FAT ITP Document Fixed Structure Tracker
FAT ITP Document Fixed Structure Tracker
出厂验收试验计划
Project Name
项目名称
Manufacturer
Trina Solar Co., Ltd 天 合 光 能 股 份 有 限 公 司
制造厂
Product
Fixed Structure/ Tracker
产 品
FAT Plan No.
QAC-TS-FATP –Rev. A
FAT 计 划 编 号
Issued Date
2022-09-26
发布时间
Representative signs 日程
The detail information please refer to 2. Chronogram Schedule once
FAT 地 址 FAT Location
it’s finalized
Owner or Owner’s
Representative
业主或业主代表
The Third Party
第三方
Manufactory’s
Representative 赵明亮 Silence
制造厂代表
The purpose of this document is to define the scope and the control measures of the Factory
Acceptance test to be followed with the components for the solar trackers to be installed at the
project´s site.
The measurements proposed herein are sufficient for the inspections to be carried out in the
productions of the different components involved.
2 Traceability
1
Cold formed parts and rolled profiles.
Galvanisation.
Paint.
Linear Actuators/Slew Drives.
Electrical control panels and sensors.
Metal parts (machined parts, bolts, sleeve bushings, bronze bushings, U-bolts, brackets,
etc.)
Plastic parts (bushings, end caps or stops, etc.)
Zinc alloys and other surface treatments (of machined parts, bolts, bushings, washers,
etc.)
Module clamps.
Wooden packaging (blocks, crates and pallets)
Ratchets (toothed belts or straps with hooks for lifting loads)
Others (cable trays, driving moulds, equipotential bonding strands or cables, etc.)
2 Chronogram Schedule
Once the manufacturing orders have been scheduled, Factory Acceptance Test schedule (FAT) for
this project will be prepared and will be sent to customer for their knowledge and validation of
the proposed dates for customer’s attendance in case it is interested. The FAT schedule indicates
the minimum inspection frequencies and the formats that will be used in these inspections.
2
3 Tool equipment
The FAT tests include a comprehensive inspection report of the mechanical components of the
solar trackers, a list of all measuring tools used for each material is attached.
Component
Goniometer Angles º X X X X
Inclinometer Grades mm X X X
Micrometer Dimensional mm X X X X
Caliper Dimensional mm X X X X X
Thickness
Coating microns X X X X X
coating
The FAT procedure shall include test items, test method, test steps, test equipment or tools,
criteria or guarantee value, corresponding standard. Some tests should include a test circuit
diagram, as attachment of this FAT plan. For steel components (tubes, purlins, post, mechanical
parts, etc) 1) material test certificate as per EN 10204-3.1 should be provided (chemical analsys ,
mechanical properties) and 2) MILL test certificate with full traceability of each coils, heat
number, batch number.
3
4
Party
Control Acceptance Criteria
TrinaTracker
Third Party
Inspection Verifying
Process Process Operation Document Size Rate
Client
Number Record
and Clause Method Parameters Standard
5
certificate
Accepted
Inspection Coating
Within Inspection record GB 2828,S-
1.6 Coating thickness record / Quality thickness According to ISO1461 QI N/A QI*
specifications. / Quality 2,AQL=1.0
certificate device
certificate
Material surface without
passivation liquid residue, Accepted GB
Visual Inspection: Hole, Inspection Per marked smooth, bright, uniform Inspection record 2828,Genera
1.7 Caliper/tape QI N/A QI*
base plate, aperture… record drawing color, no drop hanging, / Quality l Lever
missing plating, zinc certificate II,AQL=0.65
tumor, burr, slag ash
Accepted
Inspection No zinc peeling off Inspection record 3pcs/batch
1.8 Adherence test Hammer hit As per specifications QI* N/A QI*
record according EN1461 / Quality Ac=0,Re=1
certificate
2. Fat Procedure Purlin
Accepted
Inspection Same as the package list,
Supplier outgoing Within Inspection record
2.1 record / Quality Visual check drawing and technical every batch QT N/A QI*
inspection reports specifications / Quality
certificate requirement
certificate
Purlin Accepted
Inspection
Supplier raw material Within UNE-EN 10025, UNE-EN Inspection record
