Maintenance schedule Manual of RBMV) FEBURARY-2019

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GOVERNMENT OF INDIA
MINISTRY OF RAILWAYS

MAINTENANCE SCHEDULE OF RAIL BORNE MAINTENANCE VEHICLE

(RBMV)

REPORT NO- TM- 221

FEBURARY-2019

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RESEARCH DESIGNS & STANDARDS ORGANISATION LUCKNOW- 226 011

Maintenance schedule Manual of RBMV) FEBURARY-2019

 PREFACE

Maintenance of On-Track Machines is a challenging task. Maintenance of these

machines is being done by Zonal Railways with the assistance of local trade available, Zonal
Track Machine Workshops, CPOH / Allahabad and RDSO / Lucknow. With experience over
the years, the railway engineers have developed adequate expertise in the maintenance of
these machines. However, in absence of approved maintenance instructions, different
maintenance practices have come into vogue. Therefore, it has become imperative to have
a uniform maintenance standard throughout the Indian Railways.

This Maintenance Schedule manual for RAIL BORNE MAINTENANCE VEHICLE has been
prepared on the basis of Maintenance instruction given by OEM. Suggestion/instruction
given by OEM time to time also followed in addition to this manual. The manual is prepared
for those items which is required day to day maintenance. Apart from these instruction if any
part of machine fails/breakdown that shall be attended immediately by the railway. The oiling
and greasing shall be done of every moving part where as required in addition to manual
depending on discretion of machine in charge. Some time machine modified/altered on the
basis of experience or OEM suggestion that shall be also undertaken in the maintenance
practice.

While every care has been taken to make the maintenance schedules quite
exhaustive, there is always scope for further improvement. Suggestions from the railways in
this regard will be welcome and may be sent to the undersigned for future improvement.

(Om Prakash )
Director/Track Machine-III
RDSO/Lucknow- 226011
FEBRARY-2019
.

Maintenance schedule Manual of RBMV) FEBURARY-2019

 EXPLANTORY NOTES

While preparing text of schedules for maintenance of Rail Borne

Maintenance Vehicle, the terms used and their meanings are explained
below:-

CHECK - Ensure a specific condition does (or does not) exist.

INSPECT - Look for damage and defects including breakage, distortion, cracks,
Corrosion and wear, check for leaks, security and that all items are
completed.
CHANGE - Fit new or overhauled or reconditioned part in place of old parts and
missing parts.
OVERHAUL-Dismantle, examine, recondition or renew parts as necessary
against given specifications, reassemble, inspect and test.

Maintenance Schedule for RAIL BORNE MAINTENANCE VEHICLE(RBMV)

S. N Schedule Periodicity Duration Location

1. Schedule I Daily/ before working One hour In the track
and running Machine siding
2. Schedule II 50 Engine hrs. Two hrs. -do-
3. Schedule III 100 Engine hrs. One day -do-
4. Schedule IV 200 Engine hrs. Two days -do-
5. Schedule V 1000 Engine hrs. 7 days In Satellite
Depot/Zonal
Workshop
6. Schedule VI 2000 Engine hrs. 15 days In Zonal
Workshop
7. Schedule VII 6000 Engine hrs. 1st POH-45 days, CPOH
2nd POH-60days Workshop

