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0% found this document useful (0 votes)
21 views20 pages

Indra: Page 1 of 20

Uploaded by

NGUYEN VINH
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 20

Page 1 of 20

D R A
IN2-MAR 15
1
- 20
Employer Doc. No.
NSRP Complex Project Rev.3

Contractor Doc. No.


Title: Inspection and Test Plan for Steel Structure Erection Page 32 of
Page of920
S-000-1673-0001V

CONTENTS
1. ITP
ITP No. 3000-001 Inspection and Test Plan for Steel Structure Erection
Abbreviation:
H: Subcontractor is not allowed to proceed with the test/inspection unless a written release is issued
by the Employer and/or Contractor. Subcontractor shall submit inspection notification to
Contractor.
W: Subcontractor can proceed with the test/inspection when Employer and/or Contractor’s inspector
is not present at the notified time. Subcontractor shall submit inspection notification to
Contractor.
IW: Subcontractor is requested to notify Contractor of the initial inspection date/time. Subcontractor
can proceed with the test/inspection when Employer and/or Contractor’s inspector is not present
at the notified time. Subsequent test/inspection will not be witnessed unless any deficiencies are
found at the initial inspection.
S: Subcontractor is not requested to notify Contractor. Employer and/or Contractor’s inspector will
monitor manufacturing conditions, workmanship and test/inspection during his visit or periodical
inspection.
R: Subcontractor is not requested to notify Contractor. Subcontractor shall perform the required
test/inspection and provide relevant documents such as certificate, report and Quality Control
record. This documents shall be submitted to Contractor’s inspector for review.
I: Subcontractor shall be responsible for undertaking the inspection or test and generating the
appropriate report and record.

2. ATTACHMENT
2.1 Quality Control Report/Record
Form No. QCR-2000-006 Grouting Inspection Report
Form No. QCR-3000-001 Foundation Pad & Levelness Inspection Report
Form No. QCR-3000-002 Column Plumbness Report
Form No. QCR-3000-003 Bolt Tightening Report
Form No. QCR-3000-004 Final Inspection Report
Form No. QCR-3000-005 Receiving Inspection Report
Form No. QCR-3000-006 Material Inspection Report
Form No. QCR-3000-007 Anchor Bolt & Base Plate Checking Report
Form No. QCR-3000-008 Welding Inspection Report
Form No. QCR-3000-009 Painting Inspection Report
Form No. QCR-3000-010 Anchor Bolts Tightening Report
Form No. QCR-3000-011 Grating Fasteners Installation Report

D R A
IN2-MAR 15
1
- 20
Employer Doc. No.
NSRP Complex Project Rev. 3

Contractor Doc. No.


Title: Inspection and Test Plan for Steel Structure Erection Page
Page 34 of
of 20
9
S-000-1673-0001V
ITP No. 3000-001

Verifying Inspection Mode 㻌


Item Reference Acceptance
Activity Document Remarks
No. Documents Criteria SUB CON 3rd EMP
(QCR Form No.) 㻌

1 Advance Inspection

3000-005/006
S-000-1330-1002V
1.1 Receiving Material Check DWG Material I W R
Para. 4 / 9.1 (1)
Certificate
S-000-1330-1002V
1.2 Foundation Check Para. s2mm 3000-001/007 I H S
5.3/7.1/9.1(2)
3000-007
S-000-1330-1002V
1.3 Embedded Plate Check DWG Material I W R
Para. 5.3
Certificate
S-000-1330-1002V 3000-006
1.4 High Strength Bolts/M. Bolts Para.7.2 / 9.1(4) / DWG Material I H S
9.2(2), (3) Certificate

2 Inspection for Bolt Connection

Free from
scale, burrs,
S-000-1330-1002V
2.1 Contact Surface Check dirt, oil, 3000-003 I S S
Para. 7.1 / 9.2 (3)
grease,
loose rust

D R A
IN2-MAR 15
1
- 20
Employer Doc. No.
NSRP Complex Project Rev. 3

Contractor Doc. No.


