MANUAL

ORIGINAL INSTRUCTIONS

MODEL 817-19450 MANUAL NO. 1-3884

SPREADER MODEL 4263956+4017904+4255556

 MANUAL
The manual is divided into the following sections:

Section A User instruction

Section B Service manual

Section C Diagrams

Section D Mechanical parts

Section E Hydraulic parts

Section F Electrical parts

Section G Additional parts

Section H Revision records

All information, illustrations and specifications in this manual are based on the latest information at the time of publication.
The right is reserved to make changes at any time without notice. COPYRIGHT© 2022 ELME Spreader AB.
 MODEL: 817

MANUAL CONTENTS

SECTION A USER INSTRUCTION

A100-097 General safety instructions

A100-008 User instruction
A100-089 User instruction lifting eyes
A100-147 Important information
A100-174 Handling during installation of spreader

SECTION B SERVICE MANUAL

B110-198 Lubrication chart

B110-017 Maintenance instruction
B110-068 Servicing pendular twistlock
B110-081 Extension cylinder service inst.
B110-251 Twistlock indication and end beam adjustment
B110-302 Tightening torques
B110-564 Assembly instruction (Nordlock)
B110-621 Assmebly instructions M12 connector
B110-324 Storage
B9-150 Description of damping block
B9-153 Description of single speed rotation block

WARNING!
This spreader is equipped with a control system.

The plugs connecting the spreader electrical system to the control box(es)
must ALWAYS be disconnected before any welding is performed on the
spreader, or the machine that the spreader is mounted on. Some spreaders
have multiple control boxes.

The plugs are removed from the controllers by pressing the locking
mechanisms at the side of the plug and removing the plug completely from
the controller. All plugs need to be disconnected.

After finishing the welding operation, the plugs should be reconnected in the
reverse order.

© Elme Spreader AB
 MODEL: 817

MANUAL CONTENTS

SECTION C DIAGRAMS

C120-001 Hydraulic symbols

814 033 Hydraulic schematic
C120-003 Neuron CANbus
832 188 Wiring diagram
832 187 Electric schematic

SECTION D MECHANICAL PARTS

D510-689 Main frame

D510-690 Rotator assy.
D510-790 Wear pads
D510-1353 Welded spare parts
D550-230 Pendular twistlock assy.

SECTION E HYDRAULIC PARTS

E560-772 Extension cylinder assy.

E560-340 Sideshift cylinder assy.
E560-506 Powerdamp cylinder assy.
E570-525 Swivel assy.
E570-1547 Valve assy. (rotation/brake)
E570-1409 Valve assy. (extension)
E570-1362 Valve assy. (sideshift)
E570-1548 Hydraulic block assy. (power damp)
E570-566 Valve assy. (swivel)
E570-860 Hydraulic system
E570-610 Parker fittings

SECTION F ELECTRICAL PARTS

F580-1078 Electric system

© Elme Spreader AB
 MODEL: 817

MANUAL CONTENTS

SECTION G ADDITIONAL PARTS

G590-121 Additional parts (hose clamp)

G590-175 Additional parts (pin for damp. cyl.)
G590-216 Additional parts (cover plate)
G590-306 Additional parts (pin on rotator)
G590-673 Additional parts (bracket for Deutsch connectors)
G590-800 Additional parts (greasing hoses in rotator top)
G590-967 Additional parts (bracket for hoses and cables)
G590-973 Additional parts (bracket for hoses and cables)
G590-1080 Additional parts (bracket light assy.)
G90-1058 Additional parts (service boxes)

SECTION H REVISION RECORDS

© Elme Spreader AB
 SECTION

A
USER INSTRUCTION
 GENERAL SAFETY INSTRUCTIONS PAGE NO.
(ALL ELME SPREADERS) A 100-097-1

This standard page with safety instructions shows all danger zones on a spreader
(regardless model) where there are pinching and crushing risks.

! Warnings to service personnel and others working with the spreader

When working on the spreader, there are various dangerous situations that must be
avoided.

There is a PINCHING and CRUSHING risk at the following points on the spreader:

* Between the moving parts of the flipper (see figure 2a).

* Between a flipper and the end beam of the spreader (see figure 2b).

* Between the carriage/rotator and the main frame of the spreader

(see figure 3a and 3b).

* Between ”T”-beams and main frame of the spreader (see figure 4).

* Between legs/feet and load (see figure 5).

Some spreaders are equipped with 3 emergency stop buttons (see figure 1). The
emergency stop buttons are a yellow box with a red stop button in the middle. By
pressing the red button, all spreader functions will be stopped. When the spreader is
restarted, it will be necessary to restart any function that was activated at the time of
the emergency.

Danger zone

Emergency stops

Figure 1 - Danger zone - around spreader

© Elme Spreader AB 04-2017(12-2015)

 GENERAL SAFETY INSTRUCTIONS PAGE NO.
(ALL ELME SPREADERS) A 100-097-2

Danger zone Danger zone

Figure 2a - Danger zone - flipper Figure 2b - Danger zone - Crushing risk

Figure 2c - Danger zone - Crushing risk

Carriage Rotator
Danger zone Danger zone

Danger zone Danger zone

Figure 3a Figure 3b

Figure 3a and 3b- Danger zone - between carriage/rotator and main frame

© Elme Spreader AB 04-2017(12-2015)

 GENERAL SAFETY INSTRUCTIONS PAGE NO.
(ALL ELME SPREADERS) A 100-097-3

Danger zone Danger zone

Figure 4. Danger zone - between ”T”-beams and main frame

Danger zone Danger zone

Danger zone Danger zone

Figure 5. Danger zone - legs/feet

© Elme Spreader AB 04-2017(12-2015)

 GENERAL SAFETY INSTRUCTIONS PAGE NO.
(ALL ELME SPREADERS) A 100-097-4

Danger zone Danger zone

Figure 6. Danger zone - rotating spreader model 508.

© Elme Spreader AB 04-2017(12-2015)

 PAGE NO.
USER INSTRUCTIONS
A 100-008-1

The ELME Model 817 Container spreader is a technically advanced piece of equipment
which, if it is carefully used and maintained, will serve its purpose for many years.

Initial check.
Each work shift should be started by making a visual check of the unit (this must be part
of the daily routine). Possible damage will in this way be discovered at an early stage,
thus enabling repairs to be carried out at a much lower cost.

NEVER USE THE UNIT UNLESS ALL SAFETY DEVICES FUNCTION CORRECTLY!!!

CONTAINER HANDLING

1. Starting work with the spreader.

First of all, the length of the spreader must be adjusted to the size of container that is
required to be lifted. This is done by retracting the stops (if fitted) and then activating the
extention lever or button, in order to extend or retract the spreader beams to the desired
length.

NOTE! It is important to remember that loads should only be lifted at the specified
lengths for which the spreader is designed, i.e. 20ft. 30ft. 35ft. 40ft and in some cases
45ft. Where stops are fitted, these should be used to position the beams accurately
at one of the above mentioned positions. If the spreader is not equipped with stops,
the spreader may only be used for lifting 20ft. and 40ft. containers. Lifting outside
the specified positions may result in serious damage to the spreader.

When the required length has been reached, lift the spreader high enough to give good
visibility under it. This serves two purposes; 1) it gives good visibility for travelling and
2) it positions the spreader ready for picking up the first container. The spreader should
now be side shifted to the center position and the reach function operated to the fully
retracted position. This will be termed ”THE BASIC POSITION” in the rest of the
instruction.

2. Picking up a container.
If necessary, raise the spreader in order to have plenty of space between it and the
container. Always attempt to position the spreader centrally over the container.
The final adjustments for lining up the twistlocks with the corner castings of the
container can now be made.

© Elme Spreader AB 12-2013

 PAGE NO.
USER INSTRUCTIONS
A 100-008-2

By using the controls for shift and reach, position the spreader accurately over the
corner castings and then lower the spreader into them. If any of the twistlocks do not fit
into the corner castings properly, CAREFULLY lift the spreader just free of the contai-
ner, readjust its position and the try again. NEVER PUSH OR SIDE SHIFT while any of
the twistlocks are still engaged in the corner castings of the container. When all twist-
locks are correctly engaged in the corner castings, the spreader should be lowered until
it rests unsupported on the container. This is termed as the spreader being correctly
SEATED and this will be indicated by the SEATED LIGHT being switched on. As soon
as this happens, the twistlocks can be activated to the locked position and the LOCKED
LIGHT will be switched on.
CHECK THAT THE ”LOCKED” LIGHT HAS BEEN SWITCHED ON and then lift the
container to the required height for loading and/or travelling. Before moving the
container, return the spreader to the ”BASIC POSITION”. The container is now ready to
be transported to a new location. When travelling, always keep the load at the lowest
possible height and drive carefully.

3. Detaching a container.
When approaching the new location for the container (this could be a chassis or a stack
etc.) lower the container to the required height and adjust the position of the corner cas-
tings, so that they are accurately situated above the corner locks of the chassis. Lower
the container, ensuring that its corner castings locate on the corner locks.

NEVER USE MORE TILT THAN NECESSARY AND NEVER PUSH !!!

WARNING!!! A heavy container and the weight of a spreader will do serious

damage to a trailer or chassis, if not handled with care.

The twistlocks may now be activated to the ”UNLOCKED” position, the spreader lifted
free of the container and the truck backed away.

4. General advice.
- Always adjust the spreader back to the ”BASIC POSITION” after every handling cycle.

- When parking the truck and spreader or when they are not in use for longer periods of
time, always make a habit of lowering the spreader to its lowest position.

- Read all instruction books carefully and be sure that you understand them.

- Should there be anything you do not understand, please contact your local dealer who
will ensure that all your questions are answered.

© Elme Spreader AB 12-2013

 PAGE NO.
USER INSTRUCTIONS
A 100-008-3

Elme attachment model 817, 857

Indication light Indication light Indication light
Container Position
Green Orange Red
Twistlocks unlocked both sides. No container attached.
Top lift OFF OFF ON
Seated - 1, 2, or 3 corners seated.
-"- -- BLINK --
Seated - All 4 corners seated.
-"- Twistlock can be activated to lock or unlock. -- ON --

Twistlocks locked both sides and container lifted.

-"- ON OFF OFF
Twistlock in locked position with a faulty unlock signal.
-"- OFF -- BLINK

Twistlock in unlocked position with a faulty lock signal.

-"- BLINK -- OFF

Twistlock

Locked Seated Unlocked

Green Orange Red

© Elme Spreader AB 12-2013

 PAGE NO.
USER INSTRUCTIONS
A 100-089-1

Instructions on the safe use of the various types of lifting eyes that an
ELME spreader can be equipped with.

A container spreader was initially designed for lifting containers and the calculations
used for the design, take into account a certain amount of uneven distribution of the
loads inside the container. The criteria that is used is, that the center of gravity (the load)
can be offset from both the axial and transvers center-lines by a maximum of 10%. This
fact is also valid when lifting loads from the lifting eyes mounted on the spreaders end
beams. (Lifting eyes mounted underneath the main frame are for lifting mixed cargo.
Lifting eyes mounted on top of the main frame are only for lifting the spreader itself.
Lifting eyes mounted on the endbeams are for lifting damaged containers).

