
4.3.2 Signal Distribution of Input Circuit ................................................................ 29
4.3.3 Signal Distribution of Output Circuit .............................................................. 31
4.4 Operation under Monitoring Mode (Un□□□) ......................................................... 33
4.4.1 List of Monitoring Mode ................................................................................. 33
Chapter V Operation ....................................................................................................................... 37
5.1 Trial Operation ............................................................................................................ 37
5.1.1 Trial Operation for Servo Motor Unit ............................................................. 37
5.1.2 Trial Operation for Servo Motor Unit with Superior Reference ..................... 38
5.1.3 Trial Operation Servomotor Connected to the Machine ................................. 41
5.1.4 Trial Operation of Servomotor with Brakes .................................................... 41
5.1.5 Position Controlled by Command Controller .................................................. 42
5.2 Selection of Control Mode .......................................................................................... 42
5.3 Setting of General Basic Functions ............................................................................. 43
5.3.1 Servo ON Setting ............................................................................................ 43
5.3.2 Rotation Direction Switching of Motor........................................................... 43
5.3.3 Overtravel Setting ........................................................................................... 44
5.3.4 Setting for Holding Brake ............................................................................... 46
5.3.5 Selection of Stop Methods in Servo OFF............................................................... 49
5.4 Use of Absolute Encoder............................................................................................. 50
5.4.1 Interface Circuit ..................................................................................................... 50
5.4.2 Selection of Absolute Encoder ............................................................................... 51
5.4.3 How to Use Battery ................................................................................................ 51
5.4.4 Giving and Receiving Sequence of Absolute Data ................................................ 52
5.4.5 Setting of Absolute Encoder (FA009/ FA010) ....................................................... 54
5.4.6 Clear of Multi-coil Data of Absolute Encoder .................................................... 54
5.4.7 Clear of Internal Errors of Bus Encoder................................................................. 55
5.5 Speed Control (Analog Voltage Reference) Operation ............................................... 55
5.5.1 User Parameter Setting .................................................................................... 55
5.5.2 Setting of Input Signal.................................................................................. 56
5.5.3 Adjustment of Reference Offset ...................................................................... 56
5.5.4 Soft Start ......................................................................................................... 58
5.5.5 Use of Zero Clamping Function ...................................................................... 59
5.5.6 Encoder Signal Output .................................................................................... 60
5.5.7 Same Speed Detection Output......................................................................... 61
5.6 Position Control Operation ......................................................................................... 62
5.6.1 User Parameter Setting .................................................................................... 62
5.6.2 Setting of Electronic Gear ............................................................................... 63
5.6.3 Position Reference .......................................................................................... 65
5.6.4 Smoothing ....................................................................................................... 68
5.6.5 Positioning Completed Output Signal ............................................................. 68
5.6.6 Low-frequency Jitter Suppression ................................................................... 69
5.6.7 Inhibition Function of Reference Pulse (INHIBIT Function) ......................... 70
5.7 Torque Control Operation ........................................................................................... 70
5.7.1 User Parameter Setting .................................................................................... 70
5.7.2 Torque Reference Input ................................................................................... 71
5.7.3 Adjustment of Reference Offset ...................................................................... 71
5.7.4 Speed Limit under Torque Control .................................................................. 73
5.8 Speed Control (Internal Speed Selection) Operation .................................................. 74
5.8.1 User Parameter Settings for speed control with an internally set speed .......... 75
5.8.2 Setting of Input Signal .................................................................................... 75
5.8.3 Operation at Internal Set Speed ....................................................................... 75
5.9 Torque Limit ............................................................................................................... 77
5.9.1 Internal Torque Limit (Limitation on Output Torque Maximum Value) ......... 77
5.9.2 External Torque Limit (through Input Signal)................................................. 78
5.9.3 Torque Limit Based on Analog Voltage reference........................................... 79
5.9.4 Torque Limit Based on External Torque Limit + Analog Voltage Reference.. 80
5.9.5 Confirmation under Input Torque Limit .......................................................... 81
5.10 Control Mode Selection .............................................................................................. 81
5.10.1 User Parameter Setting .................................................................................... 81
5.10.2 Shift of Control Mode ..................................................................................... 82
5.11 Other Output Signal .................................................................................................... 82
5.11.1 Servo Alarm Output (ALM) ............................................................................ 82
5.11.2 Rotation Detection Output (/TGON)............................................................... 83
5.11.3 Servo Ready Output (/S-RDY) ....................................................................... 83
5.12 Mode Motion Sequence Manner ................................................................................. 83
5.12.1 Single Data Set Manner................................................................................... 83
5.12.2 Data Set Sequence Mode................................................................................. 86
5.12.3 Operation of Seeking Reference Point (Return to Zero) ................................. 90
Chapter VI Communication ............................................................................................................ 93
6.1 Communication Wiring ............................................................................................... 93
6.2 User Parameter ............................................................................................................ 93
6.3 MODBUS Communication Protocol ................................................................................ 94
6.4 MODBUS Communication Address ............................................................................... 102
Chapter VII Maintenance and Inspection...................................................................................... 115
7.1 Abnormality Diagnosis and Treatment Methods ...................................................... 115
7.1.1 Overview of Alarm Display .......................................................................... 115
7.1.2 Alarm Displays and Their Causes and Treatment Measures ......................... 116
7.1.3 Causes and Treatment Measures of Other Abnormalities ............................. 126
7.2 Maintenance and Check of Servo Drive ................................................................... 130
7.2.1 Check of Servo Motor ................................................................................... 130
7.2.2 Check of Servo Drive ........................................................................................ 131
7.2.3 General Standards of Replacement of Internal Parts of Servo Drive ............ 131
Appendix A Summary of User Parameters ................................................................................... 132
Appendix B List of Alarm Display ............................................................................................... 164
Appendix C Guidelines for Motor Model by Users ...................................................................... 166
Motor Adaption Table ........................................................................................................... 167
1: M Series Motor ......................................................................................................... 167
2. H Series Motor .......................................................................................................... 169
K2 Series AC Servo Driver
1
K2 Series AC Servo Driver
2
K2 Series AC Servo Driver
K2 series servo drivers are base-mounted and improper installation may give rise to failures. Please
install the servo driver properly by following the instructions below.
3
K2 Series AC Servo Driver
fan fan
Above 40mm
Above 40mm
Above 30mm Above 10mm
4
K2 Series AC Servo Driver
5
K2 Series AC Servo Driver
The servo motor can be installed in horizontal or vertical direction. The service life of the servo motor will be
shortened significantly or unexpected accident may occur if any mechanical mismatch occurs during installation.
Please follow the instructions below for correct installation.
Precautions before installation:
Antirust agent is applied at the motor axis end and should be wiped off using a soft cloth dipped in
diluent before installation.
When wiping off the antirust agent, attention should be paid to prevent the diluent from contacting
other parts of the servo motor.
2.2.2 Direction
Servo motor should be installed indoor and the indoor space should meet the following environmental
conditions.
No corrosive, flammable or explosive air
Good ventilation, little dust and dry environment
Ambient temperature within 0~40℃
Relative humidity within 26%~80%RH without condensation
Easy for maintenance and cleaning
Measure at quarter of a circle to make sure that difference between max. value and min. value is lower
than 0.03 mm. (rotating with coupling)
Mechanical vibration will be caused by large concentricity deviation
and therefore will lead to damages to servo motor bearing.
When installing coupling, axial percussion is prohibited, otherwise
damages will be caused to encoder of servo motor.
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K2 Series AC Servo Driver
When using in places containing water, oil or condensation, it is required to take special measures to motors as
per protection requirements; however, motors with oil seals should be used since protection requirements for shaft
penetrating portion should be satisfied when motors leaving factory. Shaft penetrating portion refers to interval
between extension of motor end and end flange.
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K2 Series AC Servo Driver
This section explains wiring examples of main circuit, functions of terminals in main circuit and power ON
sequence.
!attention
Notes
·Do not lead power lines and signal lines to the same pipe, nor bind them together. During wiring,
power lines should be kept over 30 cm away from signal line.
Otherwise, malfunction may be caused.
·Multi-stranded wires and multi-core shielded wire should be used as signal lines and feedback wires
for encoder (PG).
As for wire length, reference input wire should be 3m at most and 20 m at most for PG feedback wire.
·High voltage may be maintained in the servo driver even the power is turned off. Do not touch power
terminal within 5 minutes after power off.
Inspection operation should be carried out when CHARGE indicator light is confirmed to be off.
·Do not frequently turn on or off the power. If it is required to continuously turn on or off the power,
frequency should be limited to 1 time/min below.
Due to capacitance in power of servo unit, large charging current (charging for 0.2 s) will flow through
when power is ON. Therefore, performance of components in main circuit within servo unit will be
damaged if power is turned on/off frequently.
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K2 Series AC Servo Driver
L1 L2 L3
Three phase 200 - 230V/ (50/60Hz)
Non-fuse breaker
Surge protection
1Ry 1PL (for display of servo alarm)
device
Power
Noise filter ON Power OFF 1KM
Electromagnetic L2 V
V
contactor
L3 M
W W
K2 Series PE
PE
Servo Drive
L1C Encoder
L2C PG
CN1
1
2
B1/
B2
B3
--------------------------------------------------------------------------------------------
Notes: design of power ON sequence
The following items should be considered during design of power ON sequence.
1. Design of power ON sequence: power should be OFF after output of signals of "servo alarm". (Refer to the above circuit
diagram.)
2. Press the POWER ON button for over 2 s. When control power of servo unit is ON, output 2s "servo alarm" signal (1Ry:
OFF). It is required to be done during initial setting of servo driver.
3. Power specification for used parts should match with input power.
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K2 Series AC Servo Driver
Connecting cables between encoder and servo driver and their wiring pin No. vary with servo motors.Signal
of side encoder interface (CN1) for servo driver:
3.2.1 Connection with Encoder Interface (CN1) and Processing of Output Signal from CN2
In the figure: *1: connector wiring pin No. varies with used servo motor.
*2: refers to multi-stranded shielded wire.
(1) 2500 incremental wire-saving encoder
Wire-saving Servo drive
incremental encoder *2 Command controller (Client)
CN1 CN2
*1 19
Bus receiver
PA 1 Phase A
/PA 2 20 R Phase A
PB 3 Phase B 21
R Phase B
/PB 4 22
PC 5 Phase C 23
R Phase C
/PC 6 24
PG C
8 *3 Choke
9 +5V
25
10 0V
11
+5V 7
GND 14
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K2 Series AC Servo Driver
PB 3 Phase B 21
R Phase B
/PB 4 22
PC 5
Phase C 23
24 R Phase C
/PC 6
PG C
PU 8 *3 Choke
/PU 9 +5V
25
PV 10 0V
/PV 11
+5V 7
GND 14
3 Phase B 21
R Phase B
4 22
5 Phase C 23
R Phase C
6 24
PG C
8 *3 Choke
9 +5V
25
10 0V
*2
11
+5V 7
GND 14
Connector housing (PE)
Shielded wire
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K2 Series AC Servo Driver
Phase B 21
*2 3
R
4 22 Phase B
5
Phase C 23
E+
R Phase C
E- 6 24
PG C
8 *3 Choke
9 +5V
25
10 0V
11
+5V 7
GND 14
Connector housing (PE)
Shielded wire
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K2 Series AC Servo Driver
23 PCO+
SEN 38
+5V
(5) 24 PCO-
SEN signal input GND 25
0V
7 OUT1+
IN2 15 8 OUT1-
9 OUT2+
Factory settings of
input signals 16 10 OUT2-
IN3 Factory settings of
IN1 /SON
11 OUT3+ output signals
IN2 /PCON 17 12 OUT3-
(3) OUT1 ALM
IN3 POT IN4
OUT2 /COIN
IN4 NOT (4) 32 OUT4+
OUT3 /TGON
IN5 /ALMRST
IN5 39 33 OUT4- OUT4 /SRDY
IN6 /CLR
IN7 /PCL OUT5 /CLT
34 OUT5+
IN8 /NCL OUT6 /BK
IN6 40 35 OUT5-
36 OUT6+
41 37 OUT6-
IN7
42
IN8
Connector shell
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K2 Series AC Servo Driver
23 PCO+
SEN 38
24 PCO-
+5V GND 25
(5)
SEN signal input
DICOM+ 13 3.3kΩ 25 GND
+24V IN1 14
7 OUT1+
IN2 15 8 OUT1-
9 OUT2+
16 10 OUT2-
Factory settings of IN3 Factory settings of
11 OUT3+
input signals output signals
17 (3) 12 OUT3-
IN1 /SON
IN4 OUT1 ALM
IN2 /PCON
(4) 32 OUT4+
IN3 POT OUT2 /COIN
IN4 NOT IN5 39 33 OUT4- OUT3 /TGON
IN5 /ALMRST OUT4 /SRDY
IN6 /CLR 34 OUT5+ OUT5 /CLT
IN7 /PCL OUT6 /BK
IN6 40 35 OUT5-
IN8 /NCL
36 OUT6+
41 37 OUT6-
IN7
42
IN8
Connector shell
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K2 Series AC Servo Driver
Terminal Terminal
Name Functions Name Functions
No. No.
