Delphys BC 160 300 Installation and Operating Manual 2022-10-552365a en 0
Delphys BC 160 300 Installation and Operating Manual 2022-10-552365a en 0
DELPHYS BC
E R A
OP from 160 to 300 kVA
A N U AL
M
EN
www.socomec.com
EN TABLE OF CONTENTS
1. WARRANTY CERTIFICATE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2. FOREWORD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3. GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.1. Scope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.3. Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4. MODES OF OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5. MIMIC PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
6. DISPLAY OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6.4. Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
8. OPERATING MODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
11. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
The warranty terms and conditions are stipulated in the offer, by default the following clauses apply.
The SOCOMEC warranty is strictly limited to the product(s) and does not extend to equipment which may be
integrated with this/these product(s), nor the performance of such equipment.
The manufacturer guarantees its products to be free from manufacturing faults and defects in design, material or
workmanship, subject to the limits set forth below.
The manufacturer reserves the right to modify the delivery with a view to fulfilling these guarantees or to replace
defective parts. The manufacturer's warranty does not apply in the following cases:
• fault or defect in the design of parts added or supplied by the customer
• fault due to unforeseen circumstances or force majeure
• replacement or repair resulting from normal wear and tear of the modules or machinery
• damage caused by negligence, lack of proper maintenance or misuse of the products
• repair, modification, adjustment or replacement of parts undertaken by unqualified third parties or personnel
without the express consent of SOCOMEC .
The warranty period is twelve months commencing from the date of delivery of the product.
The repair, replacement or modification of the parts during the warranty period does not imply or justify any
extension of the warranty beyond the original period.
In order to establish a valid warranty claim, the purchaser must notify the manufacturer in writing immediately after
the discovery of any apparent material defects and provide any and all supporting evidence of the defects at the
latest within eight days before the date of expiry of the warranty.
Defective parts which have been returned and replaced free of charge shall become the property of SOCOMEC .
The warranty is void if the purchaser has undertaken modifications or repairs on the devices on his or her own
initiative and without the express consent of the manufacturer.
The manufacturer's responsibility is strictly limited to the obligations defined in this warranty (repair and
replacement) excluding any other right to claim compensation or indemnity.
Any import tax, duty, fee or charge of any nature whatsoever imposed by European regulations or those of an
importing country or of a transit country shall be paid by the purchaser.
We thank you for the trust you have in our Uninterruptible Power Systems DELPHYS BC.
This equipment is fitted with up to date technology. Rectifier and inverter subsets are provided with power
semiconductors (IGBT) including a digital micro-controller.
“This is a product for restricted sales distribution to informed partners. Installation restrictions or
additional measures may be needed to prevent disturbances”.
SAFETY REQUIREMENTS
Using conditions:
Do read carefully these operation instructions before using the UPS and comply with the safety notes mentioned.
Whatever the repairs, they must be made only by authorised staff, who have been suitably trained. It is
recommended that the ambient temperature and humidity of the UPS environment are maintained below the values
specified by the manufacturer.
This equipment meets the requirements of the European directives applied to this product. As a consequence it is
labelled as follows:
Battery wastes
Used batteries are considered as toxic wastes. It is therefore essential to entrust them solely and exclusively to firms
specialised in their recycling. They can not be treated with other industrial or household wastes, as set out in local
regulations in force.
3.1. Scope
This document provides required information for operating Delphys BC systems. It describes the facilities offered on
the control panels:
• Scrolling through the menus displayed
• Load transfer onto the automatic and/or maintenance bypass
• System start up or shutdown
The operating instructions refer to the most frequently used configurations, i.e.:
• Single UPS’s with bypass
• Modular systems
When the input power supply is present, the UPS acts as a stabilizer. In the event of a utility outage, it acts as a
source of electrical power. In such case, the required power is supplied by the battery, which is kept charged when
the mains is present.
CAUTION
The equipment can only be switched on or used if the following conditions are fulfilled:
• electrical connections comply with the regulation in force (earth bonding, appropriate protections and cross-
section of cables)
• all means to comply with the protection index of the system are in place, such as side panels, doors, glands,
shields or whatever....
