Section 1 Power Section

& /,& .# 72
* 2 # 72=
Power Section Basic
Figure 1-1 List 1-1 &'0520
+20(
Finish Instructions
Figure 1-2 List 1-2
%22.
Fire Extinguisher Installation +20(
Figure 1-3 List 1-3

Overhead Guard Installation

%22.
&217(176
Figure 1-4 List 1-4

Mast Mounting Assembly

Figure 1-5 List 1-5

Mechanical Full Guard Installation

Figure 1-6 List 1-6

1(;7
3$*(

/$67
3$*(

$/3+$
,1'(;

180(5,&
,1'(;

6($5&+

+(/3
Power Section Basic FIGURE 1-1
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
& /,& .# 72 1 2 401-407 Hub Sprocket
* 2 # 72= 2 2 401-408 Sleeve Bushing
3 2 401-410 Sleeve Bushing
&'0520 4 2 411-075 Bumper Button
+20( 5 1 464-029 Oilite Bearing
6 2 570-250/ Traction Motor
7 AR 610-945 Wire
%22. 8 10 701-220 Machine Screw 1/4-20 x 1/2
+20( 9 1 750-424 Lock Nut 7/16-20
10 10 710-010 Cap Screw 1/4-20 x 3/4
%22. 12 4 710-134 Cap Screw 3/8-16 x 1-1/4
&217(176 13 3 710-236 Cap Screw 1/2-20 x 3/4
14 10 710-243 Cap Screw 1/2-20 x 1-1/4
17 12 714-049 Cap Screw 1/4-20 x 1-3/4
6(&7,21
18 12 714-068 Cap Screw 1/4-20 x 2-1/4
&217(176
19 2 714-112 Cap Screw 5/16-18 x 1-1/2
20 4 716-025 Shoulder Screw 5/8-11 x 4-7/8
),567 21 2 724-373 Cap Screw 1/4-20 x 3/8
3$*( 22 4 726-026 Cone Screw Set 1/4-20 x 1/2
23 2 750-034 Hex Nut 1/2-13
24 1 750-412 Jam Nut 5/16-24
35(9,286
25 2 750-414 Hex Jam Nut 5/16-18
3$*(
26 2 760-012 Lock Nut 5/16-24
28 7 771-052 Flat Washer 5/16
1(;7 29 18 771-116 Flat Washer 1/4
3$*( 30 10 772-115 Lock Washer 1/2
31 10 772-116 Lock Washer 1/4
/$67 32 11 772-123 Lock Washer 3/8
3$*( 33 4 772-128 Lock Washer
34 12 773-016 Lock Washer
35 6 774-116 Lock Washer
$/3+$ 36 4 774-119 Lock Washer 5/16
,1'(; 37 2 782-411 Mechanical Plug
38 1 810-122 Snap Ring
180(5,& 40 1 123-000-850 Steer Wheel Assembly
,1'(; 41 4 830-163 Spring
42 1 840-033 Grease Fitting
6($5&+ 43 1 860-735 Ball Joint
44 1 860-736 Ball Joint
45 2 870-675 Non-Slip Belt
46 4 114-006-609/001 Plug - Mechanical Battery Gate
+(/3 47 2 123-000-076 Disc Brake
48 12 123-001-381 Shaft
50 2 123-000-189 Block Stop
131-835-500 THRU 599 (E) 51 2 123-000-896 Key
Figure 1-1: Power Section Basic 52 2 123-000-263 Adjustment Screw
List 1-1: Power Section Basic
FIGURE 1-1 FIGURE 1-1
QTY PART NUMBER DESCRIPTION USED ON QTY PART NUMBER DESCRIPTION USED ON
ITEM NO. ITEM NO.
53 2 123-000-275 Pin - Motor Mounting & /,& .# 72 1 802-023/026 Elbow
54 1 123-000-276 Bumper Plate * 2 # 72= 1 850-114 Key (808)
55 1 123-003-103 Machine Support - Right Hand 1 870-613/07 Shaft & Flange Assembly
56 1 123-003-104 Machine Support - Left Hand
&'0520 1 870-822 Valve - Orbitrol Metering
58 2 123-000-482/001 Hub Sprocket Rework
+20( 1 792-506 O-Ring
60 1 123-000-593 Cam Assembly
1 792-343 Adapter
61 1 123-000-595 Cam Assembly
124 1 123-003-198/001 Power Section Frame Weldment (3000 lb.)
64 1 123-001-585/001 Brake Assembly - Right Hand %22. 125 1 123-003-198/002 Power Section Frame Weldment (4000 lb.)
65 1 123-001-585/002 Brake Assembly - Left Hand +20( 126 1 123-003-198/003 Power Section Frame Weldment (5000 lb.)
66 1 123-003-139 Reservoir Assembly
127 1 714-295 Cap Screw 1/2-13 x 2
67 1 123-003-038 Deadman Brake Assembly
%22. 128 1 810-733 Spirol Pin
68 1 123-003-099 Deadman Plate Weldment
&217(176 129 1 760-130 ESNA Light Nut 1/2 - 13
69 1 123-001-421 Rod
131 1 123-003-065 Steer Bracket
70 1 123-001-431 Steer Plate Weldment
72 1 123-001-483 Drive Unit Housing Assembly - Right Hand
6(&7,21 152 1 123-003-192 Latch Bracket

