Almeida - AP 2019 20 323 - RundownVariousMethods
Almeida - AP 2019 20 323 - RundownVariousMethods
DOI: 10.1208/s12249-019-1550-5
Review Article
Received 11 April 2019; accepted 26 September 2019; published online 25 October 2019
Abstract. The most common route of the drug administration is oral route despite the fact
that most drugs have low oral aqueous solubility and bioavailability especially for BCS class
II and class IV drugs. Many methods have been developed in recent years to overcome the
poor solubility and oral bioavailability which includes self-emulsifying drug delivery systems
(SEDDS) as one of the approaches. Not only for hydrophobic drugs, but also for hydrophilic
compounds with low permeability, bioavailability can be enhanced by self nanoemulsifying
drug delivery systems. Recently, a lot of focus and attention has been put in the conversion of
liquid SEDDS (L-SEDDS) to solid SEDDS (S-SEDDS) to overcome the limitations of liquid
formulations related to their physical and chemical stability, portability, accurate dosing, and
limited choices of dosage forms. This article aims to review the formulation components used
in SEDDS, various approaches used in the conversion of L-SEDDS to S-SEDDS, their
applications, merits, and demerits.
KEY WORDS: solid self-emulsifying drug delivery systems; solubility enhancement; bioavailability
enhancement; lipid-based formulations.
The reason for the confusion is due to the formation of a Type III formulations are commonly mentioned as self-
dispersed emulsion with nanometer range for both SMEDDS micro emulsifying drug delivery system (SMEDDS); these are
and SNEDDS (10). The liquid formulation of SMEDDS has demarcated by the addition of surfactants HLB > 12, i.e.,
more than a few limitations which include stability issues hydrophilic surfactant and cosurfactant, for example, poly-
during the process of manufacturing and portability issues ethylene glycol, ethanol, and propylene glycol. Type III
during transport (4). The liquid SEDDS has limitations of systems can be separated into (a) type IIIA and (b) type
chemical instability, drug precipitation, portability issues, and IIIB; the type IIIB systems are more hydrophilic where the
limited choices of dosage forms associated with the liquid cosolvents and hydrophilic surfactants content upsurges and
SEDDS (11). The solid form of SMEDDS (S-SMEDDS) is the lipid amount declines (19). Type IIIA systems are
anticipated to be a more appropriate formulation owing to formulations with small amounts of water-soluble surfactants.
better patient compliance, improvement of physical and These formulations form fine submicron dispersion as they
chemical stability on storage, and dosing accuracy. Since solid have a potential to disperse quickly resulting in transparent
systems are prone to cause a reduced amount of irritation to dispersion (14). The SEDDS and SMEDDS are commonly
GIT, safety can also be improved (3). distinguished based on optical clarity and the particle size of
resultant dispersion. SMEDDS (with a greater number of
hydrophilic co-surfactants and surfactants) give tiny droplets
LIPID-BASED CLASSIFICATION SYSTEM with particle size ranging below 100 nm with slightly
opalescent or optically clear dispersion while SEDDS provide
Colin W. Pouton et al. described lipid-based classification an opaque dispersion with a particle size above 100 nm.
system (LBCS) of formulations that can be categorized into four Several water-soluble surfactants can be used to formulate
types on the basis of constituents in the formulation and the type III systems like Cremophors and PEGylated mixed
dilution and digestion effects on their capability to stop precipi- glycerides (Gelucires and Labrasol) (19).