2.2 record / Quality Visual check every batch QT N/A QI*
report specifications 10346 / Quality
certificate
certificate
2.3 Package Inspection Visual check Clean neat and As per specifications, Accepted every batch QI N/A QI*
6
Inspection record
record firm packaging Trina GI-TT-0006 / Quality
certificate
Accepted
Mark, name, quantity and Inspection Within As per specifications, Inspection record
2.4 Visual check every batch QI N/A QI*
logo record specifications package list / Quality
certificate
Inspection Accepted
record / Quality Inspection record GB 2828,S-
2.5 Thickness Micrometer Per drawing According to the drawing QI N/A QI*
certificate / Quality 2,AQL=1.0
certificate
Inspection Accepted
record / Quality Inspection record GB 2828,S-
2.6 Dimension Caliper/tape Per drawing According to the drawing QI N/A QI*
certificate / Quality 2,AQL=1.0
certificate
Inspection Accepted
record / Quality Inspection record GB 2828,S-
2.7 Hole Size Caliper/tape Per drawing According to the drawing QI N/A QI*
certificate / Quality 2,AQL=1.0
certificate
Inspection Accepted
record / Quality Inspection record GB 2828,S-
2.8 Angel Caliper/tape Per drawing According to the drawing QI N/A QI*
certificate / Quality 2,AQL=1.0
certificate
Inspection Coating Within Accepted GB 2828,S-
2.9 Coating thickness record / Quality EN10346 Inspection record QI N/A QI*
thickness specifications 2,AQL=1.0
7
certificate / Quality
device
certificate
Material surface without
passivation liquid residue, Accepted GB
Visual Inspection: Hole, Inspection Per marked smooth, bright, uniform Inspection record 2828,Genera
2.10 Caliper/tape QI N/A QI*
base plate, aperture… record drawing color, no drop hanging, / Quality l Lever
missing plating, zinc certificate II,AQL=0.65
tumor, burr, slag ash
Accepted
Inspection No zinc peeling off Inspection record 3pcs/batch
2.11 Adherence test Hammer hit As per specifications QI* N/A QI*
record according EN1461 / Quality Ac=0,Re=1
certificate
3. Fat Procedure Beam/tube
Beams/ Accepted
Inspection Same as the package list,
tubes Supplier outgoing Within Inspection record
3.1 record / Quality Visual check drawing and technical every batch QT N/A QI*
inspection reports specifications / Quality
certificate requirement
certificate
Accepted
Inspection
Supplier raw material Within UNE-EN 10025, UNE-EN Inspection record
3.2 record / Quality Visual check every batch QT N/A QI*
report specifications 10346 / Quality
certificate
certificate
3.3 Package Inspection Visual check Clean neat and As per specifications, Accepted every batch QI N/A QI*
record firm packaging Trina GI-TT-0006 Inspection record
/ Quality
certificate
8
Accepted
Mark, name, quantity and Inspection Within As per specifications, Inspection record
3.4 Visual check every batch QI N/A QI*
logo record specifications package list / Quality
certificate
Inspection Accepted
record / Quality Inspection record GB 2828,S-
3.5 Length tape Per drawing According to the drawing QI N/A QI*
certificate / Quality 2,AQL=1.0
certificate
Inspection Accepted
record / Quality Inspection record GB 2828,S-
3.6 Dimension Caliper Per drawing According to the drawing QI N/A QI*
certificate / Quality 2,AQL=1.0
certificate
Inspection Accepted
record / Quality Inspection record GB 2828,S-
3.7 Thickness Micrometer Per drawing According to the drawing QI N/A QI*
certificate / Quality 2,AQL=1.0
certificate
Along the tube, pull the
string close to both ends Accepted
Inspection
of the tube, check the Inspection record GB 2828,S-
3.8 Straightness record / Quality string,Ruler Per drawing QI N/A QI*
distance between the / Quality 2,AQL=1.0
certificate
string and the tube with a certificate
ruler
3.9 Twist Inspection Inclinometer Per drawing According to the drawing Accepted GB 2828,S- QI N/A QI*
record / Quality Inspection record 2,AQL=1.0
certificate / Quality
9
certificate
Inspection Accepted
record / Quality Inspection record GB 2828,S-
3.10 Squareness of side Goniometer Per drawing According to the drawing QI N/A QI*
