Data-Driven Models For Predicting Compressive Strength of 3d-Printed Fiber-Reinforced Concrete Using Interpretable Machine Learning Algorithms
Data-Driven Models For Predicting Compressive Strength of 3d-Printed Fiber-Reinforced Concrete Using Interpretable Machine Learning Algorithms
PII: S2214-5095(24)01086-6
DOI: https://doi.org/10.1016/j.cscm.2024.e03935
Reference: CSCM3935
Muhammad Arif1, Faizullah Jan2,*, Aïssa Rezzoug3,*, Muhammad Ali Afridi4, Muhammad
Luqman1, Waseem Akhtar Khan4, Marcin Kujawa2, Hisham Alabduljabbar5, Majid Khan6,*
1
Department of Civil Engineering, University of Engineering and Technology, Peshawar,
25120, Pakistan
2
Gdańsk University of Technology, Faculty of Civil and Environmental Engineering, Poland
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Imam Mohammad Ibn Saud Islamic University (IMSIU), Riyadh, Saudi Arabia
4
Department of Civil Engineering, University of Louisiana at Lafayette, Lafayette, LA, 70503,
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USA
5
Department of Civil Engineering, College of Engineering in Al-Kharj, Prince Sattam Bin
Abdulaziz University, Al-Kharj 11942, Saudi Arabia
6
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Department of Civil Engineering, Southern Illinois University Edwardsville, Edwardsville,
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IL, 62026, USA
*
Corresponding author: [email protected] (F.J), [email protected] (A.R),
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[email protected] (M.K)
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Abstract: 3D printing technology is growing swiftly in the construction sector due to its
numerous benefits, such as intricate designs, quicker construction, waste reduction,
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environmental friendliness, cost savings, and enhanced safety. Nevertheless, optimizing the
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concrete mix for 3D printing is a challenging task due to the numerous factors involved,
requiring extensive experimentation. Therefore, this study used three machine learning
techniques, including Gene Expression Programming (GEP), Multi-Expression Programming
(MEP), and Decision Tree (DT), to forecast the compressive strength of 3D printed fiber-
reinforced concrete (3DP-FRC). The dataset comprises 299 data points with sixteen variables
gathered from experimental research studies. For training the model, 70% of the dataset was
used, while the remaining 30% was reserved for model testing. Several statistical metrics were
utilized to evaluate the accuracy and applicability of the models. In addition, SHapley Additive
exPlanations (SHAP), partial dependence plots, and individual conditional expectations
approach were employed for the interpretability of the models. The proposed GEP, MEP, and
DT models indicated enhanced efficacy, exhibiting correlation coefficient (R) scores of 0.996,
0.987, and 0.990, with mean absolute errors (MAE) of 1.029, 4.832, and 2.513, respectively.
Overall, the established GEP model demonstrated exceptional performance compared to MEP
and DT, showcasing high prediction precision in assessing the strength of 3DP-FRC. Moreover,
a simple empirical formulation has been devised using GEP to predict the compressive strength,
offering a simplified and efficient approach for predicting 3DP-FRC strength. The SHAP
approach identified water, silica fume, fiber diameter, curing age, and loading directions as
leading controlling parameters in predicting strength of 3DP-FRC. In summary, the proposed
models can potentially minimize both the computational workload and the need for
experimental trials in formulating the mixed design of 3D-printed concrete.
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Keywords: Machine learning; 3D-printed fiber reinforced concrete; model interpretability,
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compressive strength
1. Introduction -p
Since the turn of the millennium, Additive Manufacturing (AM) has evolved alongside
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digitization, technological advancements, and modernization [1]. This groundbreaking
development has encouraged automated techniques, notably in the Construction Industry (CI),
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where extrusion-based 3D has become prevalent. Current challenges, including the lack of
trained labor, resource exhaustion, and protection concerns, have hindered the progress of the
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printing (3DP) technology gives construction researchers and engineers a unique perspective
by stacking printed material planes to form a 3D design model. This technique seeks to
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substantially diminish solid waste creation in the CI, bringing cost savings and reducing skilled
labor needs [4]. Recent research demonstrates that 3DP technology in the construction sector
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has the potential to reduce 30–60% of waste, 50–80% of the workforce, and 50–70% of
production time; thus, applications of 3D-printed concrete in civil engineering are modern
fundamentals and consequently, construction automation is inevitable to be one of the dominant
trends in the foreseeable future of CI [5].
AM technology enables the creation of distinctive architectural elements or large-scale building
components using a layer-by-layer method, eliminating the need for formwork. Furthermore,
various 3D printing concrete methods have been developed to integrate AM standards into
concrete production [5], [6]. Two classes divide these technologies into powder-based
(Emerging Objects, D-shape technique) and extrusion-based (Contour Crafting (CC), Concrete
Printing, CONPrint3D) groups [7], [8], [9], [10]. Other novel techniques recently presented are
rock printing, Fused Deposition Modeling (FDM), and MultiJet fusion [11], [12]. However,
only for concrete and earthen architecture, this approach's potential to create large-scale
structures without formworks [13] has proven essential to the design process regardless of the
productivity drop since it saves money and material (Fig. 1).
