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Midea Gear Drive Centrifugal Chiller

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0% found this document useful (0 votes)
86 views56 pages

Midea Gear Drive Centrifugal Chiller

Uploaded by

Tien Dat Dinh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Midea H&E Series Centrifugal Chiller introduction

--High-efficiency FallIng Film Water Cooled Centrifugal Chiller

Benny
Sales engineer
① Product introduce

C ontents ② Competitor analysis

③ Reference projects
Product Introduction

Standard Feature
3rd generation comp. Full falling film evap.
 Capacity Range : 500~3000RT, 6000RT
 H series cop: 6.12~6.32
E Series COP: 6.31~6.72
E+ Series COP: 6.75~7.11
 IPLV: 6.311~11.6
 Big capacity range for all kind of condition.
 High efficiency compressor, isentropic efficiency industry
leading Pre-rotation Guide Vane Advanced system control
Technology and user friendly
 Fall falling film evaporator, high heat transfer efficiency
 Two-stage compression with gas supplementation and
enthalpy
Product Introduction
• leaving evaporator water temp range: 5℃~15℃
• Water flow rate acceptable variable flow range:±20%

• Power supply:50Hz is standard ,60Hz is optional(600RT-1300RT)


• For model from 600rt to 1300RT, both low and high voltage are available
• For model from 1400RT to 3000RT, only high voltage as power is available.
• Water inlet/outlet connection: Flange type is standard ,Victaulic type connection is
optional

• Application:Partial heat recovery (40℃~50℃)、Bigger chilled water delta T up to


maximum 10℃,Ice /water storage(-5℃), Variable primary flow system(VPF).

• Witness performance testing:factory can arrange for customers to observe the testing
• Modbus-RTU(RS485)is the standard communication protocol,BACnet is the
optional
Product Introduction
• High pressure water box pressure:standard water box can sustain 1.0Mpa,
1.6 Mpa or 2.0 Mpa is optional
• Chiller vibration isolator :spring isolator or rubber pad (Neoprene material)
is optional accessories

• Water Passes: the standard chiller is 2 passes,1 pass or 3 passes are optional
• VFD(Variable-frequency Drive):the whole series can be equipped with
VFD for best COP in partial load

• Sectional transportation: the chiller can be transported in sections and


assembled on site under Midea engineer’s instruction
• Marine water box is an another option for the water connection side which
provides easy access to the tube for inspection, clearing, and removal
Product Introduction
C C W E X X X H/E 10
Centrifugal
chiller

Cooling Omit for 380V


only 6:6KV
10:10KV

Water H:high efficiency type


cooled Design series number E:super high efficiency type

Nominal cooling capacity (RT)


Product Introduction

Dual stages compresso


1 Reliable / energy sav
Shell& tube condenser
Sub cooling ,high
efficiency
5 4 Full falling film
evaporator

High efficiency

Control system 3
Orifice + electrical ball valve
Intelligent/ Reliable
Accurate flow
control
Product Introduction
High level oil tank
Adjustable guide Spray tube
vane

Motor (stator)

Rotor

Impeller High speed gear Drive gear


Product Introduction

Electric
compressor control
cabinet

Cooling Lubrication Refrigerant


system system system
Product Introduction

Chiller Starter
Product Advantage

Silence and
High Efficiency Reliable Quality Environmentally Intelligent Control Wide Application
Friendly
1、High efficiency

COP

● High efficiency compressor, isentropic efficiency as


7.11
7.2
7.06
high as 88.2%
7.0
6.82
● Pre-rotation Guide Vane Technology
6.8
13%
, increasing part load efficiency 10~20%
6.6
● Dual-stage compression Technology
6.4

6.2 First class , increasing efficiency 6%

6.0 ● Full Falling film Evaporating, reduces the

Industry International AHRI refrigerant charge 40%


Condition Condition Condition
1、High efficiency
High Efficieny Compressor

 Pre-rotation Guide Vane Technology 88.2%


 High Efficiency 3D Flow Impeller 83%
 Explore the Frontier of Aerodynamic
75%
 overhung volute thus compacting the structure
70%

