AC20 31069 Manual Operation
AC20 31069 Manual Operation
Instruction Manual
Model AC20
August 2004
INDEX
MOUNTING REQUIREMENTS ..................................................... 1 RUN TIME PARAMETER MODIFICATION ................................... 58
OUTLINE AND CUT OUT DIMENSIONS ...................................... 2 ERROR MESSAGES ................................................................. 83
CONNECTION DIAGRAMS ......................................................... 3 GENERAL INFORMATION ......................................................... 85
PRELIMINARY HARDWARE SETTINGS .................................... 14 MAINTENANCE ......................................................................... 93
SECURITY CODE SETTING MODE ........................................... 17 DEFAULT PARAMETERS ........................................................ A.1
RUN TIME AND CONFIGURATION MODES .............................. 20 ALGORITHMS ........................................................................ B.1
General notes about graphic symbols ............................. 20 CALIBRATION PROCEDURE ................................................... B.1
Keyboard description ....................................................... 20
CONFIGURATION MODE .......................................................... 22
RUN TIME MODE ...................................................................... 44
Display function ................................................................ 44
Indicators .......................................................................... 46
Bargraph description ........................................................ 48
Direct access to the set point ........................................... 49
Manual function ................................................................ 49
Special output features ..................................................... 50
Burn off procedure ............................................................ 51
Probe test procedure ........................................................ 53
Serial link ......................................................................... 54
Lamp test ......................................................................... 55
SMART function ................................................................ 55
COF and H2F adjustment diagram .................................... 57
Parameter protection ........................................................ 58
+ 0 .0 3 + 0 .8
3.62" (92 mm )
+ 0 .8
3.62"
4.92"
(125 mm)
2
CONNECTION DIAGRAMS
3
CONNECTIONS A) PROBE SENSOR INPUT (MAIN INPUT)
Sensor
installed in its proper location.
_
13
Shield
12 +
MEASURING INPUTS
Sensor
NOTE
NOTE: Any external component (like zener barriers etc.)
_
connected between sensor and input terminals may cause errors 13
in measurement due to excessive and/or not balanced line
resistance or possible leakage currents. G
Fig. 4 MAIN INPUT WIRING
NOTES:
NOTES
1) This input is isolated from others measuring inputs
and digital inputs.
2) Don’t run input wires together with power cables.
3) When a shielded cable is used, it should be connected at
one point only.
4
A.1) TEMPERATURE (THERMOCOUPLE) INPUT A.2) AUXILIARY INPUT (CARBON MONOXIDE)
+ 1 5 + mA,
or
_ 3 _ V
6
Shield
Shield
+ 1
5 +
mA
_ 3 _ or
6 V
Shield
G
Fig. 5 TEMPERATURE INPUT WIRING
NOTES
NOTES: Fig. 6 AUXILIARY INPUT WIRING
1) This input is not isolated from others measuring inputs
and digital inputs. NOTES
NOTES:
2) Don’t run input wires together with power cables. 1) This input is not isolated from others measuring inputs
3) For TC wiring use proper compensating cable preferable and digital inputs. A double or reinforced insulation between
shielded. instrument output and power supply must be assured by the
4) When a shielded cable is used, it should be connected at external instrument.
one point only.
5
2) Don’t run input wires together with power cables. B) LOGIC INPUTS DIG. 1
3) Pay attention to the line resistance; a high line resistance
may cause measurement errors.
8
4) When shielded cable is used, it should be grounded at one DIG. 2
side only to avoid ground loop currents. 9
5) The input impedance is equal to: DIG. 3
< 5 Ω for 20 mA input
> 200 kΩ for 5 V input 10
> 400 kΩ for 10 V input
11
IN 1
57
IN 2
58
IN 3
59
IN 4
60
56
Fig. 7.A - LOGIC INPUTS DIG 1 TO DIG 3 AND IN1 TO IN4
WIRING
6
IN 5 C.1) RELAY OUTPUTS
46
NC
IN 6 23
47
IN 7 OUT 1 24 C
48
NO
IN 8 25
49
C
OUT 2 26
45
NO
Fig. 7.B - LOGIC INPUTS IN5 TO IN8 WIRING 27
7
C NO - OUT 15
OUT 4 30 50
OUT 15
NO - OUT 16
NO OUT 16
51
31
NO - OUT 17
52
C OUT 17
OUT 5 15
NO - OUT 18
53
OUT 18
NO
14 NO - OUT 19
OUT 19 54
NO - OUT 10 C - OUT 15 to 19
61 55
OUT 10
NO - OUT 11
62
OUT 11 Fig. 8.C RELAY OUTPUTS 15 TO 19 WIRING
NO - OUT 12 Outputs from OUT 10 to OUT 19 are optional.
63 The contact rating from OUT 1 and OUT 2 is 3A/250V AC on
OUT 12
NO - OUT 13 resistive load.
64 The contact rating from OUT 3 and OUT 4 is 2A/250V AC on
OUT 13
resistive load.
NO - OUT 14 The contact rating of OUT 5 is 1A/250V AC on resistive load.
OUT 14
65
The contact rating from OUT 10 to OUT 19 is 0.5 A/250V AC on
C - OUT 10 to 14 resistive load.
66
The number of operations is 1 x 105 at specified rating.
Fig. 8.B RELAY OUTPUTS 4, 5 and 10 TO 14 WIRING
8
NOTES: 1) To avoid electrical shock, connect
power line at the end of the wiring procedure.
2) For power connections use No 16 AWG or larger wires C
rated for at last 75 °C. R LINE
3) Use copper conductors only.
4) Don’t run input wires together with power cables.
5) When a relay output is used to drive a low power LOAD
signal (PLC input, alarm annunciator, etc..) it is Fig. 9 EXTERNAL SWITCH IN SERIES WITH THE INTERNAL
necessary to use an external relay with a gilded CONTACT
contact. In this case it is recommended to install an additional RC
All relay contacts are protected by varistor against inductive load network across the external contact as show in Fig. 9.
with inductive component up to 0.5 A. The value of capacitor (C) and resistor (R) are shown in the
following table.
The following recommendations avoid serious problems which
may occur, when relay output drives inductive loads.
LOAD C R P. OPERATING
(mA) (µF) (Ω) (W) VOLTAGE
INDUCTIVE LOADS
High voltage transients may occur switching inductive loads. <40 mA 0.047 100 1/2 260 V AC
Through the internal contacts these transients may introduce <150 mA 0.1 22 2 260 V AC
disturbances which can affect the performance of the instrument. <0.5 A 0.33 47 2 260 V AC
For all the outputs, the internal protection (varistor) assures a
correct protection up to 0.5 A of inductive component. Anyway the cable involved in relay output wiring must be as far
The same problem may occur when a switch is used in series away as possible from input or communication cables.
with the internal contacts as shown in Fig. 9.
9
C.2) VOLTAGE OUTPUTS FOR SSR DRIVE NOTE
NOTE: These outputs are not insulated.
A double or reinforced insulation between instrument output and
+ power supply must be assured by the external solid state relay.
24
OUT 1 +
_ _
C.3) ANALOG OUTPUTS
25
SOLID STATE
+
RELAY 16 +
20 mA
+ OUT 6
26 _
+ _
OUT 2 _ 17
_
27
Shield
SOLID STATE
RELAY +
16 +
Fig. 10 SSR DRIVE OUTPUT WIRING
OUT 6
20 mA
_
Logic level 0
0: Vout < 0.5 V DC. _
17
Logic level 1 1:
- 14 V + 20 % @ 20 mA
G
- 24 V + 20 % @ 1 mA. Fig. 11.A OUTPUT 6 WIRING
Maximum current = 20 mA
10
+ D) SERIAL INTERFACE
18 + RS-485 interface allows you to connect up to 30 devices with
20 mA
one remote master unit.
OUT 7 _
_ I
19
N A/A' A'/A
S 22 M
Shield T A
R B/B' B'/B S
U 21 T
+ M E
18 + E COMMON R
N 20
OUT 7 _
20 mA
_ T
19
Fig. 12 - RS-485 WIRING
G The cable length must not exceed 1.5 km at 9600 BAUD.
Fig. 11.B OUTPUT 7 WIRING NOTES
NOTES:
1) This is an isolated RS 485 serial interface.
NOTES
NOTES: 2) The following report describes the signal sense of the voltage
1) Do not run analog output wires together with AC power appearing across the interconnection cable as defined by
cables. EIA for RS-485.
2) Out 6 and 7 are isolated outputs. a) The ” A ” terminal of the generator shall be negative with
3) The maximum load is equal to 600 Ω. respect to the ” B ” terminal for a binary 1 (MARK or OFF)
state.
11
b) The ” A ” terminal of the generator shall be positive with E) POWER LINE WIRING
respect to the ” B ” terminal for a binary 0 (SPACE or ON). N (L2)
3) The EIA standard establishes that by RS-485 interface it is possible 32
to connect up to 30 devices with one remote master unit. POWER LINE 100 V to
The serial interface of these instruments is based on “High 240 V A.C (50/60Hz)
input impedance” transceivers; this solution allows you to
connect up to 127 devices (based on the same transceiver 33
L (L1)
type) with one remote master unit.
Neutral
Line
Fig. 13 POWER LINE WIRING
NOTES:
NOTES
1) Before connecting the instrument to the power line, make
sure that line voltage corresponds to the description on the
identification label.
2) To avoid electrical shock, connect power line at the end of
the wiring procedure.
3) For supply connections use No 16 AWG or larger wires rated
for at last 75 °C.
12
4) Use copper conductors only.
5) Don’t run input wires together with power cables.
6) The power supply input is fuse protected by a sub miniature
fuse rated T, 1A, 250 V.
When fuse is damaged, it is advisable to verify the power
supply circuit, so that it is necessary to send back the
instrument to your supplier.
7) The safety requirements for Permanently Connected
Equipment say:
- a switch or circuit-breaker shall be included in the building
installation;
- it shall be in close proximity to the equipment and within
easy reach of the operator;
- it shall be marked as the disconnecting device for the
equipment.
NOTE
NOTE: a single switch or circuit-breaker can drive more than
one instrument.
8) When a neutral line is present please connect it to the 32
terminal.
13
PRELIMINARY HARDWARE SETTINGS 4) Push gently the lock C on the left.
5) While the lock C is maintained out, slide out the instrument
How to remove the instrument from its case (see fig. 14.b)
1) Switch off the instrument.
2) Push gently the lock A on the right.
3) While the lock A is maintained out, slide out the right side of
the instrument (see fig. 14.a)
B D
A C
14
J103 SETTING
J103 (see fig. 15) must be set as follows: 1 3 5 7 1 3 5 7
15
Operative mode and Hardware lock
1) By V101 (see fig. 16) it is possible to select one of the
following operative modes: ON DIP
Fig. 16
16
SECURITY CODE SETTING MODE Security code setting
setting:
1) Remove the instrument from its case.
General notes 2) Set the internal dip switch V101 as follows:
The instrument parameters are divided in two families and each - V101.1 = OFF - V101.2 = ON
family is divided in groups. - V101.3 = OFF - V101.4 = OFF
- The first family encompasses all the run time parameters. 3) Re-insert the instrument.
- The second family comprises all the configuration parameters. 4) Switch on the instrument. The display will show:
A specific security code enables the parameter modification of
each family.
For run time parameters, it is possible to select which groups of
them will be protected by the security code and in this case it is
necessary to set the run time security code before to modify one
or more parameters of a protected group. The upper display shows that the security code setting mode
The configuration security code protects all configuration is selected while the lower display shows the firmware
parameters and it will be necessary to set the configuration version.
security code before to start the configuration parameters
modification. 5) Push the FUNC pushbutton.
For configuration parameters an hardware lock is also available.
17
Run time security code Run time groups protected by security code
The display will show: The display will show:
Note
Note: the middle display shows the current status of the run By this parameter it is possible to set if the run time group 1 will
time security code ("0", "1" or "On"). be protected or not by the run time security code.