ADVICE
• Carefully follow the instructions described in this manual.
• All operations must only be carried out by personnel who are suitably trained and with authorized access to
restricted areas.
CAUTION
Do not forget that even when the load is stopped the unit is live:
• because of the mains voltage, the rectifier and the bypass.
• because of the voltage generated by the battery and by the rectifier.
• because of the load voltage when the maintenance bypass Q5 is closed and the bypass mains is present.
DANGER
Any operation inside the cabinets is to be completed:
• once the UPS is stopped and no longer live
• after 5 minutes, the time for the capacitors upstream of the rectifier and inverter to discharge.
The residual voltage of the capacitors may still cause heavy electrical arcs after 5 minutes.
Before closing the battery protection, be sure that the rectifier is started !
HAZARD INDICATION
While the UPS is operating, this label indicates that the parts are live and therefore the risk of electrical hazard.
All operations behind protection panels must only be carried out by personnel who are suitably trained.
“Normal” mode.
This is the most frequent operating condition: the energy is drawn from the primary mains power supply and is
converted and used by the inverter to generate the output voltage to power the loads connected.
The inverter is constantly synchronised with the auxiliary mains to enable load transfer (due to an overcurrent or
inverter shutdown) without any break in the power supply to the load.
The battery charger supplies the energy required to maintain or recharge the battery.
“Bypass” mode.
In case of inverter failure, the load is automatically transferred onto the auxiliary mains without any interruption in the
power supply. This procedure may occur in the following situations:
– in the event of a temporary overload, the inverter continues to power the load. If the condition persists,
UPS output is switched onto the auxiliary mains via the automatic bypass. Normal operation, which is from
inverter, returns automatically a few seconds after the overload disappears.
– when the voltage generated by the inverter goes is out of tolerances due to a major overload or a fault on
the inverter.
– when the internal temperature exceeds the maximum value allowed.
“Battery” mode.
In the event of a mains failure (micro interruptions or extended black-outs), UPS continues to power the load using
the energy stored in the battery. The Expert Battery System keeps the user constantly informed on the battery status
and on the remaining back-up time adapted permanently according to the battery capacity and the load rate.
This operating mode is useful when maintenance needs to be carried out on UPS since service personnel can work
on the installation without having to cut off the power supply to the load.
Separated rectifier and bypass inputs Common rectifier and bypass input
MBP
Q5 MBP Q5
Q4 ABP Q4 ABP
X40
Q3 Q3
REC INV BP X50 REC INV BP X50
Q1 Q1
X10 X40
two non redundant UPS units (N) three UPS units or more (N or N+1)
NOTE: in such 2 configurations, the system is fitted with an EXTERNAL maintenance bypass.
MBP Q5
MBP Q5
Q4 ABP
Q4 ABP
Q3
REC INV BP
Q3
REC INV BP Q1
X10
Q1
X10 DCC X20
Q20 *
BAT
DCC X20
X40 Q20 * X50 X40 Q4 ABP
BAT
Q3
REC INV BP X50
Q4 ABP
Q1
X10
Q3
REC INV BP DCC X20
Q20 *
Q1
X10 BAT
Q4 ABP
DCC X20
Q20 * INV
Q3
REC BP
BAT
Q1
X10
DCC X20
MBP Q5
NOTE: in such a configuration each UPS unit has its own maintenance bypass.
NOTE: in any case, see the technical details of the drawing on the inner side of the UPS door.
Display
HOME button
8 Synoptic area
• UPS parallel system: System view
9 Help message area
6
4 “Press Key to wake up” appears when the
1 2 3 5 display goes on standby. Touch the display to
7 wake it up.