9 OUT2+ Output port 2, which can be reallocated 34 OUT5+ Output port 5, which can be reallocated
10 OUT2- (Factory setting:/COIN) 35 OUT5- (Factory setting:/CLT)
11 OUT3+ Output port 3, which can be reallocated 36 OUT6+ Output port 6, which can be reallocated
12 OUT3- (Factory setting:/TGON) 37 OUT6- (Factory setting:/BK)
Note:
1. Do not use any idle terminal.
2. Connect the shielded wires for input/output signal cables to connector shells.
3. The following input/output signals can change function distribution by setting user parameters
Output: OUT1, OUT2, OUT3, OUT4, OUT5, OUT6
The said output ports can change into ALM, /COIN, /TGON, /S-RDY, /CLT, /BK, /PGC
Input: IN1, IN2, IN3, IN4, IN5, IN6, IN7, IN8
By parameters, the said input ports can change into such signals as /S-ON, /P-CON, POT, NOT, /ALM-RST,
/CLR, /PCL, /NCL and /GSEL
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K2 Series AC Servo Driver
The following is to describe 5-6 (speed reference input) terminals and 18-25 (torque reference input) terminals
of CN2 connector.
Analog signal is the signal of speed reference or torque reference. Input impedance is shown as below.
·Speed reference input: appx. 20 KΩ
·Torque reference input: appx. 20 KΩ
Maximum allowable voltage of input signal is 12 V.
Analog voltage command input circuit Analog voltage command input circuit (D/A example)
Tr1
2.8V (H level) - (L level) 3.7V Please refer to the following applicable examples for setting
of the working resistance R1 to maintain current i within 7
mA - 15 mA.
Applicable examples
Vcc on 24 V Vcc on 12 V Vcc on 5 V
R1=2.2 KΩ R1=1 KΩ R1=180 Ω
(2) Interfaces to sequence control input circuit
The following is to describe IN1 - IN8 terminals of CN2 connector.
Connect through the transistor circuit of relay or open connector. Please select relay for
small current when using relay for connection. If otherwise, bad contact will occur.
DC24V DC24V
+ - + -
Servo drive Servo drive
DC5V~24V DC5V~24V
Servo drive Servo drive
0V
PE
0V
Note:
maximum allowable voltage and current capacity of photocoupler output circuit are shown as below.
• Maximum voltage: DC 30 V
• Maximum current: DC 50 mA
3.4.1 Precautions
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K2 Series AC Servo Driver
1. For reference input and wiring leading to encoder, please use the specified cable. Please select the cable with
shortest connection distance.
2. Use heavy wire (above 2.0 mm2) whenever possible as grounding wire.
· Grounding superior to D type (with grounding resistance of below 100 Ω ) is recommended.
·It must be one-point grounding.
·Please directly ground the servo motor when servo motor and machine are insulated from each other.
3. Do not blend or impose tension on the wire.
Core wire thickness of cable for signal is only 0.2 mm or 0.3 mm, so be careful when using it.
4. For radio frequency interference, please use noise filter.
·When it is used around residences or radio frequency interference is concerned, please insert noise filter at
the input side of power wire.
·Since servo unit is industrial equipment, no countermeasure is taken against radio frequency interference.
To prevent misoperation due to noise, the following approaches are effective.
·Please locate reference input equipment and noise filter close to servo unit where possible.
·Please be sure to install surge suppressor on the coils of relay, solenoid and electromagnetic contactor.
·Please separate power wire (high voltage circuit of power wire, servo motor wiring, etc.) and signal wire
while wiring, with the interval kept above 30 cm. Do not put them into the same pipeline or bind them.
·Do not use the same power as electric welding machine, electrical discharge machine, etc. Even if so, please
insert noise filter at the input side of power wire when there is high frequency generator around.
6. Use molded case circuit breaker (QF) or fuse to protect power wire.
·The servo driver is directly connected to industrial power wire. To protect servo system from cross electric
shock accident, please be sure to use molded case circuit breaker (QF) or fuse.
7. There is no built-in grounding protection circuit in servo driver. To form a safer system, please configure
residual-current circuit breaker for both overload and circuit protection, or residual-current circuit breaker with
supporting molded case circuit breaker for special protection of ground wire.
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18
K2 Series AC Servo Driver
Noise Noise
filter filter
Box Box
Noise Noise
filter filter
Box Box
2. Separate the grounding wire of noise filter from its output wiring.
Please do not put the output wiring of noise filter and other signal wires and grounding wires into the same
pipeline or bind them together.
Noise Noise
filter filter
Separate the
Accessible input wire
circuit
Box Box
3. Connect the grounding wire of filter alone with grounding plate and do not connect other grounding wires.
19
K2 Series AC Servo Driver
Noise Noise
filter filter
Box Box
Device
Servo unit
Noise
filter
Servo unit
Grounding
Box
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K2 Series AC Servo Driver
4-pin AMP 4 straight pin bent type 4 straight pin aviation type
1-PE,2-U,3-V,4-W
1-U, 2-V, 3-W,4-PE 1-U,2-V,3-W,4-PE
(2) Non-wire saving encoder socket (15-pin) of series greater than or equal to 110. Vacancy of U+, U-, V+, V-,
W+,W- for wire-saving encoder.
Terminal No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Signals PE 5V GND A+ B+ Z+ A- B- Z- U+ V+ W+ U- V- W-
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K2 Series AC Servo Driver
Basic modes include status display mode, parameter setting mode, monitoring mode and auxiliary function
mode. After Key M is pressed, the modes switch in the order as shown in the following figure.
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K2 Series AC Servo Driver
Power ON
Press
repeat Press
Press
Monitor Mode
Press
23
K2 Series AC Servo Driver
24
K2 Series AC Servo Driver
25
K2 Series AC Servo Driver
Press shift key for three times and select Bit 3 of the
3 displayed number, after which "H1.341" is displayed
and the decimal point in Bit 3 flickers.
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K2 Series AC Servo Driver
Operation Operation
Operation instruction Display after operation
steps key
Press M function key to select auxiliary function
1 mode. In case of failing to display FA011, press
UP or DOWN to set.
The bigger the serial number See Alarm List for alarm codes
stands for the older alarm data
Operatio Operation
Operation instruction Display after operation
n steps key
Press M function key to select auxiliary function mode. In case of
1
failing to display FA012 press UP or DOWN to set.
27
K2 Series AC Servo Driver
Functions can be selected or adjusted by setting parameters. User parameters consist of "Parameter Setting"
and "Function Selection". Parameter Setting functions to change the parameter data to be adjusted in a certain range
and Function Selection works to select the functions distributed to bit numbers of penal operator.
Operation Operation
Operation instruction Display after operation
steps key
Press shift key for four times and select Bit 1 of the
5 displayed number. 0014.0 is displayed and the decimal
point in Bit 2 flickers
Press DOWN to change the data and 001.00 is
6
displayed
Press SET to return to the display of PA1.00. The
7 content of b axis speed loop gain, PA100, changes
from "40" to "100"
(2) Function selection
(a) Categories of "Function Selection"
Also See "List of User Parameters".
(b) Example to change "Function Selection"
Example: the operation steps to change the control method (PA000.1) of basic switch PA000 function
selection from speed to position are listed as follows.
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K2 Series AC Servo Driver
Operation Operation
Operation instruction Display after operation
steps key
Press M function key (for more than 1 second) and
1
PA0.00 is displayed
M
Press SET to display current PA000 data. The
2
decimal point in Bit 0 flickers
Press shift key and select Bit 1 of the displayed
3 number. H000.0 is displayed and the decimal point
in Bit 1 flickers
Press UP to change the data and H001.0 is
4
displayed
Press SET to return to the display of PA0.00 and
5 the control approach has changed to position
control
PA000.0 or A.Hxxx□ stands for the set value "0-bit data" of user parameter "PA000".
PA000.1 or A.Hxx□x stands for the set value "1-bit data" of user parameter "PA000".
PA000.2 or A.Hx□xx stands for the set value "2-bit data" of user parameter "PA000".
PA000.3 or A.H□xxx stands for the set value "3-bit data" of user parameter "PA000".
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K2 Series AC Servo Driver
Note:
1. When multiple signals are distributed to the same input circuit, the input signal level will influence all the distributed signals.
(2) Example of input signal distribution
The steps to change the servo ON (/S-ON) distributed by single-axis driver to CN2-14 and the positive-side
external torque limit (/PCL) distributed by single-axis driver to CN2-41 are listed as follows.
Before change After change
PA509:
PA510:
Operation Operation
Operation instruction Display after operation
steps key
Press M function key to select parameter setting
1 mode. In case of failing to display PA509, press UP M
or DOWN to set.
Press SET to display current PA509 data. (Distribute
2
/S-ON to CN2-14.)
Press shift key and select Bit 1 of the displayed
3 number. H.432.1 is displayed and the decimal point
in Bit 1 flickers.
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K2 Series AC Servo Driver
31
K2 Series AC Servo Driver
(/COIN or /V-CMP) 2 L H
PA513.1=H.xx□x 3 L H
4 L H
5 L H
6 L H
0 Invalid
1 L H
Motor rotation
2 L H
detection
3 L H
(/TGON)
4 L H
PA513.2=H.x□xx
5 L H
6 L H
0 Invalid
1 L H
Servo ready 2 L H
(/S-RDY) 3 L H
PA513.3=H.□xxx 4 L H
5 L H
6 L H
0 Invalid
1 L H
Torque limit detection 2 L H
(/CLT) 3 L H
PA514.0=H.xxx□ 4 L H
5 L H
6 L H
0 Invalid
1 L H
Brake 2 L H
(/BK) 3 L H
PA514.1=H.xx□x 4 L H
5 L H
6 L H
0 Invalid
1 L H
Encoder origin pulse 2 L H
(/PGC) 3 L H
PA514.2=H.x□xx 4 L H
5 L H
6 L H
Note:
1、 When ALM signals and other signals are distributed to the same output circuit, the output circuit only output ALM signals.
2、 When PGC signals and other signals rather than ALM are distributed to the same output circuit, the output circuit only output PGC
signals.
3、 Multiple signals (except for ALM and /PGC) distributed to the same output circuit will be output through OR circuit.
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K2 Series AC Servo Driver
Under monitoring mode, the reference value input to servo driver, status of input/output signals and servo internal
status can be monitored. Even though the servo motor is running, the monitoring mode can be changed.
Monitor
Display content Unit
number
Un000 Motor speed 1r/min
Un001 Rotation angle (electric angle) 1deg
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K2 Series AC Servo Driver
Un002 Input reference pulse speed (only valid under position control mode) 1 KHz
Un003 Bus voltage 1V
Un004 Speed reference value of analogue input 1r/min
Un005 Torque reference percentage of analogue input (relative rated torque) 1%
Un006 Internal torque reference (relative rated torque or given motor currency) 1% or 0.1A
Un007 Input port signal monitoring —
Un008 Output port signal monitoring —
Un009 Encoder signal monitoring (only valid for incremental encoder) —
Un010 Input reference pulse counter (32-bit decimal display, only valid under position control mode) 1-reference pulse
Un011 Feedback pulse counter (four-octave frequency data of encoder pulse, 32-bit decimal display) 1-reference pulse
Un012 Position offset counter (only valid under position control mode) 1-reference pulse
Un013 Accumulative load rate (when rated torque is set as 100%) 1%
Un014 Ratio of moment of inertia (the ratio of load moment inertia to motor moment inertia) 1%
Un015 Actual encoder angle (32-bit decimal display) 1-reference pulse
Un016 Display rounds of encoder (only valid for turns of encoder) 1 circle
(2) Monitor display for input/output signals for sequence
Monitor display for input/output signals for sequence
(a) Monitor display of input signal status
Display the input/output status of the signals distributed to input/output terminals.
When input/output is OFF (open circuit), the upper display segment (LED) will be on.
When input/output is ON (short circuit), the lower display segment (LED) will be on.
8 7 6 5 4 3 2 1 LED number
is displayed
Validate the relation between input terminals and input signals according to "7.3.2 Signal Distribution of Input
Circuit".
1 IN1(CN2-14) /S-ON
2 IN2(CN2-15) /P-CON
3 IN3(CN2-16) POT
4 IN4(CN2-17) NOT
Un007
5 IN5(CN2-39) /ALM-RST
6 IN6(CN2-40) /CLR
7 IN7(CN2-41) /PCL
8 IN8(CN2-42) /NCL
(b) Monitor display of output signal status
Display the status of the output signals distributed to output terminals.
When output is OFF (open circuit), the upper display segment (LED) will be on.
When output is ON (short circuit), the lower display segment (LED) will be on.
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K2 Series AC Servo Driver
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K2 Series AC Servo Driver
(4) Monitor display of reference pulse, feedback pulse counter and actual angle of encoder
Operation steps to display b axis Un010 data are as follows.
Operation Operation
Operation instruction Display after operation
steps key
Press M function key to select monitoring mode. In
1 case of failing to display Un010, press UP or M
DOWN to set.
Press SET to display Un010. The decimal point of
2 current Bit 0 is off, so low 16-bit of A axis Un010 is
displayed.
Press UP or Down, the decimal point of current Bit
3
0 is on, so low 16-bit of b axis Un010 is displayed.
Press Shift key, the decimal point of current Bit 0 is
4
on, so high 16-bit of b axis Un010 is displayed.
Press SET to return to the display of monitor
5 SET
number.
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K2 Series AC Servo Driver
Chapter V Operation
Notes
· Disconnect the servo motor and machinery and only fix the servo motor unit.
To avoid accident, based on the instruction, trial operation is performed on a servo motor under unloaded status
(where the servo motor unit connects with no coupling or belt).
Validate whether the power, motor main circuit and encoder cables are wired correctly. Usually, wiring mistake
may cause the motor fail to rotate smoothly in trial operation. Please validate again.
When the wiring is validated as correct, perform trial operation for servo motor units based on the following serial
number in order.
· Jogging (JOG) and mode running (FA002)
The following are operation steps for display of axis A JOG operation.
Operation Operation
Operation instruction Display after operation
steps key
Press M function key (for more than 1 second) and
1
switch to auxiliary function mode of axis A.
