THERMAX LIMITED
WATER & WASTE SOLUTIONS DIVISION, PUNE
TITLE PRESSURE DROP CALCULATIONS FOR RECYCLE PLANT
CLIENT RELIENCE INFRASTRUCTURE LTD.
OWNER VIDHARBHA INDUSTRIES POWER LTD.BUTIBORI
PROJECT 2x300 MW COAL BASED THERMAL POWER PROJECT
PLANT RECYCLE PLANT
THERMAX OC NO 610175
THERMAX DOCUMENT WHMUB00205 REV NO 0
NO.
REV NO. DATE DESCRIPTION PREPD. BY CHKD. BY APPRD. BY
0 04.10.13 ISSUED FOR APPROVAL BUM MSM MGK
THERMAX LIMITED
WATER & WASTE SOLUTIONS DIVISION, PUNE
INDEX SHEET
TITLE PRESSURE DROP CALCULATIONS
THERMAX OC NO 610175
THERMAX DOC NO WHMUB00205 REV. NO. 0
TOTAL NO.
SR. NO. DESCRIPTION DOC.NO. REV. NO. OF SHEETS
PRESSURE DROP CALCULATIONS FOR
1 CLARIFIER FEED PUMP WHMUB00206 0 3
(00GDK01AP001/002/003)
PRESSURE DROP CALCULATIONS FOR
2 WASTE WATER BACKWASH PUMP WHMUB00207 0 2
(00GDK06AP001/002)
PRESSURE DROP CALCULATIONS FOR
3 FILTER FEED PUMP FOR DMF WHMUB00208 0 5
(00GDK04AP001/002/003)
PRESSURE DROP CALCULATIONS FOR
4 FILTER BACKWASH PUMP WHMUB00209 0 3
(00GDK05AP001/002)
THERMAX LIMITED , WATER & WASTE SOLUTIONS , PUNE
TITLE :- PRESSURE DROP CALCULATIONS FOR PACKED COLUMN RECIRCULATION PUMP
PROJECT :- 150 KG/HR BMW INCINERATOR
CLIENT :- M/s. ENVIRO-VIGIL
SITE :- THANE, MAHARSHTRA
DOCUMENT NO :- 375115PD02
FOR CALCULATION OF FRICTIONAL LOSS IN PIPE LINES WE HAVE USED THE HAZEN WILLIAMS EQUATION -
F = 2.2126 x 107 x ( 100 / C ) 1.85 x ( ( Q ) 1.85 / ( d )4.8656 )
WHERE , Q = FLOW in m3 / hr F = FRICTIONAL LOSS IN 100m OF PIPE LENGTH
C = CO-EFFICIENT OF FRICTION d = ID OF PIPE IN mm
RECIRCULATION TANK PUMP DELIVERY FLANGE
FROM
PUMP SUCTION FLANGE PAKED COLUMN INLET
TO
FLOW IN M3 / Hr 40 40 0
SS SS SS
PIPE MAT. OF CONST.(MS/MSRL/SS/GI/PVC/PP/HDPE)
COEFFICIENT OF FRICTION - "C" 100 100 100
PIPE SIZE - NB 125 100 50
PIPE ID IN mm 134.5 108.2 54.76
VELOCITY - M / SEC 0.78 1.21 0.00
PRE.DROP ACROSS UNIT LENGTH (D P / MTR) 0.008937 0.025762 0.000000
DESCRIPTION QTY.m,no EQ. LTH D P(MWC) QTY.m,no EQ. LTH D P(MWC) QTY.m,no EQ. LTH D P(MWC)
PIPE & FITTINGS
PIPE 2 2 0.017874 10 10 0.257619 0 0 0
ELBOW-90DEG 1 1.7 0.015193 3 1.4 0.1082 0 0.7 0
ELBOW-45DEG 0 1.1 0 0 0.9 0 0 0.5 0
