Standard Costing A
Standard Costing A
STANDARD COSTING
AND VARIANCE ANALYSIS
Learning objectives
in order to provide
Standard costing involves the setting of predetermined cost estimates
cost for a unit of produet
basis for comparison with actual costs. Astandard cost is a planned effective instrument for
or service rendered. Standard costing is universally accepted as an cost are sometimes used
cost control in industries. Although the terms budgeted and standard
interchangeably, budgeted costs normally describe the total planned costs for a number of
products. Usually budgetary control is operated with a system of standard costing because
both systems are inter-related but they are not inter-dependent.
From a summary of the above study, we can understand what a 'standard means:
Predetermined estimates
Established for inputs and outputs
Applicable to all routine aspects of an organisation's operations
Accounting for standard costs and obtaining variances
Reporting to management for taking appropriate action wherever necessary.
With the use of standard costing the organisation achieves the objectives in a planned and
systematic manner. Standard costing can be used in Direct costing, Absorption costing, Job
costing, or Process costing. It is not a method of costing but a system which can be fitted in
any method.
Basic Standard Basic standard is standard established for use over a longperiod from which
is that
a current standard can be developed. The main disadvantage of this type of standard The main
because it has remained unaltered over a long period of time, it may be out of date.
advantage is in showing the changes in trend of price and efficiency from year to year.
Ideal Standard Ideal standard is astandard which can be attained under the most favourable
conditions. No provision is made, e.g., for shrinkage, spoilage or machine breakdowns. Users
believe that the resulting unfavourable variances will remind management of the need for
improvement in all phases of operations. Ideal standards are not widely used in practice
because they may influence employee motivation adversely.
Attainable Standard Attainable standard is astandard which can be attained if a standard
unit of work is carried out efficiently, on a machine properly utilised or material properly
used. Allowances are made for normal shrinkage, waste and machine breakdowns. The
standard represents future performance and objectives which are reasonably attainable.
Besides having a desirable motivational impact on employees, attainable standards serve
other purposes, e.g, cash budgeting, inventory valuation and budgeting departmental
performance. If correctly set attainable standards are the best type of standards to use, since
they provide employees with a realistic target. Attainable standards have the greatest
motivational impact on the workforce.
The conventional standard cost system is criticised because of using crude variance
classifications, in appropriate measurements, calculation of redundant variances, ignoring
variances related important control areas. The standard costing system should give aue
importance to interdependence between different responsibility centres rather than tradi
tional variance analysis.
(21.4.1)
Standard Costing System During Inflation
The inflationary tendency in the economy will cause fall in purchasing power of money
thereby affects the accounting for real value. In inflationary conditions the results shown in
financial statements do not represent the correct view of activities carried on in the business
concern. Any decision taken or estimates made without inflation would not be correct. The
expectations of the investors are more in the inflationary conditions. If an investor expects
8% in an intlation free world, he would expect 12% rate of return on investment in a world
subject to intlation pressures. The rate of inflation will have its impact on future cashflows
and profitability of the concern. Before any estimates made or standards set, the difference
between money rate of interest andreal rate of interest, the difference between them should
be taken as rate of inflation. The practical approach for adjusting inflation is as folows:
(a) predict the cash flows in nominal rupees and use the nominal discount rate.
(b) predict cash flows in real rupees and use a nominal discount rate.
The correct treatment of inflation, therefore, requires the assumptions about inflation which
enter the cash flow forecasts and discount rate calculations. Uncertainty in standard costing
can be caused by inflation, technological change, economic and political factors eic.
Standards, need to be continually updated and revised.
Standard Costing and Activity Based Costing (21.4.2)
The traditional standard costing systemis not compatible with activity based costing system
due to the following reasons:
. Product costing based on manufacturing costs alone today represents an unaccept
ably low proportion of total cost.
Non-manufacturing product costs such as product selling and distribution expenses
are ignored for product costing purposes.
ABC system addresses the treatment of all overhead related costs linking with cost
drivers and cost pools.
