JAYACHANDU HN
1st Sem, Mtech (Industrial Structures)
Department of Civil Engineering
USN: 02JST23PIS005
STANDARD GRADE CONCRETE (EXCEL FORMAT)
STIPULATIONS FOR PROPORTIONING TEST DATA FOR MATERIALS
Grade designation : M45 Specific Gravity
Grade of cement : 43 Grade (IS 269) Cement : 3.15
Nominal size of aggregate : 20mm Chemical admixture : 1.145
Workability : 50mm (Slump) GGBFS : 3
Method of placing : Pumping Coarse aggregate : 2.74
Exposure condition : Moderate Fine aggregate : 2.65
Type of fine aggregate : M. Sand
Type of chemical admixture : Super Plasticizer Water absorption
Chemical admixture useage : 1% Coarse aggregate : 0.5%
Type of mineral admixture : GGBFS (IS 16714) Fine aggregate : 1.0%
Mineral admixture useage : 30%
TARGET STRENGTH FOR MIX PROPORTIONING
Standard Deviation (S) = 5.00 N/mm2
f 'ck = fck + 1.65 S = 53.25 N/mm2
Value of X = 6.5
f 'ck = fck + X = 51.50 N/mm2
SELECTION OF WATER-CEMENT RATIO
Target Strength = 53.25 N/mm2
Selected W/C Ratio (Graph) = 0.32 (Fig 1, IS-10262)
Maximum W/C Ratio = 0.5 (IS-456:2000, Pg No.20, Table.5)
0.32 < 0.5 Hence OK
SELECTION OF WATER CONTENT
Water Content = 186kg(50mm slump) (IS-10262:2019, Pg. 5, Table 4)
Estimated water content = 186 Kg 50mm (Slump)
Water content reduction of 23% is considered while using super plasticizer at the rate of 1% by weight of cement.
Water content reduction = 23.00%
Water content = 143 Kg
CALCULATION OF CEMENT CONTENT
Cement Content = 448 Kg/m3
Minimum Cement Content = 320 Kg/m3 (IS-456:2000, Pg No.20, Table.5)
Adjustments to Min Contents = 40 Kg/m3 (IS-456:2000, Pg No.21, Table.6)
Total Min Cement Content = 360 Kg/m3
448 Kg/m3 > 360 Kg/m3 Hence OK
GGBFS Used = 134 Kg/m3
Revised Cement Content = 313 Kg/m3
PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT
Fine aggregate (Zone II) for water-
= 0.62
cement ratio of 0.50
W/C Ratio = 0.32
W/C Ratio is lower by = 0.18
Proportion of Volume of CA is
= 0.036
increased
Volume of CA = 0.656
For pumpable concrete CA values may be reduced by 10% (see 5.5.2, Pg. 5, IS-10262:2019)
Volume of CA = 0.59 m3
Volume of FA = 0.41 m3
MIX CALCULATION
Total Volume = 1 m3
Volume of entrapped air in wet concrete
1.00% air content = 0.010 m3 (Table.3, Pg.3 IS-10262:2019)
Volume of cement = 0.099 m3
Volume of GGBFS = 0.045 m3
Volume of Water = 0.143 m3
Volume of Chemical admixture = 4.48 Kg/m3
= 0.0039 m3
Volume of Total Aggregate = 0.6987 m3
Mass of Coarse Aggregate = 1130 Kg
Mass of Fine Aggregate = 758 Kg
MIX PROPORTIONS FOR TRIAL NUMBER - 1
Cement = 313 Kg/m3 Chemical admixture = 4.48 Kg/m3
GGBFS = 134 Kg/m3 Water-cement ratio = 0.32
Water = 143 Kg/m3
Coarse aggregate = 1130 Kg
Fine aggregate = 758 Kg
28 DAY COMPRESSIVE STRENGTH OF
70
60
CONCRETE (N/mm2)
33<43
50
43<53
40 53<above
30 Expon. (33<43)
20 Expon. (43<53)
Expon. (53<above)
10
0.25 0.3 0.35 0.4 0.45 0.5 0.55 0.6 0.65
WATER CEMENT RATIO
JAYACHANDU HN
1st Sem, Mtech (Industrial Structures)
Department of Civil Engineering
USN: 02JST23PIS005
HIGH STRENGTH CONCRETE (EXCEL FORMAT)
STIPULATIONS FOR PROPORTIONING TEST DATA FOR MATERIALS
Grade designation : M85 Specific Gravity
Grade of cement : 53 Grade (IS 269) Cement : 3.15
Nominal size of aggregate : 20mm Chemical admixture : 1.15
Workability : 50mm (Slump) GGBFS : 3.00
Method of placing : Pumping Coarse aggregate : 2.74
Exposure condition : Severe Fine aggregate : 2.65
