Mathcad - NCP - NCV1362 Calculation Tools - DCinput - Rev0
Mathcad - NCP - NCV1362 Calculation Tools - DCinput - Rev0
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HOW TO USE THE SPREADSHEET
Comment:
The zones underlined in pink need data from the user.
The zones underlined in yellow are calculation results
The zones underlined in red are controllers internal parameters and must not be changed !
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INPUT DATA
Minimum DC input voltage: VINmin 120V Maximum DC input voltage: VINmax 375V
External Capacitor between Drain & Source: CDS 0.100pF External Cap for valley adjust
KcompCV KcompCC 4
Min Comp pin level at which VCompIPKmin VCSmin KcompCV VCompOffset 2.1 V
the peak current is frozen:
Min Comp pin level: VCompmin 0.2V
Vref_UVP 1.5V
μA
Transconductance gain: g m 200
V
Preliminary calculations:
Pout
Iout Iout 1 A
Vout
Leakage inductance ratio (k leak = Lleak / Lp ) k leak1 1.8% k leak2 2.0% k leak3 2.2%
kc_max kc_min
k c k c_min k c_min k c_max
nb_step
The losses caused by the clamping resistor are plotted below for different value
of kleak.
Pcond kc
2
PRclp kc kleak1
PRclp kc kleak2
PRclp kc kleak3 1
0
1.2 1.5 1.8 2.1 2.4 2.7 3
kc
k c Vout Vf
Npsmin Npsmin 0.12
VDSmax Vos VINmax
Enter your value for Nps: Nps 0.124
New k c based on the turn ratio selection if different from the theoritical calulation:
Ipk
2 Pout
1
Nps π 2 Pout COSS CDS Fsw
Vout Vf Ipk 0.525 A
η
VINmin η
2 Pout
Lp
2 Lp 2.049 mH
Ipk η Fsw
2 Pout
Ipk Ipk 0.686 A
Lp η Fsw
VCSmax
RsenseCV RsenseCV 1.166 Ω
Ipk
Lp η Fsw Iout
Vref_CC_max VCSmax 2 KcompCC Nps 1.157 V
VCSmax 0.8 V 2 Vout
2
KcompCC 4 Vref_CC 1.0V 2 Vout Vref_CC 1
Iout_min 0.747 A
2 Lp η Fsw
VCSmax 2 KcompCC Nps
Iout_CC Iout 1 A
Maximum output current:
Iout_CC Iout 1.10 Iout 10%
Vref_CC
Rsense_theo Rsense_theo 0.916 Ω
2 KcompCC Nps Iout_CC
Enter the normalized value for Rsense: Rsense Rsense_theo 99% 0.907 Ω
Rsense 0.907Ω
Vref_CC
Iout_new Iout_new 1.111 A
2 KcompCC Nps Rsense
Auxiliary winding turn ratio
Nps VCC Vf_aux
Naux Naux 0.089
Vout Vf0
Rupper Vs /
ZCD
Auxiliary
Rlower
CZCD
Naux
Max voltage on Aux winding
Vaux Vout Vf0
Nps
Vaux 8.756 V
Vref_CV1
Rlower Rupper Rlower 3.712 kΩ
Vaux Vref_CV1
Rupper Rlower
CZCD τ CZCD 37.703 pF
Rupper Rlower
Vref_CV1
M 0.4
Vaux Vref_CV1
Rlower 4.3kΩ
Rlower components values selection:
Rupper Rlower
CZCD τ 34.02 pF
Rupper Rlower
Rupper Rlower
τ CZCD τ 0.029 μs
Rupper Rlower
Rlower
M 0.463
Rupper
M
Vref_CV1 Vaux
1M
Vout_Error Vout_Error 10.825 %
Vref_CV1
Vout OVP & UVP protection level with resistor divider selection:
Vout_OVP
Nps Rupper Rlower
Vref_OVP
Vout_OVP 13.871 V
Naux Rlower
Vout_UVP
Nps Rupper Rlower
Vref_UVP
Vout_UVP 6.605 V
Naux Rlower
Ipk Lp
Tonmax Tonmax 6.86 μs
VINmin
1 Dmax
IpRMS Ipk IpRMS 0.232 A
3
Ipk
Ips Ips 5.532 A
Nps
1
IsRMS Ips
3
1 Dmax IsRMS 2.589 A
Dmax
IpriDC Ipk IpriDC 0.118 A
2