TEE-SIDE OUTLET 1 7.8 0.06971 1 6.2 0.159724 0 3.2 0
TEE-RUNOFF 0 2.6 0 2 1.1 0.056676 0 1.1 0
STRAINER / RESIN OR MEDIA TRAP 1 193 1.72 0 40 0 0 20 0
REDUCER (ENTER D/d RATIO IN EQ. LENGTH COLUMN) 1 0.5 0.195738 1 0.5 0.62777 0 0.75 0
VALVES Kv Kv Kv
VALVE-GATE 0 1875 0 0 1100 0 0 260 0
VALVE-GLOBE / BALL 0 285 0 0 170 0 0 44 0
VALVE- NRV -SWING CHECK / FOOT VALVE WITH STRAINER /
BALL CHECK VALVE 0 745 0 0 440 0 0 75 0
VALVE-NRV- WAFER CHECK TYPE 0 340 0 1 185 0.476377 0 15 0
VALVE-DIAPHARGM 0 360 0 0 270 0 0 68.61 0
VALVE-BUTTERFLY 1 961 0.017654 1 111 1.323269 0 111 0
INSTRUMENTS
FI / FLOW ORIFICE 0 1 0 0 1 0 0 1 0
TOTAL PR. DROP A 2.041055 B 3.009635 C 0
NOTE: Kv VLUES ARE APPLICABLE FOR DIAPHARGM , GATE , GLOBE , NRV & BUTTERFLY VALVES.
TOTAL PRESSURE DROP ACROSS COMPLETE LOOP AS DESCRIBED ABOVE ( A+B+C) 5.05 MWC
PR. DROP CALCULATION (ICPW) PRG. WWS 3 OF 6
THERMAX LIMITED , WATER & WASTE SOLUTIONS , PUNE
TITLE :- PRESSURE DROP CALCULATIONS FOR PACKED COLUMN RECIRCULATION PUMP
PROJECT :- 150 KG/HR BMW INCINERATOR
CLIENT :- M/s. ENVIRO-VIGIL
SITE :- THANE, MAHARSHTRA
DOCUMENT NO :- 375115PD02
FOR CALCULATION OF FRICTIONAL LOSS IN PIPE LINES WE HAVE USED THE HAZEN WILLIAMS EQUATION -
F = 2.2126 x 107 x ( 100 / C ) 1.85 x ( ( Q ) 1.85 / ( d )4.8656 )
WHERE , Q = FLOW in m3 / hr F = FRICTIONAL LOSS IN 100m OF PIPE LENGTH
C = CO-EFFICIENT OF FRICTION d = ID OF PIPE IN mm
VENTURY PUMP DISCHARGE PUMP DELIVERY FLANGE
FROM
VENTURY TOP PAKED COLUMN INLET
TO
FLOW IN M3 / Hr 40 40 0
SS SS SS
PIPE MAT. OF CONST.(MS/MSRL/SS/GI/PVC/PP/HDPE)
COEFFICIENT OF FRICTION - "C" 100 100 100
PIPE SIZE - NB 100 100 50
PIPE ID IN mm 108.2 108.2 54.76
VELOCITY - M / SEC 1.21 1.21 0.00
PRE.DROP ACROSS UNIT LENGTH (D P / MTR) 0.025762 0.025762 0.000000
DESCRIPTION QTY.m,no EQ. LTH D P(MWC) QTY.m,no EQ. LTH D P(MWC) QTY.m,no EQ. LTH D P(MWC)
PIPE & FITTINGS
PIPE 2 2 0.051524 10 10 0.257619 0 0 0
ELBOW-90DEG 1 1.4 0.036067 3 1.4 0.1082 0 0.7 0
ELBOW-45DEG 0 0.9 0 0 0.9 0 0 0.5 0
TEE-SIDE OUTLET 1 6.2 0.159724 1 6.2 0.159724 0 3.2 0
TEE-RUNOFF 0 2.1 0 2 1.1 0.056676 0 1.1 0