Another limitation when using the lifting eyes mounted on the end beams, is that
the loads may only be lifted at the specified lengths for which the spreader is de-
signed i.e. 20ft, 30ft, B7, 40ft and in some cases 45ft. Where stops are fitted (op-
tional), these must be used to position the beams accurately at one of the above
mentioned positions. If the spreader is not equipped with stops, then the spreader
may only be used for lifting at the 20ft. and 40ft. positions. Lifting outside the spe-
cified positions can result in serious damage to the spreader.

Standard lifting eyes welded to the inside surface of the spreader end beam close to
each twistlock. Various designs of lifting eyes can be fitted, see below.

Fig 1 Fig 2 Fig 3

The main frame can be equipped with 2 lifting eyes centre mounted or 4 lifting eyes
which can be spaced equally on each side of the spreader centre line at various
distances. Various designs of lifting eyes can be fitted, see below.

Fig 4 Fig 5

Common for all lifting eye combinations fitted during the production of the spreader, is
that their collective capacity is the same as the capacity of the spreader. For example,
a spreader with a total lift capacity of 40 metric tons with 4 lifting eyes fitted to the main
frame, can lift 40 metric tons with the load evenly distributed between all four lifting
eyes. Note! 20.000 lifts is the maximum number of lifts for a lifting eyes.

Note! The max. capacity for one open hook (Fig 5) is only 12.5 metric tons.
Therefore in the case of only 2 hooks (of this model) fitted in the center position
on the main frame, the total capacity will only be 25 metric tons.
© Elme Spreader AB 04-2016(02-2014)
 PAGE NO.
USER INSTRUCTIONS
A 100-089-2

Load evenly distributed on four Load evenly distributed on two

lifting eyes lifting eyes

Ideally, the load should be lifted with the lifting slings vertical between the lifting eyes and
the load (90° to the underside of the spreader). However, the slings can be attached to the
load with a negative angle (less than 90°), but the smaller the angle the lower the load that
can be lifted. The lifting eyes should never be used to lift a load with the lifting slings at a
positive angle (greater than 90° angle to the underside of the spreader). However, if a
damaged container needs to be lifted with slings then this is acceptable.

P1 45°
P2
P1 Max = Spreader
capacity P2 Max 7,500Kg
4
© Elme Spreader AB 04-2016(02-2014)
 PAGE NO.
IMPORTANT INFORMATION
A100-147

ELME GENUINE PARTS

By using ELME genuine parts, you always get parts you can rely on and true peace of mind.
If you are using non-genuine parts, you put weak links into a strong, perfectly designed
chain of interactive components. Please note that non-genuine parts are made by factories
that have not been approved by ELME and often manufactured to be as cheap as possible,
using inferior materials, workmanship and by reversed engineering.

Non-genuine parts are high risk. Real cost and real risk is measured not in the price, but
in the cost of the component in the event of failure. Use of non-genuine parts may lead to
higher downtime and lower productivity due to more frequent failures.

For correct operation of the spreader, only ELME genuine parts and accessories approved
by ELME should be used. If non-genuine parts are used, the warranty is not valid. By using
ELME genuine parts and accessories approved by ELME, you will maintain original
standard. ELME will disclaim all responsibility if parts from third party are used.

INSPECTION/MAINTENANCE

Always inspect your spreader before using it. If any kind of damage is detected – which
may affect the function of the spreader - this must be corrected before use.

If the spreader needs to be repaired, please contact a specialist and see to that only ELME
genuine parts are used if need of replacement. This is to ensure that the spreader still is
reliable. Repairs made by a non-qualified person or use of non-genuine parts may lead to
increased risk of personal injuries or damages.

Service and maintenance are necessary to keep capacity and efficiency of the spreader
for many years.

MODIFICATION OF THE SPREADER/PRODUCT LIABILITY/WARRANTY

For the avoidance of doubt, ELME is not liable in case of damage due to factors
beyond ELME’s control or due to a lack of maintenance or the use of non-genuine parts.
The spreader should not be modified without consultation with ELME. If so, this means
that the spreader is not CE approved and thus ELME has no product liability.

© Elme Spreader AB 06-2015(08-2014)

 HANDLING DURING INSTALLATION PAGE NO.
OF SPREADER A 100-174

Lifting eyes for handling of spreader,

marked with corresponding capacity - SWL ...... T.

Spreaders with lifting eyes

according to below

Lifting eyes for handling of spreader,

marked with corresponding capacity - SWL ...... T.

Spreaders with lifting eyes

according to below

Lifting eyes only for

production purpose.
NOT TO BE USED!!

© Elme Spreader AB 10-2016

 SECTION

B
SERVICE MANUAL
 PAGE NO.
LUBRICATION CHART
B 110-198-1

1 4 8 4 1

9 9
6

2 3 5 5 7 3 2

1. Slider pads extension

2. Twistlocks
3. Extension cylinder
4. Stops
5. Slider pads side shift
6. Slewing ring bearing and gear
7. Side shift cylinders.
8. Slew gear box and brake
9. Damping cylinder bearing
LUBRICANT: (See individual description of
MULTI PURPOSE GREASE (EP2) each lubrication point.)

POSITION 1

WEAR PADS FOR MAIN BEAM AND EXTENSION BEAMS.

NO. OF GREASE POINTS 24.

4 TRACKS ON THE INSIDE OF EACH END OF MAIN BEAM.

(SEE ARROWS "A")
INTERVAL - EVERY 2000 HOURS OR 12 MONTHS.
A B
6 TRACKS ON EACH EXTENSION BEAM.
(SEE ARROWS "B")
INTERVAL - EVERY 2000 HOURS OR 12 MONTHS.

2 TRACKS ON THE INSIDE OF EACH END OF MAIN BEAM.

(SEE ARROWS "C")
INTERVAL - EVERY 500 HOURS OR 3 MONTHS. C

© Elme Spreader AB 11-2016(01-2016)

 PAGE NO.
LUBRICATION CHART
B 110-198-2

POSITION 2

END BEAMS AND TWISTLOCKS.

"B" 1 GREASE NIPPLE IN EACH SLEEVE
INTERVAL - WHEN THE TWISTLOCKS ARE
NO. OF GREASE POINTS 8.
REPLACED OR EVERY 5000 HOURS.
"A" 1 GREASE NIPPLE IN EACH END BOX.
INTERVAL - EVERY 500 HOURS OR 3 MONTHS.

A
A
standard lowered B
twistlock twistlock
B

POSITION 3

EXTENSION CYLINDER SUPPORT WEAR PADS

AND TRACKS.

NO. OF GREASE POINTS 4.

INTERVAL - EVERY 1000 HOURS OR 6 MONTHS

A
2 TRACKS IN EACH EXTENSION BEAM.

OPTIONAL

POSITION 4

STOP CYLINDERS.

NO. OF GREASE POINTS 2.

INTERVAL - EVERY 500 HOURS OR 3 MONTHS.

100mm
POINTS. 1 GREASE NIPPLE ON EACH STOP CYLINDER.

-------------------------------------------------------------------------------- LOCKING PLATE

LOCKING PLATE

INTERVAL - ON A REGULAR BASIS OR EVERY 6 MONTHS.

POSITION 5

SIDESHIFT SLIDER PADS.

NO. OF GREASE POINTS 8.

A
"A" INTERVAL - EVERY 500 HOURS OR 3 MONTHS.
"B" INTERVAL - EVERY 500 HOURS OR 3 MONTHS. B
POINTS. 2 TRACKS ON EACH SIDE OF THE SPREADER.

© Elme Spreader AB 11-2016(01-2016)

 PAGE NO.
LUBRICATION CHART
B 110-198-3

POSITION 6

SLEWING RING BEARING AND GEAR.

NO. OF GREASE POINTS 6.

INTERVAL - EVERY 100 HOURS OR MONTHLY

4 GREASE NIPPLES POSITION "A" MOUNTED AT

ONE CENTRAL POINT ON THE UPPER ROTATOR
FRAME PLATE FOR GREASING THE BEARING.

2 HOLES AT POSITION "B" IN THE STOP BLOCKS

FOR SPRAYING LUBRICATION ONTO THE GEAR
RING WITH A SPRAY CAN OF SPECIAL GREASE. B A

POSITION 7

SIDESHIFT CYLINDER BEARINGS.

NO. OF GREASE POINTS 2.

INTERVAL - EVERY 500 HOURS OR 3 MONTHS

2 GREASE NIPPELS ON EACH CYLINDER TUBE BEARING.

POSITION 8
A
SLEWING GEARBOX (2 off).

NO. OF GREASE POINTS 2.

INTERVAL - CHECK OIL LEVEL EVERY 100 HOURS OR MONTHLY.

CHANGE OIL AFTER THE FIRST 50 HOURS OF B
OPERATION AND THEN EVERY 2000 HOURS OR YEARLY.

POINTS. - PLUG "A" IN ELBOW AT TOP OF GEARBOX = FILLER

AND LEVEL PLUG.
PLUG "B" IN THE BOTTOM OF THE BOX = DRAIN PLUG.

LUBRICANT. - USE OIL WITH EP CHARACTERISTICS ACCORDING TO

FOLLOWING NORMES: ISO VG 150 OR SAE 80W/90
ACCORDING : MIL-L-2105C OR API GL5.
OIL QUANTITY: 3 L ±10%

POSITION 9

DAMPING CYLINDER BEARINGS.

NO. OF GREASE POINTS 2.

INTERVAL - EVERY 500 HOURS OR 3 MONTHS

© Elme Spreader AB 11-2016(01-2016)

 MAINTENANCE INSTRUCTION PAGE NO.
B 110-017-1
(LIFT TRUCK SPREADERS)

1. - The wear pads should be inspected for wear at the same time as their tracks
are lubricated. Replacing the wear pads can be done with ordinary hand tools
and without removing the beams.

2. - Twistlocks are wearing parts and need inspection for wear and damage on a
regular basis.

The figures below illustrates the wear limits of the twistlocks. Worn twistlocks
which exceeds the described limits should be replaced.

The twistlocks must be replaced after a max. use of 5 000 working hours
or 80 000 twistlock cycles (1 cycle = unlocked/locked/lift).

Twistlock item no. 6990015

44 min.

44 min.

Should be replaced
if this dimension is
less than 25mm

© Elme Spreader AB 12-2021 (03-2018, 11-2017)

 MAINTENANCE INSTRUCTION PAGE NO.
B 110-017-2
(LIFT TRUCK SPREADERS)

3. - Lifting eyes are wearing parts and need inspection for wear and damage on a
regular basis.

Lifting eye maximum wear measurement. Minimum 25 mm thickness from

wear area (see picture below).