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mechanical characteristics [9], [15], [16], [17], [18], [19] and workability [1], [20], [21], [22],
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[23], [24], [25], [26] of 3D-printed concrete, as well as the relationships between them [27].
Additionally, it was not possible to determine the ideal mix percentage and a technique for
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assessing the printability of 3DPC [28]. Researchers investigated a wide range of constituents,
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including mineral powders [25] and geopolymer-based materials [16], [18], [29], to produce
the most effective 3DPC and conventional cement-based materials.
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The construction industry acknowledges the potential of 3DPC, but conventional concrete is
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prone to brittle failure and requires reinforcement to fulfill essential construction criteria such
as elasticity, creep, and durability [30], [36], [37], [38]. Furthermore, 3DPC exhibits less
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strength than regular cast concrete due to factors such as the lack of reinforcing, mix
compaction, and concerns with uniformity as it achieved layer upon layer [39]. As a result,
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structural components produced with 3DPC may perform less than those made using traditional
techniques. Hence, it is essential to strengthen the 3DPC, and enhancement in material
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attributes is required to fulfill the performance criteria [40]. 3DP technology can provide an
innovative way to reinforce concrete by printing steel reinforcement or steel tubes[41].
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Nevertheless, associated with fiber-reinforced 3D printed concrete, this technique is still in the
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glass[4], basalt [4], [44], polyethylene (PE) [45], polypropylene (PP) [46], polyvinyl alcohol
(PVA) [47], and steel fibers [48] are among them. However, there is a pressing requirement for
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fiber-reinforced cement-based materials to expand the use of 3DP concrete in creating high-
performance structures[49], [50].
Both the curing age and curing method affect the strength of 3DP-FRC. The strength of
composite 3DP-FRC is enhanced using curing-based active and passive techniques, which
lowers the nano deformation cracks [57]. Passive techniques include using a well-suited
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mixture of materials, including anti-shrink fibers like glass, polypropylene, polyethylene,
basalt, or steel[57]. This method may also use interior curing techniques, such as the addition
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of shrinkage-reducing agents (SRA) or utilizing fine aggregates soaked in water[58], [59].
However, active approaches reduce water evaporation from the material's surface. Some of
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these methods are moistening the concrete, using anti-evaporation chemicals (membrane
waterproofing) or foil, and protecting it from direct sunlight and wind [60]. The diameter of
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fibers also positively affects the flexure capacity of 3DFRC in contrast to fiber length, which
sometimes renders the CS. It gives researchers the idea of using an appropriate aspect ratio of
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fibers relative to nozzle diameter instead of using any single geometrical fiber property[61].
[62] investigated the effect of water content on 3D printed graphene concrete with water-binder
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ratio variation from 0.25-0.5. The pore spheroid of 3DPFC increases with the same concrete
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compressive strength (CS) as a significant property. The highest CS of any 3DP-FRC, reaching
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159 MPa, is shown by 3DP steel fiber reinforced concrete[48]. The anisotropic characteristics
of 3DPFRC with fiber amount changes up to 1% identified material anisotropy for loading
orientations of 90o, 45o, and 0o relative to the printing direction [39]. As more material is cast
longitudinally during printing, the compressive strength in the printing direction is always the
highest. Singh et al. [39] examined the anisotropic properties of 3DPFRC with fiber quantity
changes up to 1% and found CS decreased by 3-14% at 0o compared to 45o and 12-26% at 90o.
The compressive strength of molded specimens reinforced with PE fibers was lower than that
of printed mixtures[64]. Adding 1% glass fibers to the printed mixtures resulted in a notable
108% increase in strength [65]. With more fibers, achieving the desired porosity of bulk
slurry[66] composite from fiber orientation and winding can reduce strength[67]. PVA fibers
reduced compressive strength by 1.5%, like glass and basalt fibers [55]. The horizontally
reinforced specimen often breaks along the soft surface during axial compression, exposing the
horizontal reinforcement. With increases of up to 2% in volume fraction, including 3DPC with
steel fiber significantly enhanced CS and FS compared to conventional cast specimens [48].
These results demonstrate that enhancing the 3D concrete mixture with a suitable dosage of
fibers greatly boosts CS, particularly with steel fibers; it shows remarkable efficiency [48],
[68].