Maintenance schedule Manual of RBMV) FEBURARY-2019

 INDEX

1. Engine 1-3

2. Power Transmission and Gear Box 4

3. Piller jib Crane 5

4. Hydraulic 5-6

5. Pneumatic 6-7

6. Mechanical 7

7. Electrical 8

8. Generator Set 8

9. Under Frame 8-9

10. General 9-10

11. Annexure-I 11

12. Annexure-II 12

13. Acknowledgement 13

Maintenance schedule Manual of RBMV) FEBURARY-2019

 SR.NO. ITEM SCH.I SCH.II SCH.III SCH.IV SCH.V SCH.VI SCH.VII
Daily 50HRS. 100 200 1000 2000 6000
HRS. HRS. HRS. HRS. HRS.
1. Engine NT 855 R (CUMMINS) 285 Bhp @2100 rpm (Two nos.)
1.1 Visual check coolant level in radiator and top up if required. √ x x x x x x
1.2 Visual check the engine oil level and top up if required. √ x x x x x x
1.3 Check fuel level and top up if required. √ x x x x x x
1.4 Visual check the air cleaner chocking indicator. If indicator is red, the √ x x x x x x
outer filter is to be cleaned.
1.5 Check the leakage from hoses, water pump seal etc. and do the √ x x x x x x
needful.
1.6 Visual Check the leakage from fuel pump, injectors, fuel supply and √ x x x x x x
return pipes and do needful.
1.7 Visual check the tension and condition of V-belts and do needful. √ x x x x x x
1.8 Clean the engine and premises. √ x x x x x x
1.9 Check the engine oil pressure at idle rpm √ x x x x x x
1.10 Check engine oil pressure on load after two hours working. √ x x x x x x
1.11 Check the battery charging system. √ x x x x x x
1.12 Drain the air reservoir after the day’s work. √ x x x x x x
1.13 Record the maximum engine temperature of the day’s work √ x x x x x x
1.14 Drain sediments from fuel tank. √ x x x x x x
1.15 Drain water separator √ x x x x x x
1.16 Tighten battery terminal and apply petroleum jelly on them. x √ √ √ √ √ √
1.17 Open and clean dust collector/pan, x √ √ √ √ √ √
1.18 Lubricate the radiator fan shaft with grease. x √ √ √ √ √ √
1.19 Check electrolyte level of batteries, top up if required. x √ √ √ √ √ √
1.20 Check battery terminal and connection for tightness. and apply x √ √ √ √ √ √
petroleum jelly
1.21 Check injector pipes for any rubbing and do needful. x √ √ √ √ √ √
1.22 Top up air oiler if required. x √ √ √ √ √ √
1.23 Check engine temperature safety device. x x √ √ √ √ √
1.24 Clean alternators and check connections x x √ √ √ √ √
1.25 Check air cleaner element restriction .Clean/Change air cleaner x x x √ √ √ √
element if required.

Maintenance Schedule manual for rbmv feburary 2019 Page 1 o13

 SR. ITEM SCH.I SCH.II SCH.III SCH.IV SCH.V SCH.VI SCH.VII
NO. Daily 50 100 200 1000 2000 6000
HRS. HRS. HRS. HRS. HRS. HRS.
1.26 Check lube oil pressure safety device. x x √ √ √ √ √
1.27 Examine the mounting bolts of the engine. x x √ √ √ √ √
1.28 First time change of lube oil is being done, 100 hrs after x x √ √ √ √ √
commissioning.
1.29 First time change of lube oil filter and by pass filter is being done after x x √ √ √ √ √
commissioning.
1.30 Check coolant for PH value x x √ √ √ √ √
1.31 Change engine lube oil. (40 liters) SAE15W40 x x √* √* √* √* √*
1.32 Replace lube oil filter & bypass element. x x √* √* √* √* √*
1.33 Replace fuel filters. x x √* √* √* √* √*
1.34 Inspect the water separator for proper functioning. x x √ √ √ √ √
1.35 Check the throttle control linkages. x x √ √ √ √ √
1.36 Check fuel tank breather and clean if required. x x √* √* √* √* √*
1.37 Check/add Coolant additive concentrate x x √* √* √* √* √*
1.38 Clean/change crank case air breather. x x √* √* √* √* √*
1.39 Lubricate all the engine pulley bearings with grease. x x x √ √ √ √
1.40 Clean crank case breather. x x x √ √ √ √
1.41 Check specific gravity of battery electrolyte if applicable. x x x √ √ √ √
1.42 Change worn out water hoses. x x x x √ √ √
1.43 Overhaul the air compressor. If required. x x x x √ √ √
1.44 Clean the engine radiator externally. x x x x √ √ √
1.45 Clean the diesel tank with lint free cloth. x x x x √ √ √
1.46 Clean the cooling coil. x x x x √ √ √
1.47 Replace the outer and inner engine air cleaner element. x x x x √ √ √
1.48 Check the condition and tightness of V-belt for radiator fan. x x x x √ √ √
1.49 Top overhaul the engine on condition basis x x x x √ √ √
1.50 Descaling cooling system. x x x x x √ √
1.51 Change coolant of radiator x x x x x √ √
1.52 Change the engine mounting pads on condition basis x x x x x √ √
*Done after every 300 Engine hours

