SERVICE MANUAL

NEF
Tier 4A (interim) and Stage IIIB
Engine
See the following page for engine model numbers

Part number 48076861

Printed in U.S.A. 1st edition English
© 2016 CNH Industrial America LLC. All Rights Reserved.
Case, Case IH, New Holland, and Steyr are trademarks registered in the United States and many other countries,
November 2016
owned by or licensed to CNH Industrial N.V., its subsidiaries or affiliates. Replaces part numbers 84392377, 84392386, 84392403,
84392428, 84392452, 84586860
 SERVICE MANUAL

F4DFE413A*A, F4DFE413B*A, F4DFE413C*A, F4DFE413D*A, F4DFE413E*A,

F4DFE6132*A, F4DFE613A*A, F4DFE613B*A, F4DFE613C*A, F4DFE613D*A,
F4DFE613E*A, F4DFE613F*A, F4DFE613G*A, F4DFE613H*A, F4DFE613J*A,
F4DFE613K*A, F4DFE613L*A, F4HFE413A*A005, F4HFE413C*A,
F4HFE413D*A008, F4HFE413H*A, F4HFE413J*A, F4HFE413L*A007,
F4HFE413M*A005, F4HFE413P*A001, F4HFE6131*A, F4HFE6132*A004,
F4HFE6138*A002, F4HFE613F*A002, F4HFE613G*A, F4HFE613H*A,
F4HFE613J*A007, F4HFE613J*A, F4HFE613K*A, F4HFE613P*A,
F4HFE613R*A, F4HFE613T*A004, F4HFE613T*A005, F4HFE613U*A005,
F4HFE613U*A006, F4HFE613V*A003, F4HFE613X*A, F4HFE613Y*A,
F4HFE613Z*A005, F4HFE613Z*A006, F4HFE614E*A001

48076861 15/11/2016
EN
 Contents

INTRODUCTION
Engine....................................................................................... 10
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1

[10.102] Pan and covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2

[10.106] Valve drive and gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3

[10.101] Cylinder heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4

[10.105] Connecting rods and pistons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5

[10.103] Crankshaft and flywheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6

[10.110] Balancer and damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7

[10.114] Pump drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8

[10.210] Lift pump and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.9

[10.206] Fuel filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.10

[10.218] Fuel injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.11

[10.250] Turbocharger and lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.12

[10.254] Intake and exhaust manifolds and muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.13

[10.500] Selective Catalytic Reduction (SCR) exhaust treatment . . . . . . . . . . . . . . . . . . . . . . . . . 10.14

[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.15

[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.16

[10.304] Engine lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.17

[10.408] Oil cooler and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.18

Electrical systems ....................................................................... 55

[55.015] Engine control system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1

[55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2

[55.301] Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3

[55.202] Cold start aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4

[55.010] Fuel injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5

[55.014] Engine intake and exhaust system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.6

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[55.988] Selective Catalytic Reduction (SCR) electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.7

[55.012] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.8

[55.013] Engine oil system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.9

48076861 15/11/2016
INTRODUCTION

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 Contents

INTRODUCTION

Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Basic instructions - Important notice regarding equipment servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Torque - Minimum tightening torques for normal assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Basic instructions - Shop and Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

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 INTRODUCTION

Safety rules

Personal safety

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.

Throughout this manual and on machine decals, you will find the signal words DANGER, WARNING, and CAUTION
followed by special instructions. These precautions are intended for the personal safety of you and those working
with you.

Read and understand all the safety messages in this manual before you operate or service the machine.

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. The
color associated with DANGER is RED.

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
The color associated with WARNING is ORANGE.

CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result
in minor or moderate injury. The color associated with CAUTION is YELLOW.

FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT

IN DEATH OR SERIOUS INJURY.

Machine safety
NOTICE: Notice indicates a situation which, if not avoided, could result in machine or property damage. The color
associated with Notice is BLUE.

Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.

Information
NOTE: Note indicates additional information which clarifies steps, procedures, or other information in this manual.

Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.