2 2
IpriAC IpRMS IpriDC IpriAC 0.2 A
Vripple
RESR
Ips RESR 0.033 Ω
2 2
ICoutRMS IsRMS Iout
ICoutRMS 2.388 A
5 3 3
Cout nbrCout 470 μF 940 μF RESR 10 Ω 2.5 10 Ω
nbrCout
Enter below the DC input voltage at which you want to see the frequency evolution (these
voltages will also be used for the losses calculations)
110kHz
4
9.75 10
FswVLD
Fsw (Hz)
4
6.5 10
FswVLI
4
3.25 10
0
0 1 2 3 4 5 6 7 8 9 10 11 12
PoutVLD PoutVLI
Pout (W)
7
ValleyVLD
6
ValleyVLI 5
1
0 1.2 2.4 3.6 4.8 6 7.2 8.4 9.6 10.8 12
PoutVLD PoutVLI
Pout (W)
Ipk versus Pout at VINlow
IpkVLD 0.4
Ipk (A)
IpkVLI
0.2
0
0 1.2 2.4 3.6 4.8 6 7.2 8.4 9.6 10.8 12
PoutVLD PoutVLI
Pout (W)
3
VComp (V)
V CompVLD
V CompVLI 2
0
0 1.2 2.4 3.6 4.8 6 7.2 8.4 9.6 10.8 12
PoutVLD PoutVLI
Pout (W)
5
tonVLD 1 10
Duty Ratio (%)
tdemagVLD
tonVLI 6
5 10
tdemagVLI
0
0 1.2 2.4 3.6 4.8 6 7.2 8.4 9.6 10.8 12
PoutVLD PoutVLD PoutVLI PoutVLI
Pout (W)
Vclamp 200 V
Leakage inductance considered for the RCD clamp k leak 1.8 %
calculation:
2 Vclamp Vclamp
Vout Vf
Rclp
Nps Rclp 77.434 kΩ
2
Ipk Lleak Fsw
Vclamp
Cclp Cclp 0.294 nF
Rclp Fsw Clamppkpk Vclamp
PIVDclp
Vout Vf Vos PIVDclp 111.613 V
Nps
2
Vclamp
PClp PClp 0.294 W
Rclp
Ipk_low max IpkVLD IpkVLI Ipk_low 0.565 A
Extracted swiching frequency @ the max peak current point from the curves:
Ipk_low Lp
DRlow Fsw_low
VINmin DRlow 0.463
DRlow
IpRMS_low Ipk_low IpRMS_low 0.222 A
3
Transformer secondary RMS current:
Ipk_low 1
IsRMS_low
Nps
3
1 DRlow IsRMS_low 1.927 A
Condution losses:
PCOND IpRMS IpRMS Rdson110
2
Switching losses
Switching losses due to the Power Mosfet only:
3
2
Vout Vf
2
PSW1 VINDC Fsw VINDC COSS Vo Fsw
3 Nps
Switching losses due to the extra capacitor that it could be placed in parallel with the Power
Mosfet:
2
Vout Vf
1
PSW2 VINDC Fsw CDS VINDC Fsw
2 Nps
Switching total losses is the sum:
PSW VINDC Fsw PSW1 VINDC Fsw PSW2 VINDC Fsw
Due to the QR mode and thanks to the power mosfet losses graph it is possible to extract the
worst case conditions losses:
VINlow 120 V
3
0.04 1.2 10
Conduction losses (W)
PcondVLI PswVLI
4
0.02 6 10
4
0.01 3 10
0 0
0 1.2 2.4 3.6 4.8 6 7.2 8.4 9.6 10.8 12
PoutVLD PoutVLI PoutVLD PoutVLI
Pout (W)
The following graph illustrates the sum of the switching losses and conduction losses versus the
output power and at different input voltages:
VINlow 120 V
0.04
P Mos losses (W)
PcondVLDPswVLD 0.03
PcondVLIPswVLI 0.02
0.01
0
0 1.2 2.4 3.6 4.8 6 7.2 8.4 9.6 10.8 12
PoutVLD PoutVLI
Pout (W)
Thus worst case mosfet losses is extracted from the graphs above:
PMOS 0.099 W
0.1V
Diode dynamic resistance: Rd 0.05 Ω
2A
2
PDiode Vf0 Iout Rd IsRMS_low PDiode 0.386 W
VSR_o 25V
Condution losses:
Ipk 1 2
PSR_condVHI tdemag Fsw RSRdson110
Nps 3
Switching losses
Thanks to the body diode of the sync power mosfet, the SR mosfet is turned on at almost
null voltage (Vf ~ 1.0 V) , thus the switching losses could be neglected.