The primary variables affecting the CS of 3DP-FRC are intrinsic and extrinsic. Intrinsic factors
include the mix percentage, raw materials, kind, quantity, and geometrical characteristics of
the fiber, while experimental extrinsic factors include the curing age and loading direction. It
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has been noted that there is currently no universally accepted standard, criteria, or procedure
in this field. This lack is seen as a challenge, as it adds complexity to the process of identifying
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the optimal mix design for enhancing the properties of 3DP-FRC. In addition, investigating the
complex relationship between the input features and the mechanical performance of 3DP-FRC
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using experimental tests is expensive and time-consuming. One possible solution is using data-
driven techniques, for example, machine learning (ML) algorithms, to forecast the mechanical
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performance of 3DP-FRC with specified parameters.
To estimate the mechanical characteristics of various fiber-reinforced concrete (FRC) and other
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cementitious products, such as PVA-FRC [69], [70], PP-FRC [71], PE-FRC [72], basalt FRC
[44], [73], steel FRC [74], FRP-CBS [75], FRP-RC [76], HFR-SCC [77], SRFC [78], SFRC-
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SWS [79], SRER [80] researchers built a variety of machine learning (ML) models, listed in
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Table 1. The ML models were also extensively used to address diverse technological
challenges; some are very reliable. For instance, Light Gradient Boosting Machine
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concrete. According to [82], CatBoost demonstrated greater accuracy than XGBoost [83],
Support Vector Machine (SVM), and LighGBM in forecasting the strength of concrete-filled
axial steel tubular columns.
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UHPC XGBoost 372 0.9 [73]
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In cementitious materials research, ML methods have been widely used to predict properties.
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However, there is a noticeable absence in the current literature regarding the wide utilization
of various ML models to evaluate the CS of 3DP-FRC. Limited research studies in the current
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literature concentrate on forecasting the CS of 3DP-FRC using various ML models. Certain
studies have been used to forecast the strength of 3DP-FRC utilizing ML methods which are
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opaque and cannot yield an empirical equation which is crucial in easy practical engineering
applications of ML. Yet a notable gap persists wherein empirical formulations for the CS of
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3DP-FRC remain unexplored. To fill this gap, this work utilizes the transparent evolutionary
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algorithms GEP and MEP to provide a mathematical formulation for the CS of 3DP-FRC. The
primary objectives of the research are as follows: (1) to construct predictive models for the
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compressive strength of 3DP-FRC using DT, GEP, and MEP, (2) to formulate an empirical
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equation for the CS of 3DP-FRC using GEP, and (3) to employ SHAP, ICE, and PDP methods
for interpretability to gain insights into the fundamental reason behind the ML predictions.
2. Research methodology
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orientation, 2 for Y direction, and 3 for Z direction.
Table 2 presents an overview of the statistical description of the input and output parameters
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of 3DP-FRC. Statistical indicators such as mean, standard deviation, minimum, maximum,
kurtosis, and skewness are included to facilitate the understanding of the data. The variables
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exhibit skewness and kurtosis values within the recommended ranges of ±3 and ±10,
respectively. Furthermore, it is essential to mention that SF has the highest positive correlation
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(+0.94) with compressive strength among all the input parameters with CS, as shown in Fig. 2.
Next, the FD with a correlation coefficient of +0.49, SP, and GS with a correlation coefficient
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of +0.48, and curing age with a correlation coefficient of +0.43. In contrast, the correlation
between the (W/B) and CS is strongly inverse and significant (r = -0.84), closely followed by
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OPC Kg/m3 579.84 228.33 285.30 1112.30 -0.38 0.81 3.53 Input
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experiments, restrictions in data processing skills, or excessive observational data. This results
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in less reliable projections, hence lowering their degree of precision. In such cases, the
algorithm struggles to distinguish each predictor's influence, resulting in inconsistent model
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output predictions [88]. One technique to discover multicollinearity in data is to examine
pairwise correlations using a correlation matrix. A Pearson's correlation (r) heat map (Fig. 2)
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shows a correlation among the model variables. Generally, an r-value greater than 0.8 indicates
a risk of multicollinearity. It is evident that there is no risk of multicollinearity since the r-value
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between the majority of the input variables is less than 0.8. However, Pearson’s correlation
technique has limitations [89] since significant correlations between predictors may not always
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indicate multicollinearity since these ideas are separate [90], [91]. Therefore, researchers
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widely use the VIF (Variance Inflation Factor)[92]. Relative to an ideal design with
uncorrelated (orthogonal) x-variables, the VIFk of the regression coefficient rk measures how
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much the variance of rk rises due to collinearity. That is to say, it quantifies the extent to which
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collinearity 'inflates' the variance of the regression coefficient. The value of the kth diagonal
element in the inverse correlation matrix of the variables is denoted by the VIF [93], which the
following Eq.(1) Error! Reference source not found. can express.