By and push-button, set "S.run" parameter as follows: By and push-button, set "Gr1" parameter as follows:
0 No protection (it is always possible to modify all run nO No protection (it is always possible to modify run time
time parameters); group 1 parameters).
1 always protected (it is never possible to modify a run Yes the run time group 1 parameter modification will be
time parameter); protected by security code.
from 2 to 250 security code for run time parameter Push the FUNC push-button; the instrument memorizes the new
protection. setting and goes to the next parameter.
NOTES
NOTES:
1) The selected value of a security code cannot be displayed NOTES
NOTES: 1) This selection may be performed only if a run time
anymore and, coming back to the "S.run" parameter, the display security code has been set (from 2 to 250).
will show "On" when "S.run" is different from 0 or 1, "0" when 2) The above described selection may be repeated for
"S.run" is equal to 0, "1" when "S.run" is equal to 1. all groups of the run time mode.
When the security code is forgotten, a new value can be set.
2) When "S.run" is different from 0 or 1, the "run time default "
and the "run time hidden" groups are always protected by
security code.
18
Configuration security code RUN TIME AND CONFIGURATION MODES
The display will show:
The hardware selection described in "Operative mode and
hardware lock" paragraph allows you to start one of the two
following operative modes:
- run time mode
- configuration mode.
Note
Note: the middle display shows the current status of the
configuration security code ("0", "1" or "On"). At power up, the instrument starts in the same mode it was prior
By and push-button, set "S.CnF" parameter as follows: to the power OFF.
0 No protection (it is always possible to modify all
configuration parameters);
1 always protected (it is never possible to modify a General note about graphic symbols used for
configuration parameter); mnemonic code visualization.
from 2 to 250 security code for configuration parameter The instrument displays some characters with special symbols.
protection. The following table shows the correspondence between the
NOTES
NOTES:1) The selected value of a security code cannot be symbols and the characters.
displayed anymore and, coming back to the "S.CnF" symbol character
parameter, the display will show "On" when "S.CnF" " " k
is different from 0 or 1, "0" when "S.CnF" is equal to
" " m
0, "1" when "S.CnF" is equal to 1.
When the security code is forgotten, a new value can " " V
be set. " " W
2) At the end of the security code setting, set the V101 " " Z
as described at page16.
" " J
19
Keyboard description TST + MAN = By pressing these keys it is possible to start the
MENU = is used to select a parameter group. BURNOFF function.
FUNC = When the instrument is in "normal display mode" it TST + FUNC = By pressing these keys it is possible to start the
changes the indication on the lower display (see PROBE TEST function.
"display function").
During parameter modification, it allows you to +MENU = Are used to start the lamp test function (the
memorize the new value of the selected parameter command is accepted when push-buttons are
and go to the next parameter (increasing order). kept depressed for more than 5 s and the
instrument is in normal display mode)
MAN = When the instrument is in "normal display mode",
pushing MAN push-button for more than 1 s, it is +FUNC or +FUNC
possible to enable or disable the manual function. During parameter modification they allow you to
During parameter modification, it allows you to scroll increase/decrease the value under modification with
back the parameters and groups without memorizing higher rate.
the new setting.
+MAN or +MAN
= During parameter modification, it allows you to During parameter modification they allow you to
increase the value of the selected parameter. jump to the max or min programmable value.
During MANUAL mode, it allows you to increase the
output value.
where:
- the upper display shows the selected parameter family;
- the middle display shows the selected action;
- the lower display shows the firmware version.
If no push-button is depressed for more than 10 s (or 30 s
according to "CnF.6 - "t.out" [time out selection" C.I08]
parameter setting), the instrument automatically returns to the
normal display mode.
21
By or push-button it is possible to select between: MONITOR MODE
During the run time mode, it is possible to monitor but not modify
= (monitor) this selection allows you to monitor but all configuration parameters.
not to modify the value assigned to the When it is desired to verify the instrument configuration, proceed
configuration parameters. as follows:
= (modify) this selection allows you to monitor and to
modify the value assigned to the configuration 1) By or push-button select the monitor mode.
parameters. 2) Push the MENU push-button the display will show:
NOTES
NOTES:
1) During monitor mode, the instrument continues to operate as
in run time mode.
2) When modify mode is started, the instrument stops the control
and:
- sets to OFF the control outputs; it shows that configuration group 1 is selected and it
- turns to OFF the bargraph displays; encompasses all the input parameters.
- sets analog retransmissions to the retransmitted initial scale The configuration parameter "Monitor mode" follows the "Modify
value; mode" sequence.
- sets to OFF the alarms;
- disables the serial link; NOTES
NOTES:
- the time out will be disabled. 1) During monitor mode, the instrument continues to operate as
3) When the modify mode is disabled by V101 (V101.3), the or in run time mode.
push-button pressure has no effect. 2) During monitor mode, if no push-button is depressed for more
than 10 s (or 30 s according to "CnF.6 - t.out" [C.I08]
parameter setting), the instrument returns automatically to the
normal display mode.
22
MODIFY MODE The modify mode is started.
1) By or push-button select the modify mode. This display allows you to load the default configuration
2) Push the MENU push-button. parameter (table 1 or table 2).
If a security code is applied to the configuration parameter, For more details see chapter "Default parameter" (see
the instrument will show: Appendix A).
4) By or push-button select the OFF indication and push
the MENU push-button.
The display will show:
23
2) During configuration parameters modify mode, the upper CONFIGURATION GROUP 1 [C.Dxx]
display shows the selected parameter group, the lower display INPUT CONFIGURATION
shows the mnemonic code of the selected parameter while
the central display shows the value or status assigned to the
selected parameter.
3) For an easy consultation of this manual, a sheet named
"Reference parameter guide" with all the parameter
visualizations is enclosed.
The groups of configuration parameters are identified by the
"C" letter followed by A, B etc. Push the FUNC push-button
The "code" formed by the group and the row (i.e. C.D01
where "C.D" is configuration group1 and "01" is the row 1) is C.D01- Line frequency
reported, in the user manual, before each parameter Upper display: CnF.1
description and allows you to quickly find out the respective Lower display: Ln.Fr
parameter. Range: 50 Hz
60 Hz
26
C.D09 - TIME CONSTANT FOR FILTER ON REMOTE C.D11 - LOCAL / REMOTE SETPOINT OPERATING
SETPOINT VALUE (CnF.1) MODE (CnF.1)
Lower display: A.I.FL Lower display: L.r.Oñ
Range: From 0(filter OFF) to 8 s Range: ALG = The local setpoint will be
Available: When auxiliary input is used as remote aligned to last remote setpoint value when transfer from remote
set point to local setpoint action is performed through external contact
Note: First order filter with selected time constant n.ALG = The local setpoint will be
not be changed when transfer from remote to local setpoint
C.D10 - REMOTE SETPOINT ACTIVITY MODE (CnF.1) action is performed (The programmed ramp (Grd1/Grd2) may be
Lower display: A.I.Añ activated)
Range: norñ = The remote set point is
activated by external contact(or is always activated if none Available: When auxiliary input is used as remote set point
contacts are configured for this feature) and the value is limited and (“A.I.Añ = norñ)
at its min/max value when out of range Note :If transfer from remote to local setpoint is due to auxiliary
Cnd.A = The remote set point input status(“A.I.Añ = Cnd.A) the local setpoint will never
activation is controlled by status of auxiliary input. been aligned.
(The device works with local set point when auxiliary input is
out of range while it works with remote set point when auxiliary
input is in range)
Available: When auxiliary input is used as remote set point
27
CONFIGURATION GROUP 2 [C.Exx] C.E03 - OUT 3 function
OUTPUTS CONFIGURATION Upper display: CnF.2
Lower display: O3.Fn
Range: nonE = Output not used
ñAin = Time proportional main control output
SECn = Time proportional secondary control output
ALr.3 = Alarm 3 output
29
C.E11 - OUT 7 retransmission - initial scale value C.E13 - OUT 7 filter on the retransmitted value
This parameter is available only when Out 7 function [C.E09] is This parameter is available only when OUT 7 ("O7.Fn" [C.E09]) is
configured as “PV.rt” or “SP.rt” configured as “PV.rt”.
Upper display: CnF.2 Upper display: CnF.2
Lower display: O7.Lr Lower display: O7.FL
Range: From -1999 to 9999 Range: From 0 (no filter) to 8 seconds
NOTE
NOTE: The decimal point position will be the same as the NOTE
NOTE: this is a first order digital filter applied to the retransmit-
“CnF.1 - PV.SL” [C.D02] previously selected. ted output value.
30
General note on configuration group 2 CONFIGURATION GROUP 3 [C.Fxx]
Exiting from the configuration group 2 the instrument automati- CONTROL OUTPUT CONFIGURATION
cally verifies the congruence of all parameters.
If a wrong setting is detected, the device will show:
31
NOTE
NOTE: This scaling allows you to display the output value in C.F05 - Main control output full scale value
engineering units instead of in percent. This parameter is available only when "ñ.SCL" ("Main control
output in engineering units" [C.F02]) is set to "YES".
Upper display: CnF.3
Lower display: ñC.E.H
C.F03 - Main output decimal point position Range: from -199 to 999
This parameter will be available only when "ñ.SCL" ("Main control
output in engineering units" [C.F02]) is set to "YES".
Upper display: CnF.3
Lower display: ñC.dP C.F06 - Main output auxiliary conditioning
Range: ---. = No decimal figure This parameter is available only when main control output is
--.- = One decimal figure configured and “ñC.Cn” ("Main control output conditioning"
-.-- = Two decimal figures [C.F01]) is different from “norñ”.
Upper display: CnF.3
Lower display: ñC.A.C
C.F04 - Main control output initial scale value Range: bEFr = The functions listed at Note (A) are calculated
before to apply the action selected by “ñC.Cn”
This parameter is available only when "ñ.SCL" ("Main control
("Main control output conditioning" [C.F01])
output in engineering units" [C.F02]) is set to "YES".
parameter.
Upper display: CnF.3
AFtr = The functions listed at Note (A) are calculated
Lower display: ñC.E.L
after to apply the action selected by “ñC.Cn”
Range: from -199 to 999
(“Main control output conditioning” [C.F01])
parameter.
Note (A)
- "Main control output limiters" - for more details see [r.E02] and
32
[r.E03] parameters. C.F09 - Secondary control output decimal point
- "Main control output max rate of rise" (see [r.E04]). position
- "Control output display value" - for more details see "Display This parameter is available only when "S.SCL" ("Secondary
function" paragraph at pag. 43 and [C.F02], [C.F03], [C.F04], control output in engineering units" [C.F08]) is set to "YES".
[C.F05] parameters. Upper display: CnF.3
- The control output value displayed by bargraph. Lower display: SC.dP
Range: ---. = No decimal figure
C.F07 - Secondary control output conditioning --.- = One decimal figure
This parameter is available only when secondary control output is -.-- = Two decimal figures
configured.
Upper display: CnF.3
Lower display: SC.Cn
Range: norñ = The control output is as calculated by the PID. C.F10 - Secondary control output initial scale value
CñPL = The control output is complemented (100-PID This parameter will be available only when "S.SCL" ("Secondary
calculated value). control output in engineering units" [C.F08]) is set to "YES".
Upper display: CnF.3
C.F08 - Secondary control output in engineering unit Lower display: SC.E.L
This parameter is available only when secondary control output is Range: from -199 to 999
configured.
Upper display: CnF.3
Lower display: S.SCL C.F11 - Secondary control output full scale value
Range: nO = Scalable is not required This parameter will be available only when "S.SCL" ("Secondary
YES = Scalable is required control output in engineering units" [C.F08]) is set to "YES".