Scroll Screw Other Midea 3rd


centrifugal
generation
Compressor isentropic efficiency comp.
industry leading!!
1、High efficiency
High Efficeny Compressor Pre-rotation Guide Vane Technology
Bivariate control
Refrigerant Refrigerant flow
flow
10
Dynamic state

Surge
area
COP (kW/kW)
static state
5

Surge
area
AHRI (550/590工况)
evaporating temp。 0
0 25 50 75 100
Capacity (%)

 Improve the pard load energy efficiency 10~20%


Full falling
film  Flow rate and temperature bivariate control
Industry Midea
 Widen the running range of chiller 10~100%
1、High efficiency
High Efficeny Compressor
The newly designed 3D flow impeller

 Independently developed pneumatic


design software
Three-element flow efficient closed
impeller
 Aerospace special aluminum alloy
material
High-precision five-axis machining
center
Impeller velocity vector field CFD Analyze flow field
diagram optimization
1、High efficiency
Full Falling Film Evaporator

40%

Flooded type Falling film type Midea Full falling film type
● Reduce refrigerant charge more than 40%

● Full falling film evaporation, a substantial increase in heat transfer efficiency

● Patented refrigerant dispenser technology.


Evaporator comparison

Item Full falling film Partial Falling film Flooded DX


Tubes dip into
Heat exchange tubes Heat exchange tubes are
liquid refrigerant, Low heat
are surrounded by surrounded by partial
high heat exchange
liquid film,higher liquid film,higher
exchange efficiency,
efficiency,more tubes,efficiency,more tubes,
Structure efficiency, low cost, less
the least amount of the Less amount of
more refrigerant refrigerant charge,
refrigerant charging, refrigerant charging,
charge, hard to 20% dry tube
shell is smaller shell is small
oil return.
Refrigerant
charge ≈ 60% of flooded ≈ 75% of flooded Benchmark ≈ 40% of flooded

∆T(Ts-Te) 0.5 -1 ℃ 0.5 - 1 ℃ 1.6 - 2 ℃ 5-7℃

Scale inside the


Scale inside the Scale inside the coppers,
coppers,easy
Maintenance coppers,easy to easy to maintain and Difficult
to maintain and
maintain and clean clean
clean
Key parts—Heat exchange Tubes
 High efficiency copper tubes
Adopting inside thread and outside finned design
Increasing the heat exchange area and efficiency

High efficiency Evaporating tube High efficiency condenser tube


1、High efficiency
New type of condenser

Before
Gas refrigerant
Built-in oil
separator

Sub cooling After


 Gas plate eliminator, reduce the impact on the pipe
 The use of new efficient condenser
 High efficiency of the sub cooling makes the export
Liquid refrigerant undercooling more than 5 degrees
refrigerant
 Under standard conditions, the condenser outlet
temperature can be as low as 31 ℃
 Built-in oil separator can save more space!
1、High efficiency
Dual-stage compression Technology
● Increases energy efficiency by 6% when compared to

single stage compressor ;

● Unique three-stage separation economizer simplifies

system ;

● Start, stop and standby states keep off, can reduce the

starting current ;

● The dual-stage impeller has an equal ratio compression

design, which helps reduce rotation speed and enhance

reliability.
1、High efficiency
3rd Party Test Results

2013-03-16

TEST VERIFICATION OF CONFORMITY

THIS REPORT IS RENDERED TO CQ MIDEA GENERAL REFRIGERATION EQUIPMENT CO.LTD 1900RT Twin Stage
AND PERTAINS TO THE ENERGY EFFICIENCY TESTING FOR THEIR WATERCOOLED
CENTRIFUGALCHILLER.
2. IPLV Calculation
Applicant Name & address:CQ Midea General Refrigeration Equipment Co.,Ltd IPLV=0.01A+0.42B+0.45C+0.12D
Midea Industrial City,Qiangwei Road 15#,Industrial Park Nan an, A=COP at 100% load
Chongqing China B=COP at 75% load
Manufacturer: CQ Midea General Refrigeration Equipment Co.,Ltd C=COP at 50% load
D=COP at 25% load
Listed Brand: Midea
IPLV=0.834 kW/Ton
3. Conclusion for Performance Testing
ITEM RATED MEASURED RATING RATIO RESUIT OF TEST
COOLING CAPACITY, TONS 190 1941.0 102.2 P
COOLER WATER PRESSURE DROP, FT 0
25.4 26.8 %
105.4% P
CONDFNSFR WATFR PRFSSURF DROP, 3
27.1 1
27.7 102.5% P
FT 0 77.1
COP, WW 190 Test Results:
IPLV
0
190 11. AHRI Working Condition COP 7.1,IPLV
0 6 11.6
P-Passed F-Failed
1、High efficiency
Lower Operating Cost

