Components

Safety information 1
Basic Operator Panel 20
(BOP20) 2
Advanced Operator Panel
3
SINAMICS 30 (AOP30)

Line filter 4
SINAMICS G130
Components 5
Line reactors

Braking Module / braking

resistor 6
Operating Instructions

Sine-wave filter 7

Motor reactors 8
du/dt filter plus Voltage
Peak Limiter 9
du/dt filter compact plus
Voltage Peak Limiter 10

Terminal Board 30 (TB30) 11

Voltage Sensing Module 10
(VSM10) 12
Terminal Module 150
(TM150) 13

Firmware version V5.2 SP3

06/2024
A5E45046951A
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.

DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION
indicates that minor personal injury can result if proper precautions are not taken.

NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:

WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks
All names identified by ® are registered trademarks of Siemens Aktiengesellschaft. The remaining trademarks in
this publication may be trademarks whose use by third parties for their own purposes could violate the rights of
the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

Siemens Aktiengesellschaft A5E45046951A Copyright © Siemens 2018 - 2024.

Digital Industries Ⓟ 06/2024 Subject to change All rights reserved
Postfach 48 48
90026 NÜRNBERG
GERMANY
Table of contents

1 Safety information................................................................................................................................. 7
1.1 General safety instructions ................................................................................................... 7
1.2 Handling electrostatic sensitive devices (ESD)..................................................................... 14
1.3 Warranty and liability for application examples ................................................................... 15
1.4 Industrial cybersecurity ...................................................................................................... 16
1.5 Residual risks of power drive systems ................................................................................. 17
2 Basic Operator Panel 20 (BOP20) ......................................................................................................... 19
2.1 General ............................................................................................................................. 19
2.2 Installation ........................................................................................................................ 20
2.2.1 Removal ............................................................................................................................ 22
2.3 Setting parameters with the BOP20.................................................................................... 23
2.3.1 BOP20 overview ................................................................................................................ 23
2.3.2 Displays/indicators and using the BOP20 ............................................................................ 26
2.3.3 Fault and alarm displays..................................................................................................... 30
2.3.4 Controlling the drive using the BOP20 ................................................................................ 31
2.3.5 Important functions via BOP20........................................................................................... 31
2.4 Technical specifications ..................................................................................................... 33
3 Advanced Operator Panel 30 (AOP30) ................................................................................................. 35
3.1 General ............................................................................................................................. 35
3.2 Mechanical installation ...................................................................................................... 37
3.3 Connection ........................................................................................................................ 39
3.4 Control via the operator panel............................................................................................ 42
3.4.1 Operator panel (AOP30) overview and menu structure ....................................................... 42
3.4.2 Menu: Operation screen .................................................................................................... 44
3.4.3 Menu: Parameterization ..................................................................................................... 45
3.4.4 Menu: Fault/alarm memory ................................................................................................ 46
3.4.5 Menu commissioning / service ........................................................................................... 47
3.4.5.1 Drive commissioning ......................................................................................................... 47
3.4.5.2 Device commissioning ....................................................................................................... 48
3.4.5.3 Drive diagnostics ............................................................................................................... 48
3.4.5.4 AOP settings ...................................................................................................................... 50
3.4.5.5 AOP diagnostics ................................................................................................................. 57
3.4.6 Sprachauswahl/Language selection .................................................................................... 59
3.4.7 Operation via the operator panel (LOCAL mode)................................................................. 59
3.4.7.1 LOCAL/REMOTE key ........................................................................................................... 60
3.4.7.2 ON key / OFF key................................................................................................................ 60
3.4.7.3 Switching between clockwise and counter-clockwise rotation ............................................ 61
3.4.7.4 Jog .................................................................................................................................... 61
3.4.7.5 Increase setpoint / decrease setpoint .................................................................................. 61

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Table of contents

3.4.7.6 AOP setpoint ..................................................................................................................... 62

3.4.7.7 Lock AOP LOCAL mode....................................................................................................... 63
3.4.7.8 Acknowledge error from the AOP ....................................................................................... 63
3.4.7.9 CDS setting via AOP ........................................................................................................... 63
3.4.7.10 Operator input inhibit / parameterization inhibit ................................................................. 64
3.4.8 Faults and alarms............................................................................................................... 65
3.4.9 Saving the parameters permanently ................................................................................... 67
3.4.10 Parameterization errors...................................................................................................... 67
3.5 Maintenance and servicing ................................................................................................ 68
3.5.1 Replacing the backup battery ............................................................................................. 68
3.5.2 Load the new operator panel firmware from the PC. ........................................................... 70
3.6 Technical specifications ..................................................................................................... 71
4 Line filter ............................................................................................................................................. 73
4.1 General ............................................................................................................................. 73
4.2 Mechanical installation ...................................................................................................... 77
4.3 Electrical installation .......................................................................................................... 79
4.4 Maintenance and servicing ................................................................................................ 80
4.5 Technical specifications ..................................................................................................... 81
5 Line reactors ........................................................................................................................................ 83
5.1 General ............................................................................................................................. 83
5.2 Mechanical installation ...................................................................................................... 86
5.3 Electrical installation .......................................................................................................... 89
5.4 Maintenance and servicing ................................................................................................ 89
5.5 Technical specifications ..................................................................................................... 90
6 Braking Module / braking resistor ....................................................................................................... 95
6.1 General ............................................................................................................................. 95
6.1.1 Braking Module ................................................................................................................. 97
6.1.2 Braking resistor .................................................................................................................. 99
6.2 Mechanical installation .................................................................................................... 100
6.2.1 General ........................................................................................................................... 100
6.2.2 Braking Modules: overview .............................................................................................. 101
6.2.3 Installing the Braking Module ........................................................................................... 104
6.2.3.1 Installing the Braking Module in a Power Module, frame size FX ....................................... 104
6.2.3.2 Installing the Braking Module in a Power Module frame size GX ........................................ 107
6.2.3.3 Installing the Braking Module in a Power Module frame size HX ........................................ 109
6.2.3.4 Installing the Braking Module in a Power Module frame size JX ......................................... 110
6.2.4 Installing the braking resistor ........................................................................................... 111
6.3 Connection ...................................................................................................................... 114
6.3.1 Cable lugs........................................................................................................................ 114
6.3.2 Connecting the Braking Module ....................................................................................... 115
6.3.3 Connecting the braking resistor ....................................................................................... 119
6.3.4 Disabling the Vdc-max controller...................................................................................... 121
6.4 Maintenance and servicing .............................................................................................. 121

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6.5 Technical specifications ................................................................................................... 121

7 Sine-wave filter.................................................................................................................................. 127
7.1 General ........................................................................................................................... 127
7.2 Mechanical installation .................................................................................................... 133
7.3 Electrical installation ........................................................................................................ 134
7.4 Maintenance and servicing .............................................................................................. 135
7.5 Technical specifications ................................................................................................... 135
8 Motor reactors ................................................................................................................................... 137
8.1 General ........................................................................................................................... 137
8.2 Mechanical installation .................................................................................................... 141
8.3 Electrical installation ........................................................................................................ 145
8.4 Maintenance and servicing .............................................................................................. 145
8.5 Technical specifications ................................................................................................... 146
9 du/dt filter plus Voltage Peak Limiter ................................................................................................ 153
9.1 General ........................................................................................................................... 153
9.2 Mechanical installation .................................................................................................... 160
9.3 Electrical installation ........................................................................................................ 165
9.4 Maintenance and servicing .............................................................................................. 169
9.5 Technical specifications ................................................................................................... 169
10 du/dt filter compact plus Voltage Peak Limiter ................................................................................. 175
10.1 General ........................................................................................................................... 175
10.2 Mechanical installation .................................................................................................... 181
10.3 Electrical installation ........................................................................................................ 186
10.4 Maintenance and servicing .............................................................................................. 191
10.5 Technical specifications ................................................................................................... 191
11 Terminal Board 30 (TB30) .................................................................................................................. 199
11.1 General ........................................................................................................................... 199
11.2 Mechanical installation .................................................................................................... 200
11.3 Electrical installation ........................................................................................................ 201
11.4 Technical specifications ................................................................................................... 207
12 Voltage Sensing Module 10 (VSM10) ................................................................................................ 209
12.1 General ........................................................................................................................... 209
12.1.1 Safety information ........................................................................................................... 210
12.2 Mechanical installation .................................................................................................... 211
12.3 Electrical installation ........................................................................................................ 212
12.3.1 Overview ......................................................................................................................... 212

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Table of contents

12.3.2 Connection diagram ........................................................................................................ 214

12.3.3 Interface description ........................................................................................................ 215
12.3.3.1 Electronics power supply X524 ........................................................................................ 215
12.3.3.2 DRIVE-CLiQ interface X500 ............................................................................................... 216
12.3.3.3 X520 analog inputs/temperature sensor ........................................................................... 216
12.3.3.4 X521 three-phase line supply voltage sensing up to 100 V (phase-to-phase) ..................... 218
12.3.3.5 X522 three-phase line supply voltage sensing up to 690 V (phase-to-phase) ..................... 218
12.3.3.6 X530 neutral point grounding .......................................................................................... 219
12.3.3.7 Operating on an ungrounded line supply (IT system) ........................................................ 220
12.3.3.8 Significance of the LEDs for the Voltage Sensing Module VSM10 ...................................... 221
12.4 Technical specifications ................................................................................................... 221
13 Terminal Module 150 (TM150) .......................................................................................................... 223
13.1 General information ........................................................................................................ 223
13.1.1 Safety information ........................................................................................................... 224
13.2 Mechanical installation .................................................................................................... 226
13.3 Electrical installation ........................................................................................................ 227
13.3.1 Overview ......................................................................................................................... 227
13.3.2 Interface description ........................................................................................................ 228
13.3.2.1 X524 electronics power supply ........................................................................................ 228
13.3.2.2 X500, X501 DRIVE-CLiQ interfaces ................................................................................... 228
13.3.2.3 X531-X536 temperature sensor inputs ............................................................................. 229
13.3.2.4 Meaning of the LEDs on the Terminal Module TM150 ....................................................... 231
13.3.3 Connection examples ...................................................................................................... 231
13.3.4 Protective conductor connection and shield support ......................................................... 233
13.4 Technical specifications ................................................................................................... 234
Index .................................................................................................................................................. 235

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6 Operating Instructions, 06/2024, A5E45046951A
Safety information 1
1.1 General safety instructions

WARNING
Electric shock and danger to life due to other energy sources
Touching live components can result in death or serious injury.
• Only work on electrical equipment if you are appropriately qualified.
• Always observe the country-specific safety rules for all work.
Generally, the following steps apply when establishing safety:
1. Prepare for disconnection. Notify all those who will be affected by the procedure.
2. Isolate the drive system from the power supply and take measures to prevent it being
switched back on again.
3. Wait until the discharge time specified on the warning labels has elapsed.
4. Check that there is no voltage between any of the power connections, and between any of
the power connections and the protective conductor connection.
5. Check that every auxiliary circuit is de-energized.
6. Ensure that the motors cannot move.
7. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems or
water. Switch the energy sources to a safe state.
8. Check that the correct drive system is completely locked.
After you have completed the work, restore the operational readiness by following the
above steps in the reverse order.

WARNING
Risk of electric shock and fire from supply systems with an excessively high impedance
Excessively low short-circuit currents can lead to the protective devices not tripping or
tripping too late, and thus causing electric shock or a fire.
• In the case of a conductor-conductor or conductor-ground short-circuit, ensure that the
short-circuit current at the line connection point of the converter at least meets the
minimum requirements for the response of the protective device used.

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Safety information
1.1 General safety instructions

WARNING
Risk of electric shock and fire from supply systems with an excessively low impedance
Excessively high short-circuit currents can lead to the protective devices not being able to
interrupt these short-circuit currents and being destroyed, and thus causing electric shock or
a fire.
• Ensure that the prospective short-circuit current at the line connection point of the
converter does not exceed the breaking capacity (SCCR or Icc) of the protective device
used.

WARNING
Electric shock if there is no ground connection
For missing or incorrectly implemented protective conductor connection for devices with
protection class I, high voltages can be present at open, exposed parts, which when
touched, can result in death or severe injury.
• Ground the device in compliance with the applicable regulations.

WARNING
Electric shock due to connection to an unsuitable power supply
When equipment is connected to an unsuitable power supply, exposed components may
carry a hazardous voltage that might result in serious injury or death.
• Only use power supplies that provide SELV (safety extra-low voltage) or PELV (protective
extra low voltage) output voltages for all connections and terminals of the electronics
modules.

WARNING
Electric shock due to equipment damage
Improper handling may cause damage to equipment. For damaged devices, hazardous
voltages can be present at the enclosure or at exposed components; if touched, this can
result in death or severe injury.
• Ensure compliance with the limit values specified in the technical data during transport,
storage and operation.
• Do not use any damaged devices.

WARNING
Electric shock due to unconnected cable shield
Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected
cable shields.
• Connect cable shields and unused cores of power cables (e.g. brake cores) at least on
one end at the grounded enclosure potential.

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8 Operating Instructions, 06/2024, A5E45046951A
 Safety information
1.1 General safety instructions

WARNING
Arcing when a plug-in connection is opened during operation
Opening a plug-in connection when a system is in operation can result in arcing that may
cause serious injury or death.
• Only open plug-in connections when the equipment is in a voltage-free state, unless it
has been explicitly stated that they can be opened in operation.

WARNING
Electric shock due to residual charges in power components
Because of the capacitors, a hazardous voltage is present for up to 5 minutes after the
power supply has been switched off. Contact with live parts can result in death or serious
injury.
• Wait for 5 minutes before you check that the unit really is in a no-voltage condition and
start work.

NOTICE
Damage to equipment due to unsuitable tightening tools.
Unsuitable tightening tools or fastening methods can damage the screws of the equipment.
• Be sure to only use screwdrivers which exactly match the heads of the screws.
• Tighten the screws with the torque specified in the technical documentation.
• Use a torque wrench or a mechanical precision nut runner with a dynamic torque sensor
and speed limiting.
• Calibrate the tools used on a regular basis.

NOTICE
Property damage due to loose power connections
Insufficient tightening torques or vibration can result in loose power connections. This can
result in damage due to fire, device defects or malfunctions.
• Tighten all power connections to the specified torque.
• Check all power connections at regular intervals, particularly after equipment has been
transported.

WARNING
Electromagnetic interference due to inadequate shield support
A lack of adequate shield support for the power cables can cause malfunctions and
impermissibly high levels of interference.
• Use the shield connection plates supplied or recommended.
• Use the shield connection clamps recommended.

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Safety information
1.1 General safety instructions

WARNING
Spread of fire from built-in devices
Built-in devices can cause a fire and a pressure wave in the event of a fault. The higher the
power rating of a converter, the more dangerous the effects of an arc or pressure wave. Fire
and smoke can escape from the control cabinet and cause serious personal injury and
material damage.
• Install built-in appliances in a robust metal control cabinet that is suitable for protecting
people from fire and smoke.
• Ensure that smoke can only escape via controlled and monitored paths.
• Only operate built-in devices with the control cabinet doors closed.
• When control cabinet doors are open, only qualified electrical personnel are allowed to
carry out service and maintenance work.

WARNING
Active implant malfunctions due to electromagnetic fields
Converters generate electromagnetic fields (EMF) during operation. Electromagnetic fields
may interfere with active implants, e.g. pacemakers. People with active implants in the
immediate vicinity of systems are at risk.
• As the operator of an EMF-emitting installation, assess the individual risks of persons
with active implants.
• Observe the data on EMF emission provided in the product documentation.

CAUTION
Symptomatic reactions of the respiratory tract and the skin to chemicals
A newly purchased product may contain traces of substances that were identified as
sensitizers.
Sensitizers are substances that can cause pulmonary and skin sensitization after exposure.
Once sensitized, further exposure can result in severe reactions, even at low levels. In the
most extreme cases, those involved can develop asthma and/or dermatitis.
• If the product has a strong smell associated with it, keep it in a well ventilated room for
14 days.

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 Safety information
1.1 General safety instructions

WARNING
Unexpected movement of machines caused by radio devices or mobile phones
Using radio devices, cellphones, or mobile WLAN devices in the immediate vicinity of the
components can result in equipment malfunction or faults and damage to the devices.
Malfunctions may impair the functional safety of machines and can therefore put people in
danger or lead to property damage.
• Avoid operating radio devices, cellphones and mobile WLAN devices in the direct vicinity
of converters and operating units.
• Scan the machine readable code, e.g. a QR code, from the farthest distance possible or
switch off the converter power supply before scanning.
• Only operate built-in devices with the control cabinet doors closed.
• When control cabinet doors are open, only qualified electrical personnel are allowed to
carry out service and maintenance work.

WARNING
Damage to motor insulation due to excessive voltages
When operated on line supplies with grounded line conductor or in the event of a ground
fault in the IT supply system, the motor insulation can be damaged by the higher voltage to
ground. If you use motors that have insulation that is not designed for operation with
grounded line conductors, you must perform the following measures:
• IT supply system: Use a ground fault monitor and eliminate the fault as quickly as
possible.
• TN or TT systems with grounded line conductor: Use an isolating transformer on the line
side.

WARNING
Fire due to inadequate ventilation clearances
Inadequate ventilation clearances can cause overheating of components with subsequent
fire and smoke. This can cause severe injury or even death. This can also result in increased
downtime and reduced service lives for devices/systems.
• Ensure compliance with the specified minimum clearance as ventilation clearance for the
respective component.

WARNING
Unrecognized dangers due to missing or illegible warning labels
Dangers might not be recognized if warning labels are missing or illegible. Unrecognized
dangers may cause accidents resulting in serious injury or death.
• Check that the warning labels are complete based on the documentation.
• Attach any missing warning labels to the components, where necessary in the national
language.
• Replace illegible warning labels.

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Safety information
1.1 General safety instructions

NOTICE
Device damage caused by incorrect insulation resistance tests
High test voltages can damage the device.
• Measure the insulation resistance of low voltage circuits of machines or systems only
with ≤ 500 V DC.
• Measure the insulation resistance of SELV circuits of machines or systems only with
≤ 250 V DC.

NOTICE
Device damage caused by incorrect voltage tests
High test voltages can damage the device. Capacitive leakage currents can falsify the test
results.
• Disconnect the components before you carry out a voltage test on the machine. 1)

1) The
components are voltage tested in accordance with the IEC 61800-5-1 product standard
and must be disconnected during testing in accordance with IEC 60204-1:2021 Section 18.4.

CAUTION
Injuries at places that are difficult to access
There is risk of injury when working at locations that are difficult to access. For example,
sharp edges and splinters can cause injuries to the head and skin.
• Use suitable personal protective equipment, for example gloves.

CAUTION
Hot component surfaces
Certain components (e.g. the heat sink and reactor) can become very hot during operation.
These components can remain hot for a long time after operation. Contact can result in
serious injury, such as skin burns.
• Do not touch hot components, even after you have switched off the device.

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12 Operating Instructions, 06/2024, A5E45046951A
 Safety information
1.1 General safety instructions

WARNING
Unexpected movement of machines caused by inactive safety functions
Inactive or non-adapted safety functions can trigger unexpected machine movements that
may result in serious injury or death.
• Observe the information in the appropriate product documentation before
commissioning.
• For safety-relevant functions, carry out a safety assessment of the entire system,
including all safety-relevant components.
• Using the appropriate parameterization, ensure that the utilized safety functions are
adapted to your drives and automation tasks and are activated.
• Perform a function test.
• Only put your plant into productive operation once you have absolutely guaranteed that
the functions relevant to safety are operating correctly.

Note
Important safety instructions for Safety Integrated functions
If you want to use Safety Integrated functions, you must observe the safety instructions in
the Safety Integrated documentation.

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Safety information
1.2 Handling electrostatic sensitive devices (ESD)

1.2 Handling electrostatic sensitive devices (ESD)

Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules
or devices that may be damaged by either electric fields or electrostatic discharge.

NOTICE
Equipment damage due to electric fields or electrostatic discharge
Electric fields or electrostatic discharge can cause malfunctions through damaged individual
components, integrated circuits, modules or devices.
• Only pack, store, transport and send electronic components, modules or devices in their
original packaging or in other suitable materials, e.g. conductive foam rubber or
aluminum foil.
• Only touch components, modules and devices when you are grounded by one of the
following methods:
– Wearing an ESD wrist strap
– Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring
• Only place electronic components, modules or devices on conductive surfaces (table
with ESD surface, conductive ESD foam, ESD packaging, ESD transport container).

The necessary ESD protective measures are clearly illustrated in the following diagram:
• a = conductive floor surface
• b = ESD table
• c = ESD shoes
• d = ESD overall
• e = ESD wristband
• f = cabinet ground connection
• g = contact with conductive flooring

Figure 1-1 ESD protective measures

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 Safety information
1.3 Warranty and liability for application examples

1.3 Warranty and liability for application examples

The application examples are not binding and do not claim to be complete regarding
configuration, equipment or any eventuality which may arise. Application examples are not
customer-specific solutions, but merely provide assistance with typical tasks.
As user, you are responsible for ensuring that the products described are operated correctly.
Application examples do not relieve you of your responsibility for safe handling when using,
installing, operating and maintaining the equipment.

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Safety information
1.4 Industrial cybersecurity

1.4 Industrial cybersecurity

Siemens provides products and solutions with Industrial Security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art Industrial
Security concept. Siemens products and solutions form part of such a concept.
Customers are responsible for preventing unauthorized access to their plants, systems,
machines and networks. These systems, machines and components should only be
connected to an enterprise network or the Internet if and to the extent such a connection is
necessary and only when appropriate security measures (e.g. firewalls and/or network
segmentation) are in place.
For additional information on industrial cybersecurity protective measures that can be
implemented, please visit:
https://www.siemens.com/cybersecurity-industry (https://www.siemens.com/cybersecurity-
industry).
Siemens’ products and solutions undergo continuous development to make them more
secure. Siemens expressly recommends that product updates be applied as soon as they
become available, and that only the latest product versions be used. Use of product versions
that are no longer supported, and failure to apply latest updates may increase customer’s
exposure to cyber threats.
To stay informed about product updates, subscribe to the Siemens industrial cybersecurity
RSS feed at:
https://www.siemens.com/cert (https://www.siemens.com/cert).
Additional information is provided on the Internet:
Industrial security Configuration Manual
(https://support.industry.siemens.com/cs/ww/en/view/108862708)

WARNING
Unsafe operating states resulting from software manipulation
Software manipulations, e.g. viruses, Trojans, or worms, can cause unsafe operating states
in your system that may lead to death, serious injury, and property damage.
• Keep the software up to date.
• Incorporate the automation and drive components into a state-of-the-art, integrated
industrial cybersecurity concept for the installation or machine.
• Make sure that you include all installed products in the integrated industrial
cybersecurity concept.
• Protect files stored on exchangeable storage media from malicious software by applying
suitable protective measures, e.g. virus scanners.
• Carefully check all cybersecurity-relevant settings once commissioning has been
completed.

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 Safety information
1.5 Residual risks of power drive systems

1.5 Residual risks of power drive systems

When assessing the machine or system-related risk in accordance with the respective local
regulations (e.g. EC Machinery Directive), the machine manufacturer or system installer must
take into account the following residual risks emanating from the control and drive
components of a drive system:
1. Unintentional movements of the driven machine or system components during
commissioning, operation, maintenance and repairs caused by, for example:
– Hardware faults and/or software errors in the sensor technology, control system,
actuator technology, and connection system
– Response times of the controller and drive
– Operation and/or environmental conditions outside the specifications
– Condensation/conductive pollution
– Parameterization, programming, cabling, and installation errors
– Use of wireless devices/mobile phones in the immediate vicinity of electronic
components
– External influences/damage
– X-rays, ionizing radiation and cosmic radiation
2. Unusually high temperatures, including open flames, as well as the emission of light, noise,
particles, gases, etc., can occur inside and outside the components under fault conditions
caused by, for example:
– Component malfunctions
– Software errors
– Operation and/or environmental conditions outside the specifications
– External influences/damage
– Short circuits or ground faults in the DC link of the converter
3. Hazardous shock voltages caused by, for example:
– Component malfunctions
– Influence of electrostatic charging
– Induction of voltages in moving motors
– Operation and/or environmental conditions outside the specifications
– Condensation/conductive pollution
– External influences/damage
4. Electrical, magnetic and electromagnetic fields generated in operation that can pose a risk to
people with a pacemaker, implants or metal replacement joints, etc., if they are too close
5. Release of environmental pollutants or emissions as a result of improper operation of the
system and/or failure to dispose of components safely and correctly

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Safety information
1.5 Residual risks of power drive systems

6. Influence on communication systems via the line supply, e.g. ripple-control transmitters or
data communication via the line supply
7. Motors for use in potentially explosive areas:
When moving, components such as bearings are subject to wear, this can cause enclosure
components to exhibit unexpectedly high temperatures during operation, creating a
hazard in areas with a potentially explosive atmosphere.
For more information about residual risks of the components in a drive system, see the
relevant sections in the technical user documentation.

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Basic Operator Panel 20 (BOP20) 2
2.1 General

Description
The BOP20 Basic Operator Panel is a basic operator panel with six keys and a backlit display
unit.
The BOP20 can be plugged onto the SINAMICS Control Unit and operated.
The BOP20 supports the following functions:
• Entering parameters and activating functions
• Displaying operating modes, parameters, alarms, and faults

Figure 2-1 BOP20

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Basic Operator Panel 20 (BOP20)
2.2 Installation

2.2 Installation
The following photos and captions explain how to assemble the Basic Operator Panel 20
(BOP20) on the Control Unit.

NOTICE
Damage to the interface for the BOP20 at the Control Unit as a result of canting
If the BOP20 is skewed when inserting or withdrawing it, this can damage the interface for
the BOP20.
• Make sure that you insert and withdraw the BOP20 straight into/out of the Control Unit
and that it is not tilted up or down.

Table 2- 1 Mounting a Basic Operator Panel BOP20 using the CU320-2 DP as an example

1. Press the latching cams together and remove 2. Insert the memory card in the slot provided.
the blanking cover.

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2.2 Installation

3. Press the latching cams on the BOP20 together, CU320-2 DP with BOP20 installed
and push the BOP20 straight in until you hear it
engage.

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Basic Operator Panel 20 (BOP20)
2.2 Installation

2.2.1 Removal
Please note the following information when removing the BOP20 from the Control Unit:
1. Simultaneously press the latching cams on the BOP20.
2. Always withdraw the BOP20 straight out (without skewing it). Never withdraw the BOP20
by pulling it at its lower edge, as this could damage the interface at the rear.

Figure 2-2 Incorrect removal of the BOP20 from a CU320-2 DP (example)

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 Basic Operator Panel 20 (BOP20)
2.3 Setting parameters with the BOP20

2.3 Setting parameters with the BOP20

2.3.1 BOP20 overview

Overview of displays and keys

Figure 2-3 Overview of displays and keys

Information on the displays

Table 2- 2 Displays/indicators

Display Meaning
Top left, 2 chars. The active drive object of the BOP is displayed here.
The displays and key operations always refer to this drive object.
RUN Lit if at least one drive in the drive line-up is in the RUN state (in operation).
RUN is also displayed via bit r0899.2 of the drive.
Top right, 2 chars. The following is displayed in this field:
• More than 6 digits: Characters that are still present but invisible (e.g. "r2" –>2 characters
to the right are invisible, "L1" –> 1 character to the left is invisible)
• Faults: Selects/displays other drives with faults
• Designation of BICO inputs (bi, ci)
• Designation of BICO outputs (bo, co)
• Source object of a BICO interconnection to a drive object other than the active one.
S Lit if at least one parameter was changed and the value was not transferred to the non-
volatile memory.
P Lit if the parameter value does not become effective until the P key is pressed.
C Lit if at least one parameter was changed and the calculation for consistent data manage-
ment has still not been initiated.
Bottom, 6 chars. Displays, e.g. parameters, indices, faults and alarms.

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2.3 Setting parameters with the BOP20

Information on the keys

Table 2- 3 Keys

Key Name Meaning

ON Switches on the drives for which the command "ON/OFF1" is to be issued from the BOP.
Binector output r0019.0 is set using this key.
OFF Switches off the drives for which the commands "ON/OFF1", "OFF2", and "OFF3" are to be
issued from the BOP.
The binector outputs r0019.0, .1 and .2 are simultaneously reset when this key is pressed.
After the key has been released, binector outputs r0019.0, .1 and .2 are again set to a "1"
signal.
Note:
The effectiveness of these keys can be defined by appropriately parameterizing the BICO
(e.g. using these keys it is possible to simultaneously control all of the existing drives).
Functions The significance of this key depends on the current display.
Note:
The effectiveness of this key to acknowledge faults can be defined via BICO parameteriza-
tion.
Parameters The significance of this key depends on the current display.
If this key is pressed for 3 s, the "Copy RAM to ROM" function is executed. The "S" displayed
on the BOP disappears.
Raise The keys depend on the current display and are used to either raise or lower values.

Lower

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2.3 Setting parameters with the BOP20

BOP20 functions

Name Meaning
Backlighting The backlighting can be set using p0007 in such a way that it switches itself off automatical-
ly after the set time if no actions are carried out.
Changeover active drive From the BOP perspective, the active drive is defined using p0008 or using the keys "FN" and
"Arrow up".
Units The units are not displayed on the BOP.
Access level The access level for the BOP is defined using p0003.
The higher the access level, the more parameters can be selected via the BOP.
Parameter filter The parameter filter in p0004 can be used to filter the available parameters in accordance
with their particular function.
Selecting the status display Actual values and setpoints are displayed on the operating display.
The status display can be set using p0006.
User parameter list The user parameter list in p0013 can be used to select access parameters.
Unplug while voltage is The BOP can be unplugged and plugged in again while the device is live.
present
• The ON and OFF buttons have a function.
Unplugging the BOP causes the drives to coast to a standstill.
When the BOP is plugged in again, the drives must be switched on again.
• The ON and OFF buttons have no function.
Unplugging and plugging the BOP in again has no effect on the drives.
Actuating keys The following applies to the "P" and "Fn" keys:
When used in a combination with another key, "P" or "Fn" must be pressed first and then the
other key.

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2.3 Setting parameters with the BOP20

Parameters

All drive objects

• p0005 BOP status display selection
• p0006 BOP status display mode
• p0013 BOP user-defined list
• p0971 Save drive object parameters
Drive object, Control Unit
• r0000 BOP status display
• p0003 BOP access level
• p0004 BOP parameter menu
• p0007 Backlighting display delay time
• p0008 BOP drive object selection
• p0009 Device commissioning parameter filter
• p0011 BOP password input (p0013)
• p0012 BOP password confirmation (p0013)
• r0019 CO/BO: Control word, BOP
• p0977 Save all parameters
Other drive objects (e.g. VECTOR, TM31, …)
• p0010 Commissioning parameter filter

2.3.2 Displays/indicators and using the BOP20

Status display
The status display for each drive object can be set using p0005 and p0006. Using the status
display, you can switch to the parameter display or to a different drive object.
The following functions are supported:
• Changing the active drive object
– Press the "Fn" key and "Arrow up" -> the drive object number at the top left flashes.
– Select the required drive object using the arrow keys.
– Confirm with the "P" key.
• Parameter display
– Press the "P" key.
– The required parameter can be selected using the arrow keys.
– Press the "Fn" key -> parameter r0000 is displayed.
– Press the "P" key -> returns to the status display.

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2.3 Setting parameters with the BOP20

Parameter display
The parameters are selected in the BOP20 using the number. To call up the parameter display
from the status display, press the "P" key. You can search for the parameters you require
using the arrow keys. To display the parameter value, press the "P" key again. You can toggle
between the drive objects by pressing the "Fn" keys and the arrow keys simultaneously. You
can toggle between r0000 and the parameter that was last displayed by pressing the "Fn" key
in the parameter display.

Figure 2-4 Parameter display

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2.3 Setting parameters with the BOP20

Value display
To switch from the parameter display to the value display, press the "P" key. In the value
display, the values of the setting parameters can be increased and decreased using the arrow
keys. The cursor can be selected using the "Fn" key.

Figure 2-5 Value display

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2.3 Setting parameters with the BOP20

Examples
Example 1: Changing a parameter
Precondition: The appropriate access level is set (for this particular example, p0003 = 3).

Figure 2-6 Example: Change p0013[4] from "0000" to "0300".

Example 2: Changing binector and connector input parameters

Binector output r0019.0 of the Control Unit (drive object 1) is connected to binector input
p0840[0] (OFF1) of drive object 2.

Figure 2-7 Example: changing indexed binector parameters

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2.3 Setting parameters with the BOP20

2.3.3 Fault and alarm displays

Displaying faults

Figure 2-8 Displaying faults

Displaying alarms

Figure 2-9 Displaying alarms

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2.3 Setting parameters with the BOP20

2.3.4 Controlling the drive using the BOP20

Description
When the drive is commissioned, it can be controlled via the BOP20. A control word is
available on the Control Unit drive object (r0019) for this purpose, which can be
interconnected with the appropriate binector inputs of the drive.
The interconnections do not function if a standard PROFIdrive telegram was selected as its
interconnection cannot be disconnected.

Table 2- 4 BOP20 control word

Bit Signal name 1 signal 0 signal Example, intercon-

(r0019) nection parameters
00 ON / OFF (OFF1) ON OFF p0840
01 No coast down/coast down (OFF2) No coast down Coast down (OFF2) p0844
02 No fast stop/fast stop (OFF3) No fast stop Fast stop (OFF3) p0848
07 Acknowledge fault (0 -> 1) Yes No p2102
13 Motorized potentiometer, raise Yes No p1035
14 Motorized potentiometer, lower Yes No p1036

Note
Simple commissioning
For simple commissioning, only bit 0 should be interconnected.
When bits 0 ... 2 are interconnected, the system is switched off according to the following
priority: OFF2, OFF3, OFF1.