certificate / Quality 2,AQL=1.0
certificate
Inspection Accepted
record / Quality Ruler, Inspection record GB 2828,S-
3.11 Convexity Per drawing According to the drawing QI N/A QI*
certificate feeling ruler / Quality 2,AQL=1.0
certificate
Inspection Accepted
record / Quality Inspection record GB 2828,S-
3.12 radius R gauge Per drawing According to the drawing QI N/A QI*
certificate / Quality 2,AQL=1.0
certificate
3.13 Accepted
Inspection record Coating
Within Inspection record GB 2828,S-
Coating thickness / Quality thickness EN10346 QI N/A QI*
specifications / Quality 2,AQL=1.0
certificate device
certificate
3.14 Accepted
Visual Fit with the Go-
Inspection record GB 2828,S-
Fitness Inspection record check/Go- no-Go gauge for As per specifications QT N/A QI*
/ Quality 2,AQL=1.0
no-Go gauge the holes
certificate
3.15 Visual Inspection: Hole, Inspection record Visual check Per marked Material surface without Accepted GB QI N/A QI*
base plate, aperture… drawing passivation liquid residue, Inspection record 2828,Genera
smooth, bright, uniform / Quality l Lever
color, no drop hanging, certificate II,AQL=0.65
10
missing plating, zinc
tumor, burr, slag ash
3.16 Inspection record Accepted
/ Quality Press No crack was found when Inspection record 3pcs/batch
Crush test GB/T 246-2007 QT N/A QI*
certificate machine press 2/3 high / Quality Ac=0,Re=1
certificate
3.17 Inspection record Accepted
No crack was found when
/ Quality Press Inspection record 3pcs/batch
Flaring test GB/T 242-2007 the size of end increased QT N/A QI*
certificate machine / Quality Ac=0,Re=1
6%
certificate
3.18 Accepted
No zinc peeling off Inspection record 3pcs/batch
Adherence test Inspection record hammer hit No zinc peeling off QT N/A QI*
according EN1461 / Quality Ac=0,Re=1
certificate
4. Fat Procedure Mechanical Part
Accepted
Inspection Same as the package list,
Supplier outgoing Within Inspection record
4.1 record / Quality Visual check drawing and technical every batch QT N/A QI*
inspection reports specifications / Quality
certificate requirement
certificate
Mechanical Accepted
Inspection
Parts Supplier raw material Within UNE-EN 10025, UNE-EN Inspection record
4.2 record / Quality Visual check every batch QT N/A QI*
report specifications 10346 / Quality
certificate
certificate
11
/ Quality
certificate
Accepted
Mark, name, quantity and Inspection Within As per specifications, Inspection record
4.4 Visual check every batch QI N/A QI*
logo record specifications package list / Quality
certificate
Accepted
Inspection
Caliper/R Inspection record GB 2828,S-
4.5 Dimension record / Quality Per drawing According to the drawing QI N/A QI*
gauge/tape / Quality 2,AQL=1.0
certificate
certificate
Accepted
Inspection
Inspection record GB 2828,S-
4.6 Thickness record / Quality Micrometer Per drawing According to the drawing QI N/A QI*
/ Quality 2,AQL=1.0
certificate
certificate
Accepted
Inspection
Welding Inspection record GB 2828,S-
4.7 Welding seam height record / Quality Per drawing According to the drawing QI N/A QI*
seam ruler / Quality 2,AQL=1.0
certificate
certificate
Coating Accepted
Inspection
thickness Within Inspection record GB 2828,S-
4.8 Coating thickness record / Quality EN1461 QI N/A QI*
measure specifications / Quality 2,AQL=1.0
certificate
device certificate
4.9 Fitness Inspection record Visual Fit with the Go- As per specifications Accepted GB 2828,S- QT N/A QI*
check/Go- no-Go gauge for Inspection record 2,AQL=1.0
no-Go gauge the holes / Quality
12
certificate
Material surface without
passivation liquid residue, Accepted GB
Visual Inspection: Hole, Per marked smooth, bright, uniform Inspection record 2828,Genera
4.10 Inspection record Visual check QI N/A QI*
base plate, aperture… drawing color, no drop hanging, / Quality l Lever
missing plating, zinc certificate II,AQL=0.65
tumor, burr, slag ash
Accepted
Inspection record
No zinc peeling off Inspection record 3pcs/batch
4.11 Adherence test / Quality hammer hit No zinc peeling off QT N/A QI*
according EN1461 / Quality Ac=0,Re=1
