User Manual

INDEX Safety warnings

Safety warnings ............................................................................................1
Important:
1. Introduction............................................................................................2
 Keep this manual with the machine throughout its entire service
1.1 Foreword ....................................................................................2
life.
1.2 Packaging ..................................................................................2
 Carefully read this manual before carrying out any operation on
1.3 Transport ....................................................................................2
the machine.
1.4 Storage .......................................................................................2
 This machine is designed for PROFESSIONAL USE only. Only
1.5 Inspection ..................................................................................2
use the machine for the purpose for which it is intended.
2. Installation (see Fig.1) ........................................................................3
Improper use of the machine absolves the manufacturer from
2.1 Electrical connection...............................................................4
all liability.
2.2 Condensate drain connection...............................................5
This manual has been compiled to help the final user perform those
3. Start-up and operation .......................................................................5
operations which do not require removal of the panels.
3.1 Digital display (for model RD-130~RD640)......................5
All other operations which involve the removal of covers from
3.2 Preliminary checks ...................................................................5
instruments or electrical circuit-breakers using special tools must
3.3 Starting the dryer ......................................................................5
only be carried out by trained personnel due to the danger of rotating
3.4 Stopping the dryer ...................................................................6
parts or live components.
3.5 Operation ...................................................................................6
Each machine is equipped with an electric disconnect device which
4. Maintenance ..........................................................................................6
allows the operator to work on the machine in absolute safety. This
4.1 Preventive maintenance..........................................................7
device must always be used to disconnect the mains supply to avoid
4.2 Disassembling the unit ...........................................................7
any risk of danger during maintenance work (electric shocks,
4.3 Refrigerant leaks in the refrigeration circuit .......................8
scalding, automatic start-up, moving parts and remote control).
4.4 Refrigerant charging ................................................................8
Before servicing the dryer, you should always make sure the
5. Calibration (see Fig.2) ........................................................................8
compressed air circuit is depressurized.
6. Spare parts list......................................................................................8
The key provided to remove the panels must be kept by the head of
7. Trouble shooting ..................................................................................9
maintenance. When requesting technical assistance or ordering
Fig.1 Installation.........................................................................................10
spare parts, always quote the model and serial number on the
Fig.2 Calibration......................................................................................... 11
identification plate mounted externally on the unit.

Page 1 of 11
 User Manual
IMPORTANT: this manual is subject to modification. For the most
1.3 Transport
comprehensive and up-to-date information, the user is therefore
required to consult the manual supplied with the machine.  Keep the unit in an upright position and do not leave it outdoors.
 Only move this machine using a forklift truck with a fork which is
All figures to which the see Fig. references in this text can be able to handle the weight to be lifted.
found at the end of this manual.  Care should be taken to avoid damaging internal components
through poor handling during movement, installation or use.
1. Introduction  Unpack the machine as close as possible to the installation
site.
1.1 Foreword  Make sure the ambient temperature never exceeds 50℃.
 The manufacturer assumes no liability for damages which may
The dryers are designed to guarantee high quality compressed air be caused by decayed or modified packaging.
and minimum maintenance.
Please carefully read this manual to obtain maximum performance
from your dryer and ensure its correct installation and start-up in 1.4 Storage
compliance with manufacturer instructions. If stored the packaged units must be kept inside, protected from
humidity, direct sunlight and rain, and at a temperature not
1.2 Packaging exceeding 50℃.
Moreover, although stacking is permitted, the maximum weight
The dryer is packaged with a strong cardboard box strapped to a must not be more than the value shown on the packaging.
wooden pallet.
Instruction symbols (UNI ISO 780) for the movement, transport and
stocking of the product are printed on the two sides of the packing. 1.5 Inspection
ON receipt of the machine, make sure it has incurred no damage
during transit.
If any damage is detected promptly contact the haulage company.
THIS WAY UP FRAGILE:HANDLE USE NO HOOKS
WITH CARE