Material cost will be treated as direct costs both in ABC and standard costing system,
exceptthatall costs incurred in bringing the product to its current state and location
will be included in ABC system.
Labour, as a basis for assigning manufacturing overhead, is irrelevant as it is signifi
cantly less than overhead and many overheads do not bear any relationship to labour
cost or labour hours.
. The cost of technology is treated as product cost and consequently expensed on a
straight line basis, irrespective of use.
Service related costs like professional services, banking services, insurance services
have increased considerably in the last few decades.
. Customer related costs like finance charges, discounts, selling and distribution costs,
after sales service costs etc. are not related toproduct cost object.Customer profitabil
ity has become as crucial as product profitability.
. Direct labour is also replaced to some extent by information technolugy and svstems.
These costs are treated similarly to organisational overheads and not related lo
products or other cost objects, such as customers.
600 Part Two Management Accounting
Costs affected or driven by time (interest and inflation) have increased significanthy
yet time does not feature in traditional cost systems as a cost driver. Interest coct
treated as another period cost, whereas it may contribute significantly towárde
bringing the product (or customer) to its current status.
The traditional short-term focus of the financial year (12 months) is still intact, yet most
products and technologies have life cycles exceeding many accounting periods.
Vastly increased competition world-wide, mainly brought about by increased produc
tivity, economies of scale, better communication technology, improved transportation
and marketing skills, have led to substantially increased marketing costs.
Greater variety, diversity and complexity of products are not taken into consideration
in traditional systems.
A much more sophisticated market, which calls for the
rendering of services desired by the customer/client, and notproduction
those
of goods and
thought proper by
the supplier, accentuates the lack of customer focus in
traditional systems.
Standard Cost Card
After setting standard for each element of cost, a (21.4.3)
therein the unit standard cost for each standard cost card is prepared showing
standard selling prices, standard materials,element
of cost. Standard margin per unit
and
standard cost card that shows the itemizedlabour and factory overhead costs are kept on a
cost of each materials and labour operation as
well as the overhead cost. Astandard cost card gives
hvpothetical standard cost card is illustrated below. the standard unit cost of a product. A
Standard Cost Card
Item
Code
Quantity
Units
Standard Departmnent (Rs.) Totals
Price (Rs.) 2 3 4
MATERIALS (Rs.)
2.234 3.00 Pc
12.00
3.671 24 1.00 Doz 2.00
5.489 2 2.50 Pc 5.00
5.361 8 1.50 Pc
12.00
Total Material Cost 31.00
Operation Standerd Standard
Number Hours Rate per Department (Rs.)
Hour (Rs.) 2 3
DIRECT LABOUR 2.234 3 4.00 12.00
3.671 15 5.00
75.00
5.489 12 2.00
24.00
5.361 3.00
21.00
Total Direct Labour Cost 132.00
Operation Standard Rate Per Department (Rs.)
Number Hour (Rs.)
3
FACTORY 14, 1.80 26.10
OVERHEADS 4 2.00
8.00
2/, 1.50
3.75
Total Factory Overhead 37.85
Total Manufacturing Cost per Unt
200.85
601
Chapter 21 Standard Cost1ng and Variance Analysis
(21.4.4)
Responsibility for Setting Standards
the standards must be involved in
The line managers who have to work with and acceptmotivational
establishing them. There are strong behavioural and factors involved in this
standard setting. The
process. The line managers must be involved in the critical part ofcost accOunlant has to
human aspects of budgeting apply equally to standard costing.cost The
determine the units of products to be made by producing centres and work to be
performed by service cost centres. After application of service cost centres rates to
production cost centres, a standard overhead rate has to be determined for each production
interested in calculatIon
cost centre. After the standards have been fixed, the management is members of variOus
of variance from the standards with the purpose of making the responsible for it. The
management levels to know what the variances are, and who isperformance of various
purpose of setting standards is to fix yardsticks for measuring the rates has to be deter
activities and helps in responsibility accounting. Overhead recovery
mined in advance and applied on that basis to product/cost centres. There is always a
difference in actual expenditure and overheads absorbed.