certificate
certificate
Accepted
Inspection record
there is no defect on the Inspection record 3pcs/batch
4.12 Penetrate test / Quality PT liquid ISO 23277 QT N/A QI*
surface of the weld / Quality Ac=0,Re=1
certificate
certificate
5. Fat Procedure Fastener
Accepted
Inspection Same as the package list,
Supplier outgoing Within Inspection record
5.1 record / Quality Visual check drawing and technical every batch QT N/A QI*
inspection reports specifications / Quality
certificate requirement
certificate
Fasteners Accepted
Inspection
Supplier raw material Within UNE-EN 10025, UNE-EN Inspection record
5.2 record / Quality Visual check every batch QT N/A QI*
report specifications 10346 / Quality
certificate
certificate
5.3 Package Inspection Visual check Clean neat and As per specifications, Accepted every batch QI N/A QI*
13
Inspection record
record firm packaging Trina GI-TT-0006 / Quality
certificate
Accepted
Mark, name, quantity and Inspection Within As per specifications, Inspection record
5.4 Visual check every batch QI N/A QI*
logo record specifications package list / Quality
certificate
Should count a box for
Accepted
each spec. , ensure the
Quantitative weighing Within Inspection record GB 2828,S-
5.5 weight record Weigh scale weigh and mark the QI N/A QI*
method specifications / Quality 2,AQL=1.0
quantity and weigh on the
certificate
box.
Accepted
Inspection
Caliper/R According to the Inspection record GB 2828,S-
5.6 Dimensional inspection record / Quality Per drawing QI N/A QI*
gauge/tape drawing/specification / Quality 2,AQL=1.0
certificate
certificate
Coating Accepted
Inspection
thickness Within Inspection record GB 2828,S-
5.7 Coating thickness record / Quality EN1461 QI N/A QI*
measure specifications / Quality 2,AQL=1.0
certificate
device certificate
Accepted
Fit with each Nuts and bolts can be fully Inspection record GB 2828,S-
5.8 Fitness Inspection record Visual check QI N/A QI*
other screwed in / Quality 2,AQL=1.0
certificate
5.9 Visual Inspection: Hole, Inspection record Visual check Within Material surface without Accepted GB QI N/A QI*
14
passivation liquid residue,
smooth, bright, uniform Inspection record 2828,Genera
base plate, aperture… specifications color, no drop hanging, / Quality l Lever
missing plating, zinc certificate II,AQL=0.65
tumor, burr, slag ash
Accepted
Inspection record
No zinc peeling off Inspection record 3pcs/batch
5.10 Adherence test / Quality hammer hit No zinc peeling off QT N/A QI*
according EN1461 / Quality Ac=0,Re=1
certificate
certificate
Accepted
Inspection Same as the package list,
Supplier outgoing Within Inspection record
6.1 record / Quality Visual check drawing and technical every batch QT N/A QI*
inspection reports specifications / Quality
certificate requirement
certificate
Accepted
Inspection
Supplier raw material Within UNE-EN 10025, UNE-EN Inspection record
6.2 record / Quality Visual check every batch QT N/A QI*
report specifications 10346 / Quality
Slew Driver certificate
certificate
Accepted
Inspection Clean neat and As per specifications, Inspection record
6.3 Package Visual check every batch QI N/A QI*
record firm packaging Trina GI-TT-0006 / Quality
certificate
Mark, name, quantity and Inspection Within As per specifications, Accepted
6.4 Visual check every batch QI N/A QI*
logo record specifications package list Inspection record
15
/ Quality
certificate
Accepted
Inspection
Caliper/R Inspection record GB 2828,S-
6.5 Dimension record / Quality Per drawing According to the drawing QI N/A QI*
gauge/tape / Quality 2,AQL=1.0
certificate
certificate
Accepted
Inspection
Inspection record GB 2828,S-
6.6 Thickness record / Quality Micrometer Per drawing According to the drawing QI N/A QI*
/ Quality 2,AQL=1.0
certificate
certificate
Coating Accepted
Inspection
thickness Within Inspection record GB 2828,S-
6.7 Coating thickness record / Quality According to the drawing QI N/A QI*
measure specifications / Quality 2,AQL=1.0
certificate
device certificate
The paint color meets the