Type of fine aggregate : M. Sand Silica Fume : 2.20
Type of chemical admixture : Super Plasticizer
Chemical admixture useage : 1% Water absorption
Type of mineral admixture : GGBFS (IS 16714) Coarse aggregate : 0.5%
Mineral admixture useage : 30% Fine aggregate : 1.0%
Silica fume useage : 10%
TARGET STRENGTH FOR MIX PROPORTIONING
Standard Deviation (S) = 6.00 N/mm2
f 'ck = fck + 1.65 S = 94.90 N/mm2
Value of X = 8
f 'ck = fck + X = 93.00 N/mm2
SELECTION OF WATER-CEMENT RATIO
Target Strength = 94.90 N/mm2
Selected W/C Ratio = 0.26 (IS-10262:2019, Pg No.9, Table 8)
Maximum W/C Ratio = 0.45 (IS-456:2000, Pg No.20, Table.5)
0.26 < 0.45 Hence OK
SELECTION OF WATER CONTENT
Water Content = 186kg(50mm slump) (IS-10262:2019, Pg.5, Table 4)
Estimated water content = 186 Kg 50mm (Slump)
Water content reduction of 40% is considered while using Hyper Plasticizer.
Water content reduction = 112 Kg
CALCULATION OF CEMENT CONTENT
Cement Content = 431 Kg/m3
Cementitious material 474 Kg/m3
Minimum Cement Content = 320 Kg/m3 (IS-456:2000, Pg No.20, Table.5)
Adjustments to Min Contents = 40 Kg/m3 (IS-456:2000, Pg No.21, Table.6)
Total Min Cement Content = 360 Kg/m3
431 Kg/m3 > 360 Kg/m3 Hence OK
GGBFS @ 30 % = 142 Kg/m3
Silica Fume Content @ 10% = 47 Kg/m3
Revised Cement Content = 241 Kg/m3
Revised water-cement ratio 0.236
PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT
Fine aggregate (Zone II) for water-
= 0.66
cement ratio of 0.30
W/C Ratio = 0.236
W/C Ratio is lower by = 0.1
Proportion of Volume of CA is
= 0.013
increased
Volume of CA = 0.673
For pumpable concrete CA values may be reduced by 10% (see 5.5.2, Pg. 5, IS-10262:2019)
Volume of CA = 0.61 m3
Volume of FA = 0.39 m3
MIX CALCULATION
Total Volume = 1 m3
Volume of entrapped air in wet concrete
0.5% air content = 0.005 m3 (Table.6, Pg. 3, IS-10262:2019)
Volume of cement = 0.077 m3
Volume of GGBFS = 0.047 m3
Volume of Silica Fume = 0.022 m3
Volume of Water = 0.112 m3
Volume of Chemical admixture = 4.31 Kg/m3
= 0.0038 m3
Volume of Total aggregate = 0.7337 m3
Volume of Coarse Aggregate = 1217 m3
Volume of Fine Aggregate = 767 m3
MIX PROPORTIONS FOR TRIAL NUMBER - 1
Cement = 241 Kg/m3
GGBFS = 142 Kg/m3
Silica Fume = 47 Kg/m3
Water = 112 Kg/m3
Coarse aggregate = 1217 Kg
Fine aggregate = 767 Kg
Chemical admixture = 4.31 Kg/m3
Water-cement ratio = 0.236
High Strength Concrete (M85)
Step-1
Stipulation for proportioning
(a) Grade designation : M85
(b) Type of cement : OPC 53 grade conforming
to IS 269
(c) Silica fume : Conforming to IS 15388
(d) Maximum nominal size of aggregate : 20mm
(e) Workability : 50mm (slump)
(f) Method of concrete placing : Pumping
(g) Type of aggregate : Crushed stone angular
aggregate
(h) Chemical admixture type : Hyper plasticizer
Step-2
Test data for materials
(a) Cement used : OPC 53
(b) Specific gravity of cement : 3.15
(c) Specific gravity of Silica fume : 2.20
(d) Specific gravity of
a. Coarse aggregate : 2.74
b. Fine aggregate : 2.65
c. Chemical admixture : 0.5%
(e) Water absorption
a. Coarse aggregate : 0.5 %
b. Fine aggregate : 1.0 %
(f) Moisture content
a. Coarse aggregate : Nil
b. Fine aggregate : Nil
Step-3
Target strength for mix proportioning
f ‘ck= f ck + X
f ‘ck= 85 + 8 = 93 N/mm2
or
f ‘ck= f ck + 1.65 X S
f ‘ck= 85 + 1.65 X 6 = 94.9 N/mm2
From table 2 (IS 10262:2019)
The higher value is adopted.