tation of the drug. Type I formulations contain digestible oils, type Type IV systems were added to LBCS in 2006. Type IV
II formulations are self-emulsifying drug delivery systems that systems are oil-free formulations and they represent the
contain water-insoluble ingredients, type III systems are hydrophilic formulations, essentially only surfactants or
SMEDDS or SEDDS which can be further classified as type mixtures of surfactants and cosolvents (13,14). In type IV
IIIA containing surfactants that are water-soluble and type IIIB formulation, the blending process of cosolvent and surfactant
with cosolvents or a larger amount of water-soluble components, will offer a benefit of more solvent capacity on dilution (as a
and the type IVare oil preparations which predominantly include micellar solution) than when cosolvent is used alone. The
hydrophilic surfactants in addition to cosolvents as compiled in cosolvent also facilitates the surfactant dispersion which likely
Table I (12–14). reduces the variability and the irritancy produced by the
The type I formulation includes a drug in mixed surfactant’s high concentrations. Type IV system is beneficial
glycerides and/or triglycerides or in stabilized o/w emulsion for the drugs that are not lipophilic in nature; nevertheless, it
with a lesser amount of emulsifiers like 1.2% (w/v) lecithin is necessary to note that these systems may not be well-
(15) and 1% (w/v) polysorbate 60 (16). Usually, these tolerated on chronic use of the drug (13). The capsule
formulations show low aqueous solubility initially and to formation of amprenavir HIV protease inhibitor (Agenerase,
produce more amphiphilic lipid digestion products, they GSK) is an example of type IV formulation (20).
require the co-lipase/pancreatic lipase in GIT for digestion
and for promoting the transfer of the drug to the colloidal
phase. Therefore, the type I formulation defines the drug that FORMULATION OF SEDDS
is potent or highly lipophilic which allows incorporation of
required dose due to its adequate solubility in oil (17). Type I The formulation of SEDDS includes a primary step to
systems are limited to their ability to self-disperse in water as investigate the solubility of the drug in various excipients like in
this system lacks surfactants. Mixed glycerides, such as mono/ oil, surfactant, and cosurfactant and to identify the specific
diglyceride blends (Imwitor 988, Capmul MCM) are often combination of above excipients to possess self-emulsifying
used in type I formulations and have been used alone (with property (21). Miscibility of excipients is necessary to produce a
drug) in capsule products (14). stable and clear liquid formulation. Usually, the water-insoluble
Type II systems consist of oils as well as water-insoluble surfactants are miscible with medium chain triglycerides and long-
surfactants (HLB < 12) which on introduction to aqueous chain triglycerides oils so that type II systems can be formulated
media self-emulsify to form an oil-in-water emulsion with just these two components. The chemical diversity of lipid
(14,17). When the surfactant concentration exceeds 25% excipients can lead to immiscibility on long-term storage; hence,
w/w, it leads to the formation of self-emulsifying systems, long-term physical stability tests should be carried out during
30–40% being the optimum surfactant range. Above 50% of development. The formulation of SEDDS can be briefly
the surfactant range, the emulsification is slower because of explained in the steps given in Fig. 1.
formation of liquid viscous crystalline phase at the o/w
interface. The SEDDS formulation will depend on the
dispersed lamellar layer crystalline phase formed at lower Selection of Excipients
water contents of about 5–10%, which further helps in the
water penetration initiating interfacial disruption. Typical Only certain pharmaceutical excipients can self-emulsify.
formulations are mixtures of medium chain triglyceride The different variables affecting such property are surfactant
(MCT) oil and polysorbate 85 (18) or mixtures of MCT oil concentration, type of surfactant-oil pair, the ratio used, and
and Tagat TO (14). the temperature at which self-emulsification takes place (22).
AAPS PharmSciTech (2019) 20: 323
Surfactants
Long-chain triglycerides (LCT) Peanut oil, Castor oil, Sesame oil, Soya bean oil, Oleic acid
Medium-chain triglycerides (MCT) Capmul MCM, Capmul PG 12
Capric/caprylic triglycerides (Velsan® CCT, CCT), Pecola
(glycerol monooleate)
Mixed mono-, di-, and triglyceride Capmul MCM EP (caprylic/ capric mono- and diglycerides)
Small-chain triglycerides (SCT) Triacetin
AAPS PharmSciTech (2019) 20: 323 Page 5 of 14 323
Co-surfactants
fluidity. The puerarin S-SMEDDS showed 100% release through a device of atomization which results in the
within 24 h and the AUC of S-SMEDDS and L-SMEDDS formation of tiny droplets that sprayed into the stream of
after oral administration increased by 27.03 and 23.23-fold hot air for the facilitation of speedy drying and thereby to
respectively (4). yield a fine powder of the product (6). The schematic diagram
& The L-SMEDDS of osthole formulated by Sun of spray drier is given in Fig. 3 and the process of spray drying
et al. comprised of 10.5% castor oil, 54.1% is as follows; the polymer and API are dissolved in a common
Cremophor RH40, and 32.4% 1,2-propylene glycol. solvent—a spray solution, along with a drying hot gas spray
Optimized S-SMEDDS utilized ethyl cellulose and solution sent to an atomizer within a spray drying chamber.