Maintenance Schedule manual for rbmv feburary 2019 Page 2 o13

 SR. ITEM SCH.I SCH.II SCH.III SCH.IV SCH.V SCH.VI SCH.VII
NO. Daily 50 100 200 1000 2000 6000
HRS. HRS. HRS. HRS. HRS. HRS.
1.53 Replace fuel pump filter screen and magnet. x x x x x √ √
1.54 Check fuel pump calibration x x x x x √ √
1.55 Check turbocharger bearing clearance. x x x x x √ √
1.56 Replace the batteries on condition basis. x x x x x √ √
1.57 Change all the water hoses. x x x x x √ √
1.58 Overhaul the air unloader. x x x x x √ √
1.59 Check crank shaft end clearance. x x x x x √ √
1.60 Overhaul self starter. x x x x x √ √
1.61 Overhaul alternator. x x x x x √ √
1.62 Clean and calibrate injectors if required. x x x x x √ √
1.63 Overhaul the engine, if there is lack of compression on low lube x x x x x √ √
oil pressure otherwise de- carbonize the engine.
1.64 Check bearing and shaft of radiator fan drive and do needful. x x x x x √ √
1.65 Check turbocharger compressor and turbine wheels. Check radial x x x x x √ √
and end clearances & do needful.
1.66 Overhaul water pump. x x x x x √ √
1.67 Tighten manifold nuts or cap screws. x x x x x √ √
1.68 Overhaul or replace the engine. x x x x x x √
1.69 Overhaul the radiator fan drive assembly. x x x x x x √
1.70 Change the engine mounting pads. x x x x x x √
1.71 Change the water separator and air oiler x x x x x x √
1.72 Replace the air unloader on condition basis. x x x x x x √
1.73 Clean the engine radiator x x x x x x √
Note: Final decision for maintenance of engine may be followed as per OEM guide lines of engine manual. Maintenance of engine shall be
exercise as per advice by OEM time to time.

Maintenance Schedule manual for rbmv feburary 2019 Page 3 o13

 SR. ITEM SCH.I SCH.II SCH.III SCH.IV SCH.V SCH.VI SCH.VII
NO. Daily 50 100 200 1000 2000 6000
HRS. HRS. HRS. HRS. HRS. HRS.
2. Power Transmission and Gear box
2.1 Check supply pressure in transmission gear box. √ x x x x x x
2.2 Check oil level of axle gear box and do needful. √ x x x x x x
2.3 Check the tightness of cardon shaft bolts. x x √ √ √ √ √
2.4 Grease the cardon shafts. x x √ √ √ √ √
2.5 Grease king pin pivot of driving & idle bogies. x x √ √ √ √ √
2.6 Check nut bolts of transmission gear box. x x √ √ √ √ √
2.7 Lubricate all dirt repelled with grease (AP-3 (Castrol) x √ √ √ √ √ √
2.8 Check air breather of gear boxes and clean if required. x x √** √** √** √** √**
2.9 Check leaking oil lines or wet split lines of transmission gear box. x √ √ √ √ √ √
2.10 Grease all brake linkages. x √ √ √ √ √ √
2.11 Lubricate the axle torque support with grease. x √ √ √ √ √ √
2.12 Check the transmission shift control linkage and the Directional x x √ √ √ √ √
linkage.
2.13 Change the oil of transmission gear box. x x √** √** √** √** √**
2.14 Change oil of axle gear boxes x x √** √** √** √** √**
2.15 Change transmission oil filter. x x √** √** √** √** √**
2.16 Check bearings of all axles and grease them x x x x √ √ √
2.17 Check meggy springs and replace, if required. x x x x √ √ √
2.18 Check the wheels for tyre defects reprofile or change the x x x x x x √
assembly, if required.
2.19 Overhaul / Replace the cardon shafts. x x x x x x √
2.20 Overhaul brake cylinders. x x x x x x √
2.21 Overhaul the driving and idling bogies and replace the defective x x x x x x √
parts.
2.22 Overhaul all gear boxes. x x x x x x √
2.23 Replace the shock absorbers on condition basis x x x x x x √
Done after every 300 Engine hours ** Done after every 500 Engine hours