(21.4.5)
Problems in Setting Standard Costs
inevitable problems of
The problems involved in setting standard costs, apart from the
forecasting errors, include the following:
Deciding how to incorporate inflation into planned unit costs.
Agreeing a labour efficiency standard for example should current times, expected
times or ideal times be used in the labour efficiency standard?.
erial will
Deciding on the quality of materials to be used, because a better quality of mat
cost more, but perhaps reduce material wastage.
change in the
Deciding on the appropriate mix of component materials, where some
mix is possible.
dis
Estimating materials prices where seasonal price variations or bulk purchase
counts may be significant.
Possible behavioural problems. Managers responsible for the achievement of stan
dards might resist the use ofa standard costing control system for fear of being blamed
for any adverse variances.
standards.
The cost of setting up and maintaining a system for establishing
Advantages of Standard Costing (21.4.6)
following:
Astandard costing system has many advantages which include the
Budgets are compiled from standards.
Standard costing highlights areas of strengths and weaknesses.
Actual costs can be compared with standard costs in order to evaluate performance.
, The setting of standards should result in the best resources and methods being used
and thereby increase efficiency.
Standard costs can be used to value stock andprovide a basis forselting wage incentive
schemes.
Standard costing simplifies book-keeping, as information is recorded at slandard
instead of a number of historic figures.
. It act as a form of feed forward control that allows an organisation tu plan the
of output.
manufacturing inputs required for different levels
602 Part Two Management Accounting
etc.
3. Standard may be expressed both in quantita 3. Budgets are mainly expressed in monetary
terms.
tive and monetary measures.
4. It is concerned with ascertainment and con 4. and
It is concerned with the overall profitability
trol of costs. financial position of the concern.
5. It puts emphasis more on excess over the
5. Any variance-adverse or favourable, is in
vestigated. budget.
6. Its emphasis is on the level of costs not to be
6. Its emphasis is on what should be the cost. exceeded.
7. IL is determined for a specified
7. It is determined [or each element of cost. period.
8. It is concerned with the
8. It is related with the control of costs and it is operalion ol busi
ness as a whole and it is more
more intensive in scope. exlensiVe.
604 Part Two Management Accounting
contract of purchases, nature of items and other relevant factors. Some organisations have
regular system of purchases (rate contract) for the whole period/year at predetermined
price irrespective of the prevalent market rates.
Material Quantity Standards Quantity usage standards are set on the basis of various test
runs and guidelines provided by R&D department or Engineering department and speCiil
cations on the basis of past experience. The standards should also take into consideration
allowances for acceptable level of waste, spoilage, shrinkage, seepage, evaporation, leakage,
etc.
Material Cost
Variance
MaterialCost Variance
The material cost variance is also called material total variance' is the difference between
standard direct material cost of actual production and the actual cost of direct material.
(Standard units x Standard price) - (Actual units x Actual price)
or
Standard cost of material Actual cost of material used
Irom the standard proportion. There are two recognised ways of calculating this
Variance. Some authorities regard the varjance as a sub-set of the usage variance but othmix
treat it as part of the price variance. If the mix variance is treated as a sub-set of th,e usage
variance, then the material mix variance is the difference between the total quantity
standard proportion priced at the standard price and the actual quantity of material used
priced at the standard price.
MaterialMix Variance
Standard price (Revised standard quantity - Actual quantity)
Revised Standard Quantity
Total quantity of actual mix
x Standard quantity
Total quantity of standard mix
Material Yield Variance
Apart fronm operator or machine performance, output quantities produced are often
different to those planned, e.g,this arises in chemical plants where plant should produce a
given output over a period for a given input but the actual output differsfor avarietyof
reasons. Material yield variance is the difference between the standard yield of the actual
material input and the actual yield, both valued at the standard material cost of the product.
Standard cost p.u. (Standard output for actual mix - Actual output)
Illustration 21.1
From the following data compute the material cost variances :
Name of the material Standard Actual
Qty. Price Qty. Price
(Units) (Rs.) (Units) Rs.
