ABC PVT. LTD.

STATISTICAL PROCESS CONTROL STUDY

PART NAME: SUPPORT PIN INSTRUMENT: DVC L.COUNT: 0.01
PART NO.: 123456 SPECIFIC: DIMETER:- 8.5+.2 MACHINE: DRILLING
SAMPLE SIZE: 50NOS. OPERATION: DRILLING NO.OF DECIMALS: Date 15.09.2019
DATA COLLECTION: - ALL DIMENSIONS ARE IN INCHES / MM MM
SNO. 1 2 3 4 5 6 7 8 9 10 SAMPLE D2 A2 D4
1 8.63 8.58 8.60 8.60 8.60 8.60 8.60 8.61 8.58 8.60 U.S.L. 8.70 1 1.123 2.560 3.270
2 8.64 8.59 8.61 8.63 8.61 8.61 8.61 8.63 8.59 8.61 2 1.128 1.880 3.270
3 8.62 8.60 8.60 8.63 8.60 8.60 8.60 8.63 8.60 8.60 3 1.693 1.020 2.570
4 8.64 8.58 8.61 8.64 8.61 8.61 8.61 8.62 8.58 8.61 L.S.L 8.50 4 2.059 0.730 2.230
5 8.63 8.59 8.63 8.63 8.63 8.63 8.63 8.63 8.59 8.63 5 2.326 0.590 2.110
11.99
FOR HISTOGRAM
XLARGE 8.64 8.6 8.63 8.64 8.63 8.63 8.63 8.63 8.6 8.63 Xmax.= 8.6400
NO.OF NON CONFORMING PART = 0 NOS.
XSMALL 8.62 8.58 8.6 8.6 8.6 8.6 8.6 8.61 8.58 8.6 Xmin.= 8.5800
RANGE 0.02 0.02 0.03 0.04 0.03 0.03 0.03 0.02 0.02 0.03 2 = 0.02700 NO. OF PARTS ABOVE U.T.L. = 0 NOS.
AVG. 8.632 8.588 8.61 8.626 8.61 8.61 8.61 8.624 8.588 8.61 8 = 8.6108 NO. OF PARTS BELOW L.T.L. = 0 NOS.
Process Width ( P ) = 0.0601 Specification Width(S) = 0.2000 Index (K)={2 x (D-8) / S}= 0.1080 INTERVAL FREQ. CU. FREQ.
Design Centre ( D ) = 8.6000 Interval = 0.012100 Selecting no. of classes = 5 7.53 7.54 0 0
Starting Point = 7.5800 No. of readings= 50.0000 Shift Of '8' from 'D' = 0.010800 7.54 7.56 0 0
8 - CHART 7.56 7.57 0 0
HISTOGRAM 8.64
1
U.C.L. 8.62673 8.62673 8.62673 8.62673 8.62673 8.62673 8.62673 8.62673
8.63
8.62673 8.6267 7.57 7.58 0 0
0.9
L.C.L. 8.5949 8.5949 8.5949 8.5949 8.5949 8.5949 8.5949 8.5949
8.62 8.5949 8.5949 7.58 7.59 0 0
VALUE

8.61
0.8
U.C.L. 0.0570 0.0570 0.0570 0.0570 0.0570 0.0570 0.0570 0.0570
8.6
0.0570 0.0570 7.59 7.60 0 0
AV
0.7
L.C.L. 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 8.59 0.0000 0.0000 G.
U.C
7.60 7.62 0 0
8.58 .L.
0.6
X-BAR 8.6108 8.6108 8.6108 8.6108 8.6108 8.6108 8.6108 8.6108
8.57
8.6108 8.6108 L.C
.L.
7.62 7.63 0 0
0.5
R-BAR 0.0270 0.0270 0.0270 0.0270 0.0270 0.0270 0.0270 0.0270
8.56 0.0270 0.0270 7.63 7.64 0 0
1 2 3 4 5 6 7 8 9 10
0.4 SAMPLE 7.64 7.65 0 0
0.3 2 - CHART 7.65 7.66 0 0
0.06
0.2 0.05
MINIMUM DECIMAL VALUE M4 VALUE 7.66 7.68 0 0
0.1 0.04
1.0000 0 U.C.L.8 ={8+A2x2} 8.62673
VALUE

0 0.03
0.1000 1
RA
L.C.L.8 ={8-A2x2} 8.59487
7.5437
7.5316
7.5558
7.5437
7.5679
7.58 0.02
0.0100 2 NG
E U.C.L.2 ={2 x D4} 0.0569700000000018
7.5558 7.5921
7.5679 7.6042 U.
7.58 7.6163
7.5921
7.6042
7.6284 0.01 0.0010 3 C.L L.C.L.2 ={2 x D3} 0
QTY

7.6405 .
7.6163 7.6526
7.6284 7.6647
7.6405
7.6526 0 0.0001 4 Std.Dev."σ"= 0.01724
1 2 3 4 5 6 7 8 9 10
DIMENSION SAMPLE Pp=(S/6σ)= 1.93330
Ppk={1-K}xCp)= 1.72460
REMARKS: - PROCESS IS EXCELLENT
PREPARED BY

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