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 INTRODUCTION

Torque
Component Size Specification
Cylinder head and components
Plug ¼" 10 - 14 Nm (7.4 - 10.3 lb ft)
½" 20 - 28 Nm (14.8 - 20.7 lb ft)
¾" 31 - 41 Nm (22.9 - 30.2 lb ft)
Grid heater M6 Nut 6 - 10 Nm (4.4 - 7.4 lb ft)
Intake manifold M8 Screw 20 - 28 Nm (14.8 - 20.7 lb ft)
Engine lifting bracket
Rear M12 65 - 89 Nm (47.9 - 65.6 lb ft)
Front M8 20 - 28 Nm (14.8 - 20.7 lb ft)
Cylinder head M12x1.75x130 mm
First phase 30 - 40 Nm (22.1 - 29.5 lb ft)
Second phase 85 - 95 °
Third phase 85 - 95 °
Cylinder head M12x1.75x150 mm
First phase 50 - 60 Nm (36.9 - 44.3 lb ft)
Second phase 85 - 95 °
Third phase 85 - 95 °
Rocker bracket 31 - 41 Nm (22.9 - 30.2 lb ft)
Rocker arm jam nuts 20 - 28 Nm (14.8 - 20.7 lb ft)
Exhaust manifold 48 - 58 Nm (35.4 - 42.8 lb ft)
Valve cover M8 Nut 20 - 28 Nm (14.8 - 20.7 lb ft)
Turbocharger
6 Cylinder M8 Screw 6 - 8 Nm (4.4 - 5.9 lb ft)
M8 Nut 37 - 49 Nm (27.3 - 36.1 lb ft)
4 Cylinder M8 Screw 6 - 8 Nm (4.4 - 5.9 lb ft)
M8 Nut 20 - 28 Nm (14.8 - 20.7 lb ft)
Front case
Front cover M8 Screw 20 - 28 Nm (14.8 - 20.7 lb ft)
Rear case
Gear case M12 Screw 65 - 89 Nm (47.9 - 65.6 lb ft)
M10 Screw 42 - 52 Nm (31.0 - 38.4 lb ft)
M8 Screw 20 - 28 Nm (14.8 - 20.7 lb ft)
Flywheel housing M10 75 - 95 Nm (55.3 - 70.1 lb ft)
M12 44 - 54 Nm (32.5 - 39.8 lb ft)
Cylinder block and crankshaft components
Camshaft retaining plate M8 Screw 20 - 28 Nm (14.8 - 20.7 lb ft)
Camshaft gear M8 Screw 32 - 40 Nm (23.6 - 29.5 lb ft)
Crankcase plate M10 Screw 38 - 48 Nm (28.0 - 35.4 lb ft)
Vibration damper and adapter M12
First phase 45 - 55 Nm (33.2 - 40.6 lb ft)
Second phase 90 °
Drive pulley M10 70.0 - 75.0 N·m (51.6 - 55.3 lb ft)
Engine flywheel M12
First phase 26 - 34 Nm (19.2 - 25.1 lb ft)
Second phase 55 - 65 °
Main caps M12
First phase 44 - 56 Nm (32.5 - 41.3 lb ft)
Second phase 74 - 86 Nm (54.6 - 63.4 lb ft)
Third phase 85 - 95 °
Connecting rod caps
First phase 45.0 - 55.0 N·m (33.2 - 40.6 lb ft)
Second phase 55 - 65 °
Lubrication system and components

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 INTRODUCTION

Component Size Specification

Oil pump
First phase M8 7 - 9 Nm (5.2 - 6.6 lb ft)
Second phase M8 20 - 28 Nm (14.8 - 20.7 lb ft)
Oil pressure relief valve M22 72 - 88 Nm (53.1 - 64.9 lb ft)
Oil cooler and oil filter base M8 Screw 20 - 28 Nm (14.8 - 20.7 lb ft)
Oil Filter Contact + ¾ Turn
Connection on filter base for turbo oil 1 ⅛" 20 - 28 Nm (14.8 - 20.7 lb ft)
supply
Turbo lubrication pipe M12 Nut 8 - 12 Nm (5.9 - 8.9 lb ft)
Turbo lubrication pipe adapter M12 30 - 40 Nm (22.1 - 29.5 lb ft)
Oil pan 20 - 28 Nm (14.8 - 20.7 lb ft)
Piston spray nozzles M8 12 - 18 Nm (8.9 - 13.3 lb ft)
Electrical components
Camshaft sensor M6 Studs 6 - 10 Nm (4.4 - 7.4 lb ft)
M6 Nut 8 - 12 Nm (5.9 - 8.9 lb ft)
M6 Screw 6 - 10 Nm (4.4 - 7.4 lb ft)
Wiring bulkhead M6 Screw 8 - 12 Nm (5.9 - 8.9 lb ft)
Support bracket for injector wiring M8 Screw 20 - 28 Nm (14.8 - 20.7 lb ft)
Injector wiring 1.25 - 1.75 Nm (0.92 - 1.29 lb ft)
ECU cooling plate M6 Screw 8 - 12 Nm (5.9 - 8.9 lb ft)
M8 Screw 20 - 28 Nm (14.8 - 20.7 lb ft)
Fuel outlet M12 10 - 14 Nm (7.4 - 10.3 lb ft)
Fuel inlet M12 10 - 14 Nm (7.4 - 10.3 lb ft)
Crankshaft speed sensor M6 Screw 6 - 10 Nm (4.4 - 7.4 lb ft)
Coolant temperature sensor M14 Screw 17 - 23 Nm (12.5 - 17.0 lb ft)
Oil pressure / Temperature sensor M5 Screw 5 - 7 Nm (3.7 - 5.2 lb ft)
Fuel pressure sensor 30 - 40 Nm (22.1 - 29.5 lb ft)
Fuel temperature sensor M14 17 - 23 Nm (12.5 - 17.0 lb ft)
Air pressure / Temperature sensor 5 - 7 Nm (3.7 - 5.2 lb ft)
Engine oil level sensor M12 10 - 14 Nm (7.4 - 10.3 lb ft)
Alternator support bracket M10 Screw 37 - 49 Nm (27.3 - 36.1 lb ft)
Alternator tension bracket M10 Screw 37 - 49 Nm (27.3 - 36.1 lb ft)
Starter 37 - 49 Nm (27.3 - 36.1 lb ft)
Fuel system and components
Feed pump M8 Studs 10 - 14 Nm (7.4 - 10.3 lb ft)
High pressure pump gear M18 Nut 100 - 110 Nm (73.8 - 81.1 lb ft)
Fuel pump M8 Nut 20 - 28 Nm (14.8 - 20.7 lb ft)
Injector
First phase M6x1x35 3.5 N·m (31 lb in)
Second phase M6x1x35 25 °
Third phase M6x1x35 25 °
Fourth phase M6x1x35 25 °
Injector feed connector 45 - 55 Nm (33.2 - 40.6 lb ft)
Common rail M8 Screw 20 - 28 Nm (14.8 - 20.7 lb ft)
High pressure fuel line M14 Fitting 18 - 22 Nm (13.3 - 16.2 lb ft)
High pressure pipe connector M8 Screw 20 - 28 Nm (14.8 - 20.7 lb ft)
Fuel filter bracket M12 Screw 71 - 85 Nm (52.4 - 62.7 lb ft)
Fuel filter holder M8 Screw 20 - 28 Nm (14.8 - 20.7 lb ft)
Fuel filter Contact + ¾ Turn
Cooling system and components