Eudragit S100 (1:2) (polymeric materials), anhydrous Since the water solubility of API is poor, organic solvents are
ethanol (good solvent), and dichloromethane (bridg- used, and during the processing of organic solvents, the inert
ing agent) in 5:3 ratio and 0.08% sodium dodecyl atmosphere is made available with the nitrogen drying gas.
sulfate (SDS) (poor solvent). The prepared S- The spray nozzle atomizes the droplets from the spray
SMEDDS showed encapsulation efficiency of 78.39 solution. The spray dried product is obtained when the
± 2.25% and mean particle size and zeta potential of solvent in the droplet evaporates as the spray solution comes
23.35 nm, and − 1.80 mV respectively. The in vitro in contact with hot drying air exiting from the drying
release for L-SMEDDS and S-SMEDDS was 95% chamber. A cyclone separator usually separates the particles
and 15% respectively. After the accelerated stability from the gas stream (35). Various operating parameters that
studies (40°C, 75% RH), S-SMEDDS indicated the influence the physical characteristics of the spray dried
particle size and entrapment efficiency as 25.94 ± powder are the type of nozzle, temperature and air flow, the
0.27 nm and 45.12% ± 0.45% referring to aggregation temperature of the nozzle, properties of feed solution, and
of microspheres, but S-SMEDDS was stable and flow of feed. As the feed concentration and viscosity increase,
uniform when stored at low temperature (4°C) for the particle size is also increased. The characterization of
10 days. In vivo studies indicated an increase in solid spray dried powder can be performed by differential
AUC(0-t) of S-SMEDDS on comparison with suspen- scanning calorimetry (DSC) X-ray powder diffraction and
sion (2.05-fold) and L-SMEDDS (1.52-fold). En- scanning electron microscopy (SEM). Advantages.
hancement of bioavailability of osthole is indicated
by increased solubility and prolonged mean residence & The solid particles produced have relatively
time which is due to the sustained release property of narrow size distribution with scale ranging from
osthole from S-SMEDDS (33). submicron to micron
& Improved flow properties than the pure form of
the drug
Spray Drying & Increased dissolution rate
& Drug loading capacity is affected due to reduc- was converted into solid SMEDDS by spray drying
tion in volume of volatile surfactant in L-SMEDDS at technique (Buchi 190 nozzle-type mini-spray dryer)
high-temperature stream (35). using spray drying an aqueous solution of gelatin and
liquid SMEDDS. The particle size of solid SMEDDS
formulation was 4.43 ± 1.41 mm. The PDI values of
Case Studies. liquid SMEDDS and solid SMEDDS prepared with
gelatin were 0.156 ± 0.004 and 0.261 ± 0.009. The
& Madagul et al. formulated chlorthalidone (CTD)
SSMEDDS formed gave more drug release from the
solid SMEDDS using spray drying method. The L-
formulation than the commercial product and also
SMEDDS consisted of Tween 20, PEG 200, and
showed the improved bioavailability in rats. The use
Oleic Acid and Aerosil 200 was used as an adsorbent.
of gelatin as a solid carrier in the formulation of
The L-SMEDDS was added into a suspension of
SSSMEDDS can be supported by this study (38).