M
Press M function key to select auxiliary function
2 mode . In case of failing to display FA002, press UP
or DOWN to set.
Set the motor speed command value for auxiliary function "Jogging (JOG) Mode Running (Fn002)".
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K2 Series AC Servo Driver
Pay attention, in the operation under jogging (JOG) mode, it is invalid to disable Forward Drive Prohibited (P-OT)
or Reverse Drive Prohibited (N-OT).
5.1.2 Trial Operation for Servo Motor Unit with Superior Reference
This item is to validate whether the servo motor moving reference and input/output signals from the command
controller to the servo unit are correctly set, whether the wiring and polarity between command controller and servo unit
are correct and whether the movement setting of servo unit is correct. This is the final validation before connecting the
servo motor to machinery.
(1) Servo ON reference based on superior reference
The following external input signal circuits and equivalent signal circuits must be configured.
P-OT 16 P-OT 16
N-OT 17 N-OT 17
V-REF 5 PULS 1
SIGN 3
0V
0V
Turn the connected signal lines ON/Off to validate that the LED
display of the digital operator changes as follows.
Input servo ON input signal (/S-ON) and validate that When any alarm appears, see "Abnormality Diagnosis and Treatment
the display of panel operator is shown as follows.
Methods" to eliminate the alarm.
For single-axis In case of interference in reference voltage during speed control,
3 “-” in the upper left part of the panel operator will flash. When the
servo is ON, the servo motor might run at dead slow speed. For such
occasion, please refer to “Other Wiring” to take corresponding
measures.
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K2 Series AC Servo Driver
P-OT 16
N-OT 17
V-REF 5
0V
VE
6
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K2 Series AC Servo Driver
properly set the PG frequency dividing ratio (Pn201) PG frequency dividing ratio (Pn201[P/Rev]): the encoder pulse count
that outputs encoder pulse from servo unit. per rotation round.
If the servo is OFF when the speed input reference is set
13 as 0 V, the trial operation to set the reference control as
position control has completed.
P-OT 16
N-OT 17
CLR 15
PULS+ 1
PULS- 2
Pulse
commander SIGN+ 3
SIGN- 4
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K2 Series AC Servo Driver
Danger
· Please carry out operations indicated in this section as per instructions.
Upon connection between servo motor and machinery, in case of operation mistake, not only damages to
machinery but also personal injuries will be caused therefrom.
The steps are specified on the condition that trial operation has been completed in each control.
Step Content Verification methods and supplementary instruction
Please refer to "Setting of General Basic Functions".
When using servo motor with brake, measures against natural falling
Switch on power and set mechanical configuration in of machinery and vibration caused by external force should be taken
1
respect of protection functions for overtravel and brake. prior to confirmation of brake operation. Please check whether
operations for servo motor and brake are normal.
Please refer to "Setting for Holding Brake".
Based on used control mode, please refer to:
Please set necessary parameters for users based on used the Speed Control (Analog Voltage Reference) Operation
2
control mode. the Position Control Operation
the Torque Control Operation
Please connect to servo motor and machinery via Please refer to "Installation Precautions for Servo Motor".
3
coupling with power being cut off.
When servo controller is turned to "Servo Off" mode Please refer to "Setting of General Basic Functions".
(de-energized state), switch on power of command In case of any abnormality during operation of following step,
4 controller of machinery. Please confirm once again emergency stop may be carried out to safely stop operation.
whether operation of protection functions in step 1 is
normal.
Please carry out trial operation in accordance with Please check whether results are in line with trial operation of servo
objectives specified in the Trial Operation for Servo motor unit. In addition, please check whether settings like reference
5
Motor Unit Based on Superior Reference upon unit conform to that of machinery.
completed installation of machinery and servo motor.
Please confirm once again whether user parameter Please check whether servo motor operates according to specification
6
settings conform to control mode in step 2. for machinery operation.
Please adjust servo gain as necessary to improve Trial operation should be fully completed since insufficient
7
responsiveness of servo motor. "running-in" with machinery may occur in the trial operation.
Please record the user parameters set for maintenance in
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K2 Series AC Servo Driver
Analogue speed
command
Command Servo Trial Operation for servo
controller drive
M
motor without Load
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K2 Series AC Servo Driver
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K2 Series AC Servo Driver
Command
User Parameter Name
rotation reference Negative rotation reference
Standard setting
Positive rotation Negative rotation
(CCW refers to (CCW) (CW)
forward rotation)
(Factory setting)
H.□□□0
In terms of direction switching of POT and NOT, CCW direction is POT if PA000= H.□□□0 (standard setting) and CW
direction is POT if PA000= H.□□□1 (negative rotation mode).
Pin No. of
Type Signal Set Meanings
connector (factory)
ON = L Level Positive-side over travel allowed. (normal operation)
Input POT CN2-16
OFF = H Level Positive-side over travel prohicbited (overtravel in positive rotation side)
ON = L Level Negative-side over travel allowed. (normal operation)
Input NOT CN2-17
OFF = H Level Negative-side over travel prohibited (overtravel in negative rotation side)
In respect of linear drive, limit switches must be
Motor positive direction
connected according to the following figure so as to avoid
machinery damage. Servo drive
Even in case of overtravel, it can also drive to the Servo motor CN2
opposite side.For example, negative-side run can be enabled in
Limit switch Limit switch
case of positive-side overtravel. POT
16
NOT
17
■Attentions
During position control, position error pulse will occur if the motor is stopped by overtravel.
In order to clear position error pulse, clear signals (CLR) must be input.
Notes
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K2 Series AC Servo Driver
Workpieces may fall under the overtravel state when using servo motor in vertical shaft.
In order to prevent workpieces from falling in case of overtravel, make sure to set PA000= H.1□□□ so as to switch
on zero clamping state after stop. (Please refer to "Selection of Motor Stop Methods when Using Overtravel")
H.□9□□
Disable the positive-side over travel prohibited (POT) signal (positive-side over travel can be conducted
frequently)
PA509
H.4□□□ Input negative-side over travel prohibited (NOT) signal from IN4 (CN2-14). (Factory setting)
H.9□□□
Disable the negative-side over travel prohibited (NOT) signal (negative-side over travel can be conducted
frequently)
·Effective control modes: speed control, position control and torque control
·Power must be turned on again upon changes to the user parameter so as to effect the setting.
* POT and NOT signals may freely distribute inputted connector pin numbers by user parameters. See the Signal Distribution of Input
Circuit for details.
(3) Motor stop method when using overtravel
Methods used to stop operation of motor when inputting overtravel signals (POT and NOT) during rotation of servo
motor.
Methods for motor
User Parameter After stop of motor Meanings
stop
Reduce speed to stop the servo motor by emergency
H.□0□□ Plug braking stopping stop torque (PA407). Servo motor will be in inertial
operation (de-energized) state after stop.
Inertial operation state
Inertial operation Stop the servo motor in the same manner as servo OFF
H.□1□□ (inertial operation stop). The servo motor will be in
stopping
inertial operation (de-energized) state after stop.
Reduce speed to stop the servo motor by emergency
PA000 H.0□□□ Plug braking stopping Inertial operation state stop torque (PA407). Servo motor will be in inertial
operation (de-energized) state after stop.
Reduce speed to stop the servo motor by emergency
H.1□□□ Plug braking stopping Zero clamping state stop torque (PA407). Servo motor will be in zero
clamping (servo locking) state after stop.
Inertial operation Stop the servo motor in the same manner as servo OFF
H.2□□□ Inertial operation state (inertial operation stop). The servo motor will be in
stopping
inertial operation (de-energized) state after stop.
·Power must be turned on again upon changes to the user parameter so as to effect the setting.
· During setting of inertial operation for H.□1□□, the servo motor may be controlled if servo ON signals are received.
■Words and expressions
·Inertial operation stopping: naturally stop the motor by friction resistance arising from motor rotation other than braking.
·Plug braking stopping: stop the motor via deceleration (brake) torque (PA407).
·Zero clamping state: use state of position loop in zero configuration of position reference.
* See the Selection of Stop Methods in Servo OFF for stop methods in servo OFF and alarm condition.
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K2 Series AC Servo Driver
Prevent removable
part from moving
due to gravity Prevents the servomotor
from rotating due to
external force
Note:
1. The brake built in the servo motor with brake should be a actuated-type holding brake without excitation, which cannot be
used for braking. It should only be used to maintain the stop state of servo motor. Brake torque is over 120 % of rated torque
of servo motor.
2. When operation of servo motor is enabled only by speed loop, servo and input reference should be set to OFF and "OV"
respectively during operation of brake.
3. In configuration of position loop, mechanical brakes cannot move since servo is locking during servo motor's stop.
(1) Connection example
Order output signal "/BK" of servo driver and brake power constitute ON/OFF circuit of brake. Standard connection
examples are as follows.
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K2 Series AC Servo Driver
S L2 V
M
T L3 W
L1C
L2C
CN1 PG
CN2
BK-RY (/BK+) *9
+24V
(/BK-) *10
BK
Brake power
BK-RY Yellow or blue Red
White AC DC Black
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K2 Series AC Servo Driver
PA506 Brake command - delay time for servo OFF Speed Positon Torque
· When used in vertical shaft, removable parts of machinery /S-ON Servo ON Servo OFF
may move slightly due to gravity or external force with
/BK Output Brake release Brake holding
timing of brake ON. Such slight movement can be eliminated
by servo OFF operation delay via this user parameter. Energized state Power to motor No power to
of motor motor
· This parameter changes the brake ON timing while the
servomotor is stopped.See the Timing Setting of Brake ON P 506
Attentions
In case of alarm, servo motor will come into de-energized state immediately, which is unrelated to setting
of user parameter.
Machinery may move within period before brake operation due to gravity of removable parts of
machinery or external force.
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K2 Series AC Servo Driver
Attentions
· Even PA507 is set as a value higher than maximum RPM of used servo motor, operation of the motor will
also be limited by its maximum RPM.
· Distribute motor rotation detection signal (/TGON) and brake signal (/BK) to other terminals.
· When brake signal (/BK) and motor rotation detection signal (/TGON) are distributed to the same output
terminal, /TGON signal is changed to L level due to falling speed in the vertical shaft . Even conditions for the
user parameter are met, /BK signal may also cannot be changed to H level. (Since output is completed by OR
logic when several output signals are distributed to the same output terminal ) Refer to "Signal Distribution of
Output Circuit" for details of distribution of output signals.
Plug braking Reduce speed to stop the servo motor by emergency stop
H.□0□□ torque (PA407). Servo motor will be in inertial operation
stopping Inertial (de-energized) state after stop.
PA000
Inertial operation operation state Stop the servo motor in the same manner as servo OFF
H.□1□□ (inertial operation stop). The servo motor will be in
stopping
inertial operation (de-energized) state after stop.
Setting of user parameter is valid under the following conditions:
·/S-ON output signal OFF (servo OFF)
·Main power (L1, L2 and L3) OFF
■Words and expressions
·Plug braking stopping: stop the motor via deceleration (brake) torque (PA407).
·Inertial operation stopping: naturally stop the motor by friction resistance arising from motor rotation other than braking.
■Attentions
·When power of main circuit (L1, L2 and L3) or control power supply (L1C and L2C) is OFF, the following servo drivers will
force to execute plug braking stop despite of the above setting of user parameter.
·In case of alarm from servo driver, the servo driver will execute inertial stop.
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K2 Series AC Servo Driver
If a servo motor with absolute encoder is used, absolute value detection system can be configured in the command
controller (host system). Results indicate that it can operate again directly without need of origin reset when power is ON
again.
Resolution of absolute Output range of
Operation when exceeding limit
encoder multi-turn data
When upper limit value (+32767) for positive direction is
17 digit exceeded, multi-turn data is changed to -32768
-32768 ~ +32767
(*131072 pulse/circle) When upper limit value (-32768) for negative direction is
exceeded, multi-turn data is changed to +32767
25 GND
14
Bus receiver Equal to 7406
PS
12
19 PG
Serial interface circuit PA R
/PS
/PAO 20 13
25
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K2 Series AC Servo Driver
CN2-25
Equal to 7406
0V 0V
SEN Signal:
Above 1.3s
Above 15 ms
51
K2 Series AC Servo Driver
Data of absolute encoder will be lost if control power of servo driver is set as OFF and wires(including encoder
cables) of battery is removed. At this time, setting operation for absolute encoder must be carried out. Please refer to
"2.3.4 Setting of Absolute Encoder (FA009)"
Frequency
dividing circuit PAO
PS Serial data (P 201) PBO
PG
Pulse conversion PCO
SEN signal
Initial
Rotation count Incremental
PAO Undefined incremental
serial data pulses
pulses
(Phase A) (Phase A)
Initial
Incremental
PBO Undefined incremental
pulses
pulses
(Phase B) (Phase B)
Above 60ms
Type 90ms 1~3ms
Max 260ms
50ms About 15ms Max 25ms
* Serial data
It indicates position of motor shaft after circuits of rotation from the reference position (as per setting value)
* Initial incremental pulse
52
K2 Series AC Servo Driver
Pulse should be output at the same speed as pulse for rotation of 1250rpm (factory setting is used for 17 byte
frequency dividing pulse).
±0 +1 +2 +3
Value M
M×R Po
PE
PS PM
53
K2 Series AC Servo Driver
P + or - 0 ~ 9 CR
0 0 0 0 0 1 0 1 0 1
Attentions:
1、 Setting operation of encoder only can be implemented under servo OFF state.
2、 When absolute encoder alarm is displayed, auxiliary function FA010 should be executed to stop alarm. Alarm
reset (/ALM-RST) of servo driver cannot stop alarm.