8
10 Measures report
1 2 3 5
8
10
EVENTS LOG • • •
MEASUREMENTS
▶ OUTPUT MEASUREMENTS • • •
▶ BATTERY MEASUREMENTS ^ ^ ^
▶ INPUT MEASUREMENTS • • •
▶ INVERTER MEASUREMENTS • •
▶ BYPASS MEASUREMENTS ^ ^ ^
CONTROLS
▶ UPS PROCEDURE
▶ START •1 •1
▶ ON MAINTENANCE BYPASS •1 •1
▶ TRANSFER
▶ TRANSFER ON INVERTER • •
▶ TRANSFER ON BYPASS • •
▶ MODE
▶ ECO MODE CONTROLS
▶ Eco Mode ON ^ ^
▶ Eco Mode OFF ^ ^
▶ ECO MODE SCHEDULE ^ ^
▶ ENERGY SAVER CONTROLS
▶ Energy Saver ON ^
▶ Energy Saver OFF ^
▶ BATTERY
▶ BATTERY CONTROL
▶ BATTERY TEST ^ ^ ^
▶ DISCHARGE TO INPUT ON ^^ ^^
▶ DISCHARGE TO INPUT OFF ^^ ^^
▶ BATTERY SCHEDULE ^ ^ ^
1
displayed depending on state
^ If battery present
^^ if BCR function enable
Service
Isolated
Standby active
Autotest
6.4. Status
Filtering
Tap on valid button to stop the buzzer and to close the popup message. The alarm page is automatically display
after this action.
Filtering
6
8
7
9
1 3
2 4 10
14
15
16
13
11 12
6 7 8
not present for unit view in UPS System with common Bypass
9
1
10
DC voltage DC voltage
3 DC voltage bus - - -
absent presence
Normal Preventive
- Critical alarm Access to inverter
4 Inverter status status alarm
measurements page
Inverter on
5 Inverter output Inverter OFF Inverter ON - -
battery
Load on
6 Maintenance bypass * MBP present - maintenance - -
bypass
Out of
7 Bypass input * Not present Present - -
tolerance
Normal Preventive
- Critical alarm Access to bypass
8 Bypass status * status alarm
page
Access to output
9 Load rate symbol
measurements pages
BCR
DC voltage DC voltage
11 DC battery input ** function - -
absent presence
running
DC voltage DC voltage Inverter on
12 DC battery output ** -
absent presence battery
Fill-up to Fill-up to Fill-up to
- Access to bat.
13 Battery indicator ** 100% 45% 15%
measurements page
Battery Battery
- -
Battery charging / charging discharging
14 -
discharging **
Bypass impossible
Bypass locked
“Genset Mode” when the gen set contact is active. Need ADC+SL correctly configured.
Maintenance alarm.
Preventive maintenance is requested.
Show CONTROLS
The popup alarm appears in case of critical alarms. This function can be extended to preventive alarms by
switching “Preventive Popup Alarm” to ON.
NOTE!
these additional parameters are not adjustable in case of unit Delphys system with common Bypass
the default value are used
NOTE: before carrying out any operations on the unit read the 'Safety standards' chapter carefully.
7.1. Switching ON
• Connect the mains and auxiliary mains to the UPS.
• Switch ON input switch Q1.
• Wait until display switch on.
• Enter MAIN MENU > CONTROLS > UPS PROCEDURE.
• Select START PROCEDURE and press ENTER.
• Carry out the operations indicated on the display.
WARNING! LOAD POWERED BY AUX MAINS: your load is exposed to mains disturbances.
NOTE!
When an external maintenance bypass is present:
• carry out the procedure described above;
• put the switch to position 1.
NOTE!
When an external maintenance bypass(1) is present, put the switch to position 0 (OFF).
(1)
Not monitored by the UPS or by the parallel system.
NOTE: only set this mode on UPS units with the auxiliary mains (AUX MAINS) disconnected! Do not
set this mode on UPS units with common mains lines as it could damage the load!
D
-
+
C
IN1-
IN1+
IN2-
IN2+ C1
A NO1
NC1
OUT1 OUT3
IN1- C3 C1 NO1 NC1 C3 NO3
IN1+ NO3 IN1 IN2
IN3-
IN3+ C2
B IN1- IN1+ IN2- IN2+
NO2
C4 C2 NO2 C4 NO4
NO4
IN1- IN1+ IN3- IN3+
OUT2 OUT4
IN1 IN3
KEY
A 3 free inputs to link external contacts to UPS.
B 4 relays for external device activation.
C 1 connector for external temperature sensor.
D RS485 insulated serial link.
NOTE!
If the board is removed while operating, an alarm is flagged on the control panel.