Aerosil 200 in ethanol and spray dried using labora-
& Docetaxel super saturable solid SEDDS was for-
tory mini spray dryer. The droplet size of optimized
mulated by spray drying technology using lactose as a
formulation was 159.4 nm and polydispersity index
solid carrier and hydroxypropyl methylcellulose
was 0.30. In vitro release study depicted a better
(HPMC) as supersaturation promoter. The optimized
release profile of CTD from S-SMEDDS when
liquid SEDDS consisted of Cremophor RH40, Labrafac,
compared to the marketed tablet and the pure drug.
and Transcutol P. The super saturable solid SEDDS
The drug release for S-SMEDDS was 97% within 30
showed an increase in the oral bioavailability on
minutes and for the marketed tablet and the pure
comparison with the docetaxel powder suspension (39).
drug were 88.65% and 59.12% respectively within 60
min. Evident increase in permeability of the drug in
S-SMEDDS was seen in ex vivo permeation study Adsorption onto a Solid Carrier
when compared to the pure drug (6).
& Balakrishnan et al. formulated a solid SMEDDS Adsorption is a surface-oriented exothermic process
for dexibuprofen by spray drying the L-SMEDDS onto where an adsorbate (molecules of a compound) get accumu-
a solid inert carrier Aerosil 200. The optimized L- lated on an adsorbent surface. A schematic diagram of
SMEDDS consisted of Capryol 90, Labrasol, and adsorption between adsorbent and adsorbate is given in Fig.
Labrafil M 1944 CS. Using a magnetic stirrer, Aerosol 4. The physical adsorption involves the weak forces like Van
200 was suspended in ethanol and then the L-SMEDDS der Waals forces and electrostatic interactions and adsorp-
was added to give a good Aerosil 200 suspension. The tion can be in multilayers on the surface of adsorption (40).
resulted suspension was spray dried using a Buchi B- The most economical and the simplest method of formulat-
190 mini spray dryer. Dexibuprofen liquid and solid ing solid SMEDDS is the adsorption technique which yields
SMEDDS exhibited the mean emulsion droplet size of the free-flowing, stable solid SMEDDS. The adsorbent used
212 ± 13 and 224 ± 19 nm and with PDI values of 0.198 ± is usually porous in nature and they have high liquid
0.018 and 0.219 ± 0.012 respectively. So, there is an adsorption capacity. Neusilin US2 (magnesium alumino-
increase in the mean droplet size and PDI values before metasilicate), Sylysia 350 (amorphous silica gel), Aerosil
and after solidification. The study showed a significant 200 (Silicon dioxide), Florite RE (porous silicate carrier),
increase in the bioavailability of solid SMEDDS in and Syloid 244 FP (porous silicon dioxide), colloidal silica,
contrast to the powdered drug (36). dextran, magnesium trisilicate, etc are some of the commonly
& Rajesh et al. formulated glimepiride solid SNEDDS used adsorbents. Neusilin US2 is widely explored as an
using spray drying technology. The optimized liquid adsorbent due to its excellent flow characteristics, good
SNEDDS comprised of tween 80, Lauroglycol FCC, and ability of liquid adsorption because of large surface area
ethanol. The oil adsorption efficiency of different and small particle size, and the compaction properties in
hydrophilic and hydrophobic adsorbents was studied comparison to other adsorbent powders which helps to avoid
and Aerosil 200 was selected among them and also the use of a binder for tableting (41,42). The lipid-loaded
selected as a solid carrier. Solid SNEDDS was prepared solid carriers can be either filled in the hard gelatin capsules
with Aerosil 200 and the spray-dried substance exhibited
good micromeritic characteristics. The particle size and
PDI of liquid and solid SNEDDS was 117.91 ± 1.18 nm,
0.436 ± 0.06, and 126.18 ± 3.38 nm, 0.456 ± 0.09
respectively. Zeta potential of S-SNEDDS was −
18.16 mV and transmission electron microscopic (TEM)
images showed the spherical particle at the scale of 200
nm. The in vitro permeation study for the optimized
SNEDDS was performed in Caco-2 cell monolayers and
it showed higher drug permeation (1.54 times) and lesser
drug excretion (0.57 times) compared to the marketed
tablets at 4 h of time (p < 0.01) (37).