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 INTRODUCTION

Component Size Specification

Engine coolant inlet M10 Screw 37 - 49 Nm (27.3 - 36.1 lb ft)
Fitting on coolant inlet 90 ° Elbow 20 - 28 Nm (14.8 - 20.7 lb ft)
Compressor cooling pipe 20 - 24 Nm (14.8 - 17.7 lb ft)
Engine coolant drain collector M6 Screw 8 - 12 Nm (5.9 - 8.9 lb ft)
Water pump M8 Screw 20 - 28 Nm (14.8 - 20.7 lb ft)
Belt tensioner M10 37 - 49 Nm (27.3 - 36.1 lb ft)
Idler pulleys M10 37 - 49 Nm (27.3 - 36.1 lb ft)

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 INTRODUCTION

Basic instructions - Important notice regarding equipment servicing

All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given, and using, whenever possible, the special tools.

Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.

The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-
facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.

The information in this manual is up-to-date at the date of the publication. It is the policy of the manufacturer for
continuous improvement. Some information could not be updated due to modifications of a technical or commercial
type, or changes to the laws and regulations of different countries.

In case of questions, refer to your CNH Sales and Service Networks.

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 INTRODUCTION

Torque - Minimum tightening torques for normal assembly

METRIC NON-FLANGED HARDWARE
NOM. LOCKNUT LOCKNUT
SIZE CL.8 CL.10
CLASS 8.8 BOLT and CLASS 10.9 BOLT and W/CL8.8 W/CL10.9
CLASS 8 NUT CLASS 10 NUT BOLT BOLT
PLATED PLATED
UNPLATED UNPLATED
W/ZnCr W/ZnCr
2.2 N·m (19 lb 2.9 N·m (26 lb 3.2 N·m (28 lb 4.2 N·m (37 lb 2.9 N·m (26 lb
M4 2 N·m (18 lb in)
in) in) in) in) in)
4.5 N·m (40 lb 5.9 N·m (52 lb 6.4 N·m (57 lb 8.5 N·m (75 lb 5.8 N·m (51 lb
M5 4 N·m (36 lb in)
in) in) in) in) in)
7.5 N·m (66 lb 10 N·m (89 lb 11 N·m (96 lb 15 N·m (128 lb 6.8 N·m (60 lb 10 N·m (89 lb
M6
in) in) in) in) in) in)
18 N·m (163 lb 25 N·m (217 lb 26 N·m (234 lb 35 N·m (311 lb 17 N·m (151 lb 24 N·m (212 lb
M8
in) in) in) in) in) in)
49 N·m (36 lb 70 N·m (51 lb 33 N·m (25 lb 48 N·m (35 lb
M10 37 N·m (27 lb ft) 52 N·m (38 lb ft)
ft) ft) ft) ft)
85 N·m (63 lb 121 N·m (90 lb 58 N·m (43 lb 83 N·m (61 lb
M12 64 N·m (47 lb ft) 91 N·m (67 lb ft)
ft) ft) ft) ft)
158 N·m (116 lb 210 N·m 225 N·m (166 lb 301 N·m (222 lb 143 N·m (106 lb 205 N·m (151 lb
M16
ft) (155 lb ft) ft) ft) ft) ft)
319 N·m (235 lb 425 N·m 440 N·m (325 lb 587 N·m (433 lb 290 N·m (214 lb 400 N·m (295 lb
M20
ft) (313 lb ft) ft) ft) ft) ft)
551 N·m (410 lb 735 N·m 762 N·m (560 lb 1016 N·m 501 N·m (370 lb 693 N·m (510 lb
M24
ft) (500 lb ft) ft) (750 lb ft) ft) ft)

NOTE: M4 through M8 hardware torque specifications are shown in pound-inches. M10 through M24 hardware torque
specifications are shown in pound-feet.