Title: Inspection and Test Plan for Steel Structure Erection Page
Page45of
of 20
9
S-000-1673-0001V
ITP No. 3000-001

Verifying Inspection Mode 㻌


Item Reference Acceptance
Activity Document Remarks
No. Documents Criteria SUB CON 3rd EMP
(QCR Form No.) 㻌
and others

Alignment of holes and bolt size, S-000-1330-1002V


2.2 As per DWG I W S
filler plate check Para. 7.2 & 9.2

S-000-1330-1002V
2.3 Bolt tighteness Inspection I W S
Para. 7.2 & 9.2(3)

Anchor bolts ,mild steel bolts Snug


S-000-1330-1002V
2.3.1 and High strength bolts at tightened 3000-10 I W S
Para. 7.2 & 9.2(2)
expansion joint condition
S-000-1330-1002V
2.3.2 High strength bolts except 2.2.1 3000-2
Para. 7.2 & 9.2(3)
/Turn-of-nut
method by
120 degrees
(1) Demonstration I W W 3 Samples
/Galvanized
surface shall
not be pealed
/Mark-up
(2)Bolts tightening /The degree I W S
(angle) of nut

D R A
IN2-MAR 15
1
- 20
Employer Doc. No.
NSRP Complex Project Rev. 3

Contractor Doc. No.


Title: Inspection and Test Plan for Steel Structure Erection Page
Page 56 of
of 20
9
S-000-1673-0001V
ITP No. 3000-001

Verifying Inspection Mode 㻌


Item Reference Acceptance
Activity Document Remarks
No. Documents Criteria SUB CON 3rd EMP
(QCR Form No.) 㻌
rotation
meets 120
degree after
snug
tightened
condition

2.3 Demonstration per AISC 3000-004 I W S

Welding Inspection (if


3
required)

3.1 Welding Qualification Test

- Welding Procedure S-000-1670-0005V


WPS/PQR I W/R W/R
Specification AWS D1.1

- Welder Qualification Test AWS D1.1 WPQT I W/R H W/R

S-000-1330-1002V
Para.6 /9.2(4)
3.2 Inspection during Welding WPS 3000-008 I S S
S-000-1670-0005V

AWS D1.1

3.3 Weld Profile S-000-1330-1002V AWS D1.1 3000-008 I S S

D R A
IN2-MAR 15
1
- 20
Employer Doc. No.
NSRP Complex Project Rev. 3

Contractor Doc. No.


Title: Inspection and Test Plan for Steel Structure Erection Page
Page67 of
of 20
9
S-000-1673-0001V
ITP No. 3000-001

Verifying Inspection Mode 㻌


Item Reference Acceptance
Activity Document Remarks
No. Documents Criteria SUB CON 3rd EMP
(QCR Form No.) 㻌
Para.6 / 8 /9.2(4)

S-000-1330-1002V
3.4 Non Destructive Testing Para 8 AWS D1.1 NDE Report I W S
AWS D1.1

4 Erection Inspection

4.1 Overall Dimensional Inspection

(1) Column Base Plate S-000-1330-1002V E<=5mm


3000-007 I S S
Alignment & Positioning APPENDIX-1 DWG
S-000-1330-1002V
(2) Colum Base Plate Elevation DWG 3000-001 I W S
APPENDIX-1
S-000-1330-1002V D<=5mm or
(3) Plumbness 3000-002 I H S
APPENDIX-1 D<=H/600
S-000-1320-1001V
Para.18
(4) Grouting DWG 2000-006 I W S
S-000-1330-1002V
Para. 4.3, 5.3(6)

5 Grating Fasteners Installation

D R A
IN2-MAR 15
1
- 20
Employer Doc. No.
NSRP Complex Project Rev. 3

Contractor Doc. No.