2.3.5 Important functions via BOP20

Description
The BOP20 can be used to execute the following functions (via parameters) that help you
handle your projects more efficiently:
• Restore the factory settings
• Copy from RAM to ROM
• Identification via LED
• Acknowledge error

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2.3 Setting parameters with the BOP20

Restore the factory settings

The factory setting of the complete device can be restored in the CU drive object.
• p0009 = 30
• p0976 = 1

Copy from RAM to ROM

You can initiate the saving of all parameters to the non-volatile memory (memory card) in the
drive object CU:
• Press the "P" key for 3 seconds or
• p0977 = 1

Note
Parameter rejection with active identification
This parameter is not accepted if an identification routine (e.g. motor identification routine)
has been selected on a drive.

Identification via LED

The main component of a drive object (e.g. power section) can be identified using the index
of p0124. The ready LED on the module starts to flash. The index corresponds to the index in
p0107; the drive object type can be identified using this parameter.
The drive objects can be identified using the following parameters:
• p0124 Power unit detection via LED
• p0144 Voltage Sensing Module detection via LED
• p0144 Sensor Module detection via LED
• p0154 DRIVE-CLiQ hub identification using LED
• p0154 Terminal Module detection via LED

Acknowledge error
All errors whose cause has been rectified can be acknowledged by pressing the Fn key.

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2.4 Technical specifications

2.4 Technical specifications

Table 2- 5 Technical specifications

Basic Operator Panel 20 (BOP20)

Electronics power supply 3.3 V DC (provided by CU320)
Weight 0.02 kg

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2.4 Technical specifications

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Advanced Operator Panel 30 (AOP30) 3
3.1 General

Description
The user-friendly AOP30 operator panel is an optional input/output device for SINAMICS G130
converters. The operator panel can be used for commissioning, operation and diagnostic
purposes.
The AOP30 communicates with the SINAMICS drive via a serial interface (RS232) with PPI
protocol. The interface is a point-to-point connection. During communication, the AOP30 is
the master and the connected drive is the device.

Figure 3-1 AOP30

Design
The AOP30 is an operator panel with graphic display and membrane keyboard. An RS232
interface is interface to the drive device. The device can be installed in cabinet doors
(thickness: between 2 mm and 4 mm).

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Advanced Operator Panel 30 (AOP30)
3.1 General

Features
• Display with green backlighting (resolution: 240 x 64 pixels)
• Membrane keyboard with 26 keys
• Connection for a 24 V DC power supply
• RS 232 interface
• Time and date memory powered by internal battery backup
• 4 LEDs indicate the operating status of the drive device:
– RUN: green
– ALARM: yellow
– FAULT: red
– LOCAL/REMOTE green

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3.2 Mechanical installation

3.2 Mechanical installation

The following diagrams and descriptions explain the conditions and procedures involved in
the mechanical installation of the AOP30 operator panel.

Figure 3-2 Dimension drawing of the AOP30 operator panel

Installing the operator panel (cabinet door thickness: 2 mm)

1. Cut out a 141.5 mm x 197.5 mm section in the cabinet door
2. Fit the AOP30 operator panel in this cutout section from the outside.
3. Apply pressure to the four corners until the snap-in lugs lock into position.

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3.2 Mechanical installation

Installing the operator panel (cabinet door thickness: 2 mm to 4 mm)

The following photos show the tensioning elements for the AOP30 operator panel for
installation in cabinet doors (thickness: 2 mm to 4 mm).

Figure 3-3 Tensioning elements for the AOP30 operator panel for installation in cabinet doors
(thickness: 2 mm to 4 mm)

1. Cut out a 141.5 mm x 197.5 mm section in the cabinet door

2. Fit the AOP30 operator panel in this cutout section from the outside.
3. Hook the tensioning elements into the openings provided.
4. Tighten the screws by hand to secure the tensioning elements.

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3.3 Connection

NOTICE
Device damage caused by screws being tightened excessively
The excessive tightening of the screws used to fix the tension jack can cause damage to the
operator panel housing!
• Tighten the screws used to fix the tension jack only hand-tight.

3.3 Connection

Interfaces

Figure 3-4 AOP30 interfaces

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3.3 Connection

X524: Power supply

Table 3- 1 Power supply terminals

Terminal Designation Technical specifications

+ P24 24 VDC power supply
M M Ground

Max. connectable cross-section: 2.5 mm²

Note
Connectable voltage supply
Only a protective extra-low voltage of Class DVC A, (PELV) acc. to IEC 61800-5-1 must be
connected to the power supply.

X540: serial interface (RS232)

Table 3- 2 Serial interface (RS232) X540

Pin Designation Technical specifications

2 RxD Receive data
3 TxD Transmit data
5 Ground Ground reference
Connector type: 9-pin SUB D socket

Note
Maximum cable lengths
Maximal cable length is 10 m.
To ensure noise-free communication, you are advised to use a shielded cable and connect the
cable shield to both connector housings.

NOTICE
Device damage caused by interchanged poles of the connected power supply
In the operator panel electronic circuitry, a connected cable shield may possibly be
connected to the signal and P24 ground. If the power supply is connected with incorrect
polarity, the P24 supply via the shield and signal ground will short-circuit. This can cause
device damage.
• Connect the correct poles of the power supply.

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3.3 Connection

Connection
The AOP30 is connected as follows:
1. Connect the power supply cable to the interface for the electronic power supply (X524).
2. Connect the standard cable to the serial RS232 interface (X540) of the Control Unit.

Figure 3-5 Signal cable between the Control Unit and AOP30

Note
Assignment of the connecting cable
The connection cable to AOP30 may only contain the three contacts which are shown in the
drawing; a completely allocated cable may not be used.

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Advanced Operator Panel 30 (AOP30)
3.4 Control via the operator panel

3.4 Control via the operator panel

3.4.1 Operator panel (AOP30) overview and menu structure

Description
The operator panel can be used for the following activities:
• Parameterization (commissioning)
• Monitoring status variables
• Controlling the drive
• Diagnosing faults and alarms
All the functions can be accessed via a menu.
Your starting point is the main menu, which you can always call up using the yellow MENU
key:

Dialog screen for the main menu:

It can be accessed at any time with the
"MENU" key.
Press "F2" or "F3" to navigate through the
menu options in the main menu.

Note
AOP reset
If the AOP no longer reacts, you can trigger an AOP reset by simultaneously pressing the key
and OFF buttons (longer than two seconds) and then releasing the OFF button.

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Menu structure of the operator panel

Figure 3-6 Menu structure of the operator panel

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3.4 Control via the operator panel

3.4.2 Menu: Operation screen

Description
The operation screen displays the most important status variables for the drive unit:
In the delivery condition, it displays the operating state of the drive, the direction of rotation,
the time, as well as four drive variables (parameters) numerically and two in the form of a bar
display for continuous monitoring.
There are two ways to reach the operation screen:
1. After the power supply has been switched on and the system has ramped up.
2. By pressing the MENU key and F5 "OK"

Figure 3-7 Operation screen

If a fault occurs, the system automatically displays the fault screen (see "Faults and alarms").
In LOCAL control mode, you can choose to enter the setpoint numerically (F2: setpoint).
With F3 "Extras", screen2 and CDS data set (see section CDS setting via AOP (Page 63)) can be
selected.
The individual parameters of the operation screen can be selected using F4 "Sel. par." The
corresponding parameter number of the short identifier is displayed using F1 "Help+" and a
description of the parameter can be called up.

Settings
When you choose Commissioning / service –> AOP settings –> Define operation screen, you
can adjust the display type and the values displayed as required (see "AOP settings").

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3.4 Control via the operator panel

3.4.3 Menu: Parameterization

You can adjust the device settings in the Parameterization menu.
The drive software is modular. The individual modules are called DOs ("drive objects").
The following DOs are available in the SINAMICS G130:

• CU: General parameters for the Control Unit

• VECTOR: Drive control
• TM31: The TM31 terminal module (optional)
• TM150: the TM150 temperature sensor module (optional)

Parameters with identical functions may exist with the same parameter number in more than
one DO (e.g. p0002).
The AOP30 is used for operating devices that comprise more than one drive so that attention
is focused on one drive (i.e. the "current" drive). The switchover is made in the main menu.
The corresponding function key is labeled "Drive."
This drive determines the following:
• Operation screen
• Fault and alarm displays
• The controller (ON, OFF, …) of a drive
Depending on your requirements, you can choose between two AOP display types:
1. All parameters
All the parameters present in the device are listed here. The DO to which the currently
selected parameter belongs is displayed in curly brackets in the top left of the screen.
2. DO selection
In this display, you can pre-select a DO Only the parameters for this DO are then listed.
(The expert list display in STARTER only uses this DO view)
In both cases, the set access level governs which parameters are displayed. You can set the
access level in the menu for inhibit functions, which can be called up using the key button.
The parameters for access levels 1 and 2 are sufficient for simple applications.
At access level 3 ("Expert"), you can change the structure of the function by interconnecting
BICO parameters.
In the Data set selection menu, you can choose which of the data sets chosen is currently
DISPLAYED on the operator panel.
Data set parameters are indicated by a "c", "d", "m", "e", or "p" between the parameter number
and parameter designator.
When a data set parameter is changed, the data set selection dialog appears.

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3.4 Control via the operator panel

Figure 3-8 Data set selection

Explanation of the operator control dialog

• "Max" shows the maximum number of data sets parameterized (and thereby available for
selection) in the drive.
• "Drive" indicates which data set is currently active in the drive.
• "AOP" indicates which particular data set is currently being displayed in the operator panel.

3.4.4 Menu: Fault/alarm memory

When you select the menu, a screen appears containing an overview of faults and alarms that
are present.
For each drive object, the system indicates whether any faults or alarms are present. ("Fault"
or "Alarm" appears next to the relevant drive object).
In the graphic below, you can see that at least one active fault/alarm is present for the
"VECTOR" drive object. No faults/alarms are indicated for the other drive objects.

Fault/alarm memory
When you navigate to the line with active
alarms/faults and then press the F5 <Diag>
key, the system displays a screen in which
you have to select the current or old
alarms/faults.

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Display diagnosis
When you navigate to the required line and
then press the F5 <OK> key, the correspond-
ing faults/alarms are displayed.
The list of current faults is selected here as
an example.

Display of current faults

A maximum of eight current faults are dis-
played along with their fault number and
name of the fault.
To display additional help regarding the
cause of the problem and how to solve it,
choose F1 <Help>.
To acknowledge the faults, choose F5
<Ack.>. If a fault cannot be acknowledged,
the fault remains.

3.4.5 Menu commissioning / service

3.4.5.1 Drive commissioning

This option enables you to re-commission the drive from the main menu.

Basic Commissioning
Only the basic commissioning parameters are queried and stored permanently.

Complete commissioning
Complete commissioning with motor and encoder data entry is carried out. Following this,
key motor parameters are recalculated from the motor data. The parameter values calculated
during previous commissioning are lost.
In a subsequent motor identification procedure, the calculated values are overwritten.

Motor identification
The selection screen for motor identification appears.

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3.4 Control via the operator panel

Reset fan operating time

The actual operating hours of the fan in the power unit is displayed.
After a fan replacement, the operating hours counter for monitoring the fan operating time
must be reset.

3.4.5.2 Device commissioning

Device commissioning
In this menu, you can enter the device commissioning status directly. This is the only way
that you can reset parameters to the factory setting for example.

3.4.5.3 Drive diagnostics

Curve recorder
The curve recorder provides a slow trace function, which monitors a signal trend.
A signal selected via a parameter is shown in the form of a curve.

Figure 3-9 Curve recorder

The curve recorder-relevant settings are changed by pressing the F5 key or via the
"Commissioning / Service – AOP settings - Curve recorder-relevant settings" menu.
The value of the parameter selected in the curve recorder-relevant settings is output on the
display in addition to the curve and updated every 0.5 ... 24.5 seconds (parameterizable).
With a slowly running time basis (as of 20 minutes/figure), the time basis value flashes in the
header in the 1 s-cycle alternately with the text "slow X".
Assignment of the function keys F1 to F5 is not normally displayed so that the space can be
fully utilized to display the curve. Pressing a function key shows the key assignments. If no
further key is pressed within 5 seconds, the labeling will disappear again.

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The curve can be scaled automatically or manually. This is selected with key F3 "scale+" - F2
"Auto/Manual" followed by confirmation with F5 "OK."
• Auto
The scaling of the curve changes dynamically, it is oriented to the maximum value (for
example, 12.49) and minimum value (for example, 0.00) visible in the display at the
actual point in time. Scaling can be changed step-by-step by pressing buttons F2 and F3.
If measured value noise is shown with an excessively high resolution as a result of the
automatic scaling, then the resolution can be reduced in four steps by pressing button F2.
As a result, the automatic scaling is deactivated. However, if the measured value leaves
the display area, then this is extended. Automatic scaling can be reselected by pressing
button F3.
• Manually
After selecting manual scaling and confirmation with "OK", a window opens in which the
maximum and minimum limits for scaling can be set.

Figure 3-10 Curve recorder - manual scaling

After setting and applying the limits, you switch to the curve recorder and manual scaling
is used.
If the current measured values are outside the displayable range, the range will
automatically be extended.

Note
Changing the parameter for the curve recorder in manual scaling
When the parameter for the curve recorder is changed the following occurs with manual
scaling:
• If the current parameter has lower values than the currently set scaling, the scaling will
be retained.
• If the current parameter has higher values than the currently set scaling, the scaling
will be adjusted automatically.

Help on the curve recorder can be opened with key F1.

The curve recorder is exited by pressing the MENU button.

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3.4 Control via the operator panel

Note
No recording of data
The values displayed in the recorder are not recorded and saved, they are only used for
display until the screen form is exited.

3.4.5.4 AOP settings

Control settings
This defines the settings for the control keys in LOCAL mode (see "Operation / Control via the
operator panel / Operation via the operator panel").

Display settings
In this menu, you set the lighting, brightness, and contrast for the display.

Define operation screen

In this menu, you can switch between five operation screens. You can set the parameters to
be displayed.

Figure 3-11 Define operation screen

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The following screenshot shows how entries are assigned to the screen positions:

Figure 3-12 Layout of entries on the operation screen

Lists of signals for the operating screen form

The following tables list some of the main signals for the operation screen along with the
associated reference variables and default settings for fast commissioning.

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3.4 Control via the operator panel

VECTOR object

Table 3- 3 List of signals for the operation screen - VECTOR object

Signal Parameter Short name Unit Scaling (100 %=...) See

table below
Factory setting (entry no.)
Speed setpoint upstream of ramp-function (1) r1114 NSETP 1/min p2000
generator
Output frequency (2) r0024 F_OUT Hz Reference frequency
Power smoothed (3) r0032 PACTV kW r2004
DC link voltage smoothed (4) r0026 U_DC V p2001
Actual speed value smoothed (5) r0021 N_ACT 1/min p2000
Absolute actual current, smoothed (6) r0027 I_IST A p2002
Motor temperature (7) r0035 1) T_MOT °C p2006
Converter temperature (8) r0037 T_LT °C p2006
Actual torque smoothed (9) r0031 M_ACT Nm p2003
Converter output voltage smoothed (10) r0025 C_OUT V p2001
For diagnostic purposes
Speed setpoint smoothed r0020 NSETP 1/min p2000
Control factor smoothed r0028 AUSST % Reference modulation
depth
Field-producing current component r0029 IDACT A p2002
Torque-producing current component r0030 IQACT A p2002
Converter overload r0036 LTI2T % 100 % = Shutdown
Degree of thermal overload
Speed actual value motor encoder r0061 N_ACT 1/min p2000
Speed setpoint after the filter r0062 NSETP 1/min p2000
Actual speed smoothed r0063 N_ACT 1/min p2000
Control deviation r0064 NDIFF 1/min p2000
Slip frequency r0065 FSCHL Hz Reference frequency
Output frequency r0066 F_OUT Hz Reference frequency
Output voltage r0072 UACT V p2001
Control factor r0074 AUSST % Reference modulation
depth
Torque-generating actual current r0078 IQACT A p2002
Actual torque value r0080 M_ACT Nm p2003
For further diagnostic purposes
Fixed speed setpoint effective r1024 1/min p2000
Active motorized potentiometer setpoint r1050 1/min p2000
Resulting speed setpoint r1119 NSETP 1/min p2000
Speed controller output r1508 NREGY Nm p2003
I component of speed controller r1482 NREGI Nm p2003
PROFIBUS setpoint r2050 PBSOL 1/min p2000
1) If a temperature sensor has not been installed, a value of –200 °C is displayed.

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Normalization for VECTOR object

Table 3- 4 Normalization for VECTOR object

Size Scaling parameter Default for quick commissioning

Reference speed 100% = p2000 p2000 = Maximum speed (p1082)
Reference voltage 100% = p2001 p2001 = 1000 V
Reference current 100% = p2002 p2002 = Current limit (p0640)
Reference torque 100% = p2003 p2003 = 2 x rated motor torque
Reference power 100% = r2004 r2004 = (p2003 x p2000 x π) / 30
Reference frequency 100 % = p2000 / 60
Reference modulation 100 % = Maximum output voltage without overload
depth
Reference flux 100 % = Rated motor flux
Reference temperature 100% = p2006 p2006 = 100°C

TM31 object

Table 3- 5 List of signals for the operation screen - TM31 object

Signal Parameters Short name Unit Scaling

(100% = ...)
Analog input 0 [V, mA] r4052[0] AI_UI V, mA R: 100 V / mA: 100 mA
Analog input 1 [V, mA] r4052[1] AI_UI V, mA R: 100 V / mA: 100 mA
Analog input 0, scaled r4055[0] AI_% % as set in p200x
Analog input 1, scaled r4055[1] AI_% % as set in p200x

Curve recorder settings

In this menu, the following settings can be made:
Parameter selection
You can select here the parameter whose signal is to be displayed in the form of a trend
curve in the curve recorder.
Interpolation (factory setting: No), serves for the better display of rapidly changing
quantities.
• No: Only the measured values are displayed as points, without a connecting line between
the points.
• 1: The measured values are connected with a vertical line.
• 2: The measured values are connected with a line, offset at the center.
Time base (factory setting: 2 minutes/screen)
The rate of the signal acquisition in minutes per screen is set. The value can be changed in
integer multiples of 2. If an odd value is entered, the value will be rounded up. After
changing the time basis the recording is started again.

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Background recording (factory setting: No)

• YES: Values are still recorded, even if the display screen is exited. When the screen is
entered again, the recorded prehistory is displayed.
• NO: The recording is stopped when the curve recorder is exited.
Y scale mode (factory setting: Auto), specifies the representation of the trend
• Auto: Scaling is done automatically (making the best possible use of the display height).
• Manual: Scaling is done manually by entering the range limits MIN/MAX. If, in this mode,
values that are outside the defined window occur, the limit is automatically adapted for
the display so that actual measured values can always be recorded.

Setting the date/time (for date stamping of error messages)

In this menu, you set the date and time.
You can also set whether and/or how the AOP and drive unit are to be synchronized.
Synchronization of the AOP with the drive enables error messages to be date- and time-
stamped.

Note
Display format for the time
The drive unit displays the time in parameter r3102 in the UTC format (days/milliseconds
since 1970-01-01).

Under "Additional settings", settings for synchronization can be made:

Synchronization (factory setting: None)
• None
The times for the AOP and drive unit are not synchronized.
• AOP -> Drive
– If you activate this option, the AOP and drive unit are synchronized immediately
whereby the current AOP time is transferred to the drive unit.
– The current AOP time is transferred to the drive unit every time the AOP is started.
– Depending on the set synchronization interval, the current AOP time is transferred to
the drive unit.

Note
Flashing "S"
If the AOP detects a difference between RAM and ROM during synchronization to the drive
unit, this is indicated by a flashing "S" at the top right in the display or, if operator input
and/or parameter assignment has been disabled, by a flashing key symbol.

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• Drive -> AOP

– If you activate this option, the AOP and drive unit are synchronized immediately
whereby the current drive unit time is transferred to the AOP.
– The current drive unit time is transferred to the AOP every time the AOP is started.
– Depending on the set synchronization interval, the current drive unit time is
transferred to the AOP.

Note
Time-of-day master
The time in the drive must be set by a clock master (e.g. SIMATIC).

Synchronization interval
The interval for time synchronization is set from 1 hour (factory setting) to 99 hours.
For the interval, the time in the AOP from the time of the last change of the interval is
decisive.
Daylight saving (factory setting: No)
• No
The time does not automatically change over to daylight-saving time.
• Yes
Selection is only possible if synchronization is set to "None" or "AOP -> Drive".
The time is then automatically set to summer or winter time.
After the changeover - for synchronization "AOP -> Drive" - synchronization is immediately
carried out, irrespective of the synchronization interval set.
Changes to the synchronization must be saved with "Save".

Date format
In this menu, the date format can be set:
• DD.MM.YYYY: European date format
• MM/DD/YYYY: North American date format

DO name display mode

In this menu, you can toggle the display of the DO-name between the standard abbreviation
(e.g., VECTOR) and a DO-name of your choice (e.g. motor_1).
User-defined DO name (factory setting: No)
• Yes: The "User-defined DO-name" stored in parameter p0199 is displayed instead of the
standard DO abbreviation.
• No: The standard DO abbreviation is displayed.

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Scaling to motor current

In this menu, the reference variable for the bar-type display of parameter r0027 (absolute
actual current value smoothed) can be changed over in the operating screen forms.
Scaling to motor current (factory setting: No)
• Yes: The bar display of parameter r0027 in the operating screen form is displayed with
reference to parameter p0305 (rated motor current).
• No: The bar display of parameter r0027 in the operating screen form is displayed with
reference to parameter p2002 (reference current).

Reset AOP settings

When you choose this menu option, the AOP factory settings for the following are restored:
• Language
• Display (brightness, contrast)
• Operating screen
• Control settings

Note
Restoring the factory setting
When you reset parameters, all settings that are different to the factory settings are reset
immediately. This may cause the cabinet unit to switch to a different, unwanted operational
status.
For this reason, you should always take great care when resetting parameters.

Battery symbol
In this menu, the battery symbol can be activated so that it is displayed in the operating
screen form. When the display is activated, then the battery symbol is shown instead of the
time of day seconds display. It displays the battery voltage in 20 % steps. If the display was
received in the last 20 %, then the battery symbol flashes in order to indicate that the battery
must be replaced.
Battery symbol (factory setting: NO)
• Yes: The battery symbol is shown at the top right of the operating screen form - at the
time of day seconds display.
• No: The battery symbol is not displayed in the operating screen form.

readme.oss
Notes are displayed in this menu that describe complying with regulations when using any
embedded OSS software components.

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3.4.5.5 AOP diagnostics

Software/database version
You can use this menu to display the firmware and database versions.
The database version must be compatible with the drive software status (you can check this
in parameter r0018).

Database contents
For service purposes, the contents of the database are displayed in the screen form.

Battery status
In this menu, you can display the battery voltage numerically (in Volts) or as a bar display.
The battery ensures that the data in the database and the current time are retained.
When the battery voltage is represented as a percentage, a battery voltage of ≤ 2.30 V is
equal to 0%, and a voltage of ≥ 3 V to 100%.
The data is secure up to a battery voltage of 2.30 V.
• If the battery voltage is ≤ 2.45 V, the message "Battery weak - replace soon" is displayed in
the status bar.
• If the battery voltage is ≤ 2.30 V, the system displays the following message: "Battery
defect - replace immed."
• If the time and/or database is/are unavailable due to an undervoltage condition after being
in a switched off state for a longer period of time, the loss is determined using a CRC
check when the system is switched on again. This triggers a message instructing the user
to replace the battery and then load the database and/or set the time.
For instructions on how to change the battery, see "Maintenance and servicing".

Keyboard test
In this screen, you can check whether the keys are functioning properly. Keys that you press
are represented on a symbolic keyboard on the display. You can press the keys in any order.
You cannot exit the screen (F4 – "back") until you have pressed each key at least once.

Note
Exit keyboard test
Alternatively, you can exit the keyboard test screen by pressing any key and holding it down.

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Screenshots
A screenshot is created by simultaneously pressing keys "1" and "+/-" - and then the display
flashes 2 times, one after the other. A maximum of 8 screenshots can be managed.
The list of the saved screenshots is displayed in the "Screenshots" menu item.
The screenshot is selected from the list and is displayed by pressing F5.
While the screenshot is being displayed, the identifier and the time stamp are displayed
flashing in the title line every 5 seconds.
By pressing any function key F1 ... F5, the function key assignment is displayed for 5 seconds.
• The display is exited by pressing F4 and the list of screenshots is redisplayed.
• By pressing the F5 key once and then pressing F5 "Clear" again to confirm, the displayed
screenshot will be deleted and the list of screenshots will be displayed again.
To clear all of the screenshots, in the list of screenshots, press F5 for longer than 1 second -
and confirm the following prompt with "Yes".
If there are gaps in the list of screenshots, then they are populated with new screenshots
from the top to the bottom. When the list is full, then the oldest chronological entry in the list
is overwritten.

Note
Battery buffering
The screenshots are saved to the memory, buffered by a battery - and are also available after
the power supply has been switched-off and switched-on again.
When the AOP30 is switched off and the battery is too weak - or when changing the batteries
- a buffer time of approximately 30 minutes applies.

LED test
In this screen, you can check that the four LEDs are functioning properly.

Database statistics
For service purposes, the database statistics are displayed in the screen form.

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3.4.6 Sprachauswahl/Language selection

The operator panel downloads the texts for the different languages from the drive.
You can change the language of the operator panel via the "Sprachauswahl/Language
selection" menu.

Note
Additional languages for the display
Languages in addition to the current available languages in the display are available on
request.

3.4.7 Operation via the operator panel (LOCAL mode)

You activate the control keys by switching to LOCAL mode. If the green LED in the
LOCAL/REMOTE key does not light up, the key is not active.

Note
OFF in REMOTE
If the "OFF in REMOTE" function is activated, the LED in the LOCAL-REMOTE key flashes.

For LOCAL master control, all of the supplementary setpoints are deactivated.
After the master control has been transferred to the operator panel, the BICO
interconnections at bit 0 to bit 10 of the control word of the sequence control are not
effective (refer to function diagram 2501).

Note
Message "Other device has master control"
If STARTER has master control, then when pressing the LOCAL-REMOTE button, the "Other
device has master control" message is displayed, and the master control transfer is rejected.

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3.4.7.1 LOCAL/REMOTE key

Activating the LOCAL mode: Press the LOCAL key
LOCAL mode: LED lights up
REMOTE mode: LED does not light up: the ON, OFF, JOG, direction reversal, INCREASE,
DECREASE keys are not active.

Settings: MENU – Commissioning / Service – AOP Settings – Control Settings

Save LOCAL mode (factory setting: yes)
• Yes: The "LOCAL" or "REMOTE" operating state is saved when the supply voltage is
switched off, and restored when the supply voltage is switched back on.
• No: "LOCAL" or "REMOTE" operating mode is not saved. "REMOTE" is active when the
supply voltage is switched back on.
OFF in REMOTE (factory setting: No)
• Yes: The OFF key functions in REMOTE mode even if the drive is being controlled by
external sources (fieldbus, customer terminal block, NAMUR terminal block).
WARNING This function is not an EMERGENCY STOP function!
• No: The OFF key only functions in LOCAL mode.
LOCAL/REMOTE also during operation (factory setting: No)
• Yes: You can switch between LOCAL and REMOTE when the drive is switched on (motor is
running).
• No: Before the system switches to LOCAL, a check is carried out to determine whether the
drive is in the operational status. If it is, switchover is prevented and fault message "LOCAL
mode during operation not possible" is output. Before the system switches to REMOTE,
the drive is switched off and the setpoint is set to 0.

3.4.7.2 ON key / OFF key

ON key: always active in the LOCAL mode when the operator input inhibit is deactivated.
OFF key: in the factory setting, acts as OFF1 = ramp-down along the deceleration ramp
(p1121); when n = 0: Power disconnected (only if there is a main contactor)
The OFF key is active in the LOCAL mode and when the "OFF in REMOTE" function is active.

Settings: MENU – Commissioning / Service – AOP Settings – Control Settings

Red OFF key acts as: (Factory setting: OFF1)
• OFF1: Ramp-down along the down ramp (p1121)
• OFF2: Immediate pulse inhibit, motor coasts down
• OFF3: Ramp-down along the quick stop ramp (p1135)

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3.4.7.3 Switching between clockwise and counter-clockwise rotation

Settings: MENU – Commissioning / Service – AOP Settings – Control Settings

Switching between CCW/CW (factory setting: no)
• Yes: Switching between CW/CCW rotation using the CW/CCW key possible in the LOCAL
mode.
• No: The CW/CCW key has no effect in the LOCAL mode.
For safety reasons, the CW/CCW key is disabled in the factory setting (pumps and fans must
normally only be operated in one direction).
In the "Operation" state in the LOCAL mode, the current direction of rotation is indicated by
an arrow next to the operating state.

Note
Activation of CCW/CW changeover
You have to make additional settings when switching between CW/CCW rotation.

3.4.7.4 Jog

Settings: MENU – Commissioning/Service – AOP settings – Control settings

JOG key active (factory setting: No)
• Yes: The jog key is effective in the LOCAL mode in the state "ready to power-up" (not in
"operation"). The speed that is set in parameter p1058 is approached.
• No: The JOG key has no effect in the LOCAL mode

3.4.7.5 Increase setpoint / decrease setpoint

You can use the INCREASE and DECREASE keys to enter the setpoint with a resolution of 1 %
of the maximum speed.
You can also enter the setpoint numerically. To do so, press F2 in the operation screen. The
system displays an field for entering the required speed. Enter the required value using the
numeric keypad. Press F5 "OK" to confirm the setpoint.
When you enter values numerically, you can enter any speed between the minimum speed
(p1080) and the maximum speed (p1082).

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Unipolar setpoints are entered in the LOCAL mode. You can change the direction of rotation
by pressing the key that allows you to switch between CW/CCW rotation.
• CW rotation and "INCREASE key" mean:
The displayed setpoint is positive and the output frequency is increased.
• CCW rotation and "INCREASE key" mean:
The displayed setpoint is negative and the output frequency is increased.

3.4.7.6 AOP setpoint

Settings: MENU – Commissioning / Service – AOP Settings – Control Settings

Save AOP setpoint (factory setting: no)
• Yes: In the LOCAL mode, the last setpoint (once you have released the INCREASE or
DECREASE key or confirmed a numeric entry) is saved.
The next time you switch the system on in the LOCAL mode, the saved value is selected.
This is also the case if you switched to REMOTE in the meantime or the power supply was
switched off.
When the system is switched from REMOTE to LOCAL mode while the drive is switched on
(motor is running), the actual value that was last present is set as the output value for the
motorized potentiometer setpoint and saved.
If the system is switched from the REMOTE to the LOCAL mode while the drive is switched
off, the AOP setpoint that was last saved is used.
• No: When switching on in the LOCAL mode, the speed is always set to the value entered
under "AOP starting setpoint". When the system is switched from the REMOTE to LOCAL
mode while the drive is switched on (motor is running), the actual value that was last
present is set as the output value for the AOP setpoint.
AOP setpoint ramp-up time (factory setting: 10 s)
AOP setpoint ramp-down time (factory setting: 10 s)
• Recommendation: set as ramp-up/ramp-down time (p1120 / p1121).
Changing the ramp-up/ramp-down times does not affect the settings for parameters
p1120 and p1121 because this is an AOP-specific setting.
AOP starting setpoint (factory setting: 0.000 rpm)
The AOP starting setpoint is the speed setpoint which is active when the drive is switched on
(with AOP30 - "ON" key). This setpoint is valid on condition that the system setting "Save
setpoint" is set to "NO".

Note
Internal ramp-function generator
The internal drive ramp-function generator is always active.

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3.4.7.7 Lock AOP LOCAL mode

Settings: MENU – Commissioning/Service – AOP settings – Control settings

Save AOP local mode (factory setting: no)
• Yes: Deactivates the "Control via operator panel" function, thereby disabling the
LOCAL/REMOTE key.
• No: Activates the LOCAL/REMOTE key.

Note
Lock LOCAL
LOCAL functionality can also be inhibited on the drive by means of the p0806 parameter (BI:
Inhibit master control).

3.4.7.8 Acknowledge error from the AOP

Settings: MENU – Commissioning / Service – AOP Settings – Control Settings

Acknowledging faults at the AOP (factory setting: Yes)
• Yes: Faults can be acknowledged via the AOP.
• No: Faults cannot be acknowledged via the AOP.

3.4.7.9 CDS setting via AOP

Settings: MENU – Commissioning/Service – AOP settings – Control settings

CDS changeover via AOP (factory setting: No)
• Yes: In the LOCAL mode, in the operating screen form the active CDS can the changed by
one. This is helpful, if operation via an AOP would not be possible due to the fact that a
standard telegram is active.
When CDS0 or 2 is active, "CDS+1" switches to CDS1 or CDS3.
When CDS1 or 3 is active, "CDS-1" switches to CDS0 or CDS2.
• No: In the LOCAL mode, in the operating screen form the active CDS cannot be changed
by one.

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3.4.7.10 Operator input inhibit / parameterization inhibit

To prevent users from accidentally actuating the control keys and changing parameters, you
can activate an operator input / parameters disable using a key pushbutton. Two key icons
appear in the top right of the display when these inhibit functions are enabled.