Kg max

KEEP DRY DO NOT ROLL STACKING

LIMITATION
Page 2 of 11
 User Manual
air inlet.
2. Installation (see Fig.1) h) If the system is prone to instantaneous pressure surges which
exceed the dryer rated capacity, mount a suitably sized receiver
a) Dryer should be installed indoors; where this is not possible it
near the overpressure source.
must however be installed in a clean dry area, with a
For more precise information, contact the manufacturer or
temperature between 5-50℃, and sheltered from the effects of
distributor.
direct weather (including direct sunlight).
i) It is necessary to install a pre-filter (max.3 micron) on the dryer
intake to prevent rust, scale or other pollutants from entering the
b) The compressed air inlet temperature must never exceed 60℃.
system and clogging the condensate drain and heat
For different temperatures to those indicated above, please
exchangers, thereby causing severe pressure drops. This filter
consult the manufacturer.
must be close to the dryer inlet.
RD-130~RD-640: The working pressure on the air side must
j) Always install a bypass line with shut-off valves (supplied as
not exceed 15 barg.
option) to permit maintenance or calibration without interrupting
The dryer must not be subject to fatigue stress caused by
the compressed air flow to the user.
repeated fluctuations in the incoming air temperature.
k) The dryer pneumatic circuit must be protected by one or more
c) To prevent dust from entering the dryer, you should install the
safety valves to prevent the design pressure (16 BARG) from
dryer at least 15cm from the ground in dusty environment.
being exceeded at all times.
d) Allow for a 1.5-meter gap around the unit to facilitate
l) These valves must be fitted in such a way that there is no risk of
maintenance and ensure unimpeded air discharge from the
any expelled fluid coming into contact with operators.
condenser.
m) Correctly connect the dryer to the air inlet and outlet
For models RD-130~RD-640 only: Leave a space of at least
connections.
2M above air-cooled machines.
If the compressed air circuits are subject to vibration, use hoses
e) For most compressed air applications we recommend the
to connect the dryer to compensate for this. If the circuits are
following installation plan (see Fig.1). This layout ensures
subject to pulsations, eliminate them by connecting the dryer to
optimum compressor, filter and dryer performance and also
an air chamber to equalize the pressure.
guarantees excellent air quality whilst minimizing operating
n) Do not connect condensate drains common to other
costs.
pressurized drain lines in a closed circuit. Make sure the outflow
f) Do not obstruct the dryer air grilles.
from the condensate drains is unimpeded.
g) Avoid recirculation of hot condenser air back into the condenser
Connect the condensate piping in such a way to ensure that

Page 3 of 11
 User Manual
sound levels are kept to a minimum during drainage.
2.1 Electrical connection
Ensure that all condensate is disposed in a responsible manner,
in accordance with local norms concerning environmental Model Standard
protection. RD-130~RD-170 220V (±10%) 1~50HZ
o) The ambient air around the dryer and compressor must not RD-220~RD-640 415V (±10%) 3N~50HZ
contain solid or gaseous contaminants. All compressed and
For models RD-130~RD-170:
condensed gases can generate acids or chemical products
a) The dryer is supplied complete with power cable with sheathed
which may damage the compressor components inside the
wire ends.
dryer.
b) Substitution of power cable
Take particular care with sulphur, ammonia, chlorine and
Check that the dryer is completely isolated electrically and that
installations in marine environments. For further advice or
the dryer’s main switch is in the OFF position.
assistance please consult the manufacturer.
Disconnect the power cable from the terminal block in the
p) If the dryer is installed in seismic zone, suitable protection
following order: live and neutral (L, N) and then the Earth
against seismic stress should be fitted.
connection.
q) In setting where there is an average or high risk of fire, provide
Remove the cable grommet and extract the power cable.
an adequate firefighting system or fit CE safety valve on the
Insert the new cable from the rear of the dryer and into the
dryer refrigeration circuit positioned directly (without any
electrical panel as indicated in the drawing. Connect the Earth
shut-off valve) on the low pressure side, set to a pressure of 19
cable and the live and neutral cables (L, N) and insert the cable
barg, with a discharge capacity of at least 0.2 kg/sec. This
grommet.
operation must be carried out by a trained and certified
For models RD-130~RD-640:
technician.
Use a minimum 2.5MM2 (RD-130~RD-170), 4 MM2
The valve must be positioned in such a way that it does not
(RD-220~RD-440), 6 MM2 (RD-640) cable with double sheath, fed
discharge in the operator’s direction.
from junction box.