Min. 25 mm

© Elme Spreader AB 12-2021 (03-2018, 11-2017)

 MAINTENANCE INSTRUCTION PAGE NO.
B 110-017-3
(LIFT TRUCK SPREADERS)

To be replaced when
Soft landing/Low noise this dimension is less
than 10mm.
Part no. 6993214 (589TB)
Part no. 6993215 (589TB)
Part no. 6993216 (817)
Part no. 6993217 (817)

On spreaders equipped with soft landing/low noise, these parts should be replaced
when the dimension is less than 10mm.
4. The extension cylinder support has wear pads under it (for model 517 and
800 series). These should also be inspected on a regular basis and replaced
when their thickness is reduced to minimum 18 mm. See item 1.

5. Maintenance of the stop cylinders if fitted (option), consists of checking all

mounting bolts for tightness and inspection for leakage from the cylinder.

6. The side shift wear pads should be inspected for wear at the same time as
lubrication is carried out. The wear pads should be replaced when their
thickness is reduced to minimum 18 mm. See item 1.

7. If the spreader is equipped with hangers, an ocular inspection must be carried

out in connection with lubrication or after every 250 hours. In addition, a
non-destructive test must be carried out after 5000 hours (either MT or UT).
If cracks and/or other damages are detected, the hangers must be replaced.

8. Other recommended spreader maintenance is:

a- Inspect the main spreader components for damage, cracks and distortion.
b- Check the signal and safety systems for correct operation.
c- Check the hydraulic pressures periodically.
d- Check all hydraulic cylinders for leakage and reseal if necessary.
e- Inspect all hydraulic hoses for damage and leakage. Replace if faulty.

9. Warnings to operators:

- It is strictly forbidden to lift loads over person.

- Do not stand under suspended load.
- Never lift two containers (20'), when the intention is to lift one container (40') in single
lift operation, as there is a big risk that the containers will fall off the spreader.
- The spreader should be handled by trained and approved personnel only.
- Never exceed SWL of unit (see name plate for detail).
- Stay clear of spreader when in operation.
- Stay away from all moving parts, such as moving frames etc.
- Do not connect or disconnect electrical connectors while power is on.
- Do not tamper with hydraulic pressure settings, once adjusted by qualified personnel
(see service manual for proper pressure adjustment)
- Use spreader only for the purpose for which it is designed.
- Unlocking spreader while suspended in the air could create personnel injury and
property damage. Never unlock spreader while suspended in the air.

© Elme Spreader AB 12-2021 (03-2018, 11-2017)

 MAINTENANCE INSTRUCTION PAGE NO.
B 110-017-4
(LIFT TRUCK SPREADERS)

10. Warnings for service technicians:

a- Personnel working with the spreader shall be informed of where to find

the emergency stop!
b- Do not stand under suspended load!
c- Stay clear of spreader when in operation.
d- Do not connect or disconnect electrical connectors while power is on.
e- Unlocking spreader while suspended in air could create personnel injury
and property damage. Never unlock spreader while suspended in air.
f - Maintenance inside spreader frame must be carried out under extreme
precaution and by personnel that is familiar with risks related to spreader
function and movements.
g - Spreader shall be isolated from all energy sources prior to repairs or
maintenance unless it is essential to maintain an energy source for such
work.

11. Care of the spreader

To avoid damage to the spreader, it is important to follow the below directions.

* Daily inspect the spreader for visual damage.

* Use spreader only for purpose for which it is designed.
* Limit dynamic loading (acceleration, retardation, collision).
* Maintain all electrical and hydraulic components for proper adjustments.
* Never exceed SWL of unit (see name plate for details).

12. Short-time storage of the spreader (up to 3 months)

* All chromed piston rods must be activated to the closed position so that the rods are
stored inside the cylinder where this is possible. If it is not possible to retract the rod
into the cylinder (for example the twistlock cylinders) then the exposed part of the
chromed rod should be sprayed with a rust inhibitor similar to, for example ”Tectyl”.
* All grease points must be pumped full of molybdenum saturated grease.
* Where possible it would be advisable to equip the electric box with a heater (this
could be a small electric bulb for ex. 40 watt which is allowed to burn constantly).
* The spreader should be in 20ft position, and if the spreader is equipped with legs,
these should be in folded position.

13. Instructions for repair and after repair:

Lubrication, adjustments, rectification of malfunctions and replacement of parts

intended to wear are normal maintenance and not repairs. Repairs consist of any
damage or defect, or wear to any part not intended to wear, so as to constitute a
hazard or impair operation of the spreader, or that may constitute a hazard before the
next routine inspection. Our recommendations for minor repairs (e.g., replacement of
cables, hoses, fittings, etc) are that they may be undertaken by ordinary service per-
sonnel provided that a competent person (which may be the service person, if ade-
quately qualified and experienced) first documents how the incident happened or the
circumstances leading to discovery of the damage or defective parts, documents the
nature of the damage or defects, documents the proposed action based on these

© Elme Spreader AB 12-2021 (03-2018, 11-2017)

 MAINTENANCE INSTRUCTION PAGE NO.
B 110-017-5
(LIFT TRUCK SPREADERS)

recommendations, which shall require replacement of parts like for like using identical
or equivalent parts, and documents the repair.
All repairs shall be carried out by competent persons under competent direction and
supervision and in accordance with relevant national or
international Standards. The repairs shall be appropriately tested.

Upon completion, the competent person’s report and the documentation produced by
the repairer shall be lodged in a records management system.

Major repairs that consist of more than replacement of a minor part must be performed
and verified by specialist or qualified personnel. If suitably competent personnel are
not available on site, please contact ELME After Sales department for instructions and
help. If suitably competent personnel are available for major repairs, they should detail
how the incident happened or the circumstances leading to discovery of the damage or
defective parts, detail the nature of the damage or defects, including photographs, and
then refer the matter to ELME in order to obtain the manufacturer’s recommendations.
Once those recommendations are received, all major repairs shall be carried out by
competent persons under competent direction and supervision and in accordance with
relevant national or international Standards. The repairs shall be appropriately tested.
Upon completion, the competent person’s report and the documentation produced by
the repairer shall be lodged in a records management system.

14. After repair

The repairs shall be appropriately tested. Upon completion, the competent person’s
report and the documentation produced by the repairer shall be lodged in a records
management system.

15. Check of spreader functions

All spreader functions are tested and approved at ELME factory before delivery to
customer. When the spreader is mounted on to the lift truck, it is very important to
check and verify that the spreader is working properly. (check signals for e.g. leg
indication, lift interrupt etc.)

There are no instructions relevant to the maintainer on special adjustments and

clearances.

16. Disposal of spreader

If a competent person determines that the spreader has reached the end of its
operational life, it shall be rendered inoperable.
At the end of operational life of the spreader, it is important to follow national directions
and regulations of how to dispose it. The spreader consists of hydraulic oil, electrical
parts and mechanical parts (such as steel and plastic parts). These different materials
have to be sorted and disposed in accordance with national laws and regulations.

© Elme Spreader AB 12-2021 (03-2018, 11-2017)

 PAGE NO.
SERVICING PENDULAR TWISTLOCK
B 110-068-1

The tie rod is a fixed unit and not adjustable. 14

(does not apply for WTP) 13
12
8
11

10
1
9

2 4 6
5 3

7
To remove the tie-rod proceed as follows:

1 Remove the indicator assy. (item 14) or the Locked / Not locked sensor bracket
(item 1), if it is a spreader with WTP or with overheight legs.

2 Loosen one of the adjuster bolts at the twistlock cylinder, enough to give some play.

3 Loosen and remove the M8 x 80 bolts (item 2) in the top of both twistlocks in the
same end beam.*

4 Use two of the M8 x 80 bolts (item 2) as pullers by inserting them in the two threaded
holes (item 3) in each of the cranks (item 4) and tighten them alternatly until they lift
the cranks (item 4) off the top of the twistlock shaft (item 5).

5 The tie-rod (item 6) including both cranks (item 4) can now be removed from the
end beam.*

To remove the twistlock and sleeve proceed as follows:

6 The key (item 7) that locates the crank (item 4) to the twistlock (item 5) is held in
place on the twistlock by a roll pin so that it will remain in place on the twistlock after
the crank is removed.

© Elme Spreader AB 09-2017(01-2017)

 PAGE NO.
SERVICING PENDULAR TWISTLOCK
B 110-068-2

7 Support the twistlock (item 5) from below so that it does not drop out.
Using a screwdriver prise the collet (item 8) out of the recess in the twistlock (item
5). It is now possible to lower the twistlock out of the end beam. The sleeve (item 9)
and lower bearing set (item 10) will in most cases accompany the twist lock as it is
removed, this is quite normal.

INSPECTION PRIOR TO REASSEMBLY

8 After removal of all twistlock parts remove all grease and dirt from the parts and also
from the corner of the end beam. Steam clean or clean with some form of solvent.

9 Check the twistlock (item 5) for wear at the head and also for wear at the bushing
surfaces. Inspect the lower (item 10) and upper (item 11) bearing sets for wear and
damage, if badly worn or damaged they should be replaced. The collet (item 8) and
and the crank (item 4) should be inspected for possible wear or damage and replaced
if necessary.

It should be noted that the state of the collet (item 8) and the recess in the
twist lock (item 5) is very important as these parts are carrying the load when a
container is lifted.

REPLACING / FITTING TWISTLOCKS

10 Prepare the sleeve (item 9), place and grease the bushing and fit the four centering
springs in the sides of the sleeve.

11 Grease the upper bearing set (item 11) and place in position on the greased top sur
face of the corner plate (in the endbeam) with the convex half uppermost
(threaded holes up). Grease the lower bearing set (item 10) and place in position on
the greased bottom surface of the corner plate (in the endbeam, the grease will hold
it in place).

12 Lift the sleeve assembly as assembled in point 10 and position up through the corner
plate in the endbeam. Note the direction of the grease nipple! Then place the
twistlock in the sleeve, ensuring that both bearings (item 10 and 11) are positioned
correctly around the twistlock. Support the assembly with a jack or other means.

13 Fit the collet (item 8) with the pointed part upwards.

14 Fit the key (item 7) incl. roll pin to the keyway of the twistlock (item 5)

15 In order to fit the tie-rod (item 6) it is necessary to mount both cranks (item 4) to the
tie-rod before placing it in the end beam.* Fit the ball joints, O-rings, and plastic
washers to the tie-rod ends and then fit the fork of the crank (item 4) over the tie-rod
end. Ensure that the countersunk ends of the securing holes in the crank are upper
most. Secure the crank to the tie-rod end by fitting the pin (item 12) and then the ring
pin and allen screw (item 13).

16 In order to simplify assembly of the crank to the twistlock it is advisable to fit two
alignment pins to the assy. The pins can be made from two M8 x 75 bolts or allen
screws with the heads removed and slightly chamfered.
These pins should be screwed into the top plate of the upper bearing (item 11)
diagonally so that each pin guides one half of the collet (item 8).