Table 3- 6 Display of operator input/parameters disable

Inhibit type Online operation Offline operation

No inhibit

Operator input inhibit

Parameters disable

Operator input inhibit + parameters disable

Settings

Figure 3-13 Set inhibit functions

The "Operator input inhibit" setting can be changed directly via <F5> "Change" once you have
selected the selection field.
When "Parameterization inhibit" is activated, you have to enter a numeric password (repeat
this entry). You must also enter this password when deactivating "Parameterization inhibit".
Operator input inhibit (factory setting: not active)
• Active: The parameters can still be viewed, but a parameter value cannot be saved
(message: "Note: operator input inhibit active"). The OFF key (red) is enabled. The LOCAL,
REMOTE, ON (green), JOG, CW/CCW, INCREASE, and DECREASE keys are disabled.
Parameterization inhibit (factory setting: not active)
• Active: Parameters cannot be changed unless a password is entered. The
parameterization process is the same as with the operator input inhibit. If you try and
change parameters, the message "Note: Parameterization inhibit active" is displayed. All
the control keys can, however, still be actuated.

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Access level (factory setting: Expert):

The different parameters required for this complex application are filtered so that they can be
displayed as clearly as possible. You select them according to the access level.
An expert level, which must only be used by expert personnel, is required for certain actions.

Note
Copy from RAM to ROM
When the operator input inhibit or parameterization inhibit is activated, a "Copy from RAM to
ROM" is automatically executed to back the parameter settings up in non-volatile memory on
the memory card.

3.4.8 Faults and alarms

Indicating faults and alarms

If a fault occurs, the drive displays the fault and/or alarm on the operator panel. Faults are
indicated by the red "FAULT" LED and a fault screen is automatically displayed. You can use
the F1 Help function to call up information about the cause of the fault and how to remedy it.
You can use F5 Ack. to acknowledge a stored fault.
Alarms are indicated by means of the yellow "ALARM" LED. The system also displays a note in
the status bar providing information on the cause.

What is a fault?
A fault is a message from the drive indicating an error or other exceptional (unwanted) status
that causes the drive to shutdown. This could be caused by a fault within the converter or an
external fault triggered, for example, by the winding temperature monitor for the motor. The
faults are displayed and can be reported to a higher-level control system via PROFIBUS. In the
factory default setting, the message "converter fault" is also sent to a relay output. Once you
have rectified the cause of the fault, you have to acknowledge the fault message.

What is an alarm?
An alarm is the response to a fault condition identified by the drive. It does not result in the
drive being switched off and does not have to be acknowledged. Alarms are "self
acknowledging", that is, they are reset automatically when the cause of the alarm has been
eliminated.

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Fault and alarm displays

Every fault and alarm is entered in the fault/alarm buffer along with time the error occurred.
The time stamp refers to the system time (r2114).
You can call up an overview screen that displays the current status of faults and/or alarms for
every drive object in the system by choosing MENU – Fault memory / alarm memory.
A context menu featuring the "Back" and "Quit" options appears when you press F4 "Next".
The function required can be selected using F2 and F3 and executed by pressing F5 "OK".
The "Acknowledge" function sends an acknowledgement signal to each drive object.
The red FAULT LED extinguishes once all the faults have been acknowledged.

Figure 3-14 Fault screen

You can use F5 Ack. to acknowledge a stored fault.

Figure 3-15 Alarm screen

Alarms that are no longer active are removed from the alarm memory with F5 Clear.

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3.4.9 Saving the parameters permanently

Description
If parameters are changed using the operator panel (confirm with OK in the Parameter
editor), the new values are initially stored in the volatile memory (RAM) of the drive. An "S"
flashes in the top right of the AOP display until they are saved to a permanent memory. This
indicates that at least 1 parameter has been changed and not yet stored permanently.
Two methods are available for permanently saving parameters that have been changed:
• To store the parameters permanently, choose <MENU> <Parameterization> <OK>
<Permanent parameter transfer>.
• When confirming a parameter setting with OK, press the OK key for more than 1 s. The
system displays a message asking you whether the setting is to be saved in the EEPROM.
If you press "Yes", the system saves the setting in the EEPROM. If you press "No", the
setting is not saved permanently and the "S" starts flashing to indicate this fact.
For both options, all changes that have not yet been saved permanently are stored in the
EEPROM.

3.4.10 Parameterization errors

If a fault occurs when reading or writing parameters, a popup window containing the cause
of the problem is displayed.
The system displays:
Parameter write error (d)pxxxx.yy:0xnn
and a plain-text explanation of the type of parameterization error.

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3.5 Maintenance and servicing

3.5.1 Replacing the backup battery

The buffer battery must be replaced if the battery voltage drops to below 2.3 V.
The battery voltage is displayed at the AOP30 in the following menu:
"Commissioning/Service" > "AOP diagnostics" > "Battery state".

Replacing the buffer battery

Figure 3-16 Replacing the buffer battery

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1. Disconnect the 24 V DC power supply and communications line on the operator panel.
2. Open the cover of the battery compartment.
3. Remove the old battery.
4. Install the new batteries.
5. Close the cover of the battery compartment.
6. Reconnect the 24 V DC power supply and communications cable.

Note
Time for replacing the battery
The battery should be replaced within one minute to ensure that no AOP settings are lost.

Technical specifications

Table 3- 7 Technical specifications of the backup battery

Type CR2032 3 V lithium battery

Manufacturer Maxell, Sony, Panasonic
Nominal capacity 220 mAh
Maximum permissible charging current 10 mA (limited to <2 mA in the operator panel)
Self-discharge at 20 °C 1 %/year
Service life (in backup mode) >1 year at 70 °C; >1.5 years at 20 °C
Service life (in operation) >2 years

Disposal
The battery must be disposed of in accordance with the applicable country-specific guidelines
and regulations.

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3.5 Maintenance and servicing

3.5.2 Load the new operator panel firmware from the PC.
Firmware might have to be loaded to the AOP if the AOP functionality needs to be upgraded.
If, once the drive has being switched on, the memory card is found to contain a newer
version of the firmware, a message will appear on the AOP30 prompting you to load the new
firmware. You should click "YES" in response to this prompt.
The firmware will then be loaded automatically on the operator panel and the following
dialog screen will appear.

Figure 3-17 Dialog screen: loading firmware

In the standard situation, when the drive with connected AOP is switched on for the first
time, the operator panel firmware that matches the drive is listed in the start menu, which
can then be loaded from the memory card.
If the firmware cannot be loaded successfully, you can load the firmware into the AOP using
the following manual procedure.

Loading the firmware

1. Establish the RS232 connection from the PC to the AOP30.
2. Provide the 24 V DC power supply.
3. On the PC, start program LOAD_AOP30.
4. Select the PC interface (COM1, COM2).
5. Select firmware (AOP30.H86) and click on "Open".
6. Follow the instructions in the status window of the program and switch on the AOP30
power supply while pressing the red button (O).
7. The load procedure is started automatically.
8. Perform a POWER ON (switch off the power supply and then switch on again)

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3.6 Technical specifications

3.6 Technical specifications

Table 3- 8 Technical specifications

Power supply 24 V DC (20.4 V to 28.8 V)

Current requirements
- Without backlighting <100 mA
- With maximum backlighting <200 mA
Data interface RS232 interface, PPI protocol
Back-up battery 3 V lithium CR2032
Operating temperature 0 to 55°C
Storage and transport temperature -25 to +70°C
Degree of protection IP20 (inside cabinet)
IP55 (outside cabinet)
Certification cULus
CE
Product standard IEC 61800-5-1
Dimensions Information on this can be found in the "Mechanical installa-
tion" section
Weight 0.55 kg

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Advanced Operator Panel 30 (AOP30)
3.6 Technical specifications

Components
72 Operating Instructions, 06/2024, A5E45046951A
Line filter 4
4.1 General

Description
The line filters limit the conducted interference emitted by the converter units to permissible
values.
To reduce emissions, the Power Modules are equipped as standard with a line filter in
accordance with the limit values defined in category C3 (environment 2). The additional line
filter described here is available for use in Category C2 (first and second environment).
In conjunction with line reactors, line filters limit the conducted interference emitted by the
Power Modules to the limit values defined in product standard IEC 61800-3. Provided that the
system has been set up in accordance with the EMC installation guidelines, the limit values at
the installation location will be in accordance with the requirements for environment 1.

Figure 4-1 Line filter

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Operating Instructions, 06/2024, A5E45046951A 73
Line filter
4.1 General

WARNING
Non-observance of the fundamental safety instructions and residual risks
The non-observance of the fundamental safety instructions and residual risks stated in
Chapter 1 can result in accidents with severe injuries or death.
• Adhere to the fundamental safety instructions.
• When assessing the risk, take into account residual risks.

CAUTION
Burns resulting from high surface temperature
The line filter can become very hot. You can get seriously burnt when touching the surface.
• Mount the line filter so that contact is not possible. If this is not possible, attach a clearly
visible and understandable warning notice at hazardous positions.
• To prevent adjacent components from suffering damage due to these high
temperatures, maintain a clearance of 100 mm on all sides of the line filter.

NOTICE
Line filter damage by connecting to impermissible line supplies
The line filters are only suitable for direct connection to TN or TT systems with grounded
neutral point. Line filters are designed for connection to systems with a continuous level to
voltage harmonics in accordance with IEC 61000-2-4, Class 3. Connection of the line filter to
other line systems may result in damage.
• Only connect the line filter to TN or TT systems with grounded neutral point and a
continuous level to voltage harmonics in accordance with IEC 61000-2-4, Class 3.

NOTICE
Line filter damage due to interchanged connections
The line filter will be damaged if the input and output connections are interchanged.
• Connect the incoming line cable to LINE L1, L2, L3.
• Connect the outgoing cable to the line reactor to LOAD L1', L2', L3'.

WARNING
Fire due to inadequate ventilation clearances
Inadequate ventilation clearances can cause overheating of components with subsequent
fire and smoke. This can cause serious injury or even death. This can also result in increased
failures and shorter service lives for devices/systems.
• For this reason, maintain the 100 mm clearances above and below the line filter.

Components
74 Operating Instructions, 06/2024, A5E45046951A
 Line filter
4.1 General

WARNING
High leakage currents when the protective conductor in the line feeder cable is
interrupted
The drive components conduct a high leakage current via the protective conductor.
Touching conductive parts when the protective conductor is interrupted can result in death
or serious injury.
• Ensure that the external protective conductor satisfies at least one of the following
conditions:
– It has been installed so that it is protected against mechanical damage. 1)
– For an individual core, it has a cross-section of at least 10 mm² Cu.
– If it is a conductor of a multi-conductor cable, it has a cross-section of at least 2.5
mm² Cu.
– It has a second protective conductor in parallel with the same cross-section.
– It complies with the local regulations for equipment with increased leakage current.
1)Cables laid within control cabinets or closed machine housings are considered to be
adequately protected against mechanical damage.

NOTICE
Destruction or damage to additional loads as a result of undesirable line harmonics
Line harmonics can occur if line filters that differ from those listed in this manual are used.
These can disturb or damage other loads connected to the line supply.
• Only use line filters that are listed in this manual.

NOTICE
Destruction or damage to components by incorrectly connecting the line filter
When incorrectly connecting the line filter, these components can be destroyed or
damaged.
• Only connect the Line Module to the SINAMICS line filter via the associated line reactor.
• Connect additional loads upstream of the SINAMICS line filter (if required, via a separate
line filter).

Note
Motor cable length exceeded
When the maximum motor cable length of 100 m is exceeded, it can no longer be
guaranteed that Class C2/C3 is maintained; for very long motor cables this can mean that the
line-side or motor-side power components can overheat.
More information is provided in the Low Voltage Engineering Manual.

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Operating Instructions, 06/2024, A5E45046951A 75
Line filter
4.1 General

Note
Disconnect the line filter for a high-voltage test
If a high-voltage test is conducted with alternating voltage in the system, the existing line
filters must be disconnected in order to obtain accurate measurements.
The connection clip to the interference suppression capacitor in the Power Module must also
be removed for a high-voltage test with direct voltage.

Assignment of line filter and Power Module

Table 4- 1 Assignment of line filter and Power Module

Power Module Unit rating of the Power Module Suitable line filter
Line voltage 3-phase 380 – 480 VAC
6SL3310-1GE32-1AA3 110 kW 6SL3000-0BE32-5AA0
6SL3310-1GE32-6AA3 132 kW 6SL3000-0BE34-4AA0
6SL3310-1GE33-1AA3 160 kW 6SL3000-0BE34-4AA0
6SL3310-1GE33-8AA3 200 kW 6SL3000-0BE34-4AA0
6SL3310-1GE35-0AA3 250 kW 6SL3000-0BE36-0AA0
6SL3310-1GE36-1AA3 315 kW 6SL3000-0BE41-2AA0
6SL3310-1GE37-5AA3 400 kW 6SL3000-0BE41-2AA0
6SL3310-1GE38-4AA3 450 kW 6SL3000-0BE41-2AA0
6SL3310-1GE41-0AA3 560 kW 6SL3000-0BE41-2AA0
Line voltage 3-phase 500 – 600 VAC
6SL3310-1GF31-8AA3 110 kW 6SL3000-0BG32-5AA0
6SL3310-1GF32-2AA3 132 kW 6SL3000-0BG32-5AA0
6SL3310-1GF32-6AA3 160 kW 6SL3000-0BG34-4AA0
6SL3310-1GF33-3AA3 200 kW 6SL3000-0BG34-4AA0
6SL3310-1GF34-1AA3 250 kW 6SL3000-0BG34-4AA0
6SL3310-1GF34-7AA3 315 kW 6SL3000-0BG36-0AA0
6SL3310-1GF35-8AA3 400 kW 6SL3000-0BG41-2AA0
6SL3310-1GF37-4AA3 500 kW 6SL3000-0BG41-2AA0
6SL3310-1GF38-1AA3 560 kW 6SL3000-0BG41-2AA0

Components
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 Line filter
4.2 Mechanical installation

Power Module Unit rating of the Power Module Suitable line filter
Line voltage 3-phase 660 – 690 VAC
6SL3310-1GH28-5AA3 75 kW 6SL3000-0BG32-5AA0
6SL3310-1GH31-0AA3 90 kW 6SL3000-0BG32-5AA0
6SL3310-1GH31-2AA3 110 kW 6SL3000-0BG32-5AA0
6SL3310-1GH31-5AA3 132 kW 6SL3000-0BG32-5AA0
6SL3310-1GH31-8AA3 160 kW 6SL3000-0BG32-5AA0
6SL3310-1GH32-2AA3 200 kW 6SL3000-0BG32-5AA0
6SL3310-1GH32-6AA3 250 kW 6SL3000-0BG34-4AA0
6SL3310-1GH33-3AA3 315 kW 6SL3000-0BG34-4AA0
6SL3310-1GH34-1AA3 400 kW 6SL3000-0BG34-4AA0
6SL3310-1GH34-7AA3 450 kW 6SL3000-0BG36-0AA0
6SL3310-1GH35-8AA3 560 kW 6SL3000-0BG41-2AA0
6SL3310-1GH37-4AA3 710 kW 6SL3000-0BG41-2AA0
6SL3310-1GH38-1AA3 800 kW 6SL3000-0BG41-2AA0

4.2 Mechanical installation

When the line filter is installed in a cabinet, it must be positioned directly beside the Power
Module.
The line reactor must be positioned between the line filter and Power Module. Cabling must
be kept as short as possible.
To prevent interference being injected into the interference-suppressed line cable (this can,
in some cases, nullify the effects of the line filter), the line cable to the line filter must be
routed separately from other cables.
The housing of the Power Module and line filter must be connected with low resistance for
high-frequency interference currents. This can be achieved by installing the Power Module
and line filter on the same mounting plate. The Power Module and line filter must be
connected to the mounting plate with the greatest possible surface area. The best solution
here is to use a metallic, bare, oil-free mounting plate (e.g. made of stainless steel or
galvanized sheet-steel) because the entire contact surface establishes the electrical contact.
If a painted mounting plate is used, the screw positions for the Power Module and line filter
must free of paint to ensure electrical contact with the mounting plate.
The motor must always be connected using a shielded cable. The shield must be applied to
the motor and Power Module with the greatest possible surface area.
The ground wire for the motor must be fed directly back to the Power Module.

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Operating Instructions, 06/2024, A5E45046951A 77
Line filter
4.2 Mechanical installation

Dimension drawing

Figure 4-2 Dimension drawing, line filter

Table 4- 2 Dimensions of the line filter (all data in mm)

6SL3000- 0BE32-5AA0 0BE34-4AA0 0BE36-0AA0 0BE41-2AA0

0BG32-5AA0 0BG34-4AA0 0BG36-0AA0 0BG41-2AA0
W 360 360 400 425
H 240 240 265 265
D 116 116 140 145
a1 40 40 40 50
a2 25 25 25 50
a3 5 5 8 10
a4 15 15 15 20
a5 11 11 11 14
b 270 270 310 300
h1 200 200 215 215
h2 100 100 120 142
t1 2 2 3 2.5
t2 78.2 78.2 90 91
n1 1) 220 220 240 240
n2 1) 210 210 250 255
n3 330 330 370 385
n4 - - 125 127.5
d 9 9 12 12
1) Lengths n1 and n2 correspond to the drill hole spacing

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 Line filter
4.3 Electrical installation

4.3 Electrical installation

Connection
When connecting the line filter and line reactor, you must take into account the following
conditions to ensure that they function correctly:
• Use shielded control cables. The shield must be connected at both ends.
• With analog control cables, connecting the shield at both ends can result in coupled-in
noise. To prevent this, the shield must only be connected at one end on the Power
Module.
• Control cables must be routed separately from power cables. Power cables are motor
cables or connecting cables from the DC link of the Power Module (terminals DCPA/DCNA)
to other components (e.g. Braking Module). In particular, you must ensure that control
cables and power cables are not routed in parallel in a joint cable raceway, even if all the
cables are shielded.
• You must use shielded motor cables. The shield for the motor cable must be attached to
the shield plate and motor housing.
• The ground wire for the motor must be fed directly back to the Power Module.

Connection overview

Figure 4-3 Connecting the line filter, line reactor, and Power Module

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Operating Instructions, 06/2024, A5E45046951A 79
Line filter
4.4 Maintenance and servicing

Figure 4-4 Connection overview of the line filter

4.4 Maintenance and servicing

The line filter can neither be maintained nor serviced. In the case of a fault, the line filter
must be completely replaced.

Components
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4.5 Technical specifications

4.5 Technical specifications

General technical data

Table 4- 3 General technical data

Line frequency 47 … 63 Hz
Product standard IEC 61800-5-1
Overload capacity 1.60 x IR for 3 s followed by
1.36 x IR for 60 s followed by
1.00 x IR for 240 s
Ambient conditions Storage 1) Transport 1) Operation
Ambient temperature -25 ... +70 °C -25 ... +70 °C 0 ... +50 °C
Relative humidity (non- 5 ... 95 % 5 ... 95 % at 40 °C 5 ... 95 %
condensing) Corresponds to
class: 1K4 according to 2K3 according to 3K3 according to
IEC 60721-3-1:1997 IEC 60721-3-2:1997 IEC 60721-3-3:2002
Mechanical strength Storage 1) Transport 1) Operation
Vibrational load
- Displacement 1.5 mm at 5 ... 9 Hz 3.5 mm at 5 ... 9 Hz 0.075 mm at 10 ... 58 Hz
- Acceleration 5 m/s² at > 9 ... 200 Hz 10 m/s² at > 9 ... 200 Hz 10 m/s² at >58 ... 200 Hz
- Corresponds to class 1M2 according to 2M2 according to -
IEC 60721-3-1:1997 IEC 60721-3-2:1997
Shock load
- Acceleration 40 m/s² at 22 ms 100 m/s² at 11 ms 100 m/s² at 11 ms
corresponds to class 1M2 according to IEC 60721- 2M2 according to IEC 60721- 3M4 to IEC 60721-3-3:2002
3-1:1997 3-2:1997

Deviations from the defined classes are shown in italics

1) In transport packaging

Detailed technical data

Table 4- 4 Technical data for line filters 3 AC 380 V ... 480 V

Article number 6SL3000- 0BE32-5AA0 0BE34-4AA0 0BE36-0AA0 0BE41-2AA0

Rated voltage V 3 AC 380 –10 % to 3 AC 480 +10 % (-15 % < 1 min)
Rated current IR A 250 440 600 1200
Power loss kW 0.015 0.047 0.053 0.119
Line/load connection M10 connecting M10 connecting M10 connecting M12 connecting
L1, L2, L3, L1', L2', L3' lugs lugs lugs lugs
PE connection M8 M8 M10 M10
Degree of protection IP00 IP00 IP00 IP00
Dimensions
Width mm 360 360 400 425
Height mm 240 240 265 265
Depth mm 116 116 140 145
Weight kg 12.3 12.3 19.0 25.8

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Line filter
4.5 Technical specifications

Table 4- 5 Technical data for line filters 3 AC 500 V ... 600 V

Article number 6SL3000- 0BG32-5AA0 0BG34-4AA0 0BG36-0AA0 0BG41-2AA0

Rated voltage V 3 AC 500 –10 % to 3 AC 600 +10 % (-15 % < 1 min)
Rated current IR A 250 440 600 1200
Power loss kW 0.015 0.047 0.053 0.119
Line/load connection M10 connecting M10 connecting M10 connecting M12 connecting
L1, L2, L3, L1', L2', L3' lugs lugs lugs lugs
PE connection M8 M8 M10 M10
Degree of protection IP00 IP00 IP00 IP00
Dimensions
Width mm 360 360 400 425
Height mm 240 240 265 265
Depth mm 116 116 140 145
Weight kg 12.3 12.3 19.0 25.2

Table 4- 6 Technical data for line filters 3 AC 660 V ... 690 V

Article number 6SL3000- 0BG32-5AA0 0BG34-4AA0 0BG36-0AA0 0BG41-2AA0

Rated voltage V 3 AC 660 –10 % to 3 AC 690 +10 % (-15 % < 1 min)
Rated current IR A 250 440 600 1200
Power loss kW 0.015 0.047 0.053 0.119
Line/load connection M10 connecting M10 connecting M10 connecting M12 connecting
L1, L2, L3, L1', L2', L3' lugs lugs lugs lugs
PE connection M8 M8 M10 M10
Degree of protection IP00 IP00 IP00 IP00
Dimensions
Width mm 360 360 400 425
Height mm 240 240 265 265
Depth mm 116 116 140 145
Weight kg 12.3 12.3 19.0 25.2

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82 Operating Instructions, 06/2024, A5E45046951A
Line reactors 5
5.1 General

Description
Line reactors limit low-frequency line-side harmonics to permissible values.

Figure 5-1 Line reactor

WARNING
Non-observance of the fundamental safety instructions and residual risks
The non-observance of the fundamental safety instructions and residual risks stated in
Chapter 1 can result in accidents with severe injuries or death.
• Adhere to the fundamental safety instructions.
• When assessing the risk, take into account residual risks.

Components
Operating Instructions, 06/2024, A5E45046951A 83
Line reactors
5.1 General

CAUTION
Burns resulting from high surface temperature
The line reactors can become very hot. You can get seriously burnt when touching the
surface.
• Mount the line reactors so that contact is not possible. If this is not possible, attach
clearly visible and understandable warning notices at hazardous positions.
• To prevent adjacent components from suffering damage due to these high
temperatures, maintain a clearance of 100 mm on all sides of the line reactors.

NOTICE
Damage of the system caused by the use of inappropriate and not approved line
reactors
Inappropriate and not approved line reactors can damage the Line Modules.
Line harmonics that damage/disturb other loads connected to the same line supply can also
occur.
• Only use line reactors listed in this manual.

Note
Malfunctions through magnetic fields
Reactors produce magnetic fields that can disturb or damage components and cables.
• Arrange the components and cables at a suitable distance (at least 200 mm) or shield the
magnetic fields appropriately.

Note
Length of connection cables
The connection cables between line reactor and Line Module, as well as between line reactor
and line filter, must be kept as short as possible (max. 5 m).
You must use shielded connection cables, whose cable shields are attached at both ends.
Shielding can only be omitted if the following conditions are met:
• The cables do not exceed 1 m in length.
• The cables are laid flush with the rear metal wall of the control cabinet.
• The cables are laid in a way that keeps them physically separate from signal cables.
Do not route any cables near the line reactor. If this cannot be avoided, observe a minimum
distance of 200 mm.

Components
84 Operating Instructions, 06/2024, A5E45046951A
 Line reactors
5.1 General

Assignment of line reactor and Power Module

Table 5- 1 Assignment of line reactor and Power Module

Power Module Unit rating of the Power Module Suitable line reactor
Line voltage 3-phase 380 – 480 VAC
6SL3310-1GE32-1AA3 110 kW 6SL3000-0CE32-3AA0
6SL3310-1GE32-6AA3 132 kW 6SL3000-0CE32-8AA0
6SL3310-1GE33-1AA3 160 kW 6SL3000-0CE33-3AA0
6SL3310-1GE33-8AA3 200 kW 6SL3000-0CE35-1AA0
6SL3310-1GE35-0AA3 250 kW 6SL3000-0CE35-1AA0
6SL3310-1GE36-1AA3 315 kW 6SL3000-0CE36-3AA0
6SL3310-1GE37-5AA3 400 kW 6SL3000-0CE37-7AA0
6SL3310-1GE38-4AA3 450 kW 6SL3000-0CE38-7AA0
6SL3310-1GE41-0AA3 560 kW 6SL3000-0CE41-0AA0
Line voltage 3-phase 500 – 600 VAC
6SL3310-1GF31-8AA3 110 kW 6SL3000-0CH32-2AA0
6SL3310-1GF32-2AA3 132 kW 6SL3000-0CH32-2AA0
6SL3310-1GF32-6AA3 160 kW 6SL3000-0CH32-7AA0
6SL3310-1GF33-3AA3 200 kW 6SL3000-0CH33-4AA0
6SL3310-1GF34-1AA3 250 kW 6SL3000-0CH34-8AA0
6SL3310-1GF34-7AA3 315 kW 6SL3000-0CH34-8AA0
6SL3310-1GF35-8AA3 400 kW 6SL3000-0CH36-0AA0
6SL3310-1GF37-4AA3 500 kW 6SL3000-0CH38-4AA0
6SL3310-1GF38-1AA3 560 kW 6SL3000-0CH38-4AA0
Line voltage 3-phase 660 – 690 VAC
6SL3310-1GH28-5AA3 85 kW 6SL3000-0CH31-1AA0
6SL3310-1GH31-0AA3 90 kW 6SL3000-0CH31-1AA0
6SL3310-1GH31-2AA3 110 kW 6SL3000-0CH31-6AA0
6SL3310-1GH31-5AA3 132 kW 6SL3000-0CH31-6AA0
6SL3310-1GH31-8AA3 160 kW 6SL3000-0CH32-2AA0
6SL3310-1GH32-2AA3 200 kW 6SL3000-0CH32-2AA0
6SL3310-1GH32-6AA3 250 kW 6SL3000-0CH32-7AA0
6SL3310-1GH33-3AA3 315 kW 6SL3000-0CH33-4AA0
6SL3310-1GH34-1AA3 400 kW 6SL3000-0CH34-8AA0
6SL3310-1GH34-7AA3 450 kW 6SL3000-0CH34-8AA0
6SL3310-1GH35-8AA3 560 kW 6SL3000-0CH36-0AA0
6SL3310-1GH37-4AA3 710 kW 6SL3000-0CH38-4AA0
6SL3310-1GH38-1AA3 800 kW 6SL3000-0CH38-4AA0

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5.2 Mechanical installation

5.2 Mechanical installation

Dimension drawing

Figure 5-2 Dimension drawing of line reactor

Components
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 Line reactors
5.2 Mechanical installation

Table 5- 2 Dimensions of line reactor, 380 V – 480 V 3 AC (all values in mm)

6SL3000- 0CE32-3AA0 0CE35-1AA0 0CE38-7AA0 0CE41-0AA0

0CE32-8AA0 0CE36-3AA0
0CE33-3AA0 0CE37-7AA0
a2 25 30 40 50
a3 5 6 8 8
a4 12.5 15 20 25
a5 11 14 14 14
I4 270 300 350 350
I5 88 100 120 120
h1 - - 392 397
h2 150 180 252 252
h3 60 60 120 120
h4 248 269 321 321
n1 1) 101 118 138 138
n2 1) 200 224 264 264
n3 200 212.5 211.5 211.5
n4 84.5 81 60 60
d3 M8 M8 M8 M8
1) Lengths n1 and n2 correspond to the drill hole spacing

Table 5- 3 Dimensions of line reactor, 500 V – 600 V 3 AC (all values in mm)

6SL3000- 0CH32-2AA0 0CH34-8AA0 0CH38-4AA0

0CH32-7AA0 0CH36-0AA0
0CH33-4AA0
a2 25 30 40
a3 5 6 8
a4 12.5 15 20
a5 11 14 14
I4 270 350 410
I5 88 120 135
h1 - - 392
h2 150 198 252
h3 60 75 120
h4 248 321 385
n1 1) 101 138 141
n2 1) 200 264 316
n3 200 232.5 224
n4 84.5 81 56.5
d3 M8 M8 M10
1) Lengths n1 and n2 correspond to the drill hole spacing

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Line reactors
5.2 Mechanical installation

Table 5- 4 Dimensions of line reactor, 660 V – 690 V 3 AC (all values in mm)

6SL3000- 0CH31-1AA0 0CH34-8AA0 0CH38-4AA0

0CH31-6AA0 0CH36-0AA0
0CH32-2AA0
0CH32-7AA0
0CH33-4AA0
a2 25 30 40
a3 5 6 8
a4 12.5 15 20
a5 11 14 14
l4 270 350 410
l5 88 120 135
h1 - - 392
h2 150 198 252
h3 60 75 120
h4 248 321 385
n1 1) 101 138 141
n2 1) 200 264 316
n3 200 232.5 224
n4 84.5 81 56.5
d3 M8 M8 M10
1) Lengths n1 and n2 correspond to the drill hole spacing

Components
88 Operating Instructions, 06/2024, A5E45046951A
 Line reactors
5.3 Electrical installation

5.3 Electrical installation

Connection
When connecting the line filter and line reactor, you must take into account the following
conditions to ensure that they function correctly:
• Use shielded control cables. The shield must be connected at both ends.
• With analog control cables, connecting the shield at both ends can result in coupled-in
noise. To prevent this, the shield must only be connected at one end on the Power
Module.
• Control cables must be routed separately from power cables. Power cables are motor
cables or connecting cables from the DC link of the Power Module (terminals DCPA/DCNA)
to other components (e.g. Braking Module). In particular, you must ensure that control
cables and power cables are not routed in parallel in a joint cable raceway, even if all the
cables are shielded.
• You must use shielded motor cables. The shield for the motor cable must be attached to
the shield plate and motor housing.
• The ground wire for the motor must be fed directly back to the Power Module.

Connection overview

Figure 5-3 Connecting the line filter, line reactor, and Power Module

5.4 Maintenance and servicing

The line reactor can neither be maintained nor serviced. In the case of a fault, the line reactor
must be completely replaced.