-1
VIFk =(1- Rk2 ) (1)
The coefficient of determination (Rk2) for the xk regression on each of the remaining regressors
is shown. The VIFk ranges from 1 (which represents noncorrelated coefficients from orthogonal
designs) to infinity (which, when Rk = 1, represents perfect correlation). It is suggested that the
connection was impacted by collinearity when a variable had a VIFk > 1. A VIFk >10 indicates
a strong correlation (collinearity) between the variables, while there is no set cutoff. Due to the
significant reduction in the standard error of the regression coefficient, often caused by strong
correlations in the data, the regression coefficient is calculated with considerable uncertainty.
The VIF and correlation values falling below the designated limit demonstrate that there is little
chance of multicollinearity in the dataset that was gathered as presented in Table 3 and Fig. 2.
Table 3. VIF analysis of the dataset
Variab OP HPM L A W/ C
S FA GS SF W VF DF SP LF FT
les C C D R B A
VIF 3.5 1.9 2.7 1.3 4.6 6.5 3.5 1.0 1.6 1.5 5.8 5.3 2.5 1.4 2.5
1.64
value 5 2 4 2 5 3 4 1 3 4 6 2 4 5 4
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One popular ML approach that can apply to both regression and classification problems is
decision trees [94]. The DT simplifies data analysis and insight extraction by breaking it down
into smaller data subsets. DT is used in ML because it can manually duplicate operational
decisions, similar to flowcharts. DT machine learning is a flexible method that utilizes input
data to produce decisions or predictions using a tree-like structure. Communicating model
output to humans is a major machine-learning challenge. Machine learning optimizes tasks
without human input, making model output descriptions difficult. A decision tree structure
simplifies model decision-making logic since each decision branch is visible. To build a
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decision tree, the dataset should consist of subsets that are more homogeneous about the goal
variable. The classification and regression tree method (CART) builds decision trees
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representing all possible responses to a decision or issue under established parameters. The
term "decision tree" makes sense since it is structured similarly to a tree, with branches growing
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outward from a root node as the tree matures[95]. The dataset is divided into discrete segments
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by the DT, and at each division, the decision tree evaluates the variation between the actual and
predicted values. The process is repeated when errors occur in the calculation of each partition
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feature, which results in the lowest fitness function being determined as the dividing point.
DT starts with a root node and expands on successive branches to construct a structure. A DT's
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design has each inner node acting as a decision point determined by a particular characteristic,
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and each terminal node denotes a predicted value [96]. The decision tree may not always
provide a straightforward option. Instead, it may provide data scientists with options to make
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good decisions. Fig. 3 shows the flowchart of the DT. A decision tree generates rules that result
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in conclusions using its branches, where a leaf node represents a particular result [97] In this
architecture, two main types of distinguishable nodes are the decision node, which has branches
that facilitate different options, and the leaf node, which does not have branches and contains
the ultimate decision.
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Fig. 3. Schematic Illustration of Decision Tree
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3.1.2. Gene expression programming (GEP)
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GEP was developed by Candida Ferreira [98] and is an adaption of Genetic Programming
(GA), which is based on creating computer programs that employ gene combination and
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modification to solve complicated problems. Using recombination or mutation, GEP chooses,
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multiplies, and integrates genetic variation from a population of models and solutions
according to suitableness. The primary distinction between the three algorithms, however,
varies according to the kinds of people, models, or solutions, as applicable. This soft computing
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technique is vital in engineering because it thrives when other models fail or have limited
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capacities. Encoded in linear chromosomes of constant length, GEP is a vast genotyping system
made up of expression trees of various sizes and shapes. GP individuals are non-linear entities
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of different sizes and forms, GA individuals are symbolic strings of fixed chromosomes, and
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GEP individuals encrypt in GPs. GEP is an evolutionary algorithm based on genotype and
phenotype that builds large tree-like computer programs that resemble real species by changing
in size, shape, and composition. GEP's genes/tree system can explore all solution space routes
with increasing degrees of hierarchy, much like life's DNA system does. GEP involves the
Expression Tree (ET) displayed in Fig. 5 and chromosomes (Fig. 4), which are phenotype and
genotype, respectively.
Fig. 4. Expression Tree of Chromosome
Because of its versatility, GEP use is prevalent in various problem fields, including pattern
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recognition, symbolic regression, and mathematical optimization [90], [99]. Compared to other
GAs, GEP notably shows faster convergence [98], [100] with better interpretable results from
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its chromosomal-level genetic activities [101]. Fig.6 depicts the ET of the GEP chromosome
tree with LISP language for crossover and mutation.
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Fig. 6 schematically shows the major phases of GEP modeling. The flowchart indicates that
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GEP modeling starts by randomly generating chromosomes for predefined quantities, which
adhere to the Karva language (a language that demonstrates symbols) for introducing the
chromosomes. Onward, these chromosomes transform, and their effectiveness is evaluated
under predetermined fitness conditions [91], [102]. Then, some chromosomes carry
procreation, and their effectiveness is modified, giving rise to breeding with novel traits. After
that, these posterities experience a similar genetic expression cycle. This iterative procedure
repeats several times until it reaches a workable solution.