requirements;No color
difference, leakage
bottom;A/B level surface Accepted GB
Within is not allowed to hang;No Inspection record 2828,Genera
6.8 Appearance Inspection record Visual check QI N/A QI*
specifications defects such as orange / Quality l Lever
peel, scratch, scratch, certificate II,AQL=0.65
bruise, dirt, pit, hanging
mark, yellow spot, rust
spot, etc
6.9 Adherence test Inspection record hammer hit No zinc peeling off No zinc peeling off Accepted 3pcs/batch QT N/A QI*
16
Inspection record
/ Quality
according EN1461 / Quality Ac=0,Re=1
certificate
certificate
Inspection record Accepted
/ Quality Torque force Inspection record 3pcs/batch
6.10 Motor rotate speed Per drawing According to the drawing QT N/A QI*
certificate test device / Quality Ac=0,Re=1
certificate
Inspection record Accepted
/ Quality Torque force Inspection record 3pcs/batch
6.11 Motor output torque Per drawing According to the drawing QT N/A QI*
certificate test device / Quality Ac=0,Re=1
certificate
Inspection record Accepted
Hollding
/ Quality Inspection record 3pcs/batch
6.12 Holding torque force torque force Per drawing According to the drawing QT N/A QI*
certificate / Quality Ac=0,Re=1
test device
certificate
Accepted
Inspection Same as the package list,
Linear Supplier outgoing Within Inspection record
7.1 record / Quality Visual check drawing and technical every batch QT N/A QI*
actuator inspection reports specifications / Quality
certificate requirement
certificate
Accepted
Inspection
Supplier raw material Within UNE-EN 10025, UNE-EN Inspection record
7.2 record / Quality Visual check every batch QT N/A QI*
report specifications 10346 / Quality
certificate
certificate
17
Accepted
Inspection Clean neat and As per specifications, Inspection record
7.3 Package Visual check every batch QI N/A QI*
record firm packaging Trina GI-TT-0006 / Quality
certificate
Accepted
Mark, name, quantity and Inspection Within As per specifications, Inspection record
7.4 Visual check every batch QI N/A QI*
logo record specifications package list / Quality
certificate
Accepted
Inspection
Caliper/R Inspection record GB 2828,S-
7.5 Dimension record / Quality Per drawing According to the drawing QI N/A QI*
gauge/tape / Quality 2,AQL=1.0
certificate
certificate
Accepted
Inspection record
Linear actuator work Inspection record GB 2828,S-
7.6 / Quality tape Per drawing According to the drawing QI N/A QI*
distance / Quality 2,AQL=1.0
certificate
certificate
Accepted
Loading test Inspection record GB 2828,S-
7.7 Loading current Inspection record ≤6.0 A According to the drawing QT N/A QI*
device / Quality 2,AQL=1.0
certificate
Accepted
Stop watch,
Inspection record GB 2828,S-
7.8 Loading screw speed Inspection record Loading test 0.65mm/s±10% According to the drawing QT N/A QI*
/ Quality 2,AQL=1.0
device
certificate
7.9 Appearance Inspection record Visual check Within Product appearance Accepted GB QT N/A QI*
18
Inspection record
2828,Lever
specifications without burr, oil, scratch / Quality
II,AQL=0.65
certificate
Accepted
Inspection Same as the package list,
Supplier outgoing Within Inspection record
8.1 Bearing record / Quality Visual check drawing and technical every batch QT N/A QI*
inspection reports specifications / Quality
certificate requirement
certificate
Accepted
Inspection
Supplier raw material Within UNE-EN 10025, UNE-EN Inspection record
8.2 record / Quality Visual check every batch QT N/A QI*
report specifications 10346 / Quality
certificate
certificate
Accepted
Inspection Clean neat and As per specifications, Inspection record
8.3 Package Visual check every batch QI N/A QI*
record firm packaging Trina GI-TT-0006 / Quality
certificate
Accepted
Mark, name, quantity and Inspection Within As per specifications, Inspection record
8.4 Visual check every batch QI N/A QI*
logo record specifications package list / Quality
certificate
Accepted
Inspection
Caliper/R Inspection record GB 2828,S-
8.5 Dimension record / Quality Per drawing According to the drawing QI N/A QI*
gauge/tape / Quality 2,AQL=1.0