* "Bus encoder multi-coil information error (A25)
* Bus encoder multi-coil information overflow (A26)
* Bus encoder battery alarm 1 (A27)
* Bus encoder battery alarm 2 (A28)
* Bus encoder overspeed (A41)
54
K2 Series AC Servo Driver
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K2 Series AC Servo Driver
Reference Reference
voltage voltage
Auto-adjustment
Offset of offset in servo driver
speed Reference speed Reference
Auto-correction of offset
Once auto-adjustment of reference offset begins, offset will be saved in the servo driver.
Offset can be confirmed through manual adjustment of speed reference offset (FA006). See "5.5.3(2) Manual
adjustment of speed reference offset" for details.
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K2 Series AC Servo Driver
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K2 Series AC Servo Driver
P 305 P 306
58
K2 Series AC Servo Driver
S m o o t h s p e e d r e f e r e n c e t h r o u g h a c c e l e r a t i. o n a n d d e c e l e r a t i o n f i l t e r
A o v e r l a r g e v a l u e s e t w i l l r e d u. c e r e s p o n s i v e n e s s Before filtering
After filtering
100%
63.2%
36.8%
t
PA308 PA308
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K2 Series AC Servo Driver
Servo motor is clamped within ± 1 pulse at the position where zero clamping takes effect. Even through external
rotation, the servo motor will return to zero clamping.
When speed control with zero clamping function(PA000=H. A ) is selected, rotation speed to activate
zero clamping should be set. Even if the value of PA501 exceeds the maximum rotation speed of the servo
motor, maximum rotation speed of servo motor still adopts valid value.
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K2 Series AC Servo Driver
CN2
Encoder *
DATA CN1 Phase A(PAO)
Frequency Phase B(PBO)
PG
dividing Phase C(PCO)
circuit
Note: Pulse width of the origin pulse varies by setting of frequency dividing ratio (P 201),
same as that of phase A.
* Even in the negative rotation mode (PA000.0=1), frequency division output phase form is the same as that in the
standard setting (PA000.0=0).
■Output phase form
Forward rotation (phase A leads by 90º) Reverse rotation (phase B leads by 90º)
90º 90º
A相 A相
B相 B相
C相 C相
t t
Note:
For bus encoder, C-phase pulse output of servo driver should be applied for mechanical origin reset after two cycles of rotation
of servo motor.
·Setting of frequency dividing ratio of encoder pulse
PA201 PG frequency dividing Speed Position Torque
1 cycle
Pin No. of
Name Signal Set Meanings
connector (factory)
CN2-9 ON = L Level State of same speed
Output /V-CMP
CN2-10 OFF = H Level State of different speed
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K2 Series AC Servo Driver
The output signal can be distributed to other output terminals through user parameter PA513.
See "Signal distribution of output circuit" for distribution of output signal.
SIGN SIGN
H.□□4□ phase difference ×4
■Supplement Negative rotation
Positive rotation
Input multiplication can be set in PULS
×1 time
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K2 Series AC Servo Driver
Note: Bits representing encoder resolution are different from pulse of signal output of encoder (phase A and
phase B), and are four times of encoder pulse.
(2) Electronic gear
Electronic gear is the function to set any value for movement of workpiece with 1 pulse input reference by command controller.
1 pulse reference by command controller is "1 reference unit" as the smallest unit.
Wi t ho ut el e c t ro ni c g ea r Wi t h e l ec t r oni c ge a r
W o rk p ie c e W o rk p ie c e
Reference unit: 1 μm
E n c o d e r: 32768
p u ls e Ball screw pitch: 6 mm Encoder pulse: 32768 Ball screw pitch: 6 mm
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K2 Series AC Servo Driver
1 ~ 65535 — 1 Required
PA508 Electronic gear (denominator) Position
1 ~ 65535 — 1 Required
If the deceleration ratio of the motor and the load shaft is given as n/m. Setting value of electronic gear ratio
can be calculated by formula below.(M is the rotation of the motor and n is the rotation of the load shaft)
Attentions
Setting range of electronic gear ratio: 0.01 electronic gear ratio (B/A) 100
In case of beyond the range, servo driver cannot work normally. In such case, mechanical structure or
command unit should be changed.
To calculate movement of loading axis Reference units for 1 cycle of loading axis should be calculated based on
4
with 1 cycle of rotation determinate reference unit.
5 To calculate electronic gear ratio Electronic gear ratio (B/A) should be calculated according to the related
formula.
6 To set user parameter The value calculated should be set as electronic gear ratio.
Load configuration
Ball screw Disc table Belt + pulley
Reference unit: 0.02 mm
Reference unit: 0.1°
Reference unit: 0.001 mm Loading shaft
Step Content Loading s haft
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K2 Series AC Servo Driver
of loading axis
with 1 cycle of
rotation
Calculate the B 32768 4 1 B 32768 4 3 B 32768 4 2
5
electronic gear ratio
A 6000 1 A 3600 1 A 15700 1
PA202 131072 * PA202 393216 PA202 262144
6 Set user parameter
PA203 6000 PA203 3600 PA203 15700
* Calculation result is not within the setting range. Hence numerator and denominator are reduced.
For example, numerator and denominator are reduced by 4. As a result, PA202 = 32768 and PA203 = 1500. Then the setting is
completed.
Servo motor n
Pitch = P (mm/rev)
Reference pulse B + Position Speed
A - loop loop
m
:Reference unit ×4
PG(P/rev) :Encoder resolution PG(P/rev)
P (mm/rev) :Ball screw pitch
:Gear ratio
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K2 Series AC Servo Driver
Ser vo O N ON
Release
t1 t2 t1 30ms
Base b lock H
t2 6ms
t3
H (When PA506 is set to 0)
Sign + pulse train
L t3 40ms
H
PAO L
En cod er pu lses H
L t4,t5,t6 2ms
PBO t7 20µs
t5
/COIN t4 t6
ON ON
CLR
t7
Note:
1. Interval between ON set for servo ON signal to input of reference pulse should be more than 40 ms; Otherwise, the reference
pulse may not be received by the servo driver.
2. Clear signal ON should be set more than 200 μs.
Table: Timing for reference pulse input signal
Reference pulse form Electrical specification Remarks
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K2 Series AC Servo Driver
PULS-
150Ω
SIGN+
SIGN-
3.3kΩ
DC24V DICOM
CLR
Applicable examples
Tr1 When Vcc is 24V When Vcc is 12V When Vcc is 5V
i R1=2.2KΩ R1=1KΩ R1=180Ω
Vcc 150Ω
R1
Tr1 (Note):
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K2 Series AC Servo Driver
Encoder ×4 ENC
pulse PA201
output
Dividing Encoder
5.6.4 Smoothing
Filtering is available in the servo unit through reference pulse input with certain frequency.
63.2%
36.8%
t
P 205 P 205
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K2 Series AC Servo Driver
Pin No. of
Name Signal Set Meanings
connector (factory)
CN2-9 ON = L Level Positioning completed
Output /COIN
CN2-10 OFF = H Level Positioning not completed
Positioning completed signal can be distributed to other output terminals through user parameter P A513.
See "Signal distribution of output circuit" for distribution of output signal.
Workbench
Servo motor
After inputting load jitter frequency measured into parameter P 413, P 413 can be slightly adjusted to
obtain best suppression.
In case of continuous vibration of motor during shutdown , P 414 can be increased suitable. Ordinary,
parameter P 414 don't need modification .
If jitter frequency can be directly measured by instrument, such as laser interferometer, frequency measured should
be directly input into parameter PA413 in the unit of 0.1 Hz.
In case of no measuring instrument available, drawing or FFT analysis function of PC communication
software can be used to measure jitter frequency of load indirectly.
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K2 Series AC Servo Driver
ΔT
0
t
f = 1 / ΔT
P 000.1
P 000=H. 1
OFF +
Reference pulse
P 005=H. B Offset counter
ON -
/P-CON
/P-CON
Feedback pulse
Refference pulse
t1 t2
t1,t2 0.5ms
Counting is not available even if
reference pulse is input during
this period.
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K2 Series AC Servo Driver
GND
Note:
Internal torque can be confirmed under monitoring mode (Un005). See "Operation under Monitoring Mode".
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K2 Series AC Servo Driver
Auto-adjustment of analog (speed ·torque) or reference offset is the function for offset measurement and
auto-adjustment of voltage.
In case of voltage reference offset of the host controller or in external circuit, servo driver will make following
adjustment towards the automatic offset.
Reference volltage Reference voltage
Offset automatically
adjusted in servo drive
Offset
Torque reference Torque reference
After auto-adjustment of reference offset, the value of offset will be saved in the servo driver.
Offset can be confirmed through manual adjustment of speed reference offset (FA006). When offset pulse is set as
zero with the servo locked in the OFF state by the host controller equipped with a position loop, auto-adjustment of
reference offset (FA008) is not available, instead, please use manual adjustment of speed reference offset (FA00A).
Under speed reference of zero, function of zero clamping speed control which can lock the servo in a mandatory
manner is provided. See "Use of Zero Clamping Function" for details.
Note: Auto-adjustment of zero analog offset should be conducted when the servo is OFF.
Servo motor
Turn OFF the servo drive, and input
0V torque Servo drive
reference OV refercnce voltage through host
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K2 Series AC Servo Driver
t
t
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K2 Series AC Servo Driver
T h i s p a r a m e t e r s e t t hne d le ir mti ot r sq pu ee .e cd o un t r o l
W h e PA001=H.
n 0 ,the setting in this parameter take effect.
The servomotor s maximum speed will be used when the setting in this parameter exceeds the maximum speed of the
servomotor used.
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K2 Series AC Servo Driver
Servo drive
Internal set speed
CN2
User Parameter
Servo motor
/P-CON SPEED1 P 301
Speed reference
SPEED2 P 302 M
Contact inputs
/P-CL
SPEED3 P 303
/N-CL
5.8.1 User Parameter Settings for speed control with an internally set speed
User Parameter Meanings
PA000 H.□□3□ Selection of control manner: internal set speed control (contact reference)
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K2 Series AC Servo Driver
Note:
In case that the control mode is switching mode
When PA000.1 = 4, 5, 6, if the signal of either /PCL or /NCL is OFF (H level), then the control mode is shifted.
For example, PA000.1=5: when internal set speed is set to select position control (pulse train)
Input signal
Speed
/PCL /NCL
OFF(H) OFF(H) Stop by the internal speed reference 0
OFF(H) ON(L) PA301: internal set speed 1 (SPEED1)
ON(L) ON(L) PA302: internal set speed 2 (SPEED2)
ON(L) OFF(H) PA303: internal set speed 3 (SPEED3)
· Operation example based on internal speed setting selection
If soft start function is used, then the impact during speed shifting will decrease.
Please refer to "Soft start" for soft start.
Example: operation based on internal set speed + soft start
Motor speed
3rd speed
+SPEED3
Acceleration and deceleration are set
2nd speed through P 305 and P 306 (soft start time)
+SPEED2
1st speed
+SPEED1
Stop Stop
0
Stop
-SPEED1
1st speed
-SPEED2
2nd speed
-SPEED3
3rd speed
/P-CL ON ON ON ON
OFF OFF OFF OFF OFF
/N-CL ON ON ON ON
OFF OFF OFF OFF OFF
If "(PA000.1 = 5 internal set speed control" position control)" is set, the soft start function only works when the internal set
speed is selected. The soft start function is not available when pulse reference is input. If it is shifted to pulse reference input
during operation at any speed of speed 1-3, the servo drive will accept the pulse reference after output of positioning completion
signal (/COIN). Please start output of pulse reference of user command controller only after output of positioning completion
signal of servo drive.
(Internal set speed + soft start) based <--> position control (operation example of pulse train reference)
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K2 Series AC Servo Driver
Motor speed
0min-1
/COIN
Pulse reference
t1 t1
/P-CL OFF ON ON OFF OFF
/N-CL ON ON OFF OFF ON
Selected speed 1st speed 2nd speed 3rd speed Pulse reference 1st speed
t1>2ms
Note:
1. The soft start function is used in the figure above.
2. Value of t1 will not be affected by whether soft start function is used. Read-in of /PCL and /NCL may delay at most
2 ms.
The servo driver provides the following four methods for limiting output torque to protect the machine.
Method Way of limit Reference
1 Internal torque limit 5.9.1
2 External torque limit 5.9.2
3 Torque limit by analog voltage reference 5.9.3
Torque limit by external torque limit + analog voltage
4 5.9.4
reference
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K2 Series AC Servo Driver
S e t v a l u e isoparameter
f th is constantly valid. Set unit corresponds to a percent (%) of motor rated
torque.
Even through the value is set to exceed the maximum torque of the used servo motor, it will still be
limited to be the actual maximum torque of the servo motor. Factory setting: equivalent to 300%.
No internal torque limit
(Maximum torque can output) With internal torque limit
P 404
t t
P 403
speed speed
Maximum torque Limited torque
Supplement
Please note that if values of PA403 and PA404 are set to be too small, then torque may be insufficient
during acceleration and deceleration of servo motor.
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K2 Series AC Servo Driver
PA404 PA404
torque torque
H
0 0
level
PA405
speed speed
PA403 PA403
/NCL
(Reverse external
torque limit input) PA404 PA404
PA406 PA406
torque
torque
L
0 0
level
PA405
speed speed
PA403 PA403
Note: Select motor rotation direction when setting PA000=H. □□□ 0 ( standard setting [CCW as positive rotation direction]).
Servo drive
PA403
T-REF I n p u t t o r qe fu ee r e ng ca ei n (Positive torque
Torque limit limit value)
(PA400)
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K2 Series AC Servo Driver
Note:
Input voltage for analog voltage reference of torque limit does not have polarity. The value is absolute value, no matter it is
positive or negative, and the torque limit based on the absolute value is applicable to both positive and negative directions.