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 INTRODUCTION

METRIC FLANGED HARDWARE

NOM. CLASS 8.8 BOLT and CLASS 10.9 BOLT and LOCKNUT LOCKNUT
SIZE CLASS 8 NUT CLASS 10 NUT CL.8 CL.10
W/CL8.8 W/CL10.9
BOLT BOLT
PLATED PLATED
UNPLATED UNPLATED
W/ZnCr W/ZnCr
2.4 N·m (21 lb 3.2 N·m (28 lb 3.5 N·m (31 lb 4.6 N·m (41 lb 2.2 N·m (19 lb 3.1 N·m (27 lb
M4
in) in) in) in) in) in)
4.9 N·m (43 lb 6.5 N·m (58 lb 7.0 N·m (62 lb 9.4 N·m (83 lb 4.4 N·m (39 lb 6.4 N·m (57 lb
M5
in) in) in) in) in) in)
8.3 N·m (73 lb 11 N·m (96 lb 12 N·m (105 lb 16 N·m (141 lb 7.5 N·m (66 lb 11 N·m (96 lb
M6
in) in) in) in) in) in)
20 N·m (179 lb 27 N·m (240 lb 29 N·m (257 lb 39 N·m (343 lb 18 N·m (163 lb 27 N·m (240 lb
M8
in) in) in) in) in) in)
54 N·m (40 lb 77 N·m (56 lb
M10 40 N·m (30 lb ft) 57 N·m (42 lb ft) 37 N·m (27 lb ft) 53 N·m (39 lb ft)
ft) ft)
93 N·m (69 lb 100 N·m (74 lb 134 N·m (98 lb
M12 70 N·m (52 lb ft) 63 N·m (47 lb ft) 91 N·m (67 lb ft)
ft) ft) ft)
174 N·m (128 lb 231 N·m (171 lb 248 N·m (183 lb 331 N·m (244 lb 158 N·m (116 lb 226 N·m (167 lb
M16
ft) ft) ft) ft) ft) ft)
350 N·m (259 lb 467 N·m (345 lb 484 N·m (357 lb 645 N·m (476 lb 318 N·m (235 lb 440 N·m (325 lb
M20
ft) ft) ft) ft) ft) ft)
607 N·m (447 lb 809 N·m (597 lb 838 N·m (618 lb 1118 N·m 552 N·m (407 lb
M24
ft) ft) ft) (824 lb ft) ft)

IDENTIFICATION

Metric Hex head and carriage bolts, classes 5.6 and up

20083680 1

1. Manufacturer's Identification
2. Property Class

Metric Hex nuts and locknuts, classes 05 and up

20083681 2

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 INTRODUCTION

1. Manufacturer's Identification
2. Property Class
3. Clock Marking of Property Class and Manufacturer's Identification (Optional), i.e. marks 60 ° apart indicate Class
10 properties, and marks 120 ° apart indicate Class 8.

INCH NON-FLANGED HARDWARE

LOCKNUT LOCKNUT
NOMINAL SAE GRADE 5 BOLT SAE GRADE 8 BOLT
GrB W/ Gr5 GrC W/ Gr8
SIZE and NUT and NUT
BOLT BOLT
UN-
UN-
PLATED PLATED PLATED
PLATED
or W/ZnCr W/ZnCr
or PLATED
PLATED GOLD GOLD
SILVER
SILVER
8 N·m (71 lb 11 N·m (97 lb 12 N·m 16 N·m 12.2 N·m (109 lb
1/4 8.5 N·m (75 lb in)
in) in) (106 lb in) (142 lb in) in)
17 N·m 23 N·m 24 N·m 32 N·m 17.5 N·m (155 lb 25 N·m (220 lb
5/16
(150 lb in) (204 lb in) (212 lb in) (283 lb in) in) in)
30 N·m (22 lb 40 N·m 43 N·m (31 lb 57 N·m (42 lb
3/8 31 N·m (23 lb ft) 44 N·m (33 lb ft)
ft) (30 lb ft) ft) ft)
48 N·m (36 lb 65 N·m 68 N·m (50 lb 91 N·m (67 lb
7/16 50 N·m (37 lb ft) 71 N·m (53 lb ft)
ft) (48 lb ft) ft) ft)
74 N·m (54 lb 98 N·m 104 N·m 139 N·m 108 N·m (80 lb
1/2 76 N·m (56 lb ft)
ft) (73 lb ft) (77 lb ft) (103 lb ft) ft)
107 N·m 142 N·m 150 N·m 201 N·m 156 N·m (115 lb
9/16 111 N·m (82 lb ft)
(79 lb ft) (105 lb ft) (111 lb ft) (148 lb ft) ft)
147 N·m 196 N·m 208 N·m 277 N·m 153 N·m (113 lb 215 N·m (159 lb
5/8
(108 lb ft) (145 lb ft) (153 lb ft) (204 lb ft) ft) ft)
261 N·m 348 N·m 369 N·m 491 N·m 271 N·m (200 lb 383 N·m (282 lb
3/4
(193 lb ft) (257 lb ft) (272 lb ft) (362 lb ft) ft) ft)
420 N·m 561 N·m 594 N·m 791 N·m 437 N·m (323 lb 617 N·m (455 lb
7/8
(310 lb ft) (413 lb ft) (438 lb ft) (584 lb ft) ft) ft)
630 N·m 841 N·m 890 N·m 1187 N·m 654 N·m (483 lb 924 N·m (681 lb
1
(465 lb ft) (620 lb ft) (656 lb ft) (875 lb ft) ft) ft)

NOTE: For Imperial Units, 1/4 in and 5/16 in hardware torque specifications are shown in pound-inches. 3/8 in
through 1 in hardware torque specifications are shown in pound-feet.