75 1 123-001-491 Auxiliary Pump and Motor Assembly

&217(176 153 1 111-001-427/001 Spacer
154 1 111-001-427/002 Spacer
77 1 123-001-501/001 Battery Guard
155 1 123-003-172 Plate
78 1 123-001-432/002 Steer Chain Assembly
),567 156 1 710-135 Cap Screw 3/8-24 x 1 1/2
79 1 123-003-078/001 Power Section Frame (3000 lb.)
3$*( 157 1 750-019 Hex Nut 3/8-24
80 1 123-003-078/002 Power Section Frame (4000 lb.)
158 4 710-139 Cap Screw 3/8-16 x 1 1/2
81 1 123-003-078/003 Power Section Frame (5000 lb.)
82 1 123-001-495/001 Lift Pump and Motor Assembly
35(9,286 List 1-1: Power Section Basic (Continued)
84 3 771-123 Flat Washer 3/8
3$*(
88 1 710-129 Cap Screw 3/8-16 x 7/8
90 12 123-001-382 Battery Roller 1(;7
91 1 123-001-385 Bracket Weldment 3$*(
93 2 123-001-526/001 Battery Gate Weldment
94 2 123-001-526/002 Battery Gate Weldment /$67
95 1 123-001-526/003 Battery Gate Weldment 3$*(
96 1 123-001-526/004 Battery Gate Weldment
99 1 123-001-523 Spacer Weldment
100 2 710-172 Cap Screw 3/8-16 x 5-1/2 $/3+$
103 1 123-001-501/002 Battery Guard ,1'(;
104 1 123-001-501/003 Battery Guard
105 1 123-001-744 Hydraulic Motor Assembly (See Figure 5-27.) 180(5,&
107 1 123-001-567/001 Line Assembly ,1'(;
108 1 123-001-567/002 Line Assembly
109 1 123-001-567/003 Line Assembly 6($5&+
110 1 123-001-495/002 Lift Pump and Motor Assembly (See Figure 5-12.)
114 4 710-132 Cap Screw 3/8-16 x 1
116 2 750-006 Hex Nut
117 4 760-013 Hex Nut 5/16-18 +(/3
118 4 710-074 Cap Screw 5/16-18 x 1
119 3 710-071 Cap Screw 5/16-18 x 7/8
123 1 123-003-147 Mechanical Steer Control Assembly: includes
3 792-417 O-Ring Adapter 1/2
List 1-1: Power Section Basic (Continued)
 Finish Instructions FIGURE 1-2
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
& /,& .# 72 1 AR 990-201 Black Paint
* 2 # 72= 2 1 123-001-575 Cover - Casting
3 1 860-102/001 Knurled Knob
4 1 411-515 Warning Decal
H &'0520
5 1 411-970 General Warning Decal
A +20(
7 AR 990-209 Orange Paint
A 8 8 811-844/015 Panel Stud
DETAIL F
D %22. 9 8 811-859/003 Washer
K K
+20( 10 8 811-845 Spring Latch
H 13 1 760-147 Lock Nut 3/4-16
G G
14 4 411-511/021 Raymond Decal
D %22.
15 1 870-218 Hour Meter
&217(176
16 1 411-608 Pacer Decal
19 1 123-001-564 Spacer
6(&7,21 20 8 771-503 Retaining Washer
87
&217(176 22 1 710-132 Cap Screw 3/8-16 x 1
23 AR 370-631/002 Pad
25 1 123-001-702 Door Weldment
),567
26 1 123-001-703 Door Weldment
3$*(
27 3 772-123 Lock Washer 3/8
28 1 1-074-161/01 Mechanical Plug Switch
DETAIL B 35(9,286 29 2 860-118 Knob A,E,I
VIEW C - C 3$*( 3 860-118 Knob B,C,F,
G,H
1(;7 4 860-118 Knob D
3$*( 30 2 123-003-166 Dress Jam Nut A,E,I
SECTION D - D 3 123-003-166 Dress Jam Nut B,C,F,
/$67 G,H
SECTION A - A
3$*( 4 123-003-166 Dress Jam Nut D
DETAIL F VIEW J - J 31 1 411-971/001 Insert Knob Cap
32 2 701-192 Machine Screw 1/4-20 x 3/4
$/3+$ 33 1 412-309 Specification Plate
,1'(; 35 8 813-570/003 Stud
DETAIL L 36 1 950-227 Bag Case
SECTION K - K
VIEW H - H J J 180(5,& 37 1 411-529 Lube Decal - Standard
,1'(; 39 1 411-528 Patent Decal
41 2 701-247 Machine Screw 1/4-20 x 1
42 AR 370-618 Cushion - Sponge
6($5&+
A= Tilt
B= Tilt & Side Shift
C= Tilt, Side Shift & Clamp (Fast)
D= Tilt, Side Shift & Push Pull (Fast)
+(/3 E= Tilt, Side Shift & Clamp (Standard)
F= Tilt, Side Shift & Push Pull (Standard)