Z'ee
3,500 10 3,700 12
Wee 1:500 21 1,650 20
Tee 1,000 33 1,250 36
Material Amount
Std. mix, Std. rate
zunits Rs.
Rs.
3,500. 38,500
Zee X 6,600 = 3,850 10
6,000
1,500 34,650
Tee X 6,600 = 1,650 21
6,000
1,000 36,300
Wee X 6,600 = 1,100 33
6,000
Standard cost of material used in Standard mix (1,09,450
(21.7)
Labour Variances
is a variable cost but at times it becomes fixed cost as it is not
Normallv it is taken that labour production.
case of fall/stoppage in
possible toremove or retrench in dependent on the agreement
Labour Rate Standard and Grades of Labour This is basicallyarea or industry
unions or rate prevalent in the particular
with the labour (quantities) etficiencymeans the number of hors
Labour Efficienc Standard The labour
worker willtake to performthe necessary work. It is based on
that the appropriate grade of or group or workers PoSsessing average skill and using
actual performance of worker manual operatons or Working on machine under normal
average effort whileperformingfixed keeping In mind the past performance recordso.
conditions. The standardtimeis acceplable to the worker as well as the managma
study. This is on the basis that is
608 Part Two Management Accounting
Cost Variance
Rate Efficiency
Variance Variance
Standard Aciual
Category of 1Weeks Rate Amous
worknen Weeks Rute Anount
(Rs.) (Rs.) (Rs.) (Rs)
Variable Overhead
Cost Variance
Variable Overhead
Variable Overhead
Expenditure Variance Efficiency Variance
Illustration 21.3
The budgeted variable overheads for March are Rs. 3,840. Budgeted production for the month is 38,400
units. The actual variable overheads incurred were Rs. 3,830 and actual production was 38,640 units.
Calculate variable production overhead variance.
Solutlon
Working Notes:
Standard Variable Overhead p.u.
Budgeted variable overhead Rs. 3,840
= Re. 0.10
Budgeted production 38,400 units
Total Standard Variable Overhead
= AQ X SVO per unit = 38,640 units X Re. 0.10 = Rs. 3.864
612 Part Two Management Accounting
Cost
Variance
Expenditure Volume
Variance Variance
Efficiency Capacity
Variance Variance
Solutlon
Calculation of Variable and Fixed Overhead Variances
(1) Variable Overhead Cost Variance
Recovered variable overheads - Actual variable overheads = Rs. 650 (A)
=(8,000 X 1.70) - 14,250
(2) Fixed Overhead Cost Variance
Recovered fixed overheads - Actual fixed overheads
= Rs. 2,200 (A)
= (8,000X 1) - 10,200
(3) Fixed Overhead Expenditure Variance
Budgeted fixed overheads - Actual fixed overheads
= Rs. 200 (A)
= (10,000 X 1) - 10,200
(4) Fixed Overhead Volume Variance
Recovered fixed overheads -Budgeted fixed overheads
= 8,000 - 10,000 = Rs. 2,000 (A)
llustration 21.5
The following data has been collected from the cost records of a unit for computing the various fixed
overhead variances for a period:
Number of budgeted working days 25
Budgeted man-hours per day 6,000
Output (budgeted) per man-hour (in units)
Fixed overhead cost as budgeted Rs. 1,50,000
Actual number of working days 27
Actual man-hours per day 6,300
Actual output per man-hour (in units) 0.9
Actual ixed overhead incurred Rs. 1,56,000
Caleulate fixed overhead variances: (a) Expenditure variance, () Calendar variance, (c) Capacity
variance, (d) Efficiency variance, (e) Volume variance, and () Fixed cost variance.
