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Catalyst Tube-Material Data Sheet

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0% found this document useful (0 votes)
33 views9 pages

Catalyst Tube-Material Data Sheet

Uploaded by

Elisa del Real
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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MATERIAL DATA SHEET

Project Doc No.


53139-FE-006-312940
Material Data Sheet (Centralloy G 4852 Micro R)
Rev. 0

●INTERNAL

Project Number 53139


Project Name TE-GPS SMR/PSA/Cryocap
Equipment Name SMR CATALYST TUBES and REDUCER SOCKETS
Tag Number NA

Vendor Schmidt-Clemens Spain, S.A.U.

PROJECT APPROVALS

Rev Date Prepared By Approved By Updates

0 28/03/2023 M.V.M J.M.B. First Issue


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Schmidt + Clemens Group

Centralloy® G 4852 Micro R


material data sheet

Designation: GX45NiCrSiNbTi35-25

Data Sheet for information only · September 2009, Rev. 01 · © Copyright Schmidt + Clemens GmbH + Co. KG
Schmidt + Clemens GmbH + Co. KG · Edelstahlwerk Kaiserau · P.O. Box 1140 · 51779 Lindlar, Germany
Centralloy® G 4852 Micro R

Contents: 200 µm 150 

Chemical Composition, Features. . . . . . . . . . . . . . . . . . . . 2

Product Forms, Applications. . . . . . . . . . . . . . . . . . . . . . . 3

Physical Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Mechanical Properties. . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Parametric Stress Rupture Strength . . . . . . . . . . . . . . . . . 6

Oxidation Resistance, Manufacturing Characteristics,


Health and Safety Information . . . . . . . . . . . . . . . . . . . . . 7

Contact Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Chemical Composition(*)
50 µm 500 
mass percentage
Carbon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.45
Silicon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.80
Manganese . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.00
Chromium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.00
Nickel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.00
Niobium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.00
Titanium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Additions
Iron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Balance

(*) This is a typical composition which may be slightly modified


according to the application.

Features
Centralloy® G 4852 Micro R is a cast austenitic steel with 35%
nickel, 25% chromium plus niobium, titanium and others. The
20 µm 1000 
alloy possesses excellent structural stability, very good high tem-
perature stress rupture strength and good oxidation resistance.

The presence of carbon leads to the formation of a series of


carbides:

a) During solidification (“as cast” condition)


Intergranular carbides of the M7C3 type (where M is mainly Cr)
and carbides/carbonitrides of the M(C,N) type where M is
mainly Nb. These primary precipitates are visible in unetched
micro specimens – see SEM images – its colouring varying
from light grey (MC-carbides) to dark grey (M7C 3-carbides)
and some smaller orange/yellow cubic MC-carbonitrides
(M being mainly Ti).

a) SEM images of Centralloy® G 4852 Micro R as cast condition

2 Centralloy® G 4852 Micro R GX45NiCrSiNbTi35-25


100 µm 200 

500 nm

TEM image of Centralloy G 4852 Micro R


®

50 µm 500  b) After exposure to operational conditions (“aged” condition)


The primary M7C3-carbides are transformed to M23C6-carbides
and small intragranular secondary M23C6-carbides are precipi-
tated. Due to the balance of niobium and micro alloying elements
secondary nano particles are precipitated intragranularly. The uni-
form dispersion and size of such particles leads to a hindered
mechanism of dislocation movement with the result of sig-
nificant strengthening of the material (see SEM images). The
secondary precipitates are visible in unetched micro speci-
mens (see SEM images) of dark grey colour, and the size of
the nano particles can be detected in very high magnification
by TEM examination (see TEM image, black colour).

Product Forms
Centralloy® G 4852 Micro R was designed as centrispun tube
material to meet specific design criteria in terms of creep rupture
strength, oxidation resistance, and weldability. It is available as
centrispun tubes, statically cast and investment cast product
20 µm 1000 
forms.

Other forms may be supplied upon request. Further information


regarding these topics, and maximum and minimum sizes, may
be obtained from the sales department.

Applications
Tubular systems requiring excellent stress rupture strength com­
bined with good oxidation resistance. The main applications for
the material are:

Process: max. operating temperature, °C

Steam reforming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1050


Direct reduction of iron ore. . . . . . . . . . . . . . . . . . . . . . . 1050
b) SEM images of Centralloy® G 4852 Micro R aged condition

GX45NiCrSiNbTi35-25 Centralloy® G 4852 Micro R 3


Centralloy® G 4852 Micro R

Physical Properties

Density: 7.9 g/cm3


Thermal conductivity at 20°C: 14.6 W/mK

Mean Coefficient of Linear Thermal Expansion


19.0
Coefficient of Thermal Expansion, 10-6/K

18.5

18.0

17.5

17.0

16.5

16.0

15.5

15.0
0 100 200 300 400 500 600 700 800 900 1000

Temperature, °C

Young‘s Modulus of Elasticity


170

160

150
Young‘s Modulus, GPa

140

temperature, ϒC
130

120

110

100

90
0 100 200 300 400 500 600 700 800 900 1000 1100

Temperature, °C

4 Centralloy® G 4852 Micro R GX45NiCrSiNbTi35-25


Mechanical Properties
(only for wall thickness less than 25 mm, in the as cast conditions)
Tensile properties
Minimum tensile properties at 20°C: 0.2% Yield strength: 230 MPa
Ultimate tensile strength: 450 MPa
Elongation, (l = 5d): 8% for centricast tubes
6% for static castings