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 INTRODUCTION

INCH FLANGED HARDWARE

NOM- LOCKNUT LOCKNUT
SAE GRADE 5 BOLT and SAE GRADE 8 BOLT and
INAL GrF W/ Gr5 GrG W/ Gr8
NUT NUT
SIZE BOLT BOLT
UNPLATED PLATED UNPLATED PLATED
or PLATED W/ZnCr or PLATED W/ZnCr
SILVER GOLD SILVER GOLD
12 N·m (106 lb 13 N·m (115 lb 17 N·m (150 lb 12 N·m (106 lb
1/4 9 N·m (80 lb in) 8 N·m (71 lb in)
in) in) in) in)
19 N·m (168 lb 25 N·m (221 lb 26 N·m (230 lb 35 N·m (310 lb 17 N·m (150 lb 24 N·m (212 lb
5/16
in) in) in) in) in) in)
33 N·m (25 lb 44 N·m (33 lb 47 N·m (35 lb 63 N·m (46 lb
3/8 30 N·m (22 lb ft) 43 N·m (32 lb ft)
ft) ft) ft) ft)
53 N·m (39 lb 71 N·m (52 lb 75 N·m (55 lb 100 N·m (74 lb
7/16 48 N·m (35 lb ft) 68 N·m (50 lb ft)
ft) ft) ft) ft)
81 N·m (60 lb 108 N·m (80 lb 115 N·m (85 lb 153 N·m 104 N·m (77 lb
1/2 74 N·m (55 lb ft)
ft) ft) ft) (113 lb ft) ft)
117 N·m (86 lb 156 N·m 165 N·m 221 N·m 157 N·m (116 lb
9/16 106 N·m (78 lb ft)
ft) (115 lb ft) (122 lb ft) (163 lb ft) ft)
162 N·m (119 lb 216 N·m 228 N·m 304 N·m 147 N·m (108 lb 207 N·m (153 lb
5/8
ft) (159 lb ft) (168 lb ft) (225 lb ft) ft) ft)
287 N·m (212 lb 383 N·m 405 N·m 541 N·m 261 N·m (193 lb 369 N·m (272 lb
3/4
ft) (282 lb ft) (299 lb ft) (399 lb ft) ft) ft)
462 N·m (341 lb 617 N·m 653 N·m 871 N·m 421 N·m (311 lb 594 N·m (438 lb
7/8
ft) (455 lb ft) (482 lb ft) (642 lb ft) ft) ft)
693 N·m (512 lb 925 N·m 979 N·m 1305 N·m 631 N·m (465 lb 890 N·m (656 lb
1
ft) (682 lb ft) (722 lb ft) (963 lb ft) ft) ft)

IDENTIFICATION

Inch Bolts and free-spinning nuts

20083682 3
Grade Marking Examples

SAE Grade Identification

1 Grade 2 - No Marks 4 Grade 2 Nut - No Marks
2 Grade 5 - Three Marks 5 Grade 5 Nut - Marks 120 ° Apart
3 Grade 8 - Five Marks 6 Grade 8 Nut - Marks 60 ° Apart

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 INTRODUCTION

Inch Lock Nuts, All Metal (Three optional methods)

20090268 4

Grade Identification
Grade Corner Marking Method (1) Flats Marking Method (2) Clock Marking Method (3)
Grade A No Notches No Mark No Marks
Grade B One Circumferential Notch Letter B Three Marks
Grade C Two Circumferential Notches Letter C Six Marks

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 INTRODUCTION

Basic instructions - Shop and Assembly

SHIMMING
For each adjustment operation, select adjusting shims and measure individually using a micrometer, then add up
the recorded values. Do not rely on measuring the entire shimming set, which may be incorrect, or the rated value
indicated on each shim.

ROTATING SHAFT SEALS

For correct rotating shaft seal installation, proceed as follows:
• before assembly, allow the seal to soak in the oil it will be sealing for at least thirty minutes.
• thoroughly clean the shaft and check that the working surface on the shaft is not damaged.
• position the sealing lip facing the fluid; with hydrodynamic lips, take into consideration the shaft rotation direction
and position the grooves so that they will deviate the fluid towards the inner side of the seal.
• coat the sealing lip with a thin layer of lubricant (use oil rather than grease) and fill the gap between the sealing lip
and the dust lip on double lip seals with grease.
• insert the seal in its seat and press down using a flat punch or seal installation tool. Do not tap the seal with a
hammer or mallet.
• whilst inserting the seal, check that it is perpendicular to the seat; once settled, make sure that it makes contact
with the thrust element, if required.
• to prevent damaging the seal lip on the shaft, position a protective guard during installation operations.

O-RING SEALS
Lubricate the O-RING seals before inserting them in the seats, this will prevent them from overturning and twisting,
which would jeopardise sealing efficiency.

SEALING COMPOUNDS
Apply one of the following sealing compounds on the mating surfaces when specified: SILMATE® RTV1473, or
LOCTITE RTV 598 or LOCTITE® INSTANT GASKET 587 BLUE. Before applying the sealing compound, prepare the
surfaces as directed on product container or as follows:
• remove any incrustations using a metal brush.
• thoroughly de-grease the surfaces using a locally approved cleaning agent such as safety solvent or brake parts
cleaner.

SPARE PARTS
Only use "CNH Original Parts" or " CNH Parts".

Only genuine spare parts guarantee the same quality, duration and safety as original parts, as they are the same
parts that are assembled during standard production. Only "CNH Original Parts" or " CNH Parts" can offer this
guarantee.
When ordering spare parts, always provide the following information:
• machine model (commercial name) and serial number
• part number of the ordered part, which can be found in the "Microfiches" or the "Service Parts Catalogue", used for
order processing

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 INTRODUCTION

PROTECTING THE ELECTRONIC/ ELECTRICAL SYSTEMS DURING CHARGING OR WELD-

ING
To avoid damage to the electronic/electrical systems, always observe the following:
1. Never make or break any of the charging circuit connections, including the battery connections, when the engine
is running.
2. Never short any of the charging components to ground.
3. Always disconnect the ground cable from the battery before arc welding on the combine or on any header
attached to the combine.
• position the welder ground clamp as close to the welding area as possible
• if welding in close proximity to a computer module, then the module should be removed from the combine
• never allow welding cables to lay on, near or across any electrical wiring or electronic component while welding
is in progress
4. Always disconnect the negative cable from the battery when charging the battery in the combine with a battery
charger.
NOTICE: If welding must be performed on the unit, either the combine or the header (if it is attached), the battery
ground cable must be disconnected from the combine battery. The electronic monitoring system and charging system
will be damaged if this is not done.