Solution
Computation of Fixed Overhead Variances
(a) Fixed Overhead Expenditure Variance
Actual fixed overhead - Budgeted fixed overhead
= Rs. 1,56,000 - Rs. 1,50,000 = Rs. 6,000 (A)
(h) Fixed Overhead Calendar Variance
Budgeted Budgeted fixed overhead X
fixed overhead Budgeted working days
Actual working days
Rs. 1,50,000
= Rs. 1,50,000
25 days
X 27
days
= Rs. J,50,000 - Rs. 1,62,000 = Rs. 12,000 (F)
f) Fixed Orerhead Capacity Variance
Budgeted fixed overhead Actual Working Actual fixed overhead
|Budgeted working days days for actual production
- R, i,62,000 - (6,300 27 X Re.l)
Rs i,62, 000 - Rs. I,70,100 = Rs. 8, 100 (F)
Chapter 21 Standard Costng and Variance Analysis 615
Solution
Working Notes
(1)\a) Actual Margin Per Unit
per unit
Actual sales price per unit - Standard cost
= Rs. 16
A = Rs. 48 - Rs. 32
= Rs. 18
B = Rs. 42 - Rs. 24
= Rs. 13
C = Rs. 31 - Rs. 18
Variance
(2) Sales Margin Price unit - Budgeted margin per unit)
marginper
Aelual qty. (Actual = 24,000 (A)
A = 12,000 (l6 - 18) = 24,000 (F)
B = 12,000 (18 - 16)
15,000 (F)
= 15,000 (13- 12) = Rs.15,000 (F)
Variance
(3) Sales Alargin Volume
- Budgeted qty.)
Budgeted margin per unit (Actual qty. = 36,000 (F)
A = 18(12,000 - 10,000)
= l6(12.000- 14,000) = 32,000 (A)
B
= 12 (15,000 - 16,000) = 12,000 (A)
= Rs. 8,000 (A)
further segregated into the following:
The sales margin volume variance can be
() Sales Margin Mlix Variance
actual mix - Budgeted
Tutal actual quantity (Budgeted margin p.u. on
margin p.u. on budgeted mix)
= 39,000 (15.077 - 14.90)
= Rs. 6,900 (F)
Sales Value
Variance
Formulas
Sales Value Variance
(Actual quantity x Actual selling price) - (Standard quantity x Standard selling price)
Sales Price Variance
Actual quantity (Actual selling price - Standard selling price)
Sales Volume Variance
Standard selling price (Actual quantity of sales - Standard quantity of sales)
Sales Mix Variance
Standard value of actual mix - Standard value of revised standard mix
Sales Quantity Variance
Standard selling price per unit (Standard proportion for actual sales quantity - Budgeted
quantity of sales)
or Revised standard sales value - Budgeted sales value
Ilustration 21.7
Standcost Corporation produces three products : A, Band C. The master budget called for the sale of
10,000 units of Aat Rs. 12;6,000 units of B
at Rs. 15 and 8,000 units of Cat Rs. 9. In addition, the standard
variable cost for each product was Rs. 7 for A, Rs. 9 for Band Rs. 6 for C. In fact, the firm actually
produced and sold 11,000 units of Aat Rs. 11.50, 5,000 units of B at Rs. 15.10 and 9,000 units of Cat
Rs. 8.55.
Calculate Sales Value Variances.
Solution
Computation of Sales Variances
Budgeted Sales Actual Sales Std. Sales
Product (Actual Qty.
Qty. Rate Amount Qry. Rate Amount X Std. Rate)
(Units) (Rs.) (Rs.) (Units) (Rs.) (Rs.)
A 10,000 12 1,20,000 11,000 11.50 1,26,500 1,32,000
6,000 15 90,000 5,000 15.10 75,500 75,000
8,000 72,000 9,000 8.55 76,950 81,000
24,000 2,82,000 25,000 2,78,950 2,88,000
Computation of Variances
(1) Sales Value Variance
= Budgeted sales - Actual sales
=Rs. 2,82,000 - Rs. 2,78,950 = Rs. 3,050 (A)
(2) Sale Price Variance
= Actual qty. X (Standard price - Actual price)
= Standard sales - Actual sales
= Rs. 2,88,000 - 2,78,950 = Rs. 9,050 (A)
(3) Sales Volume Variance
Std. rate X (Budgeted gty. - Actual qty.)
= Budgeted sales - Standard sales
= 2,82,000 - 2,88,000 = Rs. 6,000 (F)