& Flurbiprofen liquid SMEDDS consisting of
Labrafil M 1944 CS (oil), Labrasol (surfactant), and
Transcutol HP (co-surfactant) was formulated and Fig. 4. Adsorption onto the solid carrier
323 Page 8 of 14 AAPS PharmSciTech (2019) 20: 323
or can be mixed with other excipients to be compressed into reduction in the degree of release of the drug was
tablets (43). Advantages. explained as the outcome of lipid formulation drifting
deep into silicate pores upon storage which makes
& Easy process emulsification and hydration difficult since silicates
& Economical are mesoporous in nature (pore size < 50 nm). Also,
the degree of the drug release on storage was affected
by the molecular weight of PVP. When Neusilin US2
Disadvantages.
was precoated with PVP K-90 (20% w/w), the lipid-
& During compression of liquid adsorbed solid carrier, based formulation displayed complete release of the
liquid component may exudate out and may result in soft drug (> 90%) upon storage for 6months (44).
tablets, sticking, chipping, and hardness variation
& Requirement of large quantity of solid carrier,
resulting in large volume of final dosage form (41,43) Hot Melt Extrusion Technique
Transcutol HP® (diethylene glycol monoethyl ether) drugs. The reduced inter and intra-subject variability of
as co-surfactant, and Plurol Isostearique® plasma profile can be obtained as a result of decreased
(polyglyceryl-6-isostearate) as surfactant was formu- variations in overall transit time and in the rates of gastric
lated and converted into solid SMEDDS by incorpo- emptying. Pellet SEDDS own the advantage of SEDDS and
ration into hydroxypropyl methylcellulose acetate also of pellets. The most commonly used techniques for the
succinate (HPMCAS) an enteric polymeric matrix production of pellets are solution/suspension layering, pow-
using the technique of hot melt extrusion. ANOVA der layering, and extrusion/spheronization. The extrusion/
analysis and Box-Behnken design were used for the spheronization is the widely explored technique for the
optimization of formulations during the study. With production of pellets as it has following advantages when
the lowest concentration of carvedilol, the highest compared to other methods, i.e., spherical shape, better flow
time of recirculation and temperature gave the result properties, a narrow distribution of size, ease in the coating
of complete and rapid reconstitution of the process, uniform compact packing, high surface area, and
microemulsion and higher drug release at pH 6.8, density (48–50). Advantages.
while the reconstitution and drug release in the acidic
medium were reduced. The particle size and PDI of & Flexibility in development and design of the
liquid SMEDDS ranged from 116.2 ± 12.1 nm to 149.2 dosage form
± 30.2 nm (p > 0.05) and 0.29 ± 0.03 to 0.38 ± 0.06 (p > & Variations in gastric emptying time and overall
0.05) whereas these parameters for solid SMEDDS transit time is reduced
ranged from 145.63 ± 2.00 nm to 164.72 ± 2.29 nm and & Avoid the problem of irritation by some active
from 0.209 ± 0.006 to 0.262 ± 0.004 (3). constituents (48–50)
b. Atovaquone solid self-emulsifying system was pre-
pared using PVPK30 as a polymer in the hot melt
Disadvantages.
extrusion process. The droplet size ranged from 51.0
to 122.4 nm. Each formulation was prepared by & Energy input required is high
compression of granules into tablets (47). & Requirement of high amount of adsorbent
& Prerequisite of a disintegrant when silicon diox-
ide is used as adsorbent (49)
extruded in a screw extruder and then the extrudate size of the capsule is selected. The handling of the formula-
was spheronized in a spheronizer; the pellets pro- tion is easier compared to the liquid formulation. The
duced were dried and stored. The particle size and compatibility of the excipients used with the capsule shell
PDI of liquid and solid SNEDDS was 190 ± 42 nm, should be well investigated. Capsule filling of SEDDS is
0.39 and 87.0 ± 27 nm, 0.34 respectively. The self- suitable for low-dose highly potent drugs and allows high
emulsifying pellets exhibited spherical shape and drug incorporation (52,53). Advantages.
uniform size and had a suitable hardness (50).
