ETM Micro-project

CASE STUDY ON ENERGY AUDIT OF

MACHINE SHOP DEPARTMENT

Group members
Tejas Mayekar
Austin Mathias
Jaydeep Sutar
Abhishek Mane
 “CASE STUDY ON ENERGY AUDIT OF
MACHINE SHOP DEPARTMENT’’
TYPES OF ENERGY AUDITING

a) Preliminary energy audit

b) Detailed energy audit.

1. Walk through energy audit

The preliminary audit alternatively called a simple audit, screening audit or walk-through audit, is
the simplest and quickest type of audit. It involves minimal interviews with site operating personnel,a brief
review of facility utility bills and other operating data, and a walk-through of the facility to become familiar
with the building operation and identify areas of energy waste or in effi-ciency. Typically, only major
problem areas will be uncovered during this type of audit.

2. Detailed energy audit

Detailed energy is also called comprehensive audit or investment grader audit. It expands on the
general energy audit. It covers estimation of energy input for different processes, collection of past data on
production levels and specific energy consumption.It is a comprehensive energy audit action plan to be
followed effectively by the industry. In detail audit we define energy use and losses through a more
detailed review and analysis of equipme nt, systems, operational characteristics, and on-site meas urements
and testing.

BLOCK DIAGRAM :- STAGES OF ENERGY AUDIT.

CASE STUDY: ELECTRICAL DEPARTMENT

Connected Daily KWH Monthly energy Monthly

Load(Watt) Consumed (kwh) Electricity
Bill(RS.)
IDC Lab 18306 4.23 101.74 1017.52
Basic Electrical 12590 4.15 98.82 988.2
Microprocessor 1820 5.22 122.28 1252.8
lab
Anolog &Digital 620 1.62 38.88 388.8
lab
Control system 6320 18.72 449.28 4492.8
Lab
CP Lab 6320 18.73 449.52 4495.2
Machine Lab 112957 29.09 700.76 7007.72
Class room1 360 1.2 28.8 288
Class room2 460 1.2 28.8 288
Class room 3 300 0.72 17.28 172.8
Tutorial Lab 820 2.28 54.87 548.79
HOD Cabin 1480 4.1 98.4 984
High Voltage Lab 14598 5.45 130.6 1306.88

Corridors 160 0 0 0
Total 75277 96.71 2321.04 23211.4

CALCULATIONS
1) Daily KWh:- Nos. of Appliances*Wattage of Appliances*Active Hours
1000
2) Monthly KWh:- Daily KWh*Nos. of Days in Month(24 days)
3) Electricity Bill in Rs.:- Monthly KWh*Cost of Unit(10 Rs.)
i) Electricity Bill for IDC Lab:-

[Formula:-{Daily KWh*Nos. of Days in Month(24 days)* Cost of Unit(10 Rs.)}]

= 4.23*24*10= 1017.52Rs.
ii)Electricity Bill for Basic Electrical Lab:-
=4.15*24*10=988.2Rs.
iii)Electricity Bill for Microprocessor Lab:-
=5.22*24*10=1252.8 Rs.
iv)Analog & Digital Lab:-

=1.62*24*10=388.8 Rs.
v)Control System Lab:-

=18.72*24*10=4492.8 Rs.
vi)Computer Programing Lab:-

=18.73*24*10=4495.2 Rs.
vii) Machine Lab:-

=29.09*24*10=7007.72 Rs.
viii) Class Room 1,2 :-

=1.2*24*10=288 Rs.
ix) Class Room 3 :-

=0.72*24*10=172.8 Rs.
x)Tutorial Lab:-

=2.28*24*10=548.79 Rs.
xi)HOD Cabin:-

=4.1*24*10=984 Rs.
xii) High Voltage Lab:-

=5.45*24*10=1306.88 Rs.
 Total:-
= 96.71*24*10=23211.4 Rs.
 100
200
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1000
2000
3000
4000
5000
6000
7000
8000

0
Machine Lab Machine Lab
CP Lab CP Lab
Control System Lab Control System Lab
High Voltage Lab High Voltage Lab
Microprocessor Lab Microprocessor Lab
IDC Lab IDC Lab
Basic Electrical Lab Basic Electrical Lab
HOD Cabin
HOD Cabin
Tutorial Lab
Tutorial Lab
Analog & Digital Lab
Class Room 1 Analog & Digital Lab
Class Room 2 Class Room 1
Class Room 3 Class Room 2
Corridors Class Room 3
Corridors
KWh per Month

Electricity Bill in Rs.

GRAPH FOR ENERGY KWH PER MONTH OF EACH LAB

GRAPH FOR MONTHLY ELECTRICITY BILL OF EACH LAB

Electricity Bill in Rs.