Utility Cost Save 40% Operating Cost


Higher efficiency chillers
Chiller plant optimization
HVAC System control
M
40%
Maintenance Cost
Add oil, refrigerant (40% less) M
Parts (sell at cost)
Longer warranty period
Free remote monitoring

Utility Utility
1、High efficiency
Short payback time

Total cost
• Total cost = 1st cost + operating cost Std. chillers

• Operating cost depends on efficiency &


High efficiency
operating hours

• High efficiency results in low operating cost


Super high efficiency
• Payback year is when two lines cross

0 1 2 3 4
Running years
2、Stable and Reliable
Patented gear drive technology

High strength gear high speed bearing

 High strength gear with carburizing and quenching


grinding teeth, with special modification, good
meshing performance and uniform load distribution.
Patent no. : ZL 200920052853.4
 Specially designed high-speed bearing with high
bearing capacity
 Rotating integration ensures the concentricity of each
bearing and reduces vibration
2、Stable and Reliable
Reliable lubricating oil system

Top Oil tank

 The oil pump is built in, the power of


the oil pump and the power of the
compressor are separate, the
lubrication is more reliable.
 Set top oil tank to ensure lube supply in
case of power failure.
Electric Oil Oil filter Oil cooler
heater pump  Electric heater and oil cooler ensure the
oil temperature is in the best range.
2、Stable and Reliable
Reliable lubricating oil system
Gather the best of all brands

A Integral external

Tank external, management system is very complex, late


maintenance rate is high

B Integral built-in

A The lubrication system is completely built into the


compressor, which is difficult to maintain
2、Stable and Reliable
Accurate cooling regulation Improve full load efficiency
Fixed orifice plate + adjustable electric
valve double throttle

 Orifice plate throttling ensures maximum full


load efficiency

 Adjustable EXV improves partial load


efficiency

 Precise control of optimum liquid level

Other throttling mode Fixed orifice throttling


Linear float valve
The structure is simple, some
Part load efficiency is higher,
load is stable and reliable, but
but easy to cause mechanical
the efficiency of some load is
damage, maintenance must be
low
regular maintenance
2、Stable and Reliable
Low speed, low vibration

 Two-stage compression, the


maximum speed is not more
than 7500r/min, about 40%
lower than single-stage
compression;

“Coin Test”  Chiller amplitude ≤0.03mm;


 The chiller runs more
smoothly.
2、Stable and Reliable
More than 50 years of technical accumulation

 In 1964, it successfully developed the first centrifuge and won the national science
and technology award.
 More than 50 years ago, the ge centrifuge produced by midea was still operating in
Beijing yanshan petrochemical plant, and the upgrade project was still a beauty
pageant product.
2、Stable and Reliable
Internationally renowned supplier

Part name Pictures Supplier Major client

Star delta starting


YK、CA、TR、MQ
cabinet
Microcomputer
、 YK、CA、TR、MQ
control unit

Motor CA、MQ、TR

Temperature and
YK、CA、TR、MQ
pressure sensors

oil cooler YK、CA、TR、MQ

Efficient tube YK、CA、MQ


3、Quiet and Environmentally Friendly

● Two stage compression, lower speed ;

● Double - layer structure of gear box, reduce external

noise;

● Impeller and channel optimization match, reduce

airflow noise;
78dB(A)
● Gear optimization design, reduce meshing noise;