NOTE
NOTE: This scaling allows to display the output value in Upper display: CnF.3
engineering units instead of in percent. Lower display: SC.E.H
Range: From -199 to 999
33
C.F12 - Secondary control output auxiliary condition- CONFIGURATION GROUP 4 [C.Gxx]
ing AUXILIARY CONTROL PARAMETER CONFIGURATION
This parameter will be available only when secondary control
output is configured and “SC.Cn” ("Secondary control output
conditioning" [C.F07]) is different from “norñ”.
Upper display: CnF.3
Lower display: SC.A.C
Range: bEFr = The functions listed at Note (B) are calculated
before to apply the action selected by “SC.Cn” C.G01 - Smart function
("Secondary control output conditioning" [C.F07]) This parameter is available only when at least one control output
parameter. is configured
AFtr = The functions listed at Note (B) are calculated Upper display: CnF.4
after to apply the action selected by “SC.Cn” Lower display: Sñ.Fn
(“Secondary control output conditioning” [C.F07]) Range: dIS = Smart function disabled
parameter. Enb = Smart function may be enabled
Note (B)
- "Secondary control output limiters" - for more details see
[r.E06] and [r.E07] parameters. C.G02 - Control action type
- "Secondary control output max rate of rise" (see [r.E08]). This parameter will be available only when at least one control
- "Control output display value" - for more details see "Display output is configured.
function" paragraph at pag. 43 and [C.F08], [C.F09], [C.F10], Upper display: CnF.4
[C.F11] parameters. Lower display: Cn.tP
- The control output value displayed by bargraph. Range: Pid = The process is controlled by PID actions
Pi = The process is controlled by PI actions
34
NOTE
NOTE: if the control action type is changed, the control C.G04 - Output value for AUTO to MAN
parameter values (P, I, D) are updated with values transfer
calculated by the last TUNE function (first part of SMART This parameter will be available only when at least one control
algorithm). output is configured and manual function is enabled (“ñAn.F”
If these values are wrong, they are not updated and the [C.G03] = “Enb”)
E.120 error is displayed (for details see "Error messages" Upper display: CnF.4
at pag. 83). Lower display: Añ.UL
When run time is activated, it will be necessary to enable Range: - from 0.0 to 100.0 % of the output span if device is
a new TUNE procedure. configured with one control output only
- from -100.0 to 100.0 % of the output span if device is
configured with two control outputs.
Above the 100.0 % the display shows “buñ.” meaning that the
transfer from AUTO to MANUAL is bumpless (the instrument sets
for MANUAL mode the same power output used in AUTO mode)
35
NOTES
NOTES: Cnd.b = It starts in the same way it was left prior to
1) During the manual to auto transfer, the instrument maintains power shut down (if in manual mode the power
the same power output as in manual mode. output will be equal to the last value prior to
2) Selecting the "buñ.b", the operative set point will be aligned power shut down).
to the measured value.
3) The “alignment” is not performed if measure is in error
condition.
4) The selected local set point will be changed even if it is
software protected.
36
CONFIGURATION GROUP 5 [C.Hxx] NOTE
NOTE:
DIGITAL INPUT CONFIGURATION When one logic input is set to “SP.1.2” and no other logic
input is set to “SP.3.4”, the relation between the logic level
and the selected set point is the following:
Logic level 0 = SP
Logic level 1 = SP2
When one logic input is set to “SP.1.2” and a second logic
input is set to “SP.3.4”, the relation between the logic levels
and the selected set point is the following:
C.H01 - Digital input 1 function “SP.3.4” “SP.1.2” selected
Upper display: CnF.5 level level set point
Lower display: d1.Fn 0 0 SP
Range: nonE = Input contact not used 0 1 SP2
SP1.2 = Input contact used for SP /SP2 set point 1 0 SP3
selection. 1 1 SP4
SP3.4 = Input contact used for SP3/SP4 set point When one logic input is set to “SP.3.4” and no other logic
selection. input is set to “SP.1.2”, the relation between the logic level
Au.ñA = Input contact used for Auto/Manual selection and the selected set point is the following:
(Manual when logic level is “1”) Logic level 0 = SP
O.LIñ = Input contact used for output limiter activation Logic level 1 = SP3
(Output limited when logic level is “1”).
ñ.rSt = Input contact used to reset (acknowledge) alarm
(Reset when logic level is “1”).
SP.L.r = Input contact used for Local/Remote set
point selection (Remote when logic level is “1”)
37
C.H02 - Digital input 1 contact status SP.L.r = Input contact used for Local/Remote set
This parameter is available only when "d1.Fn" [C.H01] is different point selection (Remote when logic level is
from “nonE”. “1”)
Upper display: CnF.5
Lower display: d1.St NOTE
NOTE:
Range: CLSd = The input is at logic level “1” when contact is
When one logic input is set to “SP.1.2” and no other logic
closed.
input is set to “SP.3.4”, the relation between the logic level
OPEn = The input is at logic level “1” when contact is
and the selected set point is the following:
open.
Logic level 0 = SP
Logic level 1 = SP2
When one logic input is set to “SP.1.2” and a second logic
C.H03 - Digital input 2 function
input is set to “SP.3.4”, the relation between the logic levels
Upper display: CnF.5
and the selected set point is the following:
Lower display: d2.Fn
“SP.3.4” “SP.1.2” selected
Range: nonE = Input contact not used.
level level set point
SP1.2 = Input contact used for SP /SP2 set point
0 0 SP
selection.
0 1 SP2
SP3.4 = Input contact used for SP3/SP4 set point
1 0 SP3
selection.
1 1 SP4
Au.ñA = Input contact used for Auto/Manual selection
When one logic input is set to “SP.3.4” and no other logic
(Manual when logic level is “1”).
input is set to “SP.1.2”, the relation between the logic level
O.LIñ = Input contact used for output limiter activation
and the selected set point is the following:
(Output limited when logic level is “1”).
Logic level 0 = SP
ñ.rSt = Input contact used to reset (acknowledge) alarm
Logic level 1 = SP3
(Reset when logic level is “1”).
38
C.H04 - Digital input 2 contact status General notes on configuration group 5
This parameter will be available only when "d2.Fn" [C.H03] is 1) Digital input function selection should be “consistent” with
different from “nonE”. other configuration parameters otherwise this digital input will
Upper display: CnF.5 remain unused.
Lower display: d2.St 2) Changing menu the device will check that the same function
Range: CLSd = The input is at logic level “1” when contact is is not assigned to more than one digital input, otherwise the
closed. display will show:
OPEn = The input is at logic level “1” when contact is Upper display: CnF.5
open. Middle display: Err
Lower display: d.InP
39
CONFIGURATION GROUP 6 [C.Ixx] C.I03 - Bargraph initial scale value
OTHERS CONFIGURATION PARAMETERS This parameter is available when “G.brG” [C.I01] is equal to
“Pr.Ur” and/or “O.brG” [C.I02] is equal to “OP.SP”.
Upper display: CnF.6
Lower display: brG.L
Range: span limits of "CnF.1- PV.SL" [C.D02].
40
C.I06 - Set point display type CONFIGURATION GROUP [C.Lxx]
Upper display: CnF.6 INPUT/OUTPUT TEST
Lower display: SP.dS
Range: Fn.SP = When device is in normal display mode and it is
performing a set point ramp, the middle display
will show the final set point value.
OP.SP= When device is in normal display mode and it is
performing a set point ramp, the middle display
will show the operative set point value.
This group is displayed only when configuration modify mode is
C.I07 - Burn Off and Purge activation threshold enabled.
Upper display: CnF.6 This group allows you to verify the correct working of:
Lower display: t.t.Ac - the relay outputs (OUT 1 up to OUT5),
Range: the instrument will start the Burn Off and the Purge - digital inputs (diG.1 up to diG.3),
procedure according with the following selection: - the inputs from In1 up to In8 and the relays of the outputs from
No = without testing the temperature limit (1000 °F) OUT10 up to OUT19, if the optional I/O card is fitted.
YES= if the temperature test is satisfy. When an output is in "On" status, the related LED will light up
Available:: When mV is selected as primary control variable. (for OUT 5 is used the "ST" LED)
41
NOTE: By pushing the or key it is possible to change C.L04 Digital input In.1 status
the output state. The setting above described is the This parameter is available only if the optional card is fitted.
same for the remaining outputs. Upper display: VErF
Lower display: In.1
Range: Open = Input open
C.L02 OUT 10 status CLSd = Input closed
This parameter is available only if the optional card is fitted. NOTE:
NOTE:The setting above described is the same for the
Upper display: VErF remaining inputs.
Lower display: OU.10
Range: On = Output enabled (relay energized)
OFF = Output disabled (relay deenergized) General note for configuration group "VErF"
NOTE: By pushing the or key it is possible to change Returning in the "run time mode", the instrument restarts to
the output state. The setting above described is the control the process, the settings performed into this group do not
same for the remaining outputs. affect the working settings.
42
CONFIGURATION GROUP END [C.Mxx] RUN TIME MODE
END CONFIGURATION If V101 is correctly set (see "Operative mode and hardware lock"
This group is displayed only when configuration modify mode is at page 16), and the configuration mode has been terminated,
enabled. the instrument will be in run time mode and in "normal display
Upper display: ConF mode" (see below).
Lower display: End During run time mode the instrument performs the loop control
Range: nO = with this selection the instrument comes back and manages all the instrument functions (SMART, ALARMS,
to the first display of the configuration modify etc.).
mode.
YES = this selection ends the configuration modify
mode; the instrument preforms an automatic
reset and restarts in the run time mode.
Pushing ” ” or “ ” push-button select the desired action and then DISPLAY FUNCTION
push “MENU” push-button. When device is powered and it is operating in automatic mode,
the upper display shows the process variable, the middle display
shows the set point value (final or operative according to “SP.dS”
[C.I06] parameter setting).
We define the above condition as “normal display mode”.
43
2)if the device is configured with two control outputs; the e) Pushing FUNC push-button again, it is possible to display the
value of the MAIN output is shown on the two most Carbon potential, the "CP" LED lights up.
significant digits, while the value of the SECONDARY NOTE: this selection is available:
output is shown on the two less significant digits. - if Carbon potential or O2 are not selected as
The decimal point between the two values will be flashing. controlled variable,
The graphic symbol “ “ shows that the specific - even if a measure error is shown on the upper
control output is > 100%. display,
b) Pushing the FUNC push-button; it is possible to display the - even if a Burnoff or Probe test procedure is in
sensor output in mV, the "mV" LED lights up. progress.
NOTE: this selection is available: f)Pushing FUNC push-button again, it is possible to display the
- if "mV" is not selected as controlled variable, Carbon monoxide factor value, the "COF" LED lights up.
- even if a measure error is shown on the upper g) Pushing FUNC push-button again, it is possible to display the
display, Hydrogen factor value, the "H2F" LED lights up.
- even if Burnoff or Probe test procedure are in h) Pushing FUNC push-button again, it is possible to display the
progress. Probe resistance value, the "KΩ" LED lights up (the graphic
c) Pushing FUNC push-button again, it is possible to display the symbol " " shows that the Probe resistance value is
sensor temperature, the "TP" LED lights up. greater than 99.99 KΩ).
d)Pushing FUNC push-button again, it is possible to display the i) Pushing FUNC push-button again, it is possible to display the
Dew point value, the "DP" LED lights up. Probe response time, the "SEC" LED lights up.
NOTE: this selection is available: l) Pushing FUNC push-button again, it is possible to display the
- if Dew point or O2 are not selected as controlled Probe temperature at last probe test, the "LT" LED lights up.
variable, m)Pushing FUNC push-button again, it is possible to display the
- even if a measure error is shown on the upper Carbon monoxide value, the display will show "CO." followed
display, by the value measured on the auxiliary input (the graphic
- even if Burnoff or Probe test procedure are in symbol " " shows that its value is more than 99).
progress.
44
NOTES: NOTES
NOTES:
1) The CO. value will be set to 20 if the auxiliary input is out 1) The previous information will be displayed only if the relative
of range. function has previously been configured.