(1) Relevant user parameter
User Parameter Meanings
PA001 H. □□1□ Speed control option: T-REF terminal is used as the external torque limit input.
If H. □□2□ is set, then T-REF terminal may also be used as the torque feed-forward input. However, please note that it
cannot serve for these two input functions simultaneously.
5.9.4 Torque Limit Based on External Torque Limit + Analog Voltage Reference
Torque limit based on external input signal and torque limit based on analog voltage reference can be used
simultaneously.
For torque limit based on analog voltage reference, T-REF is used for input. Hence, it cannot work under
torque control. For torque limit based on external input signal, /P-CL or /N-CL is used.
If signal of /P-CL (or /N-CL) is set to be ON, torque limit relies on the smaller one of torque
limit based on analog voltage reference and the set value of PA405(or PA406).
Servo drive
/PCL
/NCL
P 403
T-REF Input torque reference gain (Positive torque
Torque limit limit value)
(P 400)
P 405
(/PCL:ON)
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K2 Series AC Servo Driver
Pin No. of
Name Signal Set Meanings Limit value
connector
ON = L Level Positive-side external torque limit ON The smaller value at Pn403 and Pn405
Input /PCL CN2-41
OFF=H Level Positive-side external torque limit OFF Pn403
ON = L Level External torque limit at negative side OFF The smaller value in Pn404 and Pn406
Input /NCL CN2-42
OFF=H Level Negative-side external torque limit OFF Pn404
When using external torque limit + torque limit based on analog voltage reference, please confirm whether to distribute other
signals to the terminal same to /P-CL and /N-CL.
Since the logic becomes OR logic when several signals are distributed to a terminal, affect from ON/OFF of other signals
distributed to the same terminal may be inevitable. Please refer to "Signal distribution of input circuit" for distribution of input signal.
The servo drive can be used with various control modes for shifting. The shifting method and conditions are
described as follows.
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K2 Series AC Servo Driver
H. □□8□ Position control (pulse train reference) ←→ Torque control (analog reference)
H. □□9□ Torque control (analog reference) ←→ Speed control (analog reference)
H. □□A□ Speed control (analog reference) ←→ Zero clamping
H. □□B□ Position control (pulse train reference) ←→Position control (pulse prohibited)
Describe other signals that can be output, although they have no direct relationship with various control manners.
Pin No. of
Name Signal Set Meanings
connector (factory)
CN2-7 ON = L Level Normal status of servo drive
Output ALM
CN2-8 OFF = H Level Alarm status of servo drive
■Attentions
If constituting an external circuit, it is necessary to ensure the main circuit power supply of servo drive is set
to be OFF when the alarm is output.
Note:
1. Sometimes alarms related encoder cannot reset after /ARM-RST signal input. In such cases, please cut down control power
supply to reset.
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K2 Series AC Servo Driver
Pin No. of
Name Signal Set Meanings
connector (factory)
Servo motor is rotating (motor speed is larger than the set
ON = L Level
CN2-11 value of PA502)
Output /TGON
CN2-12 Servo motor stops rotating (motor speed is larger than the
OFF = H Level
set value of PA502)
■Attentions
When brake signal (/BK) and rotation detection signal (/TGON) are distributed to the same output terminal, /TGON signal
is changed to L level, but /BK signal may cannot change to H level.
(The reason is that OR logic prevails for output when several output signals are distributed to the same output terminal) Please
distribute (/TGON) signal and (/BK) signal to other terminals.
Pin No. of
Name Signal Set Meanings
connector (factory)
Need PA513 for ON = L Level Servo ready status
Output /S-RDY
distribution OFF = H Level Servo not ready status
Indicate that servo unit is under the status ready for servo ON signal reception.
Output when the main circuit power supply is ON and under the status of no servo alarm.
The Product supports 15 data sets that can set parameters in the parameter manner, 32 data sets that can set
parameters in the communication manner. These data sets can start up independently or in sequence.
Data sets that can set parameters contain the setting about data set types and the setting of related goal value
and subsequent data sets.
The following motion types are available in motion type:
• Invalid motion (null data)
• Absolute motion
• Relative motion
Data sets can start up through 2 different manners.
• Start up a single data set
For startup of a single data set, only the selected data set starts up. No other data sets will start up
upon successful execution of the data set. Time coordination among several data sets is then
completed through main control system (e.g. PLC).
• Start up a data set sequence (several data sets in sequence)
For startup of a sequence, the selected data set will start up first. When a data set is executed
successfully and the transitional conditions are fulfilled, subsequent data sets will then start up. Time
coordination among several data sets is then completed through the product.
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K2 Series AC Servo Driver
In the single data set manner, 15 sets of internal motion tasks are available. Mode of motion can be incremental or
absolute.
(1) Setting of user parameter
User Parameter Meanings
PA000 H.□□C□ Selection of control mode: mode motion sequence manner
PA764 H.□□□0 Selection of data set startup manner: single data set manner
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K2 Series AC Servo Driver
Input /POS-START Need PA512 for distribution Startup signal of mode motion sequence
Input /POS-STEP Need PA512 for distribution Step change signal of mode motion sequence
Input /POS0 Need PA511 for distribution Option switch 0 signal of data sets in mode motion sequence
Input /POS1 Need PA511 for distribution Option switch 1 signal of data sets in mode motion sequence
Input /POS2 Need PA511 for distribution Option switch 2 signal of data sets in mode motion sequence
Input /PCON Need PA509 for distribution Option switch 3 signal of data sets in mode motion sequence
In the single data set manner, when /POS-START signal is ON, the motor is allowed to operate; when it is OFF,
the motor stops operation.
For input signals (/POS-START, /POS-STEP, /POS0, /POS1, /POS2, /PCON), any of the 15 data sets are available for
selection as the current data set to be executed. The data sets are as follows:
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K2 Series AC Servo Driver
P7
P6
P5
P4
Data set P3
P2
P1
P0
>1ms
OFF ON OFF ON OFF ON OFF ON
POS0
ON
POS-START
POS-STEP
ON
SON >2ms
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K2 Series AC Servo Driver
Date set 1 t
H.1□□□ Standard: when the current motion is in place and the step change condition is fulfilled, start up
subsequent data sets.
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K2 Series AC Servo Driver
V
Data set 1 Data set 2
H.2□□□ Standard: after reaching the goal position and if the step change condition is fulfilled, start up
subsequent data sets.
V
Data set 1 Data set 2
t
Presume that step change condition is fulfilled
H.3□□□ BlendingLow: neglect step change condition, and after reaching the goal position, adjust speed
based on the speed of subsequent data set.
V
v2 > v1 Data set 2
v2
v1
Data set 1 t
V
v2 < v1 Data set 2
v1
v2
Data set 1 t
H.4□□□ BlendingPrevious: neglect step change condition, and after reaching the goal position, adjust
speed based on the speed of subsequent data set.
V
v2 > v1 Data set 2
v2
v1
Data set 1 t
V
v2 < v1 Data set 2
v1
v2
Data set 1 t
H.5□□□ BlendingNext: neglect step change condition, and after reaching the goal position, adjust speed
based on the speed of subsequent data set.
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K2 Series AC Servo Driver
V
v2 > v1 Data set 2
v2
v1
Data set 1 t
V
v2 < v1 Data set 2
v1
v2
Data set 1 t
H.6□□□ BlendingHigh: neglect step change condition, and after reaching the goal position, adjust speed
based on the speed of subsequent data set.
V
v2 > v1 Data set 2
v2
v1
Data set 1 t
V
v2 < v1 Data set 2
v1
v2
Data set 1 t
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K2 Series AC Servo Driver
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K2 Series AC Servo Driver
C pulse
NOT
H.□□□2 For on-off operation of seeking POT in the negative direction, C pulse is required
C pulse
POT
H.□□□3 For on-off operation of seeking reference point in the negative direction, C pulse is required
C pulse
/HOME-REF
H.□□□4 For on-off operation of seeking reference point in the positive direction, C pulse is required
C pulse
/HOME-REF
H.□□□5 For on-off operation of seeking NOT in the negative direction, C pulse is not required
NOT
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K2 Series AC Servo Driver
H.□□□6 For on-off operation of seeking POT in the negative direction, C pulse is not required
POT
H.□□□7 For on-off operation of seeking reference point in the negative direction, C pulse is not
required
/HOME-REF
H.□□□8 For on-off operation of seeking reference point in the positive direction, C pulse is not
required
/HOME-REF
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K2 Series AC Servo Driver
Chapter VI Communication
ZSD-K servo drives are equipped with standard MODBUS communication of RS485 interface and optional
CANopen of CAN interface (conforming to DS301 and DS402 standard protocols). The Chapter mainly describes
MODBUS communication.
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K2 Series AC Servo Driver
In case of RS-485 communication, every servo drive must have parameters PA600 ~ PA601 preset. In case of
MODBUS protocol for communication, the following two modes are available:
ASCII mode
RTU mode.
The following is the description of MODBUS communication.
■ Code meaning
ASCII mode:
Every 8-bit datum consists of two ASCII characters. For example, one 1-byte datum 64H (sexadecimal notation).
ASCII code "64" indicates it includes ASCII code (36 H) of ‘6’ and ASCII code (34 H) of ‘4’. ASCII codes of digits 0-9
and alphabets A-F are as shown in the table below:
Character symbol ‘0’ ‘1’ ‘2’ ‘3’ ‘4’ ‘5’ ‘6’ ‘7’
Corresponding ASCII code 30 H 31 H 32 H 33 H 34 H 35 H 36 H 37 H
Character symbol ‘8’ ‘9’ ‘A’ ‘B’ ‘C’ ‘D’ ‘E’ ‘F’
Corresponding ASCII code 38 H 39 H 41 H 42 H 43 H 44 H 45 H 46 H
RTU mode:
Every 8-bit datum consists of two 4-bit sexadecimal data. For instance, decimal 100 presents to be 64 H when using
1-byte RTU data.
■ Character structure
10 bit character format (for 7-bit data)
7,N,2(Modbus,ASCII)
7-data bits
10- bits character frame
7,E,1(Modbus,ASCII)
7-data bits
10- bits character frame
7,O,1(Modbus,ASCII)
7-data bits
10- bits character frame
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K2 Series AC Servo Driver
8,N,2(Modbus,ASCII / RTU)
8-data bits
11- bits character frame
8,E,1(Modbus,ASCII / RTU)
8-data bits
11- bits character frame
8,O,1(Modbus,ASCII / RTU)
8-data bits
11- bits character frame
RTU mode:
STX Rest time of at least four-byte transmission time
ADR Communication address => 1-byte
CMD Command code => 1-byte
DATA(n-1)
... Data content => n-word=2n-byte, n ≤ 12
DATA(0)
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K2 Series AC Servo Driver
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ASCII mode:
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RTU mode:
Command code: 06 H, write in 1 word
For example: write 100(0064 H) in address 0200 H of servo with office number 01 H.
ASCII mode:
RTU mode:
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K2 Series AC Servo Driver
Calculation of detection error values of LRC (ASCII mode) and CRC (RTU mode):
LRC calculation of ASCII mode:
ASCII mode adopts LRC (Longitudinal Redunancy Check) detection error value. LRC detection error value is the
sum of contents from ADR to the last data and the result is in the unit of 256 and removes exceeding part (for example,
the result after totaling is sexadecimal 128 H and 28 H is then obtained), and then calculates its complement; thus the
obtained results is the LRC detection error value.
For example, read 1 word from 0201 address of servo with official number 01 H.
STX :
(0DH)(CR)
0
ADR
1
(0DH)(CR)
0
CMD
3
(0DH)(CR)
0
2
Starting data position
(0DH)(CR)
0
1
(0DH)(CR)
0
0
Number of data
(0DH)(CR)
0
1
F
LCR Check
8
End 1 (0DH)(CR)
End 0 (0AH)(LF)
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K2 Series AC Servo Driver
For example: read 2 words from 0101 H address of servo with official number of 01 H. The final content of CRC
register calculated from ADR to the last bit of the data number is 3794 H, and then its command massage is as shown
below. Note that 94 H is transmitted prior to 37 H.
ADR 01 H
CMD 03 H
01H (address high order)
Starting data address
01H (address low order)
Data number 00 H (high order)
(Calculated based on
02H (low order)
word)
CRC check low order 94H (check low order)
CRC check high order 37H (check high order)
End1, End0 (communication detection completed)
ASCII mode:
(0D H) (i.e. character '\r' 『carriage return』) and (0A H) (i.e. ‘\n’『new line』) indicate end of communication.
RTU mode:
Exceeding the rest time of 4-byte communication time at the current communication rate indicates the end of
communication.
Example:
The following uses C programming language to generate CRC value. The function needs two parameters:
unsigned char * data;
unsigned char length;
/*The function will pass back the CRC value in unsigned integer type.*/
unsigned int crc_chk(unsigned char * data,unsigned char length){
int i,j;
unsigned int crc_reg = 0xFFFF;
while(length- -){
crc_ reg ^=*data++;
for(j=0;j<8;j++){
if(crc_reg & 0x01){
crc_reg=( crc_reg >>1)^0xA001;
}
Else
{
crc_reg=crc_reg >>1;
}
}
}
return crc_reg;
}
■ Communication error
During communication, errors are possible, and common error sources are as follows:
During parameters reading and writing, data address is wrong;
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K2 Series AC Servo Driver
During writing of a parameter, the data exceed the maximum of the parameter or are smaller than
the parameter;
Communication is interrupted, data transmission is wrong or check code is wrong.