However we could consider the losses due to the body diode conduction before the power
mosfet is turned on.
VINlow 120 V
SR MOSFET losses versus Pout at VINLow
0.015 0.03
0.012 0.024
Conduction losses (W)
P SR_condVLI P SR_SDVLI
3
6 10 0.012
3 3
3 10 6 10
0 0
0 1.2 2.4 3.6 4.8 6 7.2 8.4 9.6 10.8 12
PoutVLD PoutVLI PoutVLD PoutVLI
Pout (W)
The following graph illustrates the sum of the switching losses and conduction losses versus the
output power and at different input voltages:
VINlow 120 V
0.032
P Mos losses (W)
PSR_condVLDPSR_SDVLD 0.024
PSR_condVLIPSR_SDVLI 0.016
3
8 10
0
0 1.2 2.4 3.6 4.8 6 7.2 8.4 9.6 10.8 12
PoutVLD PoutVLI
Pout (W)
Thus worst case SR mosfet losses is extracted from the graphs above:
PSR_MOS max PSR_condVLD PSR_SDVLD PSR_condVLI PSR_SDVLI PSR_condVHD PSR_SDVHD PSR_con
PSR_MOS 0.042 W
Rload
H0 VINDC Vout
H0 ( 120V) 5.104
2 KcompCV Nps Rsense 2 1
Nps VINDC
1
sz1
RESR Cout
Rload 1
sz2 VINDC 2
Vout Vout
Nps Lp 1
Nps VINDC Nps VINDC
Vout
2 1
1 Nps VINDC
sp1 VINDC Rload Cout
Vout
1
Nps VINDC
1 s 1 s
sz1 sz2 VINDC
H1 s VINDC H0 VINDC
1 s
sp1 VINDC
Transformer Gain:
Naux
KT0
Nps
0.718
20 log KT0 2.881
H2 s VINDC H1 s VINDC KT0
Rlower
KD0 0.31641
Rlower Rupper
Rlower Rupper
τ1 C 29.394 ns
Rlower Rupper ZCD
1
KD( s) KD0
1 s 2 π τ1
Switching frequency @ full load versus min and max input voltage:
FswVLD0
TswZOH 81.922 kHz
FswVHD 125.836
0
G3 Power Stage integrating internal transfer function (Demag detection & ZOH):
1
H3 s VINDC T
TswZOH
if VINDC = VINmin
0
1
T otherwise
TswZOH
1
H2 s VINDC KD( s) TZOH( s T)
MAG H 1 f VINmin 20
60
80
3 4 5
10 100 1 10 1 10 1 10
f f
50
ARG H1 f VINmin
ARG H3 f VINmin 100
150
3 4 5
10 100 1 10 1 10 1 10
f f
Type 2 OTA with automated calculations
1
R0 5 kΩ
gm
Selected Crossover frequency (Fc) and the wanted Phase Margin (PM):
Fc 1kHz PM 70°
Power stage Gain and Phase at the selected crossover frequency (including end of demag
detection and ZOH):
GFc 20 log H3 i 2 π Fc VINmin GFc 32.523
k 1 tan 45°
Boost
k 1 5.993
2
Fc
Fz Fz 166.85 Hz
k1
Fp k 1 Fc Fp 5.993 kHz
G0
R2 R2 211.404 kΩ
gm
1
C2 C2 4.512 nF
2π R2 Fz
1
C1 C1 0.126 nF
2π R2 Fp
2 π Fz
R2 C2 1
s
G0 g m G1 ( s) G0
C1 C2 s
1
2 π Fp
PM1 arg G1 i 2 π Fc PFc PM1 70 °
1
Fp0 R0 C1 C2
2 π R 0 C 1 C 2
1
Fp1 R2 C1 C2 C1 C2
2 π R 2
C1 C2
1
Fz R2 C2
2 π R 2 C 2
Fc R2 C1 C2
Fz R2 C2 Fp1 R2 C1 C2
3
Fp0 R0 C1 C2 6.604 10 Hz Fp1 R2 C1 C2 6.183 kHz
Fz R2 C2 153.922 Hz
Fc R2 C1 C2 975.512 Hz