Remove the battery ground cable. Reconnect the cable when welding is completed.

WARNING
Battery acid causes severe burns. Batteries contain sulfuric acid. Avoid contact with skin, eyes or clothing.
Antidote - EXTERNAL: flush with water. INTERNAL: drink large quantities of water or milk. Follow with milk
of magnesia, beaten egg or vegetables oil. Call physician immediately. EYES: flush with water for 15 minutes
and get prompt medical attention.
84-110

TOOLS
The tools that CNH suggests and illustrate in this manual have been:
• specifically researched and designed for use with CNH machines
• essential for reliable repair operations
• accurately built and rigorously tested so as to offer efficient and long-lasting operation

By using these tools, repair personnel will benefit from:

• operating in optimal technical conditions
• obtaining the best results
• saving time and effort
• working in safe conditions
NOTE: The terms "front", "rear", "right-hand" and "left-hand" (when referred to different parts) are determined from
the rear, facing in the direction of travel of the machine during operation.

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 CONSUMABLES INDEX

Consumable Reference PAGE

Loctite RTV 598 Basic instructions - Shop and Assembly 15
Loctite® Instant Gasket 587 Basic instructions - Shop and Assembly 15
Blue

48076861 15/11/2016
17
 SERVICE MANUAL
Engine

F4DFE413A*A, F4DFE413B*A, F4DFE413C*A, F4DFE413D*A, F4DFE413E*A,

F4DFE6132*A, F4DFE613A*A, F4DFE613B*A, F4DFE613C*A, F4DFE613D*A,
F4DFE613E*A, F4DFE613F*A, F4DFE613G*A, F4DFE613H*A, F4DFE613J*A,
F4DFE613K*A, F4DFE613L*A, F4HFE413A*A005, F4HFE413C*A,
F4HFE413D*A008, F4HFE413H*A, F4HFE413J*A, F4HFE413L*A007,
F4HFE413M*A005, F4HFE413P*A001, F4HFE6131*A, F4HFE6132*A004,
F4HFE6138*A002, F4HFE613F*A002, F4HFE613G*A, F4HFE613H*A,
F4HFE613J*A007, F4HFE613J*A, F4HFE613K*A, F4HFE613P*A,
F4HFE613R*A, F4HFE613T*A004, F4HFE613T*A005, F4HFE613U*A005,
F4HFE613U*A006, F4HFE613V*A003, F4HFE613X*A, F4HFE613Y*A,
F4HFE613Z*A005, F4HFE613Z*A006, F4HFE614E*A001

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 Contents

Engine - 10

[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1

[10.102] Pan and covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2

[10.106] Valve drive and gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3

[10.101] Cylinder heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4

[10.105] Connecting rods and pistons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5

[10.103] Crankshaft and flywheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6

[10.110] Balancer and damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7

[10.114] Pump drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8

[10.210] Lift pump and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.9

[10.206] Fuel filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.10

[10.218] Fuel injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.11

[10.250] Turbocharger and lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.12

[10.254] Intake and exhaust manifolds and muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.13

[10.500] Selective Catalytic Reduction (SCR) exhaust treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.14

[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.15

[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.16

[10.304] Engine lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.17

[10.408] Oil cooler and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.18

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10
 CONSUMABLES INDEX

Consumable Reference PAGE

Loctite® 5205 Engine block cover Front - Cleaning 10.2 / 10
Loctite® 5205 Engine block cover Front - Install 10.2 / 11
Loctite® 5205 Engine block cover Rear - Cleaning 10.2 / 17
Loctite® 518™ Gasket Engine block cover Rear - Cleaning 10.2 / 21
Eliminator®
Loctite® 5205 Timing gear housing - Cleaning 10.2 / 24
Molykote® G-N Metal Cylinder head - Install 10.4 / 12
assembly paste
Mobilux® EP 023 Common rail Relief valve - Install 10.11 / 39
Mobilux® EP 023 Common rail Relief valve - Install 10.11 / 39
Loctite® 5999™ Intake manifold - Install 10.13 / 8

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 Engine - 10

Engine and crankcase - 001

F4DFE413A*A, F4DFE413B*A, F4DFE413C*A, F4DFE413D*A, F4DFE413E*A,

F4DFE6132*A, F4DFE613A*A, F4DFE613B*A, F4DFE613C*A, F4DFE613D*A,
F4DFE613E*A, F4DFE613F*A, F4DFE613G*A, F4DFE613H*A, F4DFE613J*A,
F4DFE613K*A, F4DFE613L*A, F4HFE413A*A005, F4HFE413C*A,
F4HFE413D*A008, F4HFE413H*A, F4HFE413J*A, F4HFE413L*A007,
F4HFE413M*A005, F4HFE413P*A001, F4HFE6131*A, F4HFE6132*A004,
F4HFE6138*A002, F4HFE613F*A002, F4HFE613G*A, F4HFE613H*A,
F4HFE613J*A007, F4HFE613J*A, F4HFE613K*A, F4HFE613P*A,
F4HFE613R*A, F4HFE613T*A004, F4HFE613T*A005, F4HFE613U*A005,
F4HFE613U*A006, F4HFE613V*A003, F4HFE613X*A, F4HFE613Y*A,
F4HFE613Z*A005, F4HFE613Z*A006, F4HFE614E*A001