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To effectively use GEP for problem-solving, it is necessary to define five key components: the
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function set, terminal set (comprising variables for input and constants), suitability function,
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GEP control parameters (such as population density and crossover), and termination rules. The
initial population is dependent on the function and terminal parameters. A typical chromosome
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has a head and tail, but Heads have functions or terminal symbols, whereas tails have just
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terminal symbols. ETs of varying sizes show chromosomes whose language understanding
needs gene language sequence or organization. Functions (+, −, /, *) connect multiple genes on
a chromosome to form complex ETs. The fitness function assesses population performance by
and maximum generation number. Iteration termination or overfitting selects increasing ETs.
When the population reaches the maximum number of generations, the software pauses. If not,
it continues via reproduction, crossover, and mutation to create new populations until the
optimum standards are met or the computer finds an ideal solution.
3.1.3. Multi-expression programming (MEP)
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The MEP evaluation process involves creating a random chromosome population, using a
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binary competition process to select two parents and rearrange them according to crossover
likelihood. After that, the two offspring born from the combination of the chosen parents are
altered to replace the weaker member with the strongest. The iterative process continues until
convergence is attained [103], [104]. The genes in MEP encode functions or terminals whose
indices are always lower than the chromosomal location of the gene. Each gene in the
population is decoded by classical MEPs, which then assign a fitness value depending on how
well the gene resolves the problem during selection. Next, the most optimal chromosomal
fitness assignment solution is chosen.
Fig. 8. MEP Algorithm Architecture
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3.2. Research strategy
The workflow of the strategy employed in this study includes data collecting, preprocessing,
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building ML models, and choosing and interpreting those models. The data collection phase
concentrates on variable selection that affects the CS of 3DP-FRC. These variables include raw
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ingredients, mix proportions, fiber characteristics, and loading directions. Data preparation
includes handling missing values, eliminating duplicate values, and standardizing the data to
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provide consistent feature scales and reduce model bias. To simplify the evaluation of the
model, the dataset partitions into a training set, which constitutes 70% of the data, and a testing
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set, which makes up the remaining 30%. The DT model and SHAP are implemented using
Python's sci-kit-learn package (version 0.23.2) for implementation. Pandas (version 1.1.3) and
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NumPy (version 1.19.2) are relevant libraries. Then, SHAP analysis interprets these ML
models, clarifying each input variable's relative impact on the output objectives. In addition,
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GeneXpro tool 5.0 was used for GEP modeling, while MEPX 2023.3.18 was employed for
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MEP modeling.
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Set of functions +, -, *, /, exp, x2, x3, 3Rt
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Genetic Operations
Mutation 0.0013
IS transportation rate
Inverse rate
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Permutation 0.0054
Random cloning 0.0010
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Dc Mutation 0.0020
RNC mutation 0.0020
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Carefully examining different MEP setup settings is necessary to develop a robust model in the
context of MEP modeling. These produced settings are recommended by several trial runs since
the number of programs developed is dependent on a critical population size parameter [105].
A larger population size might result in a complicated yet accurate model even if convergence
takes more time. However, overfitting the model may occur when population size exceeds a
particular range [91].Table 5 lists the selected setup variables for the current development of
the MEP model. Basic operations in the model include *, /, -, and +. Before the procedure
finishes, the generation quantity determines the model's intended level of accuracy. Several
generations of algorithms have helped produce a simulation model with few flaws. The current
approach trailed various combinations of parameters to find the best model and developed the
one with the lowest error values. A central problem in ML modeling is overfitting, which is the
situation when the model performs well on the original data but poorly on newly acquired data.
It is advisable to assess the model's performance on untested data to solve this problem and
understand its generalization abilities [106], [107]. To address the problem of overfitting, two
groups divide the data, with 70% for training and 30% for testing. An independent testing set
not utilized in the model's creation evaluates the algorithm's performance. The MEPX version
2023.4.14. software program implemented the MEP model development procedure.