VIEW E - E G= Tilt, Side Shift, Rotate & Clamp (Fast)
DETAIL L DETAIL B
H= Tilt, Side Shift & Adjustable Fork (Standard)
123-003-184/(D) I= Tilt & Push Pull (Fast)
Figure 1-2: Finish Instructions List 1-2: Finish Instructions
FIGURE 1-2 FIGURE 1-2
QTY PART NUMBER DESCRIPTION USED ON QTY PART NUMBER DESCRIPTION USED ON
ITEM NO. ITEM NO.
43 1 411-254 Decal - Black & /,& .# 72 1 123-003-223 Top Cover - W/ Fire Extinguisher for 38" Std.
44 1 411-531 Overhead Guard Decal * 2 # 72= Overhead Guard (2.5 lb. Dry Chemical)
46 1 870-772 Key Fob 990-205 Black Paint
47 2 411-512 Battery Warning Decal 72 1 1-085-143 Pocket Housing
&'0520 73 1 123-003-075 Cover
50 1 411-534 Emergency Disconnect Decal
+20( 74 2 701-220 Machine Screw 1/4-20 x 1/2
51 1 412-300 Identification Plate
53 1 411-591/001 Direction Decal 75 1 828-004-301 Clip Console
76 2 5-018-008 Flat Washer
1 411-593/001 Direction Decal %22.
77 2 830-230 Compression Spring
54 1 411-587/001 No Riding Decal +20(
55 1 701-265 Machine Screw 1/4-20 x 1 78 2 771-114 Washer
57 1 411-693 Decal 79 2 742-095/078 Straight Screw
%22. 81 1 828-004-196 Wheel
58 1 411-681 Decal
&217(176 82 1 828-004-197 Wheel Cover
59 2 710-127 Cap Screw 3/8-16 x 3/4
60 7 811-843 Clip Latch 83 1 828-003-733 Knob
61 3 812-029/002 Retainer Nut
6(&7,21 84 1 828-003-508 Steering Knob Cap
62 5 774-116 Lock Washer
&217(176 85 1 716-137 Screw
63 1 123-003-169 Control Plate Assembly - Tilt A 86 2 717-107/001 Nylon Screw (Black)
1 123-003-171 Control Plate Assembly B 87 2 412-451 Performance Decal
),567 A= Tilt
1 123-003-173 Control Plate Assembly C
3$*( B= Tilt & Side Shift
1 123-003-167 Control Plate Assembly D
1 123-003-298/001 Switch Plate Assembly E C= Tilt, Side Shift & Clamp (Fast)
1 123-003-298/002 Switch Plate Assembly F
35(9,286 D= Tilt, Side Shift & Push Pull (Fast)
1 123-003-298/003 Switch Plate Assembly G
3$*( E= Tilt, Side Shift & Clamp (Standard)
F= Tilt, Side Shift & Push Pull (Standard)
1 123-003-298/004 Switch Plate Assembly H
G= Tilt, Side Shift, Rotate & Clamp (Fast)
1 123-003-296 Control Plate Assembly I 1(;7
H= Tilt, Side Shift & Adjustable Fork (Standard)
64 AR 990-620 Grease Lubricant 3$*( I= Tilt & Push Pull (Fast)
65 1 411-971/002 Insert Cap A, B, C,
List 1-2: Finish Instructions (Continued)
D, E, F, /$67
G, H, I
3$*(
66 1 411-971/011 Insert Cap B, C, D,
E, G
1 411-971/003 Insert Cap F, H
$/3+$
67 1 411-971/008 Insert Cap D, I
,1'(;
N/S 1 123-003-069/ Cover Kit: includes
1 123-003-189/ Cover Retainer Weldment
1 123-003-071/001 Top Cover - 38" Standard
180(5,&
1 123-003-188 Top Cover - 30"
,1'(;
1 123-003-181 Top Cover - W/O Overhead Guard & Work Lights
A= Tilt 6($5&+
B= Tilt & Side Shift
C= Tilt, Side Shift & Clamp (Fast)
D= Tilt, Side Shift & Push Pull (Fast)
E= Tilt, Side Shift & Clamp (Standard) +(/3
F= Tilt, Side Shift & Push Pull (Standard)
G= Tilt, Side Shift, Rotate & Clamp (Fast)
H= Tilt, Side Shift & Adjustable Fork (Standard)
I= Tilt & Push Pull (Fast)
List 1-2: Finish Instructions (Continued)
Fire Extinguisher Installation FIGURE 1-3
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
& /,& .# 72 1 1 870-116 Extinguisher
* 2 # 72= 2 2 710-006 Cap Screw 1/4 - 20 x 1/2
3 2 772-116 Lock Washer
4 2 750-006 Hex Nut
&'0520
FIGURE 1-3
+20(
List 1-3: Fire Extinguisher Installation