Maintenance Schedule manual for rbmv feburary 2019 Page 4 o13

 SR. ITEM SCH.I SCH.II SCH.III SCH.IV SCH.V SCH.VI SCH.VII
NO. Daily 50 100 200 1000 2000 6000
HRS. HRS. HRS. HRS. HRS. HRS.
3. Piller jib Crane
3.1 Check locking and unlocking device of crane. √ x x x x x x
3.2 Check the function of column cylinder, extension and slew √ x x x x x x
cylinders
3.3 Check. emergency backup system for winding jib crane √ x x x x x x
3.4 Lubricate all lubrication points on the unit of crane. x √ x x x x x
3.5 Check bolts/welding of holding brackets of crane. x √ x x x x x
3.6 Check for any cracks on welding and bending edge. x √ x x x x x
3.7 Check wear of sliding pads of telescopic cylinder. x √ x x x x x
3.8 Lubricate all individual parts of crane after cleaning x x √ √ √ √ √
3.9 Adjust crane working pressure, if required x x √ √ √ √ √
3.10 Complete maintenance of different components and replace on x x x √ √ √ √
condition basis
3.11 Check wear of sliding pads of telescopic cylinder. x √ x x x x x
4. Hydraulic
4.1. Check and top up hydraulic oil tank if required. √ x x x x x x
4.2. Check hydraulic hoses and other components for any leakage √ x x x x x x
and do Needful.
4.3. Record the maximum temperature of hydraulic fluid during the √ x x x x x x
day's work.
4.4. Check hydraulic system operating pressure. x √ x x x x x
4.5. Change return line filter element. x x √** √** √** √** √**
4.6. Send sample of hydraulic oil for physical & chemical test & if x x x x √ √ √
found ‘OK’ refill through 10u sieve filter otherwise with new oil.
4.7. Clean the fins of hydraulic oil coolers by blowing air from x x x x √ √ √
opposite direction.
4.8. Replace the hydraulic hoses which are damaged by external x x x x √ √ √
abrasion.
** Done after every 500 Engine hours

Maintenance Schedule manual for rbmv feburary 2019 Page 5 o13

 SR. ITEM SCH.I SCH.II SCH.III SCH.IV SCH.V SCH.VI SCH.VII
NO. Daily 50 100 200 1000 2000 6000
HRS. HRS. HRS. HRS. HRS. HRS.
4.9. Replace the seals of all hydraulic cylinders along with gland x x x x x √ √
bushes /piston.
4.10. Clean and repair the hydraulic oil cooler, if required. x x x x x √ √
4.11. Overhaul all pressure controls and replace their kits, if required. x x x x x √ √
4.12. Check the D.C. valves for leakage and do needful. x x x x x √ √
4.13. Replace all the stop cocks and flow control valves x x x x x x √
4.14. Change all hydraulic pumps on condition basis. x x x x x x √
4.15. Fill new oil after replacing return line and suction filters. x x x x x x √
4.16. Change all the pressure control valves. x x x x x x √
4.17. Flush the complete system. x x x x x x √
4.18. Replace all hydraulic hoses x x x x x x √
4.19. Clean the hydraulic tank, inside to be painted with approved x x x x x x √
quality of paint
5. Pneumatic
5.1 Check air brake pressure at locking position. √ x x x x x x
5.2 Check pneumatic system for any air leakage. √ x x x x x x
5.3 Check emergency brake operation. √ x x x x x x
5.4 Check direct/ indirect brake operation. √ x x x x x x
5.5 Drain air reservoirs after the day's work/ drain drip cup at regular √ x x x x x x
intervals
5.6 Check function of pneumatic horns. √ x x x x x x
5.7 Clean & lubricate all link rods, pivots and rocker bearing of brake x √ √ √ √ √ √
assemblies.
5.8 Adjust the brake shoe clearance x √ √ √ √ √ √
5.9 Check foundation bolts of brake cylinders x x √ √ √ √ √
5.10 Change worn out brake shoes on condition basis x x √ √ √ √ √
5.11 Check the mounting bolts of all valves. x x x √ √ √ √
5.12 Check the functioning of auto drain valve. x x x √ √ √ √
5.13 Check the operation of SA-9 valve and reset, if required. x √ √ √ √ √ √