Components
Operating Instructions, 06/2024, A5E45046951A 89
Line reactors
5.5 Technical specifications

5.5 Technical specifications

General technical data

Table 5- 5 General technical data

Line frequency 47 … 63 Hz
Product standard IEC 61800-5-1
Ambient conditions Storage 1) Transport 1) Operation
Ambient temperature -25 ... +70 °C -25 ... +70 °C 0 ... +50 °C
Relative humidity (non- 5 ... 95 % 5 ... 95 % at 40 °C 5 ... 95 %
condensing) Corresponds to
class: 1K4 according to 2K3 according to 3K3 according to
IEC 60721-3-1:1997 IEC 60721-3-2:1997 IEC 60721-3-3:2002
Mechanical strength Storage 1) Transport 1) Operation
Vibrational load
- Displacement 1.5 mm at 5 ... 9 Hz 3.5 mm at 5 ... 9 Hz 0.075 mm at 10 ... 58 Hz
- Acceleration 5 m/s² at > 9 ... 200 Hz 10 m/s² at > 9 ... 200 Hz 10 m/s² at >58 ... 200 Hz
- Corresponds to class 1M2 according to 2M2 according to -
IEC 60721-3-1:1997 IEC 60721-3-2:1997
Shock load
- Acceleration 40 m/s² at 22 ms 100 m/s² at 11 ms 100 m/s² at 11 ms
corresponds to class 1M2 according to IEC 60721- 2M2 according to IEC 60721- 3M4 to IEC 60721-3-3:2002
3-1:1997 3-2:1997

Deviations from the defined classes are shown in italics

1) In transport packaging

Detailed technical data

Table 5- 6 Technical data for line reactors 3 AC 380 V ... 480 V, part 1

Article number 6SL3000- 0CE32-3AA0 0CE32-8AA0 0CE33-3AA0 0CE35-1AA0

Suitable for Power Module 6SL3310- 1GE32-1AA3 1GE32-6AA3 1GE33-1AA3 1GE33-8AA3
Unit rating of the Power Module kW 110 132 160 200
Rated voltage V 3 AC 380 –10 % to 3 AC 480 +10 % (-15 % < 1 min)
Ithmax A 224 278 331 508
Power loss kW 0.274 0.247 0.267 0.365
Line/load connection M10 connecting M10 connecting M10 connecting M12 connecting
1U1, 1V1, 1W1, 1U2, 1V2, 1W2 lugs lugs lugs lugs
Degree of protection IP00 IP00 IP00 IP00
Dimensions
Width mm 270 270 270 300
Height mm 248 248 248 269
Depth mm 200 200 200 212.5
Weight kg 24.5 26.0 27.8 38.0

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5.5 Technical specifications

Table 5- 7 Technical data for line reactors 3 AC 380 V ... 480 V, part 2

Article number 6SL3000- 0CE35-1AA0 0CE36-3AA0 0CE37-7AA0 0CE38-7AA0

Suitable for Power Module 6SL3310- 1GE35-0AA3 1GE36-1AA3 1GE37-5AA3 1GE38-4AA3
Unit rating of the Power Module kW 250 315 400 450
Rated voltage V 3 AC 380 –10 % to 3 AC 480 +10 % (-15 % < 1 min)
Ithmax A 508 628 773 871
Power loss kW 0.365 0.368 0.351 0.458
Line/load connection M12 connecting M12 connecting M12 connecting M12 connecting
1U1, 1V1, 1W1, 1U2, 1V2, 1W2 lugs lugs lugs lugs
Degree of protection IP00 IP00 IP00 IP00
Dimensions
Width mm 300 300 300 350
Height mm 269 269 269 321
Depth mm 212.5 212.5 212.5 211.5
Weight kg 38.0 41.4 51.3 63.2

Table 5- 8 Technical data for line reactors 3 AC 380 V ... 480 V, part 3

Article number 6SL3000- 0CE41-0AA0

Suitable for Power Module 6SL3310- 1GE41-0AA3
Unit rating of the Power Module kW 560
Rated voltage V 3 AC 380 –10 % to 3 AC 480 +10 % (-15 % < 1 min)
Ithmax A 1060
Power loss kW 0.498
Line/load connection M12 connecting
1U1, 1V1, 1W1, 1U2, 1V2, 1W2 lugs
Degree of protection IP00
Dimensions
Width mm 350
Height mm 321
Depth mm 211.5
Weight kg 69.6

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5.5 Technical specifications

Table 5- 9 Technical data for line reactors 3 AC 500 V ... 600 V, part 1

Article number 6SL3000- 0CH32-2AA0 0CH32-7AA0 0CH33-4AA0 0CH34-8AA0

Suitable for Power Module 6SL3310- 1GF31-8AA3 1GF32-6AA3 1GF33-3AA3 1GF34-1AA3
1GF32-2AA3 1GF34-7AA3
Unit rating of the Power Module kW 110 160 200 250
132 315
Rated voltage V 3 AC 500 –10 % to 3 AC 600 +10 % (-15 % < 1 min)
Ithmax A 230 270 342 482
Power loss kW 0.275 0.277 0.270 0.48
Line/load connection M10 connecting M10 connecting M10 connecting M12 connecting
1U1, 1V1, 1W1, 1U2, 1V2, 1W2 lugs lugs lugs lugs
Degree of protection IP00 IP00 IP00 IP00
Dimensions
Width mm 270 270 270 350
Height mm 248 248 248 321
Depth mm 200 200 200 232.5
Weight kg 31.1 27.9 38.9 55.6

Table 5- 10 Technical data for line reactors 3 AC 500 V ... 600 V, part 2

Article number 6SL3000- 0CH36-0AA0 0CH38-4AA0

Suitable for Power Module 6SL3310- 1GF35-8AA3 1GF37-4AA3
1GF38-1AA3
Unit rating of the Power Module kW 400 500
560
Rated voltage V 3 AC 500 –10 % to 3 AC 600 +10 % (-15 % < 1 min)
Ithmax A 597 840
Power loss kW 0.485 0.618
Line/load connection M12 connecting M12 connecting
1U1, 1V1, 1W1, 1U2, 1V2, 1W2 lugs lugs
Degree of protection IP00 IP00
Dimensions
Width mm 350 410
Height mm 321 385
Depth mm 232.5 224
Weight kg 63.8 98

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5.5 Technical specifications

Table 5- 11 Technical data for line reactors 3 AC 660 V ... 690 V, part 1

Article number 6SL3000- 0CH31-1AA0 0CH31-6AA0 0CH32-2AA0 0CH32-7AA0

Suitable for Power Module 6SL3310- 1GH28-5AA3 1GH31-2AA3 1GH31-8AA3 1GH32-6AA3
1GH31-0AA3 1GH31-5AA3 1GH32-2AA3
Unit rating of the Power Module kW 75 110 160 250
90 132 200
Rated voltage V 3 AC 660 –10 % to 3 AC 690 +10 % (-15 % < 1 min)
Ithmax A 107 164 230 270
Power loss kW 0.252 0.281 0.275 0.277
Line/load connection M10 connecting M10 connecting M10 connecting M10 connecting
1U1, 1V1, 1W1, 1U2, 1V2, 1W2 lugs lugs lugs lugs
Degree of protection IP00 IP00 IP00 IP00
Dimensions
Width mm 270 270 270 270
Height mm 248 248 248 248
Depth mm 200 200 200 200
Weight kg 24.4 25.9 31.1 27.9

Table 5- 12 Technical data for line reactors 3 AC 660 V ... 690 V, part 2

Article number 6SL3000- 0CH33-4AA0 0CH34-8AA0 0CH36-0AA0 0CH38-4AA0

Suitable for Power Module 6SL3310- 1GH33-3AA3 1GH34-1AA3 1GH35-8AA3 1GH37-4AA3
1GH34-7AA3 1GH38-1AA3
Unit rating of the Power Module kW 315 400 560 710
450 800
Rated voltage V 3 AC 660 –10 % to 3 AC 690 +10 % (-15 % < 1 min)
Ithmax A 342 482 597 840
Power loss kW 0.270 0.478 0.485 0.618
Line/load connection M10 connecting M12 connecting M12 connecting M12 connecting
1U1, 1V1, 1W1, 1U2, 1V2, 1W2 lugs lugs lugs lugs
Degree of protection IP00 IP00 IP00 IP00
Dimensions
Width mm 270 350 350 410
Height mm 248 321 321 385
Depth mm 200 232.5 232.5 224
Weight kg 38.9 55.6 63.8 98

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5.5 Technical specifications

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94 Operating Instructions, 06/2024, A5E45046951A
Braking Module / braking resistor 6
6.1 General

WARNING
Non-observance of the fundamental safety instructions and residual risks
The non-observance of the fundamental safety instructions and residual risks stated in
Chapter 1 can result in accidents with severe injuries or death.
• Adhere to the fundamental safety instructions.
• When assessing the risk, take into account residual risks.

WARNING
Fire and device damage as a result of ground fault/short-circuit
Inadequate installation of the cables to the braking resistor can result in a ground
fault/short-circuit and place persons at risk as a result of the associated smoke and fire.
• Comply with local installation regulations that enable this fault to be ruled out.
• Protect the cables from mechanical damage.
• In addition, apply one of the following measures:
– Use cables with double insulation.
– Maintain adequate clearance, e.g. by using spacers.
– Lay the cables in separate cable ducts or conduits.

WARNING
Fire due to overheating when the total length of the connecting cables is exceeded
Excessively long Braking Module connection cables can cause components to overheat with
the associated risk of fire and smoke.
• The Braking Module connecting cables may not be longer than 100 m.

WARNING
Fire through overheating due to insufficient ventilation clearances
Inadequate ventilation clearances can cause overheating with a risk for personnel through
smoke development and fire. This can also result in increased failures and reduced service
lives of braking resistors.
• It is essential that you maintain a ventilation clearance of 200 mm on all sides of the
component with ventilation grilles.

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6.1 General

NOTICE
Material damage due to loose power connections
Insufficient tightening torques or vibration can result in faulty electrical connections. This
can cause fire damage or malfunctions.
• Tighten all power connections with the specified tightening torques, e.g. line supply
connection, motor connection, DC-link connections.
• Check the tightening torques of all power connections at regular intervals and tighten
them when required. This applies in particular after transport.

NOTICE
Damage through the use of non-released braking resistors
Braking resistors can be damaged when using braking resistors other than those specified in
this manual.
• Only use braking resistors released by Siemens.

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6.1 General

6.1.1 Braking Module

Description
A Braking Module (and an external braking resistor) is required in certain cases when the
drive is to be braked or brought to a standstill (e.g. EMERGENCY STOP category 1). The
Braking Module contains the power electronics and the associated Control Unit. The supply
voltage for the electronics is drawn from the DC link.
During operation, the DC-link energy is converted to heat loss in an external braking resistor.
The Braking Module functions independently of the converter closed-loop controller. In the
case of Power Modules with frame sizes HX and JX, it is possible to operate several Braking
Modules in parallel in order to enhance performance. In this case, each Braking Module must
be fitted with its own braking resistor.

Figure 6-1 Braking Module

Structure
The Braking Module is inserted in a slot inside the Power Module, the fan of which ensures
forced cooling. The Braking Module is connected to the DC link by means of the busbar sets
and flexible cables, which are supplied as standard.

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6.1 General

Assignment of Braking Module and Power Module

Table 6- 1 Assignment of Braking Module and Power Module

Power Module Unit rating of Suitable Braking Module Rated power out- Suitable brake resistance
the Power put of the Braking
Module Module
Line voltage 3-phase 380 – 480 VAC
6SL3310-1GE32-1AA3 110 kW 6SL3300-1AE31-3AA0 25 kW 6SL3000-1BE31-3AA0
6SL3310-1GE32-6AA3 132 kW 6SL3300-1AE31-3AA0 25 kW 6SL3000-1BE31-3AA0
6SL3310-1GE33-1AA3 160 kW 6SL3300-1AE32-5AA0 50 kW 6SL3000-1BE32-5AA0
6SL3310-1GE33-8AA3 200 kW 6SL3300-1AE32-5AA0 50 kW 6SL3000-1BE32-5AA0
6SL3310-1GE35-0AA3 250 kW 6SL3300-1AE32-5AA0 50 kW 6SL3000-1BE32-5AA0
6SL3310-1GE36-1AA3 315 kW 6SL3300-1AE32-5BA0 50 kW 6SL3000-1BE32-5AA0
6SL3310-1GE37-5AA3 400 kW 6SL3300-1AE32-5BA0 50 kW 6SL3000-1BE32-5AA0
6SL3310-1GE38-4AA3 450 kW 6SL3300-1AE32-5BA0 50 kW 6SL3000-1BE32-5AA0
6SL3310-1GE41-0AA3 560 kW 6SL3300-1AE32-5BA0 50 kW 6SL3000-1BE32-5AA0
Line voltage 3-phase 500 – 600 VAC
6SL3310-1GF31-8AA3 110 kW 6SL3300-1AF32-5AA0 50 kW 6SL3000-1BF32-5AA0
6SL3310-1GF32-2AA3 132 kW 6SL3300-1AF32-5AA0 50 kW 6SL3000-1BF32-5AA0
6SL3310-1GF32-6AA3 160 kW 6SL3300-1AF32-5AA0 50 kW 6SL3000-1BF32-5AA0
6SL3310-1GF33-3AA3 200 kW 6SL3300-1AF32-5AA0 50 kW 6SL3000-1BF32-5AA0
6SL3310-1GF34-1AA3 250 kW 6SL3300-1AF32-5BA0 50 kW 6SL3000-1BF32-5AA0
6SL3310-1GF34-7AA3 315 kW 6SL3300-1AF32-5BA0 50 kW 6SL3000-1BF32-5AA0
6SL3310-1GF35-8AA3 400 kW 6SL3300-1AF32-5BA0 50 kW 6SL3000-1BF32-5AA0
6SL3310-1GF37-4AA3 450 kW 6SL3300-1AF32-5BA0 50 kW 6SL3000-1BF32-5AA0
6SL3310-1GF38-1AA3 560 kW 6SL3300-1AF32-5BA0 50 kW 6SL3000-1BF32-5AA0
Line voltage 3-phase 660 – 690 VAC
6SL3310-1GH28-5AA3 75 kW 6SL3300-1AH31-3AA0 25 kW 6SL3000-1BH31-3AA0
6SL3310-1GH31-0AA3 90 kW 6SL3300-1AH31-3AA0 25 kW 6SL3000-1BH31-3AA0
6SL3310-1GH31-2AA3 110 kW 6SL3300-1AH31-3AA0 25 kW 6SL3000-1BH31-3AA0
6SL3310-1GH31-5AA3 132 kW 6SL3300-1AH31-3AA0 25 kW 6SL3000-1BH31-3AA0
6SL3310-1GH31-8AA3 160 kW 6SL3300-1AH32-5AA0 50 kW 6SL3000-1BH32-5AA0
6SL3310-1GH32-2AA3 200 kW 6SL3300-1AH32-5AA0 50 kW 6SL3000-1BH32-5AA0
6SL3310-1GH32-6AA3 250 kW 6SL3300-1AH32-5AA0 50 kW 6SL3000-1BH32-5AA0
6SL3310-1GH33-3AA3 315 kW 6SL3300-1AH32-5AA0 50 kW 6SL3000-1BH32-5AA0
6SL3310-1GH34-1AA3 400 kW 6SL3300-1AH32-5BA0 50 kW 6SL3000-1BH32-5AA0
6SL3310-1GH34-7AA3 450 kW 6SL3300-1AH32-5BA0 50 kW 6SL3000-1BH32-5AA0
6SL3310-1GH35-8AA3 560 kW 6SL3300-1AH32-5BA0 50 kW 6SL3000-1BH32-5AA0
6SL3310-1GH37-4AA3 710 kW 6SL3300-1AH32-5BA0 50 kW 6SL3000-1BH32-5AA0
6SL3310-1GH38-1AA3 800 kW 6SL3300-1AH32-5BA0 50 kW 6SL3000-1BH32-5AA0

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6.1 General

6.1.2 Braking resistor

Description
In converters with no regenerative feedback capability, the energy that occurs in the drive
train under regenerative conditions is fed back to the DC link where it is reduced via braking
resistors.
The braking resistor is connected to the Braking Module. The distance between the Braking
Module and braking resistor must not exceed 100 m. This enables the resulting heat loss to
be dissipated outside the switchgear room.
Resistors with rated powers of 25 kW and 50 kW are available.
To boost performance, Braking Modules and braking resistors can be connected in parallel. In
this case, the Braking Modules are installed in the discharged air ducts of the Power Module.
Depending on the size of the Power Module, overall up to 3 slots are available:
• Frame size FX: 1 mounting location
• Frame size GX: 1 mounting location
• Frame size HX: 2 mounting locations
• Frame size JX: 3 mounting locations
Since the braking resistors can be used in converters with a wide voltage range, the voltage
can be adjusted (for example, to reduce the voltage stress on the motor and converter) by
setting the response thresholds on the Braking Module.
A thermostat monitors the braking resistor for excessively high temperatures and issues a
signal on a floating contact if the limit value is exceeded.

Figure 6-2 Braking resistor

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6.2 Mechanical installation

6.2 Mechanical installation

6.2.1 General

Tightening torques for screw connections

The following tightening torques apply when tightening current-conducting connections (DC-
link connections, motor connections, busbars, lugs) and other connections (ground
connections, protective conductor connections, steel threaded connections).

Table 6- 2 Tightening torques for screw connections

Thread Ground connections, protective Aluminum threaded connections,

conductor connections, steel plastic, busbars, lugs
threaded connections
M3 1.3 Nm 0.8 Nm
M4 3 Nm 1.8 Nm
M5 6 Nm 3 Nm
M6 10 Nm 6 Nm
M8 25 Nm 13 Nm
M10 50 Nm 25 Nm
M12 88 Nm 50 Nm
M16 215 Nm 115 Nm

Note
Screw connections for protective covers
The threaded connections for the protective covers made of Makrolon may only tightened
with 2.5 Nm.

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6.2 Mechanical installation

6.2.2 Braking Modules: overview

Braking Module for frame size FX

Figure 6-3 Braking Module for Power Module, frame size FX

Note
Common connection for the R1 and DCPA
With this Braking Module, the R1 and DCPA interfaces use the same connection.

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6.2 Mechanical installation

Braking Module for frame size GX

Figure 6-4 Braking Module for Power Module, (frame size GX)

Note
Common connection for the R1 and DCPA
With this Braking Module, the R1 and DCPA interfaces use the same connection.

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6.2 Mechanical installation

Braking Module for frame size HX/JX

Figure 6-5 Braking Module for Power Module, frame size HX/JX

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6.2 Mechanical installation

6.2.3 Installing the Braking Module

6.2.3.1 Installing the Braking Module in a Power Module, frame size FX

Figure 6-6 Installing the Braking Module in a Power Module, frame size FX – steps 1 - 3

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6.2 Mechanical installation

Figure 6-7 Installing the Braking Module in a Power Module, frame size FX – steps 4 - 7

Installing the Braking Module

The steps for the installation procedure are numbered in accordance with the figures in the
diagrams.
1. Unscrew the 2 M6 screws from the front cover and lift off the cover.
2. Unscrew the 2 screws from the upper cover plate.
Unscrew the M6 nut on the left-hand side and remove the front cover.
3. Unscrew the 4 screws from the upper cover plate.
Unscrew the 3 screws from the rear cut-out sections and remove the rear cover.
4. Unscrew the 3 screws for the blanking plate and remove the plate.
5. Insert the Braking Module where the cover used to be and secure it using the 3 screws (from
step 4).

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6.2 Mechanical installation

6. Attach the adapter bar to the DCNA using a nut, so that the busbar cannot be twisted. For
this purpose, a small bolt is attached to the adapter bar, which must be located on the lower
side of the DCNA connection.
7. Secure the connecting cable to the DC link with 2 screws (Braking Module connection) and 2
nuts (DC-link connection).
Carry out the subsequent steps in reverse order from steps 1 – 3.
An opening above the connections for the braking resistor (R1, R2) is provided in the cover
for connecting the cable to the braking resistor.

Note
Pay attention to the tightening torques
You must observe the tightening torques. Information on this can be found in the table in the
"Mechanical installation" section

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6.2 Mechanical installation

6.2.3.2 Installing the Braking Module in a Power Module frame size GX

Figure 6-8 Installing the Braking Module in a Power Module frame size GX – steps 1 - 3

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Braking Module / braking resistor
6.2 Mechanical installation

Figure 6-9 Installing the Braking Module in a Power Module frame size GX – steps 4 - 6

Installing the Braking Module

The steps for the installation procedure are numbered in accordance with the figures in the
diagrams.
1. Unscrew the 2 M6 screws from the front cover and lift off the cover.
2. Unscrew the 4 screws from the upper cover plate.
Unscrew the M6 nut on the left-hand side and remove the front cover.
3. Unscrew the 4 screws from the upper cover plate.
Unscrew the 3 screws from the rear cut-out sections and remove the rear cover.
4. Unscrew the 3 screws for the blanking plate and remove the plate.
5. Insert the Braking Module where the cover used to be and secure it using the 3 screws (from
step 4).
6. Secure the connecting cable to the DC link with 2 screws (Braking Module connection) and 2
nuts (DC-link connection).

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6.2 Mechanical installation

Carry out the subsequent steps in reverse order from steps 1 – 3.

An opening above the connections for the braking resistor (R1, R2) is provided in the cover
for connecting the cable to the braking resistor.

Note
Pay attention to the tightening torques
You must observe the tightening torques. Information on this can be found in the table in the
"Mechanical installation" section

6.2.3.3 Installing the Braking Module in a Power Module frame size HX

Figure 6-10 Installing the Braking Module in a Power Module frame size HX

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6.2 Mechanical installation

Installing the Braking Module

The steps for the installation procedure are numbered in accordance with the figures in the
diagram.
1. Insert the Braking Module.
2. Screw in the 4 retaining screws for securing the Braking Module.
3. Secure the connection clip to the DC link (DCPA/DCNA) with two screws (Braking Module
connection) and two nuts (DC-link connection).

Note
Pay attention to the tightening torques
You must observe the tightening torques. Information on this can be found in the table in the
"Mechanical installation" section

6.2.3.4 Installing the Braking Module in a Power Module frame size JX

Figure 6-11 Installing the Braking Module in a Power Module frame size JX

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6.2 Mechanical installation

Installing the Braking Module

The steps for the installation procedure are numbered in accordance with the figures in the
diagram.
1. Insert the Braking Module.
2. Screw in the 4 retaining screws for securing the Braking Module.
3. Secure the connection clip to the DC link (DCPA / DCNA) with 2 screws (Braking Module
connection) and 2 nuts (DC-link connection).

Note
Pay attention to the tightening torques
You must observe the tightening torques. Information on this can be found in the table in the
"Mechanical installation" section

6.2.4 Installing the braking resistor

The braking resistor should not be installed in the vicinity of the converter. The following
points must be taken into account:
• The braking resistors are only suitable for floor mounting.
• The maximum cable length between the Braking Module and braking resistor is 100 m.
• Sufficient space must be available for dissipating the energy converted by the braking
resistor.
• A sufficient distance from flammable objects must be maintained.
• The braking resistor must be installed as a free-standing unit.
• Objects must not be placed on or anywhere above the braking resistor.
• The braking resistor should not be installed underneath fire detection systems, since these
could be triggered by the resulting heat.
• For outdoor installation, a hood must be provided to protect the braking resistor from
precipitation (in accordance with degree of protection IP20).

WARNING
Fire as a result of inadequate installation
If incorrectly installed (non-observance of the cooling clearances or inadequate clearances
to flammable objects), there is the danger of fire damage with death or severe injury.
• It is essential that you maintain a cooling clearance of 200 mm on all sides of the braking
resistor with ventilation grills.
• Maintain sufficient clearance to objects that can burn.

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6.2 Mechanical installation

CAUTION
Burns due to a high surface temperature at the braking resistor
In operation, the braking resistor can reach high temperatures, which can cause burns if
touched.
• Allow the braking resistor to cool down before starting any work.
• Use the appropriate personnel protection equipment, e.g. gloves.

Figure 6-12 Dimension drawing for braking resistor (25 kW)

Figure 6-13 Dimension drawing for braking resistor (50 kW)

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6.2 Mechanical installation

Figure 6-14 Fixing dimension of braking resistors

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6.3 Connection

6.3 Connection

6.3.1 Cable lugs

Cable lugs
The cable connections on the devices are designed for cable lugs according to DIN 46234 or
DIN 46235.
For connection of alternative cable lugs, the maximum dimensions are listed in the table
below.
These cable lugs are not to exceed these dimensions, as mechanical fastening and adherence
to the voltage distances is not guaranteed otherwise.

Figure 6-15 Dimensions of the cable lugs

Table 6- 3 Dimensions of the cable lugs

Screw / bolts Connection cross- d2 b l c1 c2

section [mm] [mm] [mm] [mm] [mm]
[mm²]
M8 70 8.4 24 55 13 10
M10 185 10.5 37 82 15 12
M10 240 13 42 92 16 13
M12 95 13 28 65 16 13
M12 185 13 37 82 16 13
M12 240 13 42 92 16 13
M16 240 17 42 92 19 16

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6.3 Connection

6.3.2 Connecting the Braking Module

Interface overview
The Braking Module has the following interfaces:
• DC-link connection via flexible cables or a fixed busbar
• Braking resistor connection via flexible cables or a fixed busbar
• 1 digital input (inhibit Braking Module with high signal/acknowledge error with negative
edge high -> low)
• 1 digital output (Braking Module defective / high signal = no fault)
• PE/protective conductor connection

Connection overview

Figure 6-16 Connection overview for the Braking Module

Note
Common connection for the R1 and DCPA for sizes FX and GX
With Braking Modules for Power Modules of the sizes FX and GX, the interfaces R1 and DCPA
are implemented via a shared connection.

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6.3 Connection

Braking resistor connection

Table 6- 4 Braking resistor connection

Terminal Designation
R1 Braking resistor connection R+
R2 Braking resistor connection R-
Recommended connection cross-sections: For 25/125 kW: 35 mm², for 50/250 kW: 50 mm²

Digital inputs/outputs X21

Table 6- 5 Terminal block X21

Connect- Terminal Designation 1) Technical specifications

or
1 Shield Shield connection for terminals 2 ... 6
2 0V High level: +15 V to 30 V
3 DI inhibit input Current consumption: 2 mA to 15 mA
Low level: -3 V to 5 V
4 0V High signal: No fault
5 DO fault output Low signal: Fault present
Voltage: 24 VDC
Load current: 0.5 A to 0.6 A
6 +24 V Voltage: +18 V to +30 V
Typical current consumption (induced current
consumption):
10 mA at 24 VDC
Max. connectable cross-section 1.5 mm2
1) DI: digital input; DO: Digital output

Note
Position of the terminals
When the Braking Module is installed, the individual terminals on its X21 terminal block are
positioned as follows: terminal "1" is at the rear, terminal "6" at the front.

Note
Signal characteristics of terminal X21.3
Applying a high signal to terminal X21.3 inhibits the Braking Module. With a falling edge,
pending fault codes are acknowledged.

Note
The Braking Module requires DC-link voltage so that the "No fault" message can be issued
correctly.

Components
116 Operating Instructions, 06/2024, A5E45046951A
 Braking Module / braking resistor
6.3 Connection

Recommended connection for terminal strip X21

The signals of terminal strip X21 can be freely used corresponding to the line-side
requirements.
In connection with the system components used and the default settings of the command
sources during commissioning, the following recommendations for the wiring of the signals
apply.
• X21:2 to CU X132:14 (mass)
• X21:3 on CU X132:9 (DO12 = acknowledge fault)
• X21:5 on CU X132:1 (DI4 = external fault 3)
• X21:6 on CU X132:13 (DO15 = P24V)

Parameterization

Table 6- 6 Parameterization

Sink Source
Parameters Description DO Parameters Description DO
p1240 Vdc controller or Vdc monitoring Vector 0 Inhibit Vdc ctrl
configuration
p2108 Ext. fault_3 Vector r0722.4 DI 4 (X132.1) CU
p3111 BI: External fault 3 enable Vector r0899.2 Operation enabled Vector
p0728.12 Sets CU input or output: CU 1 Sets DI/DO12 as output
DI/DO 12 (X132.9) (corresponds to the default setting
after commissioning and selection
of p0700)
p0742 BI: CU signal source for terminal CU r2138.7 Acknowledges the fault Vector
DI/DO 12 (X132.9) (corresponds to the default setting
after commissioning and selection
of p0700)

Note
Fault acknowledged with r2138.7 for the recommended wiring
If, during operation, an "Acknowledge fault" signal is initiated via terminal X21.3 in the
braking chopper, without there being a fault in the Braking Module, then this initiates an
external fault 3.
You can prevent this response by applying the following measures:
• Link the "Acknowledge fault" signal with status bit 3 "Fault active" of status word ZSW1
(r2139.3).
• If a fault is not active, then do not initiate an "Acknowledge fault" signal.

Components
Operating Instructions, 06/2024, A5E45046951A 117
Braking Module / braking resistor
6.3 Connection

Threshold switch
The response threshold at which the Braking Module is activated and the DC-link voltage
generated during braking are specified in the following table.

WARNING
Electric shock when operating the threshold switch
Operating the threshold switch when a voltage is present can cause death or serious injury.
• Only operate the threshold switch when the Power Module is switched off and the DC-
link capacitors are discharged.

Table 6- 7 Response thresholds of the Braking Modules

Voltage Response Switch Comment

threshold position
3-phase 380 ... 673 V 1 774 V is the default factory setting. For line voltages of
480 VAC 774 V 2 between 3-phase 380 and 400 VAC, the response thresh-
old can be set to 673 V to reduce the voltage stress on
the motor and converter. This does, however, reduce the
possible braking power with the square of the voltage
(673/774)² = 0.75.
The maximum possible braking power is, therefore, 75%.
3-phase 500 ... 841 V 1 967 V is the default factory setting. With a supply voltage
600 VAC 967 V 2 of 3-phase 500 VAC, the response threshold can be set to
841 V to reduce the voltage stress on the motor and con-
verter. This does, however, reduce the possible braking
power with the square of the voltage (841/967)² = 0.75.
The maximum possible braking power is, therefore, 75%.
3-phase 660 ... 1070 V 1 1158 V is the default factory setting. With a supply volt-
690 VAC 1158 V 2 age of 3-phase 660 VAC, the response threshold can be
set to 1070 V to reduce the voltage stress on the motor
and converter. This does, however, reduce the possible
braking power with the square of the voltage
(1070/1158)² = 0.85.
The maximum possible braking power is, therefore, 85 %.

Note
Positions of the threshold switches
The switch positions of the threshold switches of the Braking Modules are positioned on the
panel as follows:
• Braking Modules for frame sizes FX and GX: position "1" is up; position "2" is down
• Braking Modules for frame sizes HX and JX: position "1" is back; position "2" is front

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118 Operating Instructions, 06/2024, A5E45046951A
 Braking Module / braking resistor
6.3 Connection

Note
"Overvoltage" fault
Even when the response threshold is set to a low value, the DC-link voltage can still reach the
maximum voltage value (hardware shutdown threshold), thus triggering the "Overvoltage"
fault. This can occur, for example, in cases where there is too much regenerative energy for
the available braking power.
To prevent the DC-link voltage from exceeding the threshold, the Vdc-max controller must be
enabled (p1240) and the device supply voltage set accordingly (p0210).

6.3.3 Connecting the braking resistor

DANGER
Electric shock caused by the connected voltage and residual charge of the DC link
capacitors on the braking module
Contact with live connections on the Braking Module can result in death or serious injury.
• Only connect the Braking Module after the Power Module has been disconnected from
the power supply.
• Only connect the Braking Module after 5 minutes have elapsed. Measure the voltage
before starting work on the DCP and DCN DC-link terminals.

WARNING
Fire caused by ground fault / short-circuit for non-protected connections to the braking
resistor
Inadequate installation of the cables to the braking resistor can result in a ground
fault/short-circuit and place persons at risk as a result of the associated smoke and fire.
• Comply with local installation regulations that enable this fault to be ruled out.
• Protect the cables from mechanical damage.
• In addition, apply one of the following measures:
– Use cables with double insulation.
– Maintain adequate clearance, e.g. by using spacers.
– Lay the cables in separate cable ducts or conduits.

NOTICE
Material damage when exceeding the maximum permitted cable length
Exceeding the maximum permitted cable length to the braking resistor can cause material
damage in the event of component failure.
• The braking resistor connecting cables may not be longer than 100 m.

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Operating Instructions, 06/2024, A5E45046951A 119
Braking Module / braking resistor
6.3 Connection

Recommended connection cross-sections:

• For 25/125 kW: 35 mm²
• For 50/250 kW: 50 mm²

Thermostatic switch
A thermostatic switch is installed to protect the braking resistor against overload. Its floating
contacts must be integrated in the fault chain on site.

Table 6- 8 Thermostatic switch connection

Terminal Description of function Technical specifications

T1 Thermostatic switch connection Voltage: 240 VAC
T2 Thermostatic switch connection Load current: Max. 10 A

Max. connectable cross-section: 2.5 mm²

Integration of the thermostatic switch as release for switch-off via OFF2

The thermostatic switch must be connected to a free digital input of the SINAMICS G130 so
that the converter is safely disconnected from the power supply if the braking resistor
overheats. A digital input on the TM31 Terminal Module, on the TB30 Terminal Board or on
the Control Unit can be used for this.
Subsequently the digital input must be used as release for a switch-off with OFF2. External
fault 2). The interconnection can be made with the STARTER or via the AOP30.

Table 6- 9 Parameterizing the connection of the thermostatic switch at digital input 16 at the
CU320-2 Control Unit

Sink Source
Parame- Description DO Parame- Description DO
ter ter
p2107 BI: External fault 2 Vector r0722.16 CU digital inputs CU
DI 16 (X122.5 / X120.3)

Table 6- 10 Parameterizing the connection of the thermostatic switch at digital input 11 at Terminal
Module TM31

Sink Source
Parame- Description DO Parame- Description DO
ter ter
p2107 BI: External fault 2 Vector r4022.11 TM31 digital inputs TM31
DI/DO 11 (X541.5)

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 Braking Module / braking resistor
6.4 Maintenance and servicing

6.3.4 Disabling the Vdc-max controller

The Vdc-max controller must be switched off (p1240 = 0) when a brake chopper is used.

6.4 Maintenance and servicing

Maintenance and servicing are not carried out for the Braking Module and braking resistor. If
a fault occurs, the Braking Module and/or braking resistor must be replaced.