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 Contents

Engine - 10

Engine and crankcase - 001

TECHNICAL DATA

Engine
Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

FUNCTIONAL DATA

Engine
Component localization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Component localization (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

SERVICE

Engine
Service instruction Maintenance procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Service instruction - Finding Top Dead Center (TDC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Compression test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Crankcase
Bore - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Pressure test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

DIAGNOSTIC

Engine
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

(*) See content for specific models

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 Engine - Engine and crankcase

Engine - Torque
Component Size Specification
Cylinder head and components
Plug ¼" 10 - 14 Nm (7.4 - 10.3 lb ft)
½" 20 - 28 Nm (14.8 - 20.7 lb ft)
¾" 31 - 41 Nm (22.9 - 30.2 lb ft)
Grid heater M6 Nut 6 - 10 Nm (4.4 - 7.4 lb ft)
Intake manifold M8 Screw 20 - 28 Nm (14.8 - 20.7 lb ft)
Engine lifting bracket
Rear M12 65 - 89 Nm (47.9 - 65.6 lb ft)
Front M8 20 - 28 Nm (14.8 - 20.7 lb ft)
Cylinder head M12x1.75x130 mm
First phase 30 - 40 Nm (22.1 - 29.5 lb ft)
Second phase 85 - 95 °
Third phase 85 - 95 °
Cylinder head M12x1.75x150 mm
First phase 50 - 60 Nm (36.9 - 44.3 lb ft)
Second phase 85 - 95 °
Third phase 85 - 95 °
Rocker bracket 31 - 41 Nm (22.9 - 30.2 lb ft)
Rocker arm jam nuts 20 - 28 Nm (14.8 - 20.7 lb ft)
Exhaust manifold 48 - 58 Nm (35.4 - 42.8 lb ft)
Valve cover M8 Nut 20 - 28 Nm (14.8 - 20.7 lb ft)
Turbocharger
6 Cylinder M8 Screw 6 - 8 Nm (4.4 - 5.9 lb ft)
M8 Nut 37 - 49 Nm (27.3 - 36.1 lb ft)
4 Cylinder M8 Screw 6 - 8 Nm (4.4 - 5.9 lb ft)
M8 Nut 20 - 28 Nm (14.8 - 20.7 lb ft)
Front case
Front cover M8 Screw 20 - 28 Nm (14.8 - 20.7 lb ft)
Rear case
Gear case M12 Screw 65 - 89 Nm (47.9 - 65.6 lb ft)
M10 Screw 42 - 52 Nm (31.0 - 38.4 lb ft)
M8 Screw 20 - 28 Nm (14.8 - 20.7 lb ft)
Flywheel housing M10 75 - 95 Nm (55.3 - 70.1 lb ft)
M12 44 - 54 Nm (32.5 - 39.8 lb ft)
Cylinder block and crankshaft components
Camshaft retaining plate M8 Screw 20 - 28 Nm (14.8 - 20.7 lb ft)
Camshaft gear M8 Screw 32 - 40 Nm (23.6 - 29.5 lb ft)
Crankcase plate M10 Screw 38 - 48 Nm (28.0 - 35.4 lb ft)
Vibration damper and adapter M12
First phase 45 - 55 Nm (33.2 - 40.6 lb ft)
Second phase 90 °
Drive pulley M10 61 - 75 Nm (45.0 - 55.3 lb ft)
Engine flywheel M12
First phase 26 - 34 Nm (19.2 - 25.1 lb ft)
Second phase 55 - 65 °
Main caps M12
First phase 44 - 56 Nm (32.5 - 41.3 lb ft)
Second phase 74 - 86 Nm (54.6 - 63.4 lb ft)
Third phase 85 - 95 °
Connecting rod caps
First phase 45.0 - 55.0 N·m (33.2 - 40.6 lb ft)
Second phase 55 - 65 °
Lubrication system and components

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 Engine - Engine and crankcase