%22.
+20(

%22.
&217(176

6(&7,21
&217(176

),567
3$*(

35(9,286
3$*(

1(;7
3$*(

/$67
3$*(

$/3+$
,1'(;

180(5,&
,1'(;

6($5&+

+(/3

123-003-224 (A)

Figure 1-3: Fire Extinguisher Installation

 Overhead Guard Installation FIGURE 1-4
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
& /,& .# 72 1 1 123-003-131 Overhead Guard Weldment A
* 2 # 72= 2 1 123-000-880/001 Rear Support Weldment C
3 4 714-212 Cap Screw 1/2-13 x 2 3/4 A
7 2 710-246 Cap Screw 1/2-13 x 2-3/4
&'0520
8 7 760-034 Flat Washer 1/2
+20(
9 1 714-203 Socket Screw 1/2-13 x 1 1/2
13 1 123-003-130 Overhead Guard Weldment B
%22. 14 1 123-000-880/002 Rear Support Weldment D
+20( 15 4 714-207 Cap Screw B
16 3 123-001-835 Shim
VIEW B - B A= 38" OAW
FLOOR LINE %22.
B= 30" OAW
TRACTOR FRAME &217(176
REF
C= Without Warning Light
D= With Warning Light
6(&7,21
List 1-4: Overhead Guard Installation
&217(176