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Parameter Setting
No of subpopulations 100
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Subpopulation size 150
Tournament size 2
Code length
Crossover probability
50
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Functions probability 0.5
Variables probability 0.5
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Eq.(2)-(6) represent several statistical measures, including R, MAE, RMSE, a10, and a20
indexes used to evaluate ML models' precision and effectiveness. These statistical metrics are
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frequently used in machine learning to measure error and accuracy [108]. Increased model
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∑n (ei-mi)2 (2)
RMSE =√ i=1
n
∑ni=1 |ei-mi|
MAE = (3)
n
∑ni=1 ̅ )(mi-mi
(ei-ei ̅̅̅)
R=
(4)
̅ )2 ∑ni=1 (mi-mi
√∑ni=1 (ei-ei ̅̅̅)2
m10
a10 index = (5)
n
m20
a20 index = (6)
n
In this case, "n" denotes the number of data points, "ei" denotes the original value, and "mi" is
the predicted value. Furthermore, the e𝑖
̅ and mi represent the average of the actual and predicted
results, respectively. A higher correlation coefficient (R) value shows the correctness of the
mode, which calculates the relationship between real and model data [109]. An R-value above
0.8 shows a significant association, which indicates a high relationship between the estimated
and experimental values [110], [111]. The R by itself is insufficient to evaluate the model's
overall effectiveness. Therefore, MAE and RMSE were also used for determining the model
efficacy. It is necessary to decrease estimates with significant errors when the RMSE value is
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more prominent. In contrast, MAE regularly produces lower results than RMSE and gives
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substantial mistakes comparatively less weight.
feature engineering, model selection, and understanding model biases, making it a valuable
tool in both research and applied settings. Tree SHAP, Kernel SHAP, and Deep SHAP are
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techniques that can calculate SHAP values. For individual estimations, these values guarantee
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between the positive and negative contributions of each input attribute, in contrast to other ML
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feature significance measures. Moreover, every data point may be linked to its own SHAP
value, allowing local and global interpretation of the model. Several experts in the scientific
community have presented more detailed explanations of SHAP [112], [113]. The SHAP
mapping function is illustrated in Fig. 9.
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Fig. 9. SHAP attributes
In addition to SHAP, PDP, and ICE methods are also employed for enhanced model
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interpretation. PDP plots display the average impact of a single feature on the model's output
while controlling for other variables. It reveals whether the relationship is linear, nonlinear, or
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exhibits interactions with other variables. Similarly, ICE plots show predicted outcomes for
individual data points as the feature of interest changes, holding other features constant. ICE
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plots allow examination of how the model's predictions vary across different instances,
capturing any heterogeneity or nonlinearity in the relationship between the feature and the
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predicted outcomes.
The GeneXpro tool generated Expression Trees (ETs) for the suggested GEP model, as shown
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in Fig. 10. Next, an empirical expression is established to estimate the strength of the 3DP-
FRC by decoding GEP-generated ETs. This expression includes mathematical functions like
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exp, x2, x3, and 3Rt and fundamental arithmetic operations like addition, subtraction, and
multiplication. In GEP modeling, multiplication served as the linking function.
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The results of the GEP approach using CS as an ET are shown in Fig. 10. Within the ETs,
variables are represented by terminals, while mathematical operators (such as −,+, ÷, and x)
are represented by nodes. The ETs are translated by the system. The empirical expression for
predicting the strength of 3DP-FRC is developed by decoding the ETs of the GEP model to
CC+ code, which is then simplified. Furthermore, the proposed expression is explained by 10,
500, and 4 genes, respectively, in relation to head size and chromosome count. A simplified
formulation, as given in Eq. (7), is intended to provide a reliable prediction of the strength of
3DP-FRC.
CS = X+Y+Z (7)
Where;
(W/B+(2.49583305077535+((Lf+(CA*HMPC))
X= (8)
((2.49583305077535*Df)-(Lf/Df- Df))
3
Y = √CA (9)
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4.2. Performance of models
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4.2.1. Regression slope analysis
The accuracy of the suggested model is evaluated by assessing the slope of the regression line
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obtained from experimental data indicated on the x-axis versus prediction data values on the y-
axis. This approach is widely used by researchers [114], [115], [116], [117], [118] to assess
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how accurate ML models are. The GEP method in Fig. 11 shows regression slope (RS) values
of 0.993 and 0.989 for the training and testing sets, respectively. Similarly, the MEP model
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exhibited RS values of 0.946 and 1.001 for the training and testing subsets, respectively. The
DT model showed an RS value of 0.983 for training and 1.002 for testing. All models showed
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regression slopes larger than 0.8 and closer to 1 for training and testing, suggesting a high
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correlation between the model's estimated and actual values. Notably, the GEP model showed
RS values comparatively closer to 1 for both subsets, indicating its precise estimation efficacy
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in estimating CS of 3DP-FRC. In addition, the fitting lines for training and testing subsets of
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the GEP and DT models are closely aligned with the ideal fit lines, indicating greater
performance of these models compared to the MEP model.
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Fig. 12 depicts the error evaluation of the GEP model, presenting the error histograms and error
representation plots of the established models. Notably, the GEP model predictions are closely
aligned with the actual data. The GEP model exhibited 97.85% of the prediction’s records
within the error range of ±2.5 MPa. Similarly, the MEP model showed 68.23% of the
predictions within the error range of ±10 MPa, as given in Fig. 13. The error histogram for the
DT model shows that 88.29% of the records fall in the range of -5 and 5 MPa. Overall, the GEP
model showed the lowest error while the MEP model exhibited a higher error, indicating the
potential of the GEP model to estimate the strength of 3DP-FRC with minimal error.
