CALCULATION
Venting System
Project : FEED Pembangunan Fasilitas Produksi SP Bambu Merah
Calculation Number : -
Equipment Number : Production Tank (BMH-T-101 A/B)
1. OBJECTIVE
To determine venting requirement and venting device size on Production Tank (BMH-T-101 A/B) during normal condition.
2. DATA
Diameter of Tank : 1.070 m Based on Production Tank Calculation
Height of Tank : 3.220 m Based on Production Tank Calculation
3
Geometrical Tank Capacity : 2.90 m
18.2 Bbl Based on Production Tank Calculation
3
102.3 ft
Inlet Liquid Flow : 367 Bbl/day
15.3 Bbl/h
11 gal/min
Outlet Liquid Flow : 367 Bbl/day
15.3 Bbl/h
11 gal/min
Operating Temperature : 302.0 °F Based on incoming flow as per Hysys Simulation
Set Pressure for Emergency Venting : 27.68 in H2O
15.70 psia
Set Pressure : 24.91 in H2O
15.60 psia
Set Vacuum : -1.38 in H2O
14.65 psia
Latitude of Tank : Below 42° Latitude of Karawang is -6.3050 °
Insulation of Tank : no Assumption
Vapor Pressure : 14.70 psia Assumption
Volatility : no Assumption
3. INBREATHING
Inbreathing caused by Liquid Movement : 85.8 SCFH
C Factor Value : 6.5 Based on API Standard 2000 Edition 7th 2014 (Table 2)
Ri Value : 1 Based on API Standard 2000 Edition 7th 2014 (Section 3.3.2.3.2)
Inbretahing caused by Temperature Drop : 511.0 SCFH
Inbreathing Total : 596.8 SCFH
4. OUTBREATHING
Outbreathing caused by Liquid Movement : 171.7 SCFH
Y Factor Value : 0.32 Based on API Standard 2000 Edition 7th 2014 (Table 1)
Ri Value : 1 Based on API Standard 2000 Edition 7th 2014 (Section 3.3.2.3.2)
Outbretahing caused by Temperature Drop : 31.1 SCFH
Outbreathing Total : 202.8 SCFH
Selected Outbreathing Capacity : 202.8 SCFH Greatest Capacity Required
5. VACUUM VALVE SIZE
Inbreathing Capacity : 596.8 SCFH
Inlet Device Pressure : 14.70 psia Atmospheric Tank
Outlet Device Pressure : 0.05 psia
Specific Heat Ratio of Air : 1.4 Based on API Standard 2000 Edition 7th 2014 (Note in Equation D.35)
Inlet Absolute Temperature : 761.67 R
Compressibility Factor of Air : 1.0 Based on API Standard 2000 Edition 7th 2014 (Note in Equation 25)
Molecular Weight of Air : 28.90
2
Minimum Area of Device : 0.747 in Based on API Standard 2000 Edition 7th 2014 (Equation 25)
air as medium
6. PRESSURE VALVE SIZE
Outbreathing Capacity : 202.82 SCFH
Inlet Device Pressure : 35.60 psia
Outlet Device Pressure : 20 psia Atmospheric Tank
Specific Heat Ratio of Air : 1.4 Based on API Standard 2000 Edition 7th 2014 (Note in Equation D.35)
Inlet Absolute Temperature : 761.67
Compressibility Factor of Air : 1.0 Based on API Standard 2000 Edition 7th 2014 (Note in Equation 25)
Molecular Weight of Air : 28.90
Minimum Area of Device : 0.006 in2 Based on API Standard 2000 Edition 7th 2014 (Equation 25)
air as medium
7. PRESSURE / VACUUM VALVE SIZE : 0.747 in2 Greatest Area Required
: 0.975 in
: 2 in Assumed as Circle Area
A 28/03/23 IFR SPG HN AWW
Rev Date Description Originator Checker Approved Sheet 1 of 2
Doc No :
Rev No :
Nitrogen Demand Calculation Rev Date : 24-May-22
Prep'd by :
Chck'd by :
a. Nitrogen for Blanketing of Hot Oil Expansion Vessel
Fluid = Therminol-66
Operating Temperature 150 o
= C
Operating Pressure = 36.5 kPaG
Boiling Point 342 o
= C
Vessel Volume = 3.25 m3
Liquid Movement Out Rate = 2.43 m3/h
Normal Venting (Inbreathing ) = 0.81 Nm3/h of air per m3/h of liquid
= 1.96 Nm3/h of air
Thermal Venting (Inbreathing) = 13.7 Nm3/h of air
Total Inbreathing Capacity = 15.65 Nm3/h of air
= 16.13 Nm3/h of Nitrogen
Normal Venting (Outbreathing) = 1.62 Nm3/h of air per m3/h of liquid
= 3.93 Nm3/h of air
Thermal Venting (Outbreathing) = 0.8 Nm3/h of air
Total outbreathing Capacity = 4.76 Nm3/h of air
= 4.91 Nm3/h of Nitrogen
Nitrogen for Blanketing (Normal) = Total Outbreathing - Total Inbreathing
= -11 Nm3/h of Nitrogen
Nitrogen for Blanketing (Max) = 16.1 Nm3/h of Nitrogen (based on maximum inbreathing capacity)
= 569.6 Nft3/h of Nitrogen (based on maximum inbreathing capacity)
b. Storage Tank Blanketing Calculation
Nitrogen Consumption
Blanketing ( Nm3/h) N2 Mole Required of N2 Bottle
No Volume N2 Bottle Spare
Section (Note-1) (kMol/hour) (N2 Bottle/day)
Hot Oil
1 Expansion 17.74 17.74 1.44
0.59 2
Tank
Total 1.44
Required of N2 bottle is calculated from total N2 mole divided with number of N2 mole available
c. Nitrogen Moles Available
Cylinder Characteristic
V bottles = 10 Nm3
Operating Condition of Nitrogen Bottle
Initial condition
P1 = 150 barg
T1 = 20 C
Z1 = 1.039
N1 = 59.67 kmol
Final condition
P2 = 1 barg
T2 = 25 C
Z2 = 0.998
N2 = 0.81 kmol
Number of N2 moles available (N1-N2) = 58.85 kmol
d. Total Nitrogen Consumption
Total N2 Required = Required of N2 Bottle + N2 Bottle Spare
= 3 bottles
Notes:
1. 10% design margin has been included in the calculation