Title: Inspection and Test Plan for Steel Structure Erection Page
Page 7
8 of 920
S-000-1673-0001V
ITP No. 3000-001

Verifying Inspection Mode 㻌


Item Reference Acceptance
Activity Document Remarks
No. Documents Criteria SUB CON 3rd EMP
(QCR Form No.) 㻌
Manufacturer’s Visual no
5.1 Material Inspection 3000-011 I W S
Standard Drawing damage
Numbers of X-BT and
Installation •4pcs per
5.2 X-FCM-M are enough for the 2
3000-011 I W S
Manual, Drawing 1m grating
relevant grating
•PPIURP
the edge,
Installation
5.3 Location of X-BT Installation •PP 3000-011 I W S
Manual, Drawing
between two
X-BTs
Check by the
Gauge
supplied by
HILTI (min &
5.4 Condition of X-BT Installation Installation Manual 3000-011 I W S
max height
of the
threaded
part)
Condition of X-FCM-M Visual no
5.5 Installation Manual 3000-011 I W S
Installation loosening

D R A
IN2-MAR 15
1
- 20
Employer Doc. No.
NSRP Complex Project Rev. 3

Contractor Doc. No.


Title: Inspection and Test Plan for Steel Structure Erection Page
Page 89 of
of 20
9
S-000-1673-0001V
ITP No. 3000-001

Verifying Inspection Mode 㻌


Item Reference Acceptance
Activity Document Remarks
No. Documents Criteria SUB CON 3rd EMP
(QCR Form No.) 㻌
Final Visual Check S-000-13A0-0001
6 DWG 3000-004 /009 I W W
(W/Touch-up Painting) V

D R A
IN2-MAR 15
1
- 20
Doc. No. S-000-1673-0001V_Rev.3
Contractor Job Code.. Form No.2000-006
NSRP Complex Project 0-6495-20 Page 9 of 20

GROUTING INSPECTION REPORT


QCR NO.         

Date.
Location Drawing No.
Item Subcontractor

No Items Result Remark

1 Release for Grouting ǹ Accpeted ǹ Not Accpeted

2 Approval of Grouting Materials ǹ Accpeted ǹ Not Accpeted

3 Type of Grout (Non-shrink Epoxy) ǹ Accpeted ǹ Not Accpeted

4 Concrete Surface Preparation

- Shim Plate Elevation ǹ Accpeted ǹ Not Accpeted

- Chipping, Anchor Bolt Protection ǹ Accpeted ǹ Not Accpeted

- Ambient Temperature ǹ Accpeted ǹ Not Accpeted

- Foundation Temperature ǹ Accpeted ǹ Not Accpeted

5 Grout Mix and Placing

- Mixing Ratio ǹ Accpeted ǹ Not Accpeted

- Grout ǹ Accpeted ǹ Not Accpeted

- Cube Test Sampling ǹ Accpeted ǹ Not Accpeted

6 Grout Curing ǹ Accpeted ǹ Not Accpeted

7 Grouting Acceptance

- Cube Test Result ǹ Accpeted ǹ Not Accpeted

- Finishing ǹ Accpeted ǹ Not Accpeted

SIGNATURE
SUBCONTRACTOR CONTRACTOR EMPLOYER

DATE: DATE: DATE:         


NAME: NAME: NAME:         
Doc.No. S-000-1673-0001V_Rev.3
Contractor Job Code.. Form No.3000-001
NSRP Complex Project 0-6495-20 Page 10 of 20

FOUNDATION PAD & LEVELNESS INSPECTION REPORT


QCR NO.         

Date.
Location Drawing No.
Item Subcontractor

Eleveation Result
No Column No. Remarks
Drawing Actual Deviation Accept Reject

SIGNATURE
SUBCONTRACTOR CONTRACTOR EMPLOYER

DATE: DATE: DATE:         


NAME: NAME: NAME:         
Doc. No. S-000-1673-0001V_Rev.3
Contractor Job Code.. Form No.3000-002
NSRP Complex Project 0-6495-20 Page 11 of 20

COLUMN PLUMBNESS REPORT


QCR NO.         

Date.
Location Drawing No.
Item Subcontractor

Measured Dimension
Result
Irregularity (D) Elevation
N Column
(E) Height (B) Remark
o No. Top Bottom
(H) Acc. Rej.
Eӊ5mm D˜5mm or D˜+ B s10mm

SIGNATURE
SUBCONTRACTOR CONTRACTOR EMPLOYER

DATE: DATE: DATE:         


NAME: NAME: NAME:         
Doc. No. S-000-1673-0001V_Rev.3
Contractor Job Code.. Form No.3000-003
NSRP Complex Project 0-6495-20 Page 12 of 20

BOLTS TIGHTENING TEST REPORT


QCR NO.         