Typical Tensile Strength and 0.2% Yield Strength vs. Temperature


550

500

450

400

350
Strength, MPa

300

250

200

150

100
Ultimate Tensile Strength
50 0.2% Yield Strength

0
0 100 200 300 400 500 600 700 800 900 1000

Temperature, °C

Typical Tensile Test Elongation vs. Temperature


50

45

40

35
Elongation (l=5d), %

30
temperature, ϒC
25

20

15

10

0
0 150 300 450 600 750 900 1050

Temperature, °C

GX45NiCrSiNbTi35-25 Centralloy® G 4852 Micro R 5


6 Centralloy® G 4852 Micro R GX45NiCrSiNbTi35-25

Centralloy® G 4852 Micro R


Parametric Stress Rupture Strength
Parametric Stress Rupture
100
Initial Stress, MPa

10

Average
Lower Scatter Band

LMP = Larson Miller Parameter


LMP = T (22.9 + log tr)/1000
Where T: temperature [K] and tr: rupture time [h]
Lower Scatter Band represents 95% confidence level

1
28 29 30 31 32 33 34 35 36 37
LMP
Oxidation Resistance

Oxidation Weight Loss vs. Temperature for 10 Thermal Cycles in Air


Between Indicated Temperature and Room Temperature
10.0

7 hours hold time per cycle at test temperature

7.5
Weight Loss, mg/cm2

5.0

2.5

0.0
950 1000 1050 1100 1150

Temperature, °C

Temperature, ϒC

Manufacturing Characteristics Health and Safety Information


Machining
In general terms the machinability of Centralloy® G 4852 Micro R The operation and maintenance of welding equipment should
is similar to that of other heat resistant alloys. conform to the provisions of relevant national standards for the
protection of personnel.
Welding
For critical, highly stressed and corrosion resistant joints coated Mechanical ventilation is advisable, and under certain conditions
electrodes, flux cored wire and non-coated filler material are in confined spaces, is necessary during welding operations in
commercially available. These welding consumables have high order to prevent possible exposure to hazardous fumes, gases,
strength properties at elevated temperatures with good retained or dust that may occur.
ductilities.
Nickel-iron-base materials may contain, in varying concentra-
Besides fillerless PAW, SMAW, TIG and GMAW have been used tions, elemental constitutions of chromium, iron, manganese,
satisfactorily for component fabrication or repair welding. Preheat- molybdenum, cobalt, nickel, tungsten and aluminium. Inhalation
ing and postweld heat treatment of the joint is not necessary. of metal dust from welding, grinding, melting and dross handling
of these alloy systems may cause adverse health effects.
For dissimilar weld joints to austenitic materials the same filler
materials are recommended. Further information will be supplied
upon request.

The information in this publication is as complete and accurate as possible at the time of publication. Variations in properties can occur to production and process routes.
However, no warranty or any legal liability for its accuracy, completeness and results to be obtained for any particular use of the information herein contained is given. Where
possible the test conditions are fully described. Where reference, is made to the balance of the alloy’s composition it is not guaranteed that this balance is composed exclu-
sively of the element mentioned, but that it predominates and others are present only in minimal quantities. The creep rupture data are frequently insufficient to be directly
translatable to specific design or performance applications without examination and verification of their applicability and suitability by professionally qualified personnel. The
primary units for property data are based on those of the SI-system.

GX45NiCrSiNbTi35-25 Centralloy® G 4852 Micro R 7


Schmidt + Clemens Group

Spun Casting – Petrochemical Industry Industries


• Petrochemicals
• Iron-ore direct reduction

Services
• Business consulting
• Analysis of operational data
• Training of customer personnel
• Welding supervision
Germany Spain
Schmidt + Clemens GmbH + Co. KG Schmidt - Clemens Spain, S.A.U.
Edelstahlwerk Kaiserau Ctra. Estella-Vitoria, Km. 12
Kaiserau 2, 51789 Lindlar E31280 Murieta, Navarra
Phone: +49 2266 92-0 · Fax: +49 2266 92-370 Phone: +34 948 53 46 00
Internet: www.schmidt-clemens.de Fax: +34 948 53 46 01
P.O.Box 1140, 51779 Lindlar, Germany E-Mail: [email protected]
E-Mail: [email protected]

Brazil Malaysia Czech Republic


Schmidt + Clemens Brasil Ltda. Schmidt + Clemens (Asia) Sdn. Bhd. S+C Alfanametal s.r.o koncern
Avenida Beta, 351 No. 15, Jalan Pemaju U1/15, Section U1 CZ-783 57 Tršice c. 126
13213-070, Jundiaí, SP Hicom Glenmarie Industrial Park Phone: +420 58 59 57 428
Phone: +55 11 3378 3901 40150 Shah Alam, Selangor Darul Ehsan Fax: +420 58 59 57 430
Fax: +55 11 4582 9888 Phone: +6 03 5569 1945 E-Mail: [email protected]
E-Mail: [email protected] Fax: +6 03 5569 1425
E-Mail: [email protected]

USA United Arab Emirates India


Schmidt & Clemens, Inc. Schmidt + Clemens Middle East DMCC Schmidt + Clemens GmbH + Co. KG
24 Greenway Plaza Suite 1840 Level 41, Emirates Towers India Liaison Office
Houston, Texas 77046 Sheikh Zayed Road A 214 Mahindra Gardens, S.V. Road
Phone: +1 713 629 7770 P.O. Box 31303, Dubai, UAE Goregaon (W), Mumbai 400 062
Fax: +1 713 629 7373 Phone: +971 4 3132790 Phone: +91 22 8748 445
E-Mail: [email protected] Fax: +971 4 3132791 Fax: +91 22 8791 226
E-Mail: [email protected] E-Mail: [email protected]

Production
Sales Company

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