© Elme Spreader AB 09-2017(01-2017)

 PAGE NO.
SERVICING PENDULAR TWISTLOCK
B 110-068-3

17 Insert the tie-rod (item 6) into the end beam and the fit the cranks (item 4) onto the
alignment pins and ensure that the key and keyway line up. Fit two of the allen
securing (item 2) in the remaining two holes and screw in and tighten lightly. Remove
the alignment pins and fit the other two securing screws. The securing screws can
now be tightened to approx. 25 Nm.

18 Activate the twistlocks to the NOT LOCKED position and then adjust the twistlock
cylinder adjuster bolts so that the twistlocks are positioned accurately in the NOT
LOCKED position. Then adjust properly, see ”Twistlock angle adjustment”.

19 Grease the complete assembly with a high-pressure grease gun.

In order to test the operation it is necessary to land the spreader on a container so that the
seated pins are activated.

* for spreaders with WTP (section 3, 5 and 15 above), the removal/fitting of bolts, tie
rods and cranks can be done one by one.

© Elme Spreader AB 09-2017(01-2017)

 PAGE NO.
EXTENSION CYLINDER SERVICE INSTRUCTION
B 110-081

Removal and fitting instructions

for the spreader extension cylinders.

C D D B

A
A

1

B Fig 1 C

A Extension beams
B Extension cylinder
C Inspection hole
D Hose / Cable chain

1 Retract the spreader to the 20ft position.

2 Before removing the securing pin pos.1 of the extension cylinder it must be
supported by a small hydraulic jack or likewise so that the cylinder pos. B does
not fall down.
Remove the pin from the rear of the cylinder fig.1 pos. 1 (opposite end to the
piston rod) and at the same time also remove the hose and electrical connec-
tions at the rear of the extension cylinder pos. B. The securing bracket that
secures the cable chain to the track in the bottom of the extension beam should
also be disconnected.

3 By using a crane or fork lift truck pull the end beam pos. A out approx. 50cm so
that it is just possible to get into the inspection hole pos.C in the top of the beam.

4 Remove the pin from the piston rod end of the extension cylinder.

5 The extension cylinder pos. B can now be lifted out of the spreader by sliding it
horizontally with the help of suitable lifting equipment, (by "suitable lifting
equipment" is meant that the crane or truck must be capable of lifting 150kg.)
until the slider pads slide out of the rail by which the foot of the cylinder is guided.

6 Replacing the cylinder is the revers procedure of the removal.

© Elme Spreader AB 05-2002

 TWISTLOCK INDICATION AND PAGE NO.
END BEAM ADJUSTMENT B 110-251-1

Proximity switch / Sensor

Proximity switch / Sensor

bracket

Mounting surface
7 to 8mm

8-10 mm
Distance from landing surface
to underside of seated pin

Seated pin
Landing surface of end beam

SEATED / LANDED signal adjustment

1. Check that the SEATED PIN can move up and down freely. The force needed to lift the pin
is approx. 10 kg (20 lbs).

2. The SEATED signal should switch on with the pin protruding approx. 9mm below the landing
surface of the end beam.

3. If adjustment of the proximity switch / sensor is necessary, remove the seated sensor
mounting bracket incl. sensor from the top of the seated tower, and adjust the proximity
switch / sensor so that the end surface is 7-8 mm above the lower mounting surface of the
bracket. This adjustment will result in the seated pin indication being switched on when the
underside of the seated pin is approx. 8 to 10 mm lower than the end beams landing
surface. This adjustment also ensures that the mechanical and electrical lockout is released
so that the twistlocks can be turned.

© Elme Spreader AB 03-2014(02-2005)

 TWISTLOCK INDICATION AND PAGE NO.
END BEAM ADJUSTMENT B 110-251-2

2a
2b
3

5a 4 4 5b

TWISTLOCK ANGLE ADJUSTMENT

1. Turn the twistlocks (pos1) to the fully UNLOCKED position (as shown).

2. If the twistlock heads do not line up with the twistlock sleeve, they can be adjusted by
loosening the lock nuts (pos 5) for the adjuster bolts (pos 2)

3. Turn the twistlocks at each end of the end beam so that they line up with the sleeves, if it
is found difficult to line up the twistlocks and sleeves accurately distribute the
misalignment equally on both sides of the sleeve. Make sure that the twistlock heads
DO NOT protrude outside the theoretical line between thetwistlocks. If the twistlocks do
protrude outside the previously mentioned line between the twistlocks it can cause
jamming in corner castings as the spreader is lifted off the container.

4. Run both adjuster bolts (pos 2) up to the piston rod (pos 4) ends of the twistlock cylinder
(pos 3) by hand making sure that neither the twistlocks nor the cylinder are moved.
Tighten the lock nut (pos 5a) of the inside adjuster (pos 2a) first.

5. Unscrew / back off the outer adjuster bolt (pos 2b) no more than 2 flats of the hexagan
head (60°) so that there is only just enough play to allow the tie rod (pos 6) to slide back
and forth across the adjuster bolts when the twistlock cylinder (pos 3) is activated.
CAUTION if the gap between the twistlock cylinder rod ends is too large the rod ends will
hammer against the adjusters and subsequent damage will occur to the piston rod ends.

6. Tighten the lock nut (pos 5b) securely while at the same time ensuring that the adjuster
bolt (pos 2b) does not move.

7. Activate the twistlocks to the LOCKED position and check that the twistlock heads are
900+/- 100 to the twistlock sleeve.

© Elme Spreader AB 03-2014(02-2005)

 PAGE NO.
TIGHTENING TORQUES B 110-302-1

The two tables below are showing recommended standard torque values in Nm for
different coatings on hexagon headed screws (strength class SS-ISO 898/1* and
SS-ISO 3506/1**). In order to obtain the correct torque values, a reliable torque wrench
should always be used. For stainless steel screws, use a stall tool.

Metric threads
(coarse) Bolt Quality
Size (mm) Coating 8.8* 10.9* 12.9* A4-70**
Nm Nm Nm Nm
M5 Stainless steel (lubr) 3,5
fzb (lubr) 4,9 6,7 8,3
fzb (dry) 5,5 7,8 9,3
fzv (lubr) 6,1 8,7 10,4
fzv (dry) 6,7 9,5 11,4

M6 Stainless steel (lubr) 6

fzb (lubr) 8,4 12 14,6
fzb (dry) 9,4 13,4 16
fzv (lubr) 10,5 15 18,2
fzv (dry) 11,5 16,4 20

M8 Stainless steel (lubr) 14

fzb (lubr) 21 28 34
fzb (dry) 23 32 38
fzv (lubr) 26 35 43
fzv (dry) 28 39 47

M10 Stainless steel (lubr) 28

fzb (lubr) 40 56 68
fzb (dry) 45 62 76
fzv (lubr) 50 70 85
fzv (dry) 55 76 92

M12 Stainless steel (lubr) 48

fzb (lubr) 70 98 117
fzb (dry) 78 109 131
fzv (lubr) 87 122 146
fzv (dry) 95 133 159

M14 Stainless steel (lubr)

fzb (lubr) 110 156 187
fzb (dry) 123 174 208
fzv (lubr) 137 194 232
fzv (dry) 150 212 254

M16 Stainless steel (lubr)

fzb (lubr) 169 238 286
fzb (dry) 189 266 320
fzv (lubr) 211 296 356 fzb = electrogalvanisation
fzv (dry) 230 324 390 fzv = hot-dip galvanisation

© Elme Spreader AB 08-2021 (08-2020, 03-2018,10-2017)

 PAGE NO.
TIGHTENING TORQUES B 110-302-2

Metric threads
(coarse) Bolt Quality
Size (mm) Coating 8.8* 10.9* 12.9*
Nm Nm Nm
M18 Stainless steel (lubr)
fzb (lubr) 236 332 398
fzb (dry) 264 370 444
fzv (lubr) 294 413 495
fzv (dry) 322 452 542

M20 Stainless steel (lubr)

fzb (lubr) 331 465 558
fzb (dry) 370 519 623
fzv (lubr) 412 579 694
fzv (dry) 450 633 759

M22 Stainless steel (lubr)

fzb (lubr) 445 626 752
fzb (dry) 497 699 839
fzv (lubr) 554 779 935
fzv (dry) 606 852 1023

M24 Stainless steel (lubr)

fzb (lubr) 572 804 963
fzb (dry) 638 898 1075
fzv (lubr) 712 1000 1198
fzv (dry) 778 1094 1310

M30 Stainless steel (lubr) 1100 1546 1856

fzb (lubr) 1127 1582 1900
fzb (dry) 1257 1766 2121
fzv (lubr) 1402 1969 2365
fzv (dry) 1533 2153 2586

M36 Stainless steel (lubr) 1915 2696 3234

fzb (lubr) 1961 2761 3311
fzb (dry) 2189 3081 3696
fzv (lubr) 2440 3435 4120 fzb = electrogalvanisation
fzv (dry) 2668 3756 4504 fzv = hot-dip galvanisation

© Elme Spreader AB 08-2021 (08-2020, 03-2018,10-2017)

 PAGE NO.
TIGHTENING TORQUES B 110-302-3

For spreaders equipped with rotator

Bolts and nuts for the slewing ring are M24 (10,9) and recommended torque
value is 798 Nm.

Bolts for the transmission are M16 and recommended torque value is 120Nm.

© Elme Spreader AB 08-2021 (08-2020, 03-2018,10-2017)

 PAGE NO.
ASSEMBLY INSTRUCTION (NORDLOCK) B 110-564

The Nordlock bolt securing system

incorporates a pair of washers that have
cam faces on one side and radial teeth on
the other.

The preassembled washers must be

installed in pairs, cam face to cam face,
directly on the contact surface.

When reusing Nordlock washers, make sure

that the washers are installed cam face to
cam face and to lubricate the joint.

Threaded hole 1. Lubricate the threads and the underside

of the bolt head. Place a pair of Nordlock
washers under the bolt head.

2. Tighten the bolt at a torque

corresponding to the desired clamp load.

1
2

1. Lubricate the threads and the underside

of the fastener to be tightened. Place a pair
Through hole of Nordlock washers under both the nut
and bolt in order to prevent rotation of both
fasteners.

2. Tighten both fasteners lightly by hand to

close the cams of both washers. Retain one
side of the joint while tighten the opposite
side at a torque corresponding to the
1 2 desired clamp load.

© Elme Spreader AB 06-2016

 ASSEMBLY INSTRUCTIONS PAGE NO.
M12 CONNECTOR B 110-621

Fitting connector to sensor

1. Observe the coding on the sensor and connector, and make sure to fit
the sensor accurately into the connector. The arrow indicates the correct
position of the connector coding (see below).
2. Mount the connector by alternately turning the coupling nut and pressing
the connector gently by hand, until it is seated in the sensor and the nut
has passed the first saw teeth locking.
3. Turn the coupling nut to 1.8 Nm. If torque wrench is not available, turn the
coupling nut 200-220 degrees (just over half a turn, see below).
4. Carefully route and fasten the cable. Make sure it is protected from shake
impact and strain.