2) This indication is available only if the auxiliary input is 2) After parameter modification or monitoring, the instrument
configured as CO input. comes back to the "normal display mode" with, on the lower
n)Pushing FUNC push-button again, the display will show "ñ.", display, the indication previously selected.
followed by the MAIN control output value with a range scaled
as configured by "CnF.3 - ñ.C.EL" [C.F04] and "CnF.3 -
ñ.C.EH" [C.F05] parameters.
NOTE: this selection is available only if a scaled MAIN output
is selected.
o)Pushing FUNC push-button again, the display will show "S.",
followed by the SECONDARY control output value with a range
scaled as configured by "CnF.3 - S.C.EL" [C.F10] and
"CnF.3 - S.C.EH" [C.F11] parameters. INDICATORS
NOTE: this selection is available only if two outputs are set
and a scaled SECONDARY control output is configured. Two green LEDs located on the left of the middle display;
Pushing FUNC push-button again, the control output value is CP Lit when the carbon potential is the controlled variable.
displayed. DP Lit when the dew point is the controlled variable.
All the visualization types described (exception made for "mV" and Two red LEDs located on the left of the lower display;
"TP") are bound by time out (see “t.out” [C.I08] parameter), at the mV Lit when the sensor output (in mV) is the controlled
end of the time out the display will return to show the control variable.
output value. MAN Lit when device is in manual mode.
45
Fourteen red LEDs located down the lower display; 1 Lit when:
DP Lit when the dew point value is shown on the lower - OUT 1 is used as control output and it is in ON
display. condition;
mV Lit when the sensor output (in mV) is shown on the lower - alarm 1 is in alarm state and acknowledged.
display. Flashes when alarm 1 is in alarm state and it is not
TP Lit when the sensor temperature is shown on the lower acknowledged.
display. 2 Lit when:
KΩ Lit when the probe resistance value is shown on the lower - OUT 2 is used as control output and it is in ON
display available if O2 is not selected as primary control condition;
variable. - alarm 2 is in alarm state and acknowledged.
CP Lit when the carbon potential value is shown on the lower Flashes when alarm 2 is in alarm state and it is not
display. acknowledged.
SEC Lit when the sensor response time is shown on the lower 3 Lit when:
display available if O2 is not selected as primary control - OUT 3 is used as control output and it is in ON
variable. condition;
COF Lit when the carbon monoxide factor value is shown on the - alarm 3 is in alarm state and acknowledged.
lower display available if O2 is not selected as primary Flashes when alarm 3 is in alarm state and it is not
control variable. acknowledged.
H2F Lit when hydrogen factor value is shown on the lower ST Flashes when the first step of SMART algorithm is
display available if O2 is not selected as primary control activated.
variable. Lit when the second step of SMART algorithm is activated.
LT Lit when the probe temperature of the last probe test is RM Lit when the device is controlled by serial link.
shown on the lower display available if O2 is not selected
as primary control variable.
46
NOTE: an additional indication is available, the decimal point BARGRAPH DESCRIPTION
shown below is:
- flashing when the set point is controlled by the serial link; This device includes two 33 LED’s bargraphs indicators.
- steady lit when the auxiliary set point (SP2 or SP3 or SP4 or
remote set point (RSP)) is used. On the right bargraph, with orange LED’s, it is possible to show:
This indication will be turned off during monitor and modify - the operative set point scaled as configured by “brG.L” [C.I03]
parameter procedures. and “brG.H” [C.I04]; the “SP” LED, located on the base of the
bargraph, is lighted.
If the operative set point is out of the range scaled, the first or
Decimal point the last LED's will flash.
- the power output value; the “%” LED, located on the top of
the bargraph, is lighted.
When the device has two process outputs, the central LED
(which is a two-colored LED) becomes green.
It divides the bargraph into two parts: the MAIN process
Optional input/output indicators
output is shown on the upper part while the SECONDARY
For optional inputs the LED's In1 to In4 are lit when the contact
process output is shown on the lower part.
of the related input is closed.
No indication is available for inputs In5 to In8.
On the left bargraph, with green LED’s, it is possible to show:
For optional outputs the LED's from OUT10 to OUT19 are lit
- the process variable scaled as configured by “brG.L” [C.I03]
when the related relay is energized.
and “brG.H” [C.I04]; the “PV” LED, located on the base of the
bargraph, is lighted.
- The deviation error (PV - SP) with resolution configured at “brG.d”
[C.I05]; the “DEV” LED, located on the top of the bargraph, is
lighted.
47
When the deviation error indication is selected, the central MANUAL FUNCTION
LED (which is a two-colored LED) becomes orange. The MANUAL mode function can be accessed (only if configured)
It devides the bargraph in two parts: the positive error is by depressing the MAN push-button for more than 1 sec or by
shown on the upper part while the negative error is shown on acting on a logic input configured as "Au.ñA" (auto/manual
the lower part. selection).
If the process variable or the deviation error are out of the The command from keyboard is accepted and executed only if
range, the first or the last LED's will flash. the instrument is in "Normal Display Mode" while the command
from logic input is always accepted.
NOTE
NOTE: The upper or lower bargraph LED's will flash if the When in MANUAL mode the LED's MAN lights up while the
displayed value is respectively higher or lower than the range middle display shows "ñ." followed by the main output values
scaled for the specific bargraph visualization. (from 0.0 to 99.9%) and the lower display shows "S." followed by
the secondary output value (from 0.0 to 99.9%).
DIRECT ACCESS TO THE SET POINT NOTE
NOTE: the graphic symbol " " shows that the related
When the device is in AUTO mode and in “Normal Display Mode”, control output value is > 100.0%.
it is possible to access directly to the selected set point
modification (SP, SP2, SP3 or SP4). The control output value can be modified by using “ ”and “ ”
Pushing or for more than 2 s, the set point will begin keys.
changing.
The new set point value becomes operative when the instrument To come back to the AUTO mode, depress “MAN” push-button
returns in “Normal Display Mode” (at the end of 2 s time out). for more than 1 sec. or toggle the logic input.
The direct access to the set point is disabled if the run time The transfer from AUTO to MANUAL is bumpless (this function is
group 1 is software protected or RSP is selected. not provided if an output value has been selected at
configuration parameter “Añ.UL” [C.G04]).
The transfer from MANUAL to AUTO is bumpless or bumpless
balanceless (the bumpless feature is not provided if integral
action is excluded).
48
If transfer from AUTO to MANUAL is performed during the first SPECIAL OUTPUT FEATURES
part of SMART algorithm (TUNE) the SMART will be aborted and The control action is deactivated (control outputs forced to zero)
when returning to AUTO, it will be necessary to start the SMART and alarms are forced in non alarm condition when:
algorithm again. a) The set point is set to minimum value,
If transfer from AUTO to MANUAL is performed during the second 0.00 when the controlled variable is Carbon Potential;
part of SMART algorithm (ADAPTIVE), when returning to AUTO, 0 when the controlled variable is mV;
the instrument will automatically restore the ADAPTIVE algorithm. -100 °F (-75 °C) when the controlled variable is Dew Point.
b) The probe output is lower than 900 mV or greater than
1300 mV and the controlled variable is Carbon Potential or
At power up the device starts as configured at “St.Fn” [C.G06] Dew Point.
configuration parameter. c) The probe temperature is lower than 900 °F (482 °C) or
greater than 2100 °F (1149 °C) and the controlled variable is
NOTES
NOTES: Carbon Potential or Dew Point.
1) When auto/manual control mode is selected by logic input, at NOTE: when condition b) or c) occurs (independently from the
power up the instrument will start in accordance with the primary variable selected);
logic input status. the Carbon Potential is forced to 0.00 and
2) If the logic input status requires the manual mode, the the Dew Point is forced to 250 °F (121 °C).
instrument will verify the “St.Fn” [C.G06] parameter setting and
if “St.Fn” [C.G06] is equal to "Auto", "ñan" or “Cnd.A” the
power output will be set to zero otherwise the power output
will be set equal to the last value (in manual mode) prior to
power shut down.
49
BURN OFF PROCEDURE NOTES:
(Available only if “O2” is not selected as primary control a) If one or more conditions previously described still exist the
variable) automatic Burn off will be frozen, the state of these conditions
The Burn off function allows to remove the carbon or soot are checked by the instrument every minute.
deposit inside the probe. It is carried out by putting air into the During this time, the instrument operates as previously set
probe; the oxygen present in the air will burn the carbon deposit. before the Burn off request.
The Purge function is used to evacuate the not combusted air When the checking will be successful, these conditions no
present in the probe after the Burn off (for details see the probe longer exist and the automatic Burn off will be immediately
instruction manual). performed.
The Burn off procedure may be carried out: The timer programmed to perform the next Burn off will start
- manually (by pressing TST + MAN keys), or only at the end of the previous Burn off.
- by external contact (Dig.3), or b) If the procedure is requested by keys and it cannot be started,
- by serial link, or the following information is displayed for 2 seconds:
- automatically, after a period (set by the "bF.tr" [R.H03] Upper display: burn
parameter) started from the end of the previous Burn off Middle display:inh
procedure. Lower display: Number of the first not complied condition (1, 2
The Burn off procedure cannot be carried out if: or 3 previously described).
1) The first part of the SMART algorithm (TUNE) is in progress. Once these conditions no longer exist, repeat manually the
2) Five minutes are not elapsed from instrument power on or from Burn off starting command.
the end of another procedure (Burn off or Probe test).
3) The probe temperature is less than 1000 °F (538 °C) or in During the Burn off procedure, the upper display shows "burn" or
error condition. "PurG", while the middle display shows the remaining time to end
Note
Note: the temperature value will not be taken into account if the related procedure.
mV is the selected controlled variable and "t.t.Ac" parameter The lower display shows the probe value in mV, the information
[C.I07] is equal to "nO". shown on this display may be changed as described in the
"Display function"paragraph (see pag. 43).
50
The Burn off sequence is the following: Status Burn off and purge
- The Burn off output (OUT 4)will be turned ON for a programma- description
ble period (by "Gr. 8 - "t.bOF" [R.H01] parameter). Purge On
- At the end of this period, OUT 4 will be turned OFF and the OUT5 Off
Purge output (OUT 5) will be turned ON for a programmable
period (by "Gr. 8 - "t.PrG" [R.H02] parameter). Burnoff On
- At the end of this period, OUT 5 will be turned OFF, the OUT4 Off
procedure is completed and the normal control is resumed.
NOTES:
a)During the Burnoff and Purge procedures the control output, Time
the Adaptive algorithm and alarm status are frozen. Burnoff Purge
b)During the Burnoff and Purge procedures the input span 0 to Controlled timer timer
1500mV will be enabled, independently of the primary variable
controlled variable selected. (% CP)
c)If a power down occurs, the current Burn off status and timings
will be lost (if automatic burn off was set, the timer will start
again from the value set by the "bF.tr" [R.H03] parameter). Instrument
Instrument in functions kept Instrument in
AUTO mode frozen AUTO mode
Time
Automatic Burnoff
interval "bF.tr" Automatic Burnoff
parameter Acting by keys,
interval "bF.tr"
external contact or
parameter starts
serial link
again
51
PROBE TEST PROCEDURE When the checking will be successful, these conditions no
(Available only if “O2” is not selected as primary control longer exist and the automatic Probe test will be immediately
variable) performed.
The timer programmed to perform the next Probe test will start
The Probe test may be carried out: only at the end of the previous Probe test.
- manually (by pressing TST + FUNC keys), or If the Probe test is requested by keys and it cannot be started,
- from serial link, or the following information is displayed for 2 seconds:
- automatically, after a period (set by the "Pb.tr" [R.H04] Upper display: Prob
parameter) started from the end of the previous Probe test. Middle display:inh
The Probe test cannot be carried out if: Lower display: Number of the first not complied condition (1 up to
1) the first part of the SMART algorithm (TUNE) is in progress; 5 previously described).