Maintenance Schedule manual for rbmv feburary 2019 Page 6 o13

 SR. ITEM SCH.I SCH.II SCH.III SCH.IV SCH.V SCH.VI SCH.VII
NO. Daily 50 100 200 1000 2000 6000
HRS. HRS. HRS. HRS. HRS. HRS.
5.14 Check air unloader for proper functioning. x x x √ √ √ √
5.15 Replace the filter granule cartridge of air dryer x x √** √** √** √** √**
5.16 Clean the air reservoir. x x x x √ √ √
5.17 Overhaul the air unloader. x x x x √ √ x
5.18 Overhaul water separator. x x x x √ √ x
5.19 Change the seals of all pneumatic cylinders. x x x x x √ √
5.20 Overhaul all pneumatic valves and change the unserviceable x x x x x √ √
valves on condition basis.
5.21 Change all pneumatic hoses. x x x x x x √
5.22 Overhaul the brake cylinder and replace the seals if required. x x x x x x √
5.23 Replace air unloader. x x x x x x √
5.24 Replace water separator & air oiler . x x x x x x √
5.25 Change all pneumatic cylinders on condition basis, which were x x x x x x √
creating the frequent trouble. Otherwise replace seals only.
5.26 Change all pneumatic valves x x x x x x √
5.27 Change all the brake shoes x x x x x x √
6. Mechanical
6.1 Check the crane operation in all respects. √ x x x x x X
6.2 Lubricate the slewing system and its bushing. √ x x x x x x
6.3 Grease the sliding pads. √ x x x x x x
6.4 Grease the hinge pin. √ x x x x x x
6.5 Grease the dual slide control. √ x x x x x x
6.6 Apply lube oil on bush bearing. √ x x x x x x
6.7 Check universal joints for play and replace, if required. x x √ √ √ √ √
6.8 Check condition of hook. x √ √ √ √ √ √
6.9 Overhaul the suspension assembly x x x x x √ √
6.10 Grease draw and Buffing gear at both ends. x x x x x √ √
6.11 Check grease filling of Parking brake and do as x x x √ √ √ √
required.
6.12 Check the bogie coil springs and replace, if broken. x x x x x √ √