),567
3$*(

35(9,286
3$*(

1(;7
3$*(

/$67
3$*(
B B SEE DETAIL C

$/3+$
DETAIL C ,1'(;

180(5,&
,1'(;

6($5&+

+(/3

123-003-179/ (A)

Figure 1-4: Overhead Guard Installation

 Mast Mounting Assembly FIGURE 1-5
QTY PART NUMBER DESCRIPTION
USED
ITEM NO. ON
& /,& .# 72 1 2 123-001-367 Mast Mounting Anchor A, D
* 2 # 72= 2 2 123-001-480 Mast Mounting Anchor B, D
3 1 792-497/001 Hydraulic Connector
4 4 123-001-193 Spacer
&'0520
5 6 714-203 Cap Screw 1/2-13 x 1-1/2
+20(
7 2 540-054 Double Acting Cylinder (3.0 dia.) (See Figure 6-10.) D
8 2 750-461 Nut 7/8-14
%22. 9 2 123-001-466/001 Anchor Sub Assembly - 213 & Up E.H. - 1 Fwd/7 Back A, D
+20( 2 123-001-466/002 Anchor Sub Assembly - 157 to 212 E.H. - 2 Fwd/6 Back A, D
POWER SECTION 2 123-001-466/003 Anchor Sub Assembly - 0 to 156 E.H. - 3 Fwd/5 Back A, D
(REF) 2 123-001-466/004 Anchor Sub Assembly - 213 & Up E.H. - 1 Fwd/7 Back B, D
%22.
2 123-001-466/005 Anchor Sub Assembly - 157 to 212 E.H. - 2 Fwd/6 Back B, D
&217(176
ELEVATING SECTION (REF) 2 123-001-466/006 Anchor Sub Assembly - 0 to 156 E.H. - 3 Fwd/5 Back B, D
2 123-001-466/007 Anchor Sub Assembly - 231 & Up E.H. - 4 Fwd/4 Back A, D
6(&7,21 2 123-001-466/008 Anchor Sub Assembly - 0 to 156 E.H. - 3 Fwd/5 Back C, D
&217(176 10 2 861-014/001 Clevis Pin
11 2 810-938 Cotter Pin
12 2 123-001-000 Cylinder Rod Anchor Pin
),567
14 2 714-070 Cap Screw 1/4-20
3$*(
15 1 123-001-713 Cylinder Assembly - Right Hand (See Figure 6-20.) E
16 1 123-001-714 Cylinder Assembly - Left Hand (See Figure 6-20.) E
35(9,286 17 2 123-001-717/001 Anchor Sub-Assembly - 3 Fwd/10 Back A, E
VIEW B - B 3$*( 2 123-001-717/002 Anchor Sub-Assembly - 6 Fwd/7 Back A, E
2 123-001-717/003 Anchor Sub-Assembly - 10 Fwd/3 Back A, E
1(;7 18 2 750-406 Jam Nut 1/4-20
3$*( A= 8.88" From Center Of Tire To Front Of Fork Carriage
B= 10.12" From Center Of Tire To Front Of Fork Carriage
/$67 C= 11.12" From Center Of Tire To Front Of Fork Carriage
3$*( D= 8 Degree Mast Tilt
E= 13 Degree Mast Tilt
List 1-5: Mast Mounting Assembly
$/3+$
,1'(;

180(5,&
,1'(;
VIEW A - A VIEW A - A

6($5&+

+(/3

123-001-461/ (D)

Figure 1-5: Mast Mounting Assembly

Mechanical Full Guard Installation FIGURE 1-6
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
& /,& .# 72 1 1 123-001-844 Full Rear Guard Tractor Alteration
* 2 # 72= 5 1 123-001-728 Pad
10 2 360-031/001 Cable Guard
11 2 412-421 Warning Decal
&'0520
+20( List 1-6: Mechanical Full Guard Installation

%22.
+20(

%22.
&217(176

6(&7,21
&217(176

),567
3$*(

35(9,286
3$*(

$/3+$
,1'(;

180(5,&
,1'(;

6($5&+

+(/3

123-001-725 (E1)

Figure 1-6: Mechanical Full Guard Installation