Date.
Location Drawing No.
Item Subcontractor

Contact Test Bolts Tightening Result


No Drawing No. Location Remark
Surface Check Size Q’ty Accept Reject

SIGNATURE
SUBCONTRACTOR CONTRACTOR EMPLOYER

DATE: DATE: DATE:         


NAME: NAME: NAME:         
Doc. No. S-000-1673-0001V_Rev.3
Contractor Job Code.. Form No.3000-004
NSRP Complex Project 0-6495-20 Page 13 of 20

FINAL INSPECTION REPORT


QCR NO.         

Date.
Location Drawing No.
Item Subcontractor

No Items Result Remark

1 Pad level inspection ǹ Accpeted ǹ Not Accpeted

2 Column plumbness inspection ǹ Accpeted ǹ Not Accpeted

3 Bolt torque test inspection ǹ Accpeted ǹ Not Accpeted

4 Connection Bolts Tightness ǹ Accpeted ǹ Not Accpeted

5 Column, beam and bracing installation ǹ Accpeted ǹ Not Accpeted

6 Gratings, stair ways, handrails etc. installation ǹ Accpeted ǹ Not Accpeted

7 Anchor Bolts Tightness ǹ Accpeted ǹ Not Accpeted

8 Grouting Work ǹ Accpeted ǹ Not Accpeted

9 Structure accessories shelter structure (If any) ǹ Accpeted ǹ Not Accpeted

10 Touch-up Pain ǹ Accpeted ǹ Not Accpeted

SIGNATURE
SUBCONTRACTOR CONTRACTOR EMPLOYER

DATE: DATE: DATE:         


NAME: NAME: NAME:         
Doc. No. S-000-1673-0001V_Rev.3
Contractor Job Code.. Form No. 3000-005
NSRP Complex Project 0-6495-20 Page 14 of 20

RECEIVING INSPECTION REPORT


QCR NO.         

Date.
Location Drawing No.
Item Subcontractor

No Items Result Remark

1 ID labels of items / materials ǹ Accpeted ǹ Not Accpeted

2 Condition of protection packing and sealing ǹ Accpeted ǹ Not Accpeted

Whether there is chemical / physical damage /


3 ǹ Accpeted ǹ Not Accpeted
defect or not
Check of source inspection result(If it had been
4 ǹ Accpeted ǹ Not Accpeted
performed)
All required documentation available (Mill
5 ǹ Accpeted ǹ Not Accpeted
Certificate, Test report, Delivery doc. etc.)

SIGNATURE
SUBCONTRACTOR CONTRACTOR EMPLOYER

DATE: DATE: DATE:         


NAME: NAME: NAME:         
Doc. No. S-000-1673-0001V_Rev.3
Contractor Job Code.. Form No. 3000-006
NSRP Complex Project 0-6495-20 Page 15 of 20

MATERIAL INSPECTION REPORT


QCR NO.         

Date.
Location Drawing No.
Item Subcontractor

No Items Result Remark

1 Identification and mark of items / materials ǹ Accpeted ǹ Not Accpeted

Whether there is existence of defects (wrapping,


2 twisting, distortion, damaged section, pitting etc.) ǹ Accpeted ǹ Not Accpeted
or not
Measuring major dimensions, sizes, steel type and
3 grade of items / materials (including material grade ǹ Accpeted ǹ Not Accpeted
of high strength/M. bolts etc.)

4 Quantity delivered as per delivery note ǹ Accpeted ǹ Not Accpeted

5 Further preservation requirements are satisfied ǹ Accpeted ǹ Not Accpeted

SIGNATURE
SUBCONTRACTOR CONTRACTOR EMPLOYER

DATE: DATE: DATE:         


NAME: NAME: NAME:         
Doc. No. S-000-1673-0001V_Rev.3
Contractor Job Code.. Form No. 3000-007
NSRP Complex Project 0-6495-20 Page 16 of 20

ANCHOR BOLT & BASE PLATE CHECKING REPORT


QCR NO.         