In case of the first two communication errors, operation of servo drive will not be affected and meanwhile the servo
drive will feedback an error frame. In case of the third error, transmitted data will be considered to be invalid and
abandoned, without feedback of frame.
Error frame format is as follows:
Upper computer data frame:
start Slave station address Command Data address, data, etc. Check
Command
For example: the axis number of servo drive is 03 H and datum 06H is written in parameter Pn100; since the range of
parameter Pn100 is 0-6, the written data will not be allowed and the servo drive will return a error frame, with error code
of 03H ( exceeding the maximum or minimum value of parameter) and the structure as below:
In addition, if the slave station address in data frame sent by upper computer is 00H, indicate that
the data of the frame are broadcast data and the servo drive will not return any frame.
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K2 Series AC Servo Driver
Communication
data address
Meaning Instruction Operation
Hexadecimal
system
Correspond to parameters in
0000h ~ 03FFh Parameter area Read and write
parameter table
0400h ~0409h Alarm information storage area 10 history alarms Read only
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K2 Series AC Servo Driver
Communication
data address
Meaning Instruction Operation
Hexadecimal
system
0520h Clear history alarm 1: Clear history alarm Read and write
0521h Clear current alarm 1: Clear current alarm Read and write
0522h Clear bus encoder alarm 1: Clear bus encoder alarm Read and write
Clear bus encoder multi-circle 1: Clear bus encoder
0523h Read and write
data multi-circle data
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K2 Series AC Servo Driver
Communication
data address
Meaning Instruction Operation
Hexadecimal
system
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K2 Series AC Servo Driver
Communication
data address
Meaning Instruction Operation
Hexadecimal
system
061Ch Step change condition 1 value Read and write
061Dh Step change condition 2 value Read and write
061Eh Subsequent data set number Read and write
0: NULL; 1: Absolute; 2:
061Fh Data set type Read and write
Relative
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K2 Series AC Servo Driver
Communication
data address
Meaning Instruction Operation
Hexadecimal
system
Data set 7 parameter:
0638h Destination position low byte Read and write
0639h Destination position high byte Read and write
063Ah Target speed rpm Read and write
063Bh Step change condition attribute Read and write
063Ch Step change condition 1 value Read and write
063Dh Step change condition 2 value Read and write
063Eh Subsequent data set number Read and write
0: NULL; 1: Absolute; 2:
063Fh Data set type Read and write
Relative
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K2 Series AC Servo Driver
Communication
data address
Meaning Instruction Operation
Hexadecimal
system
0655h Step change condition 2 value Read and write
0656h Subsequent data set number Read and write
0: NULL; 1: Absolute; 2:
0657h Data set type Read and write
Relative
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K2 Series AC Servo Driver
Communication
data address
Meaning Instruction Operation
Hexadecimal
system
0670h Destination position low byte Read and write
0671h Destination position high byte Read and write
0672h Target speed rpm Read and write
0673h Step change condition attribute Read and write
0674h Step change condition 1 value Read and write
0675h Step change condition 2 value Read and write
0676h Subsequent data set number Read and write
0: NULL; 1: Absolute; 2:
0677h Data set type Read and write
Relative
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K2 Series AC Servo Driver
Communication
data address
Meaning Instruction Operation
Hexadecimal
system
068Eh Subsequent data set number Read and write
0: NULL; 1: Absolute; 2:
068Fh Data set type Read and write
Relative
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K2 Series AC Servo Driver
Communication
data address
Meaning Instruction Operation
Hexadecimal
system
06A9h Destination position high byte Read and write
06AAh Target speed rpm Read and write
06ABh Step change condition attribute Read and write
06ACh Step change condition 1 value Read and write
06ADh Step change condition 2 value Read and write
06AEh Subsequent data set number Read and write
0: NULL; 1: Absolute; 2:
06AFh Data set type Read and write
Relative
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K2 Series AC Servo Driver
Communication
data address
Meaning Instruction Operation
Hexadecimal
system
0: NULL; 1: Absolute; 2:
06C7h Data set type Read and write
Relative
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K2 Series AC Servo Driver
Communication
data address
Meaning Instruction Operation
Hexadecimal
system
06E2h Target speed rpm Read and write
06E3h Step change condition attribute Read and write
06E4h Step change condition 1 value Read and write
06E5h Step change condition 2 value Read and write
06E6h Subsequent data set number Read and write
0: NULL; 1: Absolute; 2:
06E7h Data set type Read and write
Relative
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K2 Series AC Servo Driver
Communication
data address
Meaning Instruction Operation
Hexadecimal
system
Relative
Address description:
*1. Communication IO input (0451h)
Input signal can be given through communication IO input (0451h) register of MODBUS communication. The
definition of the register is as follows:
bit15 bit14 bit13 bit12 bit11 bit10 bit9 bit8
/START-HOME /POS-STEP /POS-START /POS-REF /POS2 /POS1 /POS0 /G-SEL
Signal input in the register is valid only when the signal is not input from CN2 (signal distribution parameter is set
to be "Null").
For example: to input /POS-START through communication IO input register, it is necessary to set PA512.1=0
first,and then modify bit13 of communication IO input (0451h) register valid.
*2. Servo operation status(0456h)
ALM REF-PASS RES S-RDY WAIT COIN AC-IN PS-IN PA-ST TGON N-OT P-OT
Servo alarm sign: '1' - alarm Position overtravel: '1' - P-OT is valid
Reference point seeking: '1' - reference point is found Position overtravel: '1' - N-OT is valid
Reserved
Rotation detection: '1' - motor speed is higher than specified value
Servo ready sign: '1' - it is ready
Position control: '1' - alarm clear signal ALM-RST input
Servo waiting sign (motor disable): '1' - waiting Speed control: '1' - motor torque is 10% larger than its rated value
Position control: '1' - positioning is completed Position control: '1' - pulse input is performing
Speed control: '1' - motor speed reaches given speed Speed control: '1' - given speed is higher than its specified value
Power supply input sign: '1' - power input at R and T terminals of drive
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K2 Series AC Servo Driver
Supplement
"/V-CMP" is the output signal under speed control. In case of position control, then the function will
automatically change to "/COIN"; in case of torque control, it will automatically change to "OFF(H
level)".
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K2 Series AC Servo Driver
A02 H Encoder PU, PV, PW disconnection Encoder disconnection or cable welding problem. Clear
A04 H A/D switch channel abnormal A/D switch channel abnormal Clear
A05 H PU, PV, PW false code PU, PV, PW signals are all high or low Clear
A06 H PU, PV, PW phases incorrect PU, PV, PW signals are all high or low Clear
A15 H Deviation counter overflow Internal position deviation counter overflow Clear
A22 H Motor model is incorrect Servo drive parameters do not match with those of motor Clear
Servo drive does not match with Servo drive does not match with motor Clear
A23 H
motor
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K2 Series AC Servo Driver
Bus encoder communication is Servo drive and encoder cannot realize communication. Clear
A40 H
abnormal
A41 H Bus encoder overspeed When power is ON, encoder rotates at high speed Clear
A42 H Bus encoder absolute status error Encoder damage or encoder decoding circuit damage Clear
A43 H Bus encoder counting error Encoder damage or encoder decoding circuit damage Clear
Check error in bus encoder control Encoder signal is interrupted or encoder decoding circuit Clear
A44 H
field damage
Check error in bus encoder Encoder signal is interrupted or encoder decoding circuit Clear
A45 H
communication data damage
Stop bit error in bus encoder status Encoder signal is interrupted or encoder decoding circuit Clear
A46 H
field damage
A48 H Bus encoder data are not initialized Bus encoder SFOME data are null Clear
A49 H Sum check error in bus encoder data Sum check in bus encoder EEPROM data is abnormal Clear
CANopen master station heartbeat Drive fails to accept master station heartbeat massage Clear
A61 H
timeout normally at the set time
A70 H Drive overheat alarm Drive internal IPM module temperature is too high Clear
Software does not match with Parameter is wrongly set or software does not match No
A90 H
hardware with hardware
Note:
1. Alarms of A25, A26, A27, A41 can be reset only after alarms in encoder is cleared through auxiliary function mode.
116
K2 Series AC Servo Driver
Encoder cables are bound with high current Lay encoder cables at places
Servo drive circuit board develops fault Replace the servo drive
Servo drive circuit board develops fault Replace the servo drive
117
K2 Series AC Servo Driver
capacity
Servo drive circuit board develops fault Replace the servo drive
operation Temperature within storage tray of the servo Reduce the temperature within
Servo drive circuit board develops fault Replace the servo drive
Incremental encoder When control power Wiring of encoder is wrong Correct wiring of encoder
abnormal Servo drive circuit board develops fault Replace the servo drive
by main circuit of motor and ground wire Revise or replace the cables
is storage disk is releasing heat while the the servo drive to below 55 °C
surrounding is heating )
118
K2 Series AC Servo Driver
Servo drive circuit board develops fault Replace the servo drive
When main circuit Limiting resistor of surge current disconnects Replace servo unit (confirm
power is on (whether power voltage is abnormal and power voltage and reduce
circuit power is on Servo drive circuit board develops fault Replace the servo drive
Servo drive circuit board develops fault Replace the servo drive
Servo drive circuit board develops fault Replace the servo drive
During servo ON The phase sequence of U, V and M of motor Correct motor wiring
119
K2 Series AC Servo Driver
wiring is at fault
Servo drive circuit board develops fault Replace the servo drive
Speed reference input gain setting is wrong Correct reference input gain
Servo drive circuit board develops fault Replace the servo drive
Servo drive circuit board develops fault Replace the servo drive
parameter overflow Gain adjustment of servo drive is poor (PA100) and position loop gain
frequency
During long reference Position reference pulse frequency is too high
Add smoothing function
with normal action
Reassess electronic gear ratio
Excessive position offset alarm level (PA504) Set user parameter PA504 to
120
K2 Series AC Servo Driver
starts operation
starts operation
starts operation
Servo drive circuit board develops fault Replace the servo drive
Servo unit capacity and motor capacity are not Match servo unit capacity with
Drive does not match When control power Replace the servo motor
A23 Parameters written into encoder are abnormal
with motor supply is on (encoder)
Servo drive circuit board develops fault Replace the servo drive
Bus encoder multi- supply is on Multi-circle data of absolute encoder is position cleanout (FA09) and
A26
circle data overflow During operation of abnormal bus encoder alarm register
Normally during Check whether the wiring of regenerative Revise the wiring of
121
K2 Series AC Servo Driver
resistor
part)
operation (regenerative
Servo drive circuit board develops fault Replace the servo drive
resistor temperature
increases slightly)
Servo drive circuit board develops fault Replace the servo drive
Momentary outage Normally during There is outage of over one power cycle under
A33 Check supply circuit
alarm. operation AC current
During operation Encoder cables are interfered due to different Change cable specifications to
122
K2 Series AC Servo Driver
Encoder cables are bound with high current Lay encoder cables at places
Servo drive circuit board develops fault Replace the servo drive
Bus encoder FS status Normally during Encoder failure Replace servo motor
A42
is wrong operation Servo drive circuit board develops fault Replace the servo drive
A44 encoder control field supply is on or during Signal lines are interfered due to engaging-in Correct layout of encoder
Encoder cables are bound with high current Lay encoder cables at places
123
K2 Series AC Servo Driver
Bus encoder When control power Signal lines are interfered due to engaging-in Correct layout of encoder
A45 communication data supply is on or during and damage in sheath of encoder cables cables
checkout is wrong operation Encoder cables are bound with high current Lay encoder cables at places
Servo drive circuit board develops fault Replace the servo drive
Cut-off position in When control power Signal lines are interfered due to engaging-in Correct layout of encoder
A46 bus encoder status supply is on or during and damage in sheath of encoder cables cables
field is wrong operation Encoder cables are bound with high current Lay encoder cables at places
Servo drive circuit board develops fault Replace the servo drive
124
K2 Series AC Servo Driver
Encoder cables are bound with high current Lay encoder cables at places
Servo drive circuit board develops fault Replace the servo drive
When control power Signal lines are interfered due to engaging-in Correct layout of encoder
Sum check of bus
A49 supply is on or during and damage in sheath of encoder cables cables
encoder data is wrong
operation Encoder cables are bound with high current Lay encoder cables at places
Servo drive circuit board develops fault Replace the servo drive
Servo drive circuit board develops fault Replace the servo drive
When control power
Overload alarm reset for several times due to
supply is on Change reset method of alarms
power off
A70 Overheating
Cooling fin is Review loading condition,
overheated when main Load exceeds rated load. operation condition or motor
125
K2 Series AC Servo Driver
during motor operation Ambient temperature of the servo drive Reduce ambient temperature of
Servo drive circuit board develops fault Replace the servo drive
Abnormalities Cause Note: Checking and treatment should only be made after power supply of servo system is set to
OFF.