6.5 Technical specifications

General technical data

Table 6- 11 General technical data

Product standard IEC 61800-5-1

Ambient conditions Storage 1) Transport 1) Operation
Ambient temperature -25 ... +70 °C -25 ... +70 °C 0 ... +50 °C
Relative humidity (non- 5 ... 95 % 5 ... 95 % at 40 °C 5 ... 95 %
condensing) Corresponds to
class: 1K4 according to 2K3 according to 3K3 according to
IEC 60721-3-1:1997 IEC 60721-3-2:1997 IEC 60721-3-3:2002
Mechanical strength Storage 1) Transport 1) Operation
Vibrational load
- Displacement 1.5 mm at 5 ... 9 Hz 3.5 mm at 5 ... 9 Hz 0.075 mm at 10 ... 58 Hz
- Acceleration 5 m/s² at > 9 ... 200 Hz 10 m/s² at > 9 ... 200 Hz 10 m/s² at >58 ... 200 Hz
- Corresponds to class 1M2 according to 2M2 according to -
IEC 60721-3-1:1997 IEC 60721-3-2:1997
Shock load
- Acceleration 40 m/s² at 22 ms 100 m/s² at 11 ms 100 m/s² at 11 ms
corresponds to class 1M2 according to IEC 60721- 2M2 according to IEC 60721- 3M4 to IEC 60721-3-3:2002
3-1:1997 3-2:1997

Deviations from the defined classes are shown in italics

1) In transport packaging

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Operating Instructions, 06/2024, A5E45046951A 121
Braking Module / braking resistor
6.5 Technical specifications

Detailed technical specifications for the Braking Module

Table 6- 12 Technical specifications of Braking Module, 380 V – 480 V 3 AC

Braking Module 6SL3300- 1AE31-3AA0 1AE32-5AA0 1AE32-5BA0

PDB power 25 kW 50 kW 50 kW
(rated power)
P15 power 125 kW 250 kW 250 kW
P20 power 100 kW 200 kW 200 kW
P40 power 50 kW 100 kW 100 kW
Variable response thresholds 774 V (673 V) 774 V (673 V) 774 V (673 V)
Digital input
Voltage -3 V to 30 V
Low level -3 V to 5 V
(an open digital input is interpreted as "low")
High level 15 V to 30 V
Typical current consumption (at 24 V DC) 10 mA
Max. connectable cross-section 1.5 mm²
Digital output (continuously short-circuit proof)
Voltage 24 V DC
Max. load current of the digital output 500 mA
Max. connectable cross-section 1.5 mm²
Version in acc. with: UL and IEC UL and IEC UL and IEC
R1/R2 connection M8 screw M8 screw M8 screw
Max. connection cross-section R1/R2 35 mm² 50 mm² 50 mm²
Suitable for installation in a Power Module FX GX HX/JX
with frame size
Weight, approx. 3.6 kg 7.3 kg 7.5 kg

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 Braking Module / braking resistor
6.5 Technical specifications

Table 6- 13 Technical specifications of Braking Module, 500 V – 600 V 3 AC

Braking Module 6SL3300- 1AF32-5AA0 1AF32-5BA0

PDB power 50 kW 50 kW
(rated power)
P15 power 250 kW 250 kW
P20 power 200 kW 200 kW
P40 power 100 kW 100 kW
Variable response thresholds 967 V (841 V) 967 V (841 V)
Digital input
Voltage -3 V to 30 V
Low level -3 V to 5 V
(an open digital input is interpreted as "low")
High level 15 V to 30 V
Typical current consumption (at 24 V DC) 10 mA
Max. connectable cross-section 1.5 mm²
Digital output (continuously short-circuit proof)
Voltage 24 V DC
Max. load current of the digital output 500 mA
Max. connectable cross-section 1.5 mm²
Version in acc. with: UL and IEC UL and IEC
R1/R2 connection M8 screw M8 screw
Max. connection cross-section R1/R2 50 mm² 50 mm²
Suitable for installation in a Power Module GX HX/JX
with frame size
Weight, approx. 7.3 kg 7.5 kg

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Operating Instructions, 06/2024, A5E45046951A 123
Braking Module / braking resistor
6.5 Technical specifications

Table 6- 14 Technical specifications of Braking Module, 660 V – 690 V 3 AC

Braking Module 6SL3300- 1AH31-3AA0 1AH32-5AA0 1AH32-5BA0

PDB power 25 kW 50 kW 50 kW
(rated power)
P15 power 125 kW 250 kW 250 kW
P20 power 100 kW 200 kW 200 kW
P40 power 50 kW 100 kW 100 kW
Variable response thresholds 1153 V (1070 V) 1153 V (1070 V) 1153 V (1070 V)
Digital input
Voltage -3 V to 30 V
Low level -3 V to 5 V
(an open digital input is interpreted as "low")
High level 15 V to 30 V
Typical current consumption (at 24 V DC) 10 mA
Max. connectable cross-section 1.5 mm²
Digital output (continuously short-circuit proof)
Voltage 24 V DC
Max. load current of the digital output 500 mA
Max. connectable cross-section 1.5 mm²
Version in acc. with: IEC IEC IEC
R1/R2 connection M8 screw M8 screw M8 screw
Max. connection cross-section R1/R2 35 mm² 50 mm² 50 mm²
Suitable for installation in a Power Module FX GX HX/JX
with frame size
Weight, approx. 3.6 kg 7.3 kg 7.5 kg

Detailed technical specifications for the braking resistor

Table 6- 15 Technical specifications of braking resistor, 380 V – 480 V 3 AC

Braking resistor 6SL3000-1BE31-3AA0 6SL3000-1BE32-5AA0

PDB power (rated power) 25 kW 50 kW
P15 power 125 kW 250 kW
P20 power 100 kW 200 kW
P40 power 50 kW 100 kW
Resistance 4.4 Ω (± 7.5%) 2.2 Ω (± 7.5%)
Maximum current 189 A 378 A
Max. connectable cross-section 50 mm² 70 mm²
Cable entry Via M50 cable gland Via M50 cable gland
Power connection Via M8 bolt-type screw terminal Via M10 bolt-type screw terminal
Degree of protection IP20 IP20
Width x height x depth 740 x 605 x 485 mm 810 x 1325 x 485 mm
Weight, approx. 50 kg 120 kg

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 Braking Module / braking resistor
6.5 Technical specifications

Table 6- 16 Technical specifications of braking resistor, 500 V – 600 V 3 AC

Braking resistor 6SL3000-1BF31-3AA0 6SL3000-1BF32-5AA0

PDB power (rated power) 25 kW 50 kW
P15 power 125 kW 250 kW
P20 power 100 kW 200 kW
P40 power 50 kW 100 kW
Resistance 6.8 Ω (±7.5%) 3.4 Ω (± 7.5%)
Maximum current 153 A 306 A
Max. connectable cross-section 50 mm² 70 mm²
Cable entry Via M50 cable gland Via M50 cable gland
Power connection Via M8 bolt-type screw terminal Via M10 bolt-type screw terminal
Degree of protection IP20 IP20
Width x height x depth 740 x 605 x 485 mm 810 x 1325 x 485 mm
Weight, approx. 50 kg 120 kg

Table 6- 17 Technical specifications of braking resistor, 660 V – 690 V 3 AC

Braking resistor 6SL3000-1BH31-3AA0 6SL3000-1BH32-5AA0

PDB power (rated power) 25 kW 50 kW
P15 power 125 kW 250 kW
P20 power 100 kW 200 kW
P40 power 50 kW 100 kW
Resistance 9.8 Ω (±7.5%) 4.9 Ω (± 7.5%)
Maximum current 127 A 255 A
Max. connectable cross-section 50 mm² 70 mm²
Cable entry Via M50 cable gland Via M50 cable gland
Power connection Via M8 bolt-type screw terminal Via M10 bolt-type screw terminal
Degree of protection IP20 IP20
Width x height x depth 740 x 605 x 485 mm 810 x 1325 x 485 mm
Weight, approx. 50 kg 120 kg

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Operating Instructions, 06/2024, A5E45046951A 125
Braking Module / braking resistor
6.5 Technical specifications

Duty cycle

Figure 6-17 Duty cycles for braking resistors

Components
126 Operating Instructions, 06/2024, A5E45046951A
Sine-wave filter 7
7.1 General

Description
The sine-wave filter limits the voltage rate of rise and the capacitive charge/discharge
currents which usually occur with inverter operation. It also prevents additional noise caused
by the pulse frequency. The service life of the motor is as long as that attained with direct
mains operation.

Figure 7-1 Sine-wave filter

WARNING
Non-observance of the fundamental safety instructions and residual risks
The non-observance of the fundamental safety instructions and residual risks stated in
Chapter 1 can result in accidents with severe injuries or death.
• Adhere to the fundamental safety instructions.
• When assessing the risk, take into account residual risks.

WARNING
Fire through overheating due to insufficient ventilation clearances
Inadequate ventilation clearances can cause overheating with a risk for personnel through
smoke development and fire. Furthermore, an increased number of failures and shorter
service life of the components can occur.
• Maintain 100 mm ventilation clearances above and to the side of the component.

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Operating Instructions, 06/2024, A5E45046951A 127
Sine-wave filter
7.1 General

CAUTION
Burns resulting from high surface temperature of the sine-wave filter
The surface temperature of the sine-wave filters can exceed 80 °C. You can get seriously
burnt when touching the surface.
• Mount the sine-wave filter so that it cannot be touched. If this is not possible, attach a
clearly visible and understandable warning notice at hazardous positions.

NOTICE
Sine-wave filter damage due to interchanged connections
Interchanging the input and output connections will damage the sine-wave filter.
• Connect the incoming cable from the Power Modules to 1U1, 1V1, 1W1.
• Connect the outgoing cable to the load at 1U2, 1V2, 1W2.

NOTICE
Damage to the Motor Module by using components that have not been released
When using components that have not been released, damage or malfunctions can occur at
the devices or the system itself.
• Only use sine-wave filters that SIEMENS has released for SINAMICS.

NOTICE
Risk of damaging the sine-wave filter by exceeding the maximum output frequency
The maximum permissible output frequency when sine-wave filters are used is 115 Hz or
150 Hz. The sine-wave filter can be damaged if the output frequency is exceeded.
• Operate the sine-wave filter with a maximum output frequency of 115 Hz or 150 Hz.

NOTICE
Damage to the sine-wave filter if it is not activated during commissioning
The sine-wave filter may be damaged if it is not activated during commissioning.
• Activate the sine-wave filter during commissioning via parameter p0230 = 3.

NOTICE
Damage to the sine-wave filter if a motor is not connected
Sine-wave filters, which are operated without a motor being connected, can be damaged or
destroyed.
• Never operate a sine-wave filter connected to the Power Module without a connected
motor.

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 Sine-wave filter
7.1 General

Note
Cable lengths
Keep the connecting cables to the Power Module as short as possible (max. 5 m).

Assignment of sine-wave filter and Power Module

Table 7- 1 Assignment of sine-wave filter and Power Module

Power Module Unit rating of the Power Module Suitable sine-wave filter
Line voltage 3 AC 380 ... 480 V
6SL3310-1GE32-1AA3 110 kW 6SL3000-2CE32-3AA0
6SL3310-1GE32-6AA3 132 kW 6SL3000-2CE32-3AA0
6SL3310-1GE33-1AA3 160 kW 6SL3000-2CE32-8AA0
6SL3310-1GE33-8AA3 200 kW 6SL3000-2CE33-3AA0
6SL3310-1GE35-0AA3 250 kW 6SL3000-2CE34-1AA0
Line voltage 3 AC 500 ... 600 V
6SL3310-1GF31-8AA3 110 kW 6SL3000-2CF31-7AA0
6SL3310-1GF32-2AA3 132 kW 6SL3000-2CF31-7AA0

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Operating Instructions, 06/2024, A5E45046951A 129
Sine-wave filter
7.1 General

Limitation of the voltage rate of rise and the voltage peak through reactors and filters
IGBT converter switching frequencies result in high voltage rises (dv/dt) at the converter
output. If long motor cables are used, this leads to an additional current load on the
converter due to capacitive charge/discharge currents. The high voltage rises, and the
resulting transients at the motor terminals, cause the motors' electrical winding load to
increase as compared with direct on-line operation.
Sine-wave filters very effectively limit both the rate of voltage rise dv/dt and the peak voltage
ÛLL on the motor winding to the following values:
• Voltage rate of rise dv/dt << 50 V/µs
• Peak voltage ÛLL < 1.1 x √2 x Uline

Figure 7-2 Limitation of the voltage rate of rise and the voltage peak through reactors and filters depending on the motor
cable length

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 Sine-wave filter
7.1 General

Restrictions
The following restrictions must be taken into account when a sine-wave filter is used:
• The output frequency is limited to max. 115 Hz (at 500 – 600 V) and 150 Hz (at 380 – 480
V).
• The modulation type is permanently set to space-vector modulation without
overmodulation.
• The maximum output voltage is limited to approx. 85% of the input voltage.
• Maximum permissible motor cable lengths:
– Unshielded cable: max. 450 m
– Shielded cable: max. 300 m
• During commissioning, the pulse frequency rises to double the factory setting. This
induces current derating, which must be applied to the built-in units' rated currents listed
in the technical specifications.

Note
If a filter cannot be parameterized (p0230 ≠ 3) during commissioning, then no provision is
made for this SIEMENS sine-wave filter for the SINAMICS G130.

Table 7- 2 Technical specifications for sine-wave filters with SINAMICS G130

Article number Voltage Pulse frequency Output current

SINAMICS G130 [V] [kHz] [A] 1)
6SL3310-1GE32-1AA3 3-phase 380 – 480 VAC 4 172 A
6SL3310-1GE32-6AA3 3-phase 380 – 480 VAC 4 216 A
6SL3310-1GE33-1AA3 3-phase 380 – 480 VAC 4 273 A
6SL3310-1GE33-8AA3 3-phase 380 – 480 VAC 4 331 A
6SL3310-1GE35-0AA3 3-phase 380 – 480 VAC 4 382 A
6SL3310-1GF31-8AA3 3-phase 500 – 600 VAC 2.5 152 A
6SL3310-1GF32-2AA3 3-phase 500 – 600 VAC 2.5 187 A
1)The values apply to operation with a sine-wave filter and do not correspond with the rated
current on the type plate.

Commissioning
When commissioning using the STARTER or AOP30, the sine-wave filter must be activated by
means of appropriate selection screenforms or dialog boxes (p0230 = 3), see Chapter
"Commissioning" in the SINAMICS G130 Operating Instructions.

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Operating Instructions, 06/2024, A5E45046951A 131
Sine-wave filter
7.1 General

The following parameters are changed automatically during commissioning.

Table 7- 3 Parameter settings for sine-wave filters with SINAMICS G130

Parameters Name Setting

p0230 Drive filter type, motor side 3: Siemens sine-wave filter
p0233 Power unit motor reactor Filter inductance
p0234 Power unit sine-wave filter capacitance Filter capacitance
p0290 Power unit overload response Disable pulse frequency reduction
p1082 Maximum speed Fmax filter / pole pair number
p1800 Pulse frequency Nominal pulse frequency of the filter (see previous table)
p1802 Modulator mode Space-vector modulation without overmodulation
p1909 Motor data identification, control word Rs measurement only

Note
Activate the factory settings
When the factory settings are restored, parameter p0230 is reset.
The parameter must be reset if the system is commissioned again.

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 Sine-wave filter
7.2 Mechanical installation

7.2 Mechanical installation

Dimension drawing

Figure 7-3 Dimension drawing, sine-wave filter

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Operating Instructions, 06/2024, A5E45046951A 133
Sine-wave filter
7.3 Electrical installation

Table 7- 4 Dimensions of the sine-wave filter (all values in mm)

6SL3000- 2CE32-3AA0 2CE32-8AA0 2CE33-3AA0 2CE34-1AA0 2CF31-7AA0

B 620 620 620 620 620
H 300 300 370 370 370
T 320 320 360 360 360
l1 140 140 140 140 140
h1 180 180 220 220 220
h2 65 65 65 65 65
n1 1) 280 280 320 320 320
n2 1) 150 150 150 150 150
n3 1) 225 225 225 225 225
n4 105 105 105 105 105
d1 12 12 12 12 12
d2 11 11 11 11 11
d3 22 22 22 22 22
1) The lengths n1, n2 and n3 correspond to the drill hole spacing

7.3 Electrical installation

Connection
When connecting the sine-wave filter, you must take into account the following conditions to
ensure that the filter functions correctly:
• With analog control cables, connecting the shield at both ends can result in coupled-in
noise. To prevent this, the shield must only be connected at one end on the Power
Module.
• Control cables must be routed separately from power cables. Power cables are motor
cables or connecting cables from the DC link of the Power Module (terminals DCPA/DCNA)
to other components (e.g. Braking Module). In particular, you must ensure that control
cables and power cables are not routed in parallel in a joint cable raceway, even if all the
cables are shielded.
• The cross-sections of the connection cables to 1U1, 1V1, 1W1 and to 1U2, 1V2, 1W2 must
be identical, and must be dimensioned appropriately for the current-carrying capacity and
routing method (see Chapter "Technical Specifications" in the SINAMICS G130 Operating
Instructions).
• You must use shielded motor cables. The shield for the motor cable must be attached to
the shield plate and motor housing.
• The ground wire for the motor must be fed directly back to the Power Module.

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134 Operating Instructions, 06/2024, A5E45046951A
 Sine-wave filter
7.4 Maintenance and servicing

7.4 Maintenance and servicing

The sine-wave filter can neither be maintained nor serviced. In the case of a fault, the sine-
wave filter must be completely replaced.

7.5 Technical specifications

General technical data

Table 7- 5 General technical data

Output frequency 380 V - 480 V 3 AC: 0 ... 150 Hz

500 V - 600 V 3 AC: 0 ... 115 Hz
Product standard IEC 61800-5-1
Ambient conditions Storage 1) Transport 1) Operation
Ambient temperature -25 ... +70 °C -25 ... +70 °C 0 ... +50 °C
Relative humidity (non- 5 ... 95 % 5 ... 95 % at 40 °C 5 ... 95 %
condensing) Corresponds to
class: 1K4 according to 2K3 according to 3K3 according to
IEC 60721-3-1:1997 IEC 60721-3-2:1997 IEC 60721-3-3:2002
Mechanical strength Storage 1) Transport 1) Operation
Vibrational load
- Displacement 1.5 mm at 5 ... 9 Hz 3.5 mm at 5 ... 9 Hz 0.075 mm at 10 ... 58 Hz
- Acceleration 5 m/s² at > 9 ... 200 Hz 10 m/s² at > 9 ... 200 Hz 10 m/s² at >58 ... 200 Hz
- Corresponds to class 1M2 according to 2M2 according to -
IEC 60721-3-1:1997 IEC 60721-3-2:1997
Shock load
- Acceleration 40 m/s² at 22 ms 100 m/s² at 11 ms 100 m/s² at 11 ms
corresponds to class 1M2 according to IEC 60721- 2M2 according to IEC 60721- 3M4 to IEC 60721-3-3:2002
3-1:1997 3-2:1997

Deviations from the defined classes are shown in italics

1) In transport packaging

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Operating Instructions, 06/2024, A5E45046951A 135
Sine-wave filter
7.5 Technical specifications

Detailed technical data

Table 7- 6 Technical data for sine-wave filters, 3 AC 380 V ... 480 V

Article number 6SL3000- 2CE32-3AA0 2CE32-3AA0 2CE32-8AA0 2CE33-3AA0 2CE34-1AA0

Suitable for Power Module 6SL3310- 1GE32-1AA3 1GE32-6AA3 1GE33-1AA3 1GE33-8AA3 1GE35-0AA3
Rated current (unit rating) 170 A 215 A 270 A 330 A 380 A
of the Power Module at a (90 kW) (110 kW) (132 kW) (160 kW) (200 kW)
4 kHz pulse frequency
Output current at a 4 kHz A 225 225 276 333 408
pulse frequency
Power loss
- at 50 Hz kW 0.35 0.35 0.4 0.245 0.38
- at 150 Hz kW 0.6 0.6 0.69 0.53 0.7
Connections
- to the Power Module M10 M10 M10 M10 M10
- Load M10 M10 M10 M10 M10
- PE M10 M10 M10 M10 M10
Max. permissible cable m 300 (shielded)
length between sine-wave 450 (unshielded)
filter and motor
Degree of protection IP00 IP00 IP00 IP00 IP00
Dimensions
Width mm 620 620 620 620 620
Height mm 300 300 300 370 370
Depth mm 320 320 320 360 360
Weight kg 124 124 127 136 198

Table 7- 7 Technical data for sine-wave filters, 3 AC 500 V ... 600 V

Article number 6SL3000- 2CF31-7AA0 2CF31-7AA0

Suitable for Power Module 6SL3310- 1GF31-8AA3 1GF32-2AA3
Rated current (unit rating) 152 A 187 A
of the Power Module at a (90 kW) (110 kW)
2.5 kHz pulse frequency
Output current at a 2.5 A 188 188
kHz pulse frequency
Power loss
- at 50 Hz kW 0.364 0.364
- at 115 Hz kW 0.8 0.8
Connections
- to the Power Module M10 M10
- Load M10 M10
- PE M10 M10
Max. permissible cable m 300 (shielded)
length between sine-wave 450 (unshielded)
filter and motor
Degree of protection IP00 IP00
Dimensions
Width mm 620 620
Height mm 370 370
Depth mm 360 360
Weight kg 210 210

Components
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Motor reactors 8
8.1 General

Description
Motor reactors reduce the voltage load on the motor windings by reducing the voltage rates
of rise at the motor terminals that occur during converter operation. At the same time, the
capacitive charge/discharge currents that occur at the converter output when long motor
cables are used are reduced.
The maximum output frequency when a motor reactor is used is 150 Hz.

Figure 8-1 Motor reactor

WARNING
Non-observance of the fundamental safety instructions and residual risks
The non-observance of the fundamental safety instructions and residual risks stated in
Chapter 1 can result in accidents with severe injuries or death.
• Adhere to the fundamental safety instructions.
• When assessing the risk, take into account residual risks.

Components
Operating Instructions, 06/2024, A5E45046951A 137
Motor reactors
8.1 General

WARNING
Fire through overheating due to insufficient ventilation clearances
Inadequate ventilation clearances can cause overheating with a risk for personnel through
smoke development and fire. Furthermore, an increased number of failures and shorter
service life of the components can occur.
• Maintain 100 mm ventilation clearances above and to the side of the component.

CAUTION
Burns resulting from high surface temperature of the motor reactor
The surface temperature of the motor reactors can exceed 80 °C. You can get seriously
burnt when touching the surface.
• Mount the motor reactor so that it cannot be touched. If this is not possible, attach a
clearly visible and understandable warning notice at hazardous positions.

NOTICE
Damage to the Motor Module by using components that have not been released
When using components that have not been released, damage or malfunctions can occur at
the devices or the system itself.
• Only use motor reactors that SIEMENS has released for SINAMICS.

NOTICE
Risk of damaging the motor reactor by exceeding the maximum output frequency
The maximum permissible output frequency when a motor reactor is used is 150 Hz. The
motor reactor can be damaged if the output frequency is exceeded.
• Operate the motor reactor with a maximum output frequency of 150 Hz.

NOTICE
Damage to the motor reactor if the maximum pulse frequency is exceeded
The maximum permissible pulse frequency when a motor reactor is used is 2.5 kHz or 4 kHz.
The motor reactor can be damaged if the pulse frequency is exceeded.
• When using the motor reactor, operate the Motor Module with a maximum pulse
frequency of 2.5 kHz or 4 kHz.

NOTICE
Damage to the motor reactor if it is not activated during commissioning
The motor reactor may be damaged if it is not activated during commissioning.
• Activate the motor reactor during commissioning via parameter p0230 = 1.

Components
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 Motor reactors
8.1 General

Note
Cable lengths
Keep the connecting cables to the Power Module as short as possible (max. 5 m).

Assignment of motor reactor and Power Module

Table 8- 1 Assignment of motor reactor and Power Module

Power Module Unit rating of the Power Module Suitable motor reactor
Line voltage 3 AC 380 – 480 V
6SL3310-1GE32-1AA3 110 kW 6SL3000-2BE32-1AA0
6SL3310-1GE32-6AA3 132 kW 6SL3000-2BE32-6AA0
6SL3310-1GE33-1AA3 160 kW 6SL3000-2BE33-2AA0
6SL3310-1GE33-8AA3 200 kW 6SL3000-2BE33-8AA0
6SL3310-1GE35-0AA3 250 kW 6SL3000-2BE35-0AA0
6SL3310-1GE36-1AA3 315 kW 6SL3000-2AE36-1AA0
6SL3310-1GE37-5AA3 400 kW 6SL3000-2AE38-4AA0
6SL3310-1GE38-4AA3 450 kW 6SL3000-2AE38-4AA0
6SL3310-1GE41-0AA3 560 kW 6SL3000-2AE41-0AA0
Line voltage 3 AC 500 – 600 V
6SL3310-1GF31-8AA3 110 kW 6SL3000-2AH31-8AA0
6SL3310-1GF32-2AA3 132 kW 6SL3000-2AH32-4AA0
6SL3310-1GF32-6AA3 160 kW 6SL3000-2AH32-6AA0
6SL3310-1GF33-3AA3 200 kW 6SL3000-2AH33-6AA0
6SL3310-1GF34-1AA3 250 kW 6SL3000-2AH34-5AA0
6SL3310-1GF34-7AA3 315 kW 6SL3000-2AH34-7AA0
6SL3310-1GF35-8AA3 400 kW 6SL3000-2AH35-8AA0
6SL3310-1GF37-4AA3 500 kW 6SL3000-2AH38-1AA0
6SL3310-1GF38-1AA3 560 kW 6SL3000-2AH38-1AA0
Line voltage 3 AC 660 – 690 V
6SL3310-1GH28-5AA3 75 kW 6SL3000-2AH31-0AA0
6SL3310-1GH31-0AA3 90 kW 6SL3000-2AH31-0AA0
6SL3310-1GH31-2AA3 110 kW 6SL3000-2AH31-5AA0
6SL3310-1GH31-5AA3 132 kW 6SL3000-2AH31-5AA0
6SL3310-1GH31-8AA3 160 kW 6SL3000-2AH31-8AA0
6SL3310-1GH32-2AA3 200 kW 6SL3000-2AH32-4AA0
6SL3310-1GH32-6AA3 250 kW 6SL3000-2AH32-6AA0
6SL3310-1GH33-3AA3 315 kW 6SL3000-2AH33-6AA0
6SL3310-1GH34-1AA3 400 kW 6SL3000-2AH34-5AA0
6SL3310-1GH34-7AA3 450 kW 6SL3000-2AH34-7AA0
6SL3310-1GH35-8AA3 560 kW 6SL3000-2AH35-8AA0
6SL3310-1GH37-4AA3 710 kW 6SL3000-2AH38-1AA0
6SL3310-1GH38-1AA3 800 kW 6SL3000-2AH38-1AA0

Components
Operating Instructions, 06/2024, A5E45046951A 139
Motor reactors
8.1 General

Limitation of the voltage rate of rise and the voltage peak through reactors and filters
IGBT converter switching frequencies result in high voltage rises (dv/dt) at the converter
output. If long motor cables are used, this leads to an additional current load on the
converter due to capacitive charge/discharge currents. The high voltage rises, and the
resulting transients at the motor terminals, cause the motors' electrical winding load to
increase as compared with direct on-line operation.
In conjunction with the connected cable capacitances, the motor reactors with their adapted
inductances reduce the capacitive charge/discharge currents in the motor cables and, as a
function of these motor cables, limit the voltage rate of rise (dv/dt) and the voltage peak ÛLL
at the motor terminals.

Figure 8-2 Limitation of the voltage rate of rise and the voltage peak through reactors and filters depending on the motor
cable length

Components
140 Operating Instructions, 06/2024, A5E45046951A
 Motor reactors
8.2 Mechanical installation

8.2 Mechanical installation

Dimension drawing

Figure 8-3 Dimension drawing, motor reactor

Components
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Motor reactors
8.2 Mechanical installation

Table 8- 2 Dimensions of motor reactor, 380 V – 480 V 3 AC, part 1 (all specifications in mm)

6SL3000- 2BE32-1AA0 2BE32-6AA0 2BE33-2AA0 2BE33-8AA0

Connection Type 1 Type 1 Type 1 Type 1
type
a2 25 25 25 25
a3 5 5 5 5
a4 12.5 12.5 12.5 12.5
a5 11 11 11 11
I4 300 300 300 300
I5 100 100 100 100
h1 - - - -
h2 194 227 194 194
h3 60 60 60 60
h4 285 315 285 285
n1 1) 163 183 163 183
n2 1) 224 224 224 224
n3 257 277 257 277
n4 79 79 79 79
n5 - - - -
d3 M8 M8 M8 M8
1) Lengths n1 and n2 correspond to the drill hole spacing

Table 8- 3 Dimensions of motor reactor, 380 V – 480 V 3 AC, part 2 (all specifications in mm)

6SL3000- 2BE35-0AA0 2AE36-1AA0 2AE38-4AA0 2AE41-0AA0

Connection Type 2 Type 1 Type 1 Type 1
type
a2 30 40 40 40
a3 6 8 8 8
a4 15 20 20 20
a5 14 14 14 14
I4 300 410 410 410
I5 100 140 140 140
h1 - 392 392 392
h2 245 252 252 252
h3 60 120 120 120
h4 365 385 385 385
n1 1) 183 191 191 206
n2 1) 224 316 316 316
n3 277 292 292 302
n4 79 84.5 84.5 79.5
n5 - 30 30 -
d3 M10 M10 M10 M10
1) Lengths n1 and n2 correspond to the drill hole spacing

Components
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8.2 Mechanical installation

Table 8- 4 Dimensions of motor reactor, 500 V – 600 V 3 AC, part 1 (all specifications in mm)

6SL3000- 2AH31-8AA0 2AH32-4AA0 2AH32-6AA0 2AH33-6AA0

Connection Type 1 Type 1 Type 1 Type 1
type
a2 25 25 25 25
a3 5 5 5 5
a4 12.5 12.5 12.5 12.5
a5 11 11 11 11
I4 300 300 300 300
I5 100 100 100 100
h1 - - - -
h2 194 194 194 194
h3 60 60 60 60
h4 285 285 285 285
n1 1) 118 118 118 118
n2 1) 224 224 224 224
n3 212 212 212 212
n4 79 79 79 79
n5 - - - -
d3 M8 M8 M8 M8
1) Lengths n1 and n2 correspond to the drill hole spacing

Table 8- 5 Dimensions of motor reactor, 500 V – 600 V 3 AC, part 2 (all specifications in mm)

6SL3000- 2AH34-5AA0 2AH34-7AA0 2AH35-8AA0 2AH38-1AA0

Connection Type 1 Type 1 Type 1 Type 1
type
a2 30 40 40 40
a3 6 8 8 8
a4 15 20 20 20
a5 14 14 14 14
I4 350 410 410 410
I5 120 140 140 140
h1 - 392 392 392
h2 235 252 252 252
h3 60 120 120 120
h4 330 385 385 385
n1 1) 138 141 141 183
n2 1) 264 316 316 316
n3 215 292 292 279
n4 63 134.5 134.5 79.5
n5 - 30 30 -
d3 M8 M10 M10 M10
1) Lengths n1 and n2 correspond to the drill hole spacing

Components
Operating Instructions, 06/2024, A5E45046951A 143
Motor reactors
8.2 Mechanical installation

Table 8- 6 Dimensions of motor reactor, 660 V – 690 V 3 AC, part 1 (all specifications in mm)

6SL3000- 2AH31-0AA0 2AH31-5AA0 2AH31-8AA0 2AH32-4AA0 2AH32-6AA0

Connection type Type 1 Type 1 Type 1 Type 1 Type 1
a2 25 25 25 25 25
a3 5 5 5 5 5
a4 12.5 12.5 12.5 12.5 12.5
a5 11 11 11 11 11
I4 270 270 300 300 300
I5 88 88 100 100 100
h1 - - - - -
h2 150 150 194 194 194
h3 60 60 60 60 60
h4 248 248 285 285 285
n1 1) 103 103 118 118 118
n2 1) 200 200 224 224 224
n3 200 200 212 212 212
n4 82 82 79 79 79
n5 - - - - -
d3 M8 M8 M8 M8 M10
1) Lengths n1 and n2 correspond to the drill hole spacing

Table 8- 7 Dimensions of motor reactor, 660 V – 690 V 3 AC, part 2 (all specifications in mm)

6SL3000- 2AH33-6AA0 2AH34-5AA0 2AH34-7AA0 2AH35-8AA0 2AH38-1AA0

Connection type Type 1 Type 1 Type 1 Type 1 Type 1
a2 25 30 40 40 40
a3 5 6 8 8 8
a4 12.5 15 20 20 20
a5 11 14 14 14 14
I4 300 350 410 410 410
I5 100 120 140 140 140
h1 - - 392 392 392
h2 194 235 252 252 252
h3 60 60 120 120 120
h4 285 330 385 385 385
n1 1) 118 138 141 141 183
n2 1) 224 264 316 316 316
n3 212 215 292 292 279
n4 79 63 134.5 134.5 79.5
n5 - - 30 30 -
d3 M8 M8 M10 M10 M10
1) Lengths n1 and n2 correspond to the drill hole spacing

Components
144 Operating Instructions, 06/2024, A5E45046951A
 Motor reactors
8.3 Electrical installation

8.3 Electrical installation

Connection
When connecting the motor reactor, you must take into account the following conditions to
ensure that it functions correctly:
• With analog control cables, connecting the shield at both ends can result in coupled-in
noise. To prevent this, the shield must only be connected at one end on the Power
Module.
• Control cables must be routed separately from power cables. Power cables are motor
cables or connecting cables from the DC link of the Power Module (terminals DCPA/DCNA)
to other components (e.g. Braking Module). In particular, you must ensure that control
cables and power cables are not routed in parallel in a joint cable raceway, even if all the
cables are shielded.
• You must use shielded motor cables. The shield for the motor cable must be attached to
the shield plate and motor housing.
• The ground wire for the motor must be fed directly back to the Power Module.

Connection overview

Figure 8-4 Connecting the motor reactor and Power Module

8.4 Maintenance and servicing

The motor reactor can neither be maintained nor serviced. In the case of a fault, the motor
reactor must be completely replaced.