2) five minutes are not elapsed from instrument power on or from During the Probe test, the instrument will operate as follows:
the end of another procedure (Burn off, Purge or Probe test); 1) it shows
3) The probe temperature is less than 1000 °F (538 °C) or in on the upper display: Prob
error condition. on the middle display:tESt
Note
Note: the temperature value will not be taken into account if
mV is the selected controlled variable and "t.t.Ac" parameter 2) It connects a 47.5 KΩ shunt across the probe terminals and
[C.I07] is equal to "nO". waits for 15 seconds in order to stabilize the measure.
4) the probe output is less than 1000 mV; 3) It calculates the probe resistance Rp by applying the following
5) the probe output is unstable (drift more than 10 mV/minute). formula:
If one or more conditions previously described still exist the
automatic Probe test will be frozen, the state of these conditions Rp (in KΩ) = (Ec/Es - 1) • 47.5
are checked by the instrument every minute.
During this time, the instrument operates as previously set before where:
the Burn off request. Ec is the sensor output (in mV) measured before the shunt
connection.
52
Es is is the sensor output (in mV) measured after the shunt SERIAL LINK
connection. The device can be connected to a host computer by a serial
4) It removes the 47.5 KΩ shunt resistor. link.
5) It displays the calculated value on the lower display and stores The host can put the device in LOCAL (functions and parameters
it in a memory location for later recall. are controlled via keyboard) or in REMOTE (functions and
parameters are controlled via serial link).
Probe response time The REMOTE status is signalled by the RM LED.
The probe response time is the time which takes the mV This instrument allows you to modify the operative and configura-
measured value (after the shunt is removed) to return to the tion parameters, via serial link.
original value before the shunt connection (+ 4 mV). The necessary conditions to implement this function are the
The probe response time is stored in a memory location for later following:
recall. 1) the serial parameters (see Run time group 7) should be
If the probe response time is greater than 60 seconds, the probe properly configured.
response time calculation will be aborted. 2) the device must be in the run time mode.
3) when it is desired to modify configuration parameter, the dip
NOTES: switch V101.3 should be set to "OFF" (configuration parameter
a)During the Probe test, the control output, the Adaptive enabled).
algorithm and alarm status are frozen. During configuration parameter downloading the device goes in
All functions will be automatically restored at the end of this open loop with all output in OFF state.
procedure. At the end of configuration procedure, the device performs an
b)If a power down occurs, the current probe test status and automatic reset and then returns to close loop control.
timings will be lost (if automatic probe test was set, the timer
will start again from the value set by the "Pb.tr" [R.H04]
parameter).
53
LAMP TEST SMART FUNCTION
When it is desired to verify the display efficiency, put the It is used to automatically optimize the control action.
instrument in "normal display mode" and push + MENU push- To enable the SMART function proceed as follows:
buttons for more than 5 s. 1) push the MENU push-button until "Gr. 2" run time parameter
The instrument will turn ON, with a 50 % duty cycle, all the LEDs group is shown.
of the display (we define this function "LAMP TEST"). 2) push the FUNC push-button until "Sñrt" parameter is shown.
No time out is applied to the LAMP TEST. 3) push or and set the "On" indication on the middle
When it is desired to revert to the normal display mode, push any display.
push-button. 4) push the FUNC push-button.
During the LAMP TEST the instrument continues to control the The ST LED is flashing during the first part of SMART algorithm
process. (TUNE), while is steady lit during the second one (ADAPTIVE).
When the smart function is enabled, it is possible to display but not
to modify the control parameters.
To disable the SMART function proceed as follows:
1) push the MENU push-button until "Gr. 2" run time parameter
group is shown.
2) push the FUNC push-button until "Sñrt" parameter is shown.
3) push or and set the "OFF" indication on the middle
display.
4) push the FUNC push-button.
The ST LED will turn off.
The instrument maintains the current set of control parameters
and it enables parameter modification.
If a power down occurs and the instrument was performing the
first part of SMART algorithm (TUNE), at the next power up, all
54
data regarding the TUNE will be lost, so it will be necessary to
re-start the SMART function.
If a power down occurs during the second part of SMART
algorithm (ADAPTIVE), at the next power up, the instrument
restarts the ADAPTIVE function.
CONTROL ACTION FEATURE
The control action is de-activated (control output forced to 0)
and alarms forced in no alarm condition when:
a) The setpoint is set at minimum value (0.00 for CP/0 for mV/-
100°F (-75°C) for Dew Point/0.0 for O2)
b) The remote set point( if selected) is out of range and “
A.I.Añ = norñ.”
c) The probe output is lower than 900 mV or greater than 1300
mV and “Carbon potential or “Dew Point” are configured as
primary control variable.
When “O2” is configured as primary control variable the probe
mV limits are -15 / 200 mV
d) The probe temperature is lower than 900 °F (482 °C) or
greater than 2100 °F (1149 °C) and “Carbon potential or Dew
Point” are configured as primary control variable.
When “O2” is configured as primary control variable the
temperature limits are 1200 /2900 °F (650/1590 °C)
N o t e : When conditions c) or d) occur (independently from
primary control variable selection), the
Carbon potential, Dew Point and O2 are not calculated but
forced respectively to 0.00 ,250 °F (121 °C) or 0.0
55
COF AND H2F ADJUSTMENT DIAGRAM
Nominal COF
Nominal H2F
in 40°F endo
in 40°F endo
Others gas present in the atmosphere can
affect the carbon potential or the dew point
measurement.
By this chart it is possible to get the COF or
H2F factors able to correct the variation above
COF or H2F
described.
If, for example, the instrument measures 0.4%
of carbon with a COF of 200 and the shim
stock analysis shows an actual carbon value of
0.35%,
draw a line between 0.4% and 200 and mark
the intersection on the pivot line.
Connect 0.35 of % Carbon with that
intersection and extend it till the COF scale (the
new COF value will be approximately 175).
PIVOT
Correct the COF [R.A05] parameter with the
new value.
NOTE: COF is equal to 10 • %CO and
% CARBON
H2F is 10 • %H2.
POINT
DEW
56
PARAMETER PROTECTION RUN TIME PARAMETER MODIFICATION
Moving from one run time parameter group to another, the
instrument will show, first, the group number (on the upper By “MENU” push-button it is possible to start the run time
display), the mnemonic code (on the lower display) and the parameter modification by selecting desired run time parameter
security status (on the middle display) of the group. group.
The possible security status are: During the run time parameter modification, the upper display
Enb = the parameters of this group are not protected and they shows the selected parameter group, the lower display shows
may be modified; the mnemonic code of the selected parameter while the middle
inh = the parameters of this group are always protected and display shows the value or status assigned to the selected
they cannot be modified; parameter.
- - - - = the parameters of this group are software protected. The parameter monitoring and modification are bound by time
In this case, by using “ “ and “ ” push-button, set a out (see “t.out” [C.I08] parameter), after that, the display returns
value equal to the security code programmed during the in “Normal display mode” and the modification (if carried out) of
"Run time security code " (see page 18) and then push the last displayed parameter will be lost.
“FUNC”.
If the programmed value matches the security code, the
parameters of this group can be modified otherwise they NOTES
NOTES:
will remain protected. 1) In the following pages we will describe all the parameter of
the instrument but it will show only the parameters related
CAUTION
CAUTION: A software key protects one or more run time with the specific hardware and in accordance with the
parameter groups so that when the software key is set, it is specific instrument configuration.
possible to modify the run time parameters of all groups. 2) If all the parameters of a group are not available, the entire
The software protection will be automatically restored when the group will not be displayed.
instrument reverts to the "normal display mode" (by "MENU" push-
button pressure or by the time out).
57
3) For an easy consultation of this manual, a sheet named Run time group 1 [R.Axx]
"Reference parameter guide" with all the parameter Set point and factor values
visualizations is enclosed.
The groups of run time parameters are identified by the "R"
letter followed by A, B etc.
The "code" formed by the group and the row (i.e. R.A01
where "R.A" is run time group1 and "01" is the row 1) is
reported, in the user manual, before each parameter
description and allows you to quickly find out the respective
parameter.
R.A01 - Main set point
Upper display: Gr.1
Lower display: SP
Range: from "rL" [R.E10] to "rH" [R.E11].
58
R.A03 - Set point 3 instrument into alignment with actual carbon potential as
This parameter is available only when one of the logic inputs is determined by shim stock analysis.
configured for SP3/SP4 selection. The default value of 200 corresponds to carbon potentials for
Upper display: Gr.1 plain carbon steel in an atmosphere containing 20%
Lower display: SP3 carbonmonoxide (CO). (See COF and H2F adjustment diagram
Range: from "rL" [R.E10] to "rH" [R.E11]. at pag. 56).
2) Changing the A.In.F [C.D07] parameter from "nonE" to "CO";
R.A04 - Set point 4 this parameter is forced to 200.
This parameter is available only when one of the logic inputs is
configured for SP/SP2 selection and the other for SP3/SP4 R.A06 - Hydrogen factor setting
selection. Upper display: Gr.1
Upper display: Gr.1 Lower display: H2F
Lower display: SP4 Range: from 1 to 1000.
Range: from "rL" [R.E10] to "rH" [R.E11]. When a primary variable different from “O2” is selected.
NOTE:
H2F is the keyboard selectable correction factor applied to the
R.A05 - Carbon monoxide factor setting dew point algorithm.
Upper display: Gr.1 It is used to bring dew point as calculated by the instrument into
Lower display: COF alignment with actual dew point as determined by a direct dew
Range: from 1 to 1000 point measuring instrument.
When a primary variable different from “O2” is selected. The default value of 400, corresponds to endothermic gas
NOTES: containing 40% Hydrogen (H2).
1) COF is the keyboard selectable correction factor applied to (See COF and H2F adjustment diagram at pag. 56).
the Carbon algorithm.
It is used to bring carbon potential as calculated by the
59
R.A07 - Group 1 default data loading. Run time group 3 [R.Cxx]
Upper display: Gr.1 ALARM THRESHOLD AND HYSTERESIS VALUE
Lower display: dFLt.
Range: OFF = No loading data
ON = Loading data
Run time group 2 [R.Bxx]
SMART ENABLE/DISABLE
60
R.C02 - Alarm 1 threshold R.C04 - high threshold used when the alarm
This parameter is available when alarm 1 is configured as 1 is a band alarm.
process or deviation output alarm (“A1.tP” [RF.01] = “Proc” or This parameter is available only when the alarm 1 is configured
“dEV”) as band alarm (“A1.tP” [RF.01] = “bAnd”)
Upper display: Gr.3 Upper display: Gr.3
Lower display: AL1 Lower display: bA1.h
Range: - in engineering units within the span limits for process Range: from 0 to 1000 digits.
alarm; NOTE
NOTE: The "bA1.L" and "bA1.h" values are algebraically added
- from -1000 to 1000 digits for deviation alarm; to the operative set point in order to obtain the band limits.
NOTE
NOTE: The span limits are related to the controlled variable set
by the "PVSL" [C.D02] parameter.
R.C05 - Alarm 2 threshold
This parameter is available when alarm 2 is configured as
process or deviation output alarm (“A2.tP” [RF.05] = “Proc” or
R.C03 - Low threshold used when the “dEV”).
alarm 1 is a band alarm. Upper display: Gr.3
This parameter is available only when the alarm 1 is configured Lower display: AL2
as band alarm (“A1.tP” [RF.01] = “bAnd”) Range: - in engineering units within the span limits for process
Upper display: Gr.3 alarm;
Lower display: bA1.L - from -1000 to 1000 digits for deviation alarm;
Range: from 0 to -1000 digits. NOTE
NOTE: The span limits are related to the controlled variable set
by the "PVSL" [C.D02] parameter.