Control power supply is not connected Check voltage between control power Correct control power supply ON circuit
supply terminals
Main circuit power is not connected Check voltage between main circuit power Correct main circuit power ON circuit
terminals
Input/Output (CN2 connector) wiring Check installation and wiring of CN2 Correctly wire CN2 connector
comes off
Overload occurs Conduct no-load trial operation Reduce load or replace with servo motor with
larger capacity
Speed/position reference is not input Check input pin Correctly input speed/position reference
Setting of input signal selection Check setting of input signal selection Correctly set input signal selection PA509 -
Servo ON (/S-ON) input remains OFF Confirm set value of user parameter Correctly set user and set servo ON (/S-ON)
to start SEN input remains OFF Check SEN signal input (when using Set SEN signal input to ON
absolute encoder)
Mode selection for reference pulse is Check use parameters setting and reference Correctly set user parameter PA200.1
Speed reference input is improper Confirm control method and input are Correctly set or input control parameter
GND
Torque reference input is improper Confirm control method and input are Correctly set or input control parameter
GND
Position reference input is improper Check PA200.1 reference pulse signal shape Correctly set or input control parameter
Shift pulse cleanout input (CLR) Check CLR input Set CLR input signal to OFF
remains ON
Positive rotation drive prohibited Check POT or NOT input signal Set POT or NOT input signal to ON
126
K2 Series AC Servo Driver
Abnormalities Cause Note: Checking and treatment should only be made after power supply of servo system is set to
OFF.
remains OFF
Servo drive fault Servo drive circuit board develops fault Replace the servo drive
Servo motor stops Motor wiring is wrong Check motor wiring Correctly wire motor
after surge Encoder wiring is wrong Check encoder wiring Correctly wire encoder
Motor stops Alarm reset (ALM-RST) signal Check alarm reset signal Remove cause of alarm and set alarm reset signal
operation and
becomes
motionless
Motor rotates Servo motor wiring is in bad contact Power line (U, V and W phases) and Tighten loose fastening part between treatment
connection
Motor rotates Speed reference input is improper Confirm control method and input are Correctly set or input control parameter
been sent Torque reference input is improper Confirm control method and input are Correctly set or input control parameter
GND
Speed reference offset Offset adjustment of servo drive is poor Adjust offset of servo drive
Position reference input is improper Check PA200.1 reference pulse signal shape Correctly set or input control parameter
Servo drive fault Servo drive circuit board develops fault Replace the servo drive
Motor sounds Machines are improperly installed Whether mounting screws of servo motor Tighten mounting screws
Bearing is abnormal inside Check sounds and vibration near bearing Please contact service technicians of the
Supporting machines have vibration Whether any moving part at machine side Please inquire relevant manufacturers
deformed?
Input signal lines are interfered due to Whether stranded wire or stranded shielded Enable input signal line meet relevant
2
different specifications wire has core wire over 0.12 mm and is specifications
Input signal line is interfered due to Confirm that the max. wiring length is 3 m Enable length of input signal line meet relevant
length beyond range of application and its impedance is less than 100 Ω specifications
Encoder cables are interfered due to Whether stranded wire or stranded shielded Enable encoder cables meet relevant
different specifications wire has core wire over 0.12 mm2 and is specifications
127
K2 Series AC Servo Driver
Abnormalities Cause Note: Checking and treatment should only be made after power supply of servo system is set to
OFF.
Encoder cables are interfered due to The max. wiring distance should be 20 m. Enable encoder cables meet relevant
Encoder cables are interfered due to Signal lines are interfered due to Correct layout of encoder cables
encoder cables
Interference to encoder cable is too Whether encoder cables are too close with Lay encoder cables at places free from surge
Change in FG potential due to What is grounding state (not grounded or Connect equipment ground wire to prevent
influence by servo motor side incomplete grounding) of welding machine, shunting to FG at PG side
Servo drive pulse counter goes wrong Whether signal line of encoder is interfered? Take anti-interference measures for encoder
Encoder is affected by excessive Mechanical vibration or motor installation is Reduce mechanical vibration or properly install
mounting surface)
Motor with Speed gain PA100 is set too high Factory setting: Kv = 40.0 Hz Correctly set speed loop gain PA100
frequency around Position loop gain PA102 is set too Factory setting: Kp = 40.0/s Correctly set position loop gain PA102
vibrates Speed loop integral time constant Factory setting: Ti = 20.00 ms Correctly set speed loop integral time parameter
Machine stiffness is improperly set Reassess selection of machine stiffness Correctly select machine stiffness setting
Ratio of moment of inertia is Check ratio f moment of inertia PA103 Correct ratio f moment of inertia PA103
Starting and Speed gain PA100 is set too high Factory setting: Kv = 40.0 Hz Correctly set speed loop gain PA100
stopping rotating Position loop gain PA102 is set too Factory setting: Kp = 40.0/s Correctly set position loop gain PA102
overtravel is too high
large Speed loop integral time parameter Factory setting: Ti = 20.00 ms Correctly set speed loop integral time parameter
Machine stiffness is improperly set Reassess selection of machine stiffness Correctly select machine stiffness setting
Ratio of moment of inertia is Check ratio f moment of inertia PA103 Correct ratio f moment of inertia PA103
Position offset of Encoder cables are interfered due to stranded wire or stranded shielded wire has Enable encoder cables meet relevant
2
absolute encoder different specifications core wire over 0.12 mm and is made of specifications
(Position saved Encoder cables are interfered due to The max. wiring distance should be 20 m. Enable encoder cables meet relevant
by command length beyond range of application specifications
128
K2 Series AC Servo Driver
Abnormalities Cause Note: Checking and treatment should only be made after power supply of servo system is set to
OFF.
controller during Encoder cables are interfered due to Signal lines are interfered due to Correct layout of encoder cables
when the power Interference to encoder cable is too Whether encoder cables are bound with Lay encoder cables at places free from surge
supply is on next great high current line or their distance is too voltage
time) close?
Fluctuation of FG potential due to What is grounding state (not grounded or Connect equipment ground wire to prevent
interference by motor side equipment incomplete grounding) of welding machine, shunting to FG at PG side
Servo drive pulse counter goes wrong Whether signal line of encoder is interfered? Take anti-interference measures for encoder
Encoder is affected by excessive Mechanical vibration or motor installation is Reduce mechanical vibration or properly install
mounting surface)
Encoder failure Encoder failure (no change in pulse) Replace servo motor
Servo drive fault Servo drive fails to send multi-turn data Replace the servo drive
Command controller multi-turn data Check error detection of command Restore error detection function of command
Whether data (odd-even) check is executed Execute odd-even check of multi-turn data
on command controller?
Signal line between servo drive and Interference effect occurs when no checkout is
Overtravel (OT) Positive/negative rotation drive Whether external power supply (+24 V) of Correct external power supply of +24 V
(Exceeding scope prohibited input signal reaches (POT input signal is correct?
specified by or NOT is at H level) Whether action state of overtravel limit SW Correct state of overtravel limit SW
command is correct?
correct?
Positive/negative rotation drive Whether external power supply (+24 V) of Remove cause of change in external power
malfunctioning (POT or NOT changes Whether action of overtravel limit SW is Make action of overtravel limit SW unstable
constantly) unstable?
correct?
Positive/negative rotation drive Check POT signal selection PA510.2 Correct POT signal selection PA510.2
prohibited input signal Check NOT signal selection PA510.3 Correct NOT signal selection PA510.3
Motor stop method selection is wrong What is the selection for inertial operation Check PA000.2 and PA000.3
129
K2 Series AC Servo Driver
Abnormalities Cause Note: Checking and treatment should only be made after power supply of servo system is set to
OFF.
What is the setting for inertial operation Check PA000.2 and PA000.3
Overtravel position is not proper OT position is shorter than operation Properly set Ot position
distance
Encoder cables are interfered due to Whether stranded wire or stranded shielded Enable encoder cables meet relevant
different specifications wire has core wire over 0.12 mm2 and is specifications
Encoder cables are interfered due to The max. wiring distance should be 20 m. Enable encoder cables meet relevant
Encoder cables are interfered due to Signal lines are interfered due to Correct layout of encoder cables
encoder cables
Interference to encoder cable is too Whether encoder cables are bound with Lay encoder cables at places free from surge
close?
Change in FG potential due to What is grounding state (not grounded or Connect equipment ground wire to prevent
influence by servo motor side incomplete grounding) of welding machine, shunting to FG at PG side
Servo unit pulse counter goes wrong Whether signal line of encoder is interfered? Take anti-interference measures for encoder
Encoder is affected by excessive Mechanical vibration or motor installation is Reduce mechanical vibration or properly install
Encoder failure Encoder failure (no change in pulse) Replace servo motor
Servo drive fault Servo drive fails to send multi-turn data Replace the servo drive
Position offset Coupling between machine and servo Whether coupling between machine and Correctly connect coupling between machine and
(alarm fails and motor is abnormal servo motor has offset? servo motor
causes position Input signal lines are interfered due to Whether stranded wire or stranded shielded Enable input signal line meet relevant
offset) different specifications wire has core wire over 0.12 mm2 and is specifications
Input signal line is interfered due to Confirm that the max. wiring length is 3 m Enable length of input signal line meet relevant
length beyond range of application and its impedance is less than 100 Ω specifications
Encoder failure (no change in pulse) Encoder failure (no change in pulse) Replace servo motor
130
K2 Series AC Servo Driver
Daily check is not required, but more than one check is needed every year.
Check item Check period Tips for check and Remarks
maintenance
Cleaning of main body Please contact local dealer.
and circuit board
Loosening of screws Mounting screws of Please further secure screws.
Once every year
terminal board and
connector should be firmly
secured without loosening.
131
K2 Series AC Servo Driver
Parame Power
Name Setting range Setting unit Factory setting Remarks
ter No. reboot
PA000 Basic function selection switch —— —— 0010 Y
Bit 3 Bit 2 Bit 1 Bit 0
H
Rotation direction selection
0 CCW (couter clockwise) is the positive rotation direction
1 CW (clockwise) is the positive rotation direction (in reserve mode)
H
Use method of encoder
Use absolute encoder as absolute encoder and enable serial output of absolute data
0
(PG frequency dividing PAO口)
1 Use absolute encoder as incremental encoder
2 Use absolute encoder as absolute encoder and disable serial output of absolute data
132
K2 Series AC Servo Driver
Parame Power
Name Setting range Setting unit Factory setting Remarks
ter No. reboot
PA002 Basic function selection switch 2 —— —— 1100 Y
Bit 3 Bit 2 Bit 1 Bit 0
H
Second electronic gear enabled
0 Disable second electronic gear and use /P-CON signal as P/PI switch
1 Enable second electronic gear and use /P-CON signal as second electronic gear switch
H
Common encoder (non-serial encoder) alarm enable switch
0 Disable A05 - A08 alarm detection
1 Enable A05 - A08 alarm detection
133
K2 Series AC Servo Driver
Parame Power
Name Setting range Setting unit Factory setting Remarks
ter No. reboot
Bit 3 Bit 2 Bit 1 Bit 0
H
Preset constant (do not change)
0 Reserved
1 Reserved
134
K2 Series AC Servo Driver
Parame Power
Name Setting range Setting unit Factory setting Remarks
ter No. reboot
H
Module switch selection
0 Use internal torque reference as the condition (level setting: PA114)
1 Use speed as the condition (level setting: PA115)
2 Use acceleration as the condition (level setting: PA116)
3 Use position error pulse as the condition (level setting: PA117)
4 No mode switch function
Reserved
Reserved
135
K2 Series AC Servo Driver
Parame Power
Name Setting range Setting unit Factory setting Remarks
ter No. reboot
H
Real-time auto gain setting Power reboot
0 Non-real-time auto gain adjustment
1 Normal mode (suitable for operations without change in load inertia)
2 Normal mode (suitable for operations with little change in load inertia)
3 Normal mode (suitable for operations with great change in load inertia) Y
4 Vertical load (suitable for operations without change in load inertia)
5 Vertical load (suitable for operations with little change in load inertia)
6 Vertical load (suitable for operations with great change in load inertia)
Reserved
136
K2 Series AC Servo Driver
Parame Power
Name Setting range Setting unit Factory setting Remarks
ter No. reboot
Bit 3 Bit 2 Bit 1 Bit 0
H
Offset pulse clearing method
0 Clear error pulse(servo OFF); Does not clear error pulse(over travel)
1 Does not clear offset pulse(servo OFF or over travel)
2 Clear offset pulse (servo OFF or over travel ,except for zero clamping position)