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Motor reactors
8.5 Technical specifications

8.5 Technical specifications

General technical data

Table 8- 8 General technical data

Output frequency 0 ... 150 Hz

Product standard IEC 61800-5-1
Ambient conditions Storage 1) Transport 1) Operation
Ambient temperature -25 ... +70 °C -25 ... +70 °C 0 ... +50 °C
Relative humidity (non- 5 ... 95 % 5 ... 95 % at 40 °C 5 ... 95 %
condensing) Corresponds to
class: 1K4 according to 2K3 according to 3K3 according to
IEC 60721-3-1:1997 IEC 60721-3-2:1997 IEC 60721-3-3:2002
Mechanical strength Storage 1) Transport 1) Operation
Vibrational load
- Displacement 1.5 mm at 5 ... 9 Hz 3.5 mm at 5 ... 9 Hz 0.075 mm at 10 ... 58 Hz
- Acceleration 5 m/s² at > 9 ... 200 Hz 10 m/s² at > 9 ... 200 Hz 10 m/s² at >58 ... 200 Hz
- Corresponds to class 1M2 according to 2M2 according to -
IEC 60721-3-1:1997 IEC 60721-3-2:1997
Shock load
- Acceleration 40 m/s² at 22 ms 100 m/s² at 11 ms 100 m/s² at 11 ms
corresponds to class 1M2 according to IEC 60721- 2M2 according to IEC 60721- 3M4 to IEC 60721-3-3:2002
3-1:1997 3-2:1997

Deviations from the defined classes are shown in italics

1) In transport packaging

Components
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 Motor reactors
8.5 Technical specifications

Detailed technical data

Table 8- 9 Technical data for motor reactors, 3 AC 380 V ... 480 V, part 1

Article number 6SL3000- 2BE32-1AA0 2BE32-6AA0 2BE33-2AA0 2BE33-8AA0

Suitable for Power Module 6SL3310- 1GE32-1AA3 1GE32-6AA3 1GE33-1AA3 1GE33-8AA3
Rated current A 210 260 310 380
Power loss
- at 50 Hz kW 0.436 0.454 0.422 0.447
- at 150 Hz kW 0.486 0.5 0.47 0.5
Connections
- to the power module (1U1, 1V1, 1W1) M10 M10 M10 M10
- Load (1U2, 1V2, 1W2) M10 M10 M10 M10
- PE M8 M8 M8 M8
Max. permissible cable length between m 300 (shielded)
motor reactor and motor 450 (unshielded)
Degree of protection IP00 IP00 IP00 IP00
Dimensions
Width mm 300 300 300 300
Height mm 285 315 285 285
Depth mm 257 277 257 277
Weight kg 66 66 66 73

Table 8- 10 Technical data for motor reactors, 3 AC 380 V ... 480 V, part 2

Article number 6SL3000- 2BE35-0AA0 2AE36-1AA0 2AE38-4AA0 2AE38-4AA0

Suitable for Power Module 6SL3310- 1GE35-0AA3 1GE36-1AA3 1GE37-5AA3 1GE38-4AA3
Rated current A 490 605 840 840
Power loss
- at 50 Hz kW 0.448 0.798 0.75 0.834
- at 150 Hz kW 0.5 0.9 0.84 0.943
Connections
- to the power module (1U1, 1V1, 1W1) M12 M12 M12 M12
- Load (1U2, 1V2, 1W2) M12 M12 M12 M12
- PE M8 M10 M10 M10
Max. permissible cable length between m 300 (shielded)
motor reactor and motor 450 (unshielded)
Degree of protection IP00 IP00 IP00 IP00
Dimensions
Width mm 300 410 410 410
Height mm 365 392 392 392
Depth mm 277 292 292 292
Weight kg 100 130 140 140

Components
Operating Instructions, 06/2024, A5E45046951A 147
Motor reactors
8.5 Technical specifications

Table 8- 11 Technical data for motor reactors, 3 AC 380 V ... 480 V, part 3

Article number 6SL3000- 2AE41-0AA0

Suitable for Power Module 6SL3310- 1GE41-0AA3
Rated current A 985
Power loss
- at 50 Hz kW 0.939
- at 150 Hz kW 1.062
Connections
- to the power module (1U1, 1V1, 1W1) M12
- Load (1U2, 1V2, 1W2) M12
- PE M10
Max. permissible cable length between m 300 (shielded)
motor reactor and motor 450 (unshielded)
Degree of protection IP00
Dimensions
Width mm 410
Height mm 392
Depth mm 302
Weight kg 146

Table 8- 12 Technical data for motor reactors, 3 AC 500 V ... 600 V, part 1

Article number 6SL3000- 2AH31-8AA0 2AH32-4AA0 2AH32-6AA0 2AH33-6AA0

Suitable for Power Module 6SL3310- 1GF31-8AA3 1GF32-2AA3 1GF32-6AA3 1GF33-3AA3
Rated current A 175 215 260 330
Power loss
- at 50 Hz kW 0.357 0.376 0.389 0.4
- at 150 Hz kW 0.403 0.425 0.441 0.454
Connections
- to the power module (1U1, 1V1, 1W1) M10 M10 M10 M10
- Load (1U2, 1V2, 1W2) M10 M10 M10 M10
- PE M6 M6 M6 M6
Max. permissible cable length between m 300 (shielded)
motor reactor and motor 450 (unshielded)
Degree of protection IP00 IP00 IP00 IP00
Dimensions
Width mm 300 300 300 300
Height mm 285 285 285 285
Depth mm 212 212 212 212
Weight kg 34 34 40 46

Components
148 Operating Instructions, 06/2024, A5E45046951A
 Motor reactors
8.5 Technical specifications

Table 8- 13 Technical data for motor reactors, 3 AC 500 V ... 600 V, part 2

Article number 6SL3000- 2AH34-5AA0 2AH34-7AA0 2AH35-8AA0 2AH38-1AA0

Suitable for Power Module 6SL3310- 1GF34-1AA03 1GF34-7AA3 1GF35-8AA3 1GF37-4AA3
Rated current A 410 465 575 810
Power loss
- at 50 Hz kW 0.481 0.631 0.705 0.79
- at 150 Hz kW 0.545 0.723 0.801 0.91
Connections
- to the power module (1U1, 1V1, 1W1) M12 M12 M12 M12
- Load (1U2, 1V2, 1W2) M12 M12 M12 M12
- PE M8 M8 M8 M8
Max. permissible cable length between m 300 (shielded)
motor reactor and motor 450 (unshielded)
Degree of protection IP00 IP00 IP00 IP00
Dimensions
Width mm 350 410 410 410
Height mm 330 392 392 392
Depth mm 215 292 292 279
Weight kg 68 80 80 146

Table 8- 14 Technical data for motor reactors, 3 AC 500 V ... 600 V, part 3

Article number 6SL3000- 2AH38-1AA0

Suitable for Power Module 6SL3310- 1GF38-1AA3
Rated current A 810
Power loss
- at 50 Hz kW 0.877
- at 150 Hz kW 1.003
Connections
- to the power module (1U1, 1V1, 1W1) M12
- Load (1U2, 1V2, 1W2) M12
- PE M8
Max. permissible cable length between m 300 (shielded)
motor reactor and motor 450 (unshielded)
Degree of protection IP00
Dimensions
Width mm 410
Height mm 392
Depth mm 279
Weight kg 146

Components
Operating Instructions, 06/2024, A5E45046951A 149
Motor reactors
8.5 Technical specifications

Table 8- 15 Technical data for motor reactors, 3 AC 660 V ... 690 V, part 1

Article number 6SL3000- 2AH31-0AA0 2AH31-0AA0 2AH31-5AA0 2AH31-5AA0

Suitable for Power Module 6SL3310- 1GH28-5AA3 1GH31-0AA3 1GH31-2AA3 1GH31-5AA3
Rated current A 100 100 150 150
Power loss
- at 50 Hz kW 0.215 0.269 0.237 0.296
- at 150 Hz kW 0.26 0.3 0.26 0.332
Connections
- to the power module (1U1, 1V1, 1W1) M10 M10 M10 M10
- Load (1U2, 1V2, 1W2) M10 M10 M10 M10
- PE M6 M6 M6 M6
Max. permissible cable length between m 300 (shielded)
motor reactor and motor 450 (unshielded)
Degree of protection IP00 IP00 IP00 IP00
Dimensions
Width mm 270 270 270 270
Height mm 248 248 248 248
Depth mm 200 200 200 200
Weight kg 25 25 25.8 25.8

Table 8- 16 Technical data for motor reactors, 3 AC 660 V ... 690 V, part 2

Article number 6SL3000- 2AH31-8AA0 2AH32-4AA0 2AH32-6AA0 2AH33-6AA0

Suitable for Power Module 6SL3310- 1GH31-8AA3 1GH32-2AA3 1GH32-6AA3 1GH33-3AA3
Rated current A 175 215 260 330
Power loss
- at 50 Hz kW 0.357 0.376 0.389 0.4
- at 150 Hz kW 0.403 0.425 0.441 0.454
Connections
- to the power module (1U1, 1V1, 1W1) M10 M10 M10 M10
- Load (1U2, 1V2, 1W2) M10 M10 M10 M10
- PE M6 M6 M6 M6
Max. permissible cable length between m 300 (shielded)
motor reactor and motor 450 (unshielded)
Degree of protection IP00 IP00 IP00 IP00
Dimensions
Width mm 300 300 300 300
Height mm 285 285 285 285
Depth mm 212 212 212 212
Weight kg 34 34 40 46

Components
150 Operating Instructions, 06/2024, A5E45046951A
 Motor reactors
8.5 Technical specifications

Table 8- 17 Technical data for motor reactors, 3 AC 660 V ... 690 V, part 3

Article number 6SL3000- 2AH34-5AA0 2AH34-7AA0 2AH35-8AA0 2AH38-1AA0

Suitable for Power Module 6SL3310- 1GH34-1AA3 1GH34-7AA3 1GH35-8AA3 1GH37-4AA3
Rated current A 410 465 575 810
Power loss
- at 50 Hz kW 0.481 0.631 0.705 0.78
- at 150 Hz kW 0.545 0.723 0.801 0.91
Connections
- to the power module (1U1, 1V1, 1W1) M12 M12 M12 M12
- Load (1U2, 1V2, 1W2) M12 M12 M12 M12
- PE M8 M8 M8 M8
Max. permissible cable length between m 300 (shielded)
motor reactor and motor 450 (unshielded)
Degree of protection IP00 IP00 IP00 IP00
Dimensions
Width mm 350 410 410 410
Height mm 330 392 392 392
Depth mm 215 292 292 279
Weight kg 68 80 80 146

Table 8- 18 Technical data for motor reactors, 3 AC 660 V ... 690 V, part 4

Article number 6SL3000- 2AH38-1AA0

Suitable for Power Module 6SL3310- 1GH38-1AA3
Rated current A 810
Power loss
- at 50 Hz kW 0.877
- at 150 Hz kW 1.003
Connections
- to the power module (1U1, 1V1, 1W1) M12
- Load (1U2, 1V2, 1W2) M12
- PE M8
Max. permissible cable length between m 300 (shielded)
motor reactor and motor 450 (unshielded)
Degree of protection IP00
Dimensions
Width mm 410
Height mm 392
Depth mm 279
Weight kg 146

Components
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8.5 Technical specifications

Components
152 Operating Instructions, 06/2024, A5E45046951A
du/dt filter plus Voltage Peak Limiter 9
9.1 General

Description
The dv/dt filter plus voltage peak limiter comprises two components: the dv/dt reactor and
the Voltage Peak Limiter, which cuts off the voltage peaks and returns the energy to the DC
link.
The dv/dt filters plus Voltage Peak Limiter must be used for motors for which the proof
voltage of the insulation system is unknown or insufficient.
The dv/dt filter plus Voltage Peak Limiter limit the rate of voltage rise dv/dt to values
< 500 V/µs and the typical voltage peaks ÛLL for rated line voltages to the following values
(for motor cable lengths of ≤ 150 m):
< 1000 V at Uline < 575 V
< 1250 V at 660 V < Uline < 690 V.

Figure 9-1 Du/dt filter plus Voltage Peak Limiter

Components
Operating Instructions, 06/2024, A5E45046951A 153
du/dt filter plus Voltage Peak Limiter
9.1 General

WARNING
Non-observance of the fundamental safety instructions and residual risks
The non-observance of the fundamental safety instructions and residual risks stated in
Chapter 1 can result in accidents with severe injuries or death.
• Adhere to the fundamental safety instructions.
• When assessing the risk, take into account residual risks.

WARNING
Fire through overheating due to insufficient ventilation clearances
Inadequate ventilation clearances can cause overheating with a risk for personnel through
smoke development and fire. Furthermore, an increased number of failures and shorter
service life of the components can occur.
• Ensure 100 mm ventilation clearances above and below the component.

CAUTION
Burns resulting from high surface temperature of the dv/dt reactor
The surface temperature of the dv/dt reactors may exceed 80 °C. You can get seriously burnt
when touching the surface.
• Mount the dv/dt reactor so that it cannot be touched. If this is not possible, attach a
clearly visible and understandable warning notice at hazardous positions.

NOTICE
Damage to the Voltage Peak Limiter due to interchanged connections
The Voltage Peak Limiter will be damaged if the input and output connections are
interchanged.
• Connect the incoming cable from the DC link of the Power Module to DCPS, DCNS.
• Connect the outgoing cable for the dv/dt reactor to 1U2, 1V2, 1W2.

NOTICE
Damage to the dv/dt filter by using components that have not been released
When using components that have not been released, damage or malfunctions can occur at
the devices or the system itself.
• Only use dv/dt filters that SIEMENS has released for operation with SINAMICS.

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NOTICE
Damage to the dv/dt filter by exceeding the maximum output frequency
The maximum permissible output frequency when using a dv/dt filter is 150 Hz. The dv/dt
filter can be damaged if the output frequency is exceeded.
• Operate the dv/dt filter with a maximum output frequency of 150 Hz.

NOTICE
Damage to the dv/dt filter by exceeding the maximum pulse frequency
The maximum permissible pulse frequency when using a dv/dt filter is 2.5 kHz or 4 kHz. The
dv/dt filter can be damaged if the pulse frequency is exceeded.
• When using the dv/dt filter, operate the Power Module with a maximum pulse frequency
of 2.5 kHz or 4 kHz.

NOTICE
Damage to the dv/dt filter if it is not activated during commissioning
The dv/dt filter may be damaged if it is not activated during commissioning.
• Activate the dv/dt filter during commissioning via parameter p0230 = 2.

NOTICE
Damage to the dv/dt filter if a motor is not connected
dv/dt filters which are operated without a motor being connected can be damaged or
destroyed.
• Never operate a dv/dt filter connected to the Power Module without a connected motor.

Note
Cable lengths
Keep the connecting cables to the Power Module as short as possible (max. 5 m).

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Assignment of dv/dt filter plus Voltage Peak Limiter and Power Module

Table 9- 1 Assignment of dv/dt filter plus Voltage Peak Limiter and Power Module

Power Module Unit rating of the Power Module Matching dv/dt filter plus Voltage Peak
Limiter
Line voltage 3 AC 380 ... 480 V
6SL3310-1GE32-1AA3 110 kW 6SL3000-2DE32-6AA0
6SL3310-1GE32-6AA3 132 kW 6SL3000-2DE32-6AA0
6SL3310-1GE33-1AA3 160 kW 6SL3000-2DE35-0AA0
6SL3310-1GE33-8AA3 200 kW 6SL3000-2DE35-0AA0
6SL3310-1GE35-0AA3 250 kW 6SL3000-2DE35-0AA0
6SL3310-1GE36-1AA3 315 kW 6SL3000-2DE38-4AA0
6SL3310-1GE37-5AA3 400 kW 6SL3000-2DE38-4AA0
6SL3310-1GE38-4AA3 450 kW 6SL3000-2DE38-4AA0
6SL3310-1GE41-0AA3 560 kW 6SL3000-2DE41-4AA0
Line voltage 3 AC 500 ... 600 V
6SL3310-1GF31-8AA3 110 kW 6SL3000-2DH32-2AA0
6SL3310-1GF32-2AA3 132 kW 6SL3000-2DH32-2AA0
6SL3310-1GF32-6AA3 160 kW 6SL3000-2DH33-3AA0
6SL3310-1GF33-3AA3 200 kW 6SL3000-2DH33-3AA0
6SL3310-1GF34-1AA3 250 kW 6SL3000-2DH34-1AA0
6SL3310-1GF34-7AA3 315 kW 6SL3000-2DH35-8AA0
6SL3310-1GF35-8AA3 400 kW 6SL3000-2DH35-8AA0
6SL3310-1GF37-4AA3 500 kW 6SL3000-2DH38-1AA0
6SL3310-1GF38-1AA3 560 kW 6SL3000-2DH38-1AA0
Line voltage 3 AC 660 ... 690 V
6SL3310-1GH28-5AA3 75 kW 6SL3000-2DH31-0AA0
6SL3310-1GH31-0AA3 90 kW 6SL3000-2DH31-0AA0
6SL3310-1GH31-2AA3 110 kW 6SL3000-2DH31-5AA0
6SL3310-1GH31-5AA3 132 kW 6SL3000-2DH31-5AA0
6SL3310-1GH31-8AA3 160 kW 6SL3000-2DH32-2AA0
6SL3310-1GH32-2AA3 200 kW 6SL3000-2DH32-2AA0
6SL3310-1GH32-6AA3 250 kW 6SL3000-2DH33-3AA0
6SL3310-1GH33-3AA3 315 kW 6SL3000-2DH33-3AA0
6SL3310-1GH34-1AA3 400 kW 6SL3000-2DH34-1AA0
6SL3310-1GH34-7AA3 450 kW 6SL3000-2DH35-8AA0
6SL3310-1GH35-8AA3 560 kW 6SL3000-2DH35-8AA0
6SL3310-1GH37-4AA3 710 kW 6SL3000-2DH38-1AA0
6SL3310-1GH38-1AA3 800 kW 6SL3000-2DH38-1AA0

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Table 9- 2 Max. pulse frequency when a dv/dt filter is used in units with a rated pulse frequency of 2 kHz

Article no. Power [kW] Output current for a Max. pulse frequency when a dv/dt filter is used
6SL3310-... pulse frequency of 2 kHz [A]
Line voltage 3 AC 380 V ... 480 V
1GE32-1AA3 110 210 4 kHz
1GE32-6AA3 132 260 4 kHz
1GE33-1AA3 160 310 4 kHz
1GE33-8AA3 200 380 4 kHz
1GE35-0AA3 250 490 4 kHz

Table 9- 3 Max. pulse frequency when a dv/dt filter is used in units with a rated pulse frequency of 1.25 kHz

Article no. Power [kW] Output current for a Max. pulse frequency when a dv/dt filter is used
6SL3310-... pulse frequency of 1.25 kHz [A]
Line voltage 3 AC 380 V ... 480 V
1GE36-1AA3 315 605 2.5 kHz
1GE37-5AA3 400 745 2.5 kHz
1GE38-4AA3 450 840 2.5 kHz
1GE41-0AA3 560 985 2.5 kHz
Line voltage 3 AC 500 V ... 600 V
1GF31-8AA3 110 175 2.5 kHz
1GF32-2AA3 132 215 2.5 kHz
1GF32-6AA3 160 260 2.5 kHz
1GF33-3AA3 200 330 2.5 kHz
1GF34-1AA3 250 410 2.5 kHz
1GF34-7AA3 315 465 2.5 kHz
1GF35-8AA3 400 575 2.5 kHz
1GF37-4AA3 450 735 2.5 kHz
1GF38-1AA3 560 810 2.5 kHz
Line voltage 3 AC 660 V ... 690 V
1GH28-5AA3 75 85 2.5 kHz
1GH31-0AA3 90 100 2.5 kHz
1GH31-2AA3 110 120 2.5 kHz
1GH31-5AA3 132 150 2.5 kHz
1GH31-8AA3 160 175 2.5 kHz
1GH32-2AA3 200 215 2.5 kHz
1GH32-6AA3 250 260 2.5 kHz
1GH33-3AA3 315 330 2.5 kHz
1GH34-1AA3 400 410 2.5 kHz
1GH34-7AA3 450 465 2.5 kHz
1GH35-8AA3 560 575 2.5 kHz
1GH37-4AA3 710 735 2.5 kHz
1GH38-1AA3 800 810 2.5 kHz

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9.1 General

Components
The article numbers of the individual components (dv/dt reactor and Voltage Peak Limiter)
are listed in the following table:

Table 9- 4 dv/dt filter plus Voltage Peak Limiter, article number of the individual components

dv/dt filter plus Voltage Peak Limiter dv/dt reactor Voltage Peak Limiter
Line voltage 3 AC 380 V ... 480 V
6SL3000-2DE32-6AA0 6SL3000-2DE32-6CA0 6SL3000-2DE32-6BA0
6SL3000-2DE35-0AA0 6SL3000-2DE35-0CA0 6SL3000-2DE35-0BA0
6SL3000-2DE38-4AA0 6SL3000-2DE38-4CA0 6SL3000-2DE38-4BA0
6SL3000-2DE41-4AA0 2 x 6SL3000-2DE41-4DA0 6SL3000-2DE41-4BA0
Line voltage 3 AC 500 V ... 600 V and 3 AC 660 V ... 690 V
6SL3000-2DH31-0AA0 6SL3000-2DH31-0CA0 6SL3000-2DH31-0BA0
6SL3000-2DH31-5AA0 6SL3000-2DH31-5CA0 6SL3000-2DH31-5BA0
6SL3000-2DH32-2AA0 6SL3000-2DH32-2CA0 6SL3000-2DH32-2BA0
6SL3000-2DH33-3AA0 6SL3000-2DH33-3CA0 6SL3000-2DH33-3BA0
6SL3000-2DH34-1AA0 6SL3000-2DH34-1CA0 6SL3000-2DH34-1BA0
6SL3000-2DH35-8AA0 6SL3000-2DH35-8CA0 6SL3000-2DH35-8BA0
6SL3000-2DH38-1AA0 2 x 6SL3000-2DH38-1DA0 6SL3000-2DH38-1BA0

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Limitation of the voltage rate of rise and the voltage peak through reactors and filters
IGBT converter switching frequencies result in high voltage rises (dv/dt) at the converter
output. If long motor cables are used, this leads to an additional current load on the
converter due to capacitive charge/discharge currents. The high voltage rises, and the
resulting transients at the motor terminals, cause the motors' electrical winding load to
increase as compared with direct on-line operation.
The dv/dt filters plus Voltage Peak Limiter limit the rate of voltage rise dv/dt to values
< 500 V/µs and the typical voltage peaks ÛLL for rated line voltages to the following values
(for motor cable lengths of ≤ 150 m):
• < 1000 V at Uline ≤ 575 V
• < 1250 V at 660 V ≤ Uline ≤ 690 V

Figure 9-2 Limitation of the voltage rate of rise and the voltage peak through reactors and filters depending on the motor
cable length

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9.2 Mechanical installation

9.2 Mechanical installation

When the dv/dt filter plus Voltage Peak Limiter is installed in a cabinet, it must be positioned
near the Power Module.

Dimension drawing

Figure 9-3 Dimension drawing, dv/dt reactor

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Table 9- 5 Dimensions of du/dt reactor, line voltage 3 AC 380 V - 480 V (all values in mm)

6SL3000- 2DE32-6CA0 2DE35-0CA0 2DE38-4CA0 2DE41-4DA0

a2 25 30 40 60
a3 5 6 8 10
a4 14 17 22 19
a5 10.5 x 14 14 x 18 14 x 18 14 x 18
a6 7 9 11 11
a7 - - - 17
a8 - - - 26
I4 410 460 460 445
I5 135 152.5 152.5 145
hmax 370 370 385 385
h2 258 240 280 250
h3 76 83 78 121
n1 1) 141 182 212 212
n2 1) 316 356 356 341
n3 229 275 312 312
n4 72 71 78 78
d3 M10 (12 x 18) M12 (15 x 22) M12 (15 x 22) M12 (15 x 22)
1) Lengths n1 and n2 correspond to the drill hole spacing

Table 9- 6 Dimensions of dv/dt reactor, line voltage 3-phase 500 - 600 VAC and 660 - 690 VAC, Part 1 (all values in mm)

6SL3000- 2DH31-0CA0 2DH31-5CA0 2DH32-2CA0 2DH33-3CA0

a2 25 25 25 25
a3 6 6 5 5
a4 14 14 14 14
a5 10.5 x 14 10.5 x 14 10.5 x 14 10.5 x 14
a6 7 7 7 9
a7 - - - -
a8 - - - -
I4 350 350 460 460
I5 120 120 152.5 152.5
hmax 320 320 360 360
h2 215 215 240 240
h3 70 70 86 86
n1 1) 138 138 155 212
n2 1) 264 264 356 356
n3 227 227 275 275
n4 74 74 101 42
d3 M8 M8 M12 (15 x 22) M12 (15 x 22)
1) Lengths n1 and n2 correspond to the drill hole spacing

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9.2 Mechanical installation

Table 9- 7 Dimensions of dv/dt reactor, line voltage 3-phase 500 - 600 VAC and 660 - 690 VAC, Part 2 (all values in mm)

6SL3000- 2DH34-1CA0 2DH35-8CA0 2DH38-1DA0

a2 30 40 50
a3 6 8 8
a4 17 22 16
a5 14 x 18 14 x 18 14 x 18
a6 11 11 11
a7 - - 14
a8 - - 22
I4 460 460 445
I5 152.5 152.5 145
hmax 385 385 385
h2 280 280 255
h3 83 78 114
n1 1) 212 212 212
n2 1) 356 356 341
n3 312 312 312
n4 78 78 78
d3 M12 (15 x 22) M12 (15 x 22) M12 (15 x 22)
1) Lengths n1 and n2 correspond to the drill hole spacing

Dimension drawing of the Voltage Peak Limiter

Table 9- 8 Assigning Voltage Peak Limiters to dimension drawings

Voltage Peak Limiter Dimension drawing type

Line voltage 3-phase 380 – 480 VAC
6SL3000-2DE32-6BA0 Type 1
6SL3000-2DE35-0BA0 Type 2
6SL3000-2DE38-4BA0 Type 3
6SL3000-2DE41-4BA0 Type 3
Line voltage 3-phase 500 - 600 VAC and 660 - 690 VAC
6SL3000-2DH31-0BA0 Type 1
6SL3000-2DH31-5BA0 Type 1
6SL3000-2DH32-2BA0 Type 2
6SL3000-2DH33-3BA0 Type 2
6SL3000-2DH34-1BA0 Type 3
6SL3000-2DH35-8BA0 Type 3
6SL3000-2DH38-1BA0 Type 3

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Figure 9-4 Dimension drawing of the Voltage Peak Limiter, type 1

Figure 9-5 Dimension drawing of the Voltage Peak Limiter, type 2

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9.2 Mechanical installation

Figure 9-6 Dimension drawing of the Voltage Peak Limiter, type 3

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9.3 Electrical installation

9.3 Electrical installation

Interface overview

Figure 9-7 Interface overview, Voltage Peak Limiter, type 1

Figure 9-8 Interface overview, Voltage Peak Limiter, type 2

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Figure 9-9 Interface overview, Voltage Peak Limiter, type 3

Connection
When connecting the dv/dt reactor and Voltage Peak Limiter, you must take into account the
following conditions to ensure that it functions correctly:
• Control cables must be routed separately from power cables. Power cables are the motor
cable or the connecting cables from the DC link of the Power Module (terminals
DCPS/DCNS) to the Voltage Peak Limiter. In particular, you must ensure that control cables
and power cables are not routed in parallel in a joint cable raceway, even if all the cables
are shielded.
• It is recommended to use shielded motor cables. If a shielded motor cable is used, its
shield should be in face-to-face contact with the shield plate and motor housing.
• The ground wire for the motor must be fed directly back to the Power Module.

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Connection overview

Figure 9-10 Connecting a dv/dt filter plus Voltage Peak Limiter for versions with one dv/dt reactor

Figure 9-11 Connecting a dv/dt filter plus Voltage Peak Limiter for versions with two dv/dt reactors

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9.3 Electrical installation

Cable cross-sections

Table 9- 9 Cable cross-sections for connections between the dv/dt filter plus Voltage Peak Limiter and Power Module

dv/dt filter plus Voltage Peak Connection to the DC link Connection between dv/dt reactor and
Limiter (DCPS/DCNS) Voltage Peak Limiter
[mm²] (1U2, 1V2, 1W2) [mm²]
Line voltage 3-phase 380 – 480 VAC
6SL3000-2DE32-6AA0 35 10
6SL3000-2DE35-0AA0 70 16
6SL3000-2DE38-4AA0 2 x 50 50
6SL3000-2DE41-4AA0 2 x 120 120
Line voltage 3-phase 500 - 600 VAC and 660 - 690 VAC
6SL3000-2DH31-0AA0 16 6
6SL3000-2DH31-5AA0 16 6
6SL3000-2DH32-2AA0 70 16
6SL3000-2DH33-3AA0 70 16
6SL3000-2DH34-1AA0 120 35
6SL3000-2DH35-8AA0 120 35
6SL3000-2DH38-1AA0 2 x 70 70

WARNING
Fire and device damage as a result of ground fault/short-circuit
Inadequate installation of the cables to the Power Module DC link can result in a ground
fault/short-circuit and place persons at risk as a result of the associated smoke and fire.
• Comply with local installation regulations that enable this fault to be ruled out.
• Protect the cables from mechanical damage.
• In addition, apply one of the following measures:
– Use cables with double insulation.
– Maintain adequate clearance, e.g. by using spacers.
– Lay the cables in separate cable ducts or conduits.

Note
Maximum cable lengths
The connections should be kept as short as possible.
The maximum cable length for the specified connections is 5 m in each case.

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9.4 Maintenance and servicing

9.4 Maintenance and servicing

Maintenance and servicing are not carried out for the dv/dt reactor and the Voltage Peak
Limiter. In the case of an error, full replacement of the dv/dt filter is necessary.

9.5 Technical specifications

General technical data

Table 9- 10 General technical data

Output frequency 0 ... 150 Hz

Product standard IEC 61800-5-1
Ambient conditions Storage 1) Transport 1) Operation
Ambient temperature -25 ... +70 °C -25 ... +70 °C 0 ... +50 °C
Relative humidity (non- 5 ... 95 % 5 ... 95 % at 40 °C 5 ... 95 %
condensing) Corresponds to
class: 1K4 according to 2K3 according to 3K3 according to
IEC 60721-3-1:1997 IEC 60721-3-2:1997 IEC 60721-3-3:2002
Mechanical strength Storage 1) Transport 1) Operation
Vibrational load
- Displacement 1.5 mm at 5 ... 9 Hz 3.5 mm at 5 ... 9 Hz 0.075 mm at 10 ... 58 Hz
- Acceleration 5 m/s² at > 9 ... 200 Hz 10 m/s² at > 9 ... 200 Hz 10 m/s² at >58 ... 200 Hz
- Corresponds to class 1M2 according to 2M2 according to -
IEC 60721-3-1:1997 IEC 60721-3-2:1997
Shock load
- Acceleration 40 m/s² at 22 ms 100 m/s² at 11 ms 100 m/s² at 11 ms
corresponds to class 1M2 according to IEC 60721- 2M2 according to IEC 60721- 3M4 to IEC 60721-3-3:2002
3-1:1997 3-2:1997

Deviations from the defined classes are shown in italics

1) In transport packaging

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9.5 Technical specifications

Detailed technical data

Table 9- 11 Technical data for the dv/dt filter plus Voltage Peak Limiter, 3 AC 380 V ... 480 V

Article number 6SL3000- 2DE32-6AA0 2DE35-0AA0 2DE38-4AA0 2DE41-4AA0 1

Suitable for Power Module 6SL3310- 1GE32-1AA3 1GE33-1AA3 1GE36-1AA3 1GE41-0AA3
1GE32-6AA3 1GE33-8AA3 1GE37-5AA3
1GE35-0AA3 1GE38-4AA3
Unit rating of the Power kW 110 160 315 560
Module 132 200 400
250 450
Ithmax A 260 490 840 1405
Degree of protection IP00 IP00 IP00 IP00
dv/dt reactor
Power loss
- at 50 Hz kW 0.701 0.874 1.106 1.111
- at 60 Hz kW 0.729 0.904 1.115 1.154
- at 150 Hz kW 0.78 0.963 1.226 1.23
Connections
- to the Power Module M10 M12 M12 2 x M12
- Load M10 M12 M12 2 x M12
- PE M6 M6 M6 M6
Max. permissible cable m 300 (shielded)
length between dv/dt reactor 450 (unshielded)
and motor
Dimensions
Width mm 410 460 460 445
Height mm 370 370 385 385
Depth mm 229 275 312 312
Weight, approx. kg 66 122 149 158
Voltage Peak Limiter
Power loss
- at 50 Hz kW 0.029 0.042 0.077 0.134
- at 60 Hz kW 0.027 0.039 0.072 0.125
- at 150 Hz kW 0.025 0.036 0.066 0.114
Connections
- to the dv/dt reactor M8 Terminal 70 mm² M8 M10
- DC M8 Terminal 70 mm² M8 M10
- PE M8 Terminal 35 mm² M8 M8
Dimensions
Width mm 263 392 309 309
Height mm 265 285 1312.5 1312.5
Depth mm 188 210 400 400
Weight, approx. kg 6 16 48 72
1) Two dv/dt reactors are required for these dv/dt filters. The technical data provided applies to one dv/dt reactor.

Note
Cable lengths for versions with 2 dv/dt reactors
For versions with two dv/dt reactors, the cable lengths specified in the table do not change.