Install a residual current circuit breaker IΔn=0.3A upstream of the

plant, and a TT-type power supply system with earthed electric
control panel terminal.

Page 4 of 11
 User Manual
work，it can display 4-line temperature parameters，press SET can
2.2 Condensate drain connection
display in cycle.
The dryer is supplied with the timed drain. Refer to Chapter 8 of
3.2 Preliminary checks
drain installation.
Before starting up the dryer, make sure that:
3. Start-up and operation a) The air inlet valves are closed and there is no air flow through
the dryer.
3.1 Digital display (for model RD-130~RD640) b) The mains power supply is commensurate with the dryer
voltage.
3.1.1 Introduction c) The dryer is installed in compliance with the installation
These dryers are equipped with a digital display on the front of the instructions given in Chapter 2.
machine. The front panel (synoptic panel) is covered with a
transparent polycarbonate film which illustrates the refrigeration 3.3 Starting the dryer
circuit and relative functions (screen printed). The electronic control a) Use the ‘START’ button to start the dryer.
is located at the top of this panel. b) Always start up the dryer before activating the air compressor.
Synoptic panel c) Set the main disconnect switch (QS) to ON so that the green line
lamp illuminates.
d) Wait about 5 minutes before activating the air compressor.
e) Slowly open the air inlet valve to pressurize the dryer.
f) Open the outlet valve. The dryer is now operating (drying).
g) Always leave the dryer running while the air compressor is
operating.

h) For models RD-130~RD-640 only: After stopping the dryer,

wait at least 20 minutes before starting it again.

i) For models RD-220~RD-640 only: each unit is fitted with a

3.1.2 Operation of control card: three-phase scroll compressor, it is highly important to check
Power on，turn on QA1，press ON，and the control card starts to the direction of rotation of the compressors. If supplied with the

Page 5 of 11
 User Manual
wrong phase frequency they will turn in the opposite direction. In
this case they are very noisy and risk getting damaged. SWAP
OVER THE PHASES IMMEDIATELY. 4. Maintenance
Check that the (HP) gauge pressure on the front of the panel
decreases. The user is responsible for recording all maintenance in a machine
log, which is to be accessible to maintenance personnel.
This log is to contain at least the following information:
a) Details of all repairs and maintenance;
3.4 Stopping the dryer b) The quantity and type of refrigerant loaded or discharged on
a) Use the ‘STOP’ button to stop the dryer. each occasion;
b) Stop the dryer 2 minutes after shutting down the air compressor c) The results of any analysis of recycled refrigerant;
or interrupting the air flow to the dryer. d) The origin of any recycled refrigerant;
e) The results of routine inspections; and
Compressed air must never enter the dryer when the dryer is f) Significant periods during which the machine is not used.
switched off or when it is in an alarm situation which stops the Before accessing live electrical parts, disconnect the power supply
refrigeration compressor. to the dryer using disconnect switch QS or disconnect the cable
connections.

3.5 Operation SAFETY DEVICES

Do not exceed the machine’s design limits, bypass excess air flow High temperature thermostat: installed on models RD-130~RD-640
and check the unit model and/or installation. High pressure switch: installed on models RD-130~RD-640
For maximum performance from your dryer, follow the maintenance Low pressure switch: installed on models RD-130~RD-640
schedule descried in Chapter 4.
The sound pressure level recorded for these dryers (at 1 meter from COMPRESSOR TYPE
the machine in free field conditions) is less then 70dB (A). PISTON compressor on models RD-130~RD-170(single phase)
SCROLL compressor on models RD-220~RD-640 (three phase)

N.B.: Always use original spares supplied by the manufacturer.