Filter selection
0 Bus driver signal reference input filter
1 Collector open-circuit signal reference input filter
137
K2 Series AC Servo Driver
Parame Power
Name Setting range Setting unit Factory setting Remarks
ter No. reboot
Bit 3 Bit 2 Bit 1 Bit 0
H
Soft start method
0 Trapezoid
1 S curve
2 Acceleration and deceleration filter
Reserved
PA400 Torque reference input gain 10 ~ 100 0.1V/rated torque 30 N
PA401 Torque reference filter time
0 ~ 250 0.1ms 4 N
constant
PA402 Second torque reference filter time
0 ~ 250 0.1ms 4 N
constant
PA403 Forward torque limit 0 ~ 300 1% 300 N
PA404 Reverse torque limit 0 ~ 300 1% 300 N
PA405 Forward external torque limit 0 ~ 300 1% 100 N
PA406 Reverse external torque limit 0 ~ 300 1% 100 N
PA407 Plug braking torq ue limit 0 ~ 300 1% 300 N
PA408 Speed limit during torque control 0 ~ 6000 1r/min 1500 N
PA409 Frequency of notch filter section 1 50 ~ 5000 1Hz 5000 N
PA410 Depth of notch filter section 1 0 ~ 100 —— 10 N
PA411 Frequency of notch filter section 2 50 ~ 5000 1 Hz 5000 N
PA412 Depth of notch filter section 2 0 ~ 100 —— 10 N
PA413 Vibration frequency of B type 10 ~ 1000 0.1 Hz 1000 N
PA414 Vibration damping of B type 0 ~ 200 —— 25 N
PA500 Positioning completion width 0 ~ 5000 1 reference unit 10 N
PA501 Zero clamping level 0 ~ 3000 1r/min 10 N
PA502 Rotation detection of electric level 0 ~ 3000 1r/min 20 N
PA503 Same-speed signal detection width 0 ~ 100 1r/min 10 N
PA504 Offset pulse overflow level 1 ~ 32767 256 reference unit 1024 N
PA505 Waiting time of servo ON 0 ~ 2000 ms 0 N
PA506 Brake command - delay time of
0 ~ 500 10ms 0 N
servo OFF
PA507 Level for output speed of brake
0 ~ 6000 1r/min 100 N
command
138
K2 Series AC Servo Driver
Parame Power
Name Setting range Setting unit Factory setting Remarks
ter No. reboot
PA508 Brake command wait time when
10 ~ 100 10ms 50 N
servo is OFF
PA509 Input signal selection 1 —— —— 4321 Y
Bit 3 Bit 2 Bit 1 Bit 0
H
/S-ON signal distribution
0 Set signal fixed to be "inactive"
1 Active when IN1 (CN2-14) input signal is ON
2 Active when IN2 (CN2-15) input signal is ON
3 Active when IN3 (CN2-16) input signal is ON
4 Active when IN4 (CN2-17) input signal is ON
5 Active when IN5 (CN2-39) input signal is ON
6 Active when IN6 (CN2-40) input signal is ON
7 Active when IN7 (CN2-41) input signal is ON
8 Active when IN8 (CN2-42) input signal is ON
9 Set signal fixed to be "active"
N-OT signal distribution (negative drive prohibited when input signal is OFF)
0 Set signal fixed to be "negative rotation side drive prohibited"
1 Active when IN1 (CN2-14) input signal is ON
2 Active when IN2 (CN2-15) input signal is ON
3 Active when IN3 (CN2-16) input signal is ON
4 Active when IN4 (CN2-17) input signal is ON
5 Active when IN5 (CN2-39) input signal is ON
6 Active when IN6 (CN2-40) input signal is ON
7 Active when IN7 (CN2-41) input signal is ON
8 Active when IN8 (CN2-42) input signal is ON
9 Set signal fixed to be "negative rotation side drive allowed"
139
K2 Series AC Servo Driver
Parame Power
Name Setting range Setting unit Factory setting Remarks
ter No. reboot
PA510 Input signal selection 2 —— —— 8765 Y
Bit 3 Bit 2 Bit 1 Bit 0
H
/ALM-RST signal distribution (Clear alarm when turning from OFF to ON)
0 Set signal fixed to be "OFF"
1 Active when IN1 (CN2-14) input signal is ON
2 Active when IN2 (CN2-15) input signal is ON
3 Active when IN3 (CN2-16) input signal is ON
4 Active when IN4 (CN2-17) input signal is ON
5 Active when IN5 (CN2-39) input signal is ON
6 Active when IN6 (CN2-40) input signal is ON
7 Active when IN7 (CN2-41) input signal is ON
8 Active when IN8 (CN2-42) input signal is ON
9 Set signal fixed to be "ON"
H
/G-SEL signal distribution
0-9 Same with /S-ON signal conversion
H
/HOME-REF
0-9 Same with /S-ON signal conversion
/POS-START
0-9 Same with /S-ON signal conversion
/POS-STEP
0-9 Same with /S-ON signal conversion
/POS-START-HOME
0-9 Same with /S-ON signal conversion
140
K2 Series AC Servo Driver
H
Servo alarm signal distribution (ALM)
0 Inactive (not using the signal)
1 Output such signal via OUT1 (CN2-7 and CN2-8)
2 Output such signal via OUT2 (CN2-9 and CN2-10)
3 Output such signal via OUT3 (CN2-11 and CN2-12)
4 Output such signal via OUT4 (CN2-32 and CN2-33)
5 Output such signal via OUT5 (CN2-34 and CN2-35)
6 Output such signal via OUT6 (CN2-36 and CN2-37)
H
Torque limit output signal distribution (/CLT)
0-6 Same with ALM signal conversion
Reserved
141
K2 Series AC Servo Driver
H
Current data set number bit 0 signal distribution when internal position control
is in place (/InPosNum0)
0-6 Ditto
Current data set number bit 1 signal distribution when internal position control
is in place (/InPosNum1)
0-6 Ditto
Current data set number bit 2 signal distribution when internal position control
is in place (/InPosNum2)
0-6 Ditto
Current data set number bit 3 signal distribution when internal position control
is in place (/InPosNum3)
0-6 Ditto
PA516 Reserved —— —— —— N
PA517 Input port filter time constant 0 ~ 1000 0.1ms 1 N
PA518 Alarm input filter time constant 0~3 0.1ms 1 N
PA519 Active input port signal level
—— —— 0000 N
selection 1
Bit 3 Bit 2 Bit 1 Bit 0
H
CN3-14 active input level selection
0 Active when input signal is ON (L level)
1 Active when input signal is OFF (H level)
H
CN3-39 active input level selection
0-1 Same with CN2-14 input level selection
142
K2 Series AC Servo Driver
H
OUT1 (CN2-7 and CN2-8) output reverse select
0 Does not inverse
1 Inverse
H
OUT5 (CN2-34 and CN2-35) output reverse select
0-1 Ditto
Reserved
PA600 RS-485 communication parameter
—— —— 0151 Y
selection switch
Bit 3 Bit 2 Bit 1 Bit 0
H
Communication baud rate select
0 4800 bps
1 9600 bps
2 19200 bps
3 38400 bps
4 57600 bps
Reversed
Reversed
143
K2 Series AC Servo Driver
H
Data set step change condition 1 type
0 No condition
1 Delay
2 Pulse edge of signal input (/POS-STEP)
3 Level of signal input (/POS-STEP)
144
K2 Series AC Servo Driver
H
Data set step change condition 1 type
0 No condition
1 Delay
2 Pulse edge of signal input (/POS-STEP)
3 Level of signal input (/POS-STEP)
145
K2 Series AC Servo Driver
146
K2 Series AC Servo Driver
H
Data set step change condition 1 type
0 No condition
1 Delay
2 Pulse edge of signal input (/POS-STEP)
3 Level of signal input (/POS-STEP)
147
K2 Series AC Servo Driver
H
Data set step change condition 1 type
0 No condition
1 Delay
2 Pulse edge of signal input (/POS-STEP)
3 Level of signal input (/POS-STEP)
148
K2 Series AC Servo Driver
H
Data set step change condition 1 type
0 No condition
1 Delay
2 Pulse edge of signal input (/POS-STEP)
3 Level of signal input (/POS-STEP)
149
K2 Series AC Servo Driver
H
Data set step change condition 1 type
0 No condition
1 Delay
2 Pulse edge of signal input (/POS-STEP)
3 Level of signal input (/POS-STEP)
150
K2 Series AC Servo Driver
H
Data set step change condition 1 type
0 No condition
1 Delay
2 Pulse edge of signal input (/POS-STEP)
3 Level of signal input (/POS-STEP)
151
K2 Series AC Servo Driver
152
K2 Series AC Servo Driver
H
Data set step change condition 1 type
0 No condition
1 Delay
2 Pulse edge of signal input (/POS-STEP)
3 Level of signal input (/POS-STEP)
153
K2 Series AC Servo Driver
H
Data set step change condition 1 type
0 No condition
1 Delay
2 Pulse edge of signal input (/POS-STEP)
3 Level of signal input (/POS-STEP)
154
K2 Series AC Servo Driver
H
Data set step change condition 1 type
0 No condition
1 Delay
2 Pulse edge of signal input (/POS-STEP)
3 Level of signal input (/POS-STEP)
155
K2 Series AC Servo Driver
H
Data set step change condition 1 type
0 No condition
1 Delay
2 Pulse edge of signal input (/POS-STEP)
3 Level of signal input (/POS-STEP)
156
K2 Series AC Servo Driver
H
Data set step change condition 1 type
0 No condition
1 Delay
2 Pulse edge of signal input (/POS-STEP)
3 Level of signal input (/POS-STEP)
157
K2 Series AC Servo Driver
H
Data set step change condition 1 type
0 No condition
1 Delay
2 Pulse edge of signal input (/POS-STEP)
3 Level of signal input (/POS-STEP)
158
K2 Series AC Servo Driver
159
K2 Series AC Servo Driver
H
Data set step change condition 1 type
0 No condition
1 Delay
2 Pulse edge of signal input (/POS-STEP)
3 Level of signal input (/POS-STEP)
160
K2 Series AC Servo Driver
H
Data set step change condition 1 type
0 No condition
1 Delay
2 Pulse edge of signal input (/POS-STEP)
3 Level of signal input (/POS-STEP)
161
K2 Series AC Servo Driver
H
Zero returning method setting
0 DS402 METHOD 35 (set current position as zero point)
DS402 METHOD 1 (for on-off operation of seeking for NOT switch in the
1
reverse direction, C pulse is required)
DS402 METHOD 2 (for on-off operation of seeking for POT switch in the
2
forward direction, C pulse is required)
DS402 METHOD 3 (for on-off operation of seeking for reference point switch in
3
the forward direction, C pulse is required)
DS402 METHOD 4 (for on-off operation of seeking for reference point switch in
4
the forward direction, C pulse is required)
DS402 METHOD 5 (for on-off operation of seeking for reference point switch in
5
the reverse direction, C pulse is required)
DS402 METHOD 6 (for on-off operation of seeking for reference point switch in
6
PA770 the reverse direction, C pulse is required)
DS402 METHOD 17 (for on-off operation of seeking for NOT switch in the
7
reverse direction, C pulse is not required)
DS402 METHOD 18 (for on-off operation of seeking for POT switch in the
8
forward direction, C pulse is not required)
DS402 METHOD 19 (for on-off operation of seeking for reference point switch
9
in the forward direction, C pulse is not required)
DS402 METHOD 20 (for on-off operation of seeking for reference point switch
10
in the forward direction, C pulse is not required)
DS402 METHOD 21 (for on-off operation of seeking for reference point switch
11
in the reverse direction, C pulse is not required)
DS402 METHOD 22 (for on-off operation of seeking for reference point switch
12
in the reverse direction, C pulse is not required)
Reserved
Reserved
162
K2 Series AC Servo Driver
163
K2 Series AC Servo Driver
A02 H Encoder PU, PV, PW disconnection Encoder disconnection or cable welding problem. Clear
A04 H A/D switch channel abnormal A/D switch channel abnormal Clear
A05 H PU, PV, PW false code PU, PV, PW signals are all high or low Clear
A06 H PU, PV, PW phases incorrect PU, PV, PW signals are all high or low Clear
A15 H Deviation counter overflow Internal position deviation counter overflow Clear
Position deviation is overlarge Position deviation pulse exceeds the set value of
A16 H Clear
parameter PA504.
A22 H Motor model is incorrect Servo drive parameters do not match with those of motor Clear
Servo drive does not match with Servo drive does not match with motor
A23 H Clear
motor
Bus encoder battery alarm 1 Battery voltage is lower than 2.5 V, multi-coil
A27 H Clear
information is lost
Bus encoder battery alarm 2 Battery voltage is lower than 3.1 V, battery voltage is
A28 H Clear
relatively low
Momentary outage alarm. There is outage of over one power cycle under AC
A33 H Clear
current.
Bus encoder communication is Servo drive and encoder cannot realize communication.
A40 H Clear
abnormal
A41 H Bus encoder overspeed When power is ON, encoder rotates at high speed Clear
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K2 Series AC Servo Driver
A43 H Bus encoder counting error Encoder damage or encoder decoding circuit damage Clear
Check error in bus encoder control Encoder signal is interrupted or encoder decoding circuit
A44 H Clear
field damage
Check error in bus encoder Encoder signal is interrupted or encoder decoding circuit
A45 H Clear
communication data damage
Stop bit error in bus encoder status Encoder signal is interrupted or encoder decoding circuit
A46 H Clear
field damage
Stop bit error in bus encoder SFOME Encoder signal is interrupted or encoder decoding circuit
A47 H Clear
damage
A48 H Bus encoder data are not initialized Bus encoder SFOME data are null Clear
A49 H Sum check error in bus encoder data Sum check in bus encoder EEPROM data is abnormal Clear
MODBUS communication timeout Drive fails to accept data normally at the set time in
A60 H Clear
PA602
CANopen master station heartbeat Drive fails to accept master station heartbeat massage
A61 H Clear
timeout normally at the set time
A70 H Drive overheat alarm Drive internal IPM module temperature is too high Clear
Software does not match with Parameter is wrongly set or software does not match
A90 H No
hardware with hardware
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K2 Series AC Servo Driver
1 After energizing, gently press M function key to switch to auxiliary function mode. M
2 Gently press “UP” key for four times and set FA004.
5 Import password 26753 and set password at each bit with Shift key.
Gently press M function key for several times to switch to A axis parameter setting
8 M
mode.
9 Gently press “UP” key for six times and set FA006.
Press SET key to display current PA000 data. The decimal point in bit 0 currently
displayed flickers. Set motor manufacturer and encoder type with Shift key and "UP"
key.
Bit 3 Bit 2 Bit 1 Bit 0
H
Set encoder type
10 0: non wire-saving encoder
1: TAMAGAWA wire-saving encoder
Set motor manufacturer
0: H Series Motor
2: M Series Motor
Reserved
Reserved
Modify the value according to appendix (motor adaption table) and set value at each
14
bit with Shift key.
Note:
After setting motor model code, it is required to turn off and reboot servo drive to make modified parameters
effective.
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K2 Series AC Servo Driver
Note: Before selecting motor model, please set motor manufacturer and encoder type first which can
both be set via PA006.
1: M Series Motor
If the motor is M Series Motor, refer to PA006 setting below:
Bit 3 Bit 2 Bit 1 Bit 0
H 0 0 2
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K2 Series AC Servo Driver
130ST-M10030 10 3000 3 40
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K2 Series AC Servo Driver
2. H Series Motor
If the motor is H Series Motor, refer to PA006 setting below:
Bit 3 Bit 2 Bit 1 Bit 0
H 0 0 0
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