Date.
Location Drawing No.
Item Subcontractor

No Items Result Remark


Top of concrete elevation as per drawing (FDN
1 ǹ Accpeted ǹ Not Accpeted
etc.).

2 FDN Surface condition (chipping con’c surface). ǹ Accpeted ǹ Not Accpeted

3 Bottom of base plate elevation as per drawing. ǹ Accpeted ǹ Not Accpeted

4 Position, dimensions and fitting of base plate. ǹ Accpeted ǹ Not Accpeted

5 The state of anchor bolt threads. ǹ Accpeted ǹ Not Accpeted

Position, center to center distance, size and


6 ǹ Accpeted ǹ Not Accpeted
projecting length of anchor bolt.

SIGNATURE
SUBCONTRACTOR CONTRACTOR EMPLOYER

DATE: DATE: DATE:         


NAME: NAME: NAME:         
Doc. No. S-000-1673-0001V_Rev.3
Contractor Job Code.. Form No. 3000-008
NSRP Complex Project 0-6495-20 Page 17 of 20

WELDING INSPECTION REPORT


QCR NO.         

Date.
Location Drawing No.
Item Subcontractor

Welder Welding Condition


No Drawing No. Location Remark
ID No. Before During After

SIGNATURE
SUBCONTRACTOR CONTRACTOR EMPLOYER

DATE:  DATE:  DATE: 


NAME: NAME: NAME:
Doc. No. S-000-1673-0001V_Rev.3
Contractor Job Code.. Form No. 3000-009
NSRP Complex Project 0-6495-20 Page 18 of 20

PAINTING INSPECTION REPORT


QCR NO.         

Date.
Location Drawing No.
Item Subcontractor

No Items Result Remark

1 Pre Surface Preparation/Condition & Cleanliness ǹ Accpeted ǹ Not Accpeted

Surface Preparation Monitoring (Abrasive /


2 ǹ Accpeted ǹ Not Accpeted
Blasted Cleanliness / Surface Profile)

3 Application Monitoring Wet Film Thickness ( WFT) ǹ Accpeted ǹ Not Accpeted

4 Post Cure/Dry Film Thickness (DFT) ǹ Accpeted ǹ Not Accpeted

5 Final Inspection ǹ Accpeted ǹ Not Accpeted

SIGNATURE
SUBCONTRACTOR CONTRACTOR EMPLOYER

DATE: DATE: DATE:         


NAME: NAME: NAME:         
Doc. No. S-000-1673-0001V_Rev.3
Contractor Job Code.. Form No. 3000-010
NSRP Complex Project 0-6495-20 Page 19 of 20

ANCHOR BOLTS TIGHTENING REPORT


QCR NO.         

Date.
Location Drawing No.
Item Subcontractor

Contact Test Bolts Tightening Result


No Drawing No. Location Remark
Surface Check Size Q’ty Accept Reject

SIGNATURE
SUBCONTRACTOR CONTRACTOR EMPLOYER

DATE: DATE: DATE:         


NAME: NAME: NAME:         
Doc. No. S-000-1673-0001V_Rev.3
Contractor Job Code.. Form No. 3000-011
NSRP Complex Project 0-6495-20 Page 20 of 20

GRATING FASTENERS INSTALLATION REPORT


QCR NO.         

Date.
Location Drawing No.
Item Subcontractor

Items/Activities to be Inspection Result Remark


No FrequEncy
verified Accept Reject
No damage on X-BT and
1 Before Installtion
X-FCM-M
Number of X-BT and
2 After Installation X-FCM-M are enough for
thenrelevant grating
Locations of X-BT
3 After Installation
installation
Condition of X-BT
4 After Installation
installation
Condition of X-FCM-M
5 After Installation
installation

SIGNATURE
SUBCONTRACTOR CONTRACTOR EMPLOYER

DATE: DATE: DATE:         


NAME: NAME: NAME:         

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