STRAINER / RESIN OR MEDIA TRAP 1 193 4.97 0 40 0 0 20 0
REDUCER (ENTER D/d RATIO IN EQ. LENGTH COLUMN) 1 0.5 0.62777 1 0.5 0.62777 0 0.75 0
VALVES Kv Kv Kv
VALVE-GATE 0 1100 0 0 1100 0 0 260 0
VALVE-GLOBE / BALL 0 170 0 0 170 0 0 44 0
VALVE- NRV -SWING CHECK / FOOT VALVE WITH STRAINER /
BALL CHECK VALVE 0 440 0 0 440 0 0 75 0
VALVE-NRV- WAFER CHECK TYPE 0 185 0 1 185 0.476377 0 15 0
VALVE-DIAPHARGM 0 270 0 0 270 0 0 68.61 0
VALVE-BUTTERFLY 1 470 0.073807 1 111 1.323269 0 111 0
INSTRUMENTS
FI / FLOW ORIFICE 0 1 0 0 1 0 0 1 0
TOTAL PR. DROP A 5.920937 B 3.009635 C 0
NOTE: Kv VLUES ARE APPLICABLE FOR DIAPHARGM , GATE , GLOBE , NRV & BUTTERFLY VALVES.
TOTAL PRESSURE DROP ACROSS COMPLETE LOOP AS DESCRIBED ABOVE ( A+B+C) 8.93 MWC
PR. DROP CALCULATION (ICPW) PRG. WWS 4 OF 6
THERMAX LIMITED,WATER & WASTE SOLUTIONS,PUNE
TITLE :- PRESSURE DROP CALCULATIONS FOR
PROJECT :
OWNER :
CLIENT : M/s. ENVIRO-VIGIL
PLANT :- INCINERATOR PLANT
SITE : THANE, MAHARSHTRA
THERMAX O.C. NO.: 375115
DOCUMENT NO. :- 375111PD02
DESCRIPTION OF LOOP ACROSS WHICH PRESSURE DROP IS TO BE FOUND OUT PR. DROP
SR. NO
MWC
FROM TO
1 VENTURY PUMP DISCHARGE VENTURY TOP 5.92
2 PUMP DELIVERY FLANGE PAKED COLUMN INLET 3.01
3 10 % MARGIN ON SR NO 1 TO 2 0.89
4 SUCTION HEAD 0.60
5 STATIC HEAD AT DEL. 8.00
6 TOTAL PUMP HEAD REQUIRED 17.22
7 PROVIDED PUMP HEAD IN MWC 15.00
PREPD.
REV. NO. DESCRIPTION DATE BY CHECKED BY APPD. BY
R0 ISSUED FOR APPROVAL 25-Jul-20 NSC VNK RRL
THERMAX LIMITED , WATER & WASTE SOLUTIONS , PUNE
TITLE :- PRESSURE DROP CALCULATIONS FOR
PROJECT :
OWNER :
CLIENT : M/s. ENVIRO-VIGIL
PLANT :- INCINERATOR PLANT
SITE : THANE, MAHARSHTRA
THERMAX O.C. NO.: 375115
DOCUMENT NO. :- 375111PD02
DESCRIPTION OF LOOP ACROSS WHICH PRESSURE DROP OF UNIT/FRONTAL/ICPW IS TO BE
SR. NO FOUND OUT PR. DROP MWC
FROM TO
1 WASTE BACKWASH SUMP PUMP SUCTION 5.92
2 VAPOUR PRESSURE OF WATER @ 75°C 4.0699
3 SUCTION HEAD 0.50
4 BAROMETRIC PRESSURE 9.08
NPSH AVAILABLE [4-(1+2+3)] -0.41
NPSH REQUIRED (PUMP CHARACTERISTIC) -1.41
NPSHA - NPSHR 1.00
PREPD. BY
REV. NO. DESCRIPTION DATE CHECKED BY APPD. BY
R0 ISSUED FOR APPROVAL 25-Jul-20 NSC VNK RRL