Component Size Specification

Oil pump
First phase M8 7 - 9 Nm (5.2 - 6.6 lb ft)
Second phase M8 20 - 28 Nm (14.8 - 20.7 lb ft)
Oil pressure relief valve M22 72 - 88 Nm (53.1 - 64.9 lb ft)
Oil cooler and oil filter base M8 Screw 20 - 28 Nm (14.8 - 20.7 lb ft)
Oil Filter Contact + ¾ Turn
Connection on filter base for turbo oil 1 ⅛" 20 - 28 Nm (14.8 - 20.7 lb ft)
supply
Turbo lubrication pipe M12 Nut 8 - 12 Nm (5.9 - 8.9 lb ft)
Turbo lubrication pipe adapter M12 30 - 40 Nm (22.1 - 29.5 lb ft)
Oil pan 20 - 28 Nm (14.8 - 20.7 lb ft)
Piston spray nozzles M8 12 - 18 Nm (8.9 - 13.3 lb ft)
Electrical components
Camshaft sensor M6 Studs 6 - 10 Nm (4.4 - 7.4 lb ft)
M6 Nut 8 - 12 Nm (5.9 - 8.9 lb ft)
M6 Screw 6 - 10 Nm (4.4 - 7.4 lb ft)
Wiring bulkhead M6 Screw 8 - 12 Nm (5.9 - 8.9 lb ft)
Support bracket for injector wiring M8 Screw 20 - 28 Nm (14.8 - 20.7 lb ft)
Injector wiring 1.25 - 1.75 Nm (0.92 - 1.29 lb ft)
ECU cooling plate M6 Screw 8 - 12 Nm (5.9 - 8.9 lb ft)
M8 Screw 20 - 28 Nm (14.8 - 20.7 lb ft)
Fuel outlet M12 10 - 14 Nm (7.4 - 10.3 lb ft)
Fuel inlet M12 10 - 14 Nm (7.4 - 10.3 lb ft)
Crankshaft speed sensor M6 Screw 6 - 10 Nm (4.4 - 7.4 lb ft)
Coolant temperature sensor M14 Screw 17 - 23 Nm (12.5 - 17.0 lb ft)
Oil pressure / Temperature sensor M5 Screw 5 - 7 Nm (3.7 - 5.2 lb ft)
Fuel pressure sensor 30 - 40 Nm (22.1 - 29.5 lb ft)
Fuel temperature sensor M14 17 - 23 Nm (12.5 - 17.0 lb ft)
Air pressure / Temperature sensor 5 - 7 Nm (3.7 - 5.2 lb ft)
Engine oil level sensor M12 10 - 14 Nm (7.4 - 10.3 lb ft)
Alternator support bracket M10 Screw 37 - 49 Nm (27.3 - 36.1 lb ft)
Alternator tension bracket M10 Screw 37 - 49 Nm (27.3 - 36.1 lb ft)
Starter 37 - 49 Nm (27.3 - 36.1 lb ft)
Fuel system and components
Feed pump M8 Studs 10 - 14 Nm (7.4 - 10.3 lb ft)
High pressure pump gear M18 Nut 100 - 110 Nm (73.8 - 81.1 lb ft)
Fuel pump M8 Nut 20 - 28 Nm (14.8 - 20.7 lb ft)
Injector
First phase M6 Screw 8.15 - 8.85 Nm (6.0 - 6.5 lb ft)
Second phase M6 Screw 70 - 80 °
Injector feed connector 45 - 55 Nm (33.2 - 40.6 lb ft)
Common rail M8 Screw 20 - 28 Nm (14.8 - 20.7 lb ft)
High pressure fuel line M14 Fitting 18 - 22 Nm (13.3 - 16.2 lb ft)
High pressure pipe connector M8 Screw 20 - 28 Nm (14.8 - 20.7 lb ft)
Fuel filter bracket M12 Screw 71 - 85 Nm (52.4 - 62.7 lb ft)
Fuel filter holder M8 Screw 20 - 28 Nm (14.8 - 20.7 lb ft)
Fuel filter Contact + ¾ Turn
Cooling system and components
Engine coolant inlet M10 Screw 37 - 49 Nm (27.3 - 36.1 lb ft)
Fitting on coolant inlet 90 ° Elbow 20 - 28 Nm (14.8 - 20.7 lb ft)
Compressor cooling pipe 20 - 24 Nm (14.8 - 17.7 lb ft)
Engine coolant drain collector M6 Screw 8 - 12 Nm (5.9 - 8.9 lb ft)
Water pump M8 Screw 20 - 28 Nm (14.8 - 20.7 lb ft)
Belt tensioner M10 37 - 49 Nm (27.3 - 36.1 lb ft)
Idler pulleys M10 37 - 49 Nm (27.3 - 36.1 lb ft)

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 Engine - Engine and crankcase

Engine - Technical Data

General specifications
Engine type 4 Cylinders 6 Cylinders
Cycle Four-Stroke diesel engine
Power Turbocharged with intercooler
Injection Direct
Number of cylinders 4 6
Bore 104 mm (4 in)
Stroke 132 mm (5 in)
Total displacement 4485 cm³ 6728 cm³
Timing
Start before T.D.C. 18.5 °
End after B.D.C. 29.5 °
Start before B.D.C. 67 °
End after T.D.C. 35 °
Valve clearance
Intake 0.20 - 0.30 mm (0.008 - 0.012 in)
Exhaust 0.45 - 0.55 mm (0.018 - 0.022 in)
Fuel feed
Injection type Bosch high pressure common rail
Control EDC7 UC31
Injector CRIN 2
Nozzle type DLLA
Injection sequence 1-3-4-2 1-5-3-6-2-4
Injection pressure 250 - 1600 bar (3625 - 23200 psi)
Aspiration
Turbocharging Intercooled
Turbocharger type Honeywell GT25 Holset HX35
Lubrication
Oil pressure @ low idle 2.0 bar (29.0 psi)
Oil pressure @ fast idle 4.0 bar (58.0 psi)
Oil pan capacity 15 l (15.85 US qt)
Oil filter capacity 1 l (1.06 US qt)
Cooling
Water pump Belt driven
Thermostat 79 - 83 °C (174 - 181 °F)

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 Engine - Engine and crankcase

Engine - Component localization

Location of main electrical components

CRIL04D081G01 1

(1) Coolant temperature sensor (8) Fuel temperature sensor

(2) Electro injector (9) EDC17 CV41
(3) Rail pressure sensor (10) Crankshaft sensor
(4) Air temperature/Pressure sensor (11) Oil level sensor
(5) Engine starter (12) Engine oil temperature/Pressure sensor
(6) Timing sensor (13) Heating element for pre-post heating
(7) Solenoid valve for pressure regulator

The NEF F4HFE engines are fully driven by the electronic engine control module, which is assembled directly to the
engine by means of a heat exchanger enabling it's cooling, utilizing rubber buffers to reduce vibration originated by
the engine.
Through the engine control module it is possible to verify the correct working of the engine.

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