certificate
certificate
19
Accepted
Fit with each Inspection record GB 2828,S-
8.6 Fitness Inspection record Visual check Rotate smoothly QI N/A QI*
other / Quality 2,AQL=1.0
certificate
Smooth appearance of
Accepted GB
the product without
Within Inspection record 2828,Genera
8.7 Visual Inspection Inspection record Visual check cracks, burrs, pits, no QI N/A QI*
specifications / Quality l Lever
convex spots and other
certificate II,AQL=0.65
bad appearance
Accepted
Inspection Same as the package list,
Supplier outgoing Within Inspection record
9.1 Damper record / Quality Visual check drawing and technical every batch QT N/A QI*
inspection reports specifications / Quality
certificate requirement
certificate
Accepted
Inspection
Supplier raw material Within UNE-EN 10025, UNE-EN Inspection record
9.2 record / Quality Visual check every batch QT N/A QI*
report specifications 10346 / Quality
certificate
certificate
Accepted
Inspection Clean neat and As per specifications, Inspection record
9.3 Package Visual check every batch QI N/A QI*
record firm packaging Trina GI-TT-0006 / Quality
certificate
Mark, name, quantity and Inspection Within As per specifications, Accepted
9.4 Visual check every batch QI N/A QI*
logo record specifications package list Inspection record
20
/ Quality
certificate
Accepted
Inspection
Caliper/R Inspection record GB 2828,S-
9.5 Dimension record / Quality Per drawing According to the drawing QI N/A QI*
gauge/tape / Quality 2,AQL=1.0
certificate
certificate
The paint color meets the
requirements; No color
difference, leakage
bottom;A/B level surface Accepted GB
Within is not allowed to hang; No Inspection record 2828,Genera
9.6 Visual Inspection Inspection record Visual check QI N/A QI*
specifications defects such as orange / Quality l Lever
peel, scratch, scratch, certificate II,AQL=0.65
bruise, dirt, pit, hanging
mark, yellow spot, rust
spot, etc
Accepted
Inspection record
No zinc peeling off Inspection record 3pcs/batch
9.7 Adherence test / Quality hammer hit No zinc peeling off QT N/A QI*
according EN1461 / Quality Ac=0,Re=1
certificate
certificate
9.8 Damper force Inspection record Damping Within According to the drawing Accepted 100% QT N/A QI*
/ Quality force tester specifications requirement, damping Inspection record inspection
certificate force tester / Quality
The test shall be carried certificate
out at the maximum and
21
medium positions without
oil leakage, jamming,
obvious noise, etc
Accepted
Inspection Same as the package list,
Supplier outgoing Within Inspection record
10.1 TCU/NCU record / Quality Visual check drawing and technical every batch QT N/A QI*
inspection reports specifications / Quality
certificate requirement
certificate
Accepted
Inspection
Supplier raw material Within UNE-EN 10025, UNE-EN Inspection record
10.2 record / Quality Visual check every batch QT N/A QI*
report specifications 10346 / Quality
certificate
certificate
Accepted
Inspection Clean neat and As per specifications, Inspection record
10.3 Package Visual check every batch QI N/A QI*
record firm packaging Trina GI-TT-0006 / Quality
certificate
Accepted
Mark, name, quantity and Inspection Within As per specifications, Inspection record
10.4 Visual check every batch QI N/A QI*
logo record specifications package list / Quality
certificate
Accepted
Inspection
Caliper/R Inspection record GB 2828,S-
10.5 Dimension record / Quality Per drawing According to the drawing QI N/A QI*
gauge/tape / Quality 2,AQL=1.0
certificate
certificate
22
Smooth appearance of
Accepted GB
the product without
Within Inspection record 2828,Genera
10.6 Visual Inspection Inspection record Visual check cracks, burrs, pits, no QI N/A QI*
specifications / Quality l Lever
convex spots and other
certificate II,AQL=0.65
bad appearance
Accepted
Function Within According to test Inspection record GB 2828,S-
10.7 Function Inspection Inspection record QI N/A QI*
Test gauge specifications Procedure / Quality 2,AQL=1.0
certificate
QT Quality Technician
QI Quality Inspector
23