Maintenance Schedule manual for rbmv feburary 2019 Page 7 o13

 SR. ITEM SCH.I SCH.II SCH.III SCH.IV SCH.V SCH.VI SCH.VII
NO. Daily 50 100 200 1000 2000 6000
HRS. HRS. HRS. HRS. HRS. HRS.
7. Electrical
7.1 Check all lights and do needful. x x √ √ √ √ √
7.2 Replace the missing or defective lights. x x x x √ √ √
7.3 Replace defective switches. x x x x √ √ √
7.4 Replace defective indicative instruments. x x x x √ √ √
7.5 Overhaul the panel boxes and provide thimbles as required. x x x x x x √
7.6 Check the wire connections in panel boxes. x x x x √ √ √
7.7 Replace complete wiring on condition basis x x x x x x √
8. Generator Set
8.1. Check and tighten the nuts and screw. √ x x x x x x
8.2. Check and top up lube oil if required. √ x x x x x x
8.3. Check oil leakage. √ x x x x x x
8.4. Clean engine and premises √ x x x x x x
8.5. Adjust valve clearance of inlet and exhaust. (first time ) after x √ √ √ √ √ √
commissioning
8.6. Change lube oil. x x √ √ √ √ √
8.7. Clean fuel tank. x x √ √ √ √ √
8.8. Clean and change oil filter. x x x √ √ √ √
8.9. Clean or change fuel filters x x x √ √ √ √
8.10. Grind valve holder of inlet and exhaust. x x x x √ √ √
8.11. Change piston rings. x x x x √ √ √
8.12. Complete overhauling of Generator x x x x x x √
9. UNDER FRAME
9.1. Visually examine the centre pivot mounting bolts and attend as x √ √ √ √ √ √
required.
9.2. Visually inspect the centre pivot and do needful. x √ √ √ √ √ √
9.3. Visually inspect all the welding locations. x √ √ √ √ √ √
9.4. Examine the rubber stopper/stop screw of axle gear box x √ √ √ √ √ √
9.5. Inspect the axle gear box safety straps/ loops for x √ √ √ √ √ √
damage/breakage/ missing.
9.6. Inspect the brake system hanger brackets for damages. x √ √ √ √ √ √
9.7. Visually check the suspension bracket x √ √ √ √ √ √

Maintenance Schedule manual for rbmv feburary 2019 Page 8 o13

 SR. ITEM SCH.I SCH.II SCH.III SCH.IV SCH.V SCH.VI SCH.VII
NO. Daily 50 100 200 1000 2000 6000
HRS. HRS. HRS. HRS. HRS. HRS.
9.8. Visually examine the equalizing stay rods and pins x √ √ √ √ √ √
9.9. Examine the vertical shock absorbers for damages x √ √ √ √ √ √
9.10. Check the brake-rigging arrangement for any x √ √ √ √ √ √
defects/deficiencies
9.11. Visually inspect the brake hangers, brake gear pins and x √ √ √ √ √ √
cotters/split pins. Replace, if necessary.
9.12. Check CBC coupling for any damage x √ √ √ √ √ √
9.13. Visually inspect the axle box covers. x √ √ √ √ √ √
9.14. Visually examine the cardon shaft safety guard . x √ √ √ √ √ √
9.15. Examine the buffer mounting bolts and attend if necessary. x √ √ √ √ √ √
9.16. Check and attend brake block adjuster on need basis x x √ √ √ √ √
9.17. Perform intensive cleaning of the machine x x x x √ √ √
9.18. Inspect the wheel tread for shattered rim, spread rim, shelled x x x x √ √ √
tread, thermal cracks, heat checks according to the ‘procedure
for inspection of wheels of ‘on’ track machines’ issued by
RDSO.
9.19. Examine for corrosion of sole bar and other under frame x x x x x √ √
members with torch light or inspection lamp.
9.20. Inspect buffer plunger false plate for wear profile and stroke x x x x x √ √
9.21. Examine the drain holes in trough floor for accumulation of x x x x x √ √
water due to clogging, if noticed. Inspect affected area for
corrosion
9.22. Through repair and maintenance of bogie & center buffer x x x x x x √
coupler
9.23. Repair and maintenance of under frame, bogie frame, primary x x x x x x √
suspension, secondary suspension, brake rigging, draw gear,
buffing gear and running gear.
10 General
10.1. Check for any unusual sound from crane, gear boxes, engine & √ x x x x x x
hydraulic pumps.
10.2. Check safety items as per Annexure - I. √ x x x x x x
10.3. Check all the functions of machine before block working. √ x x x x x x
10.4. Strengthen the machine frame, where cracks have developed x x x x √ √ √
on condition basis
Maintenance Schedule manual for rbmv feburary 2019 Page 9 o13
 SR. ITEM SCH.I SCH.II SCH.III SCH.IV SCH.V SCH.VI SCH.VII
NO. Daily 50 100 200 1000 2000 6000
HRS. HRS. HRS. HRS. HRS. HRS.
10.5. Visual and Physical inspection of wheel & axles shall be x x x x √ √ √
done at a frequency of once in a year or after every 1000
engine running hours whichever is earlier.
10.6. Ultrasonic testing of axles of machine shall be done between x x x x x √ √
40,000 to 45,000 kms of running or three years, whichever is
earlier.
10.7. Check the function of all assemblies after IOH. x x x x x √ √
10.8. Calibrate the machine on track for all functions x x x x x √ √
10.9. Replace the missing and defective hand tools. x x x x x √ √
10.10. Check the function of all assemblies x x x x x x √
10.11. Check the expiry of first Aid box. x x x x x √ √
10.12. Check the expiry of fire extinguisher/ may be done on regular x x x x x √ √
basis.
10.13. Check expiry of detonators and replace if required x x x x x √ √
10.14. Complete machine may be painted as per approved paint x x x x x x √
scheme
Note : All movable parts other than not mentioned in this schedule to be lubricated with grease/ oil.