61
R.C06 - Low threshold used when the alarm 2 R.C08 - Alarm 3 threshold
is a band alarm. This parameter is available when alarm 3 is configured as
This parameter is available only when the alarm 2 is configured process or deviation output alarm (“A3.tP” [RF.09] = “Proc” or
as band alarm (“A2.tP” [RF.05] = “bAnd”) “dEV”).
Upper display: Gr.3 Upper display: Gr.3
Lower display: bA2.L Lower display: AL3
Range: from 0 to -1000 digits. Range: - in engineering units within the span limits for process
alarm;
- from -1000 to 1000 digits for deviation alarm;
NOTE
NOTE: The span limits are related to the controlled variable set
by the "PVSL" [C.D02] parameter.
R.C07 - high threshold used when the alarm
2 is a band alarm.
This parameter is available only when the alarm 2 is configured
as band alarm (“A2.tP” [RF.05] = “bAnd”) R.C09 - Low threshold used when the
Upper display: Gr.3 alarm 3 is a band alarm.
Lower display: bA2.h This parameter is available only when the alarm 3 is configured
Range: from 0 to 1000 digits. as band alarm (“A3.tP” [RF.09] = “bAnd”)
NOTE
NOTE: The "bA2.L" and "bA2.h" values are algebraically added Upper display: Gr.3
to the operative set point in order to obtain the band limits. Lower display: bA3.L
Range: from 0 to -1000 digits.
62
R.C10 - High threshold used when the R.C13 - Alarm 3 hysteresis
alarm 3 is a band alarm. This parameter is available only when Out 3 is configured as
This parameter is available only when the alarm 3 is configured alarm output (“O3.Fn” [C.E03] = “ALr.3”)
as band alarm (“A3.tP” [RF.09] = “bAnd”) Upper display: Gr.3
Upper display: Gr.3 Lower display: HSA3
Lower display: bA3.h Range: from 1 to 200 digits
Range: from 0 to 1000 digits.
NOTE
NOTE: The "bA3.L" and "bA3.h" values are algebraically added
to the operative set point in order to obtain the band limits.
63
Run time group 4 [R.Dxx] R.D02 - Hysteresis (for ON/OFF control)
CONTROL PARAMETERS This parameter is available when Pb [r.d01]=0 (On/OFF control
action)
Upper display: Gr.4
Lower display: HYS
Range: from 0.1% to 10.0% of the input span.
NOTE
NOTE: when SMART function is activated, all the parameters
calculated by SMART (Pb, Ti, Td and RCG) cannot be modified. R.D03 - Integral time
This parameter is available when at least one control output is
R.D01 - Proportional band configured and Pb [R.D01] is different from 0.
This parameter is available when at least one control output is Upper display: Gr.4
configured. Lower display: ti
Upper display: Gr.4 Range: from 00.01 to 20.00 mm.ss
Lower display: Pb Above this value the display blanks and the integral
Range: from 0.5% to 999.0% of the input span. action is excluded
Set 0.0% for On/OFF control action NOTE
NOTE: When the instrument is working with SMART algorithm
NOTES
NOTES: the “ti” value will be limited as selected by “ti.Hi” [R.M04] and
1) The Pb resolution is: “ti.Lo” [R.M03] parameters (if the value is out of limits, the "E.140"
0.1% up to 10.0%; indication will be shown on the middle display, for details see
1% from 10% up to 999.0%. "Error messages at pag. 83).
2) When the instrument is working with SMART algorithm, the
“Pb” value will be limited as selected by “Pb.Hi” [R.M02] and
“Pb.Lo” [R.M01] parameters (if the value is out of limits, the
"E.140" indication will be shown on the middle display, for
details see "Error messages" at page 83) 64
R.D04 - Derivative time R.D06 - Relative secondary output gain
This parameter is available when at least one control output is This parameter is available when two control outputs are
configured, “Cn.tP” [C.G02] is equal to “Pid” and "Pb" [R.D01] is configured.
different from 0. Upper display: Gr.4
Upper display: Gr.4 Lower display: r.Gn
Lower display: td Range: from 0.20 to 2.00
Range: From 00.00 to 10.00 mm.ss
NOTE
NOTE:
When device is working with SMART algorithm and “Cn.tP”
[C.G02] is equal to “Pid”, the “td” value will be proportional to
the “ti” value with a ratio established during the "TUNE"
function. R.D07 - Overlap/dead band between main and
secondary outputs
This parameter is available when two control outputs are
R.D05 - Integral preload configured.
This parameter is available when at least one control output is Upper display: Gr.4
configured and "Pb" [R.D01] is different from 0. Lower display: OLAP
Upper display: Gr.4 Range: from -20 to 50
Lower display: IP NOTE
NOTE: A negative value means a dead band while a positive
Ranges: value means an overlap.
- from 0.0 to 100.0 % of the output when device is configured
with only one control output.
- from -100.0 to 100.0 % of the output when device is
configured with two control outputs.
65
R.D08 - Group 4 default data loading. Run time group 5 [R.Exx]
This parameter is not available when SMART function is AUXILIARY CONTROL PARAMETER
activated (parameters related to SMART function cannot be
modified).
Upper display: Gr.4
Lower display: dFLt.
Range: OFF = No loading data
ON = Loading data
66
R.E03 - Main control output high limit R.E05 - Main control output cycle time.
This parameter is available when one control output is configured This parameter is available when time proportional main control
as main output. output is configured.
Upper display: Gr.5 Upper display: Gr.5
Lower display: ñ.OLH Lower display: ñC.CY
Range: from ñ.OLL [R.E02] to 100.0 % of the output span. Range: from 1 to 200 s
R.E04 - Main control output max rate of rise R.E06 - Secondary control output low limit
This parameter is available when one control output is configured This parameter is available when one control output is configured
as main output. as secondary control output.
Upper display: Gr.5 Upper display: Gr.5
Lower display: ñ.rñP Lower display: S.OLL
Ranges: from 0.1%/s to 25.0%/s. Range: From 0.0 % of the output span to S.OLH [R.E07].
Above this value the display shows “Inf” meaning that no limit is
imposed.
NOTES
NOTES: R.E07 - Secondary control output high limit
1) This parameter will be active even if device is configured for This parameter is available when one control output is configured
On/OFF control. as secondary control output.
2) During the transfer from AUTO to MANUAL, if this action is Upper display: Gr.5
programmed as a not bumpless transfer, the “ñ.rñP” function Lower display: S.OLH
will be ignored and the output will step up to the value set by Range: from S.OLL [R.E06] to 100.0 % of the output span.
“Añ.UL” [C.G04] parameter.
67
R.E08 - Secondary control output max rate of rise R.E10 - Set point low limit
This parameter is available when one control output is configured Upper display: Gr.5
as secondary control output. Lower display: rL
Upper display: Gr.5 Range: from input low range (depending on the "PV.SL" [C.D02]
Lower display: S.rñP setting) to rH [R.E11].
Ranges: from 0.1%/s to 25.0%/s. NOTES
NOTES: Whenever "PV.SL" [C.D02] has been modified, the
Above this value the display shows “Inf” meaning that no limit is following occurs:
imposed 1) rL will be realigned to the low limit; the realignement will be
NOTES
NOTES: carried out even if the set point is software protected.
1) This parameter will be active even if device is configured for 2)If the set point values are out of the new limits, they automati-
On/OFF control. cally assume the default value even if software protected.
2) During the transfer from AUTO to MANUAL, if this action is
programmed as a not bumpless transfer, the “S.rñP” function
will be ignored and the output will step up to the value set by R.E11 - Set point high limit.
“Añ.UL” [C.G04] parameter. Upper display: Gr.5
Lower display: rH
Range: from rL [R.E10] to input high range (depending on the
R.E09 - Secondary control output cycle time. "PV.SL" [C.D02] setting).
This parameter is available when a time proportional secondary NOTES
NOTES: Whenever "PV.SL" [C.D02] has been modified, the
control output is configured. following occurs:
Upper display: Gr.5 1) rH will be realigned to the low limit; the realignement will be
Lower display: SC.CY carried out even if the set point is software protected.
Range: from 1 to 200 s 2) If the set point values are out of the new limits, they
automatically assume the default value even if software
protected.
68
R.E12 - Rate of change for positive set point R.E15 - Group 5 default data loading.
variations Upper display: Gr.5
Upper display: Gr.5 Lower display: dFLt.
Lower display: Grd1 Range: OFF = No loading data
Range: from 1 to 200 digits per minutes. ON = Loading data
Above this value the display shows “Inf” and the transfer will be a
step change.
70
Example for A1.Cn (A2.Cn, A3.Cn) = H.A. Example for A1.Cn (A2.Cn, A3.Cn) = H.A.A.c
Alarm Alarm
Threshold Threshold
Alarm Alarm
Hysteresis Hysteresis Measured
Measured
Value
Value
ON
ON
Relay out
Relay out
OFF
OFF
ON
ON
Steady
LED 1(2, 3) Flash Flash
Steady
LED 1(2, 3) Flash Flash
OFF
OFF A B A D
A B A D C
C
A= alarm condition detection A= alarm condition detection
B= automatic reset of alarm B= automatic reset of alarm
C= manual reset; the LED gets steady lit, the alarm remains in C= manual reset; the LED gets steady lit, the relay output goes
the alarm status until the process variable reaches the alarm OFF but the LED remains steady lit until the process variable
threshold minus hysteresis (D). reaches the alarm threshold minus hysteresis (D).
71
Example for A1.Cn (A2.Cn, A3.Cn) = H.L. status until the process variable reaches the alarm threshold
Alarm minus hysteresis (D).
Threshold NOTES
NOTES:
1) The alarm status is present when:
the relay is energized (A1.Ac, A2.Ac or A3.Ac = dir)
Alarm the relay is deenergized (A1.Ac, A2.Ac or A3.Ac = rEV)
Hysteresis Measured 2) The manual reset (acknowlwdgement) may be performed by
Value the "ñ.rSt" [R.C01] parameter or by logic input or by serial
OFF link.
Relay out
ON
ON
Steady
LED 1(2, 3) Flash Flash R.F03 - Alarm 1 action
OFF This parameter is available only when OUT 1 is configured as
alarm 1 output (“O1.Fn” [C.E01] = “ALr.1”)
A A D Upper display: Gr.6
B C E
Lower display: A1.Ac
A= alarm condition detection Range: dir = direct action (Relay energized or SSr=1 in alarm
B= the alarm remains in alarm status (even if the measured value condition).
is under the threshold) until a manual reset is performed (C). rEV = Reverse action (Relay energized or SSr=1 in non
E= if a manual reset is performed when the alarm condition still alarm condition).
exist; the LED gets steady lit, the alarm remains in the alarm
72
R.F04 - Alarm 1 stand by (mask) function R.F05 - Alarm 2 type
This parameter is available only when OUT 1 is configured as This parameter is available only when OUT 2 is configured as
alarm 1 output (“O1.Fn” [C.E01] = “ALr.1”) alarm 2 output (“O2.Fn” [C.E02] = “ALr.2”)
Upper display: Gr.6 Upper display: Gr.6
Lower display: A1.St Lower display: A2.tP
Range: OFF = Stand-by function disabled Range: Proc = Alarm on process variable
On = Stand-by function enabled bAnd = Band alarm on process variable
NOTES
NOTES: dEV = Deviation alarm on process variable
1) If the alarm is programmed as band or deviation alarm, this NOTE
NOTE: When alarm type has been changed the alarm threshold
function masks the alarm condition after a set point change or will be forced to its default value and alarm status will be
at the instrument start-up until process variable reaches the cleared.
alarm threshold plus or minus hysteresis. If the alarm is
programmed as a process alarm, this function masks the alarm
condition at instrument start-up until process variable reaches
the alarm threshold plus or minus hysteresis.
2) The change from On to OFF has immediate effect, while the R.F06 - Alarm 2 configuration
change from OFF to On has effect at the next start up or set This parameter is available only when OUT 2 is configured as
point change. alarm 2 output (“O2.Fn” [C.E02] = “ALr.2”)
Upper display: Gr.6
Lower display: A2.Cn
Range: H.A. = High alarm (outside band) with automatic reset.