Arrow

Coding Diagram illustrating a 210 degrees turn.

Removal

To remove the connector, press it against the sensor and loosen the
coupling nut.

© Elme Spreader AB 09-2020

 PAGE NO.
STORAGE
B 110-324

STORAGE OF ELME SPREADERS WHERE IT IS NECESSARY TO HAVE THE

SPREADER STANDING OUTSIDE.

When storing an ELME spreader, the following precautions should be taken:

1 All chromed piston rods must be activated to the closed position so that the
rods are stored inside the cylinder where this is possible.
If it is not possible to retract the rod into the cylinder (for example the twistlock
cylinders) then the exposed part of the chromed rod should be sprayed with a
rust inhibitor similar to, for example "Tectyl".

CAUTION! Efficient rust inhibitors often dry with time and should therefore be
removed by a solvent before using the spreader again. Failure to do this can
cause damage to the seals of the cylinders with subsequent leakage to follow.

2 All grease points must be pumped full of molybdenum saturated grease.

3 The hydraulic tank should be filled to 80% of its total volume with clean
hydraulic oil, in order to reduce uncovered areas inside the tank, on which
condensation can form.

4 Grease all sliding surfaces by brushing on a suitable layer of grease.

5 Where possible it would be advisable to equip the electric box with a heater
(this could be a small electric bulb for ex. 40 watt which is allowed to burn
constantly) and if the hydraulic tank is equipped with a heater, it would be
advisable to have it connected during the spring and autumn months.

6 Spray all electric connections both inside and outside of the box with a self-
drying lubricant. This will efficiently protect electric connections against
corrosion.

7. Spray the whole spreader with corrosion protective wax.

© Elme Spreader AB 03-2017(06-2014)

 DESCRIPTION OF DAMPING BLOCK PAGE NO.
B 9-150

4 11 15 13 14
2
5 12 1
3

6
8 7
9
14 12 11
10 10
13 15
4 5 5 4

9 7 To adjust the damping force:

Screw adjuster on cartridge No.11 in to increase the

damping force when piston is pressed inwards, and
screw the adjuster out to reduce the force. Screw the
adjuster on cartridge No. 12 in, to increase the
damping force when the piston is extended, and
screw the adjusting screw out to reduce damping
force.

8 6

Item list
1 Tank port to swivel
D 3 2 Pressure port to swivel
3 Drain port to swivel
1 T P 2 4 Damping cylinder port + side
5 Damping cylinder port - side
6 Reducing/reliefing valve Setting: 14 bar
10 7 Gauge adapter 14 bar
8 Relief valve Setting: 80 bar
9 Gauge adapter 80 bar
10 Check valve
11/12 Flow regulator
13 Tank port
14 Pressure port inlet
15 Drain port

© Elme Spreader AB 07-2013

 DESCRIPTION OF SINGLE SPEED PAGE NO.
ROTATION BLOCK B 9-153

2
T 13

12

3
P 11
4 Drain
5
10 6
9
7
8

Adjustment of rotation motor pressure

To alter the rotation motor pressure, turn the adjusters on cartridge nos 7 and 8 clockwise to
increase the pressure and anti-clockwise to decrease the pressure.

T P

ITEM LIST
1 Solenoid valve Rotation direction
2 Flow control valve 4 13 11
3 Solenoid valve Brake release
4 Drain port
5 Brake port 1 12
6 Brake port 2
7 Relief valve Setting (80 bar) 2
8 Relief valve Setting (80 bar) 3 T P
9 Motor port 1
10 Motor port 2 B A 1
11 Pressure line
12 Relief valve Setting (40 bar)
8
13 Tank port
7
6 5
9 10

© Elme Spreader AB 04-2014

SECTION

C
DIAGRAMS
 HYDRAULIC SYMBOLS PAGE NO.
ACCORDING TO ISO STANDARD C 120-001

1. Pump 13. Directional valve

(variable displacement) (single solenoid, 2 positions)

Motor Directional valve

2. 14.
(fixed displacement) (single solenoid, 2 positions)

Pressure relief valve 15. Directional valve

3.
(normally closed) (single solenoid, 2 positions)
RPEC-FAN
Directional valve
Sequence valve 16.
4. (double solenoid, 2 positions,
(normally closed) without spring)
RSDC-LAN
Directional valve
Pressure reducing valve 17. (double solenoid, 3 positions,
5.
(normally open) spring centred)
PBDB-LAN
PRH 102 S 50 Directional valve
18. (double solenoid, 3 positions,
spring centred)

6. Load control valve Directional valve

(counterbalance) 19. (double solenoid, 3 positions,
spring centred)
CBCA-LHN
7. Check valve Directional valve
CXDA-XCN 20. (double solenoid, 3 positions,
9C600S spring centred)
CVH 103 P
Check valve 21. Main line
8. (pilot operated)
CKCB-XCN

9. Check valve 22. Pilot line

(pilot operated)
CPOM2

Flow control valve 23. Closed connection

10.
(fully adjustable)
NFCC-LCN
NV 101 S 24. Connection point

Flow control valve

11.
(fully adjustable with 25. Crossing point without connection
reverse free flow check)
NCCB-LCN
9F600S
FM2DDKN 26. Filter

12. Flow control valve 27. Double acting cylinder

(fully adjustable,
FDCB-LAN pressure-compensated
with reverse free flow check) 28. Pressure

29. Tank

30. Components range

© Elme Spreader AB 05-2003

 PAGE NO.
(NEURON CANBUS) C 120-003-1

General description
Neuron is a system of purpose made ECUs, used at ELME Spreader to control
spreader motions. The system communicates to TRUCK/RS via CAN J1939. Spreader
sensors and actuators are hardwired to ECUs. The system consists of 1 to 5 ECUs
with centralised control and optional PC service interface on CAN bus via CAN-USB
dongle.

System diagram
As a minimum neuron system will consist of one MASTER ECU controlled (and powe-
red) from TRUCK or RS via CAN J1939. Each one of the SLAVE ECUs (also the ser-
vice tool) can be added or removed independently of all other optional units on the bus.
Each ECU has 2 CAN/Power ports in order to easily allow extension of the bus (see
also CAN termination below).

Status LED
Each ECU has a status LED to indicate that software is running, everything OK and
connection is established.

© Elme Spreader AB 10-2015

 PAGE NO.
(NEURON CANBUS) C 120-003-2

Example of status LED signal. This indicates all OK, ECU is SLAVE1.

The LED signal carries 2 types of information:

• Colour indicates the state of the ECU.
• Green = all OK, no errors.
• Orange = timeout for CAN messages.
For MASTER it means TRUCK timeout.
For SLAVEx it means MASTER timeout.
When LED is showing orange all output on that ECU is off [1].
• Red = error state. Internal error detected / starting up system.
For example micro controller has experienced a non-reversible error with one of
the other ICs on the ECU PCB. Or ECU stuck in start-up.

• Sequence indicate the ECU type (ECU role).

• 1 flash = MASTER
• 2 flashes = SLAVE1 (shown in example above)
• 3 flashes = SLAVE2
• 4 flashes = SLAVE3
• 5 flashes = SLAVE4
• Rapid flashes = In bootloader mode (no difference depending on ECU type)
• Continuous lit = software stuck or not executing properly [2].
• Continuous dark = same as continuous lit or ECU is not properly powered.
A special case is continuous lit in red colour. This occurs when ECU is powered
up, but not connected to CAN. Connection to CAN will make program start.

[1] 24V supply to sensors will still be on. 24V supply to greasing pump will still be on.
Working lights will be left in whatever state they were when timeout occurred
(motivation for this is that in case of emergency lights better be on).
All other outputs are turned off.
[2] The software task that is flashing the LED is in lowest priority, so if LED flashes all
other tasks are executed. This also means that LED can be either lit or dark if
software is not executing properly.

© Elme Spreader AB 10-2015

 SECTION

D
MECHANICAL PARTS
 PAGE NO.
MAIN FRAME D510-689

14 12

1 5
4
6
2 9
3 10
11
8
7

13

Qtys are for a complete spreader

Note Item Part no Qty Part name

1 6996942 12 Bolt M6S M6x25

2 6990052 4 Strip
3 6990051 4 Cover
4 6996301 12 Nut M6M 6
5 1332281 2 Pin
6 6996194 2 Cotter pin
7 6996099 2 Washer
8 6990056 2 Bracket
9 6993948 12 Nut M12 Locking
10 6996102 12 Washer
11 6996101 12 Bolt M6S M12x55
E) 12 2 Extension cylinder assy.
x) 1332281 2 Pin
x) 6996194 2 Cotter pin
x) 6996099 2 Washer
D) 13 2 Pendular twistlock assy.
D) 14 2 Wear pads

D) See section D
E) See section E
x) Mounted in opposite end of the ext. cyl.

© Elme Spreader AB 10-2018(06-2008)

 PAGE NO.
ROTATOR ASSY. D 510-690-1

5,21,53
1 51
10
2
11
3 6 52
11
2 12

4 56 8
7
55 54 9

10
11
13
14

15

17 18 19
20
35 23 24 25 26 27 28 21 22
21
22
29

30
31
32

36

50
43
44
22 21 37 38 39 40 41 42

4 2 49
45

48
46
47

© Elme Spreader AB 10-2019 (02-2019)

 PAGE NO.
ROTATOR ASSY. D510-690-2

Note Item Part no Qty Part name

1 292514 4 Bolt M6S M10x90

2 6996668 8 Washer
3 6990528 1 Bracket
4 6996007 6 Nut M10 Locking
E) 5 1 Valve assy. (swivel)
6 1329469 2 O-ring
E) 7 1 Sviwel assy.
x) 8 6996252 1 Hydraulic motor
9 6996288 1 Key
10 6996029 4 Screw allen MC6S M12x30
11 6996025 8 Washer M12 Nordlock
E) 12 1 Valve assy. (rotation/brake)
13 6996571 1 Cover
y) 14 6996569 2 Transmission
15 6994069 1 Bracket
16
17 6991575 20 Bolt M6S M16x60
18 296426 20 Washer M16 Nordlock
19 6990535 2 Key
20 6990536 2 Nut ring
21 6996003 16 Washer M10 Nordlock
22 292514 14 Bolt M6S M10x25
F) 23 x Sensor
24 6996419 2 Clamp
25 6996420 2 Top plate
26 6996296 4 Washer M6 Nordlock
27 6996561 4 Screw allen MC6S M6x55
28 6990658 2 Cover plate
29 6999234 59 Bolt M6S M24x190
30 6996309 56 Bolt M6S M24x150
6996300 3 Bolt M6S M24x160
31 6996299 222 Washer
32 6996563 111 Nut M24
35 6996297 1 Slewing ring
36 6990288 8 Nylon pad
6991005 x Shim t=2
6991006 x Shim t=5
6991007 x Shim t=8
6991008 x Shim t=10
37 6990289 8 Plate
38 6996028 16 Roll pin
39 6996564 24 Bolt M6S M20x100
40 6990290 4 Housing
41 6990199 4 Key
42 6996021 8 Screw allen MC6S M8x16
43 6996848 24 Washer
44 1473468 24 Nut M20
45 6990714 2 Pin
46 6990533 2 Ring
47 302408 2 Nut M36
E) 48 2 Side shift cylinder assy.
49 6990462 2 Pin
50 6996005 2 Bolt M6S M10x80
51 6994116 2 Bracket (electrical box)
52 6996221 4 Bolt M6S 12x30
53 6997010 4 Screw allen MC6S M10x80