● The condenser is designed with equalizing plate to

reduce the noise of airflow。


3、Quiet and Environmentally Friendly
Low noise

dB(A)

100

90 85-95

80-90

78-85
80

70

Normal screw Normal centrifugal Midea 3rd generation


chiller chiller centrifugal chiller
3、Quiet and Environmentally Friendly
Green environmental protection

The full range of R134a refrigerant, the ozone layer without damage,
Environmental
protection non-toxic, is recognized as environmentally friendly refrigerant
refrigerant

Using the whole film technology, less refrigerant than the


industry, greenhouse effect 40% less than similar products,

Help build green building, LEED and other


building certification
4、Intelligent Control
Intelligent control
Pro-active Control: Predict trend, prevent temperature fluctuation

Expand operating map.

Protect the chiller from frequently shut-down.

ODU Operation Range


Condensing Hi. Temp. limit

Compressor current limit


Condensing temp
Extended

Cooling Lo.
Temp limit
Operation Range

Advanced temperature control


Condensing Lo. Temp. limit
Evaporator suction temperature
4、Intelligent Control
Human Machine Interface

10.4-in color touch screen.


Microcontroller,Modbus
communication,and Bacnet is optional.
Operating parameters (temperature,
pressure, etc.) are displayed in real time.
Master and slave control system.
Human-computer interface friendly.
Power off memory function and timing
switch function.
4、Intelligent Control
Real Time Service – M Cloud

冷却塔 进水温度: ℃
出水温度: ℃

末端

送风温度: ℃

室内温度: ℃

环境温度: ℃

控制中心

主机机房
供水温度: ℃

回水温度: ℃

Customers can check equipment operating status, energy consumption, trouble shooting,
and receive alarm if any problem.
4、Intelligent Control

Midea CPC group control system can realize the Through the Internet network, to provide
automatic and stable operation of each customers with high-quality cloud services, by
equipment, and it also contains energy-saving the United States professional help remote
operation module, which can significantly diagnosis and analysis, alarm fault early
reduce the overall energy consumption of the warning, to ensure the safe and stable
central air-conditioning system. operation of equipment.
5、Wide range of applications

380V, 415V, 8℃ big


Fixed or inverter Only cool or
60Hz and temperature
Heat pump
3.3/6/10KV.. difference

Large fouling
Primarypump
Water / ice factor, water Heat recovery
variableflow
storage side pressure (up to 65 °C)
system
(3/-5.6 ° C) optional
(30%~130%)
① Product introduce

② Competitor analysis

③ Reference projects
VS Y brand

Content
Item
YK CYK Midea H/E
Refrigerant R134a R134a R134a
Capacity range 300RT-2300RT 900RT-3300RT 600RT-2200RT

Compressor open Open Semi-hermetic


Gear driving
Motor Gear drive, air cooling Gear drive, air cooling refrigerant jet cooling
Throttling Adjustable orifice Adjustable orifice Fixed orifice +EXV

Evaporator Partial falling film/flooded Flooded Full falling film

Pre-rotation IGV
Capacity Pre-rotation IGV +Double-deck tandem
control 15%-100% stepless control Blade lattice
10%-100% stepless control
VS Y brand

Content
Item
YK CYK Midea H/E
Closed submerged oil pump ,manual
Closed submerged oil pump oil return,automatic oil return
Oil system Mandatory oil return automatically (Patented)
High-level oil tank (gravity type) Mandatory oil return automatically
High-level oil tank (gravity type)
Color button + touch screen/singlechip,10.4 Color touch screen,10.4 inch
Control center
inch Self-protocol port Modbus protocol(RS485)

Higher after-sale expense on its open compressor,(clean and oil change );


Summary Open Motor, the machine need Special ventilation equipment,higher power
consumption. oil leakage in Coupling reducing it motor efficiency too.
VS Y brand
Open Semi-hermetic

Refrigerant flow Refrigerant flow

• The compressor has more moving parts,such as shaft seal,coupling,etc.