L.A. = Low alarm (inside band) with automatic reset.
H.A.Ac= High alarm (outside band) with automatic reset
and acknowledge.
L.A.Ac= Low alarm (inside band) with automatic reset
and acknowledge.
73
H.L. = High alarm (outside band) with manual reset. NOTES
NOTES:
L.L. = Low alarm (inside band) with manual reset. 1) If the alarm is programmed as band or deviation alarm, this
NOTE
NOTE: When alarm configuration has been changed, the alarm function masks the alarm condition after a set point change or
status will be cleared. at the instrument start-up until process variable reaches the
alarm threshold plus or minus hysteresis. If the alarm is
programmed as a process alarm, this function masks the alarm
R.F07 - Alarm 2 action condition at instrument start-up until process variable reaches
This parameter is available only when OUT 2 is configured as the alarm threshold plus or minus hysteresis.
alarm 2 output (“O2.Fn” [C.E02] = “ALr.2”) 2) The change from On to OFF has immediate effect, while the
Upper display: Gr.6 change from OFF to On has effect at the next start up or set
Lower display: A2.Ac point change
Range: dir = direct action (Relay energized or SSr=1 in alarm
condition)
rEV = Reverse action (Relay energized or SSr=1 in non R.F09 - Alarm 3 type
alarm condition) This parameter is available only when OUT 3 is configured as
alarm 3 output (“O3.Fn” [C.E03] = “ALr.3”)
Upper display: Gr.6
R.F08 - Alarm 2 stand by (mask) function Lower display: A3.tP
This parameter is available only when OUT 2 is configured as Range: Proc = Alarm on process variable
alarm 2 output (“O2.Fn” [C.E02] = “ALr.2”) bAnd = Band alarm on process variable
Upper display: Gr.6 dEV = Deviation alarm on process variable
Lower display: A2.St NOTE
NOTE: When alarm type has been changed the alarm threshold
Range: OFF = Stand-by function disabled will be forced to its default value and alarm status will be
On = Stand-by function enabled cleared.
74
R.F10 - Alarm 3 configuration rEV = Reverse action (Relay energized or SSr=1 in non
This parameter is available only when OUT 3 is configured as alarm condition).
alarm 3 output (“O3.Fn” [C.E03] = “ALr.3”).
Upper display: Gr.6
Lower display: A3.Cn R.F12 - Alarm 3 standby (mask) function
Range: H.A. = High alarm (outside band) with automatic reset. This parameter is available only when OUT 3 is configured as
L.A. = Low alarm (inside band) with automatic reset. alarm 3 output (“O3.Fn” [C.E03] = “ALr.3”)
H.A.Ac= High alarm (outside band) with automatic reset Upper display: Gr.6
and acknowledge. Lower display: A3.St
L.A.Ac= Low alarm (inside band) with automatic reset Range: OFF = Stand-by function disabled
and acknowledge. On = Stand-by function enabled
H.L. = High alarm (outside band) with manual reset. NOTES
NOTES:
L.L. = Low alarm (inside band) with manual reset. 1) If the alarm is programmed as band or deviation alarm, this
NOTE
NOTE: When alarm configuration has been changed, the alarm function masks the alarm condition after a set point change or
status will be cleared. at the instrument start-up until process variable reaches the
alarm threshold plus or minus hysteresis. If the alarm is
programmed as a process alarm, this function masks the alarm
condition at instrument start-up until process variable reaches
R.F11 - Alarm 3 action the alarm threshold plus or minus hysteresis.
This parameter is available only when OUT 3 is configured as 2) The change from On to OFF has immediate effect, while the
alarm 3 output (“O3.Fn” [C.E03] = “ALr.3”). change from OFF to On has effect at the next start up or set
Upper display: Gr.6 point change
Lower display: A3.Ac
Range: dir = direct action (Relay energized or SSr=1 in alarm
condition).
75
R.F13 - Group 6 default data loading. R.G02 - Serial link device address
Upper display: Gr.6 This parameter is available only when “S.L.Pr” [R.G01] is different
Lower display: dFLt. from "OFF".
Range: OFF = No loading data Upper display: Gr.7
ON = Loading data Lower display: S.L.Ad
Range: from 1 to 255
R.G03 - Serial link baud rate
Run time group 7 [R.Gxx] This parameter is available only when “S.L.Pr” [R.G01] is different
SERIAL LINK PARAMETER from "OFF".
Upper display: Gr.7
Lower display: S.L.bd
Range: from 600 to 19200 baud (19200 baud is shown, on
display, as 19.20)
76
R.G05 - Group 7 default data loading. Run time group 8 [R.Hxx]
Upper display: Gr.7 TIMERS SETTING
Lower display: dFLt.
Range: OFF = No loading data
ON = Loading data
77
R.H03 - Automatic Burnoff interval R.H05 - Time remaining to the next automatic
Upper display: Gr.8 Burnoff
Lower display: bF.tr This is a reading parameter only and it is available when "bF.tr" is
Range: from 1.00 to 24.00 hh. mm. different from "no.tr".
Above this 24.00, the display shows "no.tr" (no time Upper display: Gr.8
interval is programmed) Lower display: bF.ñn
When a primary variable different from “O2” is selected. Range: from 1.00 to 24.00 hh. mm.
NOTE: the time setting may be modified any time but it will be When a primary variable different from “O2” is selected.
performed at the next Burn off, exception made for the NOTE: if a power down occurs, this information will be lost,
changement from/to "no.tr" that it will be immediately when power is restored, the countdown will restart from
activated. the "bF.tr" [R.H03] value.
R.H04 - Automatic probe test interval R.H06 - Time remaining to the next automatic
Upper display: Gr.8 Probe test
Lower display: Pb.tr This is a reading parameter only and it is available when "pb.tr" is
Range: from 1.00 to 24.00 hh. mm. different from "no.tr".
Above this 24.00, the display shows "no.tr" (no time Upper display: Gr.8
interval is programmed) Lower display: Pb.ñn
When a primary variable different from “O2” is selected. Range: from 1.00 to 24.00 hh. mm.
NOTE: the time setting may be modified any time but it will be When a primary variable different from “O2” is selected.
performed at the next Probe test, exception made for the NOTE: if a power down occurs, this information will be lost,
change from/to "no.tr" that it will be immediately when power is restored, the countdown will restart from
activated. the "Pb.tr" [R.H04] value.
78
R.H07 - Group 8 default data loading. Run time group 9 [R.Ixx]
Upper display: Gr.8 OPTIONAL OUTPUT SETTING
Lower display: dFLt.
Range: OFF = No loading data
On = loading data
For OUT 11 up to OUT 19, the instrument will show on the lower
display the related output and it is possible to perform the same
setting as above described.
NOTE
NOTE: This group is accessible from every group by keeping
R.L01 - Default run time parameter loading. depressed the “MENU” key for 8 seconds.
This parameter is not available when SMART function is
activated. R.M01 - Minimum value of proportional band
Upper display: Gr.dF calculated by SMART algorithm.
Lower display: dFLt. This parameter is available only when smart function is
Range: OFF = No loading data configured (“Sñ.Fn” [C.G01] = “Enb”)
On = the run time parameters of all groups (exception Upper display: Gr.Hd
made for group 9) will be forced to their default Lower display: Pb.Lo
values. Range: From 2.0% to “Pb.Hi” [R.M02].
NOTE
NOTE: The resolution on “Pb.Lo” value is: 0.1% up to 10.0%;
1% up to 999.0%.
80
R.M02 - Maximum value of proportional band R.M05 - Relative gain of the secondary output
calculated by SMART algorithm calculated by SMART algorithm.
This parameter is available only when smart function is This parameter is available only when smart function is
configured (“Sñ.Fn” [C.G01] = “Enb”) configured (“Sñ.Fn” [C.G01] = “Enb”) and a secondary control
Upper display: Gr.Hd output is configured.
Lower display: Pb.Hi Upper display: Gr.Hd
Range: from “Pb.Lo” [R.M01] to 999.0% Lower display: rG.CL
NOTE
NOTE: The resolution on “Pb.Hi” value is: 0.1% up to 10.0%; Range: OFF = Smart algorithm does not calculate “r.Gn”
1% up to 999.0 [R.D06] value.
On = Smart algorithm calculates “r.Gn” [R.D06] value.
R.M06 - Hidden group default data loading
R.M03 - Minimum value of integral time Upper display: Gr.Hd
calculated by SMART algorithm Lower display: dFLt.
This parameter is available only when smart function is Range: OFF = No loading data
configured (“Sñ.Fn” [C.G01] = “Enb”) On = loading data
Upper display: Gr.Hd
Lower display: ti.Lo
Range: from 00.01 mm.ss to “ti.Hi” [R.M04].
82
signalled on lower display as “ ” ERROR MESSAGES
On UNDER-RANGE on remote setpoint measurement is At instrument start up in operative mode all the parameters are
signalled on lower display as “- ” checked.
(indication only when required . See “DISPLAY FUNCTION”)
The sensor leads break can be detected when the range If an error is detected, the display will show the parameter
selected has a zero elevation (4-20 mA or 1-5 V or 2-10 V) group and the mnemonic code of the group with the wrong
and signalled as “OPEn”. parameter setting while “Err” is shown on the central display.
The sensor leads break acts as an UNDER-RANGE condition. The device reset automatically after a time out of 6 s (20 s if
For functioning during out of range see also “A.I.Añ – CnF.1” serial link is enabled)
Following the normal procedure reach the group with the wrong
parameter setting and correct it (during run time mode, every
keystroke restarts the time out. During modify configuration
parameters mode, the time out is disabled).
When the error is corrected push “MENU” until the device resets
(if in run time mode) or end the modify configuration parameters
mode following the normal procedure.
Repeat the above described procedure if another error is shown.
84
GENERAL INFORMATION Common mode rejection
rejection: 120 dB @ 50/60 Hz.
Normal mode rejection
rejection: 60 dB @ 50/60 Hz.
GENERAL SPECIFICATIONS Electromagnetic compatibility and safety require-
Case
Case: Polycarbonate black color; self-extinguishing degree: V-0 ments
ments: This instrument is marked CE.
according to UL 94. Therefore, it is conforming to council directives 89/336/EEC and
Front protection
protection: designed for IP 65 (*) and NEMA 4X (*) for to council directives 73/23/EEC and 93/68/EEC.
indoor locations (when panel gasket is installed). Installation category
category: II
(*) Test were performed in accordance with IEC 529, CEI 70-1 Operative temperature
temperature: from 0 to 50 °C (+32 to 122 °F).
and NEMA 250-1991 STD. Storage temperature
temperature: -20 to +70 °C (-4 to 158 °F)
Installation
Installation: panel mounting. Humidity
Humidity: from 20 % to 85% RH, non condensing.
Rear terminal block block: 54 screw terminals (screw M3, for Altitude
Altitude: This product is not suitable for use above 2000m
cables from φ 0.25 to φ 2.5 mm2 or from AWG 22 to AWG 14) (6562ft).
with connections diagram and safety rear cover.
Dimensions
Dimensions: according to DIN 43700
3.78" x 3.78" (96 x 96 mm), depth 5" (128 mm).
W e i g h t :750 g (full option).
Power supplysupply:
- 100 V to 240 V AC 50/60 Hz (-15% to + 10% of the nominal
value).
- 24 V AC/DC (+ 10 % of the nominal value).
Power consumption
consumption:
- 16 VA max. (without optional I/O)
- 20 VA max. (with optional I/O)
Insulation resistance:
resistance > 100 MΩ according to IEC 1010-1.
Dielectric strength
strength: 1500 V rms according to IEC 1010-1.
85
INPUTS Temperature drift:
- 350 ppm/°C when the range is 1000 to 1300 mV.
A) MAIN INPUT - 200 ppm/°C when the range is 0 to 1500 mV.