200
Experimental Training Testing
180 GEP predicted 250
Error 222
160
140 200
120
Frequency
CS (MPa)
100 150
80
60 100
40
20 50
26
0 11 15
4 4 8 4
−20 0
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0 50 100 150 200 250 300 −10.0 −7.5 −5.0 −2.5 0.0 2.5 5.0 7.5 10.0
Dataset Error range (GEP model)
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Fig. 12. Error analysis of the GEP model
200
Experimental
MEP predicted
Training Testing
-p 100
101
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Error
150
80
CS (MPa)
100
Frequency
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60 54
49
50
40 35
a
0 18 18
20
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−50 0
0 50 100 150 200 250 300 −15 −10 −5 0 5 10 15
Dataset Erro range (MEP model)
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100 100 97
80
50
60
40
0
20 19 15
8 5
−50 0
0 50 100 150 200 250 300 −15 −10 −5 0 5 10 15
Dataset Error range (DT model)
Multiple performance metrics were employed to determine the generalizability and accuracy
of the established models. The summary of these utilized is provided in Table 6. The analysis
shows that the GEP model consistently outperforms the other models, like the MEP and DT
models, in estimating the output. GEP achieves high R-values of 0.995 for the testing set and
0.996 for training sets, indicating its strong predictive power. It also has the lowest MAE, with
values of 2.951 for training and 2.673 for testing. This means GEP is the most accurate in
predicting compressive strength. Additionally, GEP performs better in terms of a10 index and
a20 index. Overall, the GEP model demonstrated higher values for R, a10 index, and a20 index,
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while also showcasing the lowest values for MAE and RMSE in both training and testing sets.
In summary, the statistical analysis collectively underscores the unparalleled efficacy of the
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GEP model in accurately estimating the CS of 3DP-FRC, thereby highlighting its immense
potential for practical applications in the field. Fig. 15 presents spider plots depicting the
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graphical representation of statistical indicator scores.
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Table 6. Performance assessment of the developed models
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DT
Testing 4.071 2.513 0.990 0.622 0.833
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RMSE Training RMSE
Testing
7 10
GEP
6 GEP
MEP 8 MEP
5 DT
DT
6
a20-index 4 6 a20-index
5 MAE 8 MAE
0.85 4 6
3 3 0.90 4 4
0.80 2 0.85 2
1 0.80
0.75 0.75
0.70
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0.8 1.00 1.5 1.00
0.9
a10-index R a10-index R
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Fig. 15. Spider Diagrams showing Statistical Indicator Scores
approaches, respectively. In the testing phase, the GEP model showed MAE scores that were
78.70% and 59.05% less than those of the MEP and DT methods, respectively. This significant
reduction in error further solidifies the GEP model's efficacy and reliability in accurately
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To enhance the comparison of the established models' performance, Fig. 16 displays Taylor
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diagrams, commonly used to assess the effectiveness of predictive models. When evaluating
the effectiveness of ML models, researchers frequently use the Taylor diagram for model
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assessment [119]. Key performance measures from various datasets, including the centered
RMS error, R, and SD, constitute the foundation of this evaluation. The actual experimental
data represented by the red color symbol serves as a reference point. The best model is the one
that shows the closest distance to this reference point. The GEP symbol is positioned closer to
the benchmark (marked in red) in the graph, followed by DT and then MEP models in both
testing and training sets. Based on the Taylor diagram analysis, the models can be ranked as
follows: GEP > DT > MEP. This ranking indicates that the GEP model outperforms both the
DT and MEP models in terms of their overall performance and alignment with the observed
data.
Testing set
Training set
0 0.2 0 0.2 CS (Ref)
42.0 0.4 CS (Ref.) 0.4
41.0
Co
Co
GEP
0.6 0.6
rr
GEP
rr
MEP
ela
ela
MEP
DT
tio
tio
Standard Deviation
Standard Deviation
41.5 DT 40.8
n
Co
Co
0.8 0.8
eff
eff
ice
ice
40.6
nt
nt
0.9 0.9
41.0
40.4
0.95 0.95
1 40.0 1
40.5
41.0
41.5
42.0
40.0
40.2
40.4
40.6
40.8
41.0
Standard Deviation Standard Deviation
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Fig. 16. Taylor Diagrams Representing the Model's Comparison
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4.4. Comparison with literature models
Table 7 compares the current models to those developed in the literature for the CS of 3DP
concrete. All the researchers listed in Table 7 used the same dataset except Izadgishasb et al.