• Easy to leak,lower efficiency.
Open Motor • need Special ventilation equipment,cooling the motor through Air flowing,
more liable to failure.
• the motor is exposed in the air ,bigger noise.
• Simple structure, running more stably and reliably.
Semi-hermetic
• Without the risk of leaking, higher efficiency,closed structure,less noise.
Motor
• The motor works under clear condition ,longer life span
VS T brand

Content
Item
CVHE CVHF/CVHG CDHG Midea H/E
Refrigerant R123 R134a
Capacity range 120-1200 400-1400 1200-2800 600-2800RT
Compressor Semi-hermetic Semi-hermetic
Direct driving Gear driving
Motor
refrigerant jet cooling refrigerant jet cooling
Throttling Multistage fixed orifice Fixed orifice +EXV

Evaporator Partial falling film Full falling film

Pre-rotation IGV
Capacity Adjustable IGV Double-deck tandem Blade
control 10%-100% stepless control lattice
10%-100% stepless control
VS T brand

Content
Item
CVHF CVHF/CVHG CDHG Midea H/E
Closed submerged oil pump ,manual
Closed submerged oil pump oil return,automatic oil return
Oil system Non-Mandatory oil return automatically (Patented)
NO High-level oil tank (gravity type) Mandatory oil return automatically
High-level oil tank (gravity type)
Color touch screen/singlechip,8.0inch Color touch screen,10.4 inch
Control center
Modbus protocol(RS485) Modbus protocol(RS485)
• The R123 is negative pressure refrigerant ,non-condensable gas is produced in
the system,need a special purge device(an independent cleanness and vent
system)
Summary
• R134a: zero ODP ,non-flammable, environmentally friendly ,R123: poisonous,
flammable, security is poor
• Higher system price,more maintenance, bigger chiller size ,easy corrosion
① Product introduce

② Competitor analysis

③ Reference projects
Guangzhou Airport phase 2

Guangzhou Baiyun International Airport : 24 centrifugal chillers service for a


600,000 m2 construction area .The total capacity 35680RT

VFD Direct-drive type Super high efficiency type


550RT X 4 1000RT X 4
2000RT X 16
Beijing T3 international airport

Beijing T3

City: Beijing, China


HVAC: Centrifugal & WC Screw Chiller
Total Capacity: 10,000RT
47
Product Lineup—Centrifugal Chiller

Dalma Mall: the largest shopping mall in Abu Dhabi, U.A.E, 5 high efficiency full falling film centrifugal chillers, total
capacity 10,000RT

• Cooling capacity: 2000Tons X5 @ Zero Tolerance


• Evaporator water: 14.5 / 5.5 C
• Condenser water: 34.4 / 39.4 C

Chiller have been tested in factory as well as the


Super high efficiency type project site by professional third party.
2000RT X 5
Shopping Mall

Butovo Mall: 2 centrifugal chillers and 1


water-cooled screw chiller, total capacity
2,280RT

Hartono lifestyle Mall: 5 high efficiency


falling film centrifugal chillers, total capacity
5,000RT
Sport Stadiums

The 27th Southeast Asian Games Stadiums: Water-cooled screw chiller


(Heat recovery), total capacity 4,100RT
Hotel & Real Estate

Turkey Haran university 3 centrifugal


chillers total capacity 3,100 RT
One 900Ton chiller is VSD type

Ramada hotel: centrifugal chillers and


water-cooled screw chiller, total capacity
2,500RT
Government Project

Federal Security Service in Russia: 5 Russia Federation National Olympics


centrifugal chillers, total capacity sports training center: 2 air-cooled screw

4,280RT chiller, total capacity 500 kW


Hospitals

Rize Hospital in Turkey: Air–cooled screw


chiller, total capacity 1,400 kW

Shorsh Hospital in Iraq: Air–cooled screw


chiller, total capacity 2,400 kW
Office

Midea HQ Building: Centrifugal chillers and


water-cooled screw chiller, total capacity
3,700RT
Reference projects

Guangzhou Baiyun International Airport T2 Terminal ,China


HVAC: 20 Super high efficiency centrifugal chiller + 4 inverter direct centrifugal
Total Capacity: 35,680RT
Thank you

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