Perform an “Alarm reset” control to cancel it.
Input
• Free voltage loop.
• INx+ has to be connected to INx- to close the loop on XB4 connector.
• Inputs must be isolated with basic insulation from a primary circuit up to 277 V.
• IN1 is duplicated, giving the possibility to link the UPS POWER OFF signal to other equipment, for example.
NOTE!
Inputs and relays can be re-programmed depending on requirements.
Contact your SOCOMEC after-sales service to change Input/Output programming.
Information coming from inputs can be reported in the UPS database for display on the mimic panel and is
accessible on the MODBUS table.
The UPS can manage up to two ADC+SL option cards. The cards can be re-programmed for other uses.
In this specific case, the 2 serial links (SLOT 1 and SLOT 2) are independent.
Board status
Board presence is reported through status S064 for slot 1 and S065 for slot 2.
In the case of board failure, ‘Option board alarm’ (A062) occurs to prevent malfunctioning.
9.2.1. EMD
EMD (Environmental Monitoring Device) is a device to be used in conjunction with the NET
VISION interface and provides the following features:
• temperature and humidity measurements + dry contact inputs,
010101 1
2
NOTE!
Before performing any operations, check that the software is compatible with your UPS model.
Delphys BC can manage various serial, contact and Ethernet communication channels at the same time. The 2
communication slots available allow the use of signalling accessories and cards.
Each communication channel is independent; simultaneous connections can thus be made to have various levels
of remote signalling and monitoring (see the § 9 for a detailed evaluation of the functionality of the cards that can be
installed in the slots).
The table below shows the possible connections between UPS communication channels and the external devices.
Possible options
SLOT 1 SLOT 2
ADC + Serial Link interface • •
NetVision • •
Modbus TCP • •
BACnet • •
External gateway for LIB •
ADC Delphys • •
RS485 ModBus RTU Delphys • •
*
It is possible to use one isolated serial PCB only.
for localisation, please see § “Identifying switching and connection organs“.
Overloading results in the load not being powered by UPS for a limited period of time. For further
details, see the technical specifications.
11.3.1. Batteries
The state of the battery is fundamental to UPS operation.
Thanks to the Expert Battery System, the information relating to the state and the conditions of use of the battery
are processed in real time and the recharging and discharging procedures are selected automatically in order to
optimise battery life expectancy and offer maximum performance.
Furthermore, during the operating life of the battery, Delphys BC™ stores statistics on the conditions of use of the
battery for analysis.
Since the expected life of the batteries is very much dependent on operating conditions (number of charging and
discharging cycles, load rate, temperature), a periodic check by authorised personnel is recommended.
When replacing the batteries, use the same type and configuration by placing them in the
appropriate containers so as to avoid the risk of acid leakage.
The replaced batteries must be disposed of at authorised recycling and disposal centres.
Do not open the plastic cover of the batteries as they contain harmful substances.
11.3.2. Fans
The life of the fans used to cool the power parts is dependent on the using and environmental conditions (tem-
perature, dust).
Preventive replacement by an authorised technician is recommended within 4 years (in normal operating conditions).
11.3.3. Capacitors.
The equipment houses electrolytic capacitors (used in the rectifier and inverter section) and filtering capacitors (used
in the output section), whose life is dependent on using and environmental conditions.
The average expected life of these components is shown below:
• Electrolytic capacitors: 5 years;
• Filtering capacitors: 5 years.
In any case the effective state of the components is verified during preventive maintenance.
A worldwide presence
12 production sites
• France (x3)
28 subsidiaries and commercial locations
• Algeria • Australia • Belgium • China • Canada
80 countries
where our brand is distributed
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• USA (x3) • Thailand • Tunisia • Turkey • UK • USA
Non contractual document. © 2022, Socomec SAS. All rights reserved. - Document printed on paper from sustainably managed forests.
Socomec U.K. Limited, Unit 7-9 Lakeside Business Park, Broadway Lane, South Cerney, Cirencester, Glos. GL7 5XL.
www.socomec.co.uk
CORPORATE HQ CONTACT: SOCOMEC SAS, 1-4 RUE DE WESTHOUSE, 67235 BENFELD, France.
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