Note-During CPOH, Machine Supervisor and CPOH Inspecting Authority jointly inspect the Machine. Any part of Machine is to
be repaired or replaced; this decision is taken by CPOH Inspecting authority.

Maintenance Schedule manual for rbmv feburary 2019 Page 10 o13

 Annexure - I

List of Safety Equipments

S.No. Description Quantity

1. Detonators in a tin case 1 box

2. H.S. flag red 2 nos.
3. H.S. flag green 1 nos.
4. H.S. Tri Colour lamps/LED lamps 2 nos.
5. Chain & Padlock 1 set
6. Point Clamp with Padlock 2 nos.
7. 10 t jack with terfor 2no.
8. Crow bars 2nos.
9. Wooden blocks off sizes 8 nos.
10. Rail thermometer (dial type) 1 no.
11. Banner flag 2 nos.
12. Walki talki 1 nos.
13. First Aid Box 1 no
14. Skids 4 nos.
15. Working time table of section where machine 1 copy
working
16. G&SR book with up to date amendment slips 1 copy
17. 4 cell flasher light/ LED torch,6watt 1 no.
18. LED Petromax 1 no.
19. Safety helmets Each Machine staff
20. Protective clothing, safety shoes and safety gloves Each Machine staff
21. Track Machine Manual 1 no.
22. Accident Manual 1 no.
23. Fire extinguisher 1 no.(in each cabin)
24. Hooter (Manual/ Remote) 2 nos.
25. Hydraulic Hand Pump 1 no.
26. Emergency pneumatic/Hydraulic hose off sizes 1 no.

Maintenance Schedule manual for rbmv feburary 2019 Page 11 o13

 Annexure – II
IMPORTANT

1) Cummins 15W40 lube oil to be used in engine.

2) Engine oil pressure should be minimum 1.5 kg/sq.cm at idle & 2.5 kg/sq.cm on
load at rated RPM after two hours working
3) Gear oil for all gear boxes will be EP- 90.
4) Grease for all lubricating parts will be AP-3 (Castrol)or equivalent.
5) Air brake pressure should be Min. 4 bar at lock position
6) Adjust the brake shoe clearance between 3 to 5 mm.
7) Brake shoes will be changed when minimum thickness at any point will
became 13 mm or less
8) RPM of engine radiator fan should not be less than 1600 for proper cooling
9) The length of the hoses between clamps or adopter should be 4% more than
required to provide allowance for shortening of hose under pressure.
10) Radiator may be replaced if it is blocked more than 20% during service or
badly leaking and not economical to repair.
11) Tension of V-belt will be checked at center of belt and it should not be more
than 15mm
12) Hydraulic oil should be sent for physical and chemical test after every 1000hrs

Maintenance Schedule manual for rbmv feburary 2019 Page 12 o13

 ACKNOWLEDGEMENT

Following officers and staff have made their valuable contributions in finalization of the
Maintenance Schedule manual of Rail Borne Maintenance Vehicle with under frame
Railway
1. S/SRI

RDSO

1. S/SRI Muslim Ahmad ARE/TM

2. ‘’ ‘’ A.N.Srivastava SSRE/TM

3. ‘’ ‘’ A.K.Srivastava SSE/TM

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