© Elme Spreader AB 10-2019 (02-2019)

 PAGE NO.
ROTATOR ASSY. D510-690-3

Note Item Part no Qty Part name

54 6996872 3 Bolt M6S M8x55

55 6996006 9 Washer
56 302400 3 Nut M6M 08 Locking

E) See section E x) Use seal kit: 791 077 for Ross Parker type of motor
F) See section F y) Use seal kit: 791 093

© Elme Spreader AB 10-2019 (02-2019)

 PAGE NO.
WEAR PADS D510-790

SUPPORT RING OF
MAIN FRAME
REAR SUPPORT OF
EXTENSION BEAM

2 11

3
4

7 4
6
5

5 6
10

5 6 8
9

Multiply Qtys by 2 for a complete spreader

Note Item Part no Qty Part name

1 6999211 6 Bolt M6S M12x55

2 6996025 6 Washer M12 Nordlock
3 6990058 1 Shim
4 1332310 10 Wear pad
5 6996294 30 Bolt M6S M10x25 10.9
6 6996003 30 Washer M10 Nordlock
7 6990436 6 Retainer
8 6990522 2 Wear pad
9 6990583 1 Retainer
10 6990584 1 Retainer
11 6990585 1 Retainer

© Elme Spreader AB 09-2019 (02-11)

 PAGE NO.
WELDED SPARE PARTS D510-1353

Head Rotator top

End beam

Rotator carriage

Main frame

Extension beam

Ordering of welded parts

(e.g. main frames, extension beams, rotators, heads and end beams)

Please contact your dealer for ordering of ELME welded spare parts and provide
part description, ELME specification number and Elme serial number (which is
shown on the ELME name plate).

© Elme Spreader AB 09-2014

 PAGE NO.
PENDULAR TWISTLOCK ASSY. D 550-230-1

64
55 63

56
57
60
58
61
59

65 33
13,23 58 34
35
36
62 37
38
1 39
2 5
40
8

10
41
11
18
17 42
9
8 12 43
3 44
4
6 45
7
19 46 47
13 14 43
20
42
21

51
15 16 17 18 5

22
23
24 48
25

26 50

27 49

28 52
51

29 53
31

30
54
66

32

© Elme Spreader AB 04-2018(03-2017)

 PAGE NO.
PENDULAR TWISTLOCK ASSY. D 550-230-2

Multiply qtys by 2 for a complete spreader.

Note Item Part no Qty Part name

1 6990016 1 Tie rod

z) 2 6990636 1 Bracket
z) 3 6990637 1 Sensor bracket
z) 4 0292516 2 Bolt M6S M10x45 8.8
F) 5 4 Proximity switch
z) 6 6996162 4 Washer
z) 7 6996444 4 Bolt M6S M10x50 8.8
z) 8 6996007 4 Nut M10 Locking
z) 0320159 4 Washer
z) 9 6996301 4 Nut M6 Locking
z) 10 0292507 4 Bolt M6S M6x60 8.8
s) 11 6990001 1 Twistlock cylinder assy.
12 6996654 2 Roll pin
13 0292516 6 Bolt M6S M10x45 8.8
14 6996003 4 Washer M10 Nordlock
15 6996186 4 Bolt M6S M6x35 8.8
z) 16 6996296 4 Washer M6 Nordlock
z) 17 6996420 4 Washer
z) 18 6996419 4 Bracket
19 6996478 4 Bolt M6S M10x65 8.8
20 6996003 4 Washer M10 Nordlock
21 6990291 2 Bracket
22 6996973 4 Screw allen MC6S 12x150 12.9
23 6996007 4 Nut M10 Locking
24 6990292 2 Indicator
25 6996724 2 Spring
26 6990293 2 Bracket
27 6996027 2 Spring
28 6996026 4 Screw allen MC6S M12x90 8.8
29 6990294 2 Rod
30 6990457 2 Seated tower
x) 31 6996028 2 Roll pin
32 6990011 2 Seated pin
x) 33 6990007 2 Pin
x) 34 6996021 2 Screw allen MLC6S M8x16 8.8

© Elme Spreader AB 04-2018(03-2017)

 PAGE NO.
PENDULAR TWISTLOCK ASSY. D 550-230-3

Note Item Part no Qty Part name

x) 35 6996022 2 Washer M8 Nordlock

x) 36 6996020 2 Ring pin
x) 37 6996023 8 Bolt M6S M8x80 8.8
x) 38 6996022 8 Washer M8 Nordlock
x) 39 6990012 2 Crank
x) 40 6990013 2 Collet
x) t) 41 6999001 2 Upper bearing
42 6996018 4 O-ring washer
43 6996016 4 O-ring
44 6996015 2 Ball joint
45 6990002 2 Adjuster
46 6996001 2 Washer M16 Nordlock
47 0292658 2 Nut M16
x) u) 48 6999002 2 Lower bearing
x) v) 49 6999019 2 Bushing
x) v) 50 6990014 2 Sleeve
x) v) 51 1329443 4 Grease nipple
x) v) 52 6996017 8 Spring
x) 53 6990017 2 Key
x) 54 6992724 2 Twistlock
y) 55 6996638 1 Clamp
y) 56 6996008 1 Snap ring
y) 57 6996640 1 Washer
y) 58 6996641 2 Bushing
y) 59 6990576 1 Housing
y) 60 6996307 2 Bolt M6S M8x45 8.8
y) 61 6996006 4 Washer
y) 62 6990577 1 Arm
y) 63 6990575 1 Indicator
y) 64 0302400 2 Nut M8 Locking
65 6991195 1 Bracket (Optional)
66 6996028 4 Roll pin

F) See section F or electrical device list

s) Twistlock cyl. Seal kit no. 6999006
t) Upper bearing Use kit no. 6999001
u) Lower bearing Use kit no. 6999002
v) Sleeve Use kit no. 6999003 (4x for a complete spreader)
x) Twistlock assy. Use kit no. 6999005 (4x for a complete spreader)
y) Truck spreaders only
z) Sensor bracket kit. Use kit no. 6999041

© Elme Spreader AB 04-2018(03-2017)

 SECTION

E
HYDRAULIC PARTS
 1
15 3
4
14 1
16
5
1
2

© Elme Spreader AB
6
7
1
8
9
1
10
11
12
17
20 13
18
19

19
14
EXTENSION CYLINDER ASSY.

18
15
18

21

23
24 29
35 25
34

26 30
22 27 31
28
32
PAGE NO.

33
E560-772-1

12-2019
 PAGE NO.
EXTENSION CYLINDER ASSY. E560-772-2

Note Item Part no Qty Part name

x)y)1 6992450 1 Seal kit

y) 2 302100 1 Set screw
y) 3 1332344 1 Nut
y) 4 6992339 1 Piston
y) 5 1473478 1 Spacer
y) 6 1473477 1 Bushing
y) 7 6990429 1 Gland
y) 8 1384403 1 Guide ring
y) 9 1473476 1 Washer
y) 10 1332343 1 Ring
y) 11 6996025 4 Washer M12 Nordlock
y) 12 6996466 4 Bolt M6S M12x85 8.8
y) 13 6994265 1 Piston rod
y) 14 356035 2 Ball joint
y) 15 1332342 2 Snap ring
E) 16 1 Valve assy.
17 6994068 1 Bracket
18 6996022 6 Washer M8 Nordlock
19 6996545 4 Bolt M6S M8x35 8.8
y) 20 6990019 1 Cylinder barrel
z) 21 6990362 1 Flex-track-chain
22 6990619 1 Flex chain bracket
23 6996035 8 Screw
24 6996036 4 Bolt M6S M8x20 8.8
25 6990218 2 Bracket
26 302400 4 Nut M6M 8 Locking
27 0132860 4 Bolt M6S M12x25 8.8
28 6996025 4 Washer M12 Nordlock
29 6996029 4 Screw allen MC6S M12x30 8.8
30 6990620 1 Support
31 302402 4 Nut M12 Locking
32 1332333 2 Nylon pad
33 6996733 4 Screw allen MLC6S M12x45 8.8
34 6991730 1 Cover, without flow regulator
6991731 1 Cover, with flow regulator
35 6991311 2 Bolt M6S M8x12

E) See section E
x) Seal kit no: 6992450
y) Hydraulic cylinder assy: 6990662
z) Repair kit for flex-track-chain: 6999043

© Elme Spreader AB 12-2019

 PAGE NO.
SIDESHIFT CYLINDER ASSY. E560-340

2
3
2

8
9
10

9
8

7
6
5
4
2

Note Item Part no Qty Part name

6990542 1 Cylinder assy.

1 6990544 1 Piston rod
x) 2 6999016 1 Seal kit
3 6990230 1 Gland
4 1329447 1 Piston
5 1329448 1 Nut
6 0302100 1 Set screw
7 6990543 1 Shell
8 1329441 2 Snap ring
9 1329442 2 Ball joint
10 1329443 4 Grease nipple

x) Seal kit: 6999016

© Elme Spreader AB 05-2002

 PAGE NO.
POWER DAMP CYLINDER ASSY. E560-506

2
3
2

10

6
5
4
2

Note Item Part no Qty Part name

6991062 1 Damping cylinder assy.

1 6990945 1 Piston rod
x) 2 1329449 1 Seal kit
3 1329445 1 Gland
4 1329447 1 Piston
5 1329448 1 Nut
6 0302100 1 Set screw
7 6990947 1 Shell
8 1329441 1 Snap ring
9 1329442 1 Ball joint
10 1329443 2 Grease nipple

x) Seal kit: 1329449

© Elme Spreader AB 06-2005

 PAGE NO.
SWIVEL ASSY. E 570-525

14

6 7
8

10

11
4
3 12

13

Note Item Part no Qty Part name

6990537 1 Swivel assy.

1 6996576 4 Screw allen MC6S M8x55
2 6990538 1 Base plate
3 6996577 4 Screw allen MC6S M6x30
4 6996296 4 Washer M6 Nordlock
5 6990539 1 Housing
6 6990540 1 Shaft
7 6996475 4 Screw allen MC6S M10x30
8 6996003 4 Washer
9 6996575 1 Bushing
x) 10 6996574 2 Seal ring
11 6996573 1 Bearing
x) 12 6996572 1 O-ring
13 6990541 1 Washer
x) 14 1329469 2 O-ring

x) Seal kit: 6999032

© Elme Spreader AB 05-2002

 VALVE ASSY. PAGE NO.
(ROTATION 1-SPEED WITH BRAKE) E570-1547

11

10

2
1

12
8 13

4
7

Note Item Part no Qty Part name

6992998 1 Valve assy.