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9.5 Technical specifications

Table 9- 12 Technical data for the dv/dt filter plus Voltage Peak Limiter, 3 AC 500 V ... 600 V, part 1

Article number 6SL3000- 2DH32-2AA0 2DH33-3AA0 2DH34-1AA0 2DH35-8AA0

Suitable for Power Module 6SL3310- 1GF31-8AA3 1GF32-6AA3 1GF34-1AA3 1GF34-7AA3
1GF32-2AA3 1GF33-3AA3 1GF35-8AA3
Unit rating of the Power kW 110 160 250 315
Module 132 200 400
Ithmax A 215 330 410 575
Degree of protection IP00 IP00 IP00 IP00
dv/dt reactor
Power loss
- at 50 Hz kW 0.578 0.595 0.786 0.862
- at 60 Hz kW 0.604 0.62 0.826 0.902
- at 150 Hz kW 0.645 0.661 0.884 0.964
Connections
- to the Power Module M10 M10 M12 M12
- Load M10 M10 M12 M12
- PE M6 M6 M6 M6
Max. permissible cable m 300 (shielded)
length between dv/dt reactor 450 (unshielded)
and motor
Dimensions
Width mm 460 460 460 460
Height mm 360 360 385 385
Depth mm 275 275 312 312
Weight, approx. kg 83 135 147 172
Voltage Peak Limiter
Power loss
- at 50 Hz kW 0.032 0.042 0.051 0.063
- at 60 Hz kW 0.03 0.039 0.048 0.059
- at 150 Hz kW 0.027 0.036 0.043 0.054
Connections
- to the dv/dt reactor Terminal 70 mm² Terminal 70 mm² M8 M8
- DC Terminal 70 mm² Terminal 70 mm² M8 M8
- PE Terminal 35 mm² Terminal 35 mm² M8 M8
Dimensions
Width mm 392 392 309 309
Height mm 285 285 1312.5 1312.5
Depth mm 210 210 400 400
Weight, approx. kg 16 16 48 48

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9.5 Technical specifications

Table 9- 13 Technical data for the dv/dt filter plus Voltage Peak Limiter, 3 AC 500 V ... 600 V, part 2

Article number 6SL3000- 2DH38-1AA0 1

Suitable for Power Module 6SL3310- 1GF37-4AA3
1GF38-1AA3
Unit rating of the Power kW 500
Module 560
Ithmax A 810
Degree of protection IP00
dv/dt reactor
Power loss
- at 50 Hz kW 0.828
- at 60 Hz kW 0.867
- at 150 Hz kW 0.927
Connections
- to the Power Module 2 x M12
- Load 2 x M12
- PE M6
Max. permissible cable m 300 (shielded)
length between dv/dt reactor 450 (unshielded)
and motor
Dimensions
Width mm 445
Height mm 385
Depth mm 312
Weight, approx. kg 160
Voltage Peak Limiter
Power loss
- at 50 Hz kW 0.106
- at 60 Hz kW 0.1
- at 150 Hz kW 0.091
Connections
- to the dv/dt reactor M10
- DC M10
- PE M8
Dimensions
Width mm 309
Height mm 1312.5
Depth mm 400
Weight, approx. kg 72
1) Two dv/dt reactors are required for these dv/dt filters. The technical data provided applies to one dv/dt reactor.

Note
Cable lengths for versions with 2 dv/dt reactors
For versions with two dv/dt reactors, the cable lengths specified in the table do not change.

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9.5 Technical specifications

Table 9- 14 Technical data for the dv/dt filter plus Voltage Peak Limiter, 3 AC 660 V ... 690 V, part 1

Article number 6SL3000- 2DH31-0AA0 2DH31-5AA0 2DH32-2AA0 2DH33-3AA0

Suitable for Power Module 6SL3310- 1GH28-5AA3 1GH31-2AA3 1GH31-8AA3 1GH32-6AA3
1GH31-0AA3 1GH31-5AA3 1GH32-2AA3 1GH33-3AA3
Unit rating of the Power kW 75 110 160 250
Module 90 132 200 315
Ithmax A 100 150 215 330
Degree of protection IP00 IP00 IP00 IP00
dv/dt reactor
Power loss
- at 50 Hz kW 0.49 0.389 0.578 0.595
- at 60 Hz kW 0.508 0.408 0.604 0.62
- at 150 Hz kW 0.541 0.436 0.645 0.661
Connections
- to the Power Module M10 M10 M10 M10
- Load M10 M10 M10 M10
- PE M6 M6 M6 M6
Max. permissible cable m 300 (shielded)
length between dv/dt reactor 450 (unshielded)
and motor
Dimensions
Width mm 350 350 460 460
Height mm 320 320 360 360
Depth mm 227 227 275 275
Weight, approx. kg 48 50 83 135
Voltage Peak Limiter
Power loss
- at 50 Hz kW 0.016 0.020 0.032 0.042
- at 60 Hz kW 0.015 0.019 0.03 0.039
- at 150 Hz kW 0.013 0.018 0.027 0.036
Connections Terminals: Terminals:
- to the dv/dt reactor M8 M8 70 mm² 70 mm²
- DC M8 M8 70 mm² 70 mm²
- PE M8 M8 35 mm² 35 mm²
Dimensions
Width mm 263 263 392 392
Height mm 265 265 285 285
Depth mm 188 188 210 210
Weight, approx. kg 6 6 16 16

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9.5 Technical specifications

Table 9- 15 Technical data for the dv/dt filter plus Voltage Peak Limiter, 3 AC 660 V ... 690 V, part 2

Article number 6SL3000- 2DH34-1AA0 2DH35-8AA0 2DH38-1AA0 1

Suitable for Power Module 6SL3310- 1GH34-1AA3 1GH34-7AA3 1GH37-4AA3
1GH35-8AA3 1GH38-1AA3
Unit rating of the Power kW 400 450 710
Module 560 800
Ithmax A 410 575 810
Degree of protection IP00 IP00 IP00
dv/dt reactor
Power loss
- at 50 Hz kW 0.786 0.862 0.828
- at 60 Hz kW 0.826 0.902 0.867
- at 150 Hz kW 0.884 0.964 0.927
Connections
- to the Power Module M12 M12 2 x M12
- Load M12 M12 2 x M12
- PE M6 M6 M6
Max. permissible cable m 300 (shielded)
length between dv/dt reactor 450 (unshielded)
and motor
Dimensions
Width mm 460 460 445
Height mm 385 385 385
Depth mm 312 312 312
Weight, approx. kg 147 172 160
Voltage Peak Limiter
Power loss
- at 50 Hz kW 0.051 0.063 0.106
- at 60 Hz kW 0.048 0.059 0.1
- at 150 Hz kW 0.043 0.054 0.091
Connections
- to the dv/dt reactor M8 M8 M10
- DC M8 M8 M10
- PE M8 M8 M8
Dimensions
Width mm 309 309 309
Height mm 1312.5 1312.5 1312.5
Depth mm 400 400 400
Weight, approx. kg 48 48 72
1) Two dv/dt reactors are required for these dv/dt filters. The technical data provided applies to one dv/dt reactor.

Note
Cable lengths for versions with 2 dv/dt reactors
For versions with two dv/dt reactors, the cable lengths specified in the table do not change.

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10.1 General

Description
The dv/dt filter compact plus Voltage Peak Limiter comprises two components: the dv/dt
reactor and the voltage-limiting network (Voltage Peak Limiter), which cuts off the voltage
peaks and feeds back the energy into the DC link. The dv/dt filters compact plus Voltage Peak
Limiter is designed for use with motors for which the voltage strength of the insulation
system is unknown or insufficient.
The dv/dt filters compact plus Voltage Peak Limiters limit the voltage rate of rise dv/dt to
values < 1600 V/µs - and the typical voltage peaks to the following values according to limit
value curve A according to IEC 60034-25:2007:
• < 1150 V at Uline < 575 V
• < 1400 V at 660 V < Uline < 690 V.

Figure 10-1 Du/dt filter compact plus Voltage Peak Limiter

WARNING
Non-observance of the fundamental safety instructions and residual risks
The non-observance of the fundamental safety instructions and residual risks stated in
Chapter 1 can result in accidents with severe injuries or death.
• Adhere to the fundamental safety instructions.
• When assessing the risk, take into account residual risks.

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10.1 General

WARNING
Fire through overheating due to insufficient ventilation clearances
Inadequate ventilation clearances can cause overheating with a risk for personnel through
smoke development and fire. Furthermore, an increased number of failures and shorter
service life of the components can occur.
• Ensure 100 mm ventilation clearances above and below the component.
• Always mount the dv/dt filters compact plus Voltage Peak Limiter in a vertical, upright
position to enable cooling air to flow through the heat sink on the Voltage Peak Limiter
from the bottom to the top.

CAUTION
Burns due to high surface temperature of the dv/dt filter compact
The surface temperature of the dv/dt filters compact may exceed 80 °C. You can get
seriously burnt when touching the surface.
• Mount the dv/dt filters compact so that they cannot be touched. If this is not possible,
attach a clearly visible and understandable warning notice at hazardous positions.

NOTICE
Damage to the Voltage Peak Limiter due to interchanged connections
The Voltage Peak Limiter will be damaged if the input and output connections are
interchanged on devices with the article numbers 6SL3000-2DE41-4EA0 and 6SL3000-
2DG38-1EA0.
• Connect the incoming cable from the DC link of the Power Module to DCPS, DCNS.
• Connect the outgoing cable for the dv/dt reactor to 1U2, 1V2, 1W2.

NOTICE
Damage to the dv/dt filter compact by using components that have not been released
When using components that have not been released, damage or malfunctions can occur at
the devices or the system itself.
• Only use a dv/dt filter compact that SIEMENS has released for operation with SINAMICS.

NOTICE
Damage to the dv/dt filter compact by exceeding the maximum output frequency
The maximum permissible output frequency when using a dv/dt filter compact is 150 Hz.
The dv/dt filter compact can be damaged if the output frequency is exceeded.
• Operate the dv/dt filter compact with a maximum output frequency of 150 Hz.

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10.1 General

NOTICE
Damage to the dv/dt filter compact during continuous operation with low output
frequencies
Uninterrupted duty at an output frequency less than 10 Hz can result in thermal overload
and destroy the dv/dt filter.
• When using a dv/dt filter compact plus Voltage Peak Limiter do not operate the drive
continuously with an output frequency less than 10 Hz.
• You may operate the drive for a maximum load duration of five minutes at an output
frequency less than 10 Hz, provided that you then select an operation with an output
frequency higher than 10 Hz for a period of five minutes.

NOTICE
Damage to the dv/dt filter compact by exceeding the maximum pulse frequency
The maximum permissible pulse frequency when using a dv/dt filter compact is 2.5 kHz or
4 kHz. The dv/dt filter compact can be damaged if the pulse frequency is exceeded.
• When using the dv/dt filter compact, operate the Power Module with a maximum pulse
frequency of 2.5 kHz or 4 kHz.

NOTICE
Damage to the dv/dt filter compact if it is not activated during commissioning
The dv/dt filter compact may be damaged if it is not activated during commissioning.
• Activate the dv/dt filter compact during commissioning via parameter p0230 = 2.

NOTICE
Damage to the dv/dt filter compact if a motor is not connected
dv/dt filters compact which are operated without a motor being connected can be damaged
or destroyed.
• Never operate a dv/dt filter compact connected to the Power Module without a
connected motor.

Note
Cable lengths
Keep the connecting cables to the Power Module as short as possible (max. 5 m). Use an
equivalent cable type when replacing the cables supplied.

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10.1 General

Assignment of dv/dt filter compact plus Voltage Peak Limiter and Power Module

Table 10- 1 Assignment of dv/dt filter compact plus Voltage Peak Limiter and Power Module

Power Module Unit rating of the Power Module suitable dv/dt filter compact plus Voltage
Peak Limiter
Line voltage 3 AC 380 ... 480 V
6SL3310-1GE32-1AA3 110 kW 6SL3000-2DE32-6EA0
6SL3310-1GE32-6AA3 132 kW 6SL3000-2DE32-6EA0
6SL3310-1GE33-1AA3 160 kW 6SL3000-2DE35-0EA0
6SL3310-1GE33-8AA3 200 kW 6SL3000-2DE35-0EA0
6SL3310-1GE35-0AA3 250 kW 6SL3000-2DE35-0EA0
6SL3310-1GE36-1AA3 315 kW 6SL3000-2DE38-4EA0
6SL3310-1GE37-5AA3 400 kW 6SL3000-2DE38-4EA0
6SL3310-1GE38-4AA3 450 kW 6SL3000-2DE38-4EA0
6SL3310-1GE41-0AA3 560 kW 6SL3000-2DE41-4EA0
Line voltage 3 AC 500 ... 600 V
6SL3310-1GF31-8AA3 110 kW 6SL3000-2DG32-2EA0
6SL3310-1GF32-2AA3 132 kW 6SL3000-2DG32-2EA0
6SL3310-1GF32-6AA3 160 kW 6SL3000-2DG33-3EA0
6SL3310-1GF33-3AA3 200 kW 6SL3000-2DG33-3EA0
6SL3310-1GF34-1AA3 250 kW 6SL3000-2DG34-1EA0
6SL3310-1GF34-7AA3 315 kW 6SL3000-2DG35-8EA0
6SL3310-1GF35-8AA3 400 kW 6SL3000-2DG35-8EA0
6SL3310-1GF37-4AA3 500 kW 6SL3000-2DG38-1EA0
6SL3310-1GF38-1AA3 560 kW 6SL3000-2DG38-1EA0
Line voltage 3 AC 660 ... 690 V
6SL3310-1GH28-5AA3 75 kW 6SL3000-2DG31-0EA0
6SL3310-1GH31-0AA3 90 kW 6SL3000-2DG31-0EA0
6SL3310-1GH31-2AA3 110 kW 6SL3000-2DG31-5EA0
6SL3310-1GH31-5AA3 132 kW 6SL3000-2DG31-5EA0
6SL3310-1GH31-8AA3 160 kW 6SL3000-2DG32-2EA0
6SL3310-1GH32-2AA3 200 kW 6SL3000-2DG32-2EA0
6SL3310-1GH32-6AA3 250 kW 6SL3000-2DG33-3EA0
6SL3310-1GH33-3AA3 315 kW 6SL3000-2DG33-3EA0
6SL3310-1GH34-1AA3 400 kW 6SL3000-2DG34-1EA0
6SL3310-1GH34-7AA3 450 kW 6SL3000-2DG35-8EA0
6SL3310-1GH35-8AA3 560 kW 6SL3000-2DG35-8EA0
6SL3310-1GH37-4AA3 710 kW 6SL3000-2DG38-1EA0
6SL3310-1GH38-1AA3 800 kW 6SL3000-2DG38-1EA0

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10.1 General

Table 10- 2 Max. pulse frequency when a dv/dt filter compact plus Voltage Peak Limiter is used in units with a rated pulse
frequency of 2 kHz

Article no. of the Unit rating Output current for a Max. pulse frequency when a dv/dt filter
Power Module [kW] pulse frequency of 2 kHz [A] compact plus Voltage Peak Limiter is used
6SL3310-...
Line voltage 3 AC 380 V ... 480 V
1GE32-1AA3 110 210 4 kHz
1GE32-6AA3 132 260 4 kHz
1GE33-1AA3 160 310 4 kHz
1GE33-8AA3 200 380 4 kHz
1GE35-0AA3 250 490 4 kHz

Table 10- 3 Max. pulse frequency when a dv/dt filter compact plus Voltage Peak Limiter is used in units with a rated pulse
frequency of 1.25 kHz

Article no. of the Unit rating Output current for a Max. pulse frequency when a dv/dt filter
Power Module [kW] pulse frequency of 1.25 kHz [A] compact plus Voltage Peak Limiter is used
6SL3310-...
Line voltage 3 AC 380 V ... 480 V
1GE36-1AA3 315 605 2.5 kHz
1GE37-5AA3 400 745 2.5 kHz
1GE38-4AA3 450 840 2.5 kHz
1GE41-0AA3 560 985 2.5 kHz
Line voltage 3 AC 500 V ... 600 V
1GF31-8AA3 110 175 2.5 kHz
1GF32-2AA3 132 215 2.5 kHz
1GF32-6AA3 160 260 2.5 kHz
1GF33-3AA3 200 330 2.5 kHz
1GF34-1AA3 250 410 2.5 kHz
1GF34-7AA3 315 465 2.5 kHz
1GF35-8AA3 400 575 2.5 kHz
1GF37-4AA3 450 735 2.5 kHz
1GF38-1AA3 560 810 2.5 kHz
Line voltage 3 AC 660 V ... 690 V
1GH28-5AA3 75 85 2.5 kHz
1GH31-0AA3 90 100 2.5 kHz
1GH31-2AA3 110 120 2.5 kHz
1GH31-5AA3 132 150 2.5 kHz
1GH31-8AA3 160 175 2.5 kHz
1GH32-2AA3 200 215 2.5 kHz
1GH32-6AA3 250 260 2.5 kHz
1GH33-3AA3 315 330 2.5 kHz
1GH34-1AA3 400 410 2.5 kHz
1GH34-7AA3 450 465 2.5 kHz
1GH35-8AA3 560 575 2.5 kHz
1GH37-4AA3 710 735 2.5 kHz
1GH38-1AA3 800 810 2.5 kHz

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Operating Instructions, 06/2024, A5E45046951A 179
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10.1 General

Limitation of the voltage rate of rise and the voltage peak through reactors and filters
IGBT converter switching frequencies result in high voltage rises (dv/dt) at the converter
output. If long motor cables are used, this leads to an additional current load on the
converter due to capacitive charge/discharge currents. The high voltage rises, and the
resulting transients at the motor terminals, cause the motors' electrical winding load to
increase as compared with direct on-line operation.
The dv/dt filters compact plus Voltage Peak Limiters limit the voltage rate of rise dv/dt to
values < 1600 V/µs - and the typical voltage peaks to the following values according to limit
value curve A according to IEC 60034-25:2007:
• < 1150 V at Uline < 575 V
• < 1400 V at 660 V < Uline < 690 V.

Figure 10-2 Limitation of the voltage rate of rise and the voltage peak through reactors and filters depending on the motor
cable length

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10.2 Mechanical installation

10.2 Mechanical installation

dV/dt filter compact plus Voltage Peak Limiter, type 1

Figure 10-3 Dimension drawing of dV/dt filter compact plus Voltage Peak Limiter, type 1

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10.2 Mechanical installation

dV/dt filter compact plus Voltage Peak Limiter, type 2

Figure 10-4 Dimension drawing of dV/dt filter compact plus Voltage Peak Limiter, type 2

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10.2 Mechanical installation

dV/dt filter compact plus Voltage Peak Limiter, type 3

Figure 10-5 Dimension drawing of dV/dt filter compact plus Voltage Peak Limiter, type 3

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10.2 Mechanical installation

dV/dt filter compact plus Voltage Peak Limiter, type 4

Figure 10-6 Dimension drawing for dV/dt filter compact plus Voltage Peak Limiter, Type 4: dV/dt reactor

Components
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10.2 Mechanical installation

Figure 10-7 Dimension drawing for dV/dt filter compact plus Voltage Peak Limiter, Type 4: Voltage
Peak Limiter

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10.3 Electrical installation

Table 10- 4 Assignment of the dV/dt filter compact plus Voltage Peak Limiter to the dimension
drawings

dV/dt filter compact plus Voltage Peak Limiter Dimension drawing type
Line voltage 380 V – 480 V 3 AC
6SL3000-2DE32-6EA0 Type 1
6SL3000-2DE35-0EA0 Type 2
6SL3000-2DE38-4EA0 Type 3
6SL3000-2DE41-4EA0 Type 4
Line voltage 500 V – 690 V 3 AC
6SL3000-2DG31-0EA0 Type 1
6SL3000-2DG31-5EA0 Type 1
6SL3000-2DG32-2EA0 Type 2
6SL3000-2DG33-3EA0 Type 2
6SL3000-2DG34-1EA0 Type 3
6SL3000-2DG35-8EA0 Type 3
6SL3000-2DG38-1EA0 Type 4

10.3 Electrical installation

Interface overview

Figure 10-8 Interface overview dv/dt filter compact plus Voltage Peak Limiter, type 1

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10.3 Electrical installation

Figure 10-9 Interface overview dv/dt filter compact plus Voltage Peak Limiter, type 2

Figure 10-10 Interface overview dv/dt filter compact plus Voltage Peak Limiter, type 3

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10.3 Electrical installation

Figure 10-11 Interface overview dv/dt filter compact plus Voltage Peak Limiter - dv/dt reactor Type 4

Figure 10-12 Interface overview dv/dt filter compact plus Voltage Peak Limiter - Voltage Peak Limiter,
Type 4

Components
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10.3 Electrical installation

Connection
When connecting the dv/dt filter compact plus Voltage Peak Limiter, you must take into
account the following conditions to ensure that it functions correctly:
• Control cables must be routed separately from power cables. Power cables are the motor
cable or the connecting cables from the DC link of the Power Module (terminals
DCPS/DCNS) to the dv/dt filter compact plus Voltage Peak Limiter. In particular, you must
ensure that control cables and power cables are not routed in parallel in a joint cable
raceway, even if all the cables are shielded.
• You must use shielded motor cables. The shield for the motor cable must be attached to
the shield plate and motor housing.
• The ground wire for the motor must be fed directly back to the Power Module.

Connection overview

Figure 10-13 Connecting the dv/dt filter compact plus Voltage Peak Limiter - integrated unit

Figure 10-14 Connecting the dv/dt filter compact plus Voltage Peak Limiter - separate components

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10.3 Electrical installation

Cable cross-sections
In a dv/dt filter with separate Voltage Peak Limiter (Type 4), the connections between dv/dt
reactor and Voltage Peak Limiter are already installed on the Voltage Peak Limiter.

Table 10- 5 Cable cross-sections for connections between a dv/dt filter and Power Module

dv/dt filter compact plus Cross-section Connection on dv/dt filter (DCPS, DCNS)
Voltage Peak Limiter [mm²]
Type 1 16 Screw M8 / 12 Nm
Type 2 25 Screw M8 / 12 Nm
Type 3 50 Copper bar for M8 bolt / 12 Nm

Table 10- 6 Cable cross-sections for connections between the Voltage Peak Limiter and Power Module

dv/dt filter compact plus Cross-section Connection to Voltage Peak Limiter (DCPS, DCNS)
Voltage Peak Limiter [mm²]
Type 4 95 Copper bar for M8 bolt / 12 Nm

Table 10- 7 Connection cable enclosed for connecting dv/dt reactor and Voltage Peak Limiter

Voltage Peak Limiter Cross-section Lug for connecting 1U2 / 1V2 / 1W2 on the
[mm²] dv/dt reactor
Type 4 70 M12

Cable type: 600 V, UL style 3271, operating temperature 125° C

WARNING
Fire and device damage as a result of ground fault/short-circuit
Inadequate installation of the cables to the Power Module DC link can result in a ground
fault/short-circuit and place persons at risk as a result of the associated smoke and fire.
• Comply with local installation regulations that enable this fault to be ruled out.
• Protect the cables from mechanical damage.
• In addition, apply one of the following measures:
– Use cables with double insulation.
– Maintain adequate clearance, e.g. by using spacers.
– Lay the cables in separate cable ducts or conduits.

NOTICE
Damage to the dv/dt filter compact due to mechanical load on connections
The connections on the dv/dt filter compact have not been designed for the direct
mechanical connection of the motor cables.
• Take measures on the installation to ensure that the connections cannot be deformed by
the mechanical load exerted by the connected cables.

Components
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10.4 Maintenance and servicing

Note
Maximum cable lengths
The connections should be kept as short as possible.
The maximum cable length between the Power Module and the dv/dt filter compact (motor
cables and cables to the DC link) is 5 m.
An equivalent cable type must be used when replacing enclosed cables.

10.4 Maintenance and servicing

Maintenance and servicing are not carried out for the complete units (dV/dt filter compact
plus Voltage Peak Limiter) and subcomponents (dV/dt reactor, Voltage Peak Limiter). In the
case of an error, full replacement is necessary.

10.5 Technical specifications

General technical data

Table 10- 8 General technical data

Output frequency 0 ... 150 Hz

Product standard IEC 61800-5-1
Ambient conditions Storage 1) Transport 1) Operation
Ambient temperature -25 ... +70 °C -25 ... +70 °C 0 ... +50 °C
Relative humidity (non- 5 ... 95 % 5 ... 95 % at 40 °C 5 ... 95 %
condensing) Corresponds to
class: 1K4 according to 2K3 according to 3K3 according to
IEC 60721-3-1:1997 IEC 60721-3-2:1997 IEC 60721-3-3:2002
Mechanical strength Storage 1) Transport 1) Operation
Vibrational load
- Displacement 1.5 mm at 5 ... 9 Hz 3.5 mm at 5 ... 9 Hz 0.075 mm at 10 ... 58 Hz
- Acceleration 5 m/s² at > 9 ... 200 Hz 10 m/s² at > 9 ... 200 Hz 10 m/s² at >58 ... 200 Hz
- Corresponds to class 1M2 according to 2M2 according to -
IEC 60721-3-1:1997 IEC 60721-3-2:1997
Shock load
- Acceleration 40 m/s² at 22 ms 100 m/s² at 11 ms 100 m/s² at 11 ms
corresponds to class 1M2 according to IEC 60721- 2M2 according to IEC 60721- 3M4 to IEC 60721-3-3:2002
3-1:1997 3-2:1997

Deviations from the specified classes are shown in italics.

1) In transport packaging

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10.5 Technical specifications

Detailed technical data

Table 10- 9 Technical data for the dv/dt filter compact plus Voltage Peak Limiter, 3 AC 380 V ... 480 V, part 1

Article number 6SL3000- 2DE32-6EA0 2DE35-0EA0 2DE38-4EA0

Suitable for Power Module 6SL3310- 1GE32-1AA3 1GE33-1AA3 1GE36-1AA3
1GE32-6AA3 1GE33-8AA3 1GE37-5AA3
1GE35-0AA3 1GE38-4AA3
Unit rating of the Power kW 110 160 315
Module 132 200 400
250 450
Ithmax A 260 490 840
Degree of protection IP00 IP00 IP00
Power loss
- at 50 Hz kW 0.210 0.290 0.518
- at 60 Hz kW 0.215 0.296 0.529
- at 150 Hz kW 0.255 0.344 0.609
Terminals
- 1U1/1V1/1W1 for M10 bolt for M10 bolt for M12 bolt
- DCPS/DCNS for M8 screw for M8 screw for M8 bolt
- 1U2/1V2/1W2 for M10 bolt for M10 bolt for M12 bolt
- PE M6 screw M6 screw M6 screw
Max. permissible cable m 100 (shielded)
length between dv/dt filter 150 (unshielded)
and motor
Dimensions
Width mm 310 350 440
Height mm 283 317 369
Depth mm 238 260 311
Weight, approx. kg 41 61 103

Components
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10.5 Technical specifications

Table 10- 10 Technical data for the dv/dt filter compact plus Voltage Peak Limiter, 3 AC 380 V ... 480 V, part 2

Article number 6SL3000- 2DE41-4EA0

Suitable for Power Module 6SL3310- 1GE41-0AA3
Unit rating of the Power kW 560
Module
Ithmax A 1405
Degree of protection IP00
Power loss
- at 50 Hz kW 1.154
- at 60 Hz kW 1.197
- at 150 Hz kW 1.444
Max. permissible cable m 100 (shielded)
length between dv/dt filter 150 (unshielded)
and motor
dv/dt reactor
Terminals
- 1U1/1V1/1W1 for 2 x M12 bolts
- 1U2/1V2/1W2 for 2 x M12 bolts
- PE M6 screw
Dimensions
Width mm 430
Height mm 385
Depth mm 323
Weight, approx. kg 168.8
Voltage Peak Limiter
Terminals
- DCPS/DCNS for M8 bolt
- 1U2/1V2/1W2 for M8 bolt
- PE for M6 screw
Dimensions
Width mm 277
Height mm 360
Depth mm 291
Weight, approx. kg 19.2

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10.5 Technical specifications

Table 10- 11 Technical data for the dv/dt filter compact plus Voltage Peak Limiter, 3 AC 500 V ... 600 V, part 1

Article number 6SL3000- 2DG32-2EA0 2DG33-3EA0 2DG34-1EA0

Suitable for Power Module 6SL3310- 1GF31-8AA3 1GF32-6AA3 1GF34-1AA3
1GF32-2AA3 1GF33-3AA3
Unit rating of the Power kW 110 160 250
Module 132 200
Ithmax A 215 330 410
Degree of protection IP00 IP00 IP00
Power loss
- at 50 Hz kW 0.305 0.385 0.550
- at 60 Hz kW 0.316 0.399 0.568
- at 150 Hz kW 0.372 0.480 0.678
Terminals
- 1U1/1V1/1W1 for M10 bolt for M10 bolt for M12 bolt
- DCPS/DCNS for M8 screw for M8 screw for M8 bolt
- 1U2/1V2/1W2 for M10 bolt for M10 bolt for M12 bolt
- PE M6 screw M6 screw M6 screw
Max. permissible cable m 100 (shielded)
length between dv/dt filter 150 (unshielded)
and motor
Dimensions
Width mm 350 350 440
Height mm 317 317 369
Depth mm 260 260 311
Weight, approx. kg 51 60 87

Table 10- 12 Technical data for the dv/dt filter compact plus Voltage Peak Limiter, 3 AC 500 V ... 600 V, part 2

Article number 6SL3000- 2DG35-8EA0

Suitable for Power Module 6SL3310- 1GF34-7AA3
1GF35-8AA3
Unit rating of the Power kW 315
Module 400
Ithmax A 575
Degree of protection IP00
Power loss
- at 50 Hz kW 0.571
- at 60 Hz kW 0.586
- at 150 Hz kW 0.689
Terminals
- 1U1/1V1/1W1 for M12 bolt
- DCPS/DCNS for M8 bolt
- 1U2/1V2/1W2 for M12 bolt
- PE M6 screw
Max. permissible cable m 100 (shielded)
length between dv/dt filter 150 (unshielded)
and motor
Dimensions
Width mm 440
Height mm 369
Depth mm 311
Weight, approx. kg 100

Components
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10.5 Technical specifications

Table 10- 13 Technical data for the dv/dt filter compact plus Voltage Peak Limiter, 3 AC 500 V ... 600 V, part 3

Article number 6SL3000- 2DG38-1EA0

Suitable for Power Module 6SL3310- 1GF37-4AA3
1GF38-1AA3
Unit rating of the Power kW 500
Module 560
Ithmax A 810
Degree of protection IP00
Power loss
- at 50 Hz kW 0.964
- at 60 Hz kW 0.998
- at 150 Hz kW 1.196
Max. permissible cable m 100 (shielded)
length between dv/dt filter 150 (unshielded)
and motor
dv/dt reactor
Terminals
- 1U1/1V1/1W1 for 2 x M12 bolts
- 1U2/1V2/1W2 for 2 x M12 bolts
- PE M6 screw
Dimensions
Width mm 430
Height mm 385
Depth mm 323
Weight, approx. kg 171.2
Voltage Peak Limiter
Terminals
- DCPS/DCNS for M8 bolt
- 1U2/1V2/1W2 for M8 bolt
- PE for M6 screw
Dimensions
Width mm 277
Height mm 360
Depth mm 291
Weight, approx. kg 18.8

Components
Operating Instructions, 06/2024, A5E45046951A 195
du/dt filter compact plus Voltage Peak Limiter
10.5 Technical specifications

Table 10- 14 Technical data for the dv/dt filter compact plus Voltage Peak Limiter, 3 AC 660 V ... 690 V, part 1

Article number 6SL3000- 2DG31-0EA0 2DG31-5EA0 2DG32-2AA0

Suitable for Power Module 6SL3310- 1GH28-5AA3 1GH31-2AA3 1GH31-8AA3
1GH31-0AA3 1GH31-5AA3 1GH32-2AA3
Unit rating of the Power kW 75 110 160
Module 90 132 200
Ithmax A 100 150 215
Degree of protection IP00 IP00 IP00
Power loss
- at 50 Hz kW 0.227 0.270 0.305
- at 60 Hz kW 0.236 0.279 0.316
- at 150 Hz kW 0.287 0.335 0.372
Terminals
- 1U1/1V1/1W1 for M10 bolt for M10 bolt for M10 bolt
- DCPS/DCNS for M8 screw for M8 screw for M8 screw
- 1U2/1V2/1W2 for M10 bolt for M10 bolt for M10 bolt
- PE M6 screw M6 screw M6 screw
Max. permissible cable m 100 (shielded)
length between dv/dt filter 150 (unshielded)
and motor
Dimensions
Width mm 310 310 350
Height mm 283 283 317
Depth mm 238 238 260
Weight, approx. kg 34 36 51

Table 10- 15 Technical data for the dv/dt filter compact plus Voltage Peak Limiter, 3 AC 660 V ... 690 V, part 2

Article number 6SL3000- 2DG33-3AA0 2DG34-1EA0 2DG35-8EA0

Suitable for Power Module 6SL3310- 1GH32-6AA3 1GH34-1AA3 1GH34-7AA3
1GH33-3AA3 1GH35-8AA3
Unit rating of the Power kW 250 400 450
Module 315 560
Ithmax A 330 410 575
Degree of protection IP00 IP00 IP00
Power loss
- at 50 Hz kW 0.385 0.550 0.571
- at 60 Hz kW 0.399 0.568 0.586
- at 150 Hz kW 0.480 0.678 0.689
Terminals
- 1U1/1V1/1W1 for M10 bolt for M12 bolt for M12 bolt
- DCPS/DCNS for M8 screw for M8 bolt for M8 bolt
- 1U2/1V2/1W2 for M10 bolt for M12 bolt for M12 bolt
- PE M6 screw M6 screw M6 screw
Max. permissible cable m 100 (shielded)
length between dv/dt filter 150 (unshielded)
and motor
Dimensions
Width mm 350 440 440
Height mm 317 369 369
Depth mm 260 311 311
Weight, approx. kg 60 87 100

Components
196 Operating Instructions, 06/2024, A5E45046951A
 du/dt filter compact plus Voltage Peak Limiter
10.5 Technical specifications

Table 10- 16 Technical data for the dv/dt filter compact plus Voltage Peak Limiter, 3 AC 660 V ... 690 V, part 3

Article number 6SL3000- 2DG38-1EA0

Suitable for Power Module 6SL3310- 1GH37-4AA3
1GH37-4AA3
Unit rating of the Power kW 710
Module 800
Ithmax A 810
Degree of protection IP00
Power loss
- at 50 Hz kW 0.964
- at 60 Hz kW 0.998
- at 150 Hz kW 1.196
Max. permissible cable m 100 (shielded)
length between dv/dt filter 150 (unshielded)
and motor
dv/dt reactor
Terminals
- 1U1/1V1/1W1 for 2 x M12 bolts
- 1U2/1V2/1W2 for 2 x M12 bolts
- PE M6 screw
Dimensions
Width mm 430
Height mm 385
Depth mm 323
Weight, approx. kg 171.2
Voltage Peak Limiter
Terminals
- DCPS/DCNS for M8 bolt
- 1U2/1V2/1W2 for M8 bolt
- PE for M6 screw
Dimensions
Width mm 277
Height mm 360
Depth mm 291
Weight, approx. kg 18.8

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Operating Instructions, 06/2024, A5E45046951A 197
du/dt filter compact plus Voltage Peak Limiter
10.5 Technical specifications

Components
198 Operating Instructions, 06/2024, A5E45046951A
Terminal Board 30 (TB30) 11
11.1 General

Description
The TB30 Terminal Board supports the addition of digital inputs/digital outputs and analog
inputs/analog outputs to the Control Unit.
The following are located on the TB30 Terminal Board:
• Power supply for digital inputs/digital outputs
• 4 digital inputs
• 4 digital outputs
• 2 analog inputs
• 2 analog outputs
The TB30 Terminal Board plugs into the option slot on the Control Unit.
A shield connection for the signal cable shield is located on the Control Unit.

