progress.

Too much pressure will damage the disc, the

GETTING STARTED BASIC TECHNIQUES workpiece, and the machine’s motor. Operating & Safety Guide 633
On some models, the rear handle rotates, to Where appropriate, secure the workpiece in a vice or Be aware of the giroscopic effect created by the machine
with clamps, supporting it on both sides of any cut once it is switched OFF. Hold the machine still until
position the ON/OFF trigger for grinding or cutting. Just
the blade has stoped rotating.
twist and click it into place.
Fit the right disc for the job. HSS Hire Shops offer cut-
off, grinding and diamond discs.
line to stop the cut-off disc becoming trapped.
Next, grip the tool firmly in both hands and adopt
a comfortable, stable stance that lets you see what EQUIPMENT CARE Hire Shops
you are doing while keeping the whole of your body Never push the equipment beyond its design
Never use a grinding disc for cut-off work or vice behind the grinder’s disc.
versa. If in doubt, contact your local HSS Hire Shop. limits. If it will not do what you want with reasonable
With the disc clear of the workpiece, you can now ease and speed, assume you have the wrong tool for the
As the work progresses, the disc diameter will deminish. switch the grinder ON and wait for the disc to reach job. Contact your local HSS Hire Shop for advice.
This means that the maximum depth of cut will be working speed. Keep the equipment clean – paying special attention to
effected.
To switch ON either depress or push forward the the air vents. You will find this less of a chore if you clean
Regularly check the discs condition and replace if lock off button and squeeze the ON / OFF trigger. regularly, rather than wait until the end of the hire period.
worn or damaged, using only discs supplied by HSS Regularly check that the disc and safety guards
Hire Shops.
Grinding Operation have not vibrated loose, if either have STOP and
Ensure replacement discs are distortion free and contact your local HSS Hire Shop for advice.
undamaged and that the paper washers are not Guard Position When not in use, store the equipment somewhere
wrinkled or torn. NEVER FIT SUBSTANDARD OR clean, dry and safe from thieves.
OLD, USED DISCS. Disc
To fit a disc, switch OFF and unplug the tool, then
10–15
FINISHING OFF
immobilise the back flange by depressing the spindle- Degrees
lock button (see diagram). Having lifted the disc clear of the workpiece,
release the ON/OFF trigger to the OFF position and
Remove the lock nut with the ‘pin’ spanner and check wait for the disc to stop before putting the tool down.
the condition of both flanges. If either is damaged,
Unplug the tool, remove and dispose of the disc,
return the tool to your local HSS Hire Shop. Cutting Operation NEVER re-use a used disc!
Now, locate the disc on the back flange plate,
making sure that the diameter and the arbor (centre
hole) of the disc are the correct size for the machine.
Guard Position