Type: Input impedance
impedance: > 100 MΩ
- 0 to 1500 mV (when mV sensor output or oxygen are selected Sampling time: 125 ms (typical).
as primary controlled variable). Display updating time:
time 375 ms.
- 1000 to 1300 mV (when carbon potential or dew point is Insulation voltage: 500 VAC
selected as primary controlled variable). Probe resistance: up to 100 KΩ
NOTE: if the probe input value is out of the 1000 to 1300 mV, Accuracy on probe resistance measurement: 2% f.s.v.
the range automatically becomes 0 to 1500 mV.
Input type
type: isolated from others measuring inputs and digital
inputs. B) TEMPERATURE INPUT
Thermocouple type: K, S, R, B
Carbon range: 0.00 to 2.00% Input type:
type not isolated from others measuring inputs and
Dew point range: -100 to 100 °F or -75 to 40 °C digital inputs.
Oxygen range: 0.0 to 25.0 % Sampling time: 1125 ms if carbon monoxide/remote set point
Resolution: 0.1 input is used.
mV range: 0 to 1500 mV 750 ms otherwise.
Cargon resolution: 0.01% Accuracy
Accuracy: + 0.2% f.s.v. + 1 digit @ 25 °C and nominal power
Dew point resolution
resolution: 1°F (1°C) supply voltage.
mV resolution
resolution: 1 mV Temperature drift: < 200 ppm/°C of full span
Accuracy: Source impedance: 100 Ω max.
+ 0.02 digits for 0.40 to 1.60 % of the carbon range. Current for TC open detection: -100 nA.
+ 0.03 digits for the remaining carbon range. Cold junction
junction: automatic compensation from 0 to 50 °C.
Cold junction accuracy : 0.1 °C/°C
86
Input impedance
impedance: > 1 MΩ
The span is fixed from 0 upto 100 for Carbone Monoxide or
Calibration : according to IEC 584-1.
as per Main input for Remote Set point
STANDARD RANGES TABLE ( 0.0 to 2.00 for carbon potential)
( 0 to 100 °F or -18 to 40 °C for Dew point )
T/C Ranges ( 0 to 1500 for mV) )
type
K 1 -100 / 1370 °C IEC 584-1: 1995-09
S 2 - 50 / 1760 °C IEC 584-1: 1995-09 STANDARD RANGES TABLE
R 3 - 50 / 1760 °C IEC 584-1: 1995-09 Input type Impedance Accuracy
B 4 0 / 1820 °C IEC 584-1: 1995-09 0 - 20
20mmA
K 5 -150 / 2500 °F IEC 584-1: 1995-09 4 - 20
20mmA
S 6 - 60 / 3200 °F <5Ω
IEC 584-1: 1995-09 0 - 5 V
R 7 - 60 / 3200 °F IEC 584-1: 1995-09 1 - 5 V 0.2 % + 1 digit
32 / 3300 °F > 200 kΩ
B 8 IEC 584-1: 1995-09 0 - 10 V @ 25°C
2 - 10 V > 400 kΩ
C) AUXILIARY INPUT (CARBON MONOXIDE)
Input range: 0/4 - 20 mA, 0/1 - 5 V or 0/2 - 10 V.
Input type:
type not isolated from others measuring inputs and digital
inputs.
Sampling time: 1125 ms.
Temperature drift
drift: < 300 ppm/°C of full span.
Input span: from 0 up to 100.
Note
Note: The type of inputs are keyboard and jumper selectable
All type of inputs are factory calibrated
87
D) LOGIC INPUTS SET POINTS
The instrument is equipped with 3 logic inputs. This instrument allows to use up to 4 set points: SP, SP2, SP3 and
Input type
type: Contact closure (voltage free). SP4.
Input function: The set point selection is possible only by logic input.
DIG 1 and DIG 2 can be programmed as: Set point transfer
transfer:
- Set point selection (SP - SP2) The transfer between one set point to another (or between two
- Set point selection (SP3 - SP4) different set point values) may be realized by a step transfer or by
- Auto/manual selection a ramp with two different programmable rates of change (ramp
- Output limiter activation up and ramp down).
- Manual reset of the alarms (acknowledge). Slope value:
value 1 - 200 eng. unit/min or step.
- Locale / Remote set point selection Set points limiter
limiter: rL [r.E10] and rH [r.E11] parameters, program-
DIG 3 is used to start the Burn off routine. mable.
Active logic level: Close or open programmable.
88
CONTROL ACTIONS Secondary output cycle time time: from 1 second to 200
Algorithm
Algorithm: PID + SMART seconds.
Types: Relative secondary output gain gain: keyboard programmable
- one control output (digital or analog output) from 0.20 to 2.00 referred to the proportional band.
- two control outputs Overlap / dead band : keyboard programmable from - 20 %
NOTE
NOTE: the outputs can be freely selected between analog and (dead band) to + 50 % (overlap) of the proportional band.
digital outputs. Output limiters
limiters.
Digital output types
types: Relay or SSR. For the main and/or secondary control outputs it is possible to
Digital output action typetype: Proportional time set:
Analog output typestypes: 20 mA. - output high limits
Proportional Band
Band: programmable from 0.5% to 999.0% of - output low limits
the input span. - output max. rate of rise.
Setting a PB equal to 0 the control action becomes ON/OFF. AUTO/MANUAL mode: mode selectable by front push-button or
Hysteresis (for ON/OFF control action) action): programmable logic input.
from 0.1% to 10.0 % of the input span.
Integral time
time: programmable from 1 second to 20 minutes or
excluded.
Derivative time
time: programmable from 1 second to 10 minutes
or excluded.
Integral pre-load
pre-load: programmable
- for one control output, from 0 to 100% of the output range.
- for two control outputs, from -100 % to +100 % of the output
range.
Anti reset windup:
windup from 10 % to 200 % of the input span.
Main output cycle timetime: from 1 second to 200 seconds.
89
REMOTE SET POINT When transfer from Remote to Locale setpoint is made(by
The device can be equipped with a remote set point. external contact), the local setpoint can be aligned to last
This feature must be configured (see “A.In.F / A.In.t / A.I.FL / remote setpoint value (see L.r.Oñ – CnF.1)
A.I.Añ / L.r.Oñ “ CnF.1 and “d1.Fn / d2.Fn” CnF.5 ) When remote set point value is displayed on lower display (see
If “A.I.Añ” = norñ the remote set point can be activated only “DISPLAY FUNCTION”)
by selected external contact (If none digital input is configured the out of range condition are displayed as follow:
to select from Local / Remote set point, the Remote set point
OVER-RANGE ( “****”), UNDER-RANGE ( “-***”), leads
will be always active and will be the only SET POINT
present on the device.) break (“OPEn” ).
If the auxiliary input is out of range or open the control output
is de-activated (see “Control Action Feature”)
The scale for remote set point is fixed and equal to primary
control variable; the set point value will be further limited by
“rL/ rH”. The sampling rate is 1.125 mS
The value can be filtered.
90
OUTPUTS Out 3
Function
Function: programmable as:
Out 1 and 2 - Control output
Function
Function: singularly programmable as - Alarm output
- Control output Type
Type: Relay
- Alarm output Relay type
type: SPST
Type
Type: Relay or SSR Contact rating:
rating 2 A @ 250 V on resistive load.
91
ANALOG OUTPUTS OPTIONAL OUTPUTS
The instrument may be equipped with 10 optional relay outputs.
Out 6 and 7 Type
Type: Relay
Function
Function: Programmable as Relay type
type: SPST
- Linear control output Contact rating
rating: 0.5 A @ 250 V on resistive load.
- Analog retransmission of the measured value The status of the optional outputs can be set by keys and by
- Analog retransmission of the operative set point. serial link.
Output typetype: Isolated output programmable as
- 0-20 mA
- 4-20 mA. ALARMS
Scaling
Scaling: from -1999 to 9999 when used as signal Alarm action
action: direct or reverse function programmable.
retransmission. Alarm functions
functions: each alarm can be configured as process
Maximum load load: 600 Ω. alarm, band alarm, deviation alarm.
Accuracy: Alarm reset/acknowledge
reset/acknowledge: automatic or manual reset
- 0.1 % when it is used as control output programmable on each alarm.
- 0.05 % when it is used as analog retransmission. Alarm masking
masking: each alarm can be configured as masked
Filter
Filter: It is possible to apply a first order digital filter on the alarm or standard alarm.
retransmitted value. This function allows you to delete false indication at instrument
The time constant of the filter may be programmed within 0 and start up and after a set point change.
8 s.
Process alarm
alarm:
Operative mode
mode: Minimum or maximum programmable.
Threshold
Threshold: programmable in engineering unit within the input
range.
Hysteresis
Hysteresis: programmable in engineering units from 1 to 200
digits.
92
Band alarm SERIAL INTERFACE
Operative mode:
mode Inside or outside programmable. Types: Optoisolated RS 485
Threshold
Threshold: two thresholds programmable: Protocol type
type: MODBUS, JBUS (RTU mode).
- Low - from 0 to -1000 digits. Baud rate
rate: programmable from 600 to 19200 BAUD.
- High - from 0 to +1000 digits. Byte format
format: 8 bit.
Hysteresis
Hysteresis: programmable in engineering units from 1 to 200 Parity
Parity: even, odd or none programmable.
digits. Stop bitbit: one.
Address
Address: from 1 to 255.
Deviation alarm Output voltage levels
levels: according to EIA standard.
Operative mode
mode: high or low programmable. NOTE
NOTE: The EIA standard establishes that by RS-485 interface it
Threshold
Threshold: programmable from - 1000 to +1000 digits. is possible to connect up to 30 devices with one remote master
Hysteresis
Hysteresis: programmable in engineering units from 1 to 200 unit.
digits. The serial interface of these instruments is based on “High input
impedance” transceivers; this solution allows you to connect up
to 127 devices (based on the same transceiver type) with one
remote master unit.
93
MAINTENANCE
1) REMOVE POWER FROM THE POWER SUPPLY TERMINALS
AND FROM RELAY OUTPUT TERMINALS
2) Remove the instrument from case.
3) Using a vacuum cleaner or a compressed air jet (max. 3 kg/
cm2) remove all deposit of dust and dirt which may be present
on the louvres and on the internal circuits trying to be careful
for not damage the electronic components.
4) To clean external plastic or rubber parts use only a cloth
moistened with:
- Ethyl Alcohol (pure or denatured) [C2H5OH] or
- Isopropil Alcohol (pure or denatured) [(CH3)2CHOH] or
- Water (H2O)
5) Verify that there are no loose terminals.
6) Before re-inserting the instrument in its case, be sure that it is
perfectly dry.
7) Re-insert the instrument and turn it ON.
94
DEFAULT PARAMETERS The default parameter loading procedure for the selected group
is ended.
DEFAULT RUN TIME PARAMETERS B ) When it is desired to load the default value of all the run
time parameters proceed as follows:
A complete and consistent set of run time parameters is stored
B.1) By MENU pushbutton, select the "Run time group dF"
in the instrument. These data are the typical values loaded in
[R.Lxx].
the instrument prior to shipment from factory.
NOTE: if all run time parameters are protected by security
This instrument allows you to load the default value of a single
code, set the assigned value by V and W pushbuttons.
run time parameter group or to load all the run time parameters
B.2) Push the FUNC pushbutton.
The middle and lower displays will show:
A ) When it is desired to load the default parameter of a single
group, proceed as follows:
A.1) By MENU pushbutton, select the desired run time
parameter group.
NOTE: if the selected group is protected by security B.3) By V or W pushbuttons, select the "On" indication on
code, set the assigned value by V and W pushbuttons. the central display.
A.2) By FUNC pushbutton, select the last parameter of the B.4) Push the FUNC pushbutton.
selected group. The central display will show:
The middle and lower displays will show:
A. 1
A. 2
A. 3
A. 4
A. 5
A. 8
B. 1