KWh per Month
PIE CHART FOR TOTAL CONNECTED LOAD IN PERCANTAGE

Total Connected Load in Percentage

11
Name of Department
8 Machine Lab
4
4 CP Lab
Control System Lab
10
High Voltage Lab
Microprocessor Lab
7 64 IDC Lab
Basic Electrical Lab
HOD Cabin

PIE CHART FOR ELECTRICITY BILL PER MONTH

388.8
288
Electricity Bill in Rs.
548.79
288 172.8 Name of Department
984 0
988.2 Machine Lab
CP Lab
1017.52 7007
Control System Lab
1252.8
High Voltage Lab
1306.88 Microprocessor Lab

4495.2 IDC Lab

4492.8
Basic Electrical Lab
HOD Cabin
RECOMMENDATION FOR APPLIANCES

Appliances Nos. Monthly Monthly Saving Annual Saving Recommended

Saving in in (Rs.) Rs.
KWh
Ceiling Fans 36 92.16 921.6 11059.2 Used 80 watt
Bajaj fan

Tubes 32 50.12 501.2 6014.4 Used for natural

day light more
saving

Computers 53 572.4 5724 68688 Use Lenovo c20

pc more saving

Motors 40 700.52 7005.2 84062.4 High Efficient

Motors are used.

Formulie:-

I) Monthly Saving in KWh*Cost of Unit(10Rs.)= Monthly Saving (Rs.)

II)Monthly Saving in (Rs.)*No of Months(12)= Annual Saving (Rs.)

6. CALCULATIONS

I)Ceiling Fan:-

i) Monthly Saving in Rs. is 80.64*10=806.4Rs.

ii) Annual Saving in Rs. Is 806.4*12=9682.8Rs.

II) Tubelights:-

i)Monthly Saving in Rs. is50.12 *10=501.2Rs.

ii)Annual Saving in Rs. Is 501.2*12=6014.4Rs.

III) Computers:-

i)Monthly Saving in Rs. is572.4 *10=5724Rs.

ii)Annual Saving in Rs. Is 5724*12=68688Rs.
IV) Motors:-

i)Monthly Saving in Rs. is700.52 *10=7005.2Rs.

ii)Annual Saving in Rs. Is 7005.2*12=84062.4Rs.

GRAPHICAL REPRESENTATION OF ENERGY AUDIT

Audit Observation: The additional cost incurred towards the replacement will be paid back in 4 to 5 years time
period. Life of fans is approx 10 to 15 years. Hence, the audit party suggested for replacement. The Comparison of
existing energy consumption with recommended consumption in case of fan is shown in Figure.

Comparison Of Existing And Recommended Energy Consumption In

Case Of Fan

Ceiling Fans
Total Energy Consumption
of
92.16
Equipment/Month(KWh)

172.8
Total Energy Consumption
after
Replacement/Month(KWh
)

Audit Observation: The additional cost incurred towards the replacement will be paid back in 2 to3 months time
period. Life of Tubelight is approx 4 to 5 years. Hence, it was suggested for replacement. The Comparison of
existing energy consumption with recommended consumption in case of night lamp is shown in Figure.

The energy production (supply) and consumption (demand) pattern at local and global level not only
determines whether a country is developed or developing, it also bears some major issues like cost, pollution /
carbon emissions, desertification etc. The major reasons for raise of demand in energy from the consumer point of
view (demand side) are rapid raise in population, luxurious style of living, improper use of electrical equipment,
inadequate knowledge etc.
Hence, demand of energy is growing in a rapid phase but the supply or production is maintaining its
own phase, resulting in a wide gap between demand and supply.
The following measures were identified and are to be implemented in various phases.

1. Maximum utilization of natural light.

2. Combination of natural and artificial light.
3. Sensors to detect natural lighting and switch on artificial light.
 Comparison Of Existing And Recommended Energy Consumption In

Case Of Tube Light

Tube Lights

Total Energy Consumption

50.12 of Equipment/Month(KWh)
75.52
Total Energy Consumption
after
Replacement/Month(KWh)

Audit Observation: The additional cost incurred towards the replacement will be paid back in 4 to 5 years time
period. Life of Computers is approx 20 to 25 years. Hence, the audit party suggested for replacement. The
Comparison of existing energy consumption with recommended consumption in case of Computers is shown in
Figure.

Comparison Of Existing And Recommended Energy Consumption In

Case Of Computers

Computers

572.4 Total Energy Consumption

of Equipment/Month(KWh)

1144.8
Total Energy Consumption
after
Replacement/Month(KWh)
Audit Observation: The additional cost incurred towards the replacement will be paid back in 4 to 5 years time
period. Life of Motors is approx 20 to 25 years. Hence, the audit party suggested for replacement. The Comparison
of existing energy consumption with recommended consumption in case of Motors is shown in Figure.

Comparison Of Existing And Recommended Energy Consumption In

Case Of Motors

Motors

Total Energy Consumption

700.52
of
1000.32 Equipment/Month(KWh)
Total Energy Consumption
after
Replacement/Month(KWh)