1 6990276 1 Valve body
2 1470827 3 Fitting
3 6996047 2 Fitting
4 6996248 1 Flow regulator
5 6996032 3 Relief valve
6 6996856 1 Valve cartridge
7 6992999 1 Solenoid
8 6996127 1 Gauge adapter
x) 9 6992550 1 Electro valve 24 VDc
10 6996122 4 Screw allen MC6S 5 x 30
11 6996480 4 Plug
12 6996716 1 Plug
13 6996717 1 Plug

x) Solenoid: 6992091 (2x), Nut 6996468 (2x), O-ring kit 6996130 (1x)

© Elme Spreader AB 12-2019 (10-2015)

 PAGE NO.
VALVE ASSY. (EXTENSION)
E570-1409

10

4
8

7 9

11 1

Extensioncylinder
see section E 6

Note Item Part no Qty Part name

1 6990021 1 Cover plate

2 6996045 2 Fitting
3 6996131 1 Fitting
4 6996047 2 Fitting
5 6996040 2 Plug
6 6996040 1 Relief valve
x) 7 6992090 1 Electro valve 24 VDc
x) 8 6992089 1 Electro valve 24 VDc
9 6996122 8 Screw allen MC6S M5x30
10 6996480 8 Plug
11 6997380 4 Screw allen MC6S M5x30

x) Solenoid: 6992091 (2x), Nut 6996468 (2x), O-ring kit 6996130 (1x)

© Elme Spreader AB 10-2019 (07-2019)

 PAGE NO.
VALVE ASSY. (SIDESHIFT) E570-1362

10

8
9

1
6

Note Item Part no Qty Part name

6993002 1 Valve assy.

1 6991000 1 Valve body
2 6991605 1 Plug
3 6996598 1 Relief valve
4 6996471 2 Gauge adapter
5 1554710 2 Fitting
6 6996047 4 Fitting
7 1470842 4 Fitting
x) 8 6993003 1 Electro valve 24VDC
9 6996228 4 Screw allen M6S 6x40
10 6997166 4 Plug

x) Solenoid: 6993004 (2x); Nut: 6996674 (2x); O-ring kit 6996159 (1x)

© Elme Spreader AB 11-2012

 PAGE NO.
VALVE ASSY. (POWER DAMP) E570-1548

2
16 80 bar 14 bar 60 bar

15

17
18

8
11

4
14

12 10
13

8
6 5
9 4
1
7

Note Item Part no Qty Part name

6993000 1 Valve body assy
1 6991719 1 Valve body
2 6996122 8 Screw allen MC6S 5 x 30
3 6996480 8 Plug
4 1470841 6 Fitting O-lok
5 1554710 4 Fitting O-lok
6 6996595 2 Plug
7 6996182 1 Plug
8 6996127 3 Gauge adapter
9 6996597 2 Check valve
10 6996426 2 Flow regulator
11 6996900 1 Flow regulator
12 6996467 1 Pressure reducer
13 6996598 1 Relief valve
14 6997181 1 Pressure red./reliev
x) 15 6993001 1 Electrovalve
x) 16 6992089 1 Electrovalve
17 6996717 1 Plug
18 6997182 1 Plug

x) Solenoid: 6992091 (2x); Nut 6996468 (2x); O-ring kit 6996130 (1x)

© Elme Spreader AB 12-2019 (10-2015)

 PAGE NO.
VALVE ASSY. (SWIVEL) E570-566

4
1

Note Item Part no Qty Part name

6992116 1 Valve assy.

1 6992117 1 Manifold
6 6996047 2 Fitting
5 1470828 1 Fitting
2 6996595 2 Plug
4 6996182 1 Plug
3 6996597 1 Check valve
7 6991562 1 Pressure reducer

© Elme Spreader AB 12-2003(10-2001)

 28 6 Extensioncylinder

27

© Elme Spreader AB
21
9, 10 5
26
8
Stopcyl(optional)
Pressure line P
7 Tank line T
Twl. cyl. 20 12
Drain Line
4 19 17 16 14
Sideshiftcylinder
13
Swivel
3
HYDRAULIC SYSTEM

24
15
25 3
33 29
11 18
8

6 1
Extensioncylinder 2
1

32
Rotator
23

22
31 30 3
4
Stop cyl.
(optional)
Sideshift cylinder
PAGE NO.
E 570-860-1

03-2018(06-2017)
 PAGE NO.
HYDRAULIC SYSTEM
E 570-860-2

Note Item Part no Qty Part name

D) 1 2 Rotation transmission group

E) 2 1 Valve assy.(main frame/sideshift)
x) 3 6996131 4 Fitting O-lok
E) 4 2 Sideshiftcylinder assy.
G) 5 2 Stop kit assy. (optional)
E) 6 2 Extension cylinder assy.
7 6990001 2 Twistlock cylinder assy.
y) 8 6996045 5 Fitting O-lok
y) 9 6996244 4 Fitting O-lok
10 6996599 4 Nut
E) 11 1 Swivel assy.
E) 12 1 Valve assy. (swivel)
E) 13 1 Valve assy. (rotation/brake)
14 6999247 1 Hose assy.
15 6992585 1 Hose assy.
16 6997080 1 Hose assy.
17 6997081 1 Hose assy.
18 6996910 1 Hose assy.
19 6999195 1 Hose assy.
20 6999196 1 Hose assy.
21 6996904 2 Hose assy.
22 6996884 1 Hose assy.
23 6999117 1 Hose assy.
24 6997083 1 Hose assy.
25 6999244 1 Hose assy.
26 6996552 4 Hose assy.
27 6996143 4 Hose assy.
28 6997074 2 Hose assy.
z) 29 1554710 2 Fitting O-lok
30 6996616 1 Hose assy.
31 6996617 1 Hose assy.
32 6997280 4 Hose assy.
33 1470827 1 Fitting O-Lok

D) See section D
E) See section E
G) See section G
x) O-ring 1/2": 1495113
y) O-ring 1/4": 1495111
z) O-ring 3/4": 1495115

© Elme Spreader AB 03-2018(06-2017)

 PAGE NO.
PARKER O-LOK FITTINGS E570-610-1

Thread Thread ORFS

Elme no. Parker name dim dim straight
(inches) (mm) thread UNF
T5,T6 T5,T6 T
Male connector BSPP port ISO 1179
6996677 4F42 edmlos 1/8 9,728 9/16-18
1470827 4-4F42 edmlos 1/4 13,157 9/16-18
1470828 4-6F42 edmlos 3/8 16,662 9/16-18
1470829 4-8F42 edmlos 1/2 20,955 9/16-18
6999143 6-6F42 edmlos 3/8 16,662 11/16-16
1470840 8-4F42 edmlos 1/4 13,157 13/16-16
6996047 8-8F42 edmlos 3/8 16,662 13/16-16
1470842 8-8F42 edmlos 1/2 20,955 13/16-16
6996678 8-12F42 edmlos 3/4 26,441 13/16-16
6996431 10F42 edmlos 1/2 20,955 1-14
6996679 10-12F42 edmlos 3/4 26,441 1-14
1554710 12F42 edmlos 3/4 26,441 1.3/16-12
6996680 12-8F42 edmlos 1/2 20,955 1.3/16-12
6992655 12-16F42 edmlos 1 33,249 1.3/16-12
Male connector UNF port ISO 11926
6996681 8F5 omlos 3/4-16 13/16-16
6996682 8-6F5 omlos 9/16-18 13/16-16
6996683 8-12F5 omlos 1.1/16-12 13/16-16
6996684 10-12F5 omlos 1.1/16-12 1-14
6996685 12F5 omlos 1.1/16-12 1.3/16-12
Male connector Metric port ISO 9974
6996686 6M14F82 edmlos M 14x1.5 11/16-16
Swivel male connector BSPP port ISO 1179
6992163 4-4F642 edmls 1/4 13,157 9/16-18
6996687 8F642 edmls 3/8 16,662 13/16-16
6996688 8-4F642 edmls 1/4 13,157 13/16-16
6992656 8-8F642 edmls 1/2 20,955 13/16-16
6996689 10F642 edmls 1/2 20,955 1-14
6997416 12F642 EDMLS 3/4 26,441 1.3/16-12
Male elbow BSPP 45o port ISO 1179
6996690 4-4V4 omlos 1/4 13,157 9/16-18
6996283 8V4 omlos 3/8 16,662 13/16-16
6996691 10-12V4 omlos 3/4 26,441 1-14
6996692 12V4 omlos 3/4 26,441 1.3/16-12
Male elbow BSPP 90o port ISO 1179
6996518 4C4 omlos 1/8 9,728 9/16-18
6996045 4-4C4 omlos 1/4 13,157 9/16-18
6996131 8C4 omlos 3/8 16,662 13/16-16
6996626 8-4C4 omlos 1/4 13,157 13/16-16
6996693 8-8C4 omlos 1/2 20,955 13/16-16
6992735 10C4 omlos 1/2 20,955 1-14
6996694 10-12C4 omlos 3/4 26,441 1-14
6996695 12C4 omlos 3/4 26,441 1.3/16-12
Male elbow UNF 90o port ISO 11926

6996696 12C5 omlos 1.1/16-12 1.3/16-12

Swivel nut elbow 90o

6996697 4C6 los 9/16-18 9/16-18

6996273 8C6 mlos 13/16-16 13/16-16
6996698 12C6 mlos 1.3/16-12 1.3/16-12
© Elme Spreader AB 05-2022 (05-2002, 04-2021)
 PAGE NO.
PARKER O-LOK FITTINGS E570-610-2

ORFS
Thread Thread straight
Elme no. Parker name dim dim thread
(inches) (mm) UNF
T1,T5,T6 T1,T5,T6 T
Male branch tee BSPP port ISO 1179
6996699 8S4 omlos 3/8 16,662 13/16-16
Male run tee BSPP port ISO 1179
6996700 8R4 omlos 3/8 16,662 13/16-16
6996613 12R4 omlos 3/4 26,441 1.3/16-12
Swivel nut run tee
6996701 8R6 mlos 13/16-16 13/16-16
6997208 10R6 mlos 1-14 1-14
6996702 12R6 los 1.3/16-12 1.3/16-12
Swivel nut branch tee T

6996703 8S6 mlos 13/16-16 13/16-16

Pressure gauge fitting BSPP

6996704 4-4G4 mlomos 1/4 13,157 9/16-18
Bulkhead union (without bulkhead locknut)
6996244 4W los 9/16-18
6996705 8W mlos 13/16-16
6996493 10W mlos 1-14
6996706 12W mlos 1.3/16-12
Bulkhead union 90o elbow (without bulkhead locknut)
6996707 4WE los 9/16-18
6996708 8WE mlos 13/16-16
Bulkhead locknut