Figure 11-1 Terminal Board TB30

Components
Operating Instructions, 06/2024, A5E45046951A 199
Terminal Board 30 (TB30)
11.2 Mechanical installation

11.2 Mechanical installation

NOTICE
Damage or malfunctions to the Option Board by inserting and withdrawing in
operation
Withdrawing and inserting Option Boards during operation can damage them or cause the
Option Boards to malfunction.
• Only withdraw or insert Option Boards when the Control Unit is in a current-free state.

Figure 11-2 Installing an Option Board on a CU320-2 DP

Components
200 Operating Instructions, 06/2024, A5E45046951A
 Terminal Board 30 (TB30)
11.3 Electrical installation

Figure 11-3 Installing an Option Board on a CU320-2 PN

11.3 Electrical installation

Interface overview

Figure 11-4 Interface description of the TB30

Components
Operating Instructions, 06/2024, A5E45046951A 201
Terminal Board 30 (TB30)
11.3 Electrical installation

Connection overview

Figure 11-5 Connection overview TB30

Components
202 Operating Instructions, 06/2024, A5E45046951A
 Terminal Board 30 (TB30)
11.3 Electrical installation

X424 power supply, digital outputs

Table 11- 1 Terminal block X424

Connector Terminal Function Technical specifications

+ Power supply Voltage: 24 V DC (20.4 ... 28.8 V)
+ Power supply Current consumption: max. 4 A (per digital output
max. 0.5 A)
M Ground
Max. current via jumper in connector:
M Ground 20 A (15 A according to UL/CSA)

Max. connectable cross-section: 2.5 mm2

Note
The two "+" and "M" terminals are jumpered in the connector. This ensures that the supply
voltage is looped through.
This power supply is required for the digital outputs only.
The electronics power supply and the power supply for the analog inputs/outputs are taken
from the option slot of the Control Unit.

Note
The power supply of the digital outputs and the electronics power supply of the Control Unit
are optically isolated.

Note
If a the 24 V supply is briefly interrupted, then the digital outputs are deactivated during this
time.

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Operating Instructions, 06/2024, A5E45046951A 203
Terminal Board 30 (TB30)
11.3 Electrical installation

Digital inputs/outputs X481

Table 11- 2 Terminal strip X481

Connector Terminal Designation 1) Technical specifications

1 DI 0 Voltage: -3 … 30 V DC
2 DI 1 Electrical isolation: Yes
3 DI 2 Reference potential: X424.M
4 DI 3 Input characteristic acc. to IEC 61131-2, type 1
Input voltage (including ripple)
"1" signal: 15 … 30 V
"0" signal: -3 … +5 V
Input current
at 24 V DC: typ. 3.5 mA
at <0.5 mA: "0" signal reliably detected
Input delay
for "0" → "1": typ. 20 μs
for "1" → "0": typ. 100 µs
5 DO 0 Voltage: 24 V DC
6 DO 1 Electrical isolation: Yes
7 DO 2 Reference potential: X424.M
8 DO 3 Output voltage
"1" signal, with load: > X424.+ -2 V
Output current
for each output: ≤ 0.5 A
Sum of all four outputs: ≤ 2 A
Residual current for "0" signal: < 0.5 mA
Short-circuit protection, automatic restart after a short-circuit
Load types: ohmic, capacitive, inductive
Output delay3)
for "0" → "1": typ. 150 μs / max. 500 μs (ohmic load)
for "1" → "0": typ. 50 µs (ohmic load)
Switching frequency
for ohmic load: max. 100 Hz
for inductive load: max. 0.5 Hz
for lamp load: max. 10 Hz
Lamp load: max. 5 W
Max. connectable cross-section: 0.5 mm2
1) DI: digital input, DO: digital output

Note
An open input is interpreted as "low".
The power supply and the digital inputs/outputs are optically isolated from the Control Unit.

Note
If a the 24 V supply is briefly interrupted, then the digital outputs are deactivated during this
time.

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 Terminal Board 30 (TB30)
11.3 Electrical installation

Note
Malfunction in the switched-off state due to diagnostic currents
Unlike mechanical switching contacts, e.g. Emergency Stop switches, diagnostic currents can
also flow when the semiconductor is in the switched-off state (logical state "0" or "OFF"). If
incorrectly connected with digital inputs, the diagnostic currents can result in incorrect
switching states. Incorrect signal states of digital inputs can cause unwanted motions of
machine parts and trigger malfunctions.
• Observe the conditions for digital inputs and digital outputs specified in the relevant
manufacturer's documentation.
• Check the conditions of the digital inputs and digital outputs with regard to currents in the
"OFF" state and, if necessary, connect the digital inputs to suitably dimensioned, external
resistors to protect against the reference potential of the digital inputs.

Analog inputs/outputs X482

Table 11- 3 Terminal strip X482

Connector Terminal Designation 1) Technical specifications

1 AI 0+ Analog inputs (AI)
2 AI 0- Voltage: -10 … +10 V; Ri: 65 kΩ
3 AI 1+ Common mode range: ±30 V
4 AI 1- Resolution: 13 bits + sign
5 AO 0+ Analog outputs (AO)
6 AO 0- Voltage range: -10 … +10 V
7 AO 1+ Load current: max. -3 … +3 mA
8 AO 1- Resolution: 11 bits + sign
Continuous short-circuit proof

Max. connectable cross-section: 0.5 mm2

1) AI: Analog input, AO: Analog output

Note
Permissible voltage values
In order to avoid incorrect results of the analog-digital conversion, the analog differential
voltage signals can have a maximum offset voltage of +/-30 V with respect to ground
potential.

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Operating Instructions, 06/2024, A5E45046951A 205
Terminal Board 30 (TB30)
11.3 Electrical installation

Note
An open input is interpreted as approximately "0 V".
The power supply of the analog inputs/outputs is taken from the option slot of the Control
Unit and not from X424.
The shield is connected to the Control Unit.

Shield connection of the TB30 on the Control Unit CU320

Figure 11-6 TB30 shield connection

The permissible bending radii for the cables must not be exceeded when the cables are being
installed.

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 Terminal Board 30 (TB30)
11.4 Technical specifications

11.4 Technical specifications

General technical data

Table 11- 4 General technical data

Product standard IEC 61800-5-1

Technical data

Table 11- 5 Technical data

6SL3055-0AA00-2TA0 Unit Value

Electronic power supply
Voltage VDC 24 V DC (20.4 ... 28.8)
Current via the option slot of the CU (with- ADC 0.05
out digital outputs)
Power loss W <3
Response time The reaction time of digital inputs/outputs and analog
inputs/outputs depends on the evaluation on the Con-
trol Unit (see function diagrams FP 9100 - FP 9106 in
the SINAMICS List Manual).
Weight kg 0.1

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Operating Instructions, 06/2024, A5E45046951A 207
Terminal Board 30 (TB30)
11.4 Technical specifications

Components
208 Operating Instructions, 06/2024, A5E45046951A
Voltage Sensing Module 10 (VSM10) 12
12.1 General

Description
The VSM10 Voltage Sensing Module is used for acquiring the voltage characteristic on the
motor side, so that the following functions can be implemented:
• Operation of a permanent-magnet synchronous motor without encoder with the
requirement to be able to connect to a motor that is already rotating ("flying restart"
function).
• Fast flying restart of large induction motors: The time for the demagnetization of the
motor is eliminated as a result of the voltage sensing.
When operating a permanent-magnet synchronous motor without encoder, the "Flying
restart" function must be activated with p1200.

Figure 12-1 VSM10

Components
Operating Instructions, 06/2024, A5E45046951A 209
Voltage Sensing Module 10 (VSM10)
12.1 General

12.1.1 Safety information

WARNING
Non-observance of the fundamental safety instructions and residual risks
The non-observance of the fundamental safety instructions and residual risks stated in
Chapter 1 can result in accidents with severe injuries or death.
• Adhere to the fundamental safety instructions.
• When assessing the risk, take into account residual risks.

WARNING
Fire through overheating due to insufficient ventilation clearances
Insufficient ventilation clearances result in overheating with danger to persons as a result of
smoke and fire. This can also result in more downtimes and reduced service lives of the
Voltage Sensing Module.
• For this reason, it is imperative that you maintain the 50 mm clearances above and
below the Voltage Sensing Module.

NOTICE
Destruction of the VSM10 as a result of voltage measurements incorrectly carried out
If the voltage measurement is carried out incorrectly, the VSM10 can be destroyed as a
result of the high voltage stress across the insulating clearance.
• When using long motor cables, it is not permissible that the output voltage of the Power
Module is directly measured at the motor.

NOTICE
Destruction of the VSM10 as a result of a terminal assignment which is not permissible
The VSM10 has two terminal strips, X521 and X522, to sense the three-phase line supply
voltage. A terminal assignment which is not permissible results in the module being
destroyed.
• Use just one of the two terminal strips.
• Only connect voltages to terminal strip X521 up to a maximum 100 V (phase-to-phase)
via a transformer.
• Only connect voltages to terminal strip X522 up to a maximum 690 V (phase-to-phase)
directly.

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 Voltage Sensing Module 10 (VSM10)
12.2 Mechanical installation

NOTICE
Damage caused by the use of incorrect DRIVE-CLiQ cables
The use of incorrect or not released DRIVE-CLiQ cables can cause damage or functional
faults to devices or the system.
• Use only appropriate DRIVE-CLiQ cables that have been released by Siemens for the
associated use case.

Note
Malfunctions due to polluted DRIVE-CLiQ interfaces
Malfunctions can occur in the system through the use of polluted DRIVE-CLiQ interfaces.
• Cover unused DRIVE-CLiQ interfaces with the supplied blanking covers.

12.2 Mechanical installation

Figure 12-2 Dimension drawing of Voltage Sensing Module VSM10

Components
Operating Instructions, 06/2024, A5E45046951A 211
Voltage Sensing Module 10 (VSM10)
12.3 Electrical installation

Note
Mounting space
The VSM10 is installed near the Power Module on a mounting rail which must be provided by
the customer.

12.3 Electrical installation

12.3.1 Overview

Figure 12-3 Interface overview of the VSM10

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212 Operating Instructions, 06/2024, A5E45046951A
 Voltage Sensing Module 10 (VSM10)
12.3 Electrical installation

Figure 12-4 X530 interface at the VSM10 (view from below)

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Operating Instructions, 06/2024, A5E45046951A 213
Voltage Sensing Module 10 (VSM10)
12.3 Electrical installation

12.3.2 Connection diagram

Figure 12-5 Connection example VSM10 for sensorless operation of a permanent-magnet synchronous machine

NOTICE
Pick-off of the line voltage at connection -X522
The pick-offs for the cable to terminal -X522 must be located on the load side of an optional
reactor or dV/dt filter, if possible directly at the motor connection terminals.

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 Voltage Sensing Module 10 (VSM10)
12.3 Electrical installation

WARNING
Fire and device damage as a result of ground fault/short-circuit
Inadequate installation of the cables to the connection -X522 can result in a ground fault /
short-circuit and place persons at risk as a result of the associated smoke and fire.
• Comply with local installation regulations that enable this fault to be ruled out.
• Protect the cables from mechanical damage.
• In addition, apply one of the following measures:
– Use cables with double insulation.
– Maintain adequate clearance, e.g. by using spacers.
– Lay the cables in separate cable ducts or conduits.

12.3.3 Interface description

12.3.3.1 Electronics power supply X524

Table 12- 1 Terminal strip for the electronics power supply X524

Connector Terminal Designation Technical specifications

+ Electronic power Voltage: 24 V DC (20.4 ... 28.8 V)
supply Current consumption: Max. 0.2 A
+ Electronic power Max. current through the jumper in the connector:
supply 20 A (15 A according to UL/CSA)
M Electronics ground
M Electronics ground
Max. connectable cross-section: 2.5 mm²

The maximum cable length that can be connected is 30 m.

Note
Looping through the supply voltage
The two "+" and "M" terminals are jumpered in the connector. This ensures that the supply
voltage is looped through.

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Operating Instructions, 06/2024, A5E45046951A 215
Voltage Sensing Module 10 (VSM10)
12.3 Electrical installation

12.3.3.2 DRIVE-CLiQ interface X500

Table 12- 2 DRIVE-CLiQ interface X500

Connector Pin Signal name Technical specifications

1 TXP Transmit data +
2 TXN Transmit data -
3 RXP Receive data +
4 Reserved, do not use
5 Reserved, do not use
6 RXN Receive data -
7 Reserved, do not use
8 Reserved, do not use
A + (24 V) Power supply
B M (0 V) Electronics ground
Blanking plate for DRIVE-CLiQ interfaces (50 pcs.) Article number: 6SL3066-4CA00-0AA0

12.3.3.3 X520 analog inputs/temperature sensor

Table 12- 3 Terminal block X520

Connector Terminal Designation Technical specifications

1 AI 0- 2 analog differential inputs
2 AI 0+ Voltage: -10 … +10 V; Ri > 100 kΩ
3 AI 1- Resolution: 12 bits + sign
4 AI 1+
5 + Temp 1) Temperature sensor PT1000 / PTC / KTY84-1C130
6 - Temp 1) Measuring current via temperature sensor connec-
tion: 2 mA
Max. connectable cross-section: 1.5 mm²
1) Accuracy of temperature measurement: (Temperature sensor including evaluation)
- PT1000: ±5 °C (PT1000 tolerance class B acc. to IEC 60751)
- PTC: ±5 °C
- KTY: ±7 °C

WARNING
Electric shock when the motor temperature sensor insulation fails
When connecting temperature sensors which are not isolated from the motor power circuit
according to safe electrical separation, arcing to the signal electronics may occur.
• Use motors whose temperature sensors have safe electrical separation.
• Only use connecting cables and connectors with safe electrical separation between the
insulated conductors of the temperature sensor and the insulated conductors of the
power circuit.

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 Voltage Sensing Module 10 (VSM10)
12.3 Electrical installation

Note
Permissible voltage values
The common mode range must not be violated in order to avoid incorrect analog-digital
conversion results.
The following voltages are permissible:
• Input voltage: ±30 V (destruction limit)
• Common mode voltage: ±10 V with respect to ground potential (increased errors when
exceeded)

NOTICE
Damage to motor in the event of incorrectly connected KTY temperature sensor
If a KTY temperature sensor is connected with incorrect polarity, it is not possible to detect
when the motor overheats. Overheating can cause damage to the motor.
• Connect a KTY temperature sensor with the correct polarity.

Note
In order to minimize noise emission, shielded cables should be used.

Note
The maximum cable length for a shielded cable – connected at both ends – to the
temperature sensor and to the analog inputs is 30 m.

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Operating Instructions, 06/2024, A5E45046951A 217
Voltage Sensing Module 10 (VSM10)
12.3 Electrical installation

12.3.3.4 X521 three-phase line supply voltage sensing up to 100 V (phase-to-phase)

Table 12- 4 Terminal block X521

Connector Terminal Designation Technical specifications

1 Phase voltage U Connection to the voltage sensing for medium-
2 Phase voltage V voltage networks via a safe electrically isolated
transformer
3 Phase voltage W
Resistance to neutral point: each ∼500 kΩ
Insulation resistance, neutral point - ground when
the jumper is not inserted: >10 MΩ
Max. connectable cross-section: 1.5 mm²

NOTICE
Damage to the VSM10 as a result of an impermissible terminal assignment
The VSM10 has two terminal strips, X521 and X522, to sense the three-phase line supply
voltage. A terminal assignment which is not permissible results in the module being
destroyed.
• Use just one of the two terminal strips.
• Only connect voltages to terminal strip X521 up to a maximum 100 V (phase-to-phase)
via a transformer.
• Only connect voltages to terminal strip X522 up to a maximum 690 V (phase-to-phase)
directly.

Note
Connection sequence
The phases must be connected to the VSM10 with the same sequence as that of the Power
Module.

12.3.3.5 X522 three-phase line supply voltage sensing up to 690 V (phase-to-phase)

Table 12- 5 Terminal block X522

Connector Terminal Designation Technical specifications

1 Phase voltage U Directly connected to the line voltage sensing
2 Phase voltage V Resistance to neutral point: each ∼3500 kΩ
3 Phase voltage W Insulation resistance, neutral point - ground
when the jumper is not inserted: >10 MΩ

Max. connectable cross-section: 6 mm²

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218 Operating Instructions, 06/2024, A5E45046951A
 Voltage Sensing Module 10 (VSM10)
12.3 Electrical installation

NOTICE
Damage to the VSM10 as a result of an impermissible terminal assignment
The VSM10 has two terminal strips, X521 and X522, to sense the three-phase line supply
voltage. A terminal assignment which is not permissible results in the module being
destroyed.
• Use just one of the two terminal strips.
• Only connect voltages to terminal strip X521 up to a maximum 100 V (phase-to-phase)
via a transformer.
• Only connect voltages to terminal strip X522 up to a maximum 690 V (phase-to-phase)
directly.

Note
Connection sequence
The phases must be connected to the VSM10 with the same sequence as that of the Power
Module.

12.3.3.6 X530 neutral point grounding

Table 12- 6 Neutral point grounding X530

Connector Terminal Designation Technical data

1 Neutral point of the voltage Jumper inserted: Grounded
sensing measurement
2 Ground potential Jumper not inserted: isolated
measurement

The Voltage Sensing Module is supplied with inserted jumper. When delivered, the neutral
point is connected to the protective conductor via the connector jumper. Current can flow to
PE. This connection is removed by removing the connector jumper. The measurement is then
electrically isolated.

Figure 12-6 Internal circuit of the VSM10 Voltage Sensing Module

Components
Operating Instructions, 06/2024, A5E45046951A 219
Voltage Sensing Module 10 (VSM10)
12.3 Electrical installation

12.3.3.7 Operating on an ungrounded line supply (IT system)

When using a Voltage Sensing Module on a non-grounded line supply (IT system), remove
the connector jumper in terminal X530 on the lower side of the component.
Use two screwdrivers or a suitable tool in order to relieve the holding springs in the terminal
and then withdraw the connector jumper.

Terminal X530 with connector jumper Relieve the springs and withdraw the connector
jumper

Note
False tripping caused by not removing the connection clip with a non-grounded line
supply
Failure to remove the connection clip to the basic interference suppression module on a non-
grounded line supply (IT system) can cause false tripping for a sensitive IT system monitoring.
• Remove the connection kit for a non-grounded line supply (IT system).

Components
220 Operating Instructions, 06/2024, A5E45046951A
 Voltage Sensing Module 10 (VSM10)
12.4 Technical specifications

12.3.3.8 Significance of the LEDs for the Voltage Sensing Module VSM10

Table 12- 7 Description of the LEDs on the Voltage Sensing Module

LED Color Status Description

READY --- OFF The electronics power supply is missing or lies outside the permissible
tolerance range.
Green Continuous light The component is ready for operation and cyclic DRIVE-CLiQ communica-
tion is taking place.
Orange Continuous light DRIVE-CLiQ communication is being established.
Red Continuous light This component has at least one fault.
Remark:
The LED is activated irrespective of whether the corresponding messages
have been reconfigured.
Green/red Flashing 0.5 Hz Firmware is being downloaded.
Flashing 2 Hz Firmware download is complete. Waiting for POWER ON.
Green/orange Flashing light Detection of the components via LED is activated (p0144).
or Remark:
red/orange Both options depend on the LED status when module recognition is acti-
vated via p0144 = 1.

12.4 Technical specifications

General technical data

Table 12- 8 General technical data

Product standard IEC 61800-5-1

Technical data

Table 12- 9 Technical data

6SL3053-0AA00-3AA1 Unit Value

Electronic power supply
Voltage VDC 24 (20.4 … 28.8)
Current (without DRIVE-CLiQ) ADC ≤0.2
Power loss W ≤4
PE/ground connection at the housing with M4 / 1.8 Nm screw
Weight kg 1

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Operating Instructions, 06/2024, A5E45046951A 221
Voltage Sensing Module 10 (VSM10)
12.4 Technical specifications

Components
222 Operating Instructions, 06/2024, A5E45046951A
Terminal Module 150 (TM150) 13
13.1 General information

Description
The TM150 Terminal Module is a DRIVE-CLiQ component for temperature evaluation. The
temperature is measured in a temperature range from -99° C to +250° C for the following
temperature sensors:
• PT100 (with monitoring for wire breakage and short-circuit)
• PT1000 (with monitoring for wire breakage and short-circuit)
• KTY84 (with monitoring for wire breakage and short-circuit)
• PTC (with short-circuit monitoring)
• Bimetallic NC contact (without monitoring)
For the temperature sensor inputs, for each terminal block the evaluation can be
parameterized for 1x2-wire, 2x2-wire, 3-wire or 4-wire. There is no galvanic isolation in the
TM150.
The TM150 is mounted in the control cabinet and can be snapped onto a mounting rail
(IEC 60715).

Figure 13-1 TM150

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Operating Instructions, 06/2024, A5E45046951A 223
Terminal Module 150 (TM150)
13.1 General information

The TM150 contains the following interfaces:

Table 13- 1 Overview of the TM150 interfaces

Type Quantity
DRIVE-CLiQ interfaces 2
Temperature sensor inputs 6/12
Electronic power supply 1

13.1.1 Safety information

WARNING
Non-observance of the fundamental safety instructions and residual risks
The non-observance of the fundamental safety instructions and residual risks stated in
Chapter 1 can result in accidents with severe injuries or death.
• Adhere to the fundamental safety instructions.
• When assessing the risk, take into account residual risks.

WARNING
Fire through overheating due to insufficient ventilation clearances
Insufficient ventilation clearances result in overheating with danger to persons as a result of
smoke and fire. This can also result in more downtimes and reduced service lives of the
Terminal Module.
• For this reason, it is imperative that you maintain the 50 mm clearances above and
below the Terminal Module.

NOTICE
Device failure as a result of unshielded or incorrectly routed cables to temperature
sensors
Unshielded or incorrectly routed cables to temperature sensors can result in interference
being coupled into the signal processing electronics from the power side. This can result in
significant disturbance of all signals (fault messages) up to failure of individual components
(destruction of the devices).
• Only use shielded cables as temperature sensor cables.
• If temperature sensor cables are routed together with the motor cable, use separately
shielded cables twisted in pairs.
• Connect the cable shield to ground potential through a large surface area.

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224 Operating Instructions, 06/2024, A5E45046951A
 Terminal Module 150 (TM150)
13.1 General information

NOTICE
Damage caused by the use of incorrect DRIVE-CLiQ cables
The use of incorrect or not released DRIVE-CLiQ cables can cause damage or functional
faults to devices or the system.
• Use only appropriate DRIVE-CLiQ cables that have been released by Siemens for the
associated use case.

Note
Malfunctions due to polluted DRIVE-CLiQ interfaces
Malfunctions can occur in the system through the use of polluted DRIVE-CLiQ interfaces.
• Cover unused DRIVE-CLiQ interfaces with the supplied blanking covers.

Note
Function equipotential bonding for distributed DRIVE-CLiQ nodes
Integrate all of the components that are connected via DRIVE-CLiQ into the function
equipotential bonding concept. The connection should be preferably established by
mounting on metallic bare machine and plant components that are connected with one
another using an equipotential bonding conductor.
Alternatively, you can establish equipotential bonding using a conductor (min. 6 mm²), which
as far as possible, is routed in parallel to the DRIVE-CLiQ cable. This applies to all distributed
DRIVE-CLiQ nodes such as DM20, SME2x, SME12x.

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Terminal Module 150 (TM150)
13.2 Mechanical installation

13.2 Mechanical installation

Figure 13-2 Dimension drawing Terminal Module 150 (TM150)

Note
Mounting space
The TM150 is installed near the Power Module on a mounting rail, which must be provided by
the customer.

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 Terminal Module 150 (TM150)
13.3 Electrical installation

13.3 Electrical installation

13.3.1 Overview

Figure 13-3 Terminal Module 150 (TM150)

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Terminal Module 150 (TM150)
13.3 Electrical installation

13.3.2 Interface description

13.3.2.1 X524 electronics power supply

Table 13- 2 Terminal strip for the electronic power supply X524

Connector Terminal Designation Technical specifications

+ Electronics power Voltage: 24 V DC (20.4 ... 28.8 V)
supply Current consumption (max.): 0.5 A (including
+ Electronics power DRIVE-CLiQ)
supply Max. current via jumper in connector: 20 A (15 A
M Electronics ground according to UL/CSA)
M Electronics ground
Max. connectable cross-section: 2.5 mm²

The maximum cable length that can be connected is 30 m.

Note
The two "+" and "M" terminals are jumpered in the connector. This ensures that the supply
voltage is looped through.
The current consumption increases by the value for the DRIVE-CLiQ node.

13.3.2.2 X500, X501 DRIVE-CLiQ interfaces

Table 13- 3 DRIVE-CLiQ interface X500, X501

Connector Pin Signal name Technical data

1 TXP Transmit data +
2 TXN Transmit data -
3 RXP Receive data +
4 Reserved, do not use
5 Reserved, do not use
6 RXN Receive data -
7 Reserved, do not use
8 Reserved, do not use
A + (24 V) Power supply
B M (0 V) Electronics ground
Blanking plate for DRIVE-CLiQ interfaces (50 pcs.) Article number: 6SL3066-4CA00-0AA0

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13.3 Electrical installation

13.3.2.3 X531-X536 temperature sensor inputs

Table 13- 4 X531-X536 temperature sensor inputs

Connector Terminal Function Function Technical data

1x2-/2x2-wire 3 and 4-wire
1 +Temp + Temperature sensor connection for sensors with
(channel x) (Channel x) 1x2 wires
Connection of the 2nd measuring cable for sen-
sors with 3 and 4 wires (in parallel with terminal
3)
2 -Temp - Temperature sensor connection for sensors with
(channel x) (Channel x) 1x2 wires
Connection of the 1st measuring cable for sen-
sors with 4 wires (in parallel with terminal 4)
3 +Temp + Ic Temperature sensor connection for sensors with
(channel y) (constant current, posi- 2x2, 3 and 4 wires
tive channel x)
4 -Temp - Ic
(channel y) (constant current, nega-
tive channel x)
Max. connectable cross-section: 1.5 mm2

Measuring current via temperature sensor connection: approx. 0.83 mA

When connecting temperature sensors with 3 wires, a jumper must be inserted between
X53x.2 and X53x.4.

Table 13- 5 Channel assignment

Terminal Channel number [x] Channel number [y]

for 1x2, 3 and 4-wires for 2x2 wires
X531 0 6
X532 1 7
X533 2 8
X534 3 9
X535 4 10
X536 5 11

NOTICE
Damage to motor in the event of incorrectly connected KTY temperature sensor
If a KTY temperature sensor is connected with incorrect polarity, it is not possible to detect
when the motor overheats. Overheating can cause damage to the motor.
• Connect a KTY temperature sensor with the correct polarity.

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Terminal Module 150 (TM150)
13.3 Electrical installation

NOTICE
Overheating of the motor through jumpering the temperature sensor connections
Jumpering of the temperature sensor connections "+Temp" and "- Temp" results in incorrect
measured results. Damage to the motor can result if the overheating is not detected.
• When using several temperature sensors, separately connect the individual sensors to
"+Temp" and "-Temp".

NOTICE
Device failure as a result of unshielded or incorrectly routed cables to temperature
sensors
Unshielded or incorrectly routed cables to temperature sensors can result in interference
being coupled into the signal processing electronics from the power side. This can result in
significant disturbance of all signals (fault messages) up to failure of individual components
(destruction of the devices).
• Only use shielded cables as temperature sensor cables.
• If temperature sensor cables are routed together with the motor cable, use separately
shielded cables twisted in pairs.
• Connect the cable shield to ground potential through a large surface area.

Note
Incorrect temperature measured values as a result of cables with an excessively high
resistance
An excessively long cable length or an excessively small cable cross-section can falsify the
temperature measurement (for a PT100, 10 Ω cable resistance can falsify the measurement
result by 10%). As a consequence, excessively high measured values are output, which could
lead to the motor being unnecessarily tripped prematurely.
• Use only cable lengths ≤ 300 m.
• For cable lengths >100 m, use cables with a cross-section of ≥1 mm2.
• Align the cable resistances (software function in the TM150).

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13.3 Electrical installation

13.3.2.4 Meaning of the LEDs on the Terminal Module TM150

Table 13- 6 Description of the LEDs on the TM150

LED Color State Description

READY - OFF The electronic power supply is missing or lies outside the permissible
tolerance range.
Green Continuous The component is ready for operation and cyclic DRIVE-CLiQ communica-
light tion is taking place.
Orange Continuous DRIVE-CLiQ communication is being established.
light
Red Continuous This component has at least one fault.
light Remark:
The LED is activated irrespective of whether the corresponding messages
have been reconfigured.
Green/red Flashing 0.5 Hz Firmware is being downloaded.
Flashing 2 Hz Firmware download is complete. Waiting for POWER ON.
Green/orange Flashing 2 Hz Detection of the components via LED is activated (p0154).
or Remark:
red/orange Both options depend on the LED status when module recognition is acti-
vated via p0154 = 1.

13.3.3 Connection examples

Figure 13-4 Connecting a PT100/PT1000 with 2x2, 3 and 4-wires to the temperature sensor inputs X53x of Terminal
Module TM150

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Terminal Module 150 (TM150)
13.3 Electrical installation

Figure 13-5 Connection example for a Terminal Module TM150

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 Terminal Module 150 (TM150)
13.3 Electrical installation

13.3.4 Protective conductor connection and shield support

The following diagram shows a typical Weidmüller shield connection clamp for the shield
supports.

⑯ Shield connection terminal, Weidmüller company, type: KLBÜ CO1, order number: 1753311001
△ Protective conductor connection M4 / 1.8 Nm

Figure 13-6 Shield support and protective conductor connection

NOTICE
Damage or faulty operation due to incorrect shielding or inadmissible cable lengths
If the correct shielding procedures or the permissible cable lengths are not observed, it can
cause damage or the machine may malfunction.
• Only use shielded cables.
• Do not exceed the cable lengths stated in the technical specifications.

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Terminal Module 150 (TM150)
13.4 Technical specifications

13.4 Technical specifications

General technical data

Table 13- 7 General technical data

Product standard IEC 61800-5-1

Technical data

Table 13- 8 Technical data

6SL3055-0AA00-3LA0 Unit Value

Electronic power supply
Voltage VDC 24 (20.4 … 28.8)
Current (without DRIVE-CLiQ) ADC ≤0.1
Power loss W ≤2
PE/ground connection On housing with M4/1.8 Nm screw
Weight kg 0.4

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Index

A M
Acknowledging faults at the AOP, 63 Menu
AOP AOP diagnostics, 57
Setpoint ramp-down time, 62 AOP30 settings, 50
Setpoint ramp-up time, 62 Basic Commissioning, 47
Starting setpoint, 62 Battery status, 57
AOP setpoint, 62 Battery symbol, 56
Commissioning / service, 47
Complete commissioning, 47
C Control settings, 50
Curve recorder, 48
CDS changeover via AOP, 63
Curve recorder settings, 53
Changing the language, 59
Database contents, 57
Database statistics, 58
Database version, 57
D
Date format, 55
Decrease Key, 61 Define operation screen, 50
Downloading the firmware (operator panel), 70 Device commissioning, 48
Display settings, 50
DO name display mode, 55
E Drive commissioning, 47
Drive diagnostics, 48
Electromagnetic fields, 10
Fault/alarm memory, 46
Electrostatic sensitive devices, 14
Keyboard test, 57
LED test, 58
Motor identification, 47
F
Operation screen, 44
Faults and alarms, 65 readme.oss, 56
Reset AOP settings, 56
Reset fan operating time, 48
I Scaling to motor current, 56
Screenshots, 58
Increase Key, 61
Setting the date, 54
Setting the time, 54
Software Version, 57
J
Sprachauswahl/Language selection, 59
Jog, 61 Structure, 43
JOG, 61

O
L OFF key, 60
LOCAL/REMOTE key, 60 ON key, 60
Lock AOP LOCAL Mode, 63 Operation screen, 44
Operator input inhibit / parameters inhibit key, 64
Operator panel

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Index

Overview, 42

P
Parameterization errors, 67

R
Residual risks, 17

S
Safety instructions
Electromagnetic fields, 10
Electrostatic sensitive devices, 14
General safety instructions, 7
Saving the parameters permanently, 67
Switching between clockwise and counter-clockwise
rotation, 61

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