& The nitrendipine solid SEDDS was formulated as & Simple and conventional method
self-emulsifying (SE) pellets using extrusion & Economical method
spheronization technique. The optimized liquid SEDDS
comprised of nitrendipine (drug), Miglyol® (as oil),
Disadvantages.
Cremophor® RH40 and Tween80 (as a surfactant in ratio
2:1), and Transcutol® P (as cosurfactant). The SE pellets & Leakage from the capsule shell
were formulated using microcrystalline cellulose (MCC) & Limited amount of filling (52–54)
(adsorbent), Syloid® 244FP (adsorbent), Kollidon® DL-
SF (as disintegrant), and lactose (to improve appearance
and as a disintegrant). The droplet size was evaluated Case Study.
using laser diffractometer and the average values of SE
& Liquid SMEDDS comprising of Cremophor
pellets and liquid SEDDS were 72 ± 16 nm and 64 ± 12 nm
RH40 as a surfactant, capmul MCM as oil, and
respectively. The in vivo study was conducted in healthy
PEG 600 as cosurfactant was formulated and con-
beagle dogs and the results revealed that the relative
verted into solid form by loading into hard gelatin
bioavailability of liquid SEDDS and SE pellets were
capsule for vaginal delivery of antiretroviral UC-781.
192.64% and 159.87%, respectively on comparison with
The droplet size increased with an increase in the
nitrendipine conventional tablets (49).
proportion of oil to surfactant mixture (surfactant
& Abdalla et al. formulated liquid SMEDDS for
and cosurfactant mixture) and the zeta potential was
progesterone consisting of Solutol® HS 15 (water-
highly positive in charge. The in vitro study showed
soluble surfactant), Captex® 355 EP/NF (oil), and
rapid dispersion of the UC-781 SMEDDS capsule
Capmul® MCM (co-surfactant). The liquid SMEDDS
resulting in enhancement of diffusion across the
was mixed with Avicel PH 101 (microcrystalline cellulose
membrane (54).
(MCC)), wetted with water, and the wet mass was
& Fenofibrate solid SEDDS was formulated by
extruded in a radial screen twin-screw extruder. The
filling liquid SEDDS into a hard gelatin capsule. This
extrudate resulted was spheronized using a cross-hatch
work aimed at studying the effect of surfactant on the
frictional plate in a radial plate spheronizer and the SE
solid SEDDS where Labrafac WL 1394 was used as
pellets produced were spherical in shape with low
oil. One batch had Cremophor El (as surfactant),
friability and uniform size. Drug release study conducted
Gelucire 44/14 (as cosurfactant), and mixed with
with in vitro digestion buffer in the presence of
PEG 6000 (as solidifier) whereas the second batch
pancreatin either under fed (FeSSIF) and fasting
had d-a-tocopheryl polyethylene glycol 1000 succi-
(FaSSIF) conditions revealed that the amount of endog-
nate (TPGS 1000) as solidifier and surfactant. The
enously secreted materials like phospholipid and bile
TPGS-based formulation exhibited a faster rate of
salts will affect the progesterone solubilization (51).
dissolution when compared to cremophor/PEG-based
& Bhandari et al. developed carvedilol solid
formulation (53).
SEDDS as pellets by the technique of extrusion/
& Pioglitazone HCl solid SEDDS was formulated
spheronization. The liquid SEDDS comprising of
using capmul MCM and oleic acid in 2:1 ratio as oil,
capmul MCM EP (oil), cremophor EL (surfactant),
Cremophor RH 40 and Tween 80 as surfactant (in 3:1
and propylene glycol (co-surfactant) was converted
ratio), and transcutol P as cosurfactant. The band
into pellets using microcrystalline cellulose and
sealing process was used to solve the leakage
colloidal silicon dioxide (as a solid carrier), povidone
problem. The droplet size of the formulation was
K-30 (as a binder), and crospovidone (as
below 200 nm and the formulation gave complete and
disintegrant). Droplet size of liquid and solid SEDDS
quicker dissolution in comparison with the marketed
was found to be 142.89 nm and 160.47 nm respec-
formulation (52).
tively. The pellets formed were spherical in shape and
showed better dissolution property than the
marketed formulation (48).