Therefore, target strength will be 94.9 N/mm2
Step-4
Approximate air content
From table 3 (IS 10262:2019)
The approximate amount of entrapped air to be expected in normal concrete is
0.5% 20mm maximum size aggregate
Step-5
Selection of water content ratio
From table 8 (IS 10262 :2019)
Water cement ratio is 0.26 for target strength 94.9 N/mm2
0.26<0.45 (hence ok)
Step-6
Selection of water content
From table 4 (IS 10262:2019)
Estimate water content for 50mm slump = 186 kg
As hyper plasticizer is used in the water content may be reduced on the trail
data the water content reduction of 40% is considered,
= 186 X 0.60
= 112 kg
Step-7
Calculation of cement content
Water-cement ratio =0.27
Cement content = 112/0.26
= 431 kg/m3
Cementitious material content = 431 kg/m3 + 10% X 431
= 474 kg/m3
GGBFS @ 30% of cementitious material content = 474 X 30%
= 142 kg/m3
Silica fume @ 10% of cementitious material content = 474 X 10%
= 47.4 kg/m3
Cement (OPC) = 474 – 142 – 47.4 = 271.2 kg/m 3
Check for minimum cementitious material content
241 kg/m3 < 452 kg/m3 (hence ok)
Revised w/c ratio = 112/474 = 0.236
Step-8
Proportioning of volume of coarse aggregate and fine aggregate
content
From table 10 (IS 10262:2019)
Volume of coarse aggregate corresponding to 20mm w/c ration is 0.3 = 0.66
Present case 0.236 as the water content cement ratio is lowered by 0.064 ( at
rate of 0.01m3 for every + or – 0.05 change in w/c ratio)
(0.01 X 0.064)/0.05 = 0.013
Corrected volume of coarse aggregate for w/c ratio of 0.0227
= 0.66+0.011
= 0.671m3
Volume of fine aggregate = 1- 0.671 = 0.329m3
Step-9
Mix calculation
(a) Total volume = 1m3
(b) Volume of entrapped air in wet concrete = 0.005m3
(c) Volume of cement = (Mass of cement / Specific gravity of cement) X
(1/1000)
= (300/3.15) X (1/1000)
= 0.077m3
(d) Volume of GGBFS = (Mass of GGBFS / Specific gravity of GGBFS)
X (1/1000)
= (142/3) X (1/1000)
= 0.047m3
(e) Volume of Silica fume = (Mass of Silica fume / Specific gravity of
Silica fume) X (1/1000)
= (47.4/2.2) X (1/1000)
= 0.022m3
(f) Volume of water = (Mass of water / Specific gravity of water) X
(1/1000)
= (112/1) X (1/1000)
= 0.112m3
(g) Volume of chemical admixture = (Mass of chemical admixture /
Specific gravity of chemical admixture) X (1/1000)
= ((474 X 1%)/1.08) X (1/1000)
= 0.00438m3
(h) Volume of total aggregate
= [(a-b) – (c+d+e+f+g)]
= [(1-0.005) – (0.077+0.047+0.022+0.112+0.00438)]
= 0.733 m3
(i) Mass of coarse aggregate = g X Volume of coarse aggregate X
Specific gravity of coarse aggregate X 1000
= 0.733 X 0.674 X 2.74 X 1000
=1353.67 kg
As this is a pumpable concrete the values is reduced by 10% in
case of coarse aggregate.
Decreased by 10% = 1217 kg
(j) Mass of fine aggregate = g X Volume of fine aggregate X Specific
gravity of fine aggregate X 1000
= 0.733 X 0.326 X 2.65 X 1000
= 690 kg
As this is a pumpable concrete the values is increased by 10% in
case of fine aggregate.