[121] who utilized a different but still comparison dataset with less data points as compared to
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the other three studies.Uddin et al. [120] predicted the strength of 3DP-FRC using different
types of ML approaches. The CatBoost method performed better, showing an exceptional R of
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0.99 and less errors (MAE=3.14, RMSE=5.17). Similarly, Izadgoshasb et al. [121] used
Artificial Neural Networks (ANN) and the Multi-Objective Grasshopper Optimization
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exceptionally well, with an R-value of 0.98. The MAE and RMSE values were 2.58 and 4.49,
respectively. Ghasemi and Naser [122] employed the XGBoost, RF, and MLR models to
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forecast the strength of 3DP-FRC. Furthermore, Alyami et al. [123] used four different
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algorithms and reported that gradient boosting (GB) provided higher accuracy.
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Table 7. Comparison of the established models with literature
models
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Model R RMSE MAE Reference
RF 0.96 10.89 8.05
SVM
XG Boost
0.96
0.99
-p
11.97
5.50
7.55
3.15
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[120]
LightBGM 0.99 4.94 2.50
NGBoost 0.98 6.33 4.55
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GB
RF 0.99 7.13 3.99
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RF
XGBoost 0.92 8.70 6.00 [122]
MLR 0.65 20.14 16.14
GEP 0.996 2.673 1.029
MEP 0.973 6.671 4.832
DT 0.990 4.071 2.513
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The CS exhibits a pronounced decline when the water-to-binder ratio (W/B) increases above
0.24. Furthermore, the CS continues to fall gradually, indicating that neither water nor binder
has a substantial individual impact, but rather, their combined influence is responsible for this
trend. The SP curve generally reveals little fluctuations like the SF curve, except for a tiny
upward shift at a content value of 2.4 (Kg/m3), which aligns with the findings of Arunothayan
et al. [33]. Chu et al. [68] found that the influence of SF on CS is minimal. Zhou et al. [85]
suggested using Hybrid materials, such as carbon-embedded fibers, in 3DFRC to enhance its
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properties. Weng et al. [124] discovered that raising the SP dose from 0.15 to 0.30 w%
increases 3DP-FRC lamination adhesive strength from 2.7 to 5.7 MPa. Although its primary
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objective is flowability, the SP also improves 3DP-FRC compressive strength [125].
Additionally, in the case of LD, the CS steadily rises to a value of 10 and beyond, exhibiting
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an inverse pattern and a slope of almost half the initial rise. Arunothayan et al. [48] studied the
fiber orientation of 3DP-FRC under various loading orientations and found that the maximum
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strength showed up in the printing direction This finding supports the concept of dead weight
self-compaction phenomena, previously explored by Delvasto et al. [126] The reason for this
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interaction between loading orientations and steel fibers. However, the CS for VF exhibits early
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fluctuations up to 0.08 % and thereafter remains constant with little impact from VF. It is
important to observe that the CS reduces as the VF increases up to 0.005 %. After that, it
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doubled its previous value and remained stable. CS is not affected by S, GS, CA, AR, HPMC,
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and FT content. Furthermore, OPC has a dynamic impact on CS as it steadily rises to 450
(Kg/m3), then instantly levels off at 650 (Kg/m3), and then spikes, reaching a peak of 980
(Kg/m3) before stabilizing. When approaching DF, a lesser number of up to 40 (µm) has an
impact, while a more significant amount does not affect CS. While LF exhibits a negligible
impact, the inclusion of FA content lacks any considerable influence on CS.
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5. Conclusion
This study aimed to develop robust and accurate prediction models for estimating the
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compressive strength of fiber-reinforced concrete that has been 3D printed. Three different
machine learning models, MEP, DT, and GEP, collectively developed these models. Sixteen
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input variables were considered were considered for development. Various statistical measures
assessed the model's generalizability and accuracy, such as the R, MAE, RMSE, a10 Index, and
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a20 Index. In addition, the SHAP, ICE, and PDP approaches are employed to interpret the
predictions of the model, which provides valuable insights. The study's main conclusions are
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herein:
1. With R-values of 0.93, 0.93, and 0.98 for training and flat 0.97 for testing, respectively,
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This work has significantly advanced predictive modeling for the compressive strength of 3D-
FRC. The practical value of ML models' better accuracy, the identification of crucial input
variables, and the interpretability offered by the different explainability approaches are
noteworthy for researchers and engineers. However, hybrid machine learning models present
an exciting potential for future research and development, perhaps leading to even more robust
and reliable prediction models. Moreover, controlled experiments must be carried out in future
research projects to strengthen the validity and resilience of these models. Since the current
study used a variety of literature sources with different experimental settings, it becomes
imperative to gather data from a single, reliable source in a consistent context.
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The authors declare that they have no known competing financial interests or personal
relationships that could have appeared to influence the work reported in this paper