Failure to do so renders the manufacturer not liable for incorrect unit

Page 6 of 11
 User Manual
operation.
4.2 Disassembling the unit
4.1 Preventive maintenance

RECYCLING DISASSEMBLY
For optimum performance from your dryer follow the periodic
maintenance schedule described below. Frame and panels Steel / epoxy resin polyester
Heat exchanger (cooler) Copper/ aluminum / carbon
IRREGUARLY CONDESATE DRAIN steel
Based on the degree of dirtiness of the Pipes / collectors Copper / aluminum / carbon
condenser water, the screen should be steel
cleaned. Drainage system Brass / PC
COMPRESSOR Heat exchanger insulation EPS (polystyrene sintered)
MONTHLY Make sure the compressor head temperature Pipe insulation Gum synthetic
is between 15℃ and 120℃ when running. If Compressor Steel / copper / aluminum / oil
this is not the case consult Chapter 7. Condenser Steel / copper/ aluminum
CONDENSER Refrigerant R407C / R134A
Remove any dust from the condenser fins. Valve Brass
EVERY 4 MONTHS COMPRESSOR Electrical cable Copper/ PVC
Make sure compressor power consumption
complies with data plate specifications. The machine has been designed and constructed to guarantee
continuous operation. The long service life of some components
such as the fan and compressor depends on good maintenance.

The unit must only be disassembled by a refrigerant specialist.

Refrigerant liquid and lubricating oil inside the refrigeration circuit

must be recovered in compliance with current norms in the country
where the machine is installed.

Page 7 of 11
 User Manual
R134a is now being used as a replacement for R-12 CFC refrigerant
in the area of centrifugal, rotary screw, scroll and reciprocating
4.3 Refrigerant leaks in the refrigeration circuit
compressors. It is safe for normal handling as it is non-toxic,
The unit is delivered in perfect working order, already charged as non-flammable and non-corrosive.
specified.

Refrigerant leaks may be identified by tripping of the compressor 5. Calibration (see Fig.2)
overload protector (SK) or safety thermostat (ST).
The dryer is supplied factory set with values shown in Fig. 5 and
IF A LEAK IS DETECTED IN THE REFRIGERANT CIRCUIT, PLEASE therefore requires no further calibration.
SEEK TECHNICAL ASSISTANCE.

6. Spare parts list

4.4 Refrigerant charging
Please consult the distributor for the list of principal spare parts.
THIS OPERATION MUST ONLY BE PERFORMED BY A
When ordering spare parts, please always quote the quantity, part
REFRIGERANT SPECTALIST.
number and machine serial number.

WHEN REPAIRING THE REFRIGERATION CIRCUIT, COLLECT ALL

THE REFRIGERANT IN A CONTAINER AND DISPOSE OF IT IN AN
APPROPRIATE MANNER.

Characteristics of refrigerant R407C

In normal temperature and pressure conditions the above refrigerant
is a colorless, class A1 gas with TVL value of 1000ppm (ASHRAE
classification).
If a refrigerant leak occurs, thoroughly air the room before
commencing work.

Characteristics of refrigerant R134a

Page 8 of 11
 User Manual

7. Trouble shooting

The following diagram lists the various problems which may occur during the dryer’s service life.
In the case of serious difficulties, please contact a refrigerant specialist.
NOTE: Always bypass the dryer when it is out of service.

Page 9 of 11
 User Manual

Fig.1 Installation

Page 10 of 11
 User Manual

Fig.2 Calibration

SETTING
MODEL COMPONENT NOTES
R407C R134
RD-6~RD-44 2.0BAR

RD-65~RD-110 calibr

RD-130~RD-440
Hot gas valve 4.8BAR calibr

RD-550~RD-640

calibr
START:18BAR START:11BAR
RD-65~RD-640 Fan pressure switch(PV) DIFF:4BAR DIFF:3BAR
STOP:14BAR STOP:8BAR
STOP:28BAR STOP:18BAR rest
RD-65~RD-640 High pressure switch(HP)
START:21BAR START:12BAR
START:4.0BAR
RD-130~RD-640 Low pressure switch(LP) DIFF:1.5BAR
(STOP:2.5BAR)

STOP:120±6℃ rest
RD-6~RD-640 High temperature protection
START:100℃

Page 11 of 11