6996599 4W LNLS 9/16-18

6996709 8W LNLS 13/16-16
6996710 10W LNLS 1-14
6996711 12W LNLS 1.3/16-12

O-ring for Parker fittings ORFS male

ORFs Dimension
Elme no. Size straight (mm)
thread UNF ID x section
1495111 -4 9/16-18 7,65 x 1,78

6992657 -6 11/16-16 9,25 x 1,78

1495113 -8 13/16-16 12,42 x 1,78

1495114 -10 1-14 15,60 x 1,78

1495115 -12 1.3/16-12 18,77 x 1,78

© Elme Spreader AB 05-2022 (05-2002, 04-2021)

 SECTION

F
ELECTRICAL PARTS
 PAGE NO.
ELECTRIC SYSTEM F580-1078-1

3
15

6 26
14

6
16
22

16

20 34

24

19

21

23 832188H
832188I

© Elme Spreader AB 04-2022 (09-2020, 02-2020,12-2019)

 PAGE NO.
ELECTRIC SYSTEM F580-1078-2

4
17

26

4
14

30 26
7

26 27 26
8
17 13 11 12

30
7

14 13 11 12

26 27
26
18 8

29

9 33

10 33
2

34

© Elme Spreader AB 04-2022 (09-2020, 02-2020,12-2019)

 PAGE NO.
ELECTRIC SYSTEM F580-1078-3

25

31

5
15

32 28

© Elme Spreader AB 04-2022 (09-2020, 02-2020,12-2019)

 PAGE NO.
ELECTRIC SYSTEM F580-1078-4

Note Item Part no Qty Part name

1 6994006 1 Neuron Controller Master

2 6994026 1 Neuron Controller Slave
3 6994317 1 Harness
6994270 1 Harness (option)
4 6994320 2 Harness
6994310 2 Harness (option, with stops)
6994318 2 Harness (option, with stops and indication)
5 6994320 1 Harness
6994317 1 Harness (option, with soft landing sensor)
6 6994320 2 Harness (option)
7 6994339 2 Harness (option)
8 6994284 2 Harness
9 6994128 1 Cable assy. work light
10 6994129 1 Cable assy. work light
11 6994322 2 Cable assy.
12 6994325 2 Cable assy.
13 6994338 2 Cable y-split
14 6994302 3 Cable assy.
15 6994306 2 Cable assy.
16 6994301 2 Cable assy.
17 6994305 2 Cable assy.
18 6994350 1 Cable assy.
19 6994347 1 Cable assy.
20 6994349 1 Cable assy.
21 6994335 1 Cable assy.
22 6992989 /m Protection earth neutral
23 6996087 1 16-pin male insert
6993776 1 16-pin cable housing M40
6996742 1 Cable gland M40
6993701 1 Seal
24 6992228 1 Light panel LED
25 6993959 1 Box greasing pump (option)
26 6996082 10 Sensor
6996082 10 Sensor (option)
27 6994060 2 Sensor (option)
28 6993073 1 Sensor (option)
29 6992658 2 Working light LED
6992658 2 Working light LED (option)
30 6993954 2 Warning light (option)
31 6993030 1 Cable assy. (option)
32 6994074 1 Cable extend sensor (option)
33 6994131 2 Cable split (option rear W.L.)
6993352 2 Cable split (option front W.L.)
6994132 2 Cable extend (option front W.L.)
34 6994214 2 Lug earth wire
6993697 X Receptable blind

© Elme Spreader AB 04-2022 (09-2020, 02-2020,12-2019)

 SECTION

G
ADDITIONAL PARTS
 PAGE NO.
ADDITIONAL PARTS (HOSE CLAMPS) G590-121

Hose clamps

Hose clamp 1/4" kit no. 6999036

Hose clamp 3/8" kit no. 6999037 (for hose with diameter 17,4 mm)
Hose clamp 3/8'' kit no. 6999055 (for hose with diameter 15,5 mm)
Hose clamp 1/2" kit no. 6999038
Hose clamp 5/8" kit no. 6999039
Hose clamp 3/4" kit no. 6999040

Option

Bracket part no. 6991382

Locking plate part no. 6997259

Hose clamps - rubber

Hose clamp 3/8" Ø17,2 mm part no. 6999078

Cover plate 3/8" part no. 6996038
Bolt M8x40 part no. 6996416

Hose clamp 1/2" Ø20 mm part no. 6999079

Cover plate 1/2" part no. 6996870
Bolt M8x50 part no. 6996403

Hose clamp 3/4" Ø28 mm part no. 6992659

Cover plate 3/4" part no. 6996612
Bolt M8x55 part no. 6996872

Washer M8 Nordlock part no. 6996022

Hose clamps

Hose clamp 28 mm part no. 6996557

Hose clamp 20 mm part no. 6996558
Hose clamp 16 mm part no. 6997381
Screw allen MC6S 6x40 part no. 6999112
Screw allen MC6S 6x45 part no. 6996559
Screw allen MC6S 6x50 part no. 0296003
Nut M6 Locking part no. 6996301

Hose clamps - rubber

Hose clamp Ø28 mm part no. 6997382

Hose clamp Ø30 mm part no. 6997383
Hose clamp Ø32 mm part no. 6997384

© Elme Spreader AB 08-2019(04-2014)

 PAGE NO.
ADDITIONAL PARTS (PIN FOR DAMP. CYL.) G590-175

Pins (for sideshift, slew/reach and damping cylinders)

- Pin Part no. 6990714

- Spacer Part no. 6990533
- Washer Part no. 0320181
- Nut M36 Locking Part no. 0302408

© Elme Spreader AB 09-2019 (10-2005)

 PAGE NO.
ADDITIONAL PARTS (COVER PLATE) G590-216

When stops are not fitted, this cover plate is mounted on main frame.

Cover plate Part no. 6990685

- Screw allen M6S M12x25 Part no. 6996482 (4x)
- Washer M12 Nordlock Part no. 6996025 (4x)

© Elme Spreader AB 12-2003

 ADDITIONAL PARTS PAGE NO.
(PIN FOR DAMP. CYL. ON ROTATOR) G590-306

3, 4

*)

Note Item Part no Qty Part name

1 1332285 2 Spacer
2 6990950 2 Pin
3 0302408 2 Nut M36 Locking
4 0320181 2 Washer

*) Torque 650-700Nm

© Elme Spreader AB 11-2010(02-2005)

 ADDITIONAL PARTS PAGE NO.
(BRACKET FOR DEUTSCH CONNECTORS) G590-673

Bracket for Deutsch connectors Part no. 6992356

Bolt M6S 8 x 16 Part no. 6996723 (2x)

Washer M8 Nordlock Part no. 6996022 (2x)

© Elme Spreader AB 09-2019 (08-2012)

 ADDITIONAL PARTS PAGE NO.
(GREASING HOSES IN ROTATOR TOP) G590-800

6996828 6992110

Slewing ring

Part no. 6996828 (x 4) Greasing hose ø 6 x 1,5 (grease filled)

Part no. 6992110 (x 8) Fitting

© Elme Spreader AB 01-2015

 ADDITIONAL PARTS PAGE NO.
(BRACKET ASSY. FOR WORKING LIGHT) G590-911

2,3

1 4,5,6

Note Item Part no Qty Part name

1 Bracket assy. for working light (pos. 1-6)

1 6991350 1 Bracket
2 6996152 2 Washer M10 Nordlock
3 6996014 2 Bolt M6S 10 x 25
4 6996220 1 Bolt M6S 8 x 25
5 6996006 1 Washer
6 302400 1 Nut M8 Locking
F) 7 1 Working light

F) See section F or wiring diagram

© Elme Spreader AB 09-2019

 ADDITIONAL PARTS PAGE NO.
(BRACKET FOR HOSES AND CABLES) G590-967

On main frame.

With Neuron

Note Item Part no Qty Part name

1 6990529 1 Hose support

2 292514 4 Bolt M6S 10x20
3 6996152 4 Lock washer Nordlock M10
4 6996557 2 Hose clamp
5 6996558 1 Hose clamp
6994073 1 Hose clamp option Neuron, Ø10 mm cable
6996531 1 Hose clamp option Neuron, Ø12,7 mm cable
6 296003 4 Screw allen MC6S 6x50
7 6996559 2 Screw allen MC6S 6x45
8 1329493 12 Washer
9 6996301 6 Nut M6M 06 Locking

© Elme Spreader AB 11-2019 (09-2019)

 ADDITIONAL PARTS PAGE NO.
(BRACKET FOR HOSES AND CABLES) G590-973

On MPS rotator.

With Neuron

Note Item Part no Qty Part name

1 6990527 1 Hose bracket

2 6996025 3 Lock washer Nordlock M12
3 6996556 3 Bolt M6S 12x20
4 6996557 2 Hose clamp
5 6996558 1 Hose clamp
6994073 1 Hose clamp option Neuron, Ø10 mm cable
6996531 1 Hose clamp option Neuron, Ø12,7 mm cable
6 296003 4 Screw allen MC6S 6x50
7 6996559 2 Screw allen MC6S 6x45
8 1329493 6 Washer
9 6996301 6 Nut M6M 06 Locking

© Elme Spreader AB 09-2019

 ADDITIONAL PARTS PAGE NO.
(BRACKET INDICATOR LAMPS) G90-1080

2,3

4,5

Note Item Part no Qty Part name

1 6991820 1 Bracket
2 6996185 3 Bolt M6S 8x30
3 6996022 3 Lock washer M8 Nordlock
4 1459409 3 Shock absorber M8x15
5 302400 3 Nut M6M 8 Locking

© Elme Spreader AB 10-2021

 ADDITIONAL PARTS PAGE NO.
(SERVICE BOXES) G 90-1058

ELME SERVICE BOX

The idea of the ELME Servicebox is to facilitate service job and preventive
maintenance of the spreader by boxing up selected Genuine Parts -our own
range of approved spare parts and accessories, 100 % made for your
ELME spreader. The box includes all the parts we consider needed to be
replaced at service.

Purchasing the servicebox directly together with an equipped machine ensures

that the ELME spreader continues to hold a high level in terms of its dependability
and reliability. Additionally it ensures low downtime and is more economical than
buying all the parts individually. Even better is that it keeps the spreader in good
condition by regular service checkups!

ELME Servicebox is available for many of our spreader models – both empty and
laden truck spreaders as well as crane spreaders. For more information about
available models, please visit the ELME Servicebox page at www.elme.com

SERVICE BOX MANUALS

Manuals for all service boxes are available for download on our website. Please
visit the ELME Servicebox page at www.elme.com, select your service box and
click on "Download service manual".

© Elme Spreader AB 03-2021

 SECTION

H
REVISION RECORDS
 REVISION RECORDS

Revision Date Issued by Description if change

2022.05.23 L. Petersson Initital release

© Elme Spreader AB
ELME Spreader AB
©ELME Spreader AB • 2022

Phone +46 476 558 00

Email [email protected]
www.elme.com