Lyophilization
Use of Hard Gelatin Capsule Lyophilization is the common technique used for phar-
maceutical formulation to increase the stability. Lyophiliza-
The liquid SEDDS make an unacceptable approach tion or freeze drying is the drying process that includes the 2
because of its problem related to the palatability of the oily steps of drying namely sublimation (primary drying) and
liquid. The simple and economical method used to convert desorption (secondary drying). Lyophilization is the one of
liquid SEDDS to solid SEDDS is by use of hard gelatin the common methods used when the pharmaceutical formu-
capsules. Based on the final volume of the formulation, the lation is not stable for prolonged use or when it is
AAPS PharmSciTech (2019) 20: 323 Page 11 of 14 323
Table III. Advantages and Disadvantages of Different Methods Used in the Formulation of Solid SEDDS
Spherical crystalline technology The solidification method is a simple The S-SMEDDS prepared by spherical
process. crystalline technology showed the in-
Low cost. crease in particle size as the micro-
Exclusion of high temperature. spheres aggregated as cluster on
High drug encapsulation capacity. storage at high temperature.
Spray drying The solid particles produced have Not be applicable for heat-sensitive
relatively narrow size distribution with drugs like enzymes.
scale ranging from submicron to micron. Drug loading capacity is affected due to
Improved flow properties than the pure reduction in volume of volatile
form of the drug. surfactant in L-SMEDDS at high tem-
Increased dissolution rate. perature stream.
Adsorption to a solid carrier Easy process. During compression of liquid adsorbed
Economical. solid carrier, liquid component may
exudate out and may result in soft
tablets, sticking, chipping, and hardness
variation.
Requirement of large quantity of solid
carrier, resulting in large volume of final
dosage form.
Hot melt extrusion technique A solvent free process. Energy input required is high.
Production time required is less. Thermal degradation of API due to high
Efficiency of the process is high. temperature.
Ability to create novel formulation. Mechanical degradation of polymer due
to high shear force.
Pellets Flexibility in development and design of Energy input required is high
the dosage form. Requirement of high amount of
Variations in gastric emptying time and adsorbent.
overall transit time is reduced. When silicon dioxide is used as
Avoid the problem of irritation by some adsorbent, there is prerequisite for a
active constituents. disintegrant.
Use of hard gelatine capsule Simple and conventional. Leakage from the capsule shell.
Economical method. Limited amount of filling possible.
Lyophilization Aseptic process leading to little Expensive method.
contamination. The high vacuum may remove volatile
Substances that can oxidize can be compounds.
protected with the vacuum. Stability linked with individual drugs.
Preservation period is longer because of
95–99.5% removal of water content.
The loss of volatile chemicals and heat-
sensitive nutrient is minimal. Stability
linked with individual drugs.
323 Page 12 of 14 AAPS PharmSciTech (2019) 20: 323
thermolabile. During sublimation, the solute will pass directly from advantages over the liquid SEDDS. Various methods have
solid state to gaseous state bypassing the liquid state. The material been explored for the conversion of liquid to solid SEDDS.
is first frozen and then exposed to high vacuum to high heat (either Solid SEDDS can be a promising pharmaceutical formulation
by radiation or conduction or both) so that the sublimation of approach in the enhancement of the solubility, stability, and
frozen liquid takes place leaving behind dried solid components of oral bioavailability of poorly water-soluble drugs. SEDDS
the original liquid formulation. During lyophilization, the concen- could be an effective formulation strategy for the formulation
tration gradient of water vapor between the condenser and drying of oil-soluble drugs with low oral absorption.
front is the driving force for removal of water. After primary drying,
the product may appear dry but the residual moisture content may
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