Disc
Finally, neatly coil the flex and give the tool a final
clean-up ready for return, to your local HSS
Hire Shop.
230mm Angle
Finally, secure the disc in place by screwing on the
front flange. Either with the boss outer-most, for cutting
discs or inner- most, for grinding discs (see illustration).
Grinder
Some models are fitted with a spanner free lock nut, 90 Degrees
simply tighten by hand. To release, unscrew by hand. The 230mm ANGLE GRINDER: for
Take care not to over-tighten, then check that the
If GRINDING...
heavy-duty grinding, facing and
new disc rotates freely and does not foul the cutting masonry and metal. As a
guard, before use. Work the tool back and forth across the surface,
holding the disc at an angle of 10 to 15 degrees – a cut-off machine it has a 64mm
Set the safety guard in the correct operating new disc may only require a single pass.
position by loosening off the lock screw, adjusting the (2.5in) depth of cut.
If CUTTING...
guards position then re-tightening the lockscrew (see Move the tool along the cut in a straight line,
illustration for correct position). keeping the disc at a constant angle. Never twist the Contact your local
Plug the tool into its power supply. tool or apply sideways pressure – the disc could
When using a dust extraction unit, the machine will be break up and cause damage or serious personal injury.
supplied with a dust extraction hood/guard. To fit the When using dust extraction, the full depth of cut
must be used. This means that shallow passes are not
0990 282828
disc, firstly loosen the securing wing nut then slide
the cover up and fit the disc as above. Slide the an option. Take care not to twist the tool or apply
cover back and re-tighten the wing nut. sideways pressure.
Before starting connect the hose from the dust WHATEVER you are doing... ©HSS Hire Service Group Plc 1997 No. 633/01
extraction unit to the dust port on the guard. Apply just enough pressure to ensure reasonable Group Office: 25 Willow Lane, Mitcham, Surrey CR4 4TS Code 06331
 Never carry or pull the equipment by its flex.
GENERAL SAFETY Check the condition of the equipment before use.
ON/OFF
Trigger
For advice on the safety and suitability of this If it shows signs of damage or excessive wear, return it to
equipment contact your local HSS Hire Shop. your local HSS Hire Shop.
Keep children, animals and bystanders away from Ensure side handles and guards are correctly
the work area. adjusted and secure before starting work.
Never use this equipment if you are ill, feeling Watch your footing. Take special care if working other
tired, or under the influence of alcohol or drugs. than on firm, level ground.
This equipment should only be used by a Information on COSHH regulations is available from your 1
competent person who has read and understood local HSS Hire Shop. 2
these instructions.
There is a serious risk of personal injury if you do ELECTRICAL SAFETY
not follow all instructions laid down in this guide. Lock OFF
Most HSS angle grinders plug into a standard Button
Safety Goggles MUST be worn by everyone in 13amp power socket. However, 110V grinders (with a
the work area. round yellow plug) must be provided with a suitable
Some materials when cut contain substances 110V generated supply, or powered from the mains
which, when inhaled, can be harmful to via a suitable 110V transformer (minimum 3kvA
health. A suitable mask must be worn when using tool rating). Spindle
Lock Button
this equipment. If the equipment fails, or if its flex or plug gets
This equipment generates potentially harmful damaged, return it. Never try to repair it yourself.
noise levels. To comply with health and safety at Keep flexes out of harm’s way, and clear of the work area.
work regulations, ear defenders must be worn by Extension leads should be fully unwound and Side Handle
everyone in the vicinity. loosely coiled, away from the equipment. Never run
Wear practical, protective clothing, them through water, over sharp edges or where they
gloves and footwear. Avoid loose garments could trip someone.
and jewellery that could catch in moving parts, tie back Using electrical equipment in very damp or wet Guard
long hair. conditions can be dangerous. Lock Screw
Ensure the work area is well lit and ventilated, if in Guard
To reduce the risk of electric shock, use a
doubt, ask about dust extraction and ventilation
suitable RCD (Residual Current-Operated Device)
equipment at your local HSS Hire Shop.
available from your local HSS Hire Shop, or power 240V
Do not work near flammable gases or liquids, petrol (not 110V) equipment from a power circuit with a
or paint thinner fumes for example. Keep combustible built-in RCD.
materials at a safe distance – at least 5m. Cover
If working above ground-level, work from a
suitable, stable platform – an access tower for Siting an RCD Dust
example. Never work from ladders or steps. When used with a transformer an RCD will only Port
Lock Nut
Take special care when cutting into anything protect the user if fitted between the transformer and
Back Flange
containing pipework or electrical cables. If in doubt, the tool being used. Plate
hire a cable avoiding tool from your local HSS Hire Shop, An RCD fitted between the power supply and the
to determine the exact position of such hazards. transformer only protects up to the transformer.
Stop the machine if you experience discomfort or
numbness during use.
Tool or
Make sure you know how to switch this machine Lead RCD Transformer Supply
OFF before you switch it ON, in case you get Boss
into difficulty.
Always switch OFF and unplug the tool before If using a transformer to provide power, ensure
making adjustments to it. Check that it is switched that the total power load is less than 75% of the Wing
OFF and that you have removed all spanner's and keys unit’s power rating. Spanner Free Nut Dust Extraction
before plugging it back in. Ensure the angle grinder and power socket are Lock Nut Hood
Having switched OFF, always wait for the disc to switched OFF before plugging into the
come to rest before putting the tool down. power supply.