Increased by 10% = 767 kg
Step-10
Mix proportions for trail number 1
Cement = 241 kg/m3
GGBFS = 142 kg/m3
Water = 126 kg/m3
Silica fume = 47 kg/m3
Fine aggregate = 767 kg
Coarse aggregate = 1211 kg
Chemical admixture = 4.74 kg/m3
Free w/c ratio = 0.236
Standard grade concrete (M45)
Step-1
Stipulation for proportioning
(a) Grade designation : M45
(b) Type of cement : OPC 43 grade conforming
to IS 269
(c) Type of mineral admixture : GGBFS
(d) Maximum nominal size of aggregate : 20mm
(e) Workability : 50mm (slump)
(f) Method of concrete placing : Pumping
(g) Type of aggregate : Crushed stone angular
aggregate
(h) Chemical admixture type : Superplasticizer
Step-2
Test data for materials
(a) Cement used : OPC 43
(b) Specific gravity of cement : 3.15
(c) Specific gravity of GGBFS :3
(d) Specific gravity of
a. Coarse aggregate : 2.74
b. Fine aggregate : 2.65
c. Chemical admixture : 1.145
(e) Water absorption
a. Coarse aggregate : 0.5 %
b. Fine aggregate : 1.0 %
Step-3
Target strength for mix proportioning
f ‘ck= f ck + X
f ‘ck= 45 + 6.5 = 51.5 N/mm2
or
f ‘ck= f ck + 1.65 X S
f ‘ck= 45 + 1.65 X 5 = 53.25 N/mm2
From table 2 (IS 10262:2019)
The higher value is adopted.
Therefore, target strength will be 53.25 N/mm2
Step-4
Approximate air content
From table 3 (IS 10262 : 2019)
The approximate amount of entrapped air to be expected in normal concrete is
1.0% 20mm maximum size aggregate
Step-5
Selection of water content ratio
From fig. 1 (IS 10262:2019)
Water cement ration is 0.32 for target strength 53.25N/mm2
0.32<0.50 (hence ok)
Step-6
Selection of water content
From table 4 (IS 10262:2019)
Estimate water content for 50mm slump = 186 kg
As superplasticizer is used in the water content may be reduced on the trail data
the water content reduction of 23% is considered, for 1% superplasticizer
= 186 X 0.77
= 143kg
Step-7
Calculation of cement content
Water-cement ratio =0.32
Cement content = 143/0.32
= 448 kg/m3
Cementitious material content = 448 kg/m3 > 300 kg/m3
GGBFS @ 30% of cementitious material content = 448 X 30%
= 135 kg/m3
Cement (OPC) = 448 – 135 = 313 kg/m3
Step-8
Proportioning of volume of coarse aggregate and fine aggregate
content
From table 5 (IS 10262:2019)
Volume of coarse aggregate corresponding to 20mm w/c ration is 0.5 = 0.62
Present case 0.32
Hence, volume of coarse aggregate is increased and volume of fine aggregate is
decreased .
w/c ratio is decreased by 0.18.
Therefore, volume of coarse aggregate increased by 0.036
The corrected volume of coarse aggregate for w/c ratio 0.32 = 0.62+0.036 =
0.656 m3
For pumpable these values may be reduced by 10%
Therefore, Volume of coarse aggregate = 0.656 X 0.9 = 0.59m3
Volume of fine aggregate = 1- 0.59 = 0.41m3
Step-9
Mix calculation
(a) Total volume = 1m3
(b) Volume of entrapped air in wet concrete = 0.01m3
(c) Volume of cement = (Mass of cement / Specific gravity of cement) X
(1/1000)
= (313/3.15) X (1/1000)
= 0.99m3
(d) Volume of GGBFS = (Mass of GGBFS / Specific gravity of GGBFS)
X (1/1000)
= (134/3) X (1/1000)
= 0.045m3
(e) Volume of water = (Mass of water / Specific gravity of water) X
(1/1000)
= (143/1) X (1/1000)
= 0.143m3
(f) Volume of chemical admixture = (Mass of chemical admixture /
Specific gravity of chemical admixture) X (1/1000)
= (4.48/1.145) X (1/1000)
= 0.00391m3
(g) Volume of total aggregate
= [(a-b) – (c+d+e+f)]
= [(1-0.01) – (0.99+0.045+0.143+0.00391)]
= 0.6987m3
(h) Mass of coarse aggregate = g X Volume of coarse aggregate X
Specific gravity of coarse aggregate X 1000
= 0.6987 X 0.59 X 2.74 X 1000
=1130 kg
(i) Mass of fine aggregate = g X Volume of fine aggregate X Specific
gravity of fine aggregate X 1000
= 0.6987 X 0.41 X 2.65 X 1000
=758 kg
Step-10
Mix proportions for trail number 1
Cement = 313 kg/m3
GGBFS = 134 kg/m3
Water = 143 kg/m3
Fine aggregate = 758 kg
Coarse aggregate = 1130 kg
Chemical admixture = 4.48 kg/m3
Free w/c ratio = 0.32