1
2 π Fz R2 C2
R2 C2 s
G01 g m G11( s) G01
C1 C2 s
1
2 π Fp1 R2 C1 C2
Open loop with ZOH:
1
Lx0 s VINDC T
TswZOH
if VINDC = VINmin
0
1
T otherwise
TswZOH
1
H2 s VINDC G11( s) KD( s) TZOH( s T)
Lx1 s VINDC H2 s VINDC G11( s) KD( s)
Open Loop Gain @ VINminDC
50
25
MAG Lx0 f VINmin
25
MAG Lx1 f VINmin
50
75
100
3 4 5
10 100 1 10 1 10 1 10
f f
90
ARG Lx0 f VINmin
0
ARG Lx1 f VINmin
90
180
3 4 5
10 100 1 10 1 10 1 10
f f
Stability Criteria:
fc0 fc Lx0 VINmin 1.013 kHz
fg0 fg Lx0 VINmin 11.98 kHz
PM0 PM Lx0 VINmin 70.957 °
GM0 GM Lx0 VINmin 28.263
fc1 fc Lx1 VINmin 1.013 kHz
fg1 fg Lx1 VINmin 83.149 kHz
Phase margin: Gain margin @ 180°:
PM1 PM Lx1 VINmin 73.182 °
GM1 GM Lx1 VINmin 53.167
Fsw versus Pout at VINhigh
5
1.6 10
5
1.2 10
110kHz
FswVHD
Fsw (Hz)
4
8 10
FswVHI
4
4 10
0
0 1.2 2.4 3.6 4.8 6 7.2 8.4 9.6 10.8 12
PoutVHD PoutVHI
Pout (W)
7
ValleyVHD
6
ValleyVHI 5
1
0 1.2 2.4 3.6 4.8 6 7.2 8.4 9.6 10.8 12
PoutVHD PoutVHI
Pout (W)
Ipk versus Pout at VINhigh
0.4
IpkVHD0.3
Ipk (A)
IpkVHI 0.2
0.1
0
0 1.2 2.4 3.6 4.8 6 7.2 8.4 9.6 10.8 12
PoutVHD PoutVHI
Pout (W)
3
VComp (V)
V CompVHD
V CompVHI 2
0
0 1.2 2.4 3.6 4.8 6 7.2 8.4 9.6 10.8 12
PoutVHD PoutVHI
Pout (W)
tonVHD
6
Duty Ratio (%)
tdemagVHD 4 10
tonVHI
6
2 10
tdemagVHI
0
0 1.2 2.4 3.6 4.8 6 7.2 8.4 9.6 10.8 12
PoutVHD PoutVHD PoutVHI PoutVHI
Pout (W)
VINhigh 375 V
0.012 0.08
Conduction losses (W)
PcondVHI PswVHI
3
6 10 0.04
3
3 10 0.02
0 0
0 1.2 2.4 3.6 4.8 6 7.2 8.4 9.6 10.8 12
PoutVHD PoutVHI PoutVHD PoutVHI
Pout (W)
VINhigh 375 V
0.08
P Mos losses (W)
PcondVHDPswVHD 0.06
PcondVHIPswVHI 0.04
0.02
0
0 1.2 2.4 3.6 4.8 6 7.2 8.4 9.6 10.8 12
PoutVHD PoutVHI
Pout (W)
VINhigh 375 V
SR MOSFET losses versus Pout at VINHigh
0.015 0.04
0.012 0.032
Conduction losses (W)
P SR_condVHI PSR_SDVHI
3
6 10 0.016
3 3
3 10 8 10
0 0
0 1.2 2.4 3.6 4.8 6 7.2 8.4 9.6 10.8 12
PoutVHD PoutVHI PoutVHD PoutVHI
Pout (W)
VINhigh 375 V
0.04
P Mos losses (W)
PSR_condVHDPSR_SDVHD 0.03
PSR_condVHIPSR_SDVHI 0.02
0.01
0
0 1.2 2.4 3.6 4.8 6 7.2 8.4 9.6 10.8 12
PoutVHD PoutVHI
Pout (W)
ndVHI PSR_SDVHI
Power Stage Gain @ VINmaxDC
20
MAG H 1 f VINmin 20
60
80
3 4 5
10 100 1 10 1 10 1 10
f f
50
ARG H1 f VINmin
ARG H3 f VINmin 100
150
3 4 5
10 100 1 10 1 10 1 10
f f
Open Loop Gain @ VINminDC
50
25
MAG Lx0 f VINmin
25
MAG Lx1 f VINmin
50
75
100
3 4 5
10 100 1 10 1 10 1 10
f f
90
ARG Lx0 f VINmin
0
ARG Lx1 f VINmin
90
180
3 4 